JP2010272567A - Fixing method for magnetic core and structure of the same - Google Patents

Fixing method for magnetic core and structure of the same Download PDF

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JP2010272567A
JP2010272567A JP2009120764A JP2009120764A JP2010272567A JP 2010272567 A JP2010272567 A JP 2010272567A JP 2009120764 A JP2009120764 A JP 2009120764A JP 2009120764 A JP2009120764 A JP 2009120764A JP 2010272567 A JP2010272567 A JP 2010272567A
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core
probe
laser
magnetic core
male screw
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JP5352804B2 (en
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Koji Ezuka
幸司 江塚
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To screw a male thread of a probe into a female thread hole of a core so as to simply join and fix them using laser welding. <P>SOLUTION: The fixing method and structure for a magnetic core is so disposed as to irradiate laser (22) onto a conical recessed part (21) formed at an outer circumference of a core (3) with a male thread (2) of a probe (1) screwed into a female thread hole (4) of the core (3), thus laser-welding the core (3) and the male thread (2) of the probe (1). <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、磁性コアの固定方法及び構造に関し、特に、プローブのオスねじ部をコアのメスねじ孔に螺入させ、レーザー溶接で簡単に結合固定するための新規な改良に関する。   The present invention relates to a method and a structure for fixing a magnetic core, and more particularly to a novel improvement for easily connecting and fixing a male screw portion of a probe into a female screw hole of a core by laser welding.

従来、用いられていたこの種の磁性コアの固定方法及び構造としては、例えば、後述の特許文献1及び2に開示されているLVDT(直線型可変差動変圧器)においては、図5に示されるように構成されていた。
すなわち、図5において符号1で示されるものは、LVDTの図示しない筒状ステータ内に移動自在に設けられた長手棒状のプローブであり、このプローブ1の一端1aには、この一端1aと一体に形成されて突出するオスねじ部2が形成されている。
As a fixing method and structure of this type of magnetic core that has been conventionally used, for example, in an LVDT (linear variable differential transformer) disclosed in Patent Documents 1 and 2 described later, it is shown in FIG. Was configured to be.
That is, what is indicated by reference numeral 1 in FIG. 5 is a long rod-like probe that is movably provided in a cylindrical stator (not shown) of the LVDT, and one end 1a of the probe 1 is integrally formed with the one end 1a. A male screw portion 2 that is formed and protrudes is formed.

前記オスねじ部2には、コア3の一端3aに形成されたメスねじ孔4が螺合している。
前記コア3のメスねじ孔4内に前記プローブ1のオスねじ部2が螺合した状態で、ねじのゆるみ防止のため、銀ろう10及び接着剤11が用いられ、この螺合した部分に形成された接着面が銀ろう付けで固定されている。
A female screw hole 4 formed at one end 3 a of the core 3 is screwed into the male screw portion 2.
In the state where the male screw portion 2 of the probe 1 is screwed into the female screw hole 4 of the core 3, a silver solder 10 and an adhesive 11 are used to prevent loosening of the screw, and formed at this screwed portion. The bonded surface is fixed with silver brazing.

特開2000−74607号公報JP 2000-74607 A 特開10−311737号公報Japanese Patent Laid-Open No. 10-311737

従来の磁性コアの固定方法及び構造は、以上のように構成されているため、次のような課題が存在していた。
すなわち、プローブとコアのねじ螺合部に形成された接着部に銀ろうを形成させる銀ろう付けには、実際には多くの作業工程を必要とし、かつ、その作業も難しいために熟練を要し、時間もかかっていた。
また、プローブとコアのねじ螺合部の固定に用いられる接着剤では、強度的に弱い面があり、十分な信頼性を得ることは困難であった。
Since the conventional magnetic core fixing method and structure are configured as described above, the following problems exist.
In other words, silver brazing that forms a silver solder at the joint formed on the screw threaded part of the probe and the core actually requires a lot of work processes and is difficult, and requires skill. And it took time.
In addition, the adhesive used for fixing the screwed portion of the probe and the core has a weak surface, and it has been difficult to obtain sufficient reliability.

本発明による磁性コアの固定方法は、長手棒状をなすプローブと、前記プローブの一端に形成されたオスねじ部をコアの一端のメスねじ孔に螺入させ、前記プローブと前記コアとを接続する磁性コアの固定方法において、前記コアの外周に形成され前記コアの軸心に向けて円錐状をなす円錐凹部にレーザーを照射し、前記コアとプローブのオスねじ部とをレーザー溶接する方法であり、前記レーザー照射前の前記オスねじ部とメスねじ孔とは、ねじ結合のみで接着剤は設けられていない方法であり、また、本発明による磁性コアの固定構造は、長手棒状をなすプローブと、前記プローブの一端に形成されたオスねじ部をコアの一端のメスねじ孔に螺入させ、前記プローブと前記コアとを接続する磁性コアの固定構造において、前記コアの外周に形成され前記コアの軸心に向けて円錐状をなす円錐凹部にレーザーを照射し、前記コアとプローブのオスねじ部とをレーザー溶接した構成であり、また、前記レーザー照射前の前記オスねじ部とメスねじ孔とは、ねじ結合のみで接着剤は設けられていない構成である。   In the magnetic core fixing method according to the present invention, a probe having a long bar shape and a male screw portion formed at one end of the probe are screwed into a female screw hole at one end of the core to connect the probe and the core. In the fixing method of the magnetic core, a laser is irradiated to a conical recess formed on the outer periphery of the core and having a conical shape toward the axis of the core, and the core and the male screw portion of the probe are laser-welded. The male screw part and the female screw hole before the laser irradiation are a method in which only the screw connection is performed and no adhesive is provided, and the fixing structure of the magnetic core according to the present invention includes a probe having a longitudinal bar shape, In the fixing structure of the magnetic core that connects the probe and the core by screwing the male screw portion formed at one end of the probe into the female screw hole at one end of the core, the outer periphery of the core A laser is applied to a conical concave portion that is formed and forms a conical shape toward the axis of the core, and the male screw portion of the core and the probe are laser welded, and the male screw portion before the laser irradiation. The female screw hole has a configuration in which only the screw connection is provided and no adhesive is provided.

本発明による磁性コアの固定方法及び構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、長手棒状をなすプローブと、前記プローブの一端に形成されたオスねじ部をコアの一端のメスねじ孔に螺入させ、前記プローブと前記コアとを接続する磁性コアの固定方法において、前記コアの外周に形成され前記コアの軸心に向けて円錐状をなす円錐凹部にレーザーを照射し、前記コアとプローブのオスねじ部とをレーザー溶接することにより、円錐凹部を介してレーザー照射が容易となり、コアの所定位置でのプローブに対する固定が容易となり、簡単にプローブとコアの相互固定を行うことができる。
また、前記レーザー照射前の前記オスねじ部とメスねじ孔とは、ねじ結合のみで接着剤は設けられていないことにより、接着剤の全く不要な固定構造を得ることができる。
Since the magnetic core fixing method and structure according to the present invention are configured as described above, the following effects can be obtained.
That is, in the fixing method of the magnetic core for connecting the probe and the core by screwing a probe having a long rod shape and a male screw portion formed at one end of the probe into a female screw hole at one end of the core, Laser irradiation is performed on the conical concave portion formed on the outer periphery of the core and having a conical shape toward the axis of the core, and the core and the male screw portion of the probe are laser-welded. It becomes easy, and it becomes easy to fix the probe to the probe at a predetermined position, and the probe and the core can be easily fixed to each other.
Further, since the male screw portion and the female screw hole before the laser irradiation are merely screw-bonded and no adhesive is provided, a fixing structure that requires no adhesive can be obtained.

本発明による磁性コアの固定方法及び構造を示す一部断面を有する構成図である。It is a block diagram which has a partial cross section which shows the fixing method and structure of a magnetic core by this invention. 図1のコアを示す拡大断面図である。It is an expanded sectional view which shows the core of FIG. 図2の平面図である。FIG. 3 is a plan view of FIG. 2. 図1のコアにレーザー溶接部を形成した状態を示す一部断面を有する構成図部ある。It is a block diagram which has a partial cross section which shows the state which formed the laser welding part in the core of FIG. 従来の磁性コアの固定方法及び構造を示す一部断面図を有する構成図である。It is a block diagram which has the partial cross section figure which shows the fixing method and structure of the conventional magnetic core.

本発明は、プローブのオスねじ部をコアのメスねじ孔に螺入させ、レーザー溶接で簡単に結合固定するようにした磁性コアの固定方法及び構造を提供することを目的とする。   It is an object of the present invention to provide a magnetic core fixing method and structure in which a male screw portion of a probe is screwed into a female screw hole of a core and is simply coupled and fixed by laser welding.

以下、図面と共に本発明による磁性コアの固定方法及び構造の好適な実施の形態について説明する。
尚、従来例と同一又は同等部分については、同一符号を用いて説明する。
図1において、符号1で示されるものは、LVDTの図示しない筒状ステータ内に移動自在に設けられた長手棒状のプローブであり、このプローブ1の一端1aには、この一端1aと一体に形成されて突出するオスねじ部2が形成されている。
Hereinafter, preferred embodiments of a magnetic core fixing method and structure according to the present invention will be described with reference to the drawings.
Note that the same or equivalent parts as in the conventional example will be described using the same reference numerals.
In FIG. 1, what is indicated by reference numeral 1 is a longitudinal bar-like probe that is movably provided in a cylindrical stator (not shown) of the LVDT, and is formed at one end 1a of the probe 1 integrally with the one end 1a. Thus, a protruding male screw portion 2 is formed.

前記オスねじ部2には、コア3の一端3aに形成されたメスねじ孔4が螺合している。
前記コア3のメスねじ孔4内に前記プローブ1のオスねじ部2が螺合した状態で、ねじのゆるみ防止のため、図4に示されるレーザー溶接部20が形成されている。
前記レーザー溶接部20は、図1から図4で示されるように、前記コア3の外周面3bに円錐凹部21が形成され、この円錐凹部21の円錐中心21aは前記コア3の軸心に向けて円錐状に形成されている。
A female screw hole 4 formed at one end 3 a of the core 3 is screwed into the male screw portion 2.
In the state where the male screw portion 2 of the probe 1 is screwed into the female screw hole 4 of the core 3, a laser welding portion 20 shown in FIG. 4 is formed to prevent loosening of the screw.
As shown in FIGS. 1 to 4, the laser welded portion 20 has a conical recess 21 formed on the outer peripheral surface 3 b of the core 3, and the conical center 21 a of the conical recess 21 faces the axis of the core 3. It is formed in a conical shape.

前記円錐凹部21に対して、図1に示されるように、YAGレーザーからなるレーザー22を照射させることにより、このレーザー22は円錐凹部21の円錐中心21aに照射され、図4で示されるように、コア3及びオスねじ部2の一部が熱によって溶融し、かつ一体化し、レーザー照射を停止することにより、この溶融した部分が固化し、前記レーザー溶接部20となる。尚、前述のレーザー溶接の場合、オスねじ部2とメスねじ孔4との接続部は、従来のように接着剤を塗布すると、レーザー照射時に接着剤が気化し、ブローホールができやすく、レーザー溶接が困難となるため、ねじ結合のみで接着剤は用いていない。   As shown in FIG. 1, by irradiating the conical recess 21 with a laser 22 made of a YAG laser, the laser 22 is irradiated to the conical center 21a of the conical recess 21, as shown in FIG. The core 3 and a part of the male screw portion 2 are melted and integrated by heat, and the laser irradiation is stopped, so that the melted portion is solidified and becomes the laser welded portion 20. In the case of the laser welding described above, when the adhesive is applied to the connecting portion between the male screw portion 2 and the female screw hole 4 as in the conventional case, the adhesive is vaporized during laser irradiation, and a blow hole is easily formed. Since welding becomes difficult, only the screw connection is used and no adhesive is used.

前記レーザー溶接部20は、図4で示されるように、前記コア3とオスねじ部2の各一部にわたって形成されているため、コア3とオスねじ部2は強固に一体化され、プローブ1の長年にわたるLVDTとしての使用に十分耐えることができるように構成されている。   As shown in FIG. 4, the laser welded portion 20 is formed over each part of the core 3 and the male screw portion 2, so that the core 3 and the male screw portion 2 are firmly integrated, and the probe 1. It is configured so that it can sufficiently withstand long-term use as an LVDT.

本発明による磁性コアの固定方法及び構造は、磁性コアと金属からなるプローブとの接続に限ることなく、金属と樹脂、金属同志、樹脂同志のオス部とメス部の接続固定に広く適用することができる。   The fixing method and structure of the magnetic core according to the present invention are not limited to the connection between the magnetic core and the probe made of metal, but widely applied to the connection and fixing of the metal and the resin, the metal, and the male and female parts of the resin. Can do.

1 プローブ
1a 一端
2 オスねじ部
3 コア
3a 一端
3b 外周面
4 メスねじ孔
20 レーザー溶接部
21 円錐凹部
22 レーザー
DESCRIPTION OF SYMBOLS 1 Probe 1a One end 2 Male screw part 3 Core 3a One end 3b Outer peripheral surface 4 Female screw hole 20 Laser welding part 21 Conical recessed part 22 Laser

Claims (4)

長手棒状をなすプローブ(1)と、前記プローブ(1)の一端(1a)に形成されたオスねじ部(2)をコア(3)の一端(3a)のメスねじ孔(4)に螺入させ、前記プローブ(1)と前記コア(3)とを接続する磁性コアの固定方法において、
前記コア(3)の外周に形成され前記コア(3)の軸心に向けて円錐状をなす円錐凹部(21)にレーザー(22)を照射し、前記コア(3)とプローブ(1)のオスねじ部(2)とをレーザー溶接することを特徴とする磁性コアの固定方法。
A probe (1) having a longitudinal rod shape and a male screw portion (2) formed at one end (1a) of the probe (1) are screwed into a female screw hole (4) at one end (3a) of the core (3). In the fixing method of the magnetic core that connects the probe (1) and the core (3),
A conical recess (21) formed on the outer periphery of the core (3) and having a conical shape toward the axis of the core (3) is irradiated with a laser (22), and the core (3) and the probe (1) A method for fixing a magnetic core, characterized by laser welding the male screw part (2).
前記レーザー照射前の前記オスねじ部(2)とメスねじ孔(4)とは、ねじ結合のみで接着剤は設けられていないことを特徴とする請求項1記載の磁性コアの固定方法。   2. The method of fixing a magnetic core according to claim 1, wherein the male screw portion (2) and the female screw hole (4) before the laser irradiation are merely screw-bonded and no adhesive is provided. 長手棒状をなすプローブ(1)と、前記プローブ(1)の一端(1a)に形成されたオスねじ部(2)をコア(3)の一端(3a)のメスねじ孔(4)に螺入させ、前記プローブ(1)と前記コア(3)とを接続する磁性コアの固定構造において、
前記コア(3)の外周に形成され前記コア(3)の軸心に向けて円錐状をなす円錐凹部(21)にレーザー(22)を照射し、前記コア(3)とプローブ(1)のオスねじ部(2)とをレーザー溶接したことを特徴とする磁性コアの固定構造。
A probe (1) having a longitudinal rod shape and a male screw portion (2) formed at one end (1a) of the probe (1) are screwed into a female screw hole (4) at one end (3a) of the core (3). In the fixing structure of the magnetic core that connects the probe (1) and the core (3),
A conical recess (21) formed on the outer periphery of the core (3) and having a conical shape toward the axis of the core (3) is irradiated with a laser (22), and the core (3) and the probe (1) A magnetic core fixing structure characterized by laser welding a male screw part (2).
前記レーザー照射前の前記オスねじ部(2)とメスねじ孔(4)とは、ねじ結合のみで接着剤は設けられていないことを特徴とする請求項3記載の磁性コアの固定構造。   The structure for fixing a magnetic core according to claim 3, wherein the male screw portion (2) and the female screw hole (4) before the laser irradiation are merely screw-bonded and no adhesive is provided.
JP2009120764A 2009-05-19 2009-05-19 Fixing method and structure of magnetic core Active JP5352804B2 (en)

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JP6032236B2 (en) * 2014-04-08 2016-11-24 トヨタ自動車株式会社 Laser welding method and welded structure

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JPH11265833A (en) * 1998-03-17 1999-09-28 Aisan Ind Co Ltd Core for ignition coil and its manufacture
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JPS53103152A (en) * 1977-02-18 1978-09-08 Matsushita Electric Works Ltd Stabilizer for discharge lamp
JPS63130290A (en) * 1986-11-20 1988-06-02 Matsushita Electric Works Ltd Welding method by energy beam
JPH0291319U (en) * 1988-12-29 1990-07-19
JPH06188624A (en) * 1992-12-17 1994-07-08 Nippon Steel Corp Antenna of waveguide structure and its manufacture
JPH11193762A (en) * 1997-12-26 1999-07-21 Hitachi Ltd Electromagnetic fuel injection valve unit and manufacturing method thereof
JPH11230703A (en) * 1998-02-18 1999-08-27 Sanmei Denki Kk Movable core forming method of differential transformer
JPH11265833A (en) * 1998-03-17 1999-09-28 Aisan Ind Co Ltd Core for ignition coil and its manufacture
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JP2003100190A (en) * 2001-09-21 2003-04-04 Omron Corp Sealing contact device

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