JP2011038319A - Method for manufacturing integrally-vulcanized track pad with steel plate or synthetic resin plate, and the track pad with grooves on both sides - Google Patents

Method for manufacturing integrally-vulcanized track pad with steel plate or synthetic resin plate, and the track pad with grooves on both sides Download PDF

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JP2011038319A
JP2011038319A JP2009186468A JP2009186468A JP2011038319A JP 2011038319 A JP2011038319 A JP 2011038319A JP 2009186468 A JP2009186468 A JP 2009186468A JP 2009186468 A JP2009186468 A JP 2009186468A JP 2011038319 A JP2011038319 A JP 2011038319A
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mold
synthetic resin
steel plate
plate
resin plate
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JP5319452B2 (en
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Yoshihiro Kobumi
喜寛 小武海
Osamu Wakatsuki
修 若月
Yuichi Iwasa
裕一 岩佐
Hiroshi Yamane
寛史 山根
Hideo Mitamura
秀雄 三田村
Hideo Shioda
秀雄 塩田
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Railway Technical Research Institute
Tokyo Fabric Kogyo KK
Japan Railway Construction Transport and Technology Agency
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Railway Technical Research Institute
Tokyo Fabric Kogyo KK
Japan Railway Construction Transport and Technology Agency
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing an integrally-vulcanized track pad with a steel plate or a synthetic resin plate, which prevents a rubber pad body and the steel plate or the synthetic resin plate, joined together, from being separated from each other and which enables the sliding of a rail in the expansion/contraction of the rail; and to provide the track pad with grooves on both sides. <P>SOLUTION: This method for manufacturing the track pad includes: a step of infilling a rubber material with a length of 2 m into one mold 11 having a lower groove forming protrusion 15 formed on a bottom; a step of setting upper groove forming rod members 23 and 33 in the predetermined position of the one mold; a step of placing the thin plate-like steel plate 5 or the synthetic resin plate, coated with an adhesive, on the top surface of the infilled rubber material; a step of integrating the rubber pad body 2 with the steel plate 5 or the synthetic resin plate by applying predetermined pressure and predetermined temperature and performing vulcanized compression molding, after combining one mold and the other mold 12 together; a step of pulling out the upper groove forming rod member from the one mold after a lapse of predetermined time; and a step of taking out the integrated integrally-vulcanized track pad 1 with the steel plate or the synthetic resin plate by opening the other mold. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、鉄道の軌道において、レールとまくらぎとの間に敷設される鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法及びその両面溝付軌道パッドに関する。さらに詳しくは、一体化したゴム製パッド体と鋼板又は合成樹脂板とが容易に剥離しないとともに、レールが伸縮したとき上面でレールを滑らせることが可能な鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法及びその両面溝付軌道パッドに関する。   The present invention relates to a method for manufacturing an integrated vulcanized track pad with a steel plate or a synthetic resin plate laid between a rail and a sleeper in a railroad track, and a double-sided grooved track pad. More specifically, the integrated rubber pad body and the steel plate or synthetic resin plate do not easily peel off, and the rail can be slid on the upper surface when the rail expands and contracts. And a double-sided grooved track pad.

軌道パッドは、鉄道車両の走行時におけるレールの振動防止、その振動に伴う騒音の防止等のため、レールの下部に敷設されている。この軌道パッドは、繰り返し圧縮力を受けることや、野外において使用されることなどから、耐久性、耐候性に富む材料であるゴム等が使用されることが多い。   The track pad is laid under the rail in order to prevent vibration of the rail during traveling of the railway vehicle, noise caused by the vibration, and the like. Since this track pad is repeatedly subjected to compressive force and used outdoors, rubber or the like, which is a material having high durability and weather resistance, is often used.

又、ゴム製軌道パッドは、ばね定数を下げる又は均一化するために、片面又は両面に溝等が形成されているものが多い。一方、レールは、気温等の温度変化に伴って伸縮するため、軌道パッドの上面に、耐食性に優れた鋼板(例えば、ステンレス鋼板)又は合成樹脂板を付着させ、軌道パッドの上面でレールを滑らせることも行われている。このことは、軌道パッドの上面に擦過による損傷が発生することを防ぐためである。   Also, many rubber track pads have grooves or the like formed on one or both sides in order to lower or equalize the spring constant. On the other hand, since the rail expands and contracts with changes in temperature such as the temperature, a steel plate (for example, stainless steel plate) or a synthetic resin plate with excellent corrosion resistance is attached to the upper surface of the track pad, and the rail is slid on the upper surface of the track pad. It is also done. This is to prevent damage due to abrasion on the upper surface of the track pad.

現状、このような軌道パッドは、次のような方法で製造されていた。まず、金型を使用し加硫成形することによりゴム製のパッド部分(ゴム製パッド体)を製作する。その後、このゴム製のパッド部分であるゴム製パッド体に、耐食性に優れた鋼板又は合成樹脂板を接着していた。   At present, such a track pad has been manufactured by the following method. First, a rubber pad portion (rubber pad body) is manufactured by vulcanization molding using a mold. Thereafter, a steel plate or a synthetic resin plate excellent in corrosion resistance was bonded to the rubber pad body which is the rubber pad portion.

しかしながら、現状の軌道パッドは、ゴム製パッド体と鋼板又は合成樹脂板との接着力が低下して接着部分から両者が剥離し、場合によっては分離離脱してしまうという問題点があった。   However, the current track pad has a problem that the adhesive force between the rubber pad body and the steel plate or the synthetic resin plate is reduced, and both of them are peeled off from the bonded portion and separated and separated in some cases.

そこで、鋼板とゴム板との接着部分が剥離したとしても、鋼板とゴム板とが分離離脱しないようにするための技術が種々提案されている。すなわち、鋼板とゴム板とが分離しないように、鋼板両端を折り曲げた折り曲げ部とし、ゴム板の前後両端を挟み込むようにした鋼板付き軌道パッドに関する技術が知られている(例えば、特許文献1、2参照)。   Accordingly, various techniques have been proposed for preventing the steel plate and the rubber plate from separating and separating even if the bonded portion between the steel plate and the rubber plate is peeled off. That is, a technique relating to a track pad with a steel plate in which both ends of the steel plate are bent so that the steel plate and the rubber plate are not separated and the front and rear ends of the rubber plate are sandwiched is known (for example, Patent Document 1, 2).

又、鋼板付き軌道パッドにおいて生じる問題を解決するものとして、軟質ゴムにより形成される基板部と、硬質ゴムから形成され硬度がA98Hs以上とされた表層板部とからなり、基板部と表層板部とが加硫により一体成形された軌道パッドに関する技術が知られている(例えば、特許文献3参照)。さらに、上下両面に複数状の溝を形成した防振ゴム板の上に合成樹脂板を重ねたものを、金属製のボックス状のカバー内に嵌入して構成した防振パッドに関する技術も知られている(例えば、特許文献4参照)。   In addition, as a solution to the problem that occurs in the track pad with steel plate, it is composed of a substrate portion formed of soft rubber and a surface layer plate portion formed of hard rubber and having a hardness of A98Hs or more. A technique related to a track pad integrally formed by vulcanization is known (for example, see Patent Document 3). Furthermore, there is also known a technique related to an anti-vibration pad configured by inserting a synthetic resin plate on an anti-vibration rubber plate in which a plurality of grooves are formed on both upper and lower surfaces, and fitting it into a metal box-shaped cover. (For example, see Patent Document 4).

特開2004−044113号公報JP 2004-044113 A 特許第3802679号公報Japanese Patent No. 3802679 特開2006−265841号公報JP 2006-265841 A 特開平08−014326号公報Japanese Patent Laid-Open No. 08-014326

しかしながら、特許文献1、2の技術は、ゴム板と鋼板とが剥離してしまうことを防止するための技術でなく、ゴム板と鋼板とが剥離した場合であっても分離離脱しないようにしたものにすぎない。さらに、鋼板に折り曲げ部を形成し、ゴム板を挟み込む構成のため、従来の軌道パッドより製造時に折り曲げて挟み込む作業が増え、生産性が低下し、製造コストが増大するという問題点があった。又、特許文献4の技術は、防振ゴム板と合成樹脂板とは単に重ねたものである。その重ねたものを嵌入するための金属製のボックス状カバーという部品が増えるとともに、防振パッド設置場所において、防振ゴム板、合成樹脂板を重ねたものをボックス内に嵌入する組立作業が必要なものであった。そのため、特許文献4のものも防振パッド設置場所において設置のための作業時間が増大し、設置コストが増大するという問題点があった。このような防振パッドは、使用される数量が多いため僅かのコスト増加でも、経済的負担は大きい。   However, the technology of Patent Documents 1 and 2 is not a technology for preventing the rubber plate and the steel plate from peeling off, and does not separate and separate even when the rubber plate and the steel plate are peeled off. It's just a thing. Furthermore, since the bent portion is formed on the steel plate and the rubber plate is sandwiched, the work of folding and sandwiching the conventional raceway pad at the time of manufacture increases, resulting in a decrease in productivity and an increase in manufacturing cost. In the technique of Patent Document 4, the vibration-proof rubber plate and the synthetic resin plate are simply overlapped. In addition to the increase in the number of metal box-shaped covers that fit the stack, it is necessary to assemble the stack of anti-vibration rubber plates and synthetic resin plates in the box at the place where the anti-vibration pads are installed. It was something. Therefore, the thing of patent document 4 also had the problem that the work time for installation increased in the vibration-proof pad installation place, and the installation cost increased. Since such anti-vibration pads are used in large quantities, even with a slight increase in cost, the economic burden is large.

一方、軌道パッドは、ばね定数を低くするために、ゴム製のパッド体の上下両面に複数の溝が形成されているものが多く使用されるようになっている。しかしながら、特許文献3の技術は、基板部に形成される凹部は一方の側にしか形成されておらず、所定のばね定数が得られないおそれがあるという問題点があった。すなわち、特許文献3の軌道パッドは、基板部の表層板部側に凹部を設けることに関しては全く記載がない。   On the other hand, in order to reduce the spring constant, the track pad is often used in which a plurality of grooves are formed on both upper and lower surfaces of a rubber pad body. However, the technique of Patent Document 3 has a problem in that the concave portion formed in the substrate portion is formed only on one side and a predetermined spring constant may not be obtained. That is, the track pad of Patent Document 3 has no description regarding providing a recess on the surface layer plate portion side of the substrate portion.

又、ゴム製パッド体と鋼板とを接着して一体化している軌道パッドは、鋼板と接着する側に溝が形成されていると、ゴム製パッド体の接着面積が少なくなり、所定の接着強度が得られないおそれがある。さらに、接着剤を塗布するとき、溝内に接着剤が入ってしまうと溝内に接着剤が固着され、所定のばね定数が得られないおそれがある。すなわち、ゴム製パッド体の鋼板側に溝を形成した効果が低下してしまうおそれがあるという問題点があった。   In addition, the track pad that is integrated by bonding the rubber pad body and the steel plate, if the groove is formed on the side to be bonded to the steel plate, the bonding area of the rubber pad body is reduced, and the predetermined adhesive strength May not be obtained. Furthermore, when the adhesive is applied, if the adhesive enters the groove, the adhesive is fixed in the groove and a predetermined spring constant may not be obtained. That is, there is a problem that the effect of forming the groove on the steel plate side of the rubber pad body may be reduced.

そこで、上下両面に溝を形成したものに鋼板等を一体化する軌道パッドにおいて、ゴム製パット体と鋼板又は合成樹脂板とが剥離しないようにし、かつ、このように剥離しない軌道パッドを生産性よく製造することができる技術の開発が要望されていた。
本発明は、これら従来技術の問題点を解決するためになされたもので、次の目的を達成する。
Therefore, in a track pad that integrates steel plates and the like with grooves formed on both upper and lower surfaces, the rubber pad body and the steel plate or synthetic resin plate are prevented from peeling off, and such a track pad that does not peel off is productivity. There has been a demand for the development of technology that can be manufactured well.
The present invention has been made to solve these problems of the prior art, and achieves the following object.

本発明の目的は、ゴム製パッド体と鋼板又は合成樹脂板とを強固に接合し、ゴム製パッド体と鋼板又は合成樹脂板とが容易に剥離することがない鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法及びその両面溝付軌道パッドを提供することにある。
又、本発明の他の目的は、ゴム製パッド体に形成される溝内に接着剤やゴムが流入させないで所定のばね定数を常に得ることが可能な鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法及びその両面溝付軌道パッドを提供することにある。
An object of the present invention is to integrally bond a rubber pad body and a steel plate or a synthetic resin plate so that the rubber pad body and the steel plate or the synthetic resin plate do not easily peel off. It is an object of the present invention to provide a track pad manufacturing method and a double-sided grooved track pad.
Another object of the present invention is to provide an integrated vulcanized track pad with a steel plate or synthetic resin plate that can always obtain a predetermined spring constant without allowing an adhesive or rubber to flow into a groove formed in a rubber pad body. And a double-sided grooved track pad.

本発明は、前記目的を達成するために次の手段をとる。
本発明1の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法は、軌道のレール底部の下方に敷設される軌道パッドの製造方法において、内部に凹状空間が形成された箱状のものであり、内部の底部側に下部溝形成部が設けられた一方の金型にゴム材料を充填する工程と、前記一方の金型の上部側に、前記一方の金型に対して挿脱可能に設けられた上部溝形成用棒部材を、前記一方の金型の所定の位置にセットする工程と、充填された前記ゴム材料の上面に、接着剤が塗布された薄板状の鋼板又は合成樹脂板を載置する工程と、前記一方の金型に他方の金型を組み合わせた後、前記一方の金型と前記他方の金型を、所定の圧力に加圧するとともに所定の温度に加熱し、前記ゴム材料を加硫圧縮成形するとともに、前記ゴム材料が加硫圧縮成形されたゴム製パッド体と、前記鋼板又は前記合成樹脂板とを一体に接合する工程と、所定時間経過後、前記一方の金型から前記上部溝形成用棒部材を引き抜く工程と、前記一方の金型に対して前記他方の金型をあけ、前記ゴム製パッド体と前記鋼板又は前記合成樹脂板とが一体化した鋼板又は合成樹脂板付一体加硫軌道パッドを取り出す工程とからなっている。
The present invention takes the following means in order to achieve the object.
The method of manufacturing the integrally vulcanized track pad with steel plate or synthetic resin plate according to the first aspect of the present invention is a box-like method in which a concave space is formed in the track pad manufacturing method laid under the rail bottom of the track. A step of filling a rubber material in one mold having a lower groove forming portion provided on the bottom side of the inside, and an upper side of the one mold provided to be detachable from the one mold A step of setting the upper groove forming rod member at a predetermined position of the one mold, and a thin steel plate or a synthetic resin plate coated with an adhesive on the top surface of the filled rubber material. After the placing step and combining the one mold with the other mold, the one mold and the other mold are pressurized to a predetermined pressure and heated to a predetermined temperature, and the rubber While the material is vulcanized and compression molded, the rubber material is vulcanized and compressed. A step of integrally bonding the rubber pad body and the steel plate or the synthetic resin plate, a step of pulling out the upper groove forming rod member from the one mold after a predetermined time, and the one The other mold is opened with respect to the mold, and the rubber pad body and the steel plate or the synthetic resin plate are integrated with each other and a steel plate or synthetic resin plate-attached integrated vulcanization track pad is taken out.

本発明2の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法は、軌道のレール底部の下方に敷設される軌道パッドの製造方法において、内部に凹状空間が形成された一方の金型の底部に、薄板状の第1の鋼板又は第1の合成樹脂板を載置する工程と、前記一方の金型の前記第1の鋼板又は第1の合成樹脂板の上部の所定の位置に下部溝形成用棒部材をセットする工程と、前記第1の鋼板又は前記第1の合成樹脂板に接着剤を塗布する工程と、前記一方の金型にゴム材料を充填する工程と、前記一方の金型の上部側に、前記一方の金型に対して挿脱可能に設けられた上部溝形成用棒部材を、前記一方の金型の所定の位置にセットする工程と、充填された前記ゴム材料の上面に、接着剤が塗布された薄板状の第2の鋼板又は第2の合成樹脂板を載置する工程と、前記一方の金型に他方の金型を組み合わせた後、前記一方の金型と前記他方の金型を、所定の圧力に加圧するとともに所定の温度に加熱し、前記ゴム材料を加硫圧縮成形するとともに、前記ゴム材料が加硫圧縮成形されたゴム製パッド体、前記第1の鋼板又は前記第1の合成樹脂板、及び、前記第2の鋼板又は前記第2の合成樹脂板を一体に接合する工程と、所定時間経過後、前記一方の金型から前記上部溝形成用棒部材及び前記下部溝形成用棒部材を引き抜く工程と、前記一方の金型に対して前記他方の金型をあけ、前記ゴム製パッド体、前記第1の鋼板又は前記第1の合成樹脂板、及び、前記第2の鋼板又は前記第2の合成樹脂板が一体化した鋼板又は合成樹脂板付一体加硫軌道パッドを取り出す工程とからなっている。   The method of manufacturing the integrally vulcanized track pad with steel plate or synthetic resin plate according to the second aspect of the present invention is the method of manufacturing a track pad laid below the rail bottom of the track, and the bottom of one mold in which a concave space is formed. And a step of placing a thin plate-like first steel plate or first synthetic resin plate, and a lower groove at a predetermined position on the upper side of the first steel plate or first synthetic resin plate of the one mold. A step of setting a forming rod member, a step of applying an adhesive to the first steel plate or the first synthetic resin plate, a step of filling a rubber material into the one mold, and the one of the molds A step of setting an upper groove forming rod member provided on the upper side of the mold so as to be detachable with respect to the one mold at a predetermined position of the one mold, and the filled rubber material A thin plate-like second steel plate or second synthetic resin plate coated with an adhesive on the upper surface thereof After the placing step and combining the one mold with the other mold, the one mold and the other mold are pressurized to a predetermined pressure and heated to a predetermined temperature, and the rubber A rubber pad body in which the rubber material is vulcanized and compression molded, the first steel plate or the first synthetic resin plate, and the second steel plate or the second A step of integrally joining the synthetic resin plates, a step of pulling out the upper groove forming bar member and the lower groove forming bar member from the one mold after a predetermined time, and the one mold The other mold is opened, and the rubber pad body, the first steel plate or the first synthetic resin plate, and the second steel plate or the second synthetic resin plate are integrated with each other. It consists of the process of taking out the integrated vulcanizing track pad with resin plate. .

本発明3の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法は、本発明1又は2において、前記引き抜く工程は、流体圧ジャッキ又は流体圧シリンダの駆動力で引き抜く工程であることを特徴とする。   The manufacturing method of the steel plate or synthetic resin plate-integrated vulcanizing track pad of the present invention 3 is characterized in that, in the present invention 1 or 2, the pulling-out step is a step of pulling out with a driving force of a fluid pressure jack or a fluid pressure cylinder. To do.

本発明4の両面溝付軌道パッドは、本発明1に記載された製造方法で製造された両面溝付軌道パッドであって、前記レール底部側である一方の面、及び、前記一方の面の反対側の面である他方の面に所定の本数の溝が形成されたゴム製パッド体と、前記ゴム製パッド体の一方の面に接合される薄板状の鋼板又は合成樹脂板とからなることを特徴とする。   The double-sided grooved track pad of the present invention 4 is a double-sided grooved track pad manufactured by the manufacturing method described in the present invention 1, wherein one surface on the rail bottom side side and the one surface It consists of a rubber pad body having a predetermined number of grooves formed on the other surface, which is the opposite surface, and a thin steel plate or synthetic resin plate joined to one surface of the rubber pad body. It is characterized by.

本発明5の両面溝付軌道パッドは、本発明2に記載された製造方法で製造された両面溝付軌道パッドであって、前記レール底部側である一方の面、及び、前記一方の面の反対側の面である他方の面に所定の本数の溝が形成されたゴム製パッド体と、前記ゴム製パッド体の一方の面に接合される薄板状の第1の鋼板又は第1の合成樹脂板と、前記ゴム製パッド体の他方の面に接合される薄板状の第2の鋼板又は第2の合成樹脂板とからなることを特徴とする。   The double-sided grooved track pad of the present invention 5 is a double-sided grooved track pad manufactured by the manufacturing method described in the present invention 2, wherein one surface on the rail bottom side side and the one surface A rubber pad body in which a predetermined number of grooves are formed on the other surface, which is the opposite surface, and a thin plate-like first steel plate or first composite bonded to one surface of the rubber pad body It consists of a resin plate and a thin plate-like second steel plate or second synthetic resin plate joined to the other surface of the rubber pad body.

本発明の製造方法で製造された両面溝付軌道パッドは、ゴム製パッド体と鋼板又は合成樹脂板とが剥離又は分離することがない。すなわち、ゴム製パッド体の加硫圧縮成形時の熱と圧力を利用し、鋼板又は合成樹脂板をゴム製パッド体の一方の面に溝の形状を残したまま加硫圧縮成形により一体に接合されているので十分な接着強度を有するようにできた。又、ゴム製パッド体に形成される上部溝内に接着剤やゴムが流入することがないので、常に、所定のばね定数を得ることができるようになった。   In the double-sided grooved track pad manufactured by the manufacturing method of the present invention, the rubber pad body and the steel plate or the synthetic resin plate are not separated or separated. That is, using the heat and pressure at the time of vulcanization compression molding of the rubber pad body, the steel plate or synthetic resin plate is joined together by vulcanization compression molding while leaving the groove shape on one surface of the rubber pad body. Therefore, it was possible to have sufficient adhesive strength. Further, since no adhesive or rubber flows into the upper groove formed in the rubber pad body, a predetermined spring constant can always be obtained.

ゴム製パッド体は、レールを滑らすための鋼板又は合成樹脂板が設けられているにもかかわらず、上下両面に上部溝、下部溝を形成することができ、ばね定数を低くした両面溝付軌道パッドを製造することができた。   The rubber pad body is capable of forming upper and lower grooves on both the upper and lower surfaces despite the provision of steel plates or synthetic resin plates for sliding rails, and a double-sided grooved track with a low spring constant. The pad could be manufactured.

又、本発明の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法は、金型装置内で、ゴム製パッド体と鋼板又は合成樹脂板とを加硫圧縮成形する過程で一体に接合する製造方法のため、生産性が向上し、製造コスト低減が図れる。さらに、従来技術のような鋼板等に折り曲げ部等を設け、折り曲げ部を折り曲げる作業等が不要のため製造が容易であり、生産性低下を招くことが生じない。   In addition, the manufacturing method of the integrally vulcanized track pad with steel plate or synthetic resin plate according to the present invention is a manufacturing method in which a rubber pad body and a steel plate or synthetic resin plate are integrally joined in a process of vulcanization compression molding in a mold apparatus. Because of the method, productivity can be improved and manufacturing costs can be reduced. Furthermore, since a bending portion or the like is provided on a steel plate or the like as in the prior art and the operation of bending the bending portion is unnecessary, the manufacturing is easy and the productivity is not reduced.

図1は、本発明の両面溝付軌道パッドを示す正面図である。FIG. 1 is a front view showing a double-sided grooved track pad of the present invention. 図2は、両面溝付軌道パッドの平面図である。FIG. 2 is a plan view of a double-sided grooved track pad. 図3は、両面溝付軌道パッドの製造装置の概略を示す説明図である。FIG. 3 is an explanatory view showing an outline of an apparatus for manufacturing a double-sided grooved track pad. 図4は、本発明の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法の工程を説明するための図であって、ゴム材料を下型に充填している状態を示す説明図である。FIG. 4 is a diagram for explaining the steps of the method for producing an integrated vulcanizing track pad with steel plate or synthetic resin plate according to the present invention, and is an explanatory diagram showing a state in which a lower mold is filled with a rubber material. 図5は、鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法の工程を説明するための図であって、下型に上部溝形成用棒部材をセットした状態を示す説明図である。FIG. 5 is a diagram for explaining the steps of the method for producing the integrated vulcanizing track pad with steel plate or synthetic resin plate, and is an explanatory diagram showing a state in which the upper groove forming bar member is set in the lower mold. 図6は、鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法の工程を説明するための図であって、ゴム製パッド体と鋼板又は合成樹脂板とを加硫圧縮成形するための金型装置の状態を示す説明図である。FIG. 6 is a diagram for explaining the steps of the method for producing an integrally vulcanized track pad with steel plate or synthetic resin plate, and a mold for vulcanization compression molding of a rubber pad body and a steel plate or synthetic resin plate. It is explanatory drawing which shows the state of an apparatus. 図7は、鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法の工程を説明するための図であって、金型装置から上部溝形成用棒部材を引き抜いた状態を示す説明図である。FIG. 7 is a view for explaining the steps of the method for producing the integrated vulcanizing track pad with steel plate or synthetic resin plate, and is an explanatory view showing a state in which the upper groove forming bar member is pulled out from the mold apparatus. 図8は、両面溝付軌道パッドの他の実施の形態を示す正面図である。FIG. 8 is a front view showing another embodiment of the double-sided grooved track pad.

以下、本発明の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法及びその両面溝付軌道パッドの実施の形態を、図面に基づいて詳細に説明する。   Hereinafter, the manufacturing method of the steel plate of this invention or the synthetic | combination resin board integrated vulcanization track pad and embodiment of the double-sided grooved track pad are described in detail based on drawings.

図1は、本発明の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法で製造された両面溝付軌道パッド(以下、軌道パッドと記載)を示す正面図、図2は、軌道パッドの平面図である。図3は、軌道パッドの製造装置の概略を示す説明図である。図4から7は、本発明の鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法(以下、軌道パッドの製造方法と記載)の各工程を説明するための金型装置の説明図である。図4は、ゴム材料を下型に充填している状態を示す説明図、図5は、下型に上部溝形成用棒部材をセットした状態を示す説明図、図6は、ゴム製パッド体と鋼板又は合成樹脂板とを加硫圧縮成形するための状態を示す説明図、図7は、金型装置から上部溝形成用棒部材を引き抜いた状態を示す説明図である。   FIG. 1 is a front view showing a double-sided grooved track pad (hereinafter referred to as track pad) manufactured by the method for manufacturing an integrally vulcanized track pad with steel plate or synthetic resin plate of the present invention, and FIG. 2 is a plan view of the track pad. FIG. FIG. 3 is an explanatory diagram showing an outline of a track pad manufacturing apparatus. 4 to 7 are explanatory views of a mold apparatus for explaining each step of a manufacturing method (hereinafter referred to as a manufacturing method of a track pad) of an integrated vulcanized track pad with a steel plate or a synthetic resin plate according to the present invention. FIG. 4 is an explanatory view showing a state where the rubber material is filled in the lower mold, FIG. 5 is an explanatory view showing a state where the upper groove forming bar member is set in the lower mold, and FIG. 6 is a rubber pad body. And FIG. 7 is an explanatory view showing a state in which the upper groove forming bar member is pulled out from the mold apparatus.

軌道パッド1は、鉄道の軌道のレールRとまくらぎ(図示せず)との間に敷設されるものであって、鉄道車両の走行時におけるレールの振動防止、その振動に伴う騒音の防止等を図るものである。図1、2に基づいて、軌道パッド1について説明を行う。   The track pad 1 is laid between the rail R of the railroad track and a sleeper (not shown). The rail pad 1 prevents vibration of the rail during traveling of the railway vehicle, prevents noise caused by the vibration, etc. Is intended. The track pad 1 will be described with reference to FIGS.

軌道パッド1は、ゴム製パッド体(以下、パッド体と記載)2の上面(一方の面)2aに、耐食性に優れた鋼板(例えば、ステンレス鋼板)5の下面5bが接着剤(例えば、加硫用接着剤)を介して一体に接合されたものである。パッド体2の上面2a及び下面(他方の面)2bには、各々、直線状に複数の上部溝3a、下部溝3bが形成されている。この形態では、上部溝3a、下部溝3bは断面略矩形状の溝であり、上面2a側に4本の上部溝3a、下面2b側に5本の下部溝3bが形成されている。又、上部溝3a、下部溝3bは、レールRの長手方向と平行な方向に形成されている。   The track pad 1 has an upper surface (one surface) 2a of a rubber pad body (hereinafter referred to as a pad body) 2 and a lower surface 5b of a steel plate (for example, stainless steel plate) 5 having excellent corrosion resistance. (Sulfur adhesive). A plurality of upper grooves 3a and lower grooves 3b are formed linearly on the upper surface 2a and the lower surface (the other surface) 2b of the pad body 2, respectively. In this embodiment, the upper groove 3a and the lower groove 3b are grooves having a substantially rectangular cross section, and four upper grooves 3a are formed on the upper surface 2a side, and five lower grooves 3b are formed on the lower surface 2b side. The upper groove 3a and the lower groove 3b are formed in a direction parallel to the longitudinal direction of the rail R.

この鋼板5の上面5aが、レールRの底部Raと接し、パッド体2の下面2bがまくらぎ側に位置している。外気温等の温度変化により、レールRがレールRの長手方向に伸縮した場合、レールRが、軌道パッド1の上面5a上を滑ることができる。軌道パッド1は、所定の大きさ(例えば、平面視143mm*180〜200mm)のものである。パッド体2は、天然ゴム、スチレンブタジエンゴム(SBR)等のゴム材料からなるものであって、所定の厚さ(例えば、8〜12mm)に形成されているものである。一方、耐食性に優れた鋼板5は、薄板状(例えば、厚さ1.5mm)の平板である。鋼板5は少なくともパッド体2と接合される下面5bが脱脂処理されている。   The upper surface 5a of the steel plate 5 is in contact with the bottom portion Ra of the rail R, and the lower surface 2b of the pad body 2 is located on the sleeper side. When the rail R expands and contracts in the longitudinal direction of the rail R due to a temperature change such as the outside air temperature, the rail R can slide on the upper surface 5 a of the track pad 1. The track pad 1 has a predetermined size (for example, 143 mm * 180 to 200 mm in plan view). The pad body 2 is made of a rubber material such as natural rubber or styrene butadiene rubber (SBR), and has a predetermined thickness (for example, 8 to 12 mm). On the other hand, the steel plate 5 having excellent corrosion resistance is a thin plate (for example, a thickness of 1.5 mm). As for the steel plate 5, at least the lower surface 5b joined to the pad body 2 is degreased.

軌道パッド1のパッド体2は、上面2a側に直線状の4本の上部溝3a、下面2b側に直線状の5本の下部溝3bが形成されている。パッド体2は、所定の弾性(例えば、せん断弾性係数G6〜12Kg/cm)を有しているものであることが好ましい。なお、パッド体2に接合されるものは、鋼板に限定されることはなく、薄板状の合成樹脂板(例えば、ナイロン6、ナイロン66、ポリプロピレン製板)であってもよい。 The pad body 2 of the track pad 1 is formed with four linear upper grooves 3a on the upper surface 2a side and five linear lower grooves 3b on the lower surface 2b side. The pad body 2 preferably has a predetermined elasticity (for example, a shear elastic modulus G6 to 12 Kg / cm 2 ). In addition, what is joined to the pad body 2 is not limited to a steel plate, and may be a thin plate-like synthetic resin plate (for example, nylon 6, nylon 66, polypropylene plate).

図3に基づいて、軌道パッド1の製造装置Mについて、説明を行う。
軌道パッド1を加硫圧縮成形(以下、加硫成形と記載)するための金型装置10は、一方の金型(下型)11と、他方の金型(上型)12(図6、7参照)とから構成されている。下型11は、内部に凹状空間が形成された箱状のものであって、上型12と組み合わされたとき、内部の凹状空間がゴム材料2mを充填するためのキャビティを形成する。下型11の側壁部の上面側には、所定の位置に、後述する上部溝形成用棒部材23、33の位置を定めてセットするための溝部16、16が所定の本数形成されている。下型11の内部の底部には、下部溝形成用凸部15が、所定の本数(この形態では5本)形成されている。この下部溝形成用凸部15の断面形状は略矩形状であり、軌道パッド1の下部溝3bの溝形状に相当するものである。上型12は、下型11の凹状空間のふたとなるものである。
Based on FIG. 3, the manufacturing apparatus M of the track pad 1 will be described.
A mold apparatus 10 for vulcanization compression molding (hereinafter referred to as vulcanization molding) of the track pad 1 includes one mold (lower mold) 11 and the other mold (upper mold) 12 (FIG. 6, 7). The lower die 11 is a box-like shape having a concave space formed therein, and when combined with the upper die 12, the inner concave space forms a cavity for filling the rubber material 2m. On the upper surface side of the side wall portion of the lower mold 11, a predetermined number of groove portions 16, 16 for determining and setting positions of upper groove forming rod members 23, 33 to be described later are formed at predetermined positions. A predetermined number (5 in this embodiment) of lower groove forming protrusions 15 are formed on the bottom inside the lower mold 11. The cross-sectional shape of the lower groove forming convex portion 15 is substantially rectangular, and corresponds to the groove shape of the lower groove 3 b of the track pad 1. The upper mold 12 serves as a lid for the concave space of the lower mold 11.

下型11と上型12の側方には、第1上部溝形成手段20、第2上部溝形成手段30が設けられている。第1上部溝形成手段20は、流体圧ジャッキである油圧ジャッキ21と、油圧ジャッキ21のロッド21aの先端に設けられた側板22と、側板22に固定され、下型11にセットされたとき上部溝3aを形成するための上部溝形成用棒部材(以下、棒部材と記載)23とからなっている。棒部材23の断面形状は略矩形状であり、軌道パッド1に形成される上部溝3aの溝形状に相当するものとなっている。油圧ジャッキ21は、棒部材23を金型装置10から引き抜くための駆動源となるものである。油圧ジャッキ21は、棒部材23を引き抜くとき、ステー28を介して、製造装置Mの基体に固定される。   On the sides of the lower mold 11 and the upper mold 12, a first upper groove forming means 20 and a second upper groove forming means 30 are provided. The first upper groove forming means 20 includes a hydraulic jack 21 that is a hydraulic pressure jack, a side plate 22 provided at the tip of a rod 21a of the hydraulic jack 21, and a side plate 22 that is fixed to the lower plate 11 and is upper when set to the lower mold 11 An upper groove forming bar member (hereinafter referred to as a bar member) 23 for forming the groove 3a is formed. The cross-sectional shape of the rod member 23 is substantially rectangular, and corresponds to the groove shape of the upper groove 3 a formed in the track pad 1. The hydraulic jack 21 is a drive source for pulling out the bar member 23 from the mold apparatus 10. The hydraulic jack 21 is fixed to the base body of the manufacturing apparatus M via the stay 28 when the rod member 23 is pulled out.

同様に、第2上部溝形成手段30は、流体圧ジャッキである油圧ジャッキ31と、油圧ジャッキ31のロッド31aの先端に設けられた側板32と、側板32に固定され、下型11にセットされたとき上部溝3aを形成するための上部溝形成用棒部材(以下、棒部材と記載する)33とからなっている。棒部材33の断面形状は、軌道パッド1に形成される上部溝3aの溝形状に相当するものとなっている。油圧ジャッキ31は、棒部材33を金型装置10から引き抜くための駆動源となるものである。油圧ジャッキ31は、棒部材33を引き抜くとき、ステー38を介して、製造装置Mの基体に固定される。   Similarly, the second upper groove forming means 30 is fixed to the hydraulic plate 31, which is a hydraulic pressure jack, the side plate 32 provided at the tip of the rod 31 a of the hydraulic jack 31, and the side plate 32, and is set on the lower mold 11. And an upper groove forming bar member (hereinafter referred to as a bar member) 33 for forming the upper groove 3a. The cross-sectional shape of the bar member 33 corresponds to the groove shape of the upper groove 3 a formed in the track pad 1. The hydraulic jack 31 is a drive source for pulling out the bar member 33 from the mold apparatus 10. The hydraulic jack 31 is fixed to the base of the manufacturing apparatus M via the stay 38 when the rod member 33 is pulled out.

なお、棒部材23、33を引き抜くものは油圧ジャッキに限定されることはない。空気圧ジャッキ、流体圧シリンダ(油圧シリンダ、空気圧シリンダ等)などであってもよい。さらに、棒部材を引き抜く操作は、作業者が手動で行ってもよい。   In addition, what pulls out the rod members 23 and 33 is not limited to a hydraulic jack. A pneumatic jack, a fluid pressure cylinder (hydraulic cylinder, pneumatic cylinder, etc.), etc. may be used. Furthermore, the operator may perform the operation of pulling out the bar member manually.

次に、図4から7に従って、軌道パッドの製造方法についての説明を行う。
下型11の内部の凹状空間に、所定量(例えば、内容積の103〜107%)のゴム材料2mを充填する(図4参照)。このゴム材料2mは十分混練されたものである。側板22、32に設けられた棒部材23、33を溝部16、16を基準に、下型11に、図3における2点鎖線で示したようにセットする(図5参照)。充填されたゴム材料2mの上面に、少なくとも下面5bが脱脂処理され、接着剤(例えば、加硫用接着剤)が塗布された鋼板5を載置し、さらにその上に上型12を載置する(図6参照)。
Next, a method for manufacturing the track pad will be described with reference to FIGS.
A predetermined amount (for example, 103 to 107% of the internal volume) of the rubber material 2m is filled in the concave space inside the lower mold 11 (see FIG. 4). This rubber material 2m is sufficiently kneaded. The bar members 23 and 33 provided on the side plates 22 and 32 are set on the lower mold 11 with reference to the groove portions 16 and 16 as shown by a two-dot chain line in FIG. 3 (see FIG. 5). On the upper surface of the filled rubber material 2m, the steel plate 5 on which at least the lower surface 5b is degreased and coated with an adhesive (for example, an adhesive for vulcanization) is placed, and the upper mold 12 is placed thereon. (See FIG. 6).

下型11、上型12を、所定の圧力(例えば、5MPa)に加圧するとともに、所定の温度(例えば、170℃)に加熱し、ゴム材料2mを加硫成形するとともに、加硫成形されたパッド体2と鋼板5とを一体化させる。所定の時間(例えば、10〜15分)経過後、棒部材23、33を油圧ジャッキ21、31の駆動力により、下型11から引く抜き(図7参照)、さらに、上型12をあけて、パッド体2と鋼板5とが一体に接合された軌道パッド1を下型11から取り出す。   The lower mold 11 and the upper mold 12 were pressurized to a predetermined pressure (for example, 5 MPa), heated to a predetermined temperature (for example, 170 ° C.), and the rubber material 2m was vulcanized and molded. The pad body 2 and the steel plate 5 are integrated. After elapse of a predetermined time (for example, 10 to 15 minutes), the rod members 23 and 33 are pulled out from the lower mold 11 by the driving force of the hydraulic jacks 21 and 31 (see FIG. 7), and the upper mold 12 is opened. Then, the track pad 1 in which the pad body 2 and the steel plate 5 are integrally bonded is taken out from the lower mold 11.

このようにすることにより、パッド体2と鋼板5との間の接着強度は、接合部分に上部溝3aを形成している分、接合(接着)面積が減少するが、加硫成形時の熱と圧力を利用して接合(接着)しているので十分な接着強度を有する。すなわち、パッド体2と鋼板5とが、容易に剥離することは生じない。又、接着剤やゴム材料が、上部溝3a内に流入することがなく、上部溝3aの形状を維持して加硫成形、一体接合されるので、所定のばね定数が常に得られる。   By doing so, the bonding strength between the pad body 2 and the steel plate 5 is reduced by the amount of bonding (adhesion) because the upper groove 3a is formed in the bonding portion, but the heat during vulcanization molding is reduced. Since it is bonded (adhered) using pressure, it has sufficient adhesive strength. That is, the pad body 2 and the steel plate 5 do not easily peel off. In addition, since the adhesive and the rubber material do not flow into the upper groove 3a and are vulcanized and integrally joined while maintaining the shape of the upper groove 3a, a predetermined spring constant is always obtained.

さらに、軌道パッド1の上面に、鋼板5(又は合成樹脂板)が設けられているため、外気温等の温度変化により、レールRが伸縮しても、軌道パッド1の上面5aでレールRを滑らせることができる。   Furthermore, since the steel plate 5 (or synthetic resin plate) is provided on the upper surface of the track pad 1, even if the rail R expands or contracts due to a temperature change such as the outside air temperature, the rail R is attached to the upper surface 5a of the track pad 1. Can slide.

〔軌道パッドの他の形態〕
軌道パッドの他の実施の形態について、説明を行う。図8は、軌道パッドの他の実施の形態を示す正面図である。
前述した軌道パッド1は、両面溝が形成されたパッド体2の上面2aに鋼板5又は合成樹脂板を一体に接合したものであった。しかし、軌道パッド51は、図8に示すように、パッド体2の上下両面に鋼板5、55又は合成樹脂板を一体に接合したものである。すなわち、前述した軌道パッド2の下面2b側にも、鋼板55又は合成樹脂板を設けたものである。この場合、製造装置には、前述した第1上部溝形成手段20、第2上部溝形成手段30と同様な構成の下部溝形成手段を設けるとよい。又、側板22、32に、上部溝形成用棒部材23、33と下部溝形成用棒部材の両方を設けた構成にしてもよい。
[Other forms of track pads]
Another embodiment of the track pad will be described. FIG. 8 is a front view showing another embodiment of the track pad.
The track pad 1 described above is obtained by integrally bonding the steel plate 5 or the synthetic resin plate to the upper surface 2a of the pad body 2 in which the double-sided grooves are formed. However, as shown in FIG. 8, the track pad 51 is obtained by integrally bonding steel plates 5, 55 or a synthetic resin plate to the upper and lower surfaces of the pad body 2. That is, the steel plate 55 or the synthetic resin plate is also provided on the lower surface 2b side of the track pad 2 described above. In this case, the manufacturing apparatus may be provided with lower groove forming means having the same configuration as the first upper groove forming means 20 and the second upper groove forming means 30 described above. The side plates 22 and 32 may be provided with both the upper groove forming rod members 23 and 33 and the lower groove forming rod member.

この軌道パッド51の製造方法について説明を行う。
下型の内部の凹状空間の底部に、少なくとも上面が脱脂処理された下部側鋼板55を載置し、この下部側鋼板55の上面側に下部溝形成用棒部材をセットする。下部側鋼板55の上面に接着剤を塗布する。その後、前述した実施の形態と同様に、ゴム材料2mの充填、上部溝形成用棒部材23、33のセット、少なくとも下面が脱脂処理され、接着剤が塗布された鋼板5の載置、上型の載置等を行う。
A method for manufacturing the track pad 51 will be described.
A lower steel plate 55 having at least an upper surface degreased is placed on the bottom of the concave space inside the lower mold, and a lower groove forming rod member is set on the upper surface side of the lower steel plate 55. An adhesive is applied to the upper surface of the lower steel plate 55. Thereafter, as in the above-described embodiment, filling of the rubber material 2m, setting of the upper groove forming rod members 23, 33, placing of the steel plate 5 on which at least the lower surface has been degreased and coated with the adhesive, upper mold Is placed.

下型、上型を、所定の圧力(例えば、5MPa)に加圧するとともに、所定の温度(例えば、170℃)に加熱し、ゴム材料を加硫成形するとともに、下部側鋼板55と加硫成形されたパッド体2、及び、加硫成形されたパッド体2と鋼板5を一体化させる。所定の時間(例えば、10〜15分)経過後、下部溝形成用棒部材、上部溝形成用棒部材23、33を油圧ジャッキの駆動力により、下型から引く抜き、さらに、上型をあけて、下部側鋼板55、パッド体2、及び、鋼板5とが一体に接合された軌道パッド51を下型から取り出す。   The lower mold and the upper mold are pressurized to a predetermined pressure (for example, 5 MPa) and heated to a predetermined temperature (for example, 170 ° C.) to vulcanize and mold the rubber material, and the lower steel plate 55 and the vulcanized mold. The formed pad body 2 and the vulcanized pad body 2 and the steel plate 5 are integrated. After a predetermined time (for example, 10 to 15 minutes), the lower groove forming bar member and the upper groove forming bar members 23 and 33 are pulled out from the lower mold by the driving force of the hydraulic jack, and the upper mold is opened. Then, the track pad 51 in which the lower-side steel plate 55, the pad body 2, and the steel plate 5 are integrally joined is taken out from the lower mold.

以上、本発明の実施の形態の説明を行ったが、本発明はこの形態に限定されることはない。本発明の目的、趣旨を逸脱しない範囲内での変更が可能なことはいうまでもない。例えば、溝形状は、断面略矩形状の溝として説明を行っているが他の形状であってもよい。又、溝の本数も、所定のばね定数が得られるものであれば、他の数であってもよい。さらに、上部溝形成手段、下部溝形成手段は、側方のどちらか一方に設けてもよい。すなわち、この形態でいうと、どちらか一方の側板に、4本の上部溝形成用棒部材を設けたものであってもよい。   Although the embodiment of the present invention has been described above, the present invention is not limited to this embodiment. Needless to say, changes can be made without departing from the scope and spirit of the present invention. For example, the groove shape is described as a groove having a substantially rectangular cross section, but other shapes may be used. Also, the number of grooves may be other numbers as long as a predetermined spring constant can be obtained. Further, the upper groove forming means and the lower groove forming means may be provided on either side. That is, in this form, one of the side plates may be provided with four upper groove forming rod members.

又、上部溝と下部溝とは平行な溝でなくてもよく、上部溝に対して下部溝が所定の角度を有するように形成されているものであってもよい。例えば、上部溝と下部溝が直交する方向に形成されていてもよい。   In addition, the upper groove and the lower groove may not be parallel grooves, and the lower groove may be formed so as to have a predetermined angle with respect to the upper groove. For example, the upper groove and the lower groove may be formed in a direction orthogonal to each other.

1、51…両面溝付軌道パッド(軌道パッド)
2 … ゴム製パッド体
3a … 上部溝
3b … 下部溝
5 … 鋼板(ステンレス鋼板)
10 … 金型
11 … 一方の金型(下型)
12 … 他方の金型(上型)
15 … 下部溝形成用凸部
16 … 溝部
20 … 第1上部溝形成手段
30 … 第2上部溝形成手段
21、31…流体圧ジャッキ(油圧ジャッキ)
22、32…側板
23、33…上部溝形成用棒部材
1, 51 ... Track pad with groove on both sides (track pad)
2 ... Rubber pad body 3a ... Upper groove 3b ... Lower groove 5 ... Steel plate (stainless steel plate)
10 ... Mold 11 ... One mold (lower mold)
12 ... The other mold (upper mold)
DESCRIPTION OF SYMBOLS 15 ... Lower groove formation convex part 16 ... Groove part 20 ... 1st upper groove formation means 30 ... 2nd upper groove formation means 21, 31 ... Fluid pressure jack (hydraulic jack)
22, 32 ... side plates 23, 33 ... upper groove forming rod members

Claims (5)

軌道のレール底部の下方に敷設される軌道パッドの製造方法において、
内部に凹状空間が形成された箱状のものであり、内部の底部側に下部溝形成部が設けられた一方の金型にゴム材料を充填する工程と、
前記一方の金型の上部側に、前記一方の金型に対して挿脱可能に設けられた上部溝形成用棒部材を、前記一方の金型の所定の位置にセットする工程と、
充填された前記ゴム材料の上面に、接着剤が塗布された薄板状の鋼板又は合成樹脂板を載置する工程と、
前記一方の金型に他方の金型を組み合わせた後、前記一方の金型と前記他方の金型を、所定の圧力に加圧するとともに所定の温度に加熱し、前記ゴム材料を加硫圧縮成形するとともに、前記ゴム材料が加硫圧縮成形されたゴム製パッド体と、前記鋼板又は前記合成樹脂板とを一体に接合する工程と、
所定時間経過後、前記一方の金型から前記上部溝形成用棒部材を引き抜く工程と、
前記一方の金型に対して前記他方の金型をあけ、前記ゴム製パッド体と前記鋼板又は前記合成樹脂板とが一体化した鋼板又は合成樹脂板付一体加硫軌道パッドを取り出す工程と
からなる鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法。
In the manufacturing method of the track pad laid below the rail bottom of the track,
Filling a rubber material into one mold having a concave space formed therein and having a lower groove forming portion provided on the bottom side of the interior; and
A step of setting an upper groove forming rod member provided on the upper side of the one mold so as to be detachable with respect to the one mold at a predetermined position of the one mold;
A step of placing a thin steel plate or a synthetic resin plate coated with an adhesive on the top surface of the filled rubber material;
After the other mold is combined with the one mold, the one mold and the other mold are pressurized to a predetermined pressure and heated to a predetermined temperature to vulcanize and compress the rubber material. And a step of integrally joining the rubber pad body in which the rubber material is vulcanized and compression molded, and the steel plate or the synthetic resin plate,
After the predetermined time has elapsed, withdrawing the upper groove forming rod member from the one mold,
The other mold is opened with respect to the one mold, and the rubber pad body and the steel plate or the synthetic resin plate are integrated, and a steel plate or synthetic resin plate-integrated vulcanizing track pad with synthetic resin plate is taken out. Manufacturing method of integrated vulcanizing track pad with steel plate or synthetic resin plate.
軌道のレール底部の下方に敷設される軌道パッドの製造方法において、
内部に凹状空間が形成された一方の金型の底部に、薄板状の第1の鋼板又は第1の合成樹脂板を載置する工程と、
前記一方の金型の前記第1の鋼板又は第1の合成樹脂板の上部の所定の位置に下部溝形成用棒部材をセットする工程と、
前記第1の鋼板又は前記第1の合成樹脂板に接着剤を塗布する工程と、
前記一方の金型にゴム材料を充填する工程と、
前記一方の金型の上部側に、前記一方の金型に対して挿脱可能に設けられた上部溝形成用棒部材を、前記一方の金型の所定の位置にセットする工程と、
充填された前記ゴム材料の上面に、接着剤が塗布された薄板状の第2の鋼板又は第2の合成樹脂板を載置する工程と、
前記一方の金型に他方の金型を組み合わせた後、前記一方の金型と前記他方の金型を、所定の圧力に加圧するとともに所定の温度に加熱し、前記ゴム材料を加硫圧縮成形するとともに、前記ゴム材料が加硫圧縮成形されたゴム製パッド体、前記第1の鋼板又は前記第1の合成樹脂板、及び、前記第2の鋼板又は前記第2の合成樹脂板を一体に接合する工程と、
所定時間経過後、前記一方の金型から前記上部溝形成用棒部材及び前記下部溝形成用棒部材を引き抜く工程と、
前記一方の金型に対して前記他方の金型をあけ、前記ゴム製パッド体、前記第1の鋼板又は前記第1の合成樹脂板、及び、前記第2の鋼板又は前記第2の合成樹脂板が一体化した鋼板又は合成樹脂板付一体加硫軌道パッドを取り出す工程と
からなる鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法。
In the manufacturing method of the track pad laid below the rail bottom of the track,
Placing a thin plate-like first steel plate or first synthetic resin plate on the bottom of one mold in which a concave space is formed;
A step of setting a lower groove forming rod member at a predetermined position above the first steel plate or the first synthetic resin plate of the one mold;
Applying an adhesive to the first steel plate or the first synthetic resin plate;
Filling the one mold with a rubber material;
A step of setting an upper groove forming rod member provided on the upper side of the one mold so as to be detachable with respect to the one mold at a predetermined position of the one mold;
Placing a thin plate-shaped second steel plate or second synthetic resin plate coated with an adhesive on the top surface of the filled rubber material;
After the other mold is combined with the one mold, the one mold and the other mold are pressurized to a predetermined pressure and heated to a predetermined temperature to vulcanize and compress the rubber material. In addition, the rubber pad body in which the rubber material is vulcanized and compression molded, the first steel plate or the first synthetic resin plate, and the second steel plate or the second synthetic resin plate are integrated. Joining, and
After the predetermined time has elapsed, withdrawing the upper groove forming bar member and the lower groove forming bar member from the one mold,
The other mold is opened with respect to the one mold, the rubber pad body, the first steel plate or the first synthetic resin plate, and the second steel plate or the second synthetic resin. A method for producing an integrated vulcanizing track pad with a steel plate or a synthetic resin plate, comprising a step of taking out the integrated vulcanizing track pad with a steel plate or a synthetic resin plate integrated with a plate.
請求項1又は2に記載された鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法において、
前記引き抜く工程は、流体圧ジャッキ又は流体圧シリンダの駆動力で引き抜く工程である
ことを特徴とする鋼板又は合成樹脂板付一体加硫軌道パッドの製造方法。
In the manufacturing method of the integrated vulcanization track pad with a steel plate or a synthetic resin plate according to claim 1 or 2,
The drawing step is a step of drawing with a driving force of a fluid pressure jack or a fluid pressure cylinder.
請求項1に記載された製造方法で製造された両面溝付軌道パッドであって、
前記レール底部側である一方の面、及び、前記一方の面の反対側の面である他方の面に所定の本数の溝が形成されたゴム製パッド体と、
前記ゴム製パッド体の一方の面に接合される薄板状の鋼板又は合成樹脂板とからなる
ことを特徴とする両面溝付軌道パッド。
A double-sided grooved track pad manufactured by the manufacturing method according to claim 1,
A rubber pad body in which a predetermined number of grooves are formed on one surface on the rail bottom side and the other surface on the opposite side of the one surface;
A double-sided grooved track pad comprising a thin steel plate or a synthetic resin plate joined to one surface of the rubber pad body.
請求項2に記載された製造方法で製造された両面溝付軌道パッドであって、
前記レール底部側である一方の面、及び、前記一方の面の反対側の面である他方の面に所定の本数の溝が形成されたゴム製パッド体と、
前記ゴム製パッド体の一方の面に接合される薄板状の第1の鋼板又は第1の合成樹脂板と、
前記ゴム製パッド体の他方の面に接合される薄板状の第2の鋼板又は第2の合成樹脂板とからなる
ことを特徴とする両面溝付軌道パッド。
A double-sided grooved track pad manufactured by the manufacturing method according to claim 2,
A rubber pad body in which a predetermined number of grooves are formed on one surface on the rail bottom side and the other surface on the opposite side of the one surface;
A thin plate-like first steel plate or first synthetic resin plate joined to one surface of the rubber pad body;
A double-sided grooved track pad comprising a thin plate-like second steel plate or a second synthetic resin plate joined to the other surface of the rubber pad body.
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JP2013002256A (en) * 2011-06-22 2013-01-07 Japan Railway Construction Transport & Technology Agency Method of manufacturing foamed rubber track pad
JP2013194473A (en) 2012-03-22 2013-09-30 Sadao Abe Track pad and rail fastening device
JP2014190005A (en) * 2013-03-26 2014-10-06 Nhk Spring Co Ltd Track pad
JP2014190007A (en) * 2013-03-26 2014-10-06 Nhk Spring Co Ltd Track pad
JP2015010441A (en) * 2013-07-02 2015-01-19 東日本旅客鉄道株式会社 Track pad
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JP2015224459A (en) * 2014-05-27 2015-12-14 広島化成株式会社 Track pad and manufacturing method for track pad
CN113123177A (en) * 2019-12-31 2021-07-16 比亚迪股份有限公司 Antiskid steel plate, machining method thereof and track beam

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013002256A (en) * 2011-06-22 2013-01-07 Japan Railway Construction Transport & Technology Agency Method of manufacturing foamed rubber track pad
JP2015508133A (en) * 2012-02-22 2015-03-16 フォスロー−ヴェアケ ゲゼルシャフト ミット ベシュレンクテル ハフツングVossloh−Werke GmbH Plate component for system fixing rail, fixing point for rail, and method of manufacturing plate component
JP2013194473A (en) 2012-03-22 2013-09-30 Sadao Abe Track pad and rail fastening device
JP2014190005A (en) * 2013-03-26 2014-10-06 Nhk Spring Co Ltd Track pad
JP2014190007A (en) * 2013-03-26 2014-10-06 Nhk Spring Co Ltd Track pad
JP2015010441A (en) * 2013-07-02 2015-01-19 東日本旅客鉄道株式会社 Track pad
JP2015224459A (en) * 2014-05-27 2015-12-14 広島化成株式会社 Track pad and manufacturing method for track pad
CN113123177A (en) * 2019-12-31 2021-07-16 比亚迪股份有限公司 Antiskid steel plate, machining method thereof and track beam
CN113123177B (en) * 2019-12-31 2023-03-14 比亚迪股份有限公司 Antiskid steel plate, machining method thereof and track beam

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