JP2010270170A - Oil recovery chemical and method for producing the same, and injection liquid for recovering oil - Google Patents

Oil recovery chemical and method for producing the same, and injection liquid for recovering oil Download PDF

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JP2010270170A
JP2010270170A JP2009120691A JP2009120691A JP2010270170A JP 2010270170 A JP2010270170 A JP 2010270170A JP 2009120691 A JP2009120691 A JP 2009120691A JP 2009120691 A JP2009120691 A JP 2009120691A JP 2010270170 A JP2010270170 A JP 2010270170A
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salt
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JP5434257B2 (en
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Takashi Tsuda
隆 津田
Toshiyuki Wakayama
敏之 若山
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Toagosei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that the further improvements in the performance of oil recovery chemicals have been demanded, because the deterioration of oil recovery chemicals are accelerated, the injectability of the chemicals into oil strata, the mechanical shearing properties of the chemicals and the stability of the chemicals at high temperatures are insufficient in recent years, when crude oils are recovered from the deep oil strata of underground oil fields in severe conditions of high temperatures, high pressures, and the like. <P>SOLUTION: There is provided an oil recovery chemical comprising a water-soluble copolymer which is obtained by copolymerizing 2-acrylamido-2-methylpropane sulfonic acid (salt) monomer having a 2-methyl-2-propenyl-1-sulfonic acid content of ≤120 wt.ppm, and has a GPC top peak mol.wt. of 2,000,000 to 30,000,000. The oil recovery chemical has stable oil recovery performance even in conditions having a high salt concentration, largely variable pH, high temperature, and high pressure. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、取扱い性に優れ、耐塩性や熱安定性が良く、特に油層中での熱劣化やポンプ内での機械的剪断劣化が少ない石油回収用薬剤及びその製造方法並びに石油回収用圧入液体に関する。   The present invention is excellent in handling properties, good in salt resistance and thermal stability, and particularly in oil recovery agents with little thermal deterioration in the oil layer and mechanical shear deterioration in the pump, a method for producing the same, and an injection liquid for oil recovery About.

地下の油層から石油を回収する方法として、自噴による石油生産いわゆる一次回収が古くから行われているが、採油率の低下に伴い油層に流体を圧入して強制的に石油を回収する、二次及び三次回収が行われるようになった。
二次回収の代表例である水攻法では、油層に水を圧入して石油を回収するが、圧入水が透水性層に偏って浸透したり、油と水の粘度の違いにより油が水で十分置換されず、回収効率が期待通り向上しない問題があった。そこで、水の代わりにポリマー水溶液を用いるポリマー攻法が三次回収法として近年行われるようになった。
ポリマー攻法において圧入されたポリマー水溶液は、油層深度にもよるが、通常40℃〜100℃の高温下で、圧入後数ヶ月〜数十ヶ月かけて生産井までゆっくり移動する。ポリマー攻法に用いられるポリマーは、水溶性に優れ、低濃度で高い粘度を与えるものが使用されるが、ポリアクリルアミド、ポリアルキル(メタ)アクリレート、ポアクリロニトリル、キサンタンガムなどのポリマー水溶液は高温で熱劣化し、塩類の存在下でさらに粘度低下することもあって、実用上大きな問題を有していた。
As a method of recovering oil from underground oil reservoirs, so-called primary recovery of oil production by self-injection has been performed for a long time, but secondary oil is forced to recover oil by injecting fluid into the oil reservoir as the oil extraction rate decreases. And tertiary recovery came to be performed.
In the water flooding method, which is a representative example of secondary recovery, oil is recovered by injecting water into the oil layer. However, there was a problem that the recovery efficiency was not improved as expected. Therefore, in recent years, a polymer attack method using a polymer aqueous solution instead of water has been carried out as a tertiary recovery method.
Depending on the depth of the oil layer, the polymer aqueous solution that has been press-fitted in the polymer flooding method slowly moves to the production well over a period of several months to several tens of months after the press-fitting at a high temperature of 40 ° C to 100 ° C. Polymers used in polymer flooding are those that have excellent water solubility and high viscosity at low concentrations, but polymer aqueous solutions such as polyacrylamide, polyalkyl (meth) acrylate, poacrylonitrile, and xanthan gum are heated at high temperatures. It deteriorated and the viscosity was further lowered in the presence of salts, which had a big problem in practical use.

この熱劣化を抑制するために、亜硫酸水素ナトリウム等の安定化剤を加える方法(USP2960486号、USP3753939号)などが提案されている。また、ベンゾトリアゾール(特公昭49−27658号公報)、2−メルカプトベンゾイミダゾール(特公昭58−47414号公報)、メチオニン(特公平6−57722号公報)などの添加剤により、アクリルアミド系ポリマーの分解を抑制する方法が提案されている。
一方、添加剤ではなくポリマー自体の熱安定性が良好な共重合体を用いることによって、熱劣化を抑制する方法が提案されている(例えばGB2110744号)。
In order to suppress this thermal deterioration, a method of adding a stabilizer such as sodium bisulfite (USP 2960486, USP 3757939) has been proposed. In addition, decomposition of acrylamide polymers with additives such as benzotriazole (Japanese Patent Publication No. 49-27658), 2-mercaptobenzimidazole (Japanese Patent Publication No. 58-47414), and methionine (Japanese Patent Publication No. 6-57722). A method for suppressing the above has been proposed.
On the other hand, there has been proposed a method for suppressing thermal degradation by using a copolymer having good thermal stability of the polymer itself, not an additive (for example, GB2110744).

また、2−アクリルアミド−2−メチルプロパンスルホン酸の共重合ポリマーを用いることによって、機械的剪断劣化が少なく、かつ油層の岩盤にポリマ−が吸着現象を起こさず、地下層中に含まれる金属塩によるポリマ−の沈澱現象を抑える方法も提案されている(例えば、特開昭59−223710号公報、特開昭62−283185号公報)。   In addition, by using a copolymer of 2-acrylamido-2-methylpropanesulfonic acid, the metal salt contained in the underground layer is less susceptible to mechanical shear degradation and does not cause adsorption of the polymer to the bedrock of the oil layer. There are also proposed methods for suppressing the precipitation phenomenon of the polymer due to the above (for example, Japanese Patent Application Laid-Open Nos. 59-223710 and 62-283185).

米国特許第2960486号明細書U.S. Pat. No. 2,960,486 米国特許第3753939号明細書US Pat. No. 3,753,939 特公昭49−27658号公報Japanese Patent Publication No.49-27658 特公昭58−47414号公報Japanese Patent Publication No. 58-47414 特公平6−57722号公報Japanese Patent Publication No. 6-57722 英国特許2110744号明細書British Patent No. 2110744 特開昭59−223710号公報JP 59-223710 A 特開昭62−283185号公報Japanese Patent Laid-Open No. 62-283185

しかしながら、上記方法のいずれによっても、油層が地下深くなるとともに高温・高圧等の条件が過酷となり、石油回収薬剤の劣化も加速されて、油層への注入性、機械的剪断劣化性、高温化での安定性が不足するようになった。そのため、石油回収薬剤の更なる性能向上が求められてきた。   However, in any of the above methods, the oil layer becomes deep underground and the conditions such as high temperature and high pressure become severe, and the deterioration of the oil recovery chemical is accelerated, and the oil layer can be injected, mechanically sheared, and heated. Became unstable. Therefore, further improvement in performance of oil recovery chemicals has been demanded.

本発明者は、スルホン酸(塩)基含有単量体に通常含まれる不純物に着目し鋭意検討した結果、特定成分を一定割合以上含有しないスルホン酸(塩)基含有単量体を共重合して得られた高分子量水溶性共重合体から構成される石油回収薬剤が、塩濃度が高くてpHの変動が大きく又高温高圧条件でも、安定した石油回収性能を有することを見出し、本発明を完成させた。   As a result of diligent investigation focusing on the impurities normally contained in the sulfonic acid (salt) group-containing monomer, the present inventor has copolymerized a sulfonic acid (salt) group-containing monomer that does not contain a specific component or more. The oil recovery agent composed of the high molecular weight water-soluble copolymer obtained in the above has been found to have a high salt concentration, a large pH fluctuation, and stable oil recovery performance even under high temperature and high pressure conditions. Completed.

すなわち、本発明の第一は、下記に示す単量体(A)15〜80重量%、単量体(B)20〜85重量%、及び必要に応じ単量体(C)が0〜40重量%(ただし、単量体(A)+(B)+(C)=100重量%になる。)を、ラジカル共重合して得られる水溶性共重合体であって、トップピーク分子量が200万〜3000万である石油回収用薬剤である。
(A)2−メチル−2−プロペニル−1−スルホン酸の含有量が120重量ppm以下である、2−アクリルアミド−2−メチルプロパンスルホン酸及び/又はその塩。
(B)アクリルアミド。
(C)(メタ)アクリル酸及び/又はその塩、(メタ)アクリル酸エステル、N−ビニルアミド、N−置換アクリルアミド及びN,N−二置換アクリルアミドから選ばれるビニル単量体。
また、本発明の第二は、単量体(A)が、第1反応槽でアクリロニトリルと発煙硫酸とを混合し、この混合液を第2反応槽に供給してイソブチレンと反応させて連続的に製造された2−アクリルアミド−2−メチルプロパンスルホン酸及び/又はその塩である、第一の発明に記載の石油回収用薬剤である。
また、本発明の第三は、単量体(A)中の2−メチル−2−プロペニル−1−スルホン酸の含有量が60重量ppm以下である、第一又は第二の発明に記載の石油回収用薬剤である。
また、本発明の第四は、単量体(A)中の2−メチル−2−プロペニル−1−スルホン酸の含有量が30重量ppm以下である、第一又は第二の発明に記載の石油回収用薬剤である。
また、本発明の第五は、単量体(C)がアクリル酸及び/又はその塩、N−ビニルアミドから選ばれるビニル単量体である、第一〜第四のいずれかに記載の石油回収用薬剤である。
また、本発明の第六は、単量体(A)、(B)及び必要により(C)をゲル重合させてなる第一〜第五のいずれかに記載の石油回収薬剤の製造方法である。
また、本発明の第七は、第一〜第五のいずれかに記載の石油回収薬剤0.005〜0.5重量%、無機塩0.01〜25重量%及び水99.98〜75重量%から構成される石油回収用圧入液体である。
That is, the first of the present invention is the following monomer (A) 15 to 80% by weight, monomer (B) 20 to 85% by weight, and optionally monomer (C) 0 to 40%. A water-soluble copolymer obtained by radical copolymerization of wt% (however, monomer (A) + (B) + (C) = 100 wt%), and has a top peak molecular weight of 200 It is a chemical for oil recovery that is 10-30 million.
(A) 2-acrylamido-2-methylpropanesulfonic acid and / or a salt thereof, wherein the content of 2-methyl-2-propenyl-1-sulfonic acid is 120 ppm by weight or less.
(B) Acrylamide.
(C) A vinyl monomer selected from (meth) acrylic acid and / or a salt thereof, (meth) acrylic acid ester, N-vinyl amide, N-substituted acrylamide and N, N-disubstituted acrylamide.
In the second aspect of the present invention, the monomer (A) is continuously mixed by mixing acrylonitrile and fuming sulfuric acid in the first reaction tank and supplying the mixed liquid to the second reaction tank to react with isobutylene. The agent for oil recovery according to the first invention, which is 2-acrylamido-2-methylpropanesulfonic acid and / or a salt thereof produced in 1.
Moreover, 3rd of this invention is described in 1st or 2nd invention whose content of 2-methyl- 2-propenyl- 1-sulfonic acid in a monomer (A) is 60 weight ppm or less. It is a chemical for oil recovery.
Moreover, 4th of this invention is described in 1st or 2nd invention whose content of 2-methyl- 2-propenyl- 1-sulfonic acid in a monomer (A) is 30 weight ppm or less. It is a chemical for oil recovery.
The fifth aspect of the present invention is the oil recovery according to any one of the first to fourth aspects, wherein the monomer (C) is a vinyl monomer selected from acrylic acid and / or a salt thereof and N-vinylamide. Drugs for use.
A sixth aspect of the present invention is a method for producing an oil recovery agent according to any one of the first to fifth aspects, wherein the monomers (A), (B) and, if necessary, (C) are gel-polymerized. .
The seventh aspect of the present invention is the oil recovery agent 0.005-0.5% by weight, inorganic salt 0.01-25% by weight and water 99.98-75% by weight according to any one of the first to fifth. It is a press-fit liquid for oil recovery composed of%.

本発明の石油回収薬剤は、油層中へ圧入する水溶液の粘度を高め、その増粘効果が溶解時の機械的剪断や水中の不純物によって大きな影響を受けず、高レベルに維持される。更に、油層中での化学的安定性や熱安定性が、従来の石油回収薬剤と比較して優位にあり、効率的かつ経済的な原油増産が可能となる。   The oil recovery agent of the present invention increases the viscosity of the aqueous solution that is pressed into the oil layer, and its thickening effect is not greatly affected by mechanical shearing during dissolution or impurities in the water, and is maintained at a high level. Furthermore, chemical stability and thermal stability in the oil reservoir are superior to conventional oil recovery chemicals, and efficient and economical increase in crude oil production is possible.

本発明の石油回収薬剤は、以下に説明する(A)〜(C)の単量体をラジカル共重合して得られる、GPC(ポリアクリル酸を基準物質とした)のトップピークにおける分子量(以下トップピーク分子量と略称する)が200万〜3000万の水溶性共重合体である。必要に応じて、その他の単量体を全単量体の20重量%以下まで共重合することができる。   The oil recovery agent of the present invention has a molecular weight at the top peak of GPC (based on polyacrylic acid as a reference substance) obtained by radical copolymerization of the monomers (A) to (C) described below. It is a water-soluble copolymer having an abbreviated top peak molecular weight of 2 million to 30 million. If necessary, other monomers can be copolymerized to 20% by weight or less of the total monomers.

○単量体(A)
本発明のスルホン酸(塩)基含有単量体は、2−アクリルアミド−2−メチルプロパンスルホン酸(以下ATBSと略称する)及び/又はその塩である。
該単量体は、通常、アクリロニトリル、硫酸、イソブチレンを使用して製造される。かかる3成分は、化学量論的には等モルで反応するものであるが、アクリロニトリルは反応媒体の役割も担うため大過剰に用いられる。ATBSは、アクリロニトリルに難溶性であるため、生成物はスラリー状となり、先ずこのスラリーからATBS粗体を分離し、次の精製工程で精製することが行われている。こうして製造されたATBSには不純物が含まれており、該物質の含有量によって重合体の分子量がばらつく問題があった。
本発明者らは該不純物が下記式(1)で示される2−メチル−2−プロペニル−1−スルホン酸(以下IBSAと略称する)であることを先の発明において確認した。

Figure 2010270170
さらに、本発明者らは、IBSAを一定量以下に制御したATBSを用いて製造した石油回収薬剤が、驚くべきことに、機械的剪断劣化性や高温化での長期安定性を向上させるとともに、耐塩性も優れたものとなることを見出した。
その理由は、定かではないが、IBSAは不飽和結合を含んでいるため、共重合体の成分として取り込まれるが、ATBSよりスルホン酸基の長さが短く且つアミド基を含まないため、性能の低下に繋がったと考えられる。また、退化的連鎖移動によってポリマー末端に結合するIBSA単位はポリマーの熱安定性を低下させると推定されるが、この不安定末端が減少することによって長期安定性が向上した可能性もある。 ○ Monomer (A)
The sulfonic acid (salt) group-containing monomer of the present invention is 2-acrylamido-2-methylpropanesulfonic acid (hereinafter abbreviated as ATBS) and / or a salt thereof.
The monomer is usually produced using acrylonitrile, sulfuric acid or isobutylene. These three components react stoichiometrically in equimolar amounts, but acrylonitrile is used in a large excess because it also serves as a reaction medium. Since ATBS is sparingly soluble in acrylonitrile, the product is in the form of a slurry. First, a crude ATBS is separated from the slurry and purified in the next purification step. The ATBS thus produced contains impurities, and there is a problem that the molecular weight of the polymer varies depending on the content of the substance.
The inventors of the present invention have confirmed that the impurity is 2-methyl-2-propenyl-1-sulfonic acid (hereinafter abbreviated as IBSA) represented by the following formula (1).
Figure 2010270170
Furthermore, the present inventors have surprisingly found that an oil recovery agent produced using ATBS in which IBSA is controlled to a certain amount or less improves mechanical shear deterioration and long-term stability at high temperatures, It has been found that the salt resistance is also excellent.
The reason for this is not clear, but IBSA contains an unsaturated bond, so it is incorporated as a component of the copolymer. However, since sulfonic acid groups are shorter than ATBS and do not contain amide groups, This is thought to have led to a decline. Moreover, although it is presumed that the IBSA unit bonded to the polymer terminal by degenerative chain transfer decreases the thermal stability of the polymer, the long-term stability may be improved by reducing this unstable terminal.

本発明において、ATBS中のIBSAの含有量は、120重量ppm以下であることが必要であり、60重量ppm以下であることが好ましく、30重量ppm以下であることが更に好ましい。ATBS中のIBSA含量が120重量ppmを越えると製造した石油回収薬剤の増粘性が低下し、また土中の岩盤に該薬剤が吸着されるため、石油回収率が低下し、薬剤の長期安定性も低下する。
本発明で使用するATBSの製造は、第1反応槽でアクリロニトリルと発煙硫酸とを混合し、この混合液を第2反応槽に供給してイソブチレンと反応させて、連続的に製造されたものであるのが好ましい。
In the present invention, the content of IBSA in ATBS needs to be 120 ppm by weight or less, preferably 60 ppm by weight or less, and more preferably 30 ppm by weight or less. If the IBSA content in ATBS exceeds 120 ppm by weight, the viscosity of the oil recovery agent produced will decrease, and the agent will be adsorbed on the rock in the soil, resulting in a decrease in oil recovery rate and long-term stability of the agent. Also decreases.
The ATBS used in the present invention is produced continuously by mixing acrylonitrile and fuming sulfuric acid in the first reaction tank, supplying this mixed liquid to the second reaction tank, and reacting with isobutylene. Preferably there is.

本発明で使用する単量体(A)の共重合体中の重量割合は、15〜80重量%であり、20〜60重量%が好ましい。単量体(A)の重量割合がこの値未満では、耐塩性や熱安低性が低下し、この値を越えると、水溶液の安定性が低下する。   The weight ratio in the copolymer of the monomer (A) used by this invention is 15 to 80 weight%, and 20 to 60 weight% is preferable. When the weight ratio of the monomer (A) is less than this value, salt resistance and heat stability are lowered, and when this value is exceeded, the stability of the aqueous solution is lowered.

○単量体(B)
本発明で使用することのできる単量体(B)はアクリルアミドである。本発明で使用する単量体(B)の水溶性共重合体中の重量割合は20〜85重量%であり、40〜80重量%が好ましい。
単量体(B)の重量割合がこの値未満では増粘性が低下して石油回収効率が低下し、この値を越えると耐塩性や熱安低性が低下する。
○ Monomer (B)
The monomer (B) that can be used in the present invention is acrylamide. The weight ratio of the monomer (B) used in the present invention in the water-soluble copolymer is 20 to 85% by weight, preferably 40 to 80% by weight.
If the weight ratio of the monomer (B) is less than this value, the thickening is reduced and the oil recovery efficiency is lowered, and if this value is exceeded, the salt resistance and heat stability are lowered.

○単量体(C)
本発明で使用することのできる単量体(C)は、(メタ)アクリル酸及び/又はその塩、(メタ)アクリル酸エステル、N−ビニルアミド、N−置換アクリルアミド及びN,N−二置換アクリルアミドから選ばれるビニル単量体である。なお、本発明で(メタ)アクリル酸とは、アクリル酸又はメタクリル酸のことをいう。
(メタ)アクリル酸及び/又はその塩は、アクリル酸及び/又はその塩が好ましく使用される。塩としては、リチウム、ナトリウム、カリウム、カルシウム、バリウム、鉄、コバルト、ニッケル、銅、亜鉛、アルミニウムなどの金属塩と、アンモニア、トリアルキルアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、ピリジンなどの有機アンモニウム塩が挙げられ、一種類でも複数を併用することもできる。
○ Monomer (C)
Monomers (C) that can be used in the present invention are (meth) acrylic acid and / or a salt thereof, (meth) acrylic acid ester, N-vinylamide, N-substituted acrylamide and N, N-disubstituted acrylamide. It is a vinyl monomer selected from In the present invention, (meth) acrylic acid means acrylic acid or methacrylic acid.
As (meth) acrylic acid and / or a salt thereof, acrylic acid and / or a salt thereof is preferably used. Salts include metal salts such as lithium, sodium, potassium, calcium, barium, iron, cobalt, nickel, copper, zinc, aluminum, and ammonia, trialkylamine, monoethanolamine, diethanolamine, triethanolamine, pyridine, etc. Organic ammonium salts are mentioned, and one kind can be used in combination.

(メタ)アクリル酸エステルの具体例としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸2−エチルヘキシルなどの(メタ)アクリル酸アルキルエステル、エチレングリコール、ポリエチレングリコール、プロピングリコール、ブタンジオール等の多価アルコールと(メタ)アクリル酸のエステル、(メタ)アクリル酸アリル、(メタ)アクリル酸グリシジルが挙げられる。
N−ビニルアミドの具体例としては、N−ビニルホルムアミドやN−ビニルアセトアミドなどの鎖状アミドとN−ビニルピロリドンなどの環状アミドが挙げられる。
N−置換アクリルアミドの具体例としてはN−メチルアクリルアミド、N−エチルアクリルアミド、N−イソプロピルアクリルアミドなどのN−アルキルアクリルアミドが挙げられる。
N,N−二置換アクリルアミドの具体例としては、N,N−ジメチルアクリルアミド、N,N−ジエチルアクリルアミドなどのN,N−ジアルキルアクリルアミドが挙げられる。
本発明で使用する単量体(C)の共重合体中の重量割合は0〜40重量%であり、0〜30重量%が好ましい。単量体(C)の重量割合がこの値を越えると耐塩性や熱安低性が低下する。
なお、本発明の単量体の重合割合は、(A)+(B)+(C)=100%になる。
Specific examples of (meth) acrylic acid esters include (meth) acrylic acid alkyl esters such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate. , Esters of (meth) acrylic acid with polyhydric alcohols such as ethylene glycol, polyethylene glycol, propyne glycol and butanediol, allyl (meth) acrylate, and glycidyl (meth) acrylate.
Specific examples of N-vinylamide include chain amides such as N-vinylformamide and N-vinylacetamide and cyclic amides such as N-vinylpyrrolidone.
Specific examples of N-substituted acrylamides include N-alkyl acrylamides such as N-methyl acrylamide, N-ethyl acrylamide and N-isopropyl acrylamide.
Specific examples of N, N-disubstituted acrylamides include N, N-dialkylacrylamides such as N, N-dimethylacrylamide and N, N-diethylacrylamide.
The weight ratio in the copolymer of the monomer (C) used in the present invention is 0 to 40% by weight, preferably 0 to 30% by weight. When the weight ratio of the monomer (C) exceeds this value, salt resistance and heat stability are deteriorated.
The polymerization ratio of the monomer of the present invention is (A) + (B) + (C) = 100%.

○その他の単量体
本発明の共重合体は、上に説明した単量体(A)、(B)、(C)以外に、全単量体の20重量%以内の範囲で、その他の単量体を使用することができる。
その他の単量体の例としては、 (無水)マレイン酸、フマル酸、イタコン酸などの多官能不飽和カルボン酸(無水物)またはその塩、酢酸ビニル、酢酸プロピルなどのカルボン酸ビニルエステル、ATBS以外の(メタ)アクリルアミドアルキルアルカンスルホン酸、ビニルスルホン酸、アリルスルホン酸、スチレンスルホン酸、2−ヒドロキシ−3−アリロキシプロパンスルホン酸などの不飽和スルホン酸またはその塩、(メタ)アクリロニトリル、スチレン、α−メチルスチレン、p−メチルスチレン、クロロメチルスチレンなどのスチレン系単量体、ビニルピリジン、ビニルイミダゾール及びアリルアミンなどが挙げられ、これらは単独で用いても複数組み合わせて使用しても良い。
これらの単量体の使用量は、15重量%以内が好ましく、10重量%以内が更に好ましい。
○ Other monomers The copolymer of the present invention is not limited to the monomers (A), (B) and (C) described above, and is within the range of 20% by weight or less of the total monomers. Monomers can be used.
Examples of other monomers include (anhydrous) polyfunctional unsaturated carboxylic acids (anhydrides) such as maleic acid, fumaric acid and itaconic acid or salts thereof, vinyl acetate, carboxylic acid vinyl esters such as propyl acetate, ATBS Other than (meth) acrylamide alkylalkanesulfonic acid, vinylsulfonic acid, allylsulfonic acid, styrenesulfonic acid, unsaturated sulfonic acid such as 2-hydroxy-3-allyloxypropanesulfonic acid or salts thereof, (meth) acrylonitrile, styrene , Styrene monomers such as α-methyl styrene, p-methyl styrene, chloromethyl styrene, vinyl pyridine, vinyl imidazole, and allylamine. These may be used alone or in combination.
The amount of these monomers used is preferably within 15% by weight, and more preferably within 10% by weight.

○共重合体のトップピーク分子量
本発明の共重合体のトップピーク分子量は、200万〜3000万であり、好ましいトップピーク分子量は、400万〜2000万である。トップピーク分子量がこの範囲未満では石油回収率が低下し、この範囲を越えると石油回収薬剤の粘度が高くなりすぎ溶解し難くなる。なお、共重合体の分子量は、前述したように、ポリアクリル酸を基準物質とする水系ゲルパーミエーションクロマトグラフィー(以下GPCと略す)によるピーク曲線の極大点の分子量である。
-Top peak molecular weight of copolymer The top peak molecular weight of the copolymer of this invention is 2 million-30 million, and a preferable top peak molecular weight is 4 million-20 million. If the top peak molecular weight is less than this range, the oil recovery rate decreases, and if it exceeds this range, the viscosity of the oil recovery agent becomes too high to be dissolved. The molecular weight of the copolymer is, as described above, the molecular weight at the maximum point of the peak curve obtained by aqueous gel permeation chromatography (hereinafter abbreviated as GPC) using polyacrylic acid as a reference substance.

○石油回収薬剤の製造方法
本発明の水溶性共重合体は、石油回収薬剤に用いられる。
石油回収薬剤の製造方法は、通常の重合体の合成法で用いられる、ゲル重合法、水溶液重合法及び逆相懸濁重合法などの既に公知の方法が数々ある。
高分子量の水溶性共重合体の合成は、重合体を高分子量化し易いこと及び重合操作や分子量の調整が容易なことから、ゲル重合法が好ましい。重合操作はバッチ式でも連続式でもよい。ゲル重合法の連続式の具体例としては単量体水溶液を可動式ベルト上で連続的に重合させる連続ベルト重合法などが挙げられる。
O Production method of oil recovery drug The water-soluble copolymer of the present invention is used for oil recovery drug.
There are many known methods for producing oil recovery chemicals, such as gel polymerization, aqueous solution polymerization, and reverse phase suspension polymerization, which are used in usual polymer synthesis methods.
The synthesis of the high molecular weight water-soluble copolymer is preferably a gel polymerization method because the polymer can be easily made to have a high molecular weight and the polymerization operation and the molecular weight can be easily adjusted. The polymerization operation may be batch or continuous. Specific examples of the continuous gel polymerization method include a continuous belt polymerization method in which an aqueous monomer solution is continuously polymerized on a movable belt.

重合開始剤としてはレドックス重合開始剤が好ましく、またレドックス重合開始剤の替わりに、光重合開始剤を含有させた単量体水溶液に紫外線等の活性エネルギー線を照射してラジカル重合させることもできる。
重合開始剤の具体例としては、過硫酸ナトリウムや過硫酸カリウム等の過硫酸アルカリ金属塩、過硫酸アンモニウム等の過硫酸塩、過酸化水素、クメンヒドロパーオキサイド、ベンゾイルパーオキシド、t−ブチルパーオキサイド、過酸化ベンゾイル等の有機過酸化物、2,2’−アゾビス(4−シアノ吉草酸)、2,2’−アゾビス[2−メチル−N−(2−ヒドロキシエチル)−プロピオンアミド]、2,2’−アゾビスイソブチロニトリル等のアゾ化合物等が挙げられる。このとき、遷移金属塩や亜硫酸水素塩、L−アスコルビン酸(塩)、エリソルビン酸(塩)、アミン化合物等のレドックス形成用の還元剤を併用することが好ましい。
また、添加する重合開始剤の量は、使用する重合開始剤の種類や目的とする重合体の組成、重合度、粘度などに応じて調整されるが、全単量体の合計量を基準にして、5〜10000重量ppmが用いられる。好ましくは10〜5000重量ppm、特に15〜3000重量ppmがより好ましい。
本願発明においては、連鎖移動剤としても働くIBSAの含有量が低減できる結果、重合開始剤の使用量を少なくすることができる。
As the polymerization initiator, a redox polymerization initiator is preferable. Instead of the redox polymerization initiator, a monomer aqueous solution containing a photopolymerization initiator may be irradiated with active energy rays such as ultraviolet rays to be radically polymerized. .
Specific examples of the polymerization initiator include alkali metal persulfates such as sodium persulfate and potassium persulfate, persulfates such as ammonium persulfate, hydrogen peroxide, cumene hydroperoxide, benzoyl peroxide, and t-butyl peroxide. , Organic peroxides such as benzoyl peroxide, 2,2′-azobis (4-cyanovaleric acid), 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) -propionamide], 2 Azo compounds such as 2,2'-azobisisobutyronitrile. At this time, it is preferable to use together a reducing agent for redox formation such as transition metal salt, bisulfite, L-ascorbic acid (salt), erythorbic acid (salt), amine compound and the like.
The amount of the polymerization initiator to be added is adjusted according to the type of polymerization initiator used, the composition of the target polymer, the degree of polymerization, the viscosity, etc., but is based on the total amount of all monomers. 5 to 10,000 ppm by weight is used. Preferably it is 10 to 5000 ppm by weight, and more preferably 15 to 3000 ppm by weight.
In the present invention, as a result of reducing the content of IBSA that also functions as a chain transfer agent, the amount of polymerization initiator used can be reduced.

本発明の石油回収薬剤の製造で用いられるゲル重合法は、極めて高分子量の水溶性重合体を得るために、有機凝集剤用などの高分子製造法において採用されている重合法であり、それによれば生成重合体はゲル状物で得られる。
ゲル重合法の技術的特徴は、単量体の水溶液濃度を20〜50重量%程度とし、かつ重合開始剤の使用量を微少量、すなわち1000重量ppm以下にすることである。このような条件で初期反応液温度5〜10℃として重合を開始させると、反応液は高粘度なゲルに変換し、反応の途中からもはや攪拌および反応熱除去の操作ができなくなるが、その状態のまま一定時間放置することにより、通常最高到達温度80〜100℃を経た後、重合が完結し、目的とする高分子量の水溶性重合体が得られる。
ゲル重合法による重合反応で好ましい重合開始温度は0〜30℃、より好ましくは5〜20℃であり、好ましい重合到達温度は70〜105℃、より好ましくは80〜100℃である。この重合開始温度と重合到達温度の範囲に入るように単量体濃度を調整すればよい。また、好ましい重合時間は30分〜6時間程度である。
The gel polymerization method used in the production of the oil recovery drug of the present invention is a polymerization method employed in a polymer production method such as for organic flocculants in order to obtain an extremely high molecular weight water-soluble polymer. According to this, the resulting polymer is obtained as a gel.
The technical characteristics of the gel polymerization method are that the aqueous solution concentration of the monomer is about 20 to 50% by weight, and the amount of the polymerization initiator used is very small, that is, 1000 ppm by weight or less. Under such conditions, when the polymerization is started at an initial reaction liquid temperature of 5 to 10 ° C., the reaction liquid is converted into a highly viscous gel, and stirring and removal of reaction heat can no longer be performed in the middle of the reaction. By leaving it for a certain period of time, the polymerization is usually completed after the maximum temperature of 80 to 100 ° C., and the desired high molecular weight water-soluble polymer is obtained.
In the polymerization reaction by the gel polymerization method, a preferable polymerization start temperature is 0 to 30 ° C, more preferably 5 to 20 ° C, and a preferable polymerization arrival temperature is 70 to 105 ° C, more preferably 80 to 100 ° C. What is necessary is just to adjust a monomer density | concentration so that it may enter into the range of this superposition | polymerization start temperature and superposition | polymerization attainment temperature. The preferred polymerization time is about 30 minutes to 6 hours.

○石油回収用圧入液体
前項までに説明した本発明の水溶性共重合体は、石油回収薬剤として用いられる。
本発明の石油回収用圧入液体は、石油回収薬剤0.005〜0.5重量%、無機塩0.01〜25重量%及び水99.98〜75重量%から構成される。好適には、石油回収薬剤0.01〜0.3重量%、無機塩0.05〜15重量%及び水99.94〜85重量%から構成され、更に好適には石油回収薬剤0.02〜0.2重量%、無機塩0.1〜10重量%及び水98.8〜89.8重量%から構成される。
石油回収薬剤の添加量が上記の値以下では石油回収効率が低く、上記の値以上では経済性が低下する。また、無機塩の含有量が上記の値以下では圧入液体のコストが高く、上記の値以上では圧入液体の安定性が低い。
○ Pressurized liquid for oil recovery The water-soluble copolymer of the present invention described above is used as an oil recovery agent.
The oil recovery press-fitting liquid of the present invention comprises 0.005 to 0.5% by weight of an oil recovery agent, 0.01 to 25% by weight of an inorganic salt, and 99.98 to 75% by weight of water. Preferably, it is composed of 0.01 to 0.3% by weight of an oil recovery agent, 0.05 to 15% by weight of an inorganic salt, and 99.94 to 85% by weight of water, and more preferably 0.02 to It is composed of 0.2% by weight, 0.1 to 10% by weight of inorganic salt and 98.8 to 89.8% by weight of water.
The oil recovery efficiency is low when the amount of the oil recovery agent added is less than the above value, and the economy is reduced when the amount is more than the above value. Moreover, when the content of the inorganic salt is equal to or less than the above value, the cost of the press-fit liquid is high, and when the content is higher than the above value, the stability of the press-fit liquid is low.

本発明の石油回収用圧入液体の構成成分である無機塩としては、塩化ナトリウム、塩化カルシウム、塩化カリウム、塩化マグネシウム、炭酸ナトリウム、炭酸カリウム、炭酸アンモニウム、炭酸マグネシウム、硫酸ナトリウム、硫酸カリウム、硫酸カルシウム、硫酸マグネシウム、硫酸アンモニウム、硫酸水素ナトリウム、炭酸水素ナトリウム、臭化ナトリウム、臭化カリウムなどが挙げられ、これらは単独または複数の無機塩の組み合わせで、石油回収用圧入液体中に存在し得る。   Examples of the inorganic salt that is a component of the oil recovery press-fitting liquid of the present invention include sodium chloride, calcium chloride, potassium chloride, magnesium chloride, sodium carbonate, potassium carbonate, ammonium carbonate, magnesium carbonate, sodium sulfate, potassium sulfate, and calcium sulfate. , Magnesium sulfate, ammonium sulfate, sodium hydrogen sulfate, sodium hydrogen carbonate, sodium bromide, potassium bromide and the like, which may be present in the oil recovery intrusion liquid, alone or in combination with a plurality of inorganic salts.

本発明の石油回収用圧入液体には、必要に応じて界面活性剤、酸化防止剤、殺菌剤、防食剤などの添加剤を併用することができる。例えば、酢酸ソーダ、乳酸ソーダなどの有機酸塩、ポリエチレンオキシド、ポリオキシエチレンノニルフェノールエーテル、ジオクチルスルホコハク酸ソーダなどの界面活性剤、ハイドロキノン、カテコール、グアニジン硫酸塩、チオ尿素などの安定剤を必要に応じて添加すれば良い。これら添加剤の添加量は、通常は石油回収薬剤に対して20重量%以下である。   Additives such as surfactants, antioxidants, bactericides, and anticorrosives can be used in combination in the oil recovery press-fitting liquid of the present invention as necessary. For example, organic acid salts such as sodium acetate and sodium lactate, surfactants such as polyethylene oxide, polyoxyethylene nonylphenol ether, and dioctyl sulfosuccinate soda, and stabilizers such as hydroquinone, catechol, guanidine sulfate, and thiourea as needed To add. The amount of these additives is usually 20% by weight or less based on the oil recovery agent.

石油回収用圧入液体を調製するに際して用いる水は、特に限定なく広範囲な水を使用でき、必要に応じて懸濁粒子の濾過を行なっても良い。多価金属イオンを多量に含有する水を用いても十分な効果が得られるため、上質な水を用いずとも油田周辺で入手できる水、例えば海水や地下水などの塩分濃度の高い水でも利用できる。従来の石油回収用ポリマーにおいては、溶解用水として高純度の水を使用する必要があったため、水の調達や浄化にコストを要した。回収効率が水質に影響されない点が本発明の石油回収薬剤の大きな特長である。既に述べたように、本発明の石油回収用圧入液体を調製するための水は油田周辺で容易に入手できるものが使用でき、水中の無機塩含有量が上に示した濃度範囲内にあれば、無機塩をあらためて添加する必要はない。   The water used for preparing the oil recovery press-fit liquid is not particularly limited, and a wide range of water can be used. If necessary, suspended particles may be filtered. Even if water containing a large amount of polyvalent metal ions is used, a sufficient effect can be obtained, so water that can be obtained around the oil field without using high-quality water, such as seawater or groundwater, can be used. . In conventional oil recovery polymers, it was necessary to use high-purity water as dissolution water, and thus cost was required for water procurement and purification. The point that the recovery efficiency is not affected by the water quality is a great feature of the oil recovery agent of the present invention. As already mentioned, the water for preparing the oil recovery injection liquid of the present invention can be easily obtained around the oil field, and the inorganic salt content in the water is within the concentration range shown above. There is no need to add another inorganic salt.

該石油回収用圧入液体にてポリマー攻法を行なう場合、それに適した油層は特に限定されないが、浸透率10ミリダール以上の砂岩層、石灰岩油層が好ましく、50ミリダール以上の砂岩層、石灰岩油層が更に好ましい。
石油回収薬剤の溶解方法、溶解後の希釈方法、油層中への圧入方法は、従来公知の方法を利用すれば良い。また、本発明の石油回収薬剤は、通常のポリマー攻法以外にマイセラーポリマー攻法等にも適用でき、更に他の公知技術、例えばチャンネリングブロック法などを組み合わせて適用することもできる。
In the case of conducting the polymer attack with the oil-recovered injection liquid, the oil layer suitable for the method is not particularly limited, but a sandstone layer and a limestone oil layer having a permeability of 10 mdar or more are preferable, and a sandstone layer and a limestone oil layer of 50 mdar or more are further provided. preferable.
A conventionally known method may be used as a method for dissolving the oil recovery agent, a method for dilution after dissolution, and a method for press-fitting into the oil layer. Further, the oil recovery agent of the present invention can be applied not only to the usual polymer attack method but also to the Myceller polymer attack method, and can also be applied in combination with other known techniques such as the channeling block method.

本発明の石油回収薬剤の添加量は、用水に対して0.001重量%〜0.5重量%が好ましく、0.01重量%〜0.3重量%が更に好ましい。添加量がこの値以下では石油回収効率が低く、この値以上では経済性が低下する。
石油回収薬剤の溶解方法、溶解後の希釈方法、油層中への圧入方法は、従来公知の方法を利用すれば良い。また、本発明の石油回収薬剤は、通常のポリマー攻法以外にマイセラーポリマー攻法等にも適用でき、更に他の公知技術、例えばチャンネリングブロック法などを組み合わせて適用することもできる。
The amount of the oil recovery agent of the present invention added is preferably 0.001% to 0.5% by weight, more preferably 0.01% to 0.3% by weight, based on the water used. If the addition amount is less than this value, the oil recovery efficiency is low, and if it exceeds this value, the economic efficiency is lowered.
A conventionally known method may be used as a method for dissolving the oil recovery agent, a method for dilution after dissolution, and a method for press-fitting into the oil layer. Further, the oil recovery agent of the present invention can be applied not only to the usual polymer attack method but also to the Myceller polymer attack method, and can also be applied in combination with other known techniques such as the channeling block method.

本発明の石油回収薬剤を用いた圧入水には、必要に応じて無機塩、界面活性剤、酸化防止剤、殺菌剤、防食剤などの添加剤を併用することができる。例えば、炭酸ソーダ、炭酸カリウム、炭酸アンモニウム、硫酸ソーダ、硫酸アンモニウムなどの無機塩、酢酸ソーダ、乳酸ソーダなどの有機酸塩、ポリエチレンオキシド、ポリオキシエチレンノニルフェノールエーテル、ジオクチルスルホコハク酸ソーダなどの界面活性剤、ハイドロキノン、カテコール、グアニジン硫酸塩、チオ尿素などの安定剤を必要に応じて添加すれば良い。これら添加剤の添加量は、通常は水溶性共重合体に対して20重量%以下である。   Additives such as inorganic salts, surfactants, antioxidants, bactericides, and anticorrosives can be used in combination with the injected water using the oil recovery agent of the present invention as necessary. For example, inorganic salts such as sodium carbonate, potassium carbonate, ammonium carbonate, sodium sulfate, ammonium sulfate, organic acid salts such as sodium acetate and sodium lactate, surfactants such as polyethylene oxide, polyoxyethylene nonylphenol ether, sodium dioctylsulfosuccinate, A stabilizer such as hydroquinone, catechol, guanidine sulfate, and thiourea may be added as necessary. The amount of these additives is usually 20% by weight or less based on the water-soluble copolymer.

次に、実施例及び比較例を挙げて本発明をさらに具体的に説明する。
尚、以下の各例において、特に表示されていない場合の「%」は、「重量%」を意味する。
Next, the present invention will be described more specifically with reference to examples and comparative examples.
In each of the following examples, “%” when not specifically displayed means “% by weight”.

本願のATBSの合成例及び石油回収薬剤の製造例を具体的に説明する。なお、濃度(重量ppm)は、HPLCにより定量した。
HPLC条件;Waters社製 高速液体クロマトグラフ
カラム;GLサイエンス社製ODS−3
溶離液;0.03%トリフルオロ酢酸水/アセトニトリル
溶離液流量;0.8ml/min
検出波長;200nm
The synthesis example of ATBS of the present application and the production example of the oil recovery agent will be specifically described. The concentration (weight ppm) was quantified by HPLC.
HPLC conditions; Waters high performance liquid chromatograph column; GL Science ODS-3
Eluent: 0.03% aqueous trifluoroacetic acid / acetonitrile Eluent flow rate: 0.8 ml / min
Detection wavelength: 200 nm

○合成例1
攪拌機及び入口管と出口管とを備えたガラス反応器を2個連結し、下記条件でアクリロニトリルおよび発煙硫酸を第一反応器に仕込み、アクリロニトリルと発煙硫酸とを混合した後、この混合液を第二反応器に供給した。第二反応器において、前記混合物中にイソブチレンガスを吹き込み、目的物を合成した。上記反応は連続的に行った。
発煙硫酸1モルに対し、アクリロニトリルの供給量は11モル、イソブチレンの供給量は0.9モルの割合でそれぞれ供給した。反応中に、反応液を採取し、HPLCでIBSAの濃度を測定し、発煙硫酸の供給量を表1に示す様に調整した。
なお、発煙硫酸における三酸化硫黄の濃度は0.6%であり、市販の20%発煙硫酸に対して、アクリロニトリル等の原料から持ち込まれる水分を加味した上で、濃硫酸を混合して濃度調整している。第一反応器は−5〜−15℃に維持し、滞留時間は10分とする。第二反応器は30〜50℃に維持し、滞留時間は90分とする。
上記製造で得られたATBSのスラリーをグラスフィルターで吸引ろ過して、グラスフィルター上にケーキを得た。ケーキ重量に対して表1に記載した量のアクリロニトリルをケーキに注いで再度吸引ろ過して、ケーキを洗浄した。
ケーキをトレイに移し、80℃の乾燥温度で90分乾燥した。
得られたATBSパウダーをHPLC分析にかけ、IBSAの濃度を測定したところ、ATBS中のIBSA濃度は100重量ppmであった。表1に示す。
○ Synthesis Example 1
Two glass reactors equipped with a stirrer and an inlet pipe and an outlet pipe were connected, acrylonitrile and fuming sulfuric acid were charged into the first reactor under the following conditions, and after mixing acrylonitrile and fuming sulfuric acid, Two reactors were fed. In the second reactor, isobutylene gas was blown into the mixture to synthesize the target product. The above reaction was carried out continuously.
The amount of acrylonitrile supplied was 11 mol and the amount of isobutylene supplied was 0.9 mol per mol of fuming sulfuric acid. During the reaction, the reaction solution was collected, the concentration of IBSA was measured by HPLC, and the supply amount of fuming sulfuric acid was adjusted as shown in Table 1.
In addition, the concentration of sulfur trioxide in fuming sulfuric acid is 0.6%, and the concentration is adjusted by mixing concentrated sulfuric acid after adding moisture brought from raw materials such as acrylonitrile to commercially available 20% fuming sulfuric acid. is doing. The first reactor is maintained at -5 to -15 ° C and the residence time is 10 minutes. The second reactor is maintained at 30-50 ° C. and the residence time is 90 minutes.
The ATBS slurry obtained in the above production was suction filtered with a glass filter to obtain a cake on the glass filter. The amount of acrylonitrile described in Table 1 with respect to the cake weight was poured into the cake and suction filtered again to wash the cake.
The cake was transferred to a tray and dried at a drying temperature of 80 ° C. for 90 minutes.
When the obtained ATBS powder was subjected to HPLC analysis and the concentration of IBSA was measured, the concentration of IBSA in ATBS was 100 ppm by weight. Table 1 shows.

次に、合成例1により得られたATBSを用いて、ATBSとアクリルアミドとの共重合をおこなった。
先ず、ATBS40gを水60gに溶解し、48重量%のNaOH水溶液を添加してpHを8に調整した。これに水を加えて35重量%濃度に調整した。40重量%のアクリルアミド水溶液55.6gを加え、更に水5.2gを加えて、モノマー濃度を35重量%にした。この単量体水溶液に窒素を吹込みながら液温を30℃に調整した後、過硫酸アンモニウム0.7g、亜硫酸ナトリウム0.7g、銅イオンを10重量ppm含む塩化銅水溶液0.6g、ジアゾ系ラジカル重合開始剤としてV−50(和光純薬工業株式会社製)の10重量%水溶液0.7gを加えた。2時間後に反応を終了して共重合体を取出した。
Next, ATBS and acrylamide were copolymerized using ATBS obtained in Synthesis Example 1.
First, 40 g of ATBS was dissolved in 60 g of water, and the pH was adjusted to 8 by adding a 48 wt% NaOH aqueous solution. Water was added to adjust the concentration to 35% by weight. 55.6 g of 40% by weight acrylamide aqueous solution was added, and further 5.2 g of water was added to make the monomer concentration 35% by weight. After adjusting the liquid temperature to 30 ° C. while blowing nitrogen into this monomer aqueous solution, 0.7 g of ammonium persulfate, 0.7 g of sodium sulfite, 0.6 g of an aqueous copper chloride solution containing 10 ppm by weight of copper ions, a diazo radical As a polymerization initiator, 0.7 g of a 10% by weight aqueous solution of V-50 (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After 2 hours, the reaction was completed and the copolymer was taken out.

この共重合体のGPC測定条件で求めたトップピーク分子量は1025万であった。
○GPC条件
溶質として硫酸ナトリウム(1.33g/l)と水酸化ナトリウム(0.33g/l)を含む水溶液を溶媒に使用し、ポリアクリル酸(AMERICAN POLYMER STANDARDS CORP.製の分子量900万、555万、114万、44万、13万1200、7万900、2400のもの)を基準物質として検量線を作成し。溶出速度は0.6ml/分、検出器は東ソー製RI検出器 TI−8020を使用した。検出強度の最も高いピークトップ(変極点)の分子量をトップピーク分子量とした。
The top peak molecular weight of this copolymer determined by GPC measurement conditions was 102.50 million.
○ GPC conditions Using an aqueous solution containing sodium sulfate (1.33 g / l) and sodium hydroxide (0.33 g / l) as a solute as a solvent, polyacrylic acid (AMERICA POLYMER STANDARDDS CORP. Molecular weight 9 million, 555 Calibration curves were created using 10,000, 1.14 million, 440,000, 131200, 7900, and 2400) as reference materials. The elution rate was 0.6 ml / min and the detector used was Tosoh RI detector TI-8020. The molecular weight of the peak top (inflection point) with the highest detection intensity was defined as the top peak molecular weight.

該共重合体1.15gを水393gに溶解した後、食塩23.4gを添加し、粘度測定用試料液(共重合体濃度0.25重量%)を得た。以下の条件でUL粘度の測定を行ったところ、3.3mPa・sであった。
粘度計:ブルックフィールド社製デジタル粘度計
ローター回転速度:60rpm
測定温度:25℃
After 1.15 g of the copolymer was dissolved in 393 g of water, 23.4 g of sodium chloride was added to obtain a sample solution for viscosity measurement (copolymer concentration: 0.25% by weight). When the UL viscosity was measured under the following conditions, it was 3.3 mPa · s.
Viscometer: Brookfield digital viscometer Rotor rotation speed: 60 rpm
Measurement temperature: 25 ° C

○合成例2
合成例1において、ケーキ洗浄のために使用するアクリロニトリル量を3倍量に変更し、ケーキの乾燥温度を110℃にした以外は、同じ操作を実施し、得られたATBSパウダーのHPLC分析をしたところ、IBSA濃度は60重量ppmであった。表1に示す。
○ Synthesis Example 2
In Synthesis Example 1, the same operation was carried out except that the amount of acrylonitrile used for washing the cake was changed to 3 times, and the drying temperature of the cake was changed to 110 ° C., and the resulting ATBS powder was subjected to HPLC analysis. However, the IBSA concentration was 60 ppm by weight. Table 1 shows.

上記のATBSを用いて合成例1と同様の方法で共重合体を製造した。得られた共重合体のトップピーク分子量は1100万であり、UL粘度は、3.6mPa・sであった。   A copolymer was produced in the same manner as in Synthesis Example 1 using the above ATBS. The obtained copolymer had a top peak molecular weight of 11 million and an UL viscosity of 3.6 mPa · s.

○合成例3
合成例2における反応滞留時間を、120分に変更して合成反応を実施した。また、ケーキの乾燥を110℃で180分実施した。得られたATBSパウダーのHPLC分析をしたところ、IBSA濃度は20重量ppmであった。表1に示す。
このATBSから製造した共重合体のトップピーク分子量は1170万であり、UL粘度は、4.2mPa・sであった。
○ Synthesis Example 3
The synthesis reaction was carried out by changing the reaction residence time in Synthesis Example 2 to 120 minutes. The cake was dried at 110 ° C. for 180 minutes. When the obtained ATBS powder was analyzed by HPLC, the IBSA concentration was 20 ppm by weight. Table 1 shows.
The copolymer produced from ATBS had a top peak molecular weight of 11.7 million and an UL viscosity of 4.2 mPa · s.

○比較合成例
従来より知られているATBSの合成方法に従い合成した。すなわち、ATBSを連続的に合成したが、反応中にIBSAの濃度をHPLC分析することなく、最初の仕込割合を維持した。反応終了後、反応液を採取し、HPLC分析にてIBSA濃度を測定したところ、IBSA濃度は15000重量ppmであった。得られたATBSスラリーをグラスフィルターで吸引ろ過して、グラスフィルター上にケーキを得た。ケーキ固形分重量の2倍量のアクリロニトリルをケーキ上に注いで再度吸引ろ過することにより、ケーキを洗浄した。ケーキをトレイに移し、60℃の乾燥温度で90分間乾燥した。得られたATBSパウダーをHPLC分析したところ、IBSA濃度は200重量ppmであった。表1に示す。
このATBSから製造した共重合体のUL粘度は、1.6mPa・sであり、トップピーク分子量は700万であった。
Comparative Comparative Example Synthesis was performed according to a conventionally known ATBS synthesis method. That is, ATBS was synthesized continuously, but the initial charge ratio was maintained without HPLC analysis of the concentration of IBSA during the reaction. After completion of the reaction, the reaction solution was collected and the IBSA concentration was measured by HPLC analysis. The IBSA concentration was 15000 ppm by weight. The obtained ATBS slurry was suction filtered with a glass filter to obtain a cake on the glass filter. The cake was washed by pouring acrylonitrile twice the cake solid weight on the cake and suction filtering again. The cake was transferred to a tray and dried at a drying temperature of 60 ° C. for 90 minutes. When the obtained ATBS powder was analyzed by HPLC, the IBSA concentration was 200 ppm by weight. Table 1 shows.
The copolymer produced from ATBS had a UL viscosity of 1.6 mPa · s and a top peak molecular weight of 7 million.

Figure 2010270170
Figure 2010270170

○石油回収薬剤の製造]
以下に石油回収薬剤の製造例を具体的に説明する。
○ Manufacture of oil recovery chemicals]
The production example of the oil recovery chemical will be specifically described below.

○実施例1
合成例1で得た2−アクリルアミド−2−メチルプロパンスルホン酸のナトリウム塩(以下、ATBS−Naという)の50重量%水溶液、アクリル酸ナトリウム(以下、ANaという)の36重量%水溶液、アクリルアミド(以下、AAmという)及び純水を、表2に示した単量体重量比率になるように混合し、単量体濃度38重量%の水溶液1kgを調製した。この単量体水溶液をステンレス製デュアー瓶(反応容器)に仕込み、反応容器内の温度を10℃に温調しながら30分間窒素バブリングを行った。次いで重合開始剤として、t−ブチルハイドロパーオキサイド30重量ppm(全単量体の合計量に対しての重量基準に換算、以下同様)、過硫酸ナトリウム200重量ppm及びエリソルビン酸ナトリウム30重量ppmを添加し、そのまま8時間放置して断熱静置レドックス重合を行った。8時間の反応終了後、生成した含水ゲル状重合体を反応容器から取り出し、チョッパーに投入して挽肉状に細断した。細断された含水ゲルを熱風乾燥機で乾燥し、更に粉砕機で粉砕して目的とする粉末状の石油回収薬剤を得た。結果を表2に示す。
○ Example 1
50% by weight aqueous solution of 2-acrylamido-2-methylpropanesulfonic acid sodium salt (hereinafter referred to as ATBS-Na) obtained in Synthesis Example 1, 36% by weight aqueous solution of sodium acrylate (hereinafter referred to as ANa), acrylamide ( (Hereinafter referred to as AAm) and pure water were mixed so as to have a monomer weight ratio shown in Table 2 to prepare 1 kg of an aqueous solution having a monomer concentration of 38% by weight. This aqueous monomer solution was charged into a stainless steel dewar (reaction vessel), and nitrogen bubbling was performed for 30 minutes while adjusting the temperature in the reaction vessel to 10 ° C. Subsequently, as a polymerization initiator, 30 weight ppm of t-butyl hydroperoxide (converted to the weight standard with respect to the total amount of all monomers, the same applies hereinafter), sodium persulfate 200 weight ppm and sodium erythorbate 30 weight ppm Then, the mixture was left as it was for 8 hours to perform adiabatic standing redox polymerization. After the completion of the reaction for 8 hours, the produced hydrogel polymer was taken out from the reaction vessel, put into a chopper and chopped into ground meat. The chopped water-containing gel was dried with a hot air dryer, and further pulverized with a pulverizer to obtain a desired powdery oil recovery agent. The results are shown in Table 2.

○実施例2〜5および比較例1
ATBS−Na、ANa、AAmの仕込み重量比率を表2のように変更したこと以外は実施例1と同様の方法で粉末状の石油回収薬剤を得た。結果を表2に示す。
○ Examples 2 to 5 and Comparative Example 1
A powdery oil recovery agent was obtained in the same manner as in Example 1 except that the charged weight ratios of ATBS-Na, ANa, and AAm were changed as shown in Table 2. The results are shown in Table 2.

○実施例6
合成例2で得たIBSA濃度60重量ppmのATBSから誘導したATBS−Naを用いること以外は、実施例5と同様の方法で粉末状の石油回収薬剤を得た。結果を表2に示す。
Example 6
A powdery oil recovery agent was obtained in the same manner as in Example 5 except that ATBS-Na derived from ATBS having an IBSA concentration of 60 ppm by weight obtained in Synthesis Example 2 was used. The results are shown in Table 2.

○実施例7
合成例3で得たIBSA濃度20重量ppmのATBSから誘導したATBS−Naを用いること以外は、実施例5と同様の方法で粉末状の石油回収薬剤を得た。結果を表2に示す。
Example 7
A powdery oil recovery agent was obtained in the same manner as in Example 5 except that ATBS-Na derived from ATBS having an IBSA concentration of 20 ppm by weight obtained in Synthesis Example 3 was used. The results are shown in Table 2.

○比較例2
比較合成例で得たIBSA濃度200ppmのATBSから誘導したATBS−Naを用いること以外は、実施例5と同様の方法で粉末状の共重合体を得た。結果を表2に示す
○ Comparative Example 2
A powdery copolymer was obtained in the same manner as in Example 5 except that ATBS-Na derived from ATBS having an IBSA concentration of 200 ppm obtained in Comparative Synthesis Example was used. The results are shown in Table 2.

Figure 2010270170
Figure 2010270170

なお、表2にデータを示した粘度およびトップピーク分子量(Mtop)は、以下の方法に従って測定したものである。   In addition, the viscosity and the top peak molecular weight (Mtop) whose data are shown in Table 2 were measured according to the following method.

1)粘度
純水500mlに実施例1〜7及び比較例1〜2で得られた石油回収薬剤を各々1.0gずつ加えて3時間攪拌し、十分に溶解して0.2重量%濃度の水溶液を調製した。この水溶液の粘度をB型粘度計(東京計器(株)製、形式:BM型)により、30℃、30rpmのローター回転数で測定した。
2)トップピーク分子量(Mtop)
合成例1と同様の条件でGPCにより求めた。
1) Viscosity: 1.0 g of each of the oil recovery agents obtained in Examples 1 to 7 and Comparative Examples 1 and 2 was added to 500 ml of pure water, stirred for 3 hours, and sufficiently dissolved to have a concentration of 0.2% by weight. An aqueous solution was prepared. The viscosity of this aqueous solution was measured with a B-type viscometer (manufactured by Tokyo Keiki Co., Ltd., model: BM type) at a rotor rotational speed of 30 ° C. and 30 rpm.
2) Top peak molecular weight (Mtop)
It was determined by GPC under the same conditions as in Synthesis Example 1.

○石油回収薬剤としての評価
○評価例1〜8および比較評価例1〜2
塩化ナトリウムを3%および塩化カルシウムを1%含有する塩水中に、実施例および比較例で製造した共重合体を溶解し、溶液粘度とスクリーンファクターを測定した。共重合体の濃度は表3に示したとおりである。
溶液粘度は、既に説明した方法に準じてB型粘度計により25℃で測定した。
スクリーファクターは、スクリーン粘度計を用いて20メッシュのスクリーンの通過時間を溶媒のみの通過時間との比で表したものである。25℃で測定した。
溶液粘度とスクリーンファクターは初期値に加え、50℃の恒温槽中で30日間保存後の数値も示した。結果は表3のとおりである。
○ Evaluation as oil recovery agent ○ Evaluation Examples 1-8 and Comparative Evaluation Examples 1-2
The copolymers produced in Examples and Comparative Examples were dissolved in brine containing 3% sodium chloride and 1% calcium chloride, and the solution viscosity and screen factor were measured. The concentration of the copolymer is as shown in Table 3.
The solution viscosity was measured at 25 ° C. using a B-type viscometer according to the method already described.
The screen factor is a ratio of the passage time of a 20 mesh screen to the passage time of the solvent alone using a screen viscometer. Measured at 25 ° C.
In addition to the initial values, the solution viscosity and screen factor also show the values after storage for 30 days in a thermostatic bath at 50 ° C. The results are shown in Table 3.

Figure 2010270170
Figure 2010270170

○評価例9および比較評価例3
直径2.5cm,長さ20cmの円筒ガラスの中にベレア砂岩を充填して作成したコアに2%食塩水を飽和させ、ここに粘度26mPa・s(25℃)の油を塩水が出なくなるまでポンプで注入した。
この時のコア容積88mL、空隙率25%、油の飽和率73%であり、コアの含油量は16.1mlであった。
この含油コア中に、実施例7および比較例2の共重合体の水溶液(濃度0.6%)を、微量定量ポンプを用いて注入した。初期から30mlの流出液を採り、その中の油の量を調べたところ、実施例7の共重合体水溶液では10.0ml(回収率62%)、比較例2の共重合体水溶液では7.7ml(回収率48%)であり、油の回収率に大きな差があることが分かった。
○ Evaluation Example 9 and Comparative Evaluation Example 3
Saturate 2% salt water in a core made by filling Berea sandstone in a cylindrical glass with a diameter of 2.5 cm and a length of 20 cm until oil with a viscosity of 26 mPa · s (25 ° C.) is not generated. Infused with a pump.
At this time, the core volume was 88 mL, the porosity was 25%, the oil saturation was 73%, and the oil content of the core was 16.1 ml.
An aqueous solution (concentration 0.6%) of the copolymer of Example 7 and Comparative Example 2 was injected into the oil-containing core using a micro metering pump. When 30 ml of the effluent was taken from the beginning and the amount of oil in the effluent was examined, 10.0 ml (recovery rate 62%) was obtained for the aqueous copolymer solution of Example 7, and 7.7 for the aqueous copolymer solution of Comparative Example 2. It was 7 ml (recovery rate 48%), and it was found that there was a large difference in oil recovery rate.

本発明によれば、取扱い性に優れ、耐塩性や熱安定性が良く、特に油層中で熱劣化の少ない石油回収用薬剤が容易に得られ、ポリマー攻法による三次回収方法によって、地下の油層から石油を効率よく回収できる。   According to the present invention, oil handling chemicals with excellent handling properties, good salt resistance and thermal stability, and less oil deterioration especially in oil reservoirs can be easily obtained. Oil can be recovered efficiently.

Claims (7)

下記に示す単量体(A)15〜80重量%、単量体(B)20〜85重量%、及び必要に応じ単量体(C)が0〜40重量%(ただし、単量体(A)+(B)+(C)=100重量%になる。)を、ラジカル共重合して得られる水溶性共重合体であって、トップピーク分子量が200万〜3000万である石油回収用薬剤。
(A)2−メチル−2−プロペニル−1−スルホン酸の含有量が120重量ppm以下である、2−アクリルアミド−2−メチルプロパンスルホン酸及び/又はその塩。
(B)アクリルアミド。
(C)(メタ)アクリル酸及び/又はその塩、(メタ)アクリル酸エステル、N−ビニルアミド、N−置換アクリルアミド及びN,N−二置換アクリルアミドから選ばれるビニル単量体。
The monomer (A) shown below is 15 to 80% by weight, the monomer (B) is 20 to 85% by weight, and the monomer (C) is optionally 0 to 40% by weight (provided that the monomer ( A) + (B) + (C) = 100% by weight)), a water-soluble copolymer obtained by radical copolymerization and having a top peak molecular weight of 2 million to 30 million. Drugs.
(A) 2-acrylamido-2-methylpropanesulfonic acid and / or a salt thereof, wherein the content of 2-methyl-2-propenyl-1-sulfonic acid is 120 ppm by weight or less.
(B) Acrylamide.
(C) A vinyl monomer selected from (meth) acrylic acid and / or a salt thereof, (meth) acrylic acid ester, N-vinyl amide, N-substituted acrylamide and N, N-disubstituted acrylamide.
単量体(A)が、第1反応槽でアクリロニトリルと発煙硫酸とを混合し、この混合液を第2反応槽に供給してイソブチレンと反応させて連続的に製造された2−アクリルアミド−2−メチルプロパンスルホン酸及び/又はその塩である、請求項1に記載の石油回収用薬剤。 The monomer (A) was prepared by continuously mixing acrylonitrile and fuming sulfuric acid in the first reaction tank, and supplying the mixed liquid to the second reaction tank to react with isobutylene. The agent for oil recovery according to claim 1, which is methylpropanesulfonic acid and / or a salt thereof. 単量体(A)中の2−メチル−2−プロペニル−1−スルホン酸の含有量が60重量ppm以下である、請求項1又は請求項2に記載の石油回収用薬剤。 The agent for oil recovery according to claim 1 or 2, wherein the content of 2-methyl-2-propenyl-1-sulfonic acid in the monomer (A) is 60 ppm by weight or less. 単量体(A)中の2−メチル−2−プロペニル−1−スルホン酸の含有量が30重量ppm以下である、請求項1又は請求項2に記載の石油回収用薬剤。 The agent for oil recovery according to claim 1 or 2, wherein the content of 2-methyl-2-propenyl-1-sulfonic acid in the monomer (A) is 30 ppm by weight or less. 単量体(C)がアクリル酸及び/又はその塩、N−ビニルアミドから選ばれるビニル単量体である、請求項1〜請求項4のいずれかに記載の石油回収用薬剤。 The oil recovery agent according to any one of claims 1 to 4, wherein the monomer (C) is a vinyl monomer selected from acrylic acid and / or a salt thereof and N-vinylamide. 単量体(A)、(B)及び必要により(C)をゲル重合させてなる請求項1〜請求項5のいずれかに記載の石油回収薬剤の製造方法。 The method for producing a petroleum recovery agent according to any one of claims 1 to 5, wherein the monomers (A) and (B) and, if necessary, (C) are gel-polymerized. 請求項1〜請求項5のいずれかに記載の石油回収薬剤0.005〜0.5重量%、無機塩0.01〜25重量%及び水99.98〜75重量%から構成される石油回収用圧入液体。

Oil recovery comprising 0.005-0.5 wt% of oil recovery agent according to any of claims 1 to 5, 0.01-25 wt% of inorganic salt and 99.98-75 wt% of water Press-fit liquid.

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