JP2011006106A - Rice ball packing machine - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a rice ball packing machine for obtaining a packing body which accommodates a sheet of seaweed and a rice ball separately.SOLUTION: A strip film F, in which sheetlike seaweed is inserted between two strip films and the periphery of the strip film F is partly sealed, is laminated windingly and accommodated in a storing box 42. The strip film F is pulled out from the storing box 42, converted its posture from horizontal to vertical during conveying, and conveyed to a downstream side while maintaining the standing posture along the lateral part of a supplying conveyer 12. A rice ball 10 is dropped and supplied from the supplying conveyer 12 into the strip film F formed in a C shape by a bag manufacturing means 16 so that the rice ball is dropped at a position where the sheetlike seaweed is accommodated. A laminated edge part of a cylindrical film F, which is obtained by laminating in a mountain shape at one side, is continuously sealed by a longitudinal seal means 20 on the downstream side of the bag manufacturing means 16. The lateral seal means 22 laterally seals the front and back positions of each of the rice balls 10 supplied to the film F and cuts at the positions, thereby the packing body of the rice ball 10 can be obtained.

Description

  The present invention relates to a packaging machine for hermetically packaging rice balls.

  Regarding rice ball packaging, from the viewpoint of contamination, hygiene, production efficiency, and other aspects, it is replaced with a conventional packaging form in which the outer periphery of the rice ball is wrapped with a film sheet cut to a predetermined length. Thus, packaging by a horizontal bag making and filling machine that can be hermetically sealed and can continuously obtain a packaged product from a belt-like film has been adopted. In the horizontal bag making and filling machine, rice balls are fed into the film drawn out from the raw roll and formed into a cylindrical shape at predetermined intervals, and the cylindrical film is subjected to vertical sealing and at the front and rear positions sandwiching the rice balls. By performing a horizontal seal in a direction crossing the film conveyance direction, a package in which rice balls are contained in pillow packaging bags can be obtained (see, for example, Patent Document 1).

JP 2006-36296 A

  In horizontal bag making and filling machines, the traditional rice balls contained in pillow packaging bags are limited to so-called nori seaweed rolls with nori wrapped in advance. It cannot be packaged as a hand-rolled rice ball housed separately. For this reason, there has been a demand for a packaging form of hand-rolled rice balls that can maintain the dried state of the seaweed until the time when the rice balls are eaten by the horizontal bag making and filling machine.

  That is, an object of the present invention is to provide a rice ball packaging machine capable of obtaining the above-described packaging body.

In order to overcome the above-mentioned problems and achieve the intended purpose, the rice ball packaging machine according to the present invention comprises:
A film storage section for storing the belt-like films that are stored in two belt films continuous in the longitudinal direction with sheet-like laver sandwiched at predetermined intervals in a zigzag manner;
Bag-making means for forming the strip-shaped film drawn out from the film storage section into a U-shape;
Positioned between the upper and lower films of the strip-shaped film formed in a lateral U shape by the bag making means, and placed on a triangular rice ball with the bottom lying along the conveying direction, exceeding the bag making means. A supply conveyor that conveys the film to the position and transfers it from above to the accommodation position of the laver in the film;
Vertical sealing means for continuously sealing the polymerization edge along the longitudinal direction of the film formed by the bag making means and polymerized laterally;
Horizontal sealing means for horizontal sealing and cutting at the front and rear positions of the rice balls supplied by the supply conveyor in the cylindrical film obtained by sealing with the vertical sealing means;
Folding forming means for folding one side of the cylindrical film inwardly between the front and rear rice balls sandwiching the horizontal sealing position by the horizontal sealing means and the horizontal sealing position is provided.

  In the invention which concerns on Claim 2, the said supply conveyor supplies the said rice ball in the attitude | position which the bottom face opposes the side wall of the film shape | molded by the said horizontal U shape, Comprising: The conveyance start end conveys a film In addition to being positioned outside the road and inclined to the film conveyance line so that the conveyance end is located in the film, the bottom of the rice ball fed into the film from the conveyance end is close to the side wall of the film The gist is that it is set to the position to be.

  In the invention according to claim 3, the belt-like film is stacked and stored in a zigzag manner that overlaps the film storage portion in the vertical direction, and the belt-like film is placed in the transport path of the belt-like film drawn from the storage portion. The gist of the present invention is to provide a direction changing means for changing the conveying posture of the machine to 90 degrees.

  According to a fourth aspect of the present invention, prior to sealing by the vertical sealing means, gas filling means is provided for filling the gas from the outside of the film edge that is polymerized and conveyed on one side toward the laver containing part. This is the summary.

  In the invention which concerns on Claim 5, the said film storage part is equipped with the several storage box which folds and accommodates a strip | belt-shaped film so that a movement is possible, and the termination | terminus part of the strip | belt-shaped film currently pulled out from any one storage box In addition, by joining the beginning of the strip-shaped film accommodated in any other storage box, a new strip-shaped film is drawn out as the strip-shaped film being drawn out is exhausted. Is the gist.

  In the invention which concerns on Claim 6, the said supply conveyor has the 1st belt conveyor which a conveyance termination | terminus is located in the strip | belt-shaped film shape | molded by the horizontal U shape, and transfers the said rice ball on the said film from upper direction, The gist is that the second belt conveyor is set at a lower speed than the conveying speed of the first belt conveyor and connected to the upstream side of the first belt conveyor.

  In the invention which concerns on Claim 7, the guide roller which guides the strip | belt-shaped film withdraw | derived from the said film storage part comprised so that the raw fabric roll which wound the strip | belt-shaped film for the direct winding rice ball of seaweed was configured to be removable. Is the gist.

According to the first aspect of the present invention, each of the laver and the rice ball is hermetically packaged by the horizontal bag making and filling machine to obtain a packaging form in which the laver can be kept in a dry state until the time when the rice ball is eaten. Can do. In addition, since the belt-like film is drawn out from the film storage portion that is stored in a folded shape, the resistance when the film is pulled out from the storage portion is relaxed, and the situation where the laver tears or is lost in the film occurs. Can be suppressed. Furthermore, since the rice balls conveyed by the supply conveyor between the upper and lower films in the band-shaped film formed in a horizontal U-shape are transferred directly from above to the accommodation position of the laver in the film. Even rice balls that are not wrapped with seaweed can be successfully delivered without sticking between the film and the rice ball during delivery from the conveyor to the film. Furthermore, the rice balls were covered with individual sheet-like bags containing laver, and the rectangular sheet-like bags were wrapped around the outer periphery of the triangular rice balls, and the ends were folded and fastened together. Production efficiency can be increased compared to a known packaging machine for obtaining a conventional packaging form.
According to the invention which concerns on Claim 2, when supplying a rice ball in a film, since the bottom face of a rice ball can be sent to the position close | similar to the position used as the bottom of a bag, the up-and-down length of the packaging body obtained is obtained. The minimum length required for the packaging can be set, and the packaging material cost can be reduced.
According to the third aspect of the invention, the belt-like film can be folded and folded up and down in the film storage portion with respect to the film supply source by changing the posture of the belt-like film by 90 degrees during conveyance. A simple configuration can be obtained. Moreover, when drawing a film from a storage part, it can suppress that the situation where a laver tears or lose | disappears within a film arises.
According to the invention of claim 4, the seaweed and rice balls contained in the bag can be protected from external pressure by the filled gas, and the seaweed adheres to the film by the gas layer between the film and the seaweed. This can prevent problems such as the film and seaweed adhering and tearing or missing when the bag is opened.
According to the invention which concerns on Claim 5, a film supply can be performed continuously, without pausing a packaging operation temporarily for film replenishment, and production efficiency can be improved.
According to the invention which concerns on Claim 6, a rice ball can be cut | disconnected for every fixed space | interval, and it can supply to the accommodation position of the laver of a strip | belt-shaped film.
According to the invention which concerns on Claim 7, it can be set as the packaging machine in which the packaging of the rice ball which wound the seaweed directly and the packaging which combines the seaweed to the rice ball at the time of opening can be combined.

It is a schematic plan view which shows the rice ball packaging machine which concerns on an Example. It is a schematic front view which shows the film storage part and film drawing path | route which concern on an Example. It is a schematic perspective view which shows the film storage part and film drawing path | route which concern on an Example. It is a partially broken schematic front view which shows the rice ball packaging machine which concerns on an Example, a film abbreviate | omitting some films. It is a schematic perspective view which shows the packaging machine of the rice ball which concerns on an Example. It is a schematic plan view which shows the bag making means which concerns on an Example. It is a schematic front view which shows the bag making means which concerns on an Example. It is the schematic side view seen from the upstream which shows the bag making means which concerns on an Example. (a) is a schematic plan view which shows the principal part of the packaging machine of the rice ball which concerns on an Example, (b) is a schematic plan view which shows a strip | belt-shaped film. It is a schematic front view which shows the vertical seal | sticker means which concerns on an Example. (a) is a schematic perspective view which shows the package of the rice ball obtained with the rice ball packaging machine which concerns on an Example, (b) is a schematic longitudinal cross-sectional view of the package. It is a schematic plan view which shows the principal part of the packaging machine of the rice ball which concerns on another Example.

  Next, a rice ball packaging machine according to the present invention will be described below with reference to the accompanying drawings by way of preferred embodiments.

  As shown in FIG. 1, a horizontal bag making and filling machine as a rice ball packaging machine according to an embodiment places a triangular rice ball 10 on a belt-type supply conveyor 12 and supplies it at predetermined intervals, and a film storage unit. The strip-shaped film F drawn out from 14 is folded into a vertically folded shape at both longitudinal ends, and is formed into a horizontal U shape whose side is opened by the bag-making means 16, and downstream of the bag-making means 16. On the side, a vertical seal is continuously applied by the vertical sealing means 20 to the polymerization end edge 18 of the cylindrical film F obtained by polymerization in a palm shape on one side. The lateral seal means 22 performs lateral sealing and cutting at the front and rear positions of the rice balls 10 and 10 in the cylindrical film F supplied by the supply conveyor 12 to obtain a package 24 in which the rice balls are packaged and packaged. I have to. In addition, gas filling nozzles 26, 28, and 30 that fill the cylindrical film F with gas are disposed upstream of the vertical sealing position by the vertical sealing means 20.

  The band-shaped film F includes an outer band film 32 positioned on the surface when formed into a cylindrical shape by the bag making means 16 and an inner band film 34 facing the rice ball 10 accommodated in the cylindrical film F. And a dried sheet-like laver 36 is sandwiched and accommodated between two strip films 32, 34 continuous in the longitudinal direction at predetermined intervals. A double-sided heat-weldable film is used for each of the inner and outer band films 32 and 34. In the two strip films 32 and 34, as shown in FIG. 9 (b), in the extending direction of the long side close to the outside of the long side (side intersecting the film conveying direction) of each laver 36. A plurality of horizontal partial seal portions (partial seal portions) 38a in which the opposed surfaces of the two band films 32 and 34 are partially heat-welded at predetermined intervals toward the outside of each short side (side along the film conveyance direction). A plurality of vertical partial seal portions (partial seal portions) 38b in which the opposing surfaces of the band films 32 and 34 are partially thermally welded at predetermined intervals in the extending direction of the short side are formed. Each laver 36 whose outer periphery is surrounded by the seal portions 38a and 38b is disposed in a position-restricted manner, thereby defining a housing 40 for the laver 36. In this way, the accommodating portion 40 of the seaweed 36 has the horizontal portion seal portions 38a and 38a, the vertical portion seal portions 38b and 38b, and the void S formed between the horizontal portion seal portion 38a and the vertical portion seal portion 38b. It communicates with the outside of the accommodating portion 40 via the. Further, the vertical portion seal portion 38 b is provided at an inward position separated from the longitudinal edge of the belt-like film F toward the accommodation portion side of the laver 36. Of course, the partial seal portion may be a seal portion made of an adhesive or another seal method.

  The inner and outer belt films 32 and 34 constituting the belt-like film F are thermoplastic films such as polyethylene or the like on a base material such as a Japanese paper or a pseudo Japanese paper such as a plastic film based on polypropylene. A heat-weldable sheet material on which a resin layer is laminated can be used. In addition, the belt-like film F is a film in which a variety of names and packaging designs are printed for each variety of rice balls 10, and the film length pitch for one packaging length for individually packaging the rice balls 10. The printing is performed at regular intervals, and registration marks 35 for the printing position are provided at regular intervals corresponding to the film pitch for one packaging length (see FIG. 9B).

  As shown in FIG. 1, a film storage section 14 including a plurality of storage boxes 42 in which the strip-shaped film F is stored is provided on the side of the supply conveyor 12. As shown in FIG. 3, the storage box 42 is formed in a rectangular shape that opens upward, and the belt-like film F is folded in a zigzag manner for every predetermined length and stacked vertically. Be contained. In the embodiment, as shown in FIG. 2, the storage box 42 is arranged at each of the supply position on the right side in the drawing and the standby position on the left side in the drawing, and the belt-like film F is always drawn from the storage box 42 facing the supply position. Configured to be transported. And before the strip-shaped film F accommodated in the storage box 42 facing the supply position is exhausted, the end portion of the strip-shaped film F is used in the strip-shaped film F stored in the storage box 42 facing the standby position. By connecting to the starting end with an adhesive tape or the like, the film can be continuously supplied without being interrupted. Here, in the present invention, the “zigzag folded shape” means a band-like film F without a broken line folded so that the folded portion is curved as shown in FIG.

  Further, each storage box 42 is configured to be movable, and the storage box 42 that has been emptied due to consumption of the belt-like film F is pulled out from the supply position to the side, and a new belt-like film F is replenished outside the machine. In addition, the storage box 42 at the standby position can be moved to the supply position, and the storage box 42 supplemented with the belt-like film F can be positioned at the empty standby position.

  Above the supply position, there is provided a guide roller 43 for pulling out and guiding the belt-like film F from the storage box 42, and the film F drawn through the guide roller 43 is disposed substantially horizontally so as to intersect the transport direction. Is wound around the first direction changing guide roller 44 and is wound around the second direction changing guide roller 46 arranged substantially perpendicularly on the downstream side in the film drawing direction and conveyed toward the downstream side. (See FIGS. 1 to 3). Further, in the film drawing path downstream of the second direction changing guide roller 46, a pair of feeding rollers (film drawing means) 48, 48 that draws the film by sandwiching the belt-like film F and being driven to rotate. Are disposed substantially vertically, and the belt-like film F drawn out and conveyed from the storage box 42 by the feeding rollers 48 and 48 is conveyed from the first direction change guide roller 44 toward the second direction change guide roller 46. In this case, the posture is changed from 90 degrees to 90 degrees from horizontal to vertical. Guide disks 46 a and 46 a that guide the upper and lower edges of the belt-like film F that is conveyed while standing on the second direction changing guide roller 46 are guided by the second direction changing guide roller 46. And is configured to prevent the film F from laminating along with the change of posture while performing the vertical positioning of the conveyance base end when the film F whose posture has been changed by 90 degrees is conveyed toward the downstream side. In the embodiment, the first and second direction change guide rollers 44 and 46 constitute direction change means. The second direction changing guide roller 46 is configured to function as a roll support portion loaded with a raw roll wound with a belt-like film used when packaging rice balls in which the seaweed 36 is directly wound. This can be used as a package for both hand-rolled rice balls and hand-rolled rice balls made of a strip-shaped film F containing nori.

  A plurality of idle rollers 50 are rotatably arranged in a substantially vertical posture on one side of the supply conveyor 12 on the upstream side in the film conveying direction of the bag making means 16, and downstream by the feeding rollers 48 and 48. The belt-like film F fed out and conveyed in a standing manner is wound around and guided by a plurality of idle rollers 50 and conveyed from the side of the supply conveyor 12 toward the bag making means 16 (see FIG. 1, see FIG. A mark sensor for detecting the registration mark 35 attached to the belt-like film F in a film transport path in which the belt-like film F drawn by the feeding rollers 48 and 48 is wound around and guided by a plurality of idle rollers 50. (Not shown) is provided.

  The supply conveyor 12 is connected to the first belt conveyor 52 set to run at substantially the same speed as the film conveyance speed, and to the upstream side of the first belt conveyor 52, and from the conveyance speed of the first belt conveyor 52. It is comprised from the 2nd belt conveyor 54 set to low speed. As shown in FIGS. 1 and 5, the supply conveyor 12 is placed on the conveyance surface in a posture in which the bottom side of the triangular rice ball 10 faces down to the side where the belt-like film F is conveyed in a standing posture. Is done.

  The second belt conveyor 54 continuously runs at a constant speed, and detection means (not shown) capable of detecting the rice balls 10 conveyed by the conveyor 54 is arranged at a predetermined position in the conveyance area of the second belt conveyor 54. It is installed. The first belt conveyor 52 is shift-controlled according to the detection interval at which the detection means detects the rice ball 10, so that the rice ball 10 is sent from the second belt conveyor 54 to the first belt conveyor 52 at regular intervals. Is done.

  Forming the belt-like film F conveyed downstream through a plurality of idle rollers 50 provided on one side downstream of the supply conveyor 12 into a horizontal U shape opening toward the other side. The bag means 16 is detachably disposed with a mounting screw 53 with respect to a machine base (not shown). As shown in FIGS. 6 to 8, the bag making means 16 is provided with a pair of support members 56, 56 that are spaced apart from each other across the conveying path of the rice ball 10 by the supply conveyor 12, and an upper support member 56. Depending on the thickness of the rice ball 10, the height can be adjusted by the adjusting means 66 including an adjusting screw 62 and a handle 64 disposed at the end of the screw 62. Each support member 56 is provided with a restricting portion 56a extending toward the other support member 56, 56 on the side where the belt-like film F is conveyed, and the support member 56 is provided on the restricting portion 56a. It is formed in a substantially L shape by the intersecting horizontal guide portion 56b. A pair of round bar-shaped first guide bars 58 and 59 that are separated from each other on the upper and lower support members 56 in the upstream direction in the film conveyance direction and horizontally in the front and rear in the conveyance direction are horizontally arranged so as to intersect the conveyance direction. In addition, a round bar-shaped second guide bar 60 is horizontally disposed between the downstream first guide bar 59 and the upstream end of the support member 56 so as to intersect the conveying direction. Then, the end portions along the longitudinal direction of the strip-shaped film F are alternately wound around these three guide bars 58, 59, 60 from the upstream side to the downstream side in the order of inner → outer → inner. The film that has passed through the second guide bar 60 is configured to be drawn inside the corresponding support member 56.

  A guide extending in the film conveying direction toward the downstream side at a position corresponding to the side wall opposite to the opening side of the film in which the belt-like film F is formed in a horizontal U shape in each of the first guide bars 58 and 59. The portions 58a and 59a are bent, and guide and support the outer surface of the strip-shaped film F formed in a horizontal U shape by the guide portion 58a of the upstream first guide bar 58, and the downstream side first guide bar 58a. The guide portion 59a of one guide bar 59 is configured to guide and support the inner side surface of the side wall of the film F over a predetermined range facing the downstream side. And the strip | belt-shaped film F is bend | folded horizontally from the guide parts 59a and 59a of the 1st guide bars 59 and 59 of the upper and lower sides of a downstream, and is shape | molded by horizontal U shape. Further, a guide portion 60a extending vertically is bent at the open side end portion of the second guide bar 60, and guides and supports the side wall outer surface of the film F formed into a horizontal U shape by the guide portion 60a. (See FIG. 8). The conveying terminal portion of the supply conveyor 12 is located between the upper and lower films that extend a predetermined length downstream from the outlet of the bag making means 16 and have a horizontal U shape. 10 is dropped and supplied so as to be sequentially transferred from above corresponding to the accommodation position of the seaweed 36 in the lower film on the inner side of the film F formed in a lateral U shape by the bag making means 16. It is like that. The lateral width adjustment of the bag making means 16 corresponding to the film width changed according to the height of the rice ball 10 is supported by providing an adjustment means (not shown) that can adjust the position of the bag making means 16 in the left-right direction. Can do.

  As shown in FIG. 4, a transport conveyor 68 for placing and transporting the film F supplied with the rice balls 10 is disposed from the outlet of the bag making means 16 to the vicinity of the upstream side of the lateral seal means 22 described later. ing. The upstream end portion of the transport conveyor 68 is positioned below the transport end portion of the supply conveyor 12 and the placement surface thereof is arranged at an interval that allows passage of the lower film formed in a horizontal U shape. Thus, the rice ball 10 delivered with a drop from the end of the supply conveyor 12 is placed in the film F formed in a horizontal U shape and is conveyed toward the horizontal sealing means 22. The transport speed of the transport conveyor 68 is set to be substantially the same as the film transport speed.

  As shown in FIG. 9 (a) or FIG. 10, both film edge portions 70a and 70b along the longitudinal direction of the belt-like film F are superposed on the side of the film transport path by the transport conveyor 68 to form a cylinder. A vertical sealing means 20 is provided for continuously performing vertical sealing on the polymerization edge 18 of the film F formed into a shape. The vertical sealing means 20 includes a pair of feed rollers 72 and 72 that carry the film by being rotationally driven by sandwiching both film edge portions 70 a and 70 b of the belt-like film F, and the feed rollers 72 and 72. A pair of seal rollers 74 and 74 for respectively heat-welding the opposing surfaces of the four films polymerized at the polymerization edge 18 across the polymerization edge 18 of the cylindrical film F obtained on the downstream side. Provided. Thereby, the vertical seal | sticker sealed continuously along the film conveyance direction is given.

  A pair of film guides 76, 76 are arranged vertically opposite each other in the vicinity of the upstream side of the feed rollers 72, 72. As shown in FIG. 10, the film guides 76, 76 are inclined so that the opposite sides approach each other from the upstream side toward the downstream side, and the upper and lower film edge portions 70 a, 70 b in the belt-like film F are formed. However, it is configured to be guided toward the inclined sides 76a and 76a and to be drawn toward the holding portions of the feed rollers 72 and 72. Each film guide 76 is provided with a guide piece 76b made of a round bar protruding toward the outer side intersecting the film conveying direction as shown in FIG. 9A at the downstream end of the inclined side 76a. The film edge portions 70a, 70b of the belt-like film F can be guided toward the feed rollers 72, 72 in a state of being close to each other in parallel.

  At the side of the conveyor 68, the seal rollers 74 and 74 are sandwiched by the seal rollers 74 and 74 between the laver 36 and the rice ball 10 in the cylindrical film F and extend outward. A pair of protective plates 78 and 78 spaced apart in the vertical direction are provided with a predetermined dimension that allows passage of the overlapping edge portion 18 to the downstream side. The protective plates 78 and 78 are shown partially broken in FIG. 4 for convenience of explanation, and the heat from the seal rollers 74 and 74 is prevented from being transmitted to the accommodation position side of the tubular film F, the laver 36 and the rice ball 10. At the same time, it functions so that the overlapping edge 18 can be guided in a straight line and the vertical sealing can be performed satisfactorily.

  Between the feed rollers 72, 72 and the seal rollers 74, 74, at a position close to the downstream side of the feed rollers 72, 72, the accommodation portion 40 for the laver 36 and the accommodation portion for the rice ball 10 in the tubular film F. 80, a plurality of gas filling nozzles 26, 28, 30 as gas filling means for filling an inert gas (gas) made of nitrogen or a mixed gas of nitrogen and carbon dioxide is arranged. The plurality of gas filling nozzles 26, 28, 30 fill the inert gas into the first and second gas filling nozzles 26, 28 that fill the accommodating portion 40 of the laver 36 with the inert gas and the accommodating portion 80 of the rice ball 10. The filling nozzles 30, 28, and 30 are respectively the filling film 26, 28, 30 at the position where both film edge portions 70 a, 70 b of the band-shaped fill F are overlapped, from the side of the film transport path. It is inserted between the two films superposed on each other, and the ejection holes are arranged so as to face the inside of the film.

  That is, the first gas filling nozzle 26 that fills the container 40 of the seaweed 36 with the gas faces the lower side of the rice ball 10 in the cylindrical film F and is superposed on the lower side at the polymerization edge 18. The two gas filling nozzles 28 are inserted between the opposing surfaces of the belt films 32 and 34, and the second gas filling nozzle 28 faces the upper side of the rice ball 10 and superposes on the upper side at the polymerization edge 18 of the cylindrical film F. The inert gas inserted between the opposing surfaces of the belt films 32 and 34 and ejected from the gas filling nozzles 26 and 28 is a plurality of portions formed between the partial seal portions 38a and 38b in the belt-like film F. It fills up to the accommodating part 40 of the seaweed 36 through the void S. Further, the gas filling nozzle 30 for filling the container 80 with the gas is inserted between the upper and lower film edge portions 70a and 70b to be superposed (between the upper and lower belt films 34 and 34 opposed to each other). Thus, the inert gas ejected from the gas filling nozzle 30 is filled so as to reach the accommodating portion 80 of the rice ball 10. In addition, the insertion part with respect to the film edge part 70a, 70b of the said 1st and 2nd gas filling nozzles 26 and 28 for the accommodating part of the laver 36 is formed in flat shape, The insertion length is the said vertical part seal part. The dimension is set so as not to interfere with 38b (see FIG. 9A).

  As shown in FIG. 10, each of the gas filling nozzles has first and second gas filling nozzles 26 and 28 for laver on the upstream side and the downstream side in the film transport direction with the gas filling nozzle 30 for rice balls interposed therebetween. Are arranged in close proximity to each other, and the inert gas can be simultaneously supplied to the laver 36 for each packaging length and the accommodating portions 40 and 80 of the rice ball 10. Further, the three gas filling nozzles 26, 28, 30 are arranged such that the insertion positions of the film edge portions 70a, 70b with respect to the band films 32, 34 and between the film edge portions 70a, 70b are directed from the upstream side to the downstream side. Are arranged stepwise so as to increase in order, and when the overlapping edge 18 of the tubular film F moves at the nozzle insertion position, the overlapping edge 18 is not shaken in the vertical direction. The

  In the embodiment in which an inert gas such as nitrogen gas is used as the gas, the laver 36 and the rice ball 10 are accommodated at the positions where the gas filling nozzles 26, 28, 30 are disposed from the viewpoint of suppressing wasteful consumption of the inert gas. It is preferable that the inert gas is ejected from the gas filling nozzles 26, 28, 30 in accordance with the timing at which the portions 40, 80 arrive.

  The amount of gas filled into the respective accommodating portions 40 and 80 by the gas filling nozzles 26, 28, and 30 is such that the entire laver film 32 and 34 are not in close contact with the laver 36 or the rice ball 10, and at least the laver 36 or A value that can relieve the external pressure applied to the rice ball 10 is preferable, but when only the container 40 of the seaweed 36 is filled with gas, the film of the bag and the seaweed 36 are prevented from being lost when the seaweed 36 is opened. Any suitable filling amount may be used, such as setting to a possible value. In addition, the second gas filling nozzle 28 is disposed as necessary according to the amount of gas filling the accommodating portion 40 of the laver 36.

  As shown in FIG. 10, the feed rollers 72 and 72 and the seal rollers 74 and 74 have a diameter smaller than the diameter of the feed roller 72 and the seal roller 74 at a position close to the upstream side of the seal roller 74. A pair of auxiliary rollers 82 and 82 disposed so as to sandwich the overlapping edge portion 18 of the tubular film F are supported so as to be freely rotatable. The auxiliary rollers 82, 82 are rotated by receiving the film conveying force with the overlapping edge 18 of the cylindrical film F sandwiched therebetween, thereby preventing the overlapping edge 18 from meandering and stopping the film conveyance. At this time, when the sealing rollers 74 and 74 release the nipping of the film, the overlapping state of the overlapping edge portion 18 is maintained by the feeding rollers 72 and 72.

  The rice ball 10 is accommodated from one side edge of the overlapping edge portion 18 of the cylindrical film F at a position close to the downstream side of the gas filling means between the feed rollers 72 and 72 and the auxiliary rollers 81 and 81. A notch means 86 for forming an opening notch 84 (see FIG. 11A) having a predetermined shape is disposed toward the portion side. As shown in FIG. 10, the incision means 86 is linearly formed with a predetermined length on the outer periphery of one of the pair of rotating bodies 86a disposed with the overlapping edge 18 interposed therebetween in a direction crossing the film conveying direction. A cutting blade 86c formed so as to extend in a protruding manner is provided, and the outer periphery of the other rotating body 86b is configured as an anvil roller serving as a receiving blade. Then, by rotating the pair of rotating bodies 86a and 86b at predetermined timings according to the film transport position, one side of the overlapping edge portion 18 corresponding to the accommodation position of the laver 36 and the rice ball 10 by the cutting blade 86c. An opening notch 84 is formed to extend a predetermined length inward from the edge. The opening notch 84 is located outside the edge of the accommodating portion 40, 80 side in the longitudinal seal portion 94 applied by the longitudinal sealing means 20, and impairs the sealing performance of the accommodating portions 40, 80. There is nothing.

  On the downstream side of the vertical sealing means 20, a horizontal sealing means 22 including a pair of seal bodies 88a and 88b is disposed, and the film F placed and conveyed on the conveying conveyor 68 is conveyed by one packaging length. The cylindrical film F is sandwiched between the front and rear positions of the rice balls 10 and 10 supplied to the cylindrical film F in accordance with the timing, and a horizontal seal is applied, and the knife is cut into the seal body 88a. Further, when the sealing bodies 88a and 88b sandwich the tubular film F, a pair of folding claws (folding forming means) 90a and 90a are formed on one side of the tubular film F facing the bottom side of the rice ball 10. The film is folded inward to form the folded portions 92, 92, and as shown in FIG. 11, a packaged rice ball package 24 can be obtained. In the horizontal bag making and filling machine, it is most preferable that the operation of each apparatus is controlled so that the film is fed and packaged on condition that the rice ball 10 is placed and supplied to the supply conveyor 12.

(Effects of Example)
Next, the operation of the horizontal bag making and filling machine according to the above-described embodiment will be described. In the storage box 42 at the supply position, laver 36 is sandwiched between two continuous belt films 32 and 34 at predetermined intervals, and a belt-like film F partially sealed around the seaweed 36 is folded in a zigzag manner. Are housed in a stacked state. The belt-like film F is drawn out by the rotational driving of the feeding rollers 48, 48, and is wound around and guided by the horizontal first direction changing guide roller 44 through the guide roller 43, and then the second direction perpendicular thereto. The belt-like film F is turned from the horizontal posture to the vertical posture by being wound and guided by the conversion guide roller 46 (see FIG. 3). The standing belt-like film F fed and conveyed from the feeding rollers 48 and 48 is guided around the plurality of idle rollers 50 and conveyed toward the downstream side of the supply conveyor 12. The belt-like film F drawn from the storage box 42 is stacked in a zigzag manner, and the film on the upstream side of the feeding rollers 48 and 48 is only wound around and guided by a plurality of guide rollers 43, 44 and 46. Since excessive tension does not act, the resistance applied to the film or laver 36 during drawing is small compared to when the film is pulled out from the roll roll, and the laver 36 is torn or missing in the film. It is possible to suppress the occurrence of such a situation. The registration marks 35 attached to the film F are detected by the mark sensor in the film F drawn and conveyed by the feeding rollers 48 and 48, and the feeding amount and feeding position thereof are controlled.

  Both end portions extending in the longitudinal direction of the belt-like film F are wound and guided on the upper and lower first guide bars 58 and 59 and the second guide bar 60 in the bag making means 16 so that the both end portions are The feed conveyor 12 is gradually bent from the top to the bottom so that the inner surface is supported by the guide portions 59a, 59a of the first guide bars 59, 59 on the downstream side so as to gradually wrap the feed conveyor 12 from above and below. The outer surface on the side is supported by the guide portions 60a and 60a of the second guide bars 60 and 60 to form side walls. Then, as shown in FIG. 8, the belt-like film F is drawn into the inside of the upper and lower support members 56, 56 and guided to the downstream side in a state where the outer surfaces of the upper and lower sides and the side walls are supported. Are formed in a horizontal U shape in which both end portions in the longitudinal direction are bent sideways.

  On the conveying surface of the second belt conveyor 54 that runs continuously at a constant speed, the bottom surface of the triangular rice ball 10 faces the side wall of the strip-shaped film F formed in the horizontal U shape, and the bottom side faces the conveying direction of the conveyor. The rice balls 10 placed in a sleeping position are continuously conveyed downstream. When the rice ball 10 is detected by the detecting means, the first belt conveyor 52 is speed-controlled in accordance with the placement interval of the rice balls 10, and the rice ball 10 is transferred from the second belt conveyor 54 to the first belt conveyor 52 at regular intervals. It is sent every time. The rice balls 10 that are placed on the first belt conveyor 52 and conveyed at predetermined intervals are sequentially matched with the accommodation position of the laver 36 in the film F formed into a horizontal U shape through the bag making means 16. Supplied. The rice ball 10 conveyed by the first belt conveyor 52 is formed in a horizontal U-shape guided below the first belt conveyor 52 and continuously conveyed on the lower film of the film F which is continuously conveyed. Since the transfer speed of the first belt conveyor 52 and the transfer speed of the film are substantially the same at the time of delivery, the rice ball is transferred from the first belt conveyor 52 to the lower film. The delivery of No. 10 is performed well, and the misalignment between the accommodation position of the seaweed 36 and the rice ball 10 is prevented. When the detection means detects that the placement interval of the rice balls 10 placed on the second belt conveyor 54 is different from the accommodation interval of the seaweed 36 sandwiched between the belt-like films F, the first means The running of the belt conveyor 52 and the film conveying operation are controlled in synchronization with each other, or if necessary, the belt-shaped belt 52 is decelerated and stopped after being decelerated to the first belt conveyor 52 from the second belt conveyor 54. The film F is transferred so as to have a conveyance interval that coincides with the accommodation interval of the seaweed 36 in the film F.

  The film F supplied with the rice balls 10 is placed on the transport conveyor 68 and transported, and the upper and lower film edge portions 70a, 70b facing the sides in a horizontal U shape are formed on the film guides 76, 76. While being guided by the inclined sides 76a and 76a and being brought close to the holding portions of the feed rollers 72 and 72, the drawn portions are drawn into the gripping portions, and are conveyed to the downstream side in a state of being superposed by the feed rollers 72 and 72.

  In the process in which the overlapping edge portion 18 of the film F is conveyed downstream through the sandwiching portions of the feed rollers 72 and 72, the gas filling nozzles 26, 28, and 30 are inserted between the two superposed films, respectively. Then, the accommodating part 40 of the laver 36 and the accommodating part 80 of the rice ball 10 are filled with an inert gas, respectively. The ejection from the gas filling nozzles 26, 28, and 30 is predetermined depending on the film feed position so that the position of the laver 36 accommodated in the belt-like film F coincides with the position of the rice ball 10. It is preferable to control to be performed at intervals. In addition, the inert gas ejected from the first and second gas filling nozzles 26 and 28 passes through the space S between the vertical and horizontal partial seal portions 38a and 38b that regulate the position of the laver 36. It fills up to the accommodating part 40 of the seaweed 36. On the downstream side of the gas filling position, the rotating bodies 86a and 86b of the cutting means 86 rotate in accordance with the timing at which the film is conveyed for one package length, so that one side end of the overlapping edge portion 18 by the cutting edge 86c. An opening notch 84 is formed extending inward from the inside by a predetermined length.

  The overlapping edge 18 in the cylindrical film F immediately after the inert gas is filled into the accommodating portions 40, 80 by the gas filling nozzles 26, 28, 30 is heated by the sealing rollers 74, 74. By being conveyed to the downstream side while being sandwiched, the opposing surfaces of the four films to be polymerized at the overlapping edge portion 18 are heat-welded and hermetically sealed to provide a vertical seal, and a continuous belt-shaped vertical seal A portion 94 is formed. Thus, since the superposition | polymerization edge part 18 is sealed by heat welding, the leakage of the filled inert gas to the side of the cylindrical film F can be prevented. The overlapping edge 18 of the cylindrical film F immediately before being supplied to the seal rollers 74 and 74 is sandwiched between the auxiliary rollers 82 and 82 that rotate by receiving the film conveying force. The meandering of the edge 18 is prevented, and the superposition state of the superposition edge 18 is maintained by the feeding rollers 72 and 72 when the sealing rollers 74 and 74 release the film holding at the time of the film conveyance stop. Can do. Further, the opening notch 84 formed in the overlapping edge portion 18 is set in a welding region in the vertical sealing means 20, and the sealing performance of the accommodating portions 40 and 80 is ensured.

  At the timing when the continuously transported film is transported for one packaging length, the pair of seal bodies 88a and 88b of the lateral seal means 22 sandwich the cylindrical film F and seal horizontally at the front and rear positions of the rice balls 10 and 10, respectively. And cut. Further, when the pair of seal bodies 88a and 88b sandwich the cylindrical film F, the folding claws 90a and 90b fold the film inward at the upstream and downstream positions on the bottom side of the rice ball 10 so that the folding portions 92 and 92 are formed. It is formed. As a result, the storage portions 40 and 80 of the seaweed 36 and the rice ball 10 are sealed by the vertical seal portion 94 and the horizontal seal portions 96 and 96, respectively, and the seaweed 36 and the rice ball 10 are separately stored in the sealed chambers 98 and 99. At the same time, a package 24 of rice balls packaged as shown in FIG. 11 in which the sealed chambers 98 and 99 are filled with an inert gas is obtained.

  In the obtained package 24, each of the seaweed 36 and the rice ball 10 is hermetically packaged, and the seaweed 36 can be maintained in a dry state until the opening when the rice ball is eaten. The packaging body 24 that can be protected from external pressure for each of 10 can be continuously produced by a horizontal bag making and filling machine.

  Since the storage box 42 is configured to be movable, before the strip-shaped film F stored in the storage box 42 at the supply position is exhausted, the storage box 42 is stored in the terminal box and the storage box 42 at the standby position. By connecting the starting end of the belt-like film F with an adhesive tape or the like in advance, the production efficiency can be improved without interruption of the film supply. And in the film storage part 14, the storage box 42 which was emptied when the strip | belt-shaped film F was exhausted is pulled out from the supply position to the side, and the storage box 42 of a standby position is moved to a supply position. As a result, the stripped empty storage box 42 can be replenished with a strip-like film F stacked in a zigzag fashion outside, and the storage box 42 is placed at the standby position to wait for the next connection operation. .

(Example of change)
The present invention is not limited to the configuration of the embodiment, and can be modified as follows.
(1) In the embodiment, the belt-like film F accommodated in the storage box 42 so as to be folded in the vertical direction is set to the posture that is changed by 90 degrees during the drawing and transporting. It is good also as a structure which draws out the strip | belt-shaped film F in the attitude | position stood from the storage box 42 by accommodating the strip | belt-shaped film F so that it may be folded in the direction.
(2) The film storage unit 14 is not provided with the storage box 42, and other various methods such as placing and pulling out the belt-like film F stacked in a folded manner on a fixed film mounting table or the like. It can be adopted.
(3) The arrangement of the supply conveyor 12 is not limited to the linear alignment relationship with the film conveyance line by the conveyance conveyor 68, and the conveyance start end is located outside the conveyance path of the film F as shown in FIG. Is inclined with respect to the film transport line so as to be positioned in the film F formed in a horizontal U shape, and the base is transported in a posture facing the side wall of the film F, and the film is transported from the transport end. A configuration in which the bottom of the rice ball 10 supplied in F is set at a position close to the side wall of the film F can be adopted. In this case, when the rice ball 10 is transferred from the supply conveyor 12 to the belt-like film F formed in a U-shape, the bottom surface of the rice ball 10 can be fed to the side wall so that the film is necessary for packaging. The width can be minimized to reduce film usage.
(4) Although the first and second belt conveyors 52 and 54 are disposed as the supply conveyor, one using one or more belt conveyors, or a roller conveyor instead of the belt system, for example, is used. Various other conveyors can be used.
(5) For the specific configuration of the bag making means 16 and the configurations of the vertical sealing means 20 and the horizontal sealing means 22, other known methods can be adopted as necessary.
(6) The gas filling means may be any one that is employed as necessary, and may fill one of the accommodating portions 40, 80 of the laver 36 and the rice ball 10 with each other. In addition, instead of the inert gas consisting of nitrogen or the like, the gas may eject air or other gases that are harmless to food, or may be set to continuously eject gas. . For example, by using dry air as the gas, the packaging body 24 described above can be obtained by air filling without particularly promoting the humidity of laver. Further, by connecting the gas filling nozzles 26 and 28 for laver and the gas filling nozzle 30 for rice balls to different gas supply sources, the gas filled in the accommodation part 40 of the seaweed 36 and the accommodation part 80 of the rice ball 10. It is possible to adopt a configuration in which different values are used.

DESCRIPTION OF SYMBOLS 10 Rice ball, 12 Supply conveyor, 14 Film storage part, 16 Bag making means 18 Superposition edge part, 20 Vertical sealing means, 22 Horizontal sealing means 26 1st gas filling nozzle (gas filling means)
28 2nd gas filling nozzle (gas filling means), 32 outer band film 34 inner band film, 36 laver, 40 laver containing part, 42 storage box 44 first direction change guide roller (direction change means)
46 2nd direction change guide roller (direction change means), 52 1st belt conveyor 54 2nd belt conveyor, 70a, 70b Film edge part 90a, 90b Folding nail (fold forming means), F film

Claims (7)

A film storage section (2) for storing the strip-shaped film (F) accommodated in two longitudinally continuous strip films (32, 34) with the sheet-like laver (36) sandwiched at predetermined intervals. 14) and
Bag-making means (16) for forming the strip-shaped film (F) drawn from the film storage section (F) into a horizontal U-shape;
Positioned between the upper and lower films of the strip-shaped film (F) formed in a horizontal U shape by the bag making means (16), the triangular rice ball (10) is in a posture in which the bottom is lying along the transport direction. A supply conveyor (12) that is placed and transported from above to the storage position of laver (36) in the film (F) by transporting to a position exceeding the bag making means (16);
Longitudinal sealing means (20) for continuously sealing the polymerization edge (18) along the longitudinal direction of the film (F) formed by the bag making means (16) and polymerized laterally;
Horizontal sealing means (22) for horizontal sealing and cutting at the front and rear positions of the rice balls (10) supplied by the supply conveyor (12) in the cylindrical film (F) obtained by sealing with the vertical sealing means (20). )When,
Folding formation in which one side of the tubular film (F) is folded inward between the front and rear rice balls (10, 10) sandwiching the horizontal sealing position by the horizontal sealing means (22) and the horizontal sealing position And a rice ball packaging machine characterized by comprising means (90a, 90b).   The supply conveyor (12) supplies the rice ball (10) in a posture in which the bottom thereof faces the side wall of the film (F) formed in the horizontal U shape, and the conveyance start end is a film ( F) is located outside the conveyance path and is inclined with respect to the film (F) conveyance line so that the conveyance end is located in the film (F), and from the conveyance end to the film (F). The rice ball packaging machine according to claim 1, wherein the bottom of the supplied rice ball (10) is set at a position close to the side wall of the film (F).   The belt-like film (F) is stacked and stored in a zigzag manner that overlaps the top and bottom of the film storage section (14), and in the transport path of the strip-shaped film (F) drawn out from the storage section (14), The rice ball packaging machine according to claim 1 or 2, further comprising a direction changing means (44, 46) for changing the conveying posture of the belt-like film (F) by 90 degrees.   Prior to sealing by the vertical sealing means (20), gas is filled from the outside of the film edge portions (70a, 70b) that are polymerized and conveyed on one side toward the accommodating portion (40) of the laver (36). The rice ball packaging machine according to any one of claims 1 to 3, further comprising gas filling means (26, 28).   The film storage section (14) is movably provided with a plurality of storage boxes (42) for storing the belt-shaped film (F) in a zigzag shape, and the belt-shaped film being pulled out from any one of the storage boxes (42). Joining the end of the film (F) to the start of the band-shaped film (F) contained in any of the other storage boxes (42), the band-shaped film (F) being drawn out is exhausted. The rice ball packaging machine according to any one of claims 1 to 4, wherein a new belt-like film (F) is drawn out along with the rice ball.   The supply conveyor (12) has a first belt conveyor (10) that is transferred from above onto the film, with the end of conveyance positioned in a strip-shaped film (F) formed in a horizontal U-shape. 52) and a second belt conveyor (54) set at a lower speed than the conveying speed of the first belt conveyor (52) and connected to the upstream side of the first belt conveyor (52). The rice ball packaging machine according to any one of the above.   The guide roller (46) for guiding the strip-shaped film (F) drawn from the film storage section (14) can be loaded and unloaded from the raw roll on which the strip-shaped film for direct winding rice balls of nori (36) is wound. The rice ball packaging machine according to any one of claims 1 to 6, which is configured as follows.

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