JP2010248747A - Rain gutter part - Google Patents
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- JP2010248747A JP2010248747A JP2009097644A JP2009097644A JP2010248747A JP 2010248747 A JP2010248747 A JP 2010248747A JP 2009097644 A JP2009097644 A JP 2009097644A JP 2009097644 A JP2009097644 A JP 2009097644A JP 2010248747 A JP2010248747 A JP 2010248747A
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Abstract
Description
本発明は、表面に柾目模様を有する雨樋部品に関する。 The present invention relates to a rain gutter component having a grid pattern on its surface.
成形品に柾目模様を付する手段として、その表面を塗装する方法（例えば、特許文献１〜３参照）が知られている。 As means for applying a checkerboard pattern to a molded product, a method of coating the surface thereof (for example, see Patent Documents 1 to 3) is known.
本発明は、表面に柾目模様を有する雨樋部品を提供することを課題とする。 An object of the present invention is to provide a rain gutter component having a grid pattern on the surface.
本発明は、射出成型によって得られる雨樋部品の表面に、柾目模様の塗装をした雨樋部品である。 The present invention is a rain gutter component in which a surface of a rain gutter component obtained by injection molding is coated with a grid pattern.
すなわち、本発明は、少なくとも一方の端部に、軒樋の一端を嵌合させる開口部を有するとともに、その外周面の少なくとも一面に、嵌合させた軒樋の長手方向に沿った柾目模様を有する雨樋部品である。柾目模様は、雨樋部品を家屋に取り付けた際に、家屋の壁面に対峙する面以外の外周面に設けられていることが好ましい。 That is, the present invention has an opening for fitting one end of the eaves ridge at at least one end, and a grid pattern along the longitudinal direction of the fitted eave ridge on at least one of the outer peripheral surfaces thereof. It has rain gutter parts. The mesh pattern is preferably provided on the outer peripheral surface other than the surface facing the wall surface of the house when the gutter part is attached to the house.
本発明により、表面に柾目模様を有する雨樋部品が得られる。 According to the present invention, a rain gutter component having a grid pattern on the surface is obtained.
本発明の雨樋部品は、射出成形によって得られた雨樋部品の表面に、柾目模様の塗装をして得ることができる。 The rain gutter part of the present invention can be obtained by painting a gutter pattern on the surface of the gutter part obtained by injection molding.
塗装に用いる塗料は、公知の塗料を用いることができる。塗料としては、例えば、アクリル樹脂塗料、アクリルシリコン樹脂塗料、ウレタン樹脂塗料、アクリルウレタン樹脂塗料、フッ素樹脂塗料がある。これらの中でもアクリルシリコン樹脂塗料を用いると、耐候性や耐摩耗性が向上した塗膜が得ることができるため好ましい。 A known paint can be used as the paint used for painting. Examples of the paint include acrylic resin paint, acrylic silicon resin paint, urethane resin paint, acrylic urethane resin paint, and fluorine resin paint. Among these, it is preferable to use an acrylic silicon resin coating because a coating film having improved weather resistance and abrasion resistance can be obtained.
また、塗料は、公知の有機顔料、無機顔料といった着色剤を用いて着色することができる。 The paint can be colored using a known colorant such as an organic pigment or an inorganic pigment.
有機顔料としては、例えば、ウォチングレッド、フタロシアニンブルーがある。 Examples of organic pigments include watching red and phthalocyanine blue.
無機顔料としては、例えば、弁柄、カーボンブラックがある。 Examples of inorganic pigments include petals and carbon black.
これら着色剤の中でも無機顔料を用いると、耐候性が向上した塗膜を得ることができるため好ましい。 Among these colorants, it is preferable to use an inorganic pigment because a coating film with improved weather resistance can be obtained.
着色剤の配合量は、塗料１００質量部に対して、１〜１０質量部の範囲とすることが好ましい。着色剤の配合量が１質量部未満の場合は、雨樋部品の表面の柾目模様が薄くなってしまう場合がある。また、着色剤の配合量が１０質量部を超えて配合してしまうと、柾目模様のコントラストが高くなってしまい、自然な風合いの柾目模様が得られない場合がる。 The blending amount of the colorant is preferably in the range of 1 to 10 parts by mass with respect to 100 parts by mass of the paint. When the blending amount of the colorant is less than 1 part by mass, the grid pattern on the surface of the rain gutter component may become thin. Moreover, when the compounding quantity of a coloring agent exceeds 10 mass parts, the contrast of a checkered pattern will become high and the checkered pattern of a natural texture may not be obtained.
塗料には、必要に応じて、紫外線吸収剤を配合することもできる。 An ultraviolet absorber can also be mix | blended with a coating material as needed.
紫外線吸収剤としては、例えば、ベンゾトリアゾール系紫外線吸収剤、ヒドロキシフェニルトリアジン系紫外線吸収剤がある。 Examples of the ultraviolet absorber include a benzotriazole ultraviolet absorber and a hydroxyphenyltriazine ultraviolet absorber.
紫外線吸収剤の配合量は、塗料１００質量部に対して、０．５〜４質量部の範囲とすることが好ましい。紫外線吸収剤の配合量が０．５質量部未満の場合は、紫外線吸収剤を配合する効果が得られない場合がある。また、紫外線吸収剤の配合量が４質量部を超えて配合してもその効果が向上せず、製造コストが高くなってしまう場合がある。 It is preferable that the compounding quantity of a ultraviolet absorber shall be the range of 0.5-4 mass parts with respect to 100 mass parts of coating materials. When the blending amount of the ultraviolet absorber is less than 0.5 parts by mass, the effect of blending the ultraviolet absorber may not be obtained. Moreover, even if it mix | blends the compounding quantity of a ultraviolet absorber exceeding 4 mass parts, the effect may not improve and manufacturing cost may become high.
塗料のマンセル値の明度は、塗装を施す雨樋部品のマンセル値の明度との差を２以上に調整することが好ましい。マンセル値の明度の差が２未満であると、柾目模様が不明確になってしまう場合がある。マンセル値の明度は、塗料に配合する着色剤の色やその配合量を調整すればよい。 The lightness of the Munsell value of the paint is preferably adjusted so that the difference from the lightness of the Munsell value of the rain gutter part to be painted is 2 or more. If the Munsell value brightness difference is less than 2, the grid pattern may become unclear. The lightness of the Munsell value may be adjusted by adjusting the color of the colorant to be blended in the paint and the blending amount thereof.
柾目模様を塗装する雨樋部品は、射出成形によって製造することができる。
雨樋部品の材料は、公知のものが使用でき、例えば、スチレン樹脂、アクリル樹脂、塩化ビニル樹脂などがある。
雨樋部品としては、例えば、軒樋の端部を塞ぐための止まり材、軒樋の端部同士を連結するための接続材、軒樋と立樋を接続するための集水器がある。
A rain gutter part for painting a checkerboard pattern can be manufactured by injection molding.
Known materials can be used for the rain gutter parts, for example, styrene resin, acrylic resin, vinyl chloride resin and the like.
Examples of the rain gutter parts include a stop material for closing the ends of the eaves, a connecting material for connecting the ends of the eaves, and a water collector for connecting the eaves and the standing eaves.
雨樋部品を塗装するには、次のように行えばよい。
（１）前処理
雨樋部品出の表面に付着している油分などを除去する。油分などを除去するには、アルコール、シンナーを用いて、布などで拭き取ればよい。
（２）下地塗装
手塗りまたはスプレー塗装などにより雨樋部品の表面に下地色を塗装する。下地塗装は、厚さ１０〜４０ｍｍの範囲とすることが好ましい。なお、この下地塗装は必須ではなく、雨樋部品自体が着色されている場合には省略することもできる。
（３）柾目模様の塗装
マンセル値の明度が、雨樋部品のマンセル値の明度と２以上異なる塗料を用い、刷毛を用いて雨樋部品の２０〜８０％の面積を柾目模様に塗装する。
柾目模様を描く刷毛は一般塗装に使う刷毛を用いることができる。刷毛の先端形状は、のこぎりの刃のような凹凸形状としたり、テーパーをつけることで、雨樋部品に塗料が付かない部分を設けてもよい。これにより、刷毛で塗装する際に、一度で多数本の柾目模様を塗装することができる。
雨樋部品の塗装面積が全体の２０％に満たないあるいは８０％を超えてしまうと、自然な風合いの柾目模様が得られない場合がある。
（４）保護層塗膜の積層
柾目模様を塗装した雨樋部品は、必要に応じて、スプレー塗装にて半透明の塗料を塗膜１０〜３０ｕｍ塗装して保護層塗膜を形成させてもよい。
保護層塗膜により、柾目模様の塗装部分と雨樋部品の塗装がなされていない部分とのコントラストが緩和されて、より自然な風合いの柾目模様となる。さらに、雨樋部品の耐候性を向上させるという効果も得られる。
半透明の塗料とは、１０〜３０ｕｍで全光透過率５〜５０％以上のものをいう。
半透明の塗料としては、例えば、アクリル塗料、アクリルシリコン塗料、フッ素塗料がある。保護層塗膜が厚すぎた場合や全光透過率の低い塗料を用いると、柾目模様が消されてしまう場合がある。また、塗膜が薄い場合は塗膜性能が発現できない。
（５）乾燥
塗装が終わった雨樋部品は、乾燥させて全ての塗膜を固定する。乾燥は自然乾燥でも良いが、５０〜７０℃の温度で２０分以上乾燥させると、製造効率が向上するため好ましい。
To paint rain gutter parts, you can do as follows.
(1) Remove oil adhering to the surface of the pre-treated rain gutter components. In order to remove oil or the like, it may be wiped with a cloth or the like using alcohol or thinner.
(2) Base coating Apply the base color on the surface of rain gutter parts by hand coating or spray coating. The base coating is preferably in the range of 10 to 40 mm in thickness. This base coating is not essential, and can be omitted when the rain gutter part itself is colored.
(3) Painting of the rain gutter pattern Using a paint whose brightness of the Munsell value is 2 or more different from the lightness of the Munsell value of the rain gutter part, paint a 20 to 80% area of the rain gutter part with a brush.
The brush which draws a checkerboard pattern can use the brush used for general painting. The tip shape of the brush may be an uneven shape like a saw blade, or a taper may be provided to provide a portion where no paint is attached to the gutter part. Thereby, when painting with a brush, many grid patterns can be painted at once.
If the painted area of rain gutter parts is less than 20% of the whole or exceeds 80%, a natural textured pattern may not be obtained.
(4) Rain gutter parts coated with a protective checkered layer pattern may be coated with 10-30 um of semi-transparent paint by spray coating to form a protective layer coating. Good.
By the protective layer coating film, the contrast between the painted part of the square pattern and the part where the rain gutter part is not coated is relaxed, and a square pattern having a more natural texture is obtained. Furthermore, the effect of improving the weather resistance of rain gutter parts can also be obtained.
The translucent paint refers to a paint having a total light transmittance of 5 to 50% or more at 10 to 30 um.
Examples of the translucent paint include acrylic paint, acrylic silicon paint, and fluorine paint. If the protective layer coating is too thick or if a paint having a low total light transmittance is used, the grid pattern may be erased. Moreover, when a coating film is thin, coating film performance cannot be expressed.
(5) The rain gutter parts after dry painting are dried to fix all the coating films. Drying may be natural drying, but drying at a temperature of 50 to 70 ° C. for 20 minutes or more is preferable because production efficiency is improved.
保護層塗膜を形成する塗料には、公知の有機顔料、無機顔料といった着色剤を用いて着色することができる。有機顔料としては、例えば、ウォチングレッド、フタロシアニンブルーがある。無機顔料としては、例えば、弁柄、カーボンブラックがある。
これら着色剤の中でも無機顔料を用いると、耐候性が向上した塗膜を得ることができるため好ましい。
The coating material forming the protective layer coating film can be colored using a known colorant such as an organic pigment or an inorganic pigment. Examples of organic pigments include watching red and phthalocyanine blue. Examples of inorganic pigments include petals and carbon black.
Among these colorants, it is preferable to use an inorganic pigment because a coating film with improved weather resistance can be obtained.
これら着色剤の配合量は、塗料１００質量部に対して、１〜２０質量部の範囲とすることが好ましい。着色剤の配合量が１質量部未満の場合は、雨樋部品の表面の柾目模様がそのまま透過して自然な風合いの柾目模様が得られない場合がる。また、着色剤の配合量が２０質量部を超えて配合してしまうと、柾目模様が薄くなってしまう場合がある。 The blending amount of these colorants is preferably in the range of 1 to 20 parts by mass with respect to 100 parts by mass of the paint. When the blending amount of the colorant is less than 1 part by mass, the grid pattern on the surface of the rain gutter component may pass through as it is and a natural texture grid pattern may not be obtained. Moreover, when the compounding quantity of a coloring agent exceeds 20 mass parts, a check pattern may become thin.
このように、本発明の雨樋部品は、公知の雨樋部品の表面に、マンセル値の明度の差が２以上ある塗料を刷毛で柾目模様になるように塗装したものである。さらに、全光透過率が５〜５０％の保護層塗膜を積層させることで、柾目塗装の明度の違いが緩和され自然な柾目模様を得ることができるものである。また、保護層塗膜を積層させることにより、長期に渡って柾目模様を維持することもできる。 Thus, the rain gutter component of the present invention is obtained by coating the surface of a known gutter component with a paint having a Munsell value lightness difference of 2 or more so as to form a checkerboard pattern with a brush. Further, by laminating a protective layer coating film having a total light transmittance of 5 to 50%, the difference in brightness of the cell pattern coating is alleviated and a natural cell pattern can be obtained. Moreover, the grid pattern can be maintained over a long period of time by laminating the protective layer coating film.
以下に表１を挙げて本発明を具体的に説明するが、これにより本発明は何ら制限をうけるものではない。 Hereinafter, the present invention will be specifically described with reference to Table 1. However, the present invention is not limited thereto.
以下に作業に用いた材料、道具および作業手順を説明する。
雨樋部品は、アクリロニトリル・ブタジエン・ブチルアクリレート・スチレンの重合体１００質量部に対し、着色剤として、カーボンブラック０．３質量部、酸化鉄０．５質量部、チタンイエロー０．５質量部、酸化チタン０．２質量部を配合した樹脂組成物を、射出成形により幅９０ｍｍ、長さ９０ｍｍ、厚さ２ｍｍのプレート状に成形したものを用いた。
The materials, tools and work procedures used in the work are described below.
The rain gutter part is based on 100 parts by mass of a polymer of acrylonitrile, butadiene, butyl acrylate, and styrene, as a colorant, 0.3 parts by mass of carbon black, 0.5 parts by mass of iron oxide, 0.5 parts by mass of titanium yellow, A resin composition containing 0.2 part by mass of titanium oxide was molded into a plate shape having a width of 90 mm, a length of 90 mm, and a thickness of 2 mm by injection molding.
塗装は、２液アクリルシリコン樹脂塗料（カシュー社製アスコート＃３００）１００質量部、プラスチックシンナー（カシュー社製 ＮＯ．１７２）１００質量部、硬化剤（カシュー社製 アスコート硬化剤 Ｓ）１０質量部を混合した塗料を作成し、先端をのこぎりの刃状に凹凸にカットした９０ｍｍタイプ刷毛を用いて実施した。
なお、雨樋部品及び塗料のマンセル値を調整するには、配合する着色剤の比率を適宜調整すればよい。
The coating consists of 100 parts by weight of a two-part acrylic silicone resin paint (Assault # 300 manufactured by Cashew), 100 parts by weight of plastic thinner (No. 172 manufactured by Cashew), and 10 parts by weight of a curing agent (Ascort curing agent S manufactured by Cashew). A mixed paint was prepared, and a 90 mm type brush whose tip was cut into irregularities in the shape of a saw blade was used.
In addition, what is necessary is just to adjust the ratio of the coloring agent to mix | blend suitably in order to adjust the Munsell value of rain gutter components and a coating material.
保護層塗膜は、２液アクリルシリコン樹脂塗料（カシュー社製アスコート＃３００）１２０質量部、プラスチックシンナー（カシュー社製 ＮＯ．１７２）１００質量部、硬化剤（カシュー社製 アスコート硬化剤 Ｓ）１０質量部を混合した塗料を作成し、スプレーガン（岩田社製 Ｗ−７１）を用いて塗装して得た。 Protective layer coating film: 120 parts by mass of two-part acrylic silicone resin paint (Assault # 300 manufactured by Cashew Co., Ltd.), 100 parts by mass of plastic thinner (No. 172 manufactured by Cashew Co., Ltd.), curing agent (Ascort curing agent S manufactured by Cashew Co., Ltd.) 10 A paint in which parts by mass were mixed was prepared and applied by using a spray gun (W-71, manufactured by Iwata Co., Ltd.).
以下に評価方法について説明する
マンセル値は分光測色計（ミノルタ社製 ＣＭ２５００ｄ）にて測定した。
なお、塗料については白色板に塗布し測定を実施した。
The Munsell value for explaining the evaluation method below was measured with a spectrocolorimeter (CM2500d manufactured by Minolta).
In addition, about the coating material, it apply | coated to the white board and measured.
保護塗装の全光透過率は、（ＪＩＳ Ｋ ７３６１）に準拠し以下に示す手順で測定した。
約２ｍｍ厚のアクリル板の厚み、全光線透過率を測定し損失率（100％−全光線透過率）を算出した。
アクリル板に保護塗料をスプレーガンにて塗装した後、マイクロゲージにて塗膜を測定し、全光線透過率を測定した。
保護塗装後でのサンプルの全光線透過率にアクリル板単体での全光線透過率の損失分を加味した量を保護塗料の全光線透過率とした。
The total light transmittance of the protective coating was measured in accordance with (JIS K 7361) according to the following procedure.
The thickness of the acrylic plate having a thickness of about 2 mm and the total light transmittance were measured, and the loss rate (100% -total light transmittance) was calculated.
After the protective coating was applied to the acrylic plate with a spray gun, the coating film was measured with a micro gauge, and the total light transmittance was measured.
The total light transmittance of the sample after the protective coating was added to the total light transmittance of the protective coating in consideration of the loss of the total light transmittance of the acrylic plate alone.
柾目質感の評価方法は、目視にて、木目のコントラスト、風合いを確認し、優良、良、不可の３段階で評価した。 The evaluation method of the grain texture was visually checked for the contrast and texture of the grain, and evaluated in three stages: excellent, good and impossible.
（実施例１）
射出部品の明度３に対し、刷毛目塗料の明度５を塗装率５０％程度で塗布した後、保護塗装を１５ｕｍ程度で実施した。その結果を表１に示す。
Example 1
After the lightness 5 of the brush eye paint was applied at a coating rate of about 50% with respect to the lightness 3 of the injection part, protective coating was performed at about 15 μm. The results are shown in Table 1.
（実施例２）
射出部品の明度３に対し、刷毛目塗料の明度９を塗装率５０％程度で塗布した後、保護塗装を１５ｕｍ程度で実施した。その結果を表１に示す。
(Example 2)
After the lightness 9 of the brush eye paint was applied at a coating rate of about 50% with respect to the lightness 3 of the injection part, protective coating was performed at about 15 μm. The results are shown in Table 1.
（実施例３）
雨樋部品の明度７に対し、刷毛目塗料の明度３を塗装率８０％程度で塗布した後、保護塗装を１５ｕｍ程度で実施した。その結果を表１に示す。
(Example 3)
After applying lightness 3 of brush eye paint at a coating rate of about 80% to lightness 7 of gutter parts, protective coating was performed at about 15 um. The results are shown in Table 1.
（実施例４）
射出部品の明度３に対し、刷毛目塗料の明度９を塗装率８０％程度で塗布した後、保護塗装を１５ｕｍ程度で実施した。その結果を表１に示す。
Example 4
After the lightness 9 of the brush eye paint was applied at a coating rate of about 80% with respect to the lightness 3 of the injection part, protective coating was performed at about 15 μm. The results are shown in Table 1.
（実施例５）
射出部品の明度３に対し、刷毛目塗料の明度９を塗装率８０％程度で塗布した後、保護塗装を１０ｕｍ程度で実施した。その結果を表１に示す。
(Example 5)
After the lightness 9 of the brush eye paint was applied at a coating rate of about 80% with respect to the lightness 3 of the injection part, protective coating was performed at about 10 μm. The results are shown in Table 1.
（実施例６）
雨樋部品の明度３に対し、刷毛目塗料の明度９を塗装率５０％程度で塗布した後、保護塗装を２５ｕｍ程度で実施した。その結果を表１に示す。
(Example 6)
After applying lightness 9 of the brush eye paint at a coating rate of about 50% to lightness 3 of the gutter parts, protective coating was carried out at about 25 um. The results are shown in Table 1.
（比較例１）
雨樋部品の明度３に対し、刷毛目塗料の明度９を塗装率５０％程度で塗布した後、保護塗装を２５ｕｍ程度で実施した。その結果を表１に示す。
(Comparative Example 1)
After applying lightness 9 of the brush eye paint at a coating rate of about 50% to lightness 3 of the gutter parts, protective coating was carried out at about 25 um. The results are shown in Table 1.
（比較例２）
雨樋部品の明度３に対し、刷毛目塗料の明度９を塗装率５％程度で塗布した後、保護塗装を１５ｕｍ程度で実施した。その結果を表２に示す。
(Comparative Example 2)
After applying lightness 9 of the brush eye paint at a coating rate of about 5% to lightness 3 of the gutter parts, protective coating was performed at about 15 um. The results are shown in Table 2.
（比較例３）
雨樋部品の明度３に対し、刷毛目塗料の明度９を塗装率５０％程度で塗布した後、保護塗装を５ｕｍ程度で実施した。その結果を表２に示す。
(Comparative Example 3)
After applying lightness 9 of the brush eye paint at a coating rate of about 50% to lightness 3 of the gutter parts, protective coating was performed at about 5 um. The results are shown in Table 2.
（比較例４）
雨樋部品の明度３に対し、刷毛目塗料の明度９を塗装率５０％程度で塗布した後、保護塗装を４０ｕｍ程度で実施した。その結果を表２に示す。
(Comparative Example 4)
After applying lightness 9 of the brush eye paint at a coating rate of about 50% to lightness 3 of the gutter parts, protective coating was carried out at about 40 um. The results are shown in Table 2.
Claims (5)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101365316B1 (en) | 2011-03-02 | 2014-02-19 | 성창기업지주(주) | Floor board and method of manufacturing same |
| JP2015208989A (en) * | 2014-04-30 | 2015-11-24 | 株式会社ジェイエスピー | Polystyrene-based resin laminated foam |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06257259A (en) * | 1993-03-05 | 1994-09-13 | Misawa Homes Co Ltd | Rain gutter |
| JP2000240231A (en) * | 1999-02-25 | 2000-09-05 | Mitsubishi Plastics Ind Ltd | Grain patterned rain gutter |
| JP2002038668A (en) * | 2000-07-27 | 2002-02-06 | Matsushita Electric Works Ltd | Eaves gutter inside joint and eaves gutter work execution structure |
| JP2005256372A (en) * | 2004-03-11 | 2005-09-22 | Otis:Kk | Synthetic resin rain gutter |
-
2009
- 2009-04-14 JP JP2009097644A patent/JP5368862B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06257259A (en) * | 1993-03-05 | 1994-09-13 | Misawa Homes Co Ltd | Rain gutter |
| JP2000240231A (en) * | 1999-02-25 | 2000-09-05 | Mitsubishi Plastics Ind Ltd | Grain patterned rain gutter |
| JP2002038668A (en) * | 2000-07-27 | 2002-02-06 | Matsushita Electric Works Ltd | Eaves gutter inside joint and eaves gutter work execution structure |
| JP2005256372A (en) * | 2004-03-11 | 2005-09-22 | Otis:Kk | Synthetic resin rain gutter |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101365316B1 (en) | 2011-03-02 | 2014-02-19 | 성창기업지주(주) | Floor board and method of manufacturing same |
| JP2015208989A (en) * | 2014-04-30 | 2015-11-24 | 株式会社ジェイエスピー | Polystyrene-based resin laminated foam |
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| JP5368862B2 (en) | 2013-12-18 |
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