JP2011031453A - Window member - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve appearance by making an attaching bracket less visible from the surface side of the body part of a window member while fixing the attaching bracket at a target position in the window member in which at least a part of the attaching bracket is embedded. <P>SOLUTION: The window member 1 is constituted of a plate-shaped body part 10 comprising a resin material having light transmittance; a frame part 20 integrated with the body part 10 by injection molding a resin material, of which the light transmittance is lower than that of the body part 10, at a predetermined part of the rear of the body part 10, and the attaching bracket 30 formed of a material of which the rigidity is higher than that of the frame part 20 and at least partially embedded in the frame part 20. A protruded part 12, which protrudes so as to come into contact with the attaching bracket 30 to position the attaching bracket 30, is provided to the rear of the body part 10. The positioning surface 34, which comes into contact with a mold at the molding of the frame part 20 to position the attaching bracket 30, is provided to the attaching bracket 30. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a window member attached so as to cover an opening formed in a vehicle, for example.

  Conventionally, in a vehicle equipped with a sunroof device, a window member is attached so as to cover the opening of the sunroof device (see, for example, Patent Document 1). The window member of Patent Document 1 includes a transparent plate-like main body formed so as to cover the opening, a resin frame integrated with the peripheral edge of the back surface of the main body, and a resin constituting the frame And a rigid member made of a highly rigid member embedded in the material.

  At the time of manufacturing the window member, a pre-molded main body part and a rigid member are set in a mold for molding the frame part, and a resin material constituting the frame part is injected into the mold and solidified. Thus, the frame portion is obtained in an integrated state with the main body portion, and at this time, the rigid member is insert-molded at the same time.

  Further, in the window member, an opaque enamel layer is provided in a portion corresponding to the rigid member on the back surface of the main body portion so that the rigid member cannot be seen from the front surface side of the main body portion.

JP 2005-525947 A

  However, if an enamel layer is provided on the back surface of the main body as in Patent Document 1 to prevent the rigid member from being seen from the front side, the number of steps for providing the enamel layer increases and the cost increases. Further, since the enamel layer is interposed between the main body portion and the frame portion, there is a concern that the bonding strength between the main body portion and the frame portion is lowered.

  Therefore, it is conceivable that the portion where the rigid member is embedded in the frame portion is arranged away from the back surface of the main body portion, thereby making it difficult to see the rigid member from the front surface side of the main body portion while omitting the enamel layer.

  However, if the embedded portion of the rigid member is separated from the back surface of the main body, it is considered that the resin material that flows when the frame portion is molded hits the embedded portion of the rigid member, and the embedded portion is displaced to cause displacement. . This misalignment causes molding defects.

  The present invention has been made in view of such points, and an object of the present invention is to provide a window member in which at least a part of the rigid member is embedded and fixed, and the rigid member is on the surface side of the main body portion of the window member. Therefore, it is possible to make the rigid member fixed at a target position while making it difficult to see from the outside and improving the appearance appearance.

  According to a first aspect of the present invention, a resin material having a light transmittance lower than that of the main body portion is injection-molded on a plate-shaped main body portion made of a resin material having optical transparency and a predetermined portion on the back surface of the main body portion. A window member comprising: an injection molding unit integrated with the main body unit; and a rigid member made of a material having higher rigidity than the injection molding unit and at least partially embedded in the injection molding unit. In addition, at least one of the side of the rigid member embedded in the injection molding portion and the predetermined portion of the back surface of the main body portion protrudes so as to come into contact with the other, and the first rigid member is positioned. A positioning portion is provided, and a second positioning portion is provided on the side of the rigid member that is embedded in the injection molding portion so as to contact the molding die during molding of the injection molding portion and position the rigid member. That It is an butterfly.

  According to a second invention, in the first invention, the side embedded in the injection molding portion of the rigid member is formed in a plate shape, and the first positioning portion and the second positioning portion are embedded in the injection molding portion of the rigid member. It is characterized by being positioned so as to overlap when viewed in the front and back direction.

  According to a third aspect of the present invention, a resin material having a light transmittance lower than that of the main body portion is injection-molded on a plate-like main body portion made of a light-transmitting resin material and a predetermined portion on the back surface of the main body portion. A window member comprising: an injection molding unit integrated with the main body unit; and a rigid member made of a material higher in rigidity than the injection molding unit and at least partially embedded in the injection molding unit. In addition, at least one of the side of the rigid member embedded in the injection molding portion and the predetermined portion of the back surface of the main body portion has a positioning portion that protrudes so as to abut against the other and positions the rigid member. The outer edge portion of the rigid member embedded in the injection molding portion is shaped to approach the main body portion so that the distance from the back surface of the main body portion is shorter than the protruding amount of the positioning portion. Providing a body proximity part And it is characterized in that is.

  According to a fourth aspect of the present invention, a resin material having a light transmittance lower than that of the main body portion is injection-molded on a plate-like main body portion made of a light-transmitting resin material and a predetermined portion on the back surface of the main body portion. A window member comprising: an injection molding unit integrated with the main body unit; and a rigid member made of a material higher in rigidity than the injection molding unit and at least partially embedded in the injection molding unit. A positioning portion for positioning the rigid member in contact with a molding die at the time of molding the injection molded portion is provided on a side embedded in the injection molded portion of the rigid member. The outer edge portion on the side to be embedded is provided with an outer surface proximity portion that is shaped to approach the outer surface of the injection molded portion so that the distance from the outer surface of the injection molded portion is shorter than the inner portion on the embedded side. Characterized by being A.

  According to a fifth invention, in any one of the first to fourth inventions, a through-hole through which a resin material during molding of the injection molded portion flows is formed on a side of the rigid member embedded in the injection molded portion. It is characterized by this.

  According to the first invention, when the first positioning portion is provided on the side of the rigid member embedded in the injection molding portion, the first positioning portion abuts on the main body portion and the second positioning portion abuts on the molding die. . Thereby, since the rigid member is positioned by the main body portion and the mold, the displacement of the rigid member is less likely to occur due to the flow of the resin material when the injection molded portion is molded. Further, when the first positioning portion is provided at a predetermined portion on the back surface of the main body portion, the rigid member is similarly positioned by the main body portion and the molding die, so that the rigid member is hardly displaced. Further, since the first positioning portion protrudes, the first positioning portion is positioned in a state in which most of the embedded side of the rigid member is separated from the back surface of the main body portion, and is inconspicuous when viewed from the front surface side of the main body portion. Accordingly, the appearance of the window member can be improved while the rigid member can be fixed at a target position.

  According to the second invention, since the first positioning portion and the second positioning portion are positioned so as to overlap each other when the side embedded in the injection molding portion of the rigid member is viewed in the front and back direction, the rigid member is in the front and back direction. It will be positioned from both sides. As a result, the rigid member can be stabilized in a positioned state.

  According to the third aspect of the invention, when the positioning portion is provided on the side of the rigid member that is embedded in the injection molding portion, the positioning portion abuts on the main body portion during molding to position the rigid member. Further, since the main body proximity portion is provided at the outer edge portion of the rigid member so that the distance from the back surface of the main body portion is shorter than the protruding amount of the positioning portion, the resin that flows when the injection molding portion is molded The material is less likely to flow between the rigid member and the back surface of the main body, and the rigid member can be held in a state of being positioned by the positioning portion while suppressing the displacement of the rigid member away from the main body due to the flow of the resin material. Thereby, the position shift of a rigid member can be prevented. And since the said positioning part protrudes, like the 1st invention, most of the embedded side in a rigid member will leave | separate from the back surface of a main-body part, and it will become inconspicuous seeing from the surface side of a main-body part. . Accordingly, the appearance of the window member can be improved while the rigid member can be fixed at a target position.

  According to the fourth invention, the positioning portion abuts on the mold during molding and the rigid member is positioned. Further, since the outer surface proximity portion is provided on the outer edge portion of the rigid member so that the distance from the outer surface of the injection molding portion is shorter than the protruding amount of the positioning portion, the molding surface and the outer edge portion of the rigid member are formed during molding. The interval between and becomes shorter. As a result, it is difficult for the flowing resin material to flow between the rigid member and the molding surface, and the displacement of the rigid member can be prevented by suppressing the displacement of the rigid member due to the flow of the resin material. And since a positioning part contacts the shaping | molding die of an injection molding part, it does not appear on the surface side of a main-body part. Accordingly, the appearance of the window member can be improved while the rigid member can be fixed at a target position.

  In the fifth invention, the resin material that flows at the time of molding of the injection molding portion circulates through the through hole of the rigid member, so that the resin material can be smoothly filled around the rigid member, which causes the occurrence of molding defects. Can be suppressed.

It is the perspective view which looked at the window member from the back side. It is the II-II sectional view taken on the line in FIG. It is the III-III sectional view taken on the line in FIG. It is a perspective view which expands and shows the bracket for attachment of the back surface of a window member. It is the perspective view which looked at the main-body part from the back side. It is a perspective view of a mounting bracket. It is sectional drawing of the shaping | molding die of the state which formed the cavity for main-body part shaping | molding. FIG. 8 is a view corresponding to FIG. 7 in a state where the main body is molded. FIG. 8 is a view corresponding to FIG. 7 in a state in which a frame forming cavity is formed. FIG. 6 is a view corresponding to FIG. 5 in a state in which a mounting bracket is disposed on the back surface of the main body. It is a perspective view which expands and shows the main-body part by which the bracket for attachment is arrange | positioned. FIG. 3 is a diagram corresponding to FIG. 2 according to the second embodiment. FIG. 4 is a diagram corresponding to FIG. 3 according to the second embodiment. It is the figure which looked at the bracket for attachment concerning Embodiment 2 from the back surface side. It is a side view of the bracket for attachment concerning Embodiment 2. FIG. 6 is a view corresponding to FIG. 2 according to the third embodiment. FIG. 6 is a view corresponding to FIG. 3 according to the third embodiment. FIG. 15 is a diagram corresponding to FIG. 15 according to the third embodiment. FIG. 10 is a diagram corresponding to FIG. 9 according to the third embodiment. FIG. 6 is a diagram corresponding to FIG. 3 according to a fourth embodiment. FIG. 9 is a diagram corresponding to FIG. 9 according to the fourth embodiment.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. It should be noted that the following description of the preferred embodiment is merely illustrative in nature, and is not intended to limit the present invention, its application, or its use.

(Embodiment 1)
FIG. 1 shows a window member 1 according to a first embodiment of the present invention. This window member 1 is for covering the opening part (not shown) for sunroof formed in the roof of a motor vehicle. The sunroof opening has a rectangular shape that is long in the vehicle width direction. The window member 1 has a substantially rectangular shape as a whole corresponding to the shape of the opening for the sunroof. The frame part 20 integrated with the part, and four mounting brackets 30, 30,... Fixed to the frame part 20 are provided.

  Each mounting bracket 30 is attached to a vehicle-side member (not shown) disposed around the opening of the vehicle. Thereby, the window member 1 is fixed to the vehicle. The mounting brackets 30, 30,... Are respectively disposed at portions near the four corners of the window member 1.

  In addition, the surface of the window member 1 is a surface (upper surface) which becomes the outer surface of the vehicle when attached to the vehicle, and the rear surface is a surface (lower surface) facing the passenger compartment.

  The main body 10 is formed in a rectangular shape that is long in the vehicle width direction. In this embodiment, although the resin material which comprises the main-body part 10 is made from polycarbonate, it is not restricted to this, It will not specifically limit if it is a resin material with high impact resistance and lighter than glass. The main body 10 may be colorless and transparent, but may be colored, for example, in a thin smoke color.

  As shown in FIGS. 2, 3, and 5, the outer edge portion of the main body portion 10 is provided with a ridge portion 11 that protrudes toward the back side over the entire circumference. Thereby, the rigidity of the main body 10 is improved. Further, as shown in FIG. 5, four protrusions (first positioning portions) 12 are provided on the back surface of the main body portion 10 at portions corresponding to the positions where the mounting brackets 30 are disposed. The four protrusions 12 are for positioning the mounting bracket 30 and are arranged so that two are arranged in the longitudinal direction of the main body 10 and two are arranged in the width direction. All the protrusions 12 have the same shape, and a cross section in a direction orthogonal to the protrusion direction is substantially circular.

  As shown in FIGS. 2 and 3, the cross-sectional shape of the protruding portion 12 is set to be smaller toward the distal end side in the protruding direction, and the protruding portion 12 is thinner toward the distal end side. The front end surface of the protruding portion 12 is formed by a flat surface 12 a that extends substantially parallel to the back surface of the main body portion 10. The mounting bracket 30 abuts on the flat surface 12a and is positioned. Therefore, it is possible to easily change the position of the mounting bracket 30 relative to the main body 10 by changing the height of the protrusion 12.

  As shown in FIG. 1, the frame part 20 is formed in a substantially rectangular shape. In this embodiment, since the resin material which comprises the main-body part 10 is made from polycarbonate, the resin material which comprises the frame part 20 is also made from polycarbonate so that adhesive strength with this can fully be ensured. The resin material constituting the frame portion 20 is mixed with black ink or powdered carbon to form a black resin material. Therefore, the frame portion 20 is made of a resin material having a light transmittance lower than that of the main body portion 10.

  In addition to the black color, the frame portion 20 may be colored, for example, in a dark smoke color or a color close to the interior color of the vehicle. Further, the frame portion 20 may be colored so as not to transmit light at all. The resin material constituting the frame portion 20 is preferably the same as the resin material constituting the main body portion 10, but may be different from the main body portion 10, for example, by mixing polycarbonate and ABS resin. It may be a resin material or a resin material in which polycarbonate and polyethylene terephthalate are mixed.

  The frame part 20 is formed by injection-molding the resin material, and constitutes the injection-molded part of the present invention. The frame portion 20 is integrated with the main body portion 10 by injection molding a resin material on the back surface of the main body portion 10 that has been molded in advance.

  The outer shape of the frame portion 20 substantially matches the outer shape of the main body portion 10. As shown in FIGS. 2 and 3, the outer peripheral side of the frame portion 20 is formed so as to cover the inner peripheral surface of the protrusion 11 of the main body 10 and the front end surface in the protruding direction. On the outer peripheral side of the frame portion 20, a step portion 21 is formed corresponding to the shape of the ridge portion 11 of the main body portion 10. The step portion 21 is continuous over the entire circumference of the frame portion 20. On the back surface on the inner peripheral side of the frame portion 20, an inclined surface 22 that is inclined toward the inner edge portion of the frame portion 20 so as to approach the back surface of the main body portion 10 is formed. Due to the inclined surface 22, the thickness of the inner peripheral side of the frame portion 20 becomes thinner as it approaches the inner edge portion. The thickness of the frame portion 20 is set to be longer than the height of the protruding portion 12 of the main body portion 10, and a part of the mounting bracket 30 is embedded in the frame portion 20. Further, as shown in FIG. 1, holes 23, 23,... Corresponding to the shape of a protruding portion 42 d of the molding die 40 described later are formed on the back surface of the frame portion 20.

  The mounting bracket 30 is formed, for example, by pressing a steel plate or the like. The material of the mounting bracket 30 may be any material that is higher in rigidity than the resin material constituting the frame portion 20, and may be other than a steel plate. The mounting bracket 30 is a rigid member of the present invention.

  As shown in FIG. 6, the mounting bracket 30 is a substantially L-shaped bracket including a substantially rectangular plate-like base 31 and a vertical plate 32 that rises from one edge extending in the longitudinal direction of the base 31. . The base portion 31 is fixed to the frame portion 20 while being embedded in the frame portion 20, and is disposed so as to extend long in the vehicle front-rear direction of the main body portion 10 while being fixed to the frame portion 20. The

  Three through holes 33 are formed in the base portion 31 at intervals in the longitudinal direction of the base portion 31. These through holes 33 have the same circular shape. The through-hole 33 is for circulating the resin material melted when the frame portion 20 is molded in the front and back direction of the base portion 31.

  The number of through holes 33 is not limited to three, and may be two or less, for example, or four or more. Further, the shape of the through hole 33 is not limited to a circular shape, and may be a rectangular shape or an oval shape. Further, when the fluidity of the resin material is high, the through hole 33 may be omitted.

  As shown in FIGS. 2 and 3, the surface of the base portion 31 on the main body portion 10 side is formed to be substantially flat so as to contact the flat surface 12 a of the protruding portion 12. The base portion 31 is substantially parallel to the back surface of the main body portion 10 in a state where the base portion 31 is in contact with the flat portion 12a of the protruding portion 12, whereby the mounting bracket 30 is positioned.

  As shown in FIG. 6, the base 31 of the mounting bracket 30 is provided with four positioning surfaces 34 (indicated by phantom lines) that are positioned with respect to the mold. These positioning surfaces 34 are constituted by a part of the back surface of the base portion 31, are positioned so as to correspond to the portion with which the flat surface 12 a of the protruding portion 12 abuts, and have substantially the same shape as the flat surface 12 a. Has been. That is, the positioning surface 34 and the protrusion 12 of the main body 10 are positioned so as to overlap when the base 31 is viewed in the front and back direction.

  A protrusion 42d (shown in FIG. 9) of a molding die 40 to be described later comes into contact with the positioning surface 34. The mounting bracket 30 is positioned by the mold 40. The positioning surface 34 constitutes the second positioning portion of the present invention.

  As shown in FIG. 6, the vertical plate portion 32 of the mounting bracket 30 is formed so that the angle formed with the base portion 31 is substantially a right angle. Similar to the base portion 31, the vertical plate portion 32 is formed in a rectangular shape that is long in the vehicle front-rear direction of the main body portion 10. As shown in FIG. 2 and FIG. 3, an approximately ¼ region on the base portion 31 side in the vertical plate portion 32 is embedded in the frame portion 20 together with the base portion 31. In the vertical plate portion 32, two attachment holes 35 penetrating in the thickness direction are formed in a portion exposed from the frame portion 20 with an interval in the longitudinal direction. A fastening member (not shown) such as a bolt for fastening the vertical plate portion 32 to the vehicle body side member is inserted into the mounting holes 35.

  The mounting bracket 30 is subjected to, for example, acrylic resin electrodeposition coating, thereby improving the adhesiveness to the polycarbonate. Note that the mounting bracket 30 may be subjected to, for example, melanin liquid resin electrodeposition coating instead of acrylic resin electrodeposition coating. Not limited to.

  Next, the manufacturing apparatus of the said window member 1 is demonstrated. As shown in FIG. 7, the manufacturing apparatus injects a molten resin material into a mold 40 having a first mold 41 and a second mold 42 and cavities S1 and S2 (shown in FIG. 9) formed in the mold 40. This is a so-called die slide type device configured to include the main body 10 and the frame portion 20 by the same molding die 40.

  The first mold 41 is formed with a molding surface 41 a that molds the surface side of the main body 10. In the second mold 42, a main body molding surface 42a for molding the back surface side of the main body 10 and a frame molding surface 42b (shown in FIG. 9) for molding the frame 20 are formed side by side. The second mold 42 is moved by a mold driving device (not shown) so as to move in a direction in which the first mold 41 is contacted and separated (a mold opening / closing direction) and a direction in which the main body molding surface 42a and the frame molding surface 42b are arranged. It has become.

  A holding portion 42 c for inserting and temporarily holding the vertical plate portion 32 of the mounting bracket 30 is formed on the frame portion molding surface 42 b of the second mold 42. Further, four sets of four projecting portions 42 d that come into contact with the mounting bracket 30 are formed on the frame portion molding surface 42 b corresponding to the positions where the mounting bracket 30 is disposed. Similarly to the protrusion 12 of the main body 10, the protrusion 42d is formed so as to become thinner toward the front end side in the protrusion direction, and the front end surface is formed flat. The protruding part 42d and the protruding part 12 of the main body part 10 are positioned so as to overlap in the plan view of the base part 31 (in the front and back direction of the base part 31).

  Moreover, since the injection machine is a conventionally well-known thing which can inject separately the resin material which comprises the main-body part 10, and the resin material which comprises the frame part 20, detailed description is abbreviate | omitted.

  Next, the case where the said window member 1 is manufactured using the said manufacturing apparatus is demonstrated. First, as shown in FIG. 7, the molding surface 41 a of the first mold 41 and the main body molding surface 42 a of the second mold 42 are combined and closed. Thereby, cavity S1 for shape | molding the main-body part 10 is formed. And as shown in FIG. 8, the resin material which comprises the main-body part 10 is inject | emitted by the injection machine to cavity S1. At this time, it is preferable that the second mold 42 is moved in the direction of compressing the resin material so that the resin material is spread to every corner of the cavity S1.

  After the resin material constituting the main body 10 is solidified, the first mold 41 and the second mold 42 are opened. The obtained main body 10 is held on the molding surface 41 a of the first mold 41. Then, the second mold 42 is slid to close the frame portion 42 b of the second mold 42 together with the molding surface 41 a of the first mold 41 as shown in FIG. 9. At this time, the mounting bracket 30 is held by the holding portion 42 c of the second mold 42. When the first mold 41 and the second mold 42 are closed, a cavity S2 for forming the frame portion 20 is formed. Further, the flat surface 12 a of the protrusion 12 of the main body 10 abuts on the base 31 of the mounting bracket 30, and the tip surface of the protrusion 42 d of the second mold 42 abuts on the positioning surface 34 of the base 31. As a result, the base 31 is sandwiched and positioned by the protrusion 12 of the main body 10 and the protrusion 43d of the second mold 42 in the front-back direction.

  Thereafter, the resin material constituting the frame portion 20 is injected into the cavity S2 by an injection machine. When the resin material flows in the cavity S2, the base 31 of the mounting bracket 30 is positioned as described above, so that the positional deviation of the base 31 is suppressed. Further, the resin material flows through the through hole 33 of the base 31 and is smoothly filled around the base 31.

  When the resin material constituting the frame portion 20 is solidified, the frame portion 20 integrated with the main body portion 10 is obtained, and a part of the base portion 31 and the vertical plate portion 32 of the mounting bracket 30 are embedded in the frame portion 20. Fixed. When the mold is opened, the window member 1 is obtained. On the back surface of the frame portion 20 of the window member 1 obtained in this way, as shown in FIG. 1, a hole portion 23 is formed in the trace where the protruding portion 42 d of the second mold 42 has been removed.

  Further, since the base 31 of the mounting bracket 30 is positioned by the protruding portion 12 of the main body 10, the mounting bracket 30 is not conspicuous when viewed from the front side.

  As described above, according to the first embodiment, the mounting bracket 30 can be positioned by the main body 10 and the second mold 42 of the molding die 40, so that the mounting bracket 30 is less likely to be displaced, The bracket 30 can be fixed at a target position. Moreover, since the base 31 of the mounting bracket 30 can be separated from the surface of the main body 10, the appearance of the window member 1 can be improved.

  In addition, since the mounting bracket 30 can be positioned from both sides in the front and back direction, the mounting bracket 30 can be stabilized in a positioned state, and the positional displacement is more difficult to shift.

  In addition, the resin material that flows when the frame portion 20 is molded flows through the through-hole 33 of the base portion 31 of the mounting bracket 30, so that the resin material can be smoothly filled around the base portion 31, and the molding failure can be prevented. Generation can be suppressed.

  Although not shown, the base 31 of the mounting bracket 30 is provided with a protrusion that contacts the back surface of the main body 10, and the mounting bracket 30 is positioned by contacting the protrusion with the back of the main body 10. You may make it do. Also in this case, since the base 31 of the mounting bracket 30 can be separated from the surface of the main body 10, the appearance of the window member 1 can be improved. In this case, the protrusion 12 of the main body 10 may be omitted or left.

  Further, it is preferable that the boundary portion between the outer peripheral surface of the projecting portion 12 of the main body portion 10 and the back surface of the main body portion 10 is formed by a smooth curved surface. As a result, the protrusion 12 is less noticeable when viewed from the surface of the main body 10.

(Embodiment 2)
12 to 15 are related to the second embodiment of the present invention. In the second embodiment, the positioning structure of the mounting bracket 30 is different from that of the first embodiment, and the other parts are the same. Hereinafter, a different part from Embodiment 1 is demonstrated in detail.

  As shown in FIGS. 14 and 15, the base 31 of the mounting bracket 30 is formed with four back-side protrusions 36 that protrude to the back surface side and four front-side protrusions 37 that protrude to the surface side. . The back side protrusion part 36 is formed so that the base part 31 bulges to the back side by press molding or the like. The back side protrusion 36 is formed so that the cross section in the direction orthogonal to the bulging direction is substantially circular, and the cross sectional shape becomes smaller toward the tip of the bulging direction. These back side protrusions 36 are arranged so that two are arranged in the longitudinal direction of the base 31 and two are arranged in the width direction.

  Further, the front side protruding portion 37 is also formed in the same manner as the back side protruding portion 36 and is disposed adjacent to the back side protruding portion 36.

  In the second embodiment, the front side protruding portion 37 of the mounting bracket 30 is positioned in contact with the back surface of the main body portion 10 when the frame portion 20 is molded. Further, the rear side protruding portion 36 of the mounting bracket 30 is positioned in contact with the second mold 42 of the mold 40. That is, the back side protrusion part 36 is a 1st positioning part of this invention, and the front side protrusion part 37 is a 2nd positioning part of this invention. Further, since the front side protruding portion 37 is formed, most of the base portion 31 of the mounting bracket 30 is separated from the back surface of the main body portion 10, and the mounting bracket 30 is viewed from the front surface side of the main body portion 10. Disappears.

  Therefore, according to the second embodiment, the mounting bracket 30 can be positioned by the main body 10 and the second mold 42 of the molding die 40, so that the mounting bracket 30 can be fixed at a target position. Further, since most of the base 31 of the mounting bracket 30 can be separated from the surface of the main body 10, the appearance of the window member 1 can be improved.

(Embodiment 3)
16 to 19 relate to the third embodiment of the present invention. In the third embodiment, the positioning structure of the mounting bracket 30 is different from that of the first embodiment, and the other parts are the same. Hereinafter, a different part from Embodiment 1 is demonstrated in detail.

  The outer peripheral portion of the base portion 31 of the mounting bracket 30 has a shape close to the main body portion 10 such that the distance from the back surface of the main body portion 10 is shorter than the protruding amount of the protruding portion 12 of the main body portion 10. 38 is provided. The main body proximity portion 38 is continuously provided over both ends of the outer edge portion extending in the longitudinal direction of the base portion 31, and is curved in a direction approaching the main body portion 10. The interval between the main body proximity portion 38 and the back surface of the main body portion 10 is set so that the resin material is less likely to flow between the base portion 31 and the main body portion 10 when the frame portion 20 is molded. The resin material mainly flows through the through hole 33 and flows between the base portion 31 and the main body portion 10. The main body proximity portion 38 may be inclined without being curved.

  In the third embodiment, the mounting bracket 30 is not provided with the positioning surface 34 so that the base 31 is not positioned with respect to the mold 40.

  When the window member 1 according to the third embodiment is manufactured, as shown in FIG. 19, the base portion 31 of the mounting bracket 30 is positioned from the main body portion 10 side by the protruding portion 12 of the main body portion 10 after the main body portion 10 is molded. Is done. Thereby, the separation distance between the base 31 and the main body 10 is kept constant. When the resin material is injected into the cavity S <b> 2 for forming the frame portion 20, the resin material flows between the base portion 31 and the main body portion 10 because the main body proximity portion 38 is formed on the base portion 31. Difficult, as indicated by the arrows, flows mainly to the back side of the base 31. It can suppress that the base 31 is pushed to the main-body part 10 side by the flow of this resin, and is displaced so that it may leave | separate from the protrusion part 12 of the main-body part 10. FIG. Thereby, the position shift of the mounting bracket 30 can be prevented.

  Therefore, according to the third embodiment, it is possible to prevent the displacement of the mounting bracket 30 and fix the mounting bracket 30 at a target position. Moreover, since the base 31 of the mounting bracket 30 can be separated from the surface of the main body 10 as in the first embodiment, the appearance of the window member 1 can be improved.

(Embodiment 4)
20 and 21 relate to Embodiment 4 of the present invention. In Embodiment 4, the positioning structure of the mounting bracket 30 is different from that of Embodiment 1, and the other parts are the same. Hereinafter, a different part from Embodiment 1 is demonstrated in detail.

  The outer edge of the base 31 of the mounting bracket 30 is close to the rear surface of the frame 20 so that the distance from the rear surface (outer surface) of the frame 20 is shorter than the inner portion of the base 31. A portion 39 is provided. The outer surface proximity portion 39 is continuously provided over both ends of the outer edge portion extending in the longitudinal direction of the base portion 31, and is curved in a direction approaching the back surface of the frame portion 20. The distance between the outer surface proximity portion 39 and the back surface of the frame portion 20 makes it difficult for the resin material to flow between the base portion 31 and the frame portion molding surface 42b (shown in FIG. 21) of the mold 40 when the frame portion 20 is molded. In this embodiment, the resin material mainly circulates through the through-hole 33 and is filled around the base portion 31. Note that the outer surface proximity portion 38 may be inclined without being curved.

  In the fourth embodiment, the main body portion 10 is not provided with the protruding portion 12, and the base portion 31 of the mounting bracket 30 is not positioned on the main body portion 10.

  When the window member 1 according to the fourth embodiment is manufactured, as shown in FIG. 21, the base portion 31 of the mounting bracket 30 is positioned by the protruding portion 42 d of the molding die 40 after the main body portion 10 is molded. Thereby, the separation distance between the base portion 31 and the frame portion molding surface 42d is kept constant. When the resin material is injected into the cavity S2 for forming the frame portion 20, the outer surface proximity portion 39 is formed on the base portion 31, so that the resin material is interposed between the base portion 31 and the frame forming surface 42b. It hardly flows and flows mainly to the surface side of the base 31 as shown by the arrows. It is possible to suppress the base 31 from being pushed toward the frame portion molding surface 42b by the resin flow and being displaced away from the projecting portion 42d. Thereby, the position shift of the mounting bracket 30 can be prevented.

  Therefore, according to the fourth embodiment, it is possible to prevent the displacement of the mounting bracket 30 and fix the mounting bracket 30 at a target position. Moreover, since the base 31 of the mounting bracket 30 can be separated from the surface of the main body 10, the appearance of the window member 1 can be improved.

  In the first to third embodiments, the case where the present invention is applied to the window member 1 covering the sunroof opening of the vehicle has been described. However, the present invention is arranged, for example, on the back door of the vehicle or the side of the vehicle. It is applicable also to the window member of the door provided.

  Moreover, although the case where the rigid member is the mounting bracket 30 has been described in the above embodiment, the rigid member may be, for example, a reinforcing member in addition to the mounting bracket 30, and in this case, the entire reinforcing member May be embedded in the frame portion 20.

  Moreover, although the case where the window member 1 was shape | molded using the die-slide type apparatus was demonstrated in the said embodiment, it is not restricted to this, For example, the shaping | molding die which shape | molds the main-body part 10 and the shaping | molding which shape | molds the frame part 20 The type may be different. In this case, after the main body 10 is molded, it is removed from the mold and conveyed to a molding die for molding the frame 20.

  As described above, the window member according to the present invention can be used, for example, when covering a sunroof opening.

DESCRIPTION OF SYMBOLS 1 Window member 10 Main-body part 12 Protrusion part (1st positioning part)
20 Frame part (Injection molding part)
30 Mounting bracket (rigid member)
33 Through-hole 34 Positioning surface (second positioning part)
38 Main body proximity part 39 Outer surface proximity part

Claims (5)

A plate-like main body composed of a resin material having optical transparency;
An injection molding part integrated with the main body part by injection molding a resin material having a light transmittance lower than that of the main body part on a predetermined portion of the back surface of the main body part;
A window member comprising a rigid member made of a material that is higher in rigidity than the injection-molded portion, and at least a part of which is embedded in the injection-molded portion,
At least one of the side of the rigid member embedded in the injection molding portion and the predetermined portion of the back surface of the main body portion has a first positioning portion that projects so as to abut against the other and positions the rigid member. Provided,
A window having a second positioning portion for positioning the rigid member in contact with a molding die at the time of molding the injection molded portion on a side embedded in the injection molded portion of the rigid member Element. The window member according to claim 1,
The side embedded in the injection molding part of the rigid member is formed in a plate shape,
The window member, wherein the first positioning part and the second positioning part are positioned so as to overlap each other when the side embedded in the injection molding part of the rigid member is viewed in the front and back direction. A plate-like main body composed of a resin material having optical transparency;
An injection molding part integrated with the main body part by injection molding a resin material having a light transmittance lower than that of the main body part on a predetermined portion on the back surface of the main body part,
A window member comprising a rigid member made of a material that is higher in rigidity than the injection-molded portion, and at least a part of which is embedded in the injection-molded portion,
At least one of the side of the rigid member embedded in the injection molding portion and the predetermined portion on the back surface of the main body is provided with a positioning portion that projects so as to abut against the other and positions the rigid member. ,
A main body proximity portion that is shaped to approach the main body portion so that the distance from the back surface of the main body portion is shorter than the protruding amount of the positioning portion on the outer edge portion of the rigid member that is embedded in the injection molding portion The window member characterized by the above-mentioned. A plate-like main body composed of a resin material having optical transparency;
An injection molding part integrated with the main body part by injection molding a resin material having a light transmittance lower than that of the main body part on a predetermined portion on the back surface of the main body part,
A window member comprising a rigid member made of a material that is higher in rigidity than the injection-molded portion and at least a part of which is embedded in the injection-molded portion;
On the side embedded in the injection molding portion of the rigid member, a positioning portion is provided that contacts the molding die at the time of molding the injection molding portion and positions the rigid member,
The outer edge portion of the rigid member that is embedded in the injection molded portion is shaped to approach the outer surface of the injection molded portion so that the distance from the outer surface of the injection molded portion is shorter than the inner portion of the embedded side. The window member characterized by the outer surface proximity | contact part being provided. In the window member according to any one of claims 1 to 4,
A window member, wherein a through-hole through which a resin material during molding of the injection molding portion flows is formed on a side of the rigid member embedded in the injection molding portion.

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