JP2010260033A - Gas-liquid separation liquid cyclone and gas-liquid separation system - Google Patents

Gas-liquid separation liquid cyclone and gas-liquid separation system Download PDF

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JP2010260033A
JP2010260033A JP2009115040A JP2009115040A JP2010260033A JP 2010260033 A JP2010260033 A JP 2010260033A JP 2009115040 A JP2009115040 A JP 2009115040A JP 2009115040 A JP2009115040 A JP 2009115040A JP 2010260033 A JP2010260033 A JP 2010260033A
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liquid
gas
valve
outlet
liquid separation
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JP5033159B2 (en
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Masaji Takenaka
正司 竹中
Yasunori Shirahama
恭典 白浜
Daisuke Sugifune
大亮 杉舩
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Izumi Food Machinery Co Ltd
Shibuya Corp
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Izumi Food Machinery Co Ltd
Shibuya Machinery Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas-liquid separation liquid cyclone which can be washed while it is fixed and in which both fluid passages on a first exit side and a second exit side can be properly washed. <P>SOLUTION: The gas-liquid separation liquid cyclone includes a first valve 74 for intercepting a first connecting passage 73 from which a liquid portion is taken out and a second valve 76 for intercepting a second connecting passage 75 from which a gas portion is taken out. The gas-liquid separation liquid cyclone also includes a valve control means 77 which, in the normal operation state where a gas-liquid mixed liquid is separated into gas and liquid, causes both first valve 74 and the second valve 76 to be kept open and in the washing operation state where a washing liquid is received from a liquid inlet port 7c, causes the first valve 74 and the second valve 76 to be alternately kept open. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、処理対象液である気液混合液を受け入れる液入口と、前記気液混合液を遠心力により気液分離して、液体分を主とする第一成分を送り出す第一出口と、気体分を主とする第二成分を送り出す第二出口とを備えた気液分離液体サイクロン及びこの気液分離液体サイクロンを用いた気液分離システムに関する。   The present invention includes a liquid inlet that receives a gas-liquid mixed liquid that is a processing target liquid, a first outlet that gas-liquid separates the gas-liquid mixed liquid by centrifugal force, and sends out a first component mainly composed of a liquid component; The present invention relates to a gas-liquid separation cyclone provided with a second outlet for delivering a second component mainly composed of a gas component, and a gas-liquid separation system using the gas-liquid separation liquid cyclone.

この種の気液分離液体サイクロンは、例えば、特許文献1に示されるものがある。この特許文献1に記載のものも、本願と同様に例えば、飲用飲料の処理において、気液分離を良好に行おうとするものである。
気液分離液体サイクロンは、本願と同様に機器内で気液分離対象液の旋回流を発生させ、質量差にもとづいて、気体分と液体分とを分離するものである。この特許文献1に記載の気液分離液体サイクロンでは、液体分が多孔状に形態された分離円錐の外面に遠心力により押し付けられ、液体分のみがろ過分離され、上方に取り出される。
An example of this type of gas-liquid separation liquid cyclone is disclosed in Patent Document 1. The thing of this patent document 1 is going to perform gas-liquid separation favorably in the process of a drink, for example similarly to this application.
The gas-liquid separation liquid cyclone generates a swirling flow of the gas-liquid separation target liquid in the apparatus as in the present application, and separates the gas component and the liquid component based on the mass difference. In the gas-liquid separation liquid cyclone described in Patent Document 1, the liquid component is pressed against the outer surface of the separation cone formed in a porous shape by centrifugal force, and only the liquid component is separated by filtration and taken out upward.

特開2002−85905号公報JP 2002-85905 A

先にも示したように、気液分離液体サイクロンは、飲用飲料等の食品業界で使用される場合がある。食品業界では、例えば、一定品種を連続的に製造している場合は定期的に、異なった品種を製造する場合は、品種が変わる毎に、装置の洗浄を行う必要がある。
しかしながら、特許文献1に記載の気液分離液体サイクロンでは、当該装置が比較的複雑な構造を有するため、その洗浄は、気液分離液体サイクロンを製造ラインから取り外し、分解等して洗浄する必要があった。
このような所謂、非定置洗浄、分解洗浄は、装置の運転効率を低下させるとともに、余分な労力を必要とし、好ましくない。
さらに、気液分離液体サイクロンは、液体分の出口(本願にいう第一出口)と気体分の出口(本願にいう第二出口)との両方を備え、通常の運転状態では、その両方から何らかの成分が送り出される。これに対して、当該気液液体サイクロン内に洗浄液を送り込み、洗浄を定置で(製造ラインに取り付けたまま)行おうとすると、液分は主に液体分の取り出し側である第一出口側を流れるため第二出口側の洗浄が充分、行えない場合もある。
As previously indicated, gas-liquid separation liquid cyclones may be used in the food industry such as drinkable beverages. In the food industry, for example, when a certain variety is continuously manufactured, it is necessary to periodically clean the apparatus, and when different varieties are manufactured, it is necessary to clean the apparatus every time the variety changes.
However, in the gas-liquid separation liquid cyclone described in Patent Document 1, since the apparatus has a relatively complicated structure, the cleaning needs to be performed by removing the gas-liquid separation liquid cyclone from the production line, disassembling, and the like. there were.
Such so-called non-stationary cleaning and disassembly cleaning are not preferable because they reduce the operation efficiency of the apparatus and require extra labor.
Further, the gas-liquid separation liquid cyclone has both a liquid outlet (first outlet as described in the present application) and a gas outlet (second outlet as described in the present application). Ingredients are sent out. On the other hand, when the cleaning liquid is sent into the gas-liquid liquid cyclone and cleaning is performed in a stationary manner (while attached to the production line), the liquid component mainly flows through the first outlet side, which is the liquid extraction side. For this reason, the second outlet side may not be sufficiently cleaned.

そこで、本発明の目的は、上記の課題に鑑みてなされたものであり、その目的は、所謂、定置洗浄が可能であるとともに、その定置洗浄においても、第一出口側及び第二出口側の両方の流体流路の洗浄を過不足なく行える気液分離液体サイクロンを提供する点にある。   Therefore, the object of the present invention has been made in view of the above-mentioned problems, and the object thereof is so-called stationary cleaning, and also in the stationary cleaning, the first outlet side and the second outlet side The object of the present invention is to provide a gas-liquid separation liquid cyclone that can clean both fluid flow paths without excess or deficiency.

上記目的を達成するための本発明に係る、処理対象液である気液混合液を受け入れる液入口と、前記気液混合液を遠心力により気液分離して、液体分を主とする第一成分を送り出す第一出口と、気体分を主とする第二成分を送り出す第二出口とを備えた気液分離液体サイクロンの第1特徴構成は、前記第一出口の下流側に接続される第一接続路に、当該第一接続路を遮断可能な第一弁を、前記第二出口の下流側に接続される第二接続路に、当該第二接続路を遮断可能な第二弁をそれぞれ設け、
前記気液混合液を気液分離する通常運転状態においては、前記第一弁及び第二弁の両方を開状態に維持し、前記液入口から洗浄液を受け入れる洗浄運転状態においては、前記第一弁及び第二弁を交互に開状態とする弁制御手段を備えて構成した点にある。
In order to achieve the above object, according to the present invention, a liquid inlet that receives a gas-liquid mixed liquid that is a liquid to be treated, and a gas liquid-liquid separated by centrifugal force to separate the gas-liquid mixed liquid into a first liquid mainly. A first characteristic configuration of the gas-liquid separation liquid cyclone having a first outlet for sending out a component and a second outlet for sending out a second component mainly containing a gas component includes a first outlet connected to the downstream side of the first outlet. A first valve capable of blocking the first connection path in one connection path, and a second valve capable of blocking the second connection path in a second connection path connected downstream of the second outlet, respectively. Provided,
In the normal operation state in which the gas-liquid mixture is separated into gas and liquid, both the first valve and the second valve are kept open, and in the cleaning operation state in which the cleaning liquid is received from the liquid inlet, the first valve And valve control means for alternately opening the second valve.

上記第1特徴構成を備えた気液分離液体サイクロンは、弁制御手段の働きにより、通常運転時には、前記第一弁及び第二弁の両方を開状態に維持し、第一出口から液体分を主とする第一成分が送り出され、第二出口から気体分を主とする第二成分が送り出される。
一方、洗浄運転状態においては、洗浄液を気液分離液体サイクロン内に受け入れるのであるが、本願に係る気液分離液体サイクロンでは、弁制御手段の働きにより、少なくとも前記第一弁及び第二弁を交互に開状態とされる(他方の弁は閉状態とする)洗浄運転状態が実現される。この交互の開状態は、単一回だけ両方の弁が順に開状態とされる(他方の弁は閉状態とする)ものであってもよいし、開状態とする弁の切換えが繰り返されてもよい。前者の場合は、開状態に維持する時間を比較的長時間として、洗浄対象の部位の洗浄を確実に行える。一方、後者の場合は、洗浄液の脈動を利用して、汚れの剥離等を促すことができる。
The gas-liquid separation liquid cyclone having the first characteristic configuration described above maintains both the first valve and the second valve in the open state during normal operation by the action of the valve control means, and removes the liquid component from the first outlet. A main first component is sent out, and a second component mainly containing a gas component is sent out from the second outlet.
On the other hand, in the cleaning operation state, the cleaning liquid is received in the gas-liquid separation liquid cyclone. In the gas-liquid separation liquid cyclone according to the present application, at least the first valve and the second valve are alternately arranged by the action of the valve control means. The cleaning operation state is realized in which the other valve is opened (the other valve is closed). This alternate open state may be such that both valves are sequentially opened only once (the other valve is closed), or the switching of the valve to be opened is repeated. Also good. In the former case, the part to be cleaned can be reliably cleaned by maintaining the time for maintaining the open state relatively long. On the other hand, in the latter case, it is possible to promote the peeling of dirt by utilizing the pulsation of the cleaning liquid.

本発明に係る気液分離液体サイクロンの第2特徴構成は、上記第1特徴構成に加えて、前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて構成され、前記上側本体部の内筒の口径dが前記下側本体部の最小口径cより大きい点にある。
このような構造を採用することにより、洗浄運転状態に制御される定置洗浄時に気液分離液体サイクロンにより発生する圧力損失が、通常運転状態に制御される製品運転時より大きくならないため、気液分離液体サイクロンより上流側の状態を製品運転時の設定のままで、良好に洗浄を行える。
The second characteristic configuration of the gas-liquid separation liquid cyclone according to the present invention includes, in addition to the first characteristic configuration described above, a double cylindrical upper main body portion provided with the liquid inlet at a side portion and the second outlet at an upper portion. A conical lower main body connected to the lower part of the upper body part and having the first outlet at the lower part, and the inner body has a bore d that is lower than the lower main body part. It is at a point larger than the minimum diameter c.
By adopting such a structure, the pressure loss generated by the gas-liquid separation liquid cyclone during stationary cleaning controlled in the cleaning operation state does not become larger than during product operation controlled in the normal operation state. Good cleaning can be performed with the upstream side of the hydrocyclone set at the time of product operation.

本発明に係る気液分離液体サイクロンの第3特徴構成は、前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて構成され、前記上側本体部の外筒の口径a1に対する前記上側本体部の内筒の口径dの比であるd/a1が0.5以下の関係にある点にある。
このような構造を採用することにより、通常運転状態に制御される製品運転時において、第二出口からの液体分の極端な流出がないようにできる。
本発明に係る気液分離液体サイクロンの第4特徴構成は、前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて、前記上側本体部内の天面と内筒の交差部を曲面で構成した点にある。
このような構成を採用することにより、接液部の角(上側本体部の天面と内筒の交差部)に汚れが溜まりにくく、定置洗浄において良好に洗浄を行うことができる。
A third characteristic configuration of the gas-liquid separation liquid cyclone according to the present invention includes a double cylindrical upper body portion provided with the liquid inlet at a side portion and the second outlet at an upper portion, and a lower cylindrical portion connected to the upper body portion. A lower conical lower body portion having the first outlet at the lower portion, and a ratio of the diameter d of the inner cylinder of the upper body portion to the diameter a1 of the outer cylinder of the upper body portion. d / a1 is in a relationship of 0.5 or less.
By adopting such a structure, it is possible to prevent an extreme outflow of liquid from the second outlet during product operation controlled to a normal operation state.
A fourth characteristic configuration of the gas-liquid separation liquid cyclone according to the present invention includes a double cylindrical upper body portion provided with the liquid inlet at a side portion and the second outlet at an upper portion, and a lower cylindrical body connected to the lower body portion. And a lower main body portion having a conical shape provided with the first outlet at a lower portion, and the intersection between the top surface and the inner cylinder in the upper main body portion is formed by a curved surface.
By adopting such a configuration, it is difficult for dirt to collect at the corner of the liquid contact portion (the intersection of the top surface of the upper main body portion and the inner cylinder), and good cleaning can be performed in the stationary cleaning.

本発明に係る気液分離システムの第1特徴構成は、上記第1から第4の何れかの特徴構成を備えた気液分離液体サイクロンから送り出される前記第一成分及び前記第二成分の両方を受け入れる気液分離タンクを備え、
前記気液分離タンクに貯留される液体分のみを取り出し可能に構成されている点にある。
この気液分離システムでは、気液分離が比較的難しいマイクロバブルが含まれていても、そのマイクロバブルを気液分離タンクに形成される液面に良好に浮き上がらせて分離することができる。
The first characteristic configuration of the gas-liquid separation system according to the present invention includes both the first component and the second component sent out from the gas-liquid separation liquid cyclone having any one of the first to fourth characteristic configurations. Equipped with a gas-liquid separation tank to receive,
Only the liquid stored in the gas-liquid separation tank can be taken out.
In this gas-liquid separation system, even if microbubbles that are relatively difficult to separate are contained, the microbubbles can be well lifted and separated on the liquid surface formed in the gas-liquid separation tank.

本願に係る気液分離液体サイクロンを採用した殺菌・充填システムの構成を示す図The figure which shows the structure of the sterilization and filling system which employ | adopted the gas-liquid separation liquid cyclone which concerns on this application 気液分離液体サイクロンの詳細構成を示す図The figure which shows the detailed composition of the gas-liquid separation liquid cyclone 第一弁、第二弁の開閉タイミングを示すタイミングチャートTiming chart showing opening and closing timing of the first and second valves 本願の別実施形態を示す図The figure which shows another embodiment of this application

本発明の気液分離液体サイクロン7を、殺菌済みの処理対象液aを充填機3に送り、当該処理対象液aを容器2に充填する殺菌・充填システム1に使用した場合について、図1に基づいて説明する。   FIG. 1 shows the case where the gas-liquid separation liquid cyclone 7 of the present invention is used in the sterilization / filling system 1 for sending the sterilized processing target liquid a to the filling machine 3 and filling the container 2 with the processing target liquid a. This will be explained based on.

この殺菌・充填システム1は、調合タンク4に貯留されている処理対象液aを、殺菌処理して充填機3に送り、容器2に充填するように構成されている。ここで、処理対象液aとしては、ミネラルウオータ、コーヒー飲料、お茶飲料、果汁飲料等、水相当の粘度の飲料等を挙げることができる。一方、容器2としては、缶、ビン、PETボトル等、前記処理対象液aが充填される容器であればどのようなものでもよい。   The sterilization / filling system 1 is configured to sterilize the processing target liquid a stored in the preparation tank 4, send it to the filling machine 3, and fill the container 2. Here, examples of the processing target liquid a include mineral water, coffee drinks, tea drinks, fruit juice drinks, and the like, drinks having a viscosity equivalent to water. On the other hand, the container 2 may be any container such as a can, a bottle, and a PET bottle as long as it is filled with the processing target liquid a.

図1に示すように、殺菌・充填システム1の入り側において、処理対象液aは、調合タンク4、殺菌機バランスタンク5(バランスタンクの一例)に貯留されるため、処理対象液aは、ほぼその飽和状態近くまで溶存ガスを含んだ状態となる。   As shown in FIG. 1, on the entry side of the sterilization / filling system 1, the processing target liquid a is stored in the preparation tank 4 and the sterilizer balance tank 5 (an example of a balance tank). It will be in the state containing dissolved gas almost to the saturation state.

殺菌・充填システム1は、処理対象液aを昇圧するとともに昇温する第一処理機構101と、第一処理機構101により処理済みの昇圧・昇温状態にある処理対象液aを、降温する第二処理機構102とを備え、前記第二処理機構102により降温された処理対象液aを、弁機構6aを介して常圧に戻して取り出し可能に構成されている。そして、前記弁機構6aを介して送り出される処理対象液aを受入れる気液分離液体サイクロン7と、この気液分離液体サイクロン7から送り出される液体分を主とする第一成分と気体分を主とする第二成分との両方を受入れる気液分離タンク8を備え、当該気液分離タンク8からタンク内の液体分を、取り出し可能に構成されている。ここで、当該気液分離タンク8からの液体分の取り出しは、クッションタンク送液ポンプ9により行われ、サージタンク10で一旦貯留された後、充填機3に送り込まれる。図2に、気液分離液体サイクロン7の構造を示した。図2(a)が横断面図であり、図2(b)が縦断面図である。   The sterilization / filling system 1 boosts the temperature of the processing target liquid a and raises the temperature of the processing target liquid a that has been processed by the first processing mechanism 101 and is in a pressurized / temperature rising state. The second processing mechanism 102 is provided, and the processing target liquid a cooled by the second processing mechanism 102 can be returned to normal pressure via the valve mechanism 6a and taken out. And the gas-liquid separation liquid cyclone 7 which receives the process target liquid a sent out through the valve mechanism 6a, the first component mainly composed of the liquid sent out from the gas-liquid separation liquid cyclone 7, and the gas part are mainly used. The gas-liquid separation tank 8 that receives both of the second component and the liquid component in the tank can be taken out from the gas-liquid separation tank 8. Here, the liquid component from the gas-liquid separation tank 8 is taken out by the cushion tank liquid pump 9, temporarily stored in the surge tank 10, and then fed into the filling machine 3. In FIG. 2, the structure of the gas-liquid separation liquid cyclone 7 was shown. FIG. 2A is a transverse sectional view, and FIG. 2B is a longitudinal sectional view.

さらに具体的には、殺菌・充填システム1は、調合タンク4の下流側に、処理対象液aを貯留する殺菌機バランスタンク5と、前記殺菌機バランスタンク5から取り出される処理対象液aを昇圧する昇圧ポンプ11としてのブースターポンプと、昇圧ポンプ11により昇圧された処理対象液aを液内の菌が殺菌される殺菌温度に昇温保持する昇温保持機構12と、この昇温保持機構12において殺菌された処理対象液aを降温して弁機構6aに送る降温機構13とを備えて構成されている。弁機構6a及び後で説明する弁機構6bは設定された液圧で開放される弁からなり、流路を絞ることで液圧を調整するようになっている。   More specifically, the sterilization / filling system 1 boosts the sterilizer balance tank 5 for storing the processing target liquid a and the processing target liquid a taken out from the sterilizer balance tank 5 downstream of the preparation tank 4. A booster pump as a booster pump 11 to be heated, a temperature rise holding mechanism 12 for raising the temperature of the liquid to be treated a boosted by the booster pump 11 to a sterilization temperature at which bacteria in the liquid are sterilized, and the temperature rise holding mechanism 12 And a temperature lowering mechanism 13 for lowering the temperature of the processing target liquid a sterilized and sending it to the valve mechanism 6a. The valve mechanism 6a and a valve mechanism 6b described later are composed of valves that are opened at a set hydraulic pressure, and the hydraulic pressure is adjusted by restricting the flow path.

ここで、第一処理機構101には、前記昇圧ポンプ11と前記昇温保持機構12が含まれ、第二処理機構102には前記降温機構13が含まれる。   Here, the first processing mechanism 101 includes the booster pump 11 and the temperature raising holding mechanism 12, and the second processing mechanism 102 includes the temperature lowering mechanism 13.

さらに、殺菌機バランスタンク5から昇圧ポンプ11に至る処理対象液aの流路には、殺菌機バランスタンク5の下流側に送液ポンプ14が設けられているとともに、この送液ポンプ14の下流側で昇圧ポンプ11までの間に、流路内の処理対象液aをそのまま予熱することなく昇圧ポンプ11に送る第一流路15aと、流路内の処理対象液aを予熱して昇圧ポンプ11に送る第二流路15bとが並列に備えられ、第一流路15aと第二流路15bとを流れる処理対象液aの割合を調節する調節弁16としての流量コントロールバルブが第一流路15aに設けられている。   Furthermore, a liquid feed pump 14 is provided on the downstream side of the sterilizer balance tank 5 in the flow path of the processing target liquid a from the sterilizer balance tank 5 to the booster pump 11, and the downstream of the liquid feed pump 14. The first flow path 15a that sends the processing target liquid a in the flow path to the boosting pump 11 without preheating as it is up to the booster pump 11 on the side, and the boosting pump 11 by preheating the processing target liquid a in the flow path. A flow rate control valve as an adjustment valve 16 that adjusts the ratio of the liquid to be processed a that flows through the first flow path 15a and the second flow path 15b is provided in the first flow path 15a. Is provided.

この第二流路15bを流れる処理対象液aの予熱は、第一処理機構101で処理済みの処理対象液aが保有する熱により実行される。この第二流路15bを流れる処理対象液aの予熱は、プレート式熱交換器17において、最も低温側の低温側熱交換部17cで行われる。   The preheating of the processing target liquid a flowing through the second flow path 15b is executed by the heat held by the processing target liquid a that has been processed by the first processing mechanism 101. The preheating of the processing target liquid a flowing through the second flow path 15b is performed in the plate-type heat exchanger 17 at the lowest temperature side heat exchange section 17c.

前記第一処理機構101は、昇圧ポンプ11、プレート式熱交換器17の最も高温側の高温側熱交換部17aとホールディングチューブ18とを、記載順に処理対象液aが送液される構成が採用されている。この第一処理機構101では、昇圧ポンプ11で昇圧された処理対象液aの温度を、高温側熱交換部17aで高温側熱媒体h(蒸気もしくは温水)によって昇温し、その温度状態をホールディングチューブ18で一定時間保持する。結果、第一処理機構101において、処理対象液aを充分、殺菌することができる。   The first processing mechanism 101 adopts a configuration in which the processing target liquid a is fed in the order of description through the booster pump 11, the highest temperature side heat exchange part 17 a of the plate heat exchanger 17 and the holding tube 18. Has been. In the first processing mechanism 101, the temperature of the processing target liquid “a” boosted by the booster pump 11 is raised by the high temperature side heat exchanger 17a by the high temperature side heat medium h (steam or hot water), and the temperature state is held. Hold the tube 18 for a certain period of time. As a result, in the first processing mechanism 101, the processing target liquid a can be sufficiently sterilized.

前記第一処理機構101で殺菌処理を終えた処理対象液aは、降温機構13である第二処理機構102を成す前述の低温側熱交換部17cの給熱側流路に送られ、先に説明した第二流路15bを流れる処理対象液aに給熱することで、降温される。この位置でも、処理対象液aは依然、昇圧状態に維持される。   The liquid to be processed a having been sterilized by the first processing mechanism 101 is sent to the heat supply side flow path of the low-temperature side heat exchanging portion 17c forming the second processing mechanism 102 which is the temperature lowering mechanism 13, and first The temperature is lowered by supplying heat to the processing target liquid a flowing through the second flow path 15b described. Even at this position, the liquid to be processed a is still maintained in a pressure-up state.

前記第二処理機構102から弁機構6aに至る処理対象液aの流路が、流路内の処理対象液aを気液分離液体サイクロン7に送る送り流路19aと、流路内の処理対象液aを前記殺菌機バランスタンク5に戻す戻り流路19bとに分岐されており、前記送り流路19aと前記戻り流路19bとに処理対象液aの流路を切替える切替弁20が設けられている。そして、戻り流路19bに弁機構6bが備えられている。さらに、前記戻り流路19bは、プレート式熱交換器17の中温熱交換部17bの給熱側を通過するように構成されており、この戻り流路19bを流れる処理対象液aは、冷却媒体cとの熱交換により、適切に降温される。   The flow path of the processing target liquid a from the second processing mechanism 102 to the valve mechanism 6a includes a feed flow path 19a for sending the processing target liquid a in the flow path to the gas-liquid separation liquid cyclone 7, and a processing target in the flow path. The liquid a is branched to a return flow path 19b that returns the sterilizer balance tank 5, and a switching valve 20 that switches the flow path of the processing target liquid a is provided between the feed flow path 19a and the return flow path 19b. ing. The return channel 19b is provided with a valve mechanism 6b. Further, the return flow path 19b is configured to pass through the heat supply side of the medium temperature heat exchanging portion 17b of the plate heat exchanger 17, and the processing target liquid a flowing through the return flow path 19b is a cooling medium. The temperature is appropriately lowered by heat exchange with c.

先にも示したように、前記弁機構6aの下流側には、気液分離液体サイクロン7及び気液分離タンク8としての給液クッションタンクが備えられているが、当該気液分離タンク8から取り出される液体分が、充填機3により容器2に充填される充填対象液となるように構成されている。なお、本実施例においては、充填機3はロータリ式充填機として構成されており、円周方向等間隔に複数の充填バルブを備えて、複数の容器2を周方向に連続搬送しながら順次充填バルブを開いて所定量の充填を行うようになっている。また、前記気液分離タンク8が、前記充填対象液を貯留する給液クッションタンクとして設けられるとともに、先にも示したように、前記給液クッションタンク8と前記充填機3との間に、クッションタンク側からクッションタンク送液ポンプ9、サージタンク10が備えられている。この気液分離タンク8は、内部圧が大気圧よりわずかに高い圧力(絶対圧で0.108MPa程度)となるように無菌エアを給排して調整される微加圧タンクとして構成され、外気の流入は防止しながら充填対象液aからの気体の放出は許可するようになっている。また、サージタンク10は、内部圧が気液分離タンク8よりも高い所定圧力(絶対圧で0.137〜0.177MPa程度)に維持される加圧タンクとして構成され、供給圧の変動を抑えてほぼ一定の圧力で充填機3に充填対象液aを供給するようになっている。
このようにして、充填機3へ殺菌済みの充填対象液を送ることができる。
As previously indicated, a gas supply / liquid separation cyclone 7 and a liquid supply cushion tank as the gas / liquid separation tank 8 are provided on the downstream side of the valve mechanism 6a. The liquid to be taken out is configured to be a filling target liquid to be filled in the container 2 by the filling machine 3. In this embodiment, the filling machine 3 is configured as a rotary type filling machine, and is provided with a plurality of filling valves at equal intervals in the circumferential direction, and sequentially filling a plurality of containers 2 while continuously conveying them in the circumferential direction. A predetermined amount of filling is performed by opening the valve. Further, the gas-liquid separation tank 8 is provided as a liquid supply cushion tank for storing the liquid to be filled, and as described above, between the liquid supply cushion tank 8 and the filling machine 3, A cushion tank liquid pump 9 and a surge tank 10 are provided from the cushion tank side. This gas-liquid separation tank 8 is configured as a slightly pressurized tank that is adjusted by supplying and discharging aseptic air so that the internal pressure is slightly higher than atmospheric pressure (absolute pressure is about 0.108 MPa). The release of gas from the filling target liquid a is permitted while preventing the inflow of. The surge tank 10 is configured as a pressurized tank whose internal pressure is maintained at a predetermined pressure (absolute pressure of about 0.137 to 0.177 MPa) higher than that of the gas-liquid separation tank 8, and suppresses fluctuations in supply pressure. Thus, the filling target liquid a is supplied to the filling machine 3 at a substantially constant pressure.
In this way, the sterilized filling target liquid can be sent to the filling machine 3.

以下、本願に係る気液分離液体サイクロン7の詳細構成について、図1、図2を参考にして説明する。
気液分離液体サイクロン7は、よく知られているように、処理対象液aである気液混合液を受け入れる液入口7cと、気液混合液を遠心力により気液分離して、液体分を主とする第一成分を送り出す第一出口7aと、気体分を主とする第二成分を送り出す第二出口7bとを備えて構成されており、液入口7cを側部に第二出口7bを上部に備えた二重円筒形状の上側本体部71と、上側本体部71の下に連結され、下部に第一出口7aを備えた円錐形状の下側本体部72とを備えて構成されている。
Hereinafter, the detailed structure of the gas-liquid separation liquid cyclone 7 according to the present application will be described with reference to FIGS. 1 and 2.
As is well known, the gas-liquid separation liquid cyclone 7 has a liquid inlet 7c for receiving the gas-liquid mixed liquid that is the liquid to be processed a, and gas-liquid separation of the gas-liquid mixed liquid by centrifugal force to separate the liquid component. It comprises a first outlet 7a that sends out a main first component and a second outlet 7b that sends out a second component mainly containing a gas component, and a second outlet 7b on the side of the liquid inlet 7c. An upper main body 71 having a double cylindrical shape provided at the upper part and a conical lower main part 72 connected to the lower main part 71 and having a first outlet 7a at the lower part are configured. .

図2(a)に示すように、液入口7cは、処理対象液aを二重管として構成される上側本体部71の外筒71aの内壁に沿った噴流として、上側本体部71内へ導くように先窄まり形状の流路として構成されている。
本願の気液分離液体サイクロン7は、定置洗浄できるように、汚れの溜まりやすい部位のないようにするため、接液部の角が滑らかになるように各部のRをとり、上側本体部71内の天面と内筒71b及び外筒71aの内壁との交差部を0.5〜5.0程度のRを取った曲面とし、接続機器との取り合い部は、へルール構成の接続部72x、71y、71zとしている。
As shown in FIG. 2A, the liquid inlet 7c guides the processing target liquid a into the upper main body 71 as a jet along the inner wall of the outer cylinder 71a of the upper main body 71 configured as a double pipe. Thus, it is configured as a tapered channel.
In the gas-liquid separation liquid cyclone 7 of the present application, in order to eliminate the site where dirt easily collects so that it can be cleaned in place, R of each part is taken so that the corner of the liquid contact part becomes smooth, The intersection of the top surface of the inner cylinder 71b and the inner wall of the outer cylinder 71a is a curved surface with an R of about 0.5 to 5.0, and the connection part with the connecting device is a connecting part 72x having a ferrule configuration, 71y and 71z.

この気液分離液体サイクロン7の主要な特性及びディメンジョン(寸法)について説明すると、
気液分離を実行する通常運転状態において、所定の流量に設定した場合において、サイクロンとしての脱泡効果が発揮できるように、遠心効果Z値が70以上で且つ圧損が0.15MPa以下になるように、上側本体部71の外筒71aの口径a1に対する、下側本体部72の最大口径部72maxから最小口径部72minまでの長さbの比率(b/a1)を4.0〜6.0とし、外筒71aの口径a1に対する下側本体部72の最小口径部72minの口径cの比率(c/a1)を0.2〜0.5としている。
ここで、遠心効果Z値は、以下のように定義される。
Z=2×u2/(g×a1)
gは『重力加速度』、a1は『上側本体部71の外筒71aの口径』、uは『液入口7cの縮小部の流速』である。
The main characteristics and dimensions (dimensions) of the gas-liquid separation liquid cyclone 7 will be described.
In a normal operation state in which gas-liquid separation is performed, when a predetermined flow rate is set, the centrifugal effect Z value is 70 or more and the pressure loss is 0.15 MPa or less so that the defoaming effect as a cyclone can be exhibited. Further, the ratio (b / a1) of the length b from the maximum aperture 72max of the lower body 72 to the minimum aperture 72min to the aperture a1 of the outer cylinder 71a of the upper body 71 is 4.0 to 6.0. The ratio (c / a1) of the diameter c of the minimum diameter part 72min of the lower main body 72 to the diameter a1 of the outer cylinder 71a is set to 0.2 to 0.5.
Here, the centrifugal effect Z value is defined as follows.
Z = 2 × u 2 / (g × a1)
g is “gravity acceleration”, a1 is “the diameter of the outer cylinder 71a of the upper body 71”, and u is “the flow velocity of the reduced portion of the liquid inlet 7c”.

さらに、図2からも判明するように、上側本体部71の外筒71aの内側に位置する内筒71bの口径dが下側本体部72の最小口径cより大きく構成されるとともに、上側本体部71の外筒71aの口径a1に対する上側本体部71の内筒71bの口径dの比であるd/a1が0.5以下とされている。具体的には、0.4程度である。   Further, as can be seen from FIG. 2, the diameter d of the inner cylinder 71 b located inside the outer cylinder 71 a of the upper body 71 is configured to be larger than the minimum diameter c of the lower body 72, and the upper body D / a1, which is the ratio of the diameter d of the inner cylinder 71b of the upper body 71 to the diameter a1 of the outer cylinder 71a of 71, is 0.5 or less. Specifically, it is about 0.4.

図1に示すように、第一出口7aの下流側に接続される第一接続路73に、当該第一接続路73を遮断可能な第一弁74を、第二出口7bの下流側に接続される第二接続路75に、当該第二接続路75を遮断可能な第二弁76をそれぞれ設けている。そして、気液混合液aを気液分離する通常運転状態においては、前記第一弁74及び第二弁76の両方を開状態に維持し、前記液入口7cから洗浄液を受け入れる洗浄運転状態においては、前記第一弁74及び第二弁76を交互に開状態とする弁制御手段77を備えている。   As shown in FIG. 1, a first valve 74 that can shut off the first connection path 73 is connected to a first connection path 73 connected to the downstream side of the first outlet 7a, and is connected to the downstream side of the second outlet 7b. The second connection path 75 is provided with a second valve 76 that can shut off the second connection path 75. In the normal operation state in which the gas-liquid mixture a is separated from the gas and liquid, in the cleaning operation state in which both the first valve 74 and the second valve 76 are maintained open and the cleaning liquid is received from the liquid inlet 7c. , Valve control means 77 for alternately opening the first valve 74 and the second valve 76 is provided.

図3に、上記の弁制御手段77による、通常運転状態と洗浄運転状態とにおける各弁の開閉状態を示した。同図において、横軸は時間を縦軸は弁それぞれの開閉状態を示している。最も上段に通常運転状態のタイミングチャートを示し、中段に一回の切換えで洗浄を行う場合の洗浄運転状態でのタイミングチャートを示し、下段に複数回の切換えで洗浄を行う場合の洗浄運転状態でのタイミングチャートを示した。   FIG. 3 shows the open / close state of each valve in the normal operation state and the cleaning operation state by the valve control means 77 described above. In the figure, the horizontal axis represents time, and the vertical axis represents the open / closed state of each valve. The top chart shows the timing chart for normal operation, the middle chart shows the timing chart for cleaning operation when cleaning is performed once, and the bottom chart shows the cleaning operation when cleaning is performed multiple times. The timing chart of was shown.

以下、これまで説明してきた、殺菌・充填システム1の働きについて説明する。
〔通常運転状態〕
この状態では、上記した第一弁74及び第二弁76は常時開状態に維持される。
〔通常運転状態における殺菌・充填運転〕
処理対象液aは常圧・常温の状態で調合タンク4より殺菌機バランスタンク5に供給され、殺菌機バランスタンク5から送液ポンプ14によりプレート式熱交換器17の液液熱交換部である低温側熱交換部17cに処理対象液aの一部が送液され、予熱され、その後、昇圧ポンプ11に入る。
一方、低温側熱交換部17cに入らない処理対象液aは、そのまま昇圧ポンプ11に送液される。昇圧ポンプ11により送液された処理対象液aは、高温側熱交換部17aにて100℃を超える温度に加熱され、ホールディングチューブ18にて、その加熱温度で一定時間保持され、降温機構13で冷却温度90℃まで冷却され、通常の運転時は充填機3側に送液する。
Hereinafter, the operation of the sterilization / filling system 1 described so far will be described.
[Normal operation state]
In this state, the first valve 74 and the second valve 76 described above are always kept open.
[Sterilization and filling operation in normal operation]
The liquid a to be treated is supplied from the preparation tank 4 to the sterilizer balance tank 5 at normal pressure and normal temperature, and is a liquid-liquid heat exchanger of the plate heat exchanger 17 by the liquid feed pump 14 from the sterilizer balance tank 5. A part of the processing target liquid a is supplied to the low temperature side heat exchanging part 17c, preheated, and then enters the booster pump 11.
On the other hand, the processing target liquid a that does not enter the low temperature side heat exchanging portion 17c is sent to the booster pump 11 as it is. The processing target liquid a sent by the booster pump 11 is heated to a temperature exceeding 100 ° C. by the high temperature side heat exchanging portion 17 a, held at the heating temperature for a certain time by the holding tube 18, It is cooled to a cooling temperature of 90 ° C. and is fed to the filling machine 3 side during normal operation.

なお、高温側熱交換部17aでの加熱の熱媒hには、温水または蒸気が用いられ、温水の温度または流量、蒸気の流量より加熱温度を調節する。   Note that hot water or steam is used as the heating medium h in the high temperature side heat exchanging portion 17a, and the heating temperature is adjusted based on the temperature or flow rate of the hot water and the flow rate of the steam.

また、降温機構13により処理対象液aを冷却する冷媒には、殺菌機バランスタンク5より送液される殺菌前の処理対象液aが用いられ、調節弁16により、殺菌前の処理対象液aの低温側熱交換部17cの第二流路15bに入る割合が調節されることにより、降温機構13での冷却温度を調節する。   Moreover, the processing target liquid a before sterilization sent from the sterilizer balance tank 5 is used as the refrigerant for cooling the processing target liquid a by the temperature lowering mechanism 13, and the processing target liquid a before sterilization is controlled by the control valve 16. The cooling temperature in the temperature lowering mechanism 13 is adjusted by adjusting the ratio of the low temperature side heat exchanging part 17c entering the second flow path 15b.

この殺菌・充填システム1の運転立ち上げ時は、前述の切替弁20を戻り流路19b側に選択し、送液ポンプ14からの送液流量及び高温側熱交換部17aの加熱温度、降温機構13の冷却温度が所定の条件になるように調節しなければならないため、上記した状態に安定するまで、処理対象液aは充填機3側に送液せず、中温熱交換器17bにて降温されて殺菌機バランスタンク5に戻す。   When the operation of the sterilization / filling system 1 is started, the aforementioned switching valve 20 is selected on the return flow path 19b side, and the liquid flow rate from the liquid feed pump 14, the heating temperature of the high-temperature side heat exchange unit 17a, and the temperature lowering mechanism Since the cooling temperature of 13 has to be adjusted to be a predetermined condition, the liquid to be treated a is not sent to the filling machine 3 side until it is stabilized in the above state, and the temperature is lowered by the intermediate temperature heat exchanger 17b. And returned to the sterilizer balance tank 5.

あるいは、通常運転時でも、気液分離タンク8である給液クッションタンクが満液となった場合は、処理対象液aは充填機3側に送液されず、中温熱交換器17bにて降温されて殺菌機バランスタンク5に戻す。   Alternatively, when the liquid supply cushion tank, which is the gas-liquid separation tank 8, becomes full even during normal operation, the liquid to be treated a is not sent to the filling machine 3 side, and the temperature is lowered by the intermediate temperature heat exchanger 17b. And returned to the sterilizer balance tank 5.

送り流路19aに設けられる弁機構6a及び戻り流路19bに設けられる弁機構6bは、それぞれ高温側熱交換部17aでの加熱温度が100℃を超えているために付属している。そのため、常に、双方の弁機構6a、6bが作動する。これら弁機構6a、6bの圧力は、通常、0.2〜0.3MPaに設定されている。   The valve mechanism 6a provided in the feed flow path 19a and the valve mechanism 6b provided in the return flow path 19b are attached because the heating temperature in the high temperature side heat exchange section 17a exceeds 100 ° C., respectively. Therefore, both valve mechanisms 6a and 6b always operate. The pressure of these valve mechanisms 6a and 6b is normally set to 0.2 to 0.3 MPa.

一方、充填機3側に送液された処理対象液aは、プレート式熱交換器17に入る前は、常温で、飽和状態まで溶存ガスを含むが、充填機3側に出た後は、90℃程度の温度のため、過飽和の状態になりマイクロバブル状の気泡を多く含む。その状態の処理対象液aは、気液分離液体サイクロン7に送液され、マイクロバブル状のものを含む気泡が遠心効果により凝集される。気液分離液体サイクロン7の下の第一出口7aからは、液体分を主とする第一成分が送り出され、上の第二出口7bからは、気体分を主とする第二成分が送り出される。   On the other hand, the liquid to be processed a sent to the filling machine 3 side contains dissolved gas up to a saturated state at room temperature before entering the plate heat exchanger 17, but after coming out to the filling machine 3 side, Because of the temperature of about 90 ° C., it becomes supersaturated and contains many microbubble-like bubbles. The processing target liquid a in this state is sent to the gas-liquid separation liquid cyclone 7, and bubbles including microbubbles are aggregated by the centrifugal effect. From the first outlet 7a below the gas-liquid separation liquid cyclone 7, the first component mainly composed of liquid is sent out, and from the second outlet 7b above, the second component mainly composed of gas is sent out. .

前記第一成分には、気泡が含まれているが、その気泡は気液分離液体サイクロン7内で生じた渦が下の第一出口7aを出た後でも巻き続けているため、配管の曲がり、バルブ等が存在することにより、マイクロバブルより大きな気泡として処理対象液aに含まれる。従って、この位置まで到達すると、その気泡はマイクロバブル状でないため、給液クッションタンク8に供給されてから液面に浮かび分離される。   The first component contains bubbles, but the bubbles continue to wind even after the vortex generated in the gas-liquid separation liquid cyclone 7 exits the lower first outlet 7a. Because of the presence of a valve or the like, it is included in the processing target liquid a as a bubble larger than the microbubble. Therefore, when reaching this position, since the bubbles are not in the form of microbubbles, they are floated on the liquid surface and separated after being supplied to the liquid supply cushion tank 8.

また、気液分離液体サイクロン7の上の第二出口7bからは、サイクロン内部で、凝集、分離された気泡は多少の処理対象液aを含むが、大きな気泡の状態で給液クッションタンク8へと供給され、同様に液面に浮かび上がり分離される。   Further, from the second outlet 7b above the gas-liquid separation liquid cyclone 7, the bubbles aggregated and separated inside the cyclone contain some liquid to be treated a, but to the liquid supply cushion tank 8 in the state of large bubbles. In the same manner, it floats on the liquid surface and is separated.

本願に言う気液分離タンク8である給液クッションタンクにて、気泡を分離させた処理対象液(この液が充填対象液である)は、クッションタンク送液ポンプ9によりサージタンク10に送液される。サージタンク10に供給された充填対象液は充填機3へと送液される。   In the liquid supply cushion tank, which is the gas-liquid separation tank 8 referred to in the present application, the processing target liquid (this liquid is the filling target liquid) from which bubbles have been separated is supplied to the surge tank 10 by the cushion tank liquid supply pump 9. Is done. The filling target liquid supplied to the surge tank 10 is sent to the filling machine 3.

サージタンク10からの充填機3への給液は、充填機3が備える充填バルブの開放数の変動に係らず、各充填バルブへの供給圧を一定に維持するために、タンク内を無菌エアで所定圧に加圧して送液するようになっている。   The liquid supplied from the surge tank 10 to the filling machine 3 is supplied with aseptic air in the tank in order to maintain a constant supply pressure to each filling valve, regardless of fluctuations in the number of opening of the filling valves provided in the filling machine 3. The liquid is fed at a predetermined pressure.

ここで、製品運転時の充填系(弁機構6aより下流側)内には、殺菌後の処理対象液aに外気が混入することにより菌に汚染されるのを防止するため、無菌エアの供給により、常に加圧状態に保つ必要があるが、圧力が高いと圧損の問題と気液分離できないという問題が生じるから、給液クッションタンク8内を大気圧よりわずかに圧力の高い微圧状態としている。   Here, in the filling system at the time of product operation (downstream from the valve mechanism 6a), aseptic air is supplied in order to prevent the outside air from being mixed into the liquid to be treated a after sterilization to be contaminated with bacteria. However, if the pressure is high, a problem of pressure loss and a problem that gas-liquid separation cannot be performed occur. Therefore, the inside of the liquid supply cushion tank 8 is set to a slightly pressurized state slightly higher than atmospheric pressure. Yes.

さらに、充填機3側への送液圧力が弁機構6aの設定圧力を超えると、充填機3側に送液する場合と、殺菌機バランスタンク5に戻る場合とで、送液圧力の違いが生じ、殺菌機バランスタンク5への戻りと充填機3側への送液で切り換えた際に、送液流量が変化し、高温側熱交換部17aでの加熱温度及び降温機構13での冷却温度が設定値から外れてしまうという制御上の問題がでる。   Furthermore, when the liquid supply pressure to the filling machine 3 side exceeds the set pressure of the valve mechanism 6a, there is a difference in the liquid supply pressure between the case of sending the liquid to the filling machine 3 side and the case of returning to the sterilizer balance tank 5. The liquid flow rate changes when switching between the return to the sterilizer balance tank 5 and the liquid feeding to the filling machine 3 side occurs, the heating temperature in the high temperature side heat exchanging part 17a and the cooling temperature in the temperature lowering mechanism 13 There is a control problem that is deviated from the set value.

従って、気液分離液体サイクロン7の圧損が弁機構6aの設定圧力を超えてしまうと、弁機構6aより上流側で、上述のような運転制御上の問題が生じるため、気液分離液体サイクロン7の圧損と給液クッションタンクの圧力の合計は、弁機構6aの設定圧力よりも低くなるように設定している。   Therefore, if the pressure loss of the gas-liquid separation liquid cyclone 7 exceeds the set pressure of the valve mechanism 6a, the above-described operational control problems occur on the upstream side of the valve mechanism 6a. The sum of the pressure loss and the pressure of the liquid supply cushion tank is set to be lower than the set pressure of the valve mechanism 6a.

〔洗浄運転状態〕
この状態では、上記した第一弁74及び第二弁76は図3の中段もしくは下段のタイミングチャートに従って開閉制御される。
さらに、図1に示す洗浄液導入部80から洗浄液が、殺菌・充填システム1内に洗浄液が導入され、システム全体の洗浄を良好に実施することができる。この洗浄運転状態では、洗浄液の全体が、第一弁74、第二弁76の開閉状態に従って、開状態に保たれる弁側へ流れ、洗浄効果を発揮する。
[Washing operation state]
In this state, the first valve 74 and the second valve 76 are controlled to open and close according to the middle or lower timing chart of FIG.
Furthermore, the cleaning liquid is introduced into the sterilization / filling system 1 from the cleaning liquid introduction unit 80 shown in FIG. 1, and the entire system can be cleaned satisfactorily. In this cleaning operation state, the entire cleaning liquid flows to the valve side maintained in the open state according to the open / closed state of the first valve 74 and the second valve 76, and exhibits a cleaning effect.

〔別実施形態〕
上記の実施形態では、本願に係る気液分離液体サイクロン7、及びこの気液分離液体サイクロン7と気液分離タンク8とを組み合わせ構成される気液分離システムを、殺菌・充填システム1に採用する例を示したが、本願に係る気液分離液体サイクロン7は、例えば、飲料の調合を実行する調合システム200に採用することもできる。
図4に、このような調合システム200の例を示した。この例では混合機201において混合を行い、本願に係る気液分離液体サイクロン7と調合タンク202とで、システムを構成する例を示した。
この例の場合も、第一弁74、第二弁76と、これらを開閉操作制御する弁制御手段77の働きにより、交互に弁を開閉制御して、洗浄を定置洗浄状態で(設備系に設備したままで)行える。
[Another embodiment]
In the above embodiment, the gas-liquid separation liquid cyclone 7 according to the present application and the gas-liquid separation system configured by combining the gas-liquid separation liquid cyclone 7 and the gas-liquid separation tank 8 are employed in the sterilization / filling system 1. Although the example was shown, the gas-liquid separation liquid cyclone 7 which concerns on this application is also employable for the preparation system 200 which performs preparation of a drink, for example.
An example of such a blending system 200 is shown in FIG. In this example, mixing is performed in the mixer 201, and the system is configured by the gas-liquid separation liquid cyclone 7 and the preparation tank 202 according to the present application.
In this example as well, the first valve 74 and the second valve 76 and the valve control means 77 for controlling the opening and closing of these valves are alternately controlled to open and close the valves in the stationary cleaning state (in the equipment system). You can do it with the equipment).

定置洗浄が可能であるとともに、その定置洗浄においても、第一出口側及び第二出口側の両方の流体流路の洗浄を過不足なく行える気液分離液体サイクロンを提供することができた。   It was possible to provide a gas-liquid separation liquid cyclone capable of performing cleaning in place and cleaning the fluid flow paths on both the first outlet side and the second outlet side without excess or deficiency.

7 気液分離液体サイクロン
7a 第一出口
7b 第二出口
7c 液入口
8 気液分離タンク(給液クッションタンク)
71 上側本体部
72 下側本体部
73 第一接続路
74 第一弁
75 第二接続路
76 第二弁
77 弁制御手段
a 処理対象液
7 Gas-liquid separation liquid cyclone 7a First outlet 7b Second outlet 7c Liquid inlet 8 Gas-liquid separation tank (liquid supply cushion tank)
71 Upper body part 72 Lower body part 73 First connection path 74 First valve 75 Second connection path 76 Second valve 77 Valve control means a Process target liquid

Claims (5)

処理対象液である気液混合液を受け入れる液入口と、前記気液混合液を遠心力により気液分離して、液体分を主とする第一成分を送り出す第一出口と、気体分を主とする第二成分を送り出す第二出口とを備えた気液分離液体サイクロンであって、
前記第一出口の下流側に接続される第一接続路に、当該第一接続路を遮断可能な第一弁を、前記第二出口の下流側に接続される第二接続路に、当該第二接続路を遮断可能な第二弁をそれぞれ設け、
前記気液混合液を気液分離する通常運転状態においては、前記第一弁及び第二弁の両方を開状態に維持し、前記液入口から洗浄液を受け入れる洗浄運転状態においては、前記第一弁及び第二弁を交互に開状態とする弁制御手段を備えた気液分離液体サイクロン。
A liquid inlet that receives a gas-liquid mixed liquid that is a liquid to be processed, a first outlet that separates the gas-liquid mixed liquid by centrifugal force, and sends out a first component mainly composed of a liquid component, and a gas component mainly. A gas-liquid separation liquid cyclone having a second outlet for delivering a second component,
The first connection path connected to the downstream side of the first outlet, the first valve capable of blocking the first connection path, the second connection path connected to the downstream side of the second outlet, Provide a second valve that can shut off the two connection paths,
In the normal operation state in which the gas-liquid mixture is separated into gas and liquid, both the first valve and the second valve are kept open, and in the cleaning operation state in which the cleaning liquid is received from the liquid inlet, the first valve And a gas-liquid separation liquid cyclone provided with valve control means for alternately opening the second valve.
前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて構成され、前記上側本体部の内筒の口径dが前記下側本体部の最小口径cより大きい請求項1記載の気液分離液体サイクロン。   A double-cylindrical upper main body with the liquid inlet at the side and the second outlet at the top, and a conical lower side with the first outlet at the bottom connected to the lower main body. 2. The gas-liquid separation liquid cyclone according to claim 1, further comprising: a main body portion, wherein a diameter d of an inner cylinder of the upper body portion is larger than a minimum diameter c of the lower body portion. 前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて構成され、前記上側本体部の外筒の口径a1に対する前記上側本体部の内筒の口径dの比であるd/a1が0.5以下の関係にある請求項1又は2記載の気液分離液体サイクロン。   A double-cylindrical upper main body with the liquid inlet at the side and the second outlet at the top, and a conical lower side with the first outlet at the bottom connected to the lower main body. Or d / a1 which is a ratio of the diameter d of the inner cylinder of the upper main body part to the diameter a1 of the outer cylinder of the upper main body part is 0.5 or less. 2. The gas-liquid separation liquid cyclone according to 2. 前記液入口を側部に前記第二出口を上部に備えた二重円筒形状の上側本体部と、前記上側本体部の下に連結され、下部に前記第一出口を備えた円錐形状の下側本体部とを備えて、前記上側本体部内の天面と内筒の交差部を曲面で構成した請求項1〜3のいずれか一項記載の気液分離液体サイクロン。   A double-cylindrical upper main body with the liquid inlet at the side and the second outlet at the top, and a conical lower side with the first outlet at the bottom connected to the lower main body. The gas-liquid separation liquid cyclone according to any one of claims 1 to 3, further comprising a main body portion, wherein a cross section of the top surface and the inner cylinder in the upper main body portion is formed by a curved surface. 請求項1〜4のいずれか一項記載の気液分離液体サイクロンから送り出される前記第一成分及び前記第二成分の両方を受け入れる気液分離タンクを備え、
前記気液分離タンクに貯留される液体分のみを取り出し可能に構成されている気液分離システム。
A gas-liquid separation tank that receives both the first component and the second component sent out from the gas-liquid separation liquid cyclone according to any one of claims 1 to 4,
A gas-liquid separation system configured to be able to take out only a liquid component stored in the gas-liquid separation tank.
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DE102014101132A1 (en) * 2014-01-30 2015-07-30 Perma-Trade Wassertechnik Gmbh Device and method for decalcifying water
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