JP2011006713A - Cold storage material - Google Patents

Cold storage material Download PDF

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JP2011006713A
JP2011006713A JP2010232384A JP2010232384A JP2011006713A JP 2011006713 A JP2011006713 A JP 2011006713A JP 2010232384 A JP2010232384 A JP 2010232384A JP 2010232384 A JP2010232384 A JP 2010232384A JP 2011006713 A JP2011006713 A JP 2011006713A
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cold storage
storage material
carboxymethylcellulose
water
freezing
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Takeshi Shimizu
剛 清水
Naomi Shimizu
奈穂美 清水
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TNK HIGASHI NIPPON KK
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TNK HIGASHI NIPPON KK
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Abstract

PROBLEM TO BE SOLVED: To provide a cold storage material that requires a short cooling time for freezing and has a long effective cold insulation time.SOLUTION: The cold storage material is obtained as follows: paste of water-soluble carboxymethylcellulose at a concentration of 10-60% in water is irradiated with radiation to cause a crosslinking reaction to gelate the carboxymethylcellulose; the gelated carboxymethylcellulose is dried, and the dried gel of the carboxymethylcellulose is pulverized to the size of 0.5 mm diameter; and the cold storage material having a freezing point of -5°C is obtained by adding 0.5-10% of the dried gel to saline of a concentration of 1-15% and mixing.

Description

本発明は、食品や医薬品等の保存あるいは輸送時の冷却、保冷に利用される蓄冷材に関するものである。   The present invention relates to a cold storage material used for cooling and cold storage during storage or transportation of foods and pharmaceuticals.

従来のこの種の蓄冷材(蓄冷剤)として、塩化ナトリウム、塩化アンモニウム、塩化マグネシウム等の無機塩の水溶液、またはメタノール、エタノール等のアルコール水溶液、あるいは水溶性高分子に公知のゲル化剤を添加したものがある(例えば、特許文献1参照)。   As a conventional cold storage material (cool storage agent), an aqueous solution of an inorganic salt such as sodium chloride, ammonium chloride or magnesium chloride, an aqueous alcohol solution such as methanol or ethanol, or a known gelling agent is added to a water-soluble polymer. (For example, refer to Patent Document 1).

特開平11−257814号公報Japanese Patent Laid-Open No. 11-257814

しかしながら、上述した従来の蓄冷材は、凍結までに要する時間が長く、保冷に対する有効時間が短いという問題がある。その結果、例えば、早朝に出発して、夜遅く帰着するようなスケジュールで生鮮品を長距離運送する貨物自動車の荷物室の冷蔵等に用いる場合、当日使用した蓄冷材を帰着してから翌早朝に出発までの間に凍結させることが困難であり、また1日の運送の途中で中に保冷効果が著しく低下してしまうため、このような生鮮品の長距離運送等に適さず、そのため、凍結に要する冷却時間が短く、有効保冷時間が長い蓄冷材が要望されている。   However, the above-described conventional cold storage material has a problem that the time required for freezing is long and the effective time for cooling is short. As a result, for example, when used for refrigeration of a luggage room of a truck that transports fresh products over long distances with a schedule that leaves early in the morning and returns late at night, the cold storage material used on the day is returned and the next morning It is difficult to freeze before departure, and the cooling effect is significantly reduced during the transportation of one day, so it is not suitable for long-distance transportation of such fresh products. There is a demand for a cold storage material having a short cooling time required for freezing and a long effective cold keeping time.

本発明は、上記の問題を解決することを課題とする。   An object of the present invention is to solve the above problems.

そのため、本発明の蓄冷材は、ペースト状の多糖類誘導体に放射線を照射することにより橋かけ反応を生じさせて前記多糖類誘導体をゲル化し、そのゲル化した多糖類誘導体を乾燥させることにより得られる乾燥ゲルを1〜15%の食塩水に混合したことを特徴とする。   Therefore, the cold storage material of the present invention is obtained by irradiating a paste-like polysaccharide derivative with radiation to cause a crosslinking reaction to gel the polysaccharide derivative and drying the gelled polysaccharide derivative. The dried gel is mixed with 1-15% saline.

具体的には、本発明によれば、水中10〜60%濃度の水溶性カルボキシメチルセルロースペーストに、放射線を照射することにより橋かけ反応を生じさせて前記カルボキシメチルセルロースをゲル化し、ゲル化したカルボキシメチルセルロースを乾燥させ、乾燥したカルボキシメチルセルロースのゲルを0.5mm径の大きさに粉砕して、1〜15%の食塩水に当該乾燥ゲルを0.5〜10%加えて混合して得られる、−5℃の凝固点を有する蓄冷材が提供される。   Specifically, according to the present invention, a water-soluble carboxymethylcellulose paste having a concentration of 10 to 60% in water is irradiated with radiation to cause a crosslinking reaction to gel the carboxymethylcellulose, and the gelated carboxymethylcellulose. The dried carboxymethylcellulose gel is pulverized to a size of 0.5 mm diameter, and the dry gel is added to 1 to 15% saline and mixed by adding 0.5 to 10%. A cold storage material having a freezing point of 5 ° C. is provided.

本発明によれば、橋かけ反応を生じさせた多糖類誘導体を使用しているため、凍結に要する冷却時間が短く、有効保冷時間が長いという効果が得られる。   According to the present invention, since a polysaccharide derivative that has caused a crosslinking reaction is used, the cooling time required for freezing is short and the effective cooling time is long.

実施例による蓄冷材の冷却時における温度推移を示すグラフThe graph which shows the temperature transition at the time of cooling of the cool storage material by an Example 実施例による蓄冷材の保冷時における温度推移を示すグラフThe graph which shows the temperature transition at the time of the cold storage of the cool storage material by an Example 市販品の蓄冷材の冷却時における温度推移を示すグラフGraph showing temperature transition during cooling of commercial regenerator materials 市販品の蓄冷材の冷却時における温度推移を示すグラフGraph showing temperature transition during cooling of commercial regenerator materials

以下、図面を参照して本発明による蓄冷材の実施例を説明する。
近年、安全性や環境保全の観点から、使用後資源として再利用可能な環境に負荷を与えない循環型材料が各分野において求められており、蓄冷材も例外ではなく、そのため植物を素材とする加工品が注目されており、その典型的な材料がセルロースなどの多糖類誘導体である。
Embodiments of the regenerator material according to the present invention will be described below with reference to the drawings.
In recent years, from the viewpoint of safety and environmental conservation, recycling materials that do not burden the environment that can be reused as post-use resources have been demanded in various fields, and cold storage materials are no exception, so plants are used as materials. Processed products are attracting attention, and a typical material is a polysaccharide derivative such as cellulose.

セルロースに直接放射線を照射すると、分解が優先して橋かけ反応が起こらないため、ハイドロゲルにならないが、水に溶解するように加工されたつまりカルボキシメチル化された誘導体のカルボキシメチルセルロース(以下、CMC)を水に溶かして10%以上(好ましくは10〜60%)の高濃度のペースト状に調製し、そのペースト状のCMCに放射線照射を行うと、橋かけ反応が起きてゲル化する。   When radiation is directly applied to cellulose, decomposition does not occur and a crosslinking reaction does not occur, so it does not become a hydrogel, but is a carboxymethyl cellulose derivative (hereinafter referred to as CMC) that has been processed so as to dissolve in water. ) Is dissolved in water to prepare a paste having a high concentration of 10% or more (preferably 10 to 60%), and when the paste-like CMC is irradiated with radiation, a crosslinking reaction occurs and gels.

このようにゲル化したCMCを乾燥させて水分を除去することによりCMC乾燥ゲルが得られる。
このCMC乾燥ゲルは、純水につけると1グラムが400倍も吸水し、生理食塩水では100倍を吸水するという特性がある。
The CMC dried gel can be obtained by drying the gelled CMC to remove moisture.
This CMC dry gel has a characteristic that 1 gram absorbs 400 times as much water when put on pure water, and 100 times as much water in physiological saline.

本実施例における蓄冷材はこのような吸水特性を持つCMC乾燥ゲルを食塩水と混合することによりして製造されるもので、この蓄冷材に用いる乾燥ゲルは、水に溶かして20%の濃度に調整したペースト状CMCに放射線を5kGy程度照射して、乾燥させたものが最も好ましく、0.5mm径程度の大きさに粉砕したものがポリマー同士の融着がなく加工に最も適している。   The cold storage material in this example is manufactured by mixing CMC dry gel having such water absorption characteristics with saline, and the dry gel used for this cold storage material is dissolved in water and has a concentration of 20%. The paste-like CMC prepared in this manner is most preferably dried by irradiating it with radiation of about 5 kGy, and the one pulverized to a size of about 0.5 mm is most suitable for processing without fusion between polymers.

本実施例における蓄冷材は、冷蔵用のものと冷凍用のものがあり、冷蔵用のものとしては、食塩水にCMC乾燥ゲルを0.5%〜10%加えて良く混合することにより凝固点−5℃の蓄冷材を製造することができ、これにプロピレングリコールを1〜20%添加することで凝固点−27℃の冷凍用の蓄冷材を製造することができる。   The cold storage materials in this example are those for refrigeration and those for freezing. For refrigeration, freezing point is obtained by adding 0.5% to 10% of CMC dry gel to saline and mixing well. A 5 ° C. regenerator material can be produced, and by adding 1 to 20% propylene glycol thereto, a freezing regenerator material having a freezing point of −27 ° C. can be produced.

冷蔵用の蓄冷材として好ましい組成は、1%〜5%の食塩水の中に前記の粉砕したCMC乾燥ゲルの濃度が1%〜5%になるように調整したものであり、更に言えばCMC乾燥ゲルの濃度を3%程度とするのが最も有効である。   A preferable composition as a cold storage material for refrigeration is a composition in which the concentration of the pulverized CMC dry gel is adjusted to 1% to 5% in 1% to 5% saline. It is most effective to set the concentration of the dry gel to about 3%.

また、冷凍用の蓄冷材としては、5%〜15%の食塩水にCMC乾燥ゲルを1%〜5%加えて混合した後、プロピレングリコールを10〜20%加えることが好ましい。   In addition, as a refrigerating material for freezing, it is preferable to add 10% to 20% of propylene glycol after adding 1% to 5% of CMC dry gel to 5% to 15% saline.

本実施例による冷蔵用の蓄冷材と市販の冷蔵用の蓄冷材との凍結及び保冷効果の比較例について説明する。
1%の食塩水にCMC乾燥ゲルを3%添加して作った本実施例の蓄冷材と市販品の蓄冷材(高分子吸水ポリマーを水に溶かして粘性をくわえたもの)を−35℃のファン式冷凍庫で10時間冷却し、それぞれの蓄冷材の温度推移を計測した。
A comparative example of the freezing and cooling effect of the refrigeration storage material and the commercial refrigeration storage material according to this embodiment will be described.
A cold storage material of this example made by adding 3% of CMC dry gel to 1% saline and a commercial cold storage material (a polymer water-absorbing polymer dissolved in water and added with viscosity) at −35 ° C. It cooled in the fan type freezer for 10 hours, and measured the temperature transition of each cool storage material.

図1及び図3はこのときの蓄冷材の温度推移を示すグラフで、各々温度を縦軸に表し、時間を横軸に表している。
図1及び図3においてAは冷凍庫内の温度推移であり、図1におけるBは本実施例による蓄冷材の温度推移、図3におけるCは市販品の蓄冷材の温度推移を示している。
1 and 3 are graphs showing the temperature transition of the regenerator material at this time, in which each temperature is represented on the vertical axis and time is represented on the horizontal axis.
1 and 3, A is the temperature transition in the freezer, B in FIG. 1 is the temperature transition of the regenerator material according to this embodiment, and C in FIG. 3 is the temperature transition of the commercial regenerator material.

ここで用いた本実施例の蓄冷材は、容器に入れたものを12個、市販品の蓄冷材は容器に入れたものが10個であるが、内容量は本実施例の蓄冷材が約9,042.6g、市販品の蓄冷材が約9,732.7gであり、大きな差が生じないようにした。   The cold storage material of the present embodiment used here is 12 pieces put in a container, and the commercial cold storage material is 10 pieces put in a container, but the internal capacity is about the cold storage material of this embodiment. It was 9,042.6g, and the commercial cold storage material was about 9,732.7g, so that a large difference was not caused.

計測の結果、市販品の蓄冷材は図3に示したように10時間冷却しても−10℃に達することができず、凍結が不十分なであるのに対し、本実施例による蓄冷材は図1に示したようにおよそ5時間25分で−10℃に達し、凍結に要する時間は市販品の蓄冷材に比べて半分以下の時間で済むことが分かった。   As a result of the measurement, the commercially available regenerator material cannot reach −10 ° C. even if it is cooled for 10 hours as shown in FIG. As shown in FIG. 1, the temperature reached −10 ° C. in about 5 hours and 25 minutes, and the time required for freezing was found to be less than half that of a commercially available cold storage material.

次に、このように10時間冷却した本実施例の蓄冷材を、内寸法が概ね、縦500mm×横900mm×深さ480mmで、板厚約250mmの発泡スチロール製のBOX(箱)内に7個入れ、蓋をして外気温の環境下で9時から24時までの15時間の温度推移を計測し、同様の条件で市販品の蓄冷材の温度推移を計測した。   Next, seven of the regenerator materials of this example cooled for 10 hours in this way are contained in a styrene foam BOX (box) having an internal dimension of approximately 500 mm in length, 900 mm in width, and 480 mm in depth, and a plate thickness of about 250 mm. Then, the temperature was changed for 15 hours from 9 o'clock to 24 o'clock under the environment of the outside temperature with the lid covered, and the temperature change of the commercial regenerator material was measured under the same conditions.

蓄冷材を入れる際のBOX内の温度は外気温と同じにした。
図2及び図4はこのときのそれぞれの蓄冷材とBOX内の温度推移を示すグラフで、各々温度を縦軸、時間を横軸に表している(但し、図4は9時から21時までの12時間分)。
The temperature inside the BOX when the cold storage material was added was the same as the outside air temperature.
FIG. 2 and FIG. 4 are graphs showing the temperature transition in each regenerator and BOX at this time, with the temperature on the vertical axis and the time on the horizontal axis (however, FIG. 4 is from 9:00 to 21:00) For 12 hours).

図2におけるBは本実施例による蓄冷材の温度推移、図4におけるCは市販品の蓄冷材の温度推移を示し、また図3及び図4においてDは平均外気温であり、本実施例による蓄冷材の計測時の場合、37.7℃、市販品の蓄冷材の場合は37.3℃である。   B in FIG. 2 shows the temperature transition of the regenerator material according to the present embodiment, C in FIG. 4 shows the temperature transition of the commercial regenerator material, and in FIGS. 3 and 4, D is the average outside air temperature. In the case of measuring the cold storage material, it is 37.7 ° C., and in the case of a commercial cold storage material, it is 37.3 ° C.

また、Eはそれぞれの蓄冷材直下部、FはBOX内中心部、GはBOX底部の温度推移を表わしている。
尚、9時00分から18時00分まで、54分毎に10回2分間ずつ蓋を開いた。
Further, E represents the temperature immediately below each regenerator material, F represents the central portion of the BOX, and G represents the temperature transition at the bottom of the BOX.
In addition, from 9:00 to 18:00, the lid was opened 10 times every 2 minutes for 2 minutes.

計測の結果、市販品の蓄冷材では、図4に示したようにBOXに入れてから4時間足らずで温度が0℃に達し、11時間で8℃に温度が上昇した。また、BOX内の各部の温度は0℃に下がることはなく、11時間で約10℃に上昇した。   As a result of the measurement, in the commercial regenerator material, the temperature reached 0 ° C. in less than 4 hours after being put in the BOX as shown in FIG. 4, and the temperature rose to 8 ° C. in 11 hours. Moreover, the temperature of each part in the BOX did not drop to 0 ° C., but increased to about 10 ° C. in 11 hours.

これに対して本実施例の蓄冷材は、図1に示したようにBOXに入れてから9時間を過ぎるまで温度は0℃以下の温度を保ち、8℃に温度が上昇するまでに15時間を要している。また、BOX内の各部の温度は蓄冷材を入れてから1時間以内で0℃以下達し、0℃に上がるまで4時間ほどかかり、10℃になるのに15時間を要した。   In contrast, as shown in FIG. 1, the cool storage material of this example kept the temperature at 0 ° C. or less until 9 hours passed after being put in the BOX, and 15 hours until the temperature rose to 8 ° C. Is needed. Further, the temperature of each part in the BOX reached 0 ° C. or less within 1 hour after putting the regenerator material, took about 4 hours to reach 0 ° C., and took 15 hours to reach 10 ° C.

このように本実施例の蓄冷材は、市販品の蓄冷材に比べて凍結に要する冷却時間が短く、有効保冷時間が長いという結果が得られた。
これにより、本実施例の蓄冷材は、凍結に要するエネルギーが節約でき、作業効率の改善にも繋がるので、医療分野、食品分野の保存、運搬等の際の冷蔵、冷凍用の蓄冷材とし有効に利用できるという効果が得られる。
As described above, the regenerator material of this example had a shorter cooling time required for freezing and a longer effective cool time as compared with a commercially available regenerator material.
As a result, the regenerator material of this example can save energy required for freezing and leads to improvement of work efficiency. The effect that it can be used is obtained.

また、本実施例の蓄冷材は、橋かけ処理したCMC乾燥ゲルと食塩水を主成分とするため、使用後資源として再利用可能であり、環境に対してもあまり負荷を与えないという効果も得られる。   Moreover, since the cold storage material of the present embodiment is mainly composed of a cross-linked CMC dry gel and saline, it can be reused as a post-use resource and has an effect of not giving much load to the environment. can get.

本発明の蓄冷材は、凍結までに要する時間が短く、保冷に対する有効時間が長いので、例えば早朝に出発し、夜遅く帰着するようなスケジュールで生鮮食品や冷凍品等を長距離運送する貨物自動車に利用する冷蔵用、冷凍用の蓄冷材として極めて有効なものとなる。   The cold storage material of the present invention has a short time required for freezing and a long effective time for cold storage. For example, a cargo vehicle that transports fresh food, frozen products, etc. over long distances on a schedule that leaves early in the morning and returns late at night. It is extremely effective as a cold storage material for refrigeration and freezing.

Claims (1)

水中10〜60%濃度の水溶性カルボキシメチルセルロースペーストに、放射線を照射することにより橋かけ反応を生じさせて前記カルボキシメチルセルロースをゲル化し、
ゲル化したカルボキシメチルセルロースを乾燥させ、
乾燥したカルボキシメチルセルロースのゲルを0.5mm径の大きさに粉砕して、
1〜15%の食塩水に、当該乾燥ゲルを0.5〜10%加えて、混合して得られる、−5℃の凝固点を有する蓄冷材。
A water-soluble carboxymethylcellulose paste having a concentration of 10 to 60% in water causes gelation of the carboxymethylcellulose by causing a crosslinking reaction by irradiation with radiation.
Dry the gelated carboxymethyl cellulose,
Grinding the dried carboxymethylcellulose gel to a size of 0.5 mm diameter,
A cold storage material having a freezing point of −5 ° C. obtained by adding 0.5 to 10% of the dry gel to 1 to 15% saline and mixing.
JP2010232384A 2010-10-15 2010-10-15 Cold storage material Pending JP2011006713A (en)

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