JP2011007168A - Fuel direct injection stratified charge internal combustion engine and stratified combustion technique - Google Patents
Fuel direct injection stratified charge internal combustion engine and stratified combustion technique Download PDFInfo
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本発明は内燃機関の層状給気燃焼技術と低公害化技術に関する。The present invention relates to a stratified charge combustion technique and a low pollution technique for an internal combustion engine.
文明社会構築の源動力として活躍してきたガソリンやディーゼルエンジン等の内燃機関は大きな利便性と同時に地球の資源を消費しており近時は地球資源の保護や大気汚染や温暖化防止のために更にCO2の少ない高効率な燃焼技術や省エネ低公害技術の開発が国際的課題として緊急に求められている。Internal combustion engines such as gasoline and diesel engines that have played an active role in the creation of civilized societies are consuming great resources as well as consuming the resources of the earth. Development of high-efficiency combustion technology with low CO2 and energy-saving and low-pollution technology is urgently required as an international issue.
本技術の発明者は石油系や水酸化系燃料による燃焼反応で動力を得る現在の火花点火式機関や圧縮着火によるディーゼル機関は何れも既成概念や生産性が優先され新技術の開発が遅れていることからこのままの推移では地球の資源保護も環境保全も手遅れとならないよう早期な抜本的対策の必要な事を啓発しその具体的技術対策を提示してきた。The inventor of this technology is the current spark ignition type engine that obtains power by combustion reaction with petroleum or hydroxide fuel and the diesel engine by compression ignition give priority to existing concepts and productivity, and development of new technology is delayed. As a result, we have been enlightening the need for early drastic measures to prevent the earth's resource protection and environmental protection from being too late, and have presented specific technical measures.
先ず自動車エンジンに代表されているEFI方式では燃料が吸気と共に燃焼室の端域までに供給されるのでこれに因るエンドガスノッキング現象を避けることができない。従ってEFI方式では圧縮比を高めることや高過給比化が利用出来なく、更に軽負荷運転時には吸気を絞る必要があることから燃費の経済性が大きく損なわれている。First, in the EFI system represented by the automobile engine, the fuel is supplied to the end region of the combustion chamber together with the intake air, so the end gas knocking phenomenon due to this cannot be avoided. Therefore, in the EFI system, it is not possible to use a compression ratio or a high supercharging ratio, and further, it is necessary to throttle the intake air at the time of light load operation.
又高い熱効率の動力源として使われている直噴ディーゼル機関も燃焼室中心域から多噴孔ノズルで周端域に噴霧を拡散する燃焼方式を基本とし噴射系の超高圧化や噴流の分割技術等に頼り燃焼の改善を図っているが、中心部から多噴孔で燃焼室端域に向けて噴射する方法では燃料群を高圧高温雰囲気の各端域で同時的に反応する特性を変える事ができず、この急激な燃焼圧力に因るノッキング状の燃焼騒音と共にNOxが多発する。Direct injection diesel engines, which are used as a power source with high thermal efficiency, are based on a combustion system that diffuses spray from the center area of the combustion chamber to the peripheral area with a multi-hole nozzle. Reliable combustion is being improved, but the method of injecting fuel from the center toward the end of the combustion chamber with multiple injection holes can change the characteristics of the fuel group that reacts simultaneously in each end of the high-pressure and high-temperature atmosphere. However, NOx occurs frequently along with the knocking combustion noise caused by this rapid combustion pressure.
更に噴射燃料流の後続分は先行燃料の反応によって酸素の減じた熱雰囲気中での反応を余儀なくされ燻蒸化が進むことになり排気中のPM2・5の始末も後処理技術に依存せざるをえないのが現在の直噴ディーゼルエンジンの大きな欠点でありディーゼルの開発以来130年以上経った現在でも排気煤塵やNOx低減問題は未解決なのである。Furthermore, the subsequent portion of the injected fuel flow must be reacted in a hot atmosphere with reduced oxygen due to the reaction of the preceding fuel, and fumigation will proceed, and the end of PM2 · 5 in the exhaust will not depend on the post-processing technology. What is not possible is a major drawback of the current direct-injection diesel engine, and exhaust dust and NOx reduction problems are still unsolved even after 130 years since the development of diesel.
本技術の発明者は火花点火方式や直噴ディーゼル方式に共通する機能の向上と低公害化を図るには、先ず燃焼反応を阻害するノッキングやこれに近い急激な圧力上昇率を抑制する技術手段が必要でありノッキングによる破壊的圧力や騒音を制御することによれば内燃機関の高過給化や高圧縮比の採用が可能となり結果的に静かでNOxが少なく燃費の経済的なCO2排出抑制に有利なエンジンを実現し得ると確信している。In order to improve the functions common to the spark ignition system and the direct injection diesel system and to reduce pollution, the inventor of this technology firstly knocks to inhibit the combustion reaction and technical means for suppressing a rapid pressure increase rate close to this. By controlling the destructive pressure and noise caused by knocking, it is possible to increase the internal combustion engine's supercharging and adopt a high compression ratio, resulting in quiet, low NOx and economical fuel economy and CO2 emission suppression We are confident that we can realize an engine that is advantageous to
発明者はこれまでのエンジン開発実験経験の知見を踏まえ燃焼反応を支配する燃料と空気と燃焼室や池の物理的整合に有利な条件を見出すべく燃焼室の構成と燃料の噴射条件や燃焼室中心域を起点とした均等的火炎伝播反応や拡散燃焼条件の構築とノッキング現象を抑制しうる燃料の層状給気条件を燃料直噴方式により構成する事に傾注してきた。Based on the knowledge of previous engine development experiments, the inventor has found the combustion chamber configuration, the fuel injection conditions, and the combustion chamber to find conditions that are advantageous for the physical alignment of the fuel, air, combustion chamber, and pond that govern the combustion reaction. We have been focusing on constructing uniform flame propagation reaction and diffusion combustion conditions starting from the central region and stratified fuel supply conditions that can suppress the knocking phenomenon by direct fuel injection.
その例としてシリンダーヘッド部とピストンキャビテイ間との燃焼室内中心軸域に燃料噴流の衝突部を設け、ヘッド部の燃料噴射ノズルより燃料を軸状噴流として衝突部に衝突させ燃料噴流の衝突拡散作用により燃焼室中心軸域と衝突部近傍に燃料混合気密度が濃く、スキッシュ域や端域に燃料の展開を抑制した直噴式衝突拡散層状給気エンジンシステムを構成しその運転結果と作用効果について発表してきた。As an example, a collision part of a fuel jet is provided in the central axis region of the combustion chamber between the cylinder head and the piston cavity, and fuel collides with the collision part as an axial jet from the fuel injection nozzle of the head part. Has formed a direct injection type collision diffusion layered air supply engine system with a dense fuel mixture density in the central axis of the combustion chamber and in the vicinity of the collision part, and restrained the fuel development in the squish area and the end area, and announced its operation results and effects I have done it.
SAE技術レポート871689
SAE技術レポート881241
SAE技術レポート900608
SAE技術レポート911469
SAE技術レポート921645
SAE技術レポート940667
自動車技術会学術講演前刷集No・114−08−2008年Nagoya秋季大会(松岡信)SAE Technical Report 871689
SAE Technical Report 881241
SAE Technical Report 9000060
SAE Technical Report 91114
SAE Technical Report 921645
SAE Technical Report 940667
Automobile Society of Japan Academic Lecture Preprint No. 114-08-2008 Nagaya Autumn Meeting (Shin Matsuoka)
特開昭 62−139921JP-A-62-139921
OSKAと名称したこの燃焼システムは、当時より既に燃焼室中心域の多噴孔拡散ノズルによる直噴ディーゼル方式の噴霧到達端域の同時的反応に因るディーゼルノックと急激な圧力上昇に伴うNOxや燻蒸煤塵の弊害について明確に原因を指摘しこの欠点を抜本的に改革しうる基本燃焼システムとしての資質を20年前既に提示しているのである。This combustion system, named OSKA, has already been equipped with NOx and NOx associated with a sudden increase in diesel pressure due to the simultaneous reaction of the direct injection diesel spray end region with a multi-hole diffusion nozzle in the center of the combustion chamber. He clearly pointed out the cause of the fouling of fumigation dust and has already presented the qualities as a basic combustion system that can drastically reform this
本技術は燃料を燃焼室内で燃焼せしめ空気の熱膨張作用を利用してピストンをサイクル的に作動し動力を得る内燃機関の燃焼熱効率や排気の有害性制御に関わる重要事であり、燃焼反応を支配する燃料と空気との多様な物理的化学的条件の整合に更に燃焼室の構成条件などを加えることにより理想的層状給気条件を構成し、合理的な燃焼雰囲気の構成による機関の機能向上と排気の低公害化技術の提示を目的としている。This technology is important for combustion thermal efficiency and exhaust emission control of an internal combustion engine that produces power by burning the fuel in the combustion chamber and using the thermal expansion action of the air to cycle the piston. An ideal stratified charge condition is created by adding the combustion chamber configuration conditions to the alignment of the various physical and chemical conditions of the controlling fuel and air, and the engine function is improved by the rational combustion atmosphere configuration. The purpose is to present technology for reducing pollution of exhaust.
燃焼室中央部に配備した多噴孔ホールノズルより、燃焼室端域に向けて燃料を高圧によって噴射する従来の直噴方法は各噴孔燃料群が到達域で同時的爆発的に反応する高い圧力上昇率や燃焼騒音を避けることが出来なく、超高圧燃料噴射や多噴孔ノズル技術でも騒音と共に高NOxや燻蒸煤塵の発生因を物理的に解決することは至難なのである。The conventional direct injection method, in which fuel is injected at a high pressure toward the end of the combustion chamber from the multi-hole nozzle located in the center of the combustion chamber, is high in which each fuel group reacts explosively at the arrival zone. The rate of pressure increase and combustion noise cannot be avoided, and it is difficult to physically solve the causes of high NOx and fumigation dust as well as noise even with ultra-high pressure fuel injection and multi-hole nozzle technology.
本発明は火花点火のEFI方式でも給気内の端域燃料分によるノッキングが原因となり、直噴ディーゼル方式でも燃焼室中心より外周端域に高圧多噴孔ノズルによって拡散噴射する方法では各燃料噴流到達点での同時的反応に因る急激で高い圧力の燃焼騒音に加えNOxや燻蒸煤塵の発生因を避けることができず、これらが相乗して機関の高過給化や高圧縮比化を阻害している事からこれらの原因を燃料直噴層状給気方式と新しい層状給気に基づく燃焼方式によって抜本的に解決することにある。In the spark ignition EFI system, knocking due to fuel in the end region in the supply air is caused by knocking. In the direct injection diesel system, each fuel jet is diffused by a high-pressure multi-hole nozzle from the center of the combustion chamber to the outer peripheral end region. In addition to the sudden and high pressure combustion noise caused by the simultaneous reaction at the destination, it is impossible to avoid the cause of NOx and fumigation dust, which synergizes to increase the engine's turbocharging and compression ratio. In view of the obstacles, these causes are to be fundamentally solved by a fuel direct injection stratified charge system and a new stratified charge combustion system.
各種燃焼方式内燃機関の機能を更に高め排気ガス成分の低公害化を図るために開発した本発明の一番目の発明は、火花点火機関においては予混合的にEFIで燃料混合気を供給する方法では吸気と共に燃料が燃焼室の端域迄に達するのでEFI自動車エンジンではエンドガスノッキング原因が排除出来なく高過給や高圧縮比の採用ができない。The first invention of the present invention, which was developed to further enhance the functions of various combustion-type internal combustion engines and to reduce the pollution of exhaust gas components, is a method of supplying a fuel mixture by EFI in a spark ignition engine in a premixed manner. In the EFI automobile engine, the cause of the end gas knocking cannot be eliminated and the high supercharging or the high compression ratio cannot be adopted because the fuel reaches the end of the combustion chamber together with the intake air.
本発明はEFIや気化器等で燃料と給気の予混合を図る燃料の供給方法ではエンジンの破壊にまでに到るエンドガスノッキング現象を回避解決出来ないことから燃料の供給方法を燃焼室中心軸上部よりの直噴方式とし、燃焼室中心軸の主燃焼容積部を円筒又は円推筒状に構成し、シリンダーヘッド部の吸排気弁間の中心部に位置付けしている。In the present invention, the fuel supply method for premixing the fuel and the supply air by using an EFI or a carburetor cannot avoid and solve the end gas knocking phenomenon leading to the destruction of the engine. A direct injection system from the upper part of the shaft is used, and the main combustion volume part of the central axis of the combustion chamber is formed in a cylindrical or circular cylinder, and is positioned at the center part between the intake and exhaust valves of the cylinder head part.
また円錐筒状主容積部の下部はピストン面間で構成する円盤吠の容積と連通して回路的な燃焼室容積部を構成する仕組みである。円推筒状主容積部内には混合気に点火・着火するための電極が配備され、円錐筒下部の連通部には燃料噴流衝突部が設けられ燃料噴流群の衝突拡散展開により燃焼室中心軸部や衝突部近傍に燃料混合密度が濃く、円盤状容積部端域に燃料群の到達を抑制した燃料群の層状給気条件を構築したことにある。The lower part of the conical cylindrical main volume part is a mechanism for composing a circuit-like combustion chamber volume part in communication with the volume of the disk soot formed between the piston surfaces. An electrode for igniting and igniting the air-fuel mixture is provided in the circular cylindrical main volume part, a fuel jet collision part is provided in the communicating part at the lower part of the conical cylinder, and the center axis of the combustion chamber is obtained by collision diffusion development of the fuel jet group The fuel mixture density is high in the vicinity of the part and the collision part, and the stratified air supply condition of the fuel group is established in which the arrival of the fuel group is suppressed in the end area of the disk-like volume part.
即ち燃料と空気との混合条件を燃焼室中心域に任意とし円盤状周端域部を空気や既燃ガス域とする燃料群の層状給気条件を構成するために燃焼室の形状を上下の回路的容積部構造とし、燃料の噴射条件を燃焼室の上部ノズルより中空の環状円推状の拡散展開パターンとしてピストン面に向けて噴射供給し、燃焼室雰囲気温度や空気密度との接触条件を時系的に促進し燃料群の気化活性化条件を合理的に構成したことにある。In other words, the combustion chamber is shaped like an upper and lower circuit in order to construct a layered air supply condition for a fuel group in which the mixing condition of the fuel and air is arbitrarily set in the center region of the combustion chamber and the disk-shaped peripheral end region is the air or burned gas region. It has a volumetric structure, and fuel injection conditions are injected and supplied from the upper nozzle of the combustion chamber toward the piston surface as a hollow annular circular diffusion expansion pattern, and the contact conditions with the combustion chamber atmosphere temperature and air density are timed. The reason is that the fuel group vaporization activation conditions are rationally configured.
燃料噴射ノズルとピストン間との間隔を離し噴射燃料群の気化混合や燃焼条件の促進を図り噴流の慣到抑制と燃焼室中心軸域に濃い混合気群の層状展開を構成し端域に達する燃料を制御したことを特徴とした内燃機関の層状給気燃焼方式を燃焼室容積部の上下回路的な燃焼室構成と燃料噴霧流と衝突拡散条件との整合により構築した事にある。The gap between the fuel injection nozzle and the piston is separated to promote vaporization and mixing of the injected fuel group and combustion conditions, to suppress the conventional flow of the jet, and to form a stratified expansion of the rich mixture group in the central axis of the combustion chamber and reach the end region A stratified charge combustion system of an internal combustion engine characterized by controlling the fuel is constructed by matching the combustion chamber configuration in the upper and lower circuits of the combustion chamber volume, fuel spray flow, and collision diffusion conditions.
二番目の発明は内燃機関の熱効率向上と騒音や排気の低公害化を図りうる理想的燃焼条件の構築を燃料群の層状給気方式によって具現化しうる燃料衝突拡散部の構成である、如何なる機械加工技術を駆使しても燃料噴流の衝突拡散作用のごとく衝突部を起点として燃料群を多方向に分裂させ立体的に微細的に拡散展開させうる作用は衝突拡散以外に燃料噴射ノズルによって行なう事は出来ないのである。従って衝突部における燃料群の衝突攪乱や拡散混合による燃料活性化作用と貫徹性減衰作用とは本層状給気方式構成条件の重要事であり、衝突部の耐久性や衝突による攪乱混合効果を高めるために形成した多穴状の衝突部構造は超高圧を必要としない燃料群の衝突拡散展開技法である。The second invention is a construction of a fuel collision diffusion section capable of realizing ideal combustion conditions that can improve the thermal efficiency of an internal combustion engine and reduce the pollution of noise and exhaust by means of a layered charge system of a fuel group. Even if the processing technology is fully utilized, the fuel injection nozzle can perform the action of dividing the fuel group in multiple directions starting from the collision part and allowing it to diffuse and expand three-dimensionally finely, like the collision diffusion action of the fuel jet. Is not possible. Therefore, the fuel activation and penetration damping effect due to collision disturbance and diffusion mixing of the fuel group in the collision part are important in the configuration conditions of this layered air supply system, and enhance the durability of the collision part and the disturbance mixing effect due to the collision. Therefore, the multi-hole collision part structure formed for this purpose is a collision diffusion deployment technique for fuel groups that does not require ultra-high pressure.
三番目の発明は円筒又は円推筒状に構成した上部燃焼容積部内に複数の燃料噴流衝突拡散用突出部や邪魔棒部を設けて混合気群の気化活性化や着火火炎群の攪乱燃焼を促進し、燃料群の噴射慣到性や拡散火炎の端域慣到性を抑制した層状給気と層状燃焼の構築にあり燃料群の一部が邪魔棒部に衝突か接触する事で活性化し点火源を起点とした均等的火炎伝播燃焼が行なえる燃料衝突面部を有しない層状給気燃焼方法と着火技術にある。In the third aspect of the present invention, a plurality of fuel jet collision diffusion protrusions and baffle rods are provided in the upper combustion volume configured as a cylinder or a circular cylinder to activate the vaporization of the air-fuel mixture group and the turbulent combustion of the ignition flame group. It is activated by stratified charge and stratified combustion that promotes and suppresses the fuel group injection inertia and diffusion flame edge area inertia, and is activated when a part of the fuel group collides with or comes in contact with the baffle rod part There is a stratified charge combustion method and an ignition technique that do not have a fuel collision surface portion that can perform uniform flame propagation combustion starting from an ignition source.
四番目の発明は円筒又は円推筒状の上部燃焼容積頂部の燃料ノズルからの中空環状拡散燃料噴流群の供給燃料拡散パターンを制御する手段として、噴射ノズル芯弁の開閉リフトの可変的制御を電子制御によりおこない、無負荷時においても給気を絞る事無く運転しノッキングを抑制した高圧縮比着火拡散燃焼によって多種燃料の使用を可能とし機関の高過給化や高圧縮比の採用により省エネと低公害化の目的を達することにある。The fourth invention provides variable control of the opening / closing lift of the injection nozzle core valve as means for controlling the supply fuel diffusion pattern of the hollow annular diffusion fuel jet group from the fuel nozzle at the top of the upper combustion volume of a cylindrical or circular cylinder. Electronic control, operation without reducing the supply air even when there is no load, high compression ratio ignition diffusion combustion that suppresses knocking enables the use of various fuels and energy saving by adopting a high supercharging engine and adopting a high compression ratio And to achieve the goal of low pollution.
燃焼室中心域に燃料混合気密度を任意としその周域を空気層によって囲成してなる層状給気方法とその燃焼雰囲気の構成を具現化する手段と作用効果を図面によって説明する。A layered air supply method in which the fuel mixture density is arbitrarily set in the central region of the combustion chamber and the peripheral region thereof is surrounded by an air layer, means for realizing the configuration of the combustion atmosphere, and the operation and effect will be described with reference to the drawings.
第1図第2図第3図、第4図、図5、を参照に説明すると、1はシリンダーブロック、2はシリンダーヘッド、3は1内で往復運動するピストン、4はシリンダーヘッド2内に構成されている中心軸燃焼室容積部、5は燃料噴射ノズル、6は火花点火栓又は着火用グロープラグ、7は吸気バルブ、8は排気バルブ、9はピストン面の円盤状容積部、10は燃料噴射用ポンプ、11はピストンの燃料噴流衝突面、12はスロットルノズル、13は噴射燃料の円推状中空噴霧拡散形、14は燃焼室スキッシュ域、15は燃料噴射調整部16は多穴状衝突部、17は吸気口、18は排気口、19は動弁バネ、20は燃料加熱装置、21は中空拡散燃料パターン、小矢印は燃料噴流・大矢印は空気、排気の移動方向を示す。1, FIG. 2, FIG. 3, FIG. 4, and FIG. 5, 1 is a cylinder block, 2 is a cylinder head, 3 is a piston that reciprocates in 1, 4 is in the
シリンダーヘッド部2の中心域に構成する主燃焼室容積部は吸排気弁7・8の間に構成する必要性から小径であり、上部に燃料噴射ノズル5とその左右に火花点火或いは燃料着荷用プラグ6を配備し、小径円錐筒状容積部4の下部はピストン面の円盤状容積部9に連通されて全燃焼室容積部が回路的に構成されピストン3の熱負荷を分担している。The main combustion chamber volume part formed in the central region of the
第一図で示す火花点火方式エンジンにおける燃料の噴射供給時期はピストン3の吸気からの早期噴射も可能であるがEFIと同じく早期な噴射は広域に広がり端域迄に燃料を拡散し端域ノッキングの原因を構成することになる。この問題を回避し燃焼室端域に燃料の到達することを制御するには各周端域より最も離れた位置、即ち燃焼室中心軸域にピストン圧縮行程に合せて噴射すれば燃料群の層状展開に有利なことが理解できる。The fuel injection timing of the spark ignition engine shown in Fig. 1 allows early injection from the intake air of the
従ってシリンダー上部の中心軸主容積部4内の上部から下部に向かい燃料を噴射すればピストン面間で構成される上容積部内での主な燃料の拡散展開が実現されシリンダー周端域に燃料を配分する事が少なく中心軸域に燃料混合気密度を自在とする層状燃料の分布形態構成がピストン3の圧縮により高まりつつある燃焼室空間内で構成され端域に達する燃料は少なく燃料噴射タイミングの調整によって拡散展開の条件は変化するも燃焼室中心軸域に燃料展開密度の高い層状燃料域が構成される基本は変らず端域迄に達する燃料分の展開が抑制されるので端域ノッキング現象は起こらない。Therefore, if fuel is injected from the upper part to the lower part in the central axis
このため機関のアイドリングや軽負荷時においても遅噴射や層状燃焼特性によって吸気を絞る事なく部分負荷運転が行なえ、高出力の必要時には排気タービン等による高過給や高圧縮比の採用が端ガスノッキングを抑制した層状給気燃焼によって実現される。この層状燃焼システムによれば燃料のオクタン価やセタン価に合せた圧縮比として低質燃料からガス燃料まで幅広い燃料がエンジン燃料として使われることになる。Therefore, even when the engine is idling or lightly loaded, it is possible to perform partial load operation without restricting the intake air due to slow injection and stratified combustion characteristics, and when high output is required, the use of a high supercharge or high compression ratio by an exhaust turbine etc. Realized by stratified charge combustion with reduced knocking. According to this stratified combustion system, a wide range of fuels from low quality fuel to gas fuel are used as engine fuels as compression ratios according to the octane number and cetane number of the fuel.
次に本層状給気方式による圧縮着火燃焼方式を従来の直噴ディーゼル燃焼方式と比較して説明する。Next, the compression ignition combustion method by this layered air supply method will be described in comparison with the conventional direct injection diesel combustion method.
燃焼室中心に多噴孔ノズルを配し燃焼室の端域に向けて燃料を多噴孔で拡散噴射する方式では如何に噴射を超高圧化しても細径多噴孔化しても燃料群が燃焼室端域に達し同時的に反応する物理の基本は変らない。この各端域における同時的反応に因る急激な直噴ディーゼル反応が騒音とNOxや排気煤塵問題因となり解決至難な問題となっている。With a multi-injection nozzle at the center of the combustion chamber and fuel is diffusely injected into the end region of the combustion chamber through the multi-injection holes, the fuel group can be produced no matter how the injection is made ultra-high pressure or small-diameter multi-injection. The basics of physics that reach the end of the combustion chamber and react simultaneously do not change. The rapid direct-injection diesel reaction due to the simultaneous reaction in each end region causes problems with noise, NOx and exhaust dust, making it difficult to solve.
その原因は直噴ディーゼルの多噴孔ノズルによる指向的端域噴射方法と燃料群が高圧高温の燃焼雰囲気で燃焼する物理的条件「液体燃料は微粒化しても高温に触れる外側から燃え始めるのでその内部は燻蒸化し炭化煤塵が生成する」に加え、着火遅れ現象で燃焼室端域迄に達する燃料群が同時的に反応することで生ずるノッキングに近い急激な圧力上昇率による燃焼騒音とNOxを増加させる直噴ディーゼル本来の特性にあります。The cause is the directional end region injection method with a multi-hole nozzle of direct injection diesel and the physical condition that the fuel group burns in a high-pressure and high-temperature combustion atmosphere. In addition to fumigation inside, carbonized dust is generated '', and combustion noise and NOx increase due to a sudden pressure increase rate close to knocking caused by simultaneous reaction of fuel groups reaching the end of the combustion chamber due to an ignition delay phenomenon It has the original characteristics of direct injection diesel.
従って直噴ディーゼルの機能を向上させ低公害化を図るには先ず直噴ディーゼルエンジンの基本とされてきた既成概念を考え直し、燃焼室中心域から多噴孔ノズルで燃焼室多端域の多方向に燃料を拡散噴射する従来の方法の限界と、発生する多くの矛盾と弊害を冷静に判断し燃焼を支配する燃料と空気や燃焼室構造を見究める必要があります。
燃料噴流群が各到達域で同時的に反応することに因る急激で破壊的な圧力上昇率と騒音の対策で機関の剛性を高める必要性がディーゼル機関を重くし価格を高くしています。Therefore, in order to improve the function of direct injection diesel and reduce pollution, first consider the existing concept that has been the basis of direct injection diesel engine, and use the multi-hole nozzle from the combustion chamber center area in multiple directions of the combustion chamber multi-end area. It is necessary to look carefully at the limitations of the conventional method of diffusing and injecting fuel and the many contradictions and harmful effects that occur and to determine the fuel, air, and combustion chamber structure that govern combustion.
The need to increase the rigidity of the engine due to the rapid and destructive pressure increase rate and noise countermeasures due to the simultaneous reaction of the fuel jets in each reach area makes the diesel engine heavy and expensive.
さらに高い圧力上昇率は燃焼過程でNOxを増加し端域での空気利用率の低下によって燃料の燻蒸反応による炭化煤塵問題がいまも解決されることなく続いております。The higher pressure rise rate continues to increase NOx during the combustion process, and the problem of carbonization and dust caused by the fumigation reaction of the fuel continues due to the decrease in the air utilization rate in the end region.
これらの事からディーゼル機関の熱効率を高め低公害化を進めるには既成の燃焼方式を見直し人類の身近な動力として安易に経済的に使えるように静かで力強く安価で安心できる新燃焼技術の早期な実用化を促進する必要があります、その為には燃焼室の中心軸域を起点としたノッキングのない均等な火炎伝播や拡散火炎燃焼の行なえる燃料と空気との合理的整合条件を構成しうる層状的給気と燃焼条件の構築が必要なのであります。For these reasons, in order to increase the thermal efficiency of diesel engines and reduce pollution, the existing combustion method is reviewed and new combustion technology that can be used easily and economically as a familiar motive power for mankind is early in the new combustion technology that can be relieved quietly, powerfully and cheaply It is necessary to promote practical application. To that end, it is possible to construct a rational condition for fuel and air that can perform uniform flame propagation and diffusion flame combustion without knocking starting from the central axis of the combustion chamber. It is necessary to construct stratified charge and combustion conditions.
従って直噴燃料の衝突拡散展開を特徴とするOSKAシステムの応用によれば衝突拡散燃料群の拡散動向は資料写真のごとく如何なる機械工作技術でも不可能な立体的で微細な拡散混合展開パターンの構成と慣到性を抑制した展開作用で衝突部を設置した燃焼室中心域に濃い混合気域が構成される事になります。Therefore, according to the application of the OSKA system characterized by the collision diffusion development of direct injection fuel, the diffusion trend of the collision diffusion fuel group is a three-dimensional and fine diffusion mixture development pattern that is impossible with any machining technique as shown in the photograph. A rich air-fuel mixture region is formed in the center of the combustion chamber where the collision part is installed due to the expansion action that suppresses inertia.
この燃料噴流の衝突拡散作用や攪乱作用は多噴孔ノズル10の噴流と較べ慣到性が衝突拡散によって抑制されるので衝突部近傍の雰囲気中より離れた位置には燃料の供給が少なく、燃料の噴射供給条件もピントルやスロットルや茸弁タイプによる中空環状拡散噴霧として衝突部に衝突させて燃料の拡散燃料反応を促進する事によれば燃焼室中心域を起点とした静かな燃焼反応が高過給や高圧縮比化によって行なへるので機関の高効率化と低公害化の目的を超高圧噴射技術を用いることなく達成する事ができるのです。Since the collision diffusion and disturbance of the fuel jet are suppressed by the collision diffusion compared with the jet of the multi-hole nozzle 10, the supply of fuel is less at a position farther away from the atmosphere in the vicinity of the collision portion. As for the injection supply condition of the fuel, a quiet combustion reaction starting from the central region of the combustion chamber is enhanced by colliding with the collision part as a hollow annular diffusion spray of pintle, throttle or soot valve type to promote the diffusion fuel reaction of fuel. Because it is done by supercharging and high compression ratio, the purpose of high efficiency and low pollution of the engine can be achieved without using super high pressure injection technology.
図5に示すが如く本発明に用いる燃料噴射ノズルはスロットルタイプを用いているがこのノズル心弁リフトを制御する事によれば噴射される燃料の拡散展開パターンは円推状の中空環状拡散パターンとして小径の燃焼室容積部の頂部より狭角で噴射され容積部の空気と衝突しながら下部のピストン容積部に向かって進行し、容積部下部域に格子状に設けられた燃料衝突部により気化混合や高温既燃ガスの攪乱混合作用が促進されるのでNOxやPM2・5の低減と共に衝突部やピストン面の燃焼熱負担も軽減される。As shown in FIG. 5, the fuel injection nozzle used in the present invention uses a throttle type. By controlling the nozzle heart valve lift, the diffusion and deployment pattern of the injected fuel is a circular hollow annular diffusion pattern. As a small-diameter combustion chamber volume part is injected at a narrow angle from the top of the combustion chamber and collides with air in the volume part, proceeds toward the lower piston volume part, and is vaporized by a fuel collision part provided in a lattice shape in the lower part of the volume part Since mixing and disturbing mixing of high-temperature burned gas are promoted, NOx and PM2 · 5 are reduced, and the burden of combustion heat on the collision part and the piston surface is reduced.
従ってノズルからピストン容積部までに到る小径燃焼部の途中に着火源を配備する事によれば噴射燃料群の一部は確実に点火源に触れる事になり、この着火源を起点とした安定した燃焼反応が静粛急速に進行し目的とする比出力の向上と騒音・振動を含めたディーゼルエンジンの問題点のすべてが改善され排気の低公害化が実現されることになる。Therefore, if an ignition source is provided in the middle of the small-diameter combustion section extending from the nozzle to the piston volume, a part of the injected fuel group will surely come into contact with the ignition source. The stable and stable combustion reaction proceeds quietly and rapidly, and all of the problems of the diesel engine, including noise and vibration, are improved, and the low pollution of exhaust is realized.
本発明の燃料直噴方式による層状給気方式並びに燃焼方式による内燃機関の効果を説明すると次の如くである。The effects of the stratified charge system using the direct fuel injection system and the combustion system according to the present invention will be described as follows.
図1図2の如く燃焼室容積部側面図や正面図はシリンダー中心軸部を共有し上部を円推状容積部5とし、その下部に円盤状の容積部6をピストン面に構成して下部燃焼室とし、上部に燃料噴射ノズル11を有する構成である。As shown in FIG. 1, the combustion chamber volume side view and front view share the cylinder central shaft portion, the upper portion is a circular
ノズル11よりの噴射燃料群をスロットルノズルの開弁リフトを調整し狭角で中空の環状噴射パターン23として下部のピストン容積部に軸状に貫徹性を抑制して供給し、ピストン面或いは多穴状衝突部9で衝突拡散させれば、燃焼室中心軸域での燃料の気化・混合・活性化が進み燃焼室中心軸域に燃料密度が濃く、円盤状燃焼室端域に達する燃料群の流動エネルギーは減速され端域に燃料の達しない層状給気の展開が構成される。A group of injected fuel from the
また上部円筒状燃焼容積部5内に図5の如く拡散噴霧パターンの一部が接触するように複数の着火源部12・13や耐熱性邪魔棒24を配備する事によれば噴射燃料群中の粒子群は邪魔棒部に接触し攪乱される事で気化・活性化が促進されるので燃料噴流を衝突部の衝突拡散作用により微細化気化が図れるために燃料衝突部9は不要となる。Further, by arranging a plurality of
この様な層状給気方法と燃焼方法によれば従来の燃焼方式では改善出来なかった諸問題点が悉く改善解決される事になる。According to such a stratified air supply method and combustion method, various problems that could not be improved by the conventional combustion method can be improved and solved.
先ずディーゼルエンジンの特性とされてきたノッキングに近い急激な燃焼圧力上昇率の原因である多噴孔高圧噴射の端域同時反応による燃焼騒音が低減されることになると同時に高い燃焼圧力と温度とによって生成されるNOxが減少し機関が静かに軽量化する。First, the combustion noise due to the simultaneous reaction of the multi-hole high pressure injection, which is the cause of the rapid combustion pressure increase rate close to knocking, which has been the characteristic of diesel engines, is reduced, and at the same time, the high combustion pressure and temperature The generated NOx is reduced and the engine is quietly lightened.
この層状給気方式や層状燃焼方式によれば超高圧などの高動力を要しなく、高価な噴射系を必要としなく目的とする内燃機関の熱効率向上や高機能化や燃焼騒音や排気中の有害成分の低減目的が行へ、困難とされているNOxや煤塵・SOF・PM2・5などの後処理負担を軽減できるので機関の価格低減と共に大きな経済効果が期待できる。This layered air supply method and layered combustion method do not require high power such as ultra-high pressure, and do not require an expensive injection system, improving the thermal efficiency of the intended internal combustion engine, enhancing its functionality, combustion noise, The purpose of reducing harmful components can be reduced, and post-processing burdens such as NOx, soot, SOF, PM2, and 5 that are considered difficult can be reduced, so a great economic effect can be expected along with a reduction in the price of the engine.
特に機関熱効率の改善を阻害している火花点火機関のエンドガスノッキング現象や直噴ディーゼルの特性とされている多噴孔拡散ノズルに因る端域同時反応のノッキングに近い急激な圧力上昇率の騒音やNOx排気煤塵の問題が解決されるので高過給化や高圧縮比の採用が可能となり機関の比出力と低公害化課題が飛躍的に改善される効果は大きい。In particular, the end gas knocking phenomenon of spark ignition engines that hinders the improvement of engine thermal efficiency and the rapid pressure increase rate close to the knocking of the end region simultaneous reaction due to the multi-hole diffusion nozzle that is considered to be the characteristic of direct injection diesel Since the problems of noise and NOx exhaust dust are solved, it is possible to adopt a high supercharging and high compression ratio, and the effect of dramatically improving the specific output and low pollution problem of the engine is great.
即ち現用技術により実施可能な内燃機関の改善を本発明の層状給気方法と層状燃焼方式により改革すれば大きな設備投資や新技術の開発を待つまでもなく現用エンジンよりも燃費が格段に優れ低公害で地球環境の保全に有益なエンジンの早期実用化が出来る。In other words, if the improvement of the internal combustion engine that can be implemented by the current technology is reformed by the stratified charge method and the stratified combustion method of the present invention, the fuel efficiency is significantly lower than the current engine without waiting for a large capital investment and development of a new technology. Engines that are useful for environmental conservation due to pollution can be put to practical use at an early stage.
多穴状の燃料噴流衝突部9もインコネル等の耐熱線材で網状に構成することも有効自在であり、噴射弁や噴射燃料系の加熱22による効果も寒冷地などの運転時に有効である、高動力を要し高価な超高圧噴射技術を必要としなく直噴ディーゼルの問題とされて来た機能が改善・解決される本技術は地球と人類の未来に大きな利益をもたらす。The multi-hole fuel
1・・・シリンダー
2・・・ピストン
3・・・シリンダーヘッド
4・・・燃焼室
5・・・上円推筒状燃焼容積部
6・・・下円盤状燃焼容積部
7・・・燃焼室スキッシュ域
8・・・燃焼室端域
9・・・多穴状噴流衝突部
10・・・多噴孔燃料噴射ノズル
11・・・スロットルノズル
12・・・点火栓
13・・・グロープラグ
14・・・燃料噴射用カム
15・・・燃料ポンプ
16・・・電子制御ユニット
17・・・吸気弁
18・・・排気弁
19・・・吸気口
20・・・排気口
21・・・動弁用バネ
22・・・燃料加熱装置
23・・・中空拡散燃料噴射パターン
24・・・攪乱邪魔棒
小矢印は燃料噴流の移動方向
大矢印は空気・排気の移動方向を示す。DESCRIPTION OF
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