JP2005256372A - Synthetic resin rain gutter - Google Patents

Synthetic resin rain gutter Download PDF

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JP2005256372A
JP2005256372A JP2004068326A JP2004068326A JP2005256372A JP 2005256372 A JP2005256372 A JP 2005256372A JP 2004068326 A JP2004068326 A JP 2004068326A JP 2004068326 A JP2004068326 A JP 2004068326A JP 2005256372 A JP2005256372 A JP 2005256372A
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synthetic resin
coating layer
rain gutter
layer
base
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Haruji Matsumoto
晴次 松本
Masashi Kitamura
昌司 北村
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Otis Inc
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Otis Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a synthetic resin rain gutter for selecting various designs having the depth in response to a building. <P>SOLUTION: A synthetic resin raw material molded in a desired rain gutter shape is used as a base material 1. A synthetic resin base colored coating film layer 2 having the whole colored in a desired color is arranged on a surface of the base material 1 as a first layer. A synthetic resin pattern forming coating film layer 3 of drawing a desired character, a pattern and a picture, is also arranged on a surface of the base colored coating film layer 2 as a second layer. A transparent or semitransparent protective coating film layer 4 having at least durability and weatherability, is successively laminated and formed on a surface of the pattern forming coating film layer 3 as a third layer. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、雨水を屋根の軒先等から集水して地上に導くための合成樹脂製雨樋に関する。   The present invention relates to a synthetic resin rain gutter for collecting rain water from the eaves of a roof and guiding it to the ground.

従来の合成樹脂製雨樋は、合成樹脂材料を押出成形等によって所望の雨樋形状に成形して成るのが一般的であった。   Conventional synthetic resin rain gutters are generally formed by molding a synthetic resin material into a desired gutter shape by extrusion molding or the like.

ここで、合成樹脂製雨樋とは、屋根の軒先等に設置して雨水を集水するための一般的な雨樋に限られず、上記雨水を集水するための全ての合成樹脂製品、例えば、軒樋、竪樋、集水器、止水器、継手などの総称を意味している。   Here, the synthetic resin rain gutter is not limited to a general rain gutter installed at the eaves of a roof or the like to collect rain water, but all synthetic resin products for collecting the rain water, for example, It is a general term for eaves, eaves, eaves, water collectors, water stops, and fittings.

また、近年では、雨樋表面を保護するため、合成樹脂製の管状基材の外周面に、耐候性塩化ビニル樹脂からなる被覆層を同時押出成形された雨樋も出願されている(例えば、特許文献1参照)。
特開2001−173173号
In recent years, in order to protect the rain gutter surface, a gutter obtained by coextrusion of a coating layer made of a weather-resistant vinyl chloride resin on the outer peripheral surface of a synthetic resin tubular base material has been filed (for example, Patent Document 1).
JP 2001-173173 A

ところで、建築物の高級化、メンテナンスフリー化、ファッション化等に伴い、これら建築物に使用される合成樹脂製雨樋においても、上記建築物に応じた高級化、デザイン化が要望されている。   By the way, with the upgrading of buildings, maintenance-free, fashion, and the like, the synthetic resin rain gutters used in these buildings are also required to be upgraded and designed according to the buildings.

しかし、従来の合成樹脂製雨樋では、その雨樋表面の全体が、合成樹脂材料の一色に仕上げられ、しかも無地であるため、多様化される上記建築物に応じての選択肢が限られてしまい、デザイン性に乏しいという問題があった。   However, in conventional synthetic resin rain gutters, the entire surface of the rain gutter is finished in one color of synthetic resin material and is plain, so there are limited options depending on the building to be diversified. As a result, there was a problem of poor design.

本発明は、上記従来の問題に鑑みてなされたものであって、建築物等に応じて、深みのある多様なデザインを選択可能な合成樹脂製雨樋を提供する。   The present invention has been made in view of the above-described conventional problems, and provides a synthetic resin rain gutter capable of selecting various designs with depth according to buildings and the like.

上記目的を達成するため、
請求項1に係る合成樹脂製雨樋は、所望の雨樋の形状に成形された合成樹脂製素材を基材とし、上記基材表面に、第1層として、全体が所望の色に着色された合成樹脂製のベース着色被膜層を設け、上記ベース着色被膜層の表面に、第2層として、所望の文字、模様、図柄等が描かれた合成樹脂製の柄形成被膜層を更に設け、上記柄形成被膜層の表面に、第3層として、耐久性及び耐候性を少なくとも備えた透明又は半透明な保護被膜層を順次積層形成して成ることを特徴とする。
To achieve the above objective,
The synthetic resin rain gutter according to claim 1 has a synthetic resin material molded into a desired rain gutter shape as a base material, and the whole surface is colored in a desired color as the first layer on the base material surface. A synthetic resin base colored coating layer is provided, and on the surface of the base colored coating layer, a second resin layer is further provided with a synthetic resin pattern-forming coating layer on which desired characters, patterns, designs, etc. are drawn, A transparent or translucent protective coating layer having at least durability and weather resistance is sequentially laminated on the surface of the pattern forming coating layer as a third layer.

このものでは、基材表面に、第1層としての合成樹脂製のベース着色被膜層を設けることで、上記基材が成形される合成樹脂材料の色に限定されることなく、合成樹脂製雨樋の基材を所望の色に形成できる。   In this case, by providing a base colored coating layer made of synthetic resin as the first layer on the surface of the base material, the base material is not limited to the color of the synthetic resin material on which the base material is molded. The base material of the cocoon can be formed in a desired color.

又、このベース着色被膜層の表面に、第2層としての合成樹脂製の柄形成被膜層を更に設けることで、上記ベース着色被膜層の表面に、更に所望の文字、模様、図柄等が描かれた合成樹脂製雨樋を形成できる。   Further, by further providing a synthetic resin pattern forming coating layer as the second layer on the surface of the base colored coating layer, further desired characters, patterns, designs, etc. are drawn on the surface of the base colored coating layer. A synthetic resin rain gutter can be formed.

更に、上記柄形成被膜層の表面に、第3層として、透明又は半透明な保護被膜層が積層されるので、これらベース着色被膜層及び柄形成被膜層の有する色、柄等を雨樋表面に表現できるうえ、雨樋表面をも保護することができる。   Further, since a transparent or translucent protective coating layer is laminated as a third layer on the surface of the pattern forming coating layer, the color, pattern, etc. of the base colored coating layer and the pattern forming coating layer are changed to the rain gutter surface. In addition to being able to express, it can also protect the surface of the gutter.

請求項2に係る合成樹脂製雨樋は、請求項1において、上記ベース着色被膜層、柄形成被膜層、保護被膜層は、塗装膜或いは薄膜のシート状であることを特徴とする。   The synthetic resin rain gutter according to claim 2 is characterized in that, in claim 1, the base colored coating layer, the pattern forming coating layer, and the protective coating layer are in the form of a paint film or a thin sheet.

このものでは、ベース着色被膜層、柄形成被膜層、保護被膜層が塗装膜或いは薄膜のシート状で形成されており、塗装膜の場合には、多様化される個々のデザインに対して容易に対応でき、また、シート状の場合には、大量の同一デザインに対して均一なものを容易に対応できる。   In this case, the base colored coating layer, the pattern forming coating layer, and the protective coating layer are formed in the form of a paint film or a thin film sheet, and in the case of a paint film, it is easy for each diversified design. In the case of a sheet, a uniform product can be easily handled for a large amount of the same design.

本発明によれば、次のような効果がある。
請求項1に係る合成樹脂製雨樋によれば、基材表面に、第1層としての合成樹脂製のベース着色被膜層を設けることで、上記基材が成形される合成樹脂材料の色に限定されることなく、合成樹脂製雨樋の基材を所望の色に形成できる。
The present invention has the following effects.
According to the synthetic resin rain gutter according to claim 1, by providing a base colored coating layer made of synthetic resin as the first layer on the surface of the base material, the color of the synthetic resin material on which the base material is molded is obtained. Without limitation, the base material of the synthetic resin rain gutter can be formed in a desired color.

又、このベース着色被膜層の表面に、第2層としての合成樹脂製の柄形成被膜層を更に設けることで、上記ベース着色被膜層の表面に、更に所望の文字、模様、図柄等が描かれた合成樹脂製雨樋を形成でき、且つ、文字、模様、図形等が同一であってもベース着色被膜層の色を変えて組み合わせることによって、色調の異なる文字、模様、図形等を有する合成樹脂製雨樋を得ることができる。   Further, by further providing a synthetic resin pattern forming coating layer as the second layer on the surface of the base colored coating layer, further desired characters, patterns, designs, etc. are drawn on the surface of the base colored coating layer. A synthetic resin gutter can be formed, and even if the characters, patterns, figures, etc. are the same, by combining different colors of the base colored coating layer, the composition has characters, patterns, figures, etc. of different colors A resin gutter can be obtained.

更に、上記柄形成被膜層の表面に、第3層として、透明又は半透明な保護被膜層が積層されるので、これらベース着色被膜層及び柄形成被膜層の有する色、柄等を雨樋表面に表現できるうえ、雨樋表面をも保護することができ、且つ、保護被膜層を通して内部の柄形成被膜層及びベース着色被膜層が浮き上がって透視され、深みのある色、柄等を有する多様なデザインの合成樹脂製雨樋を得ることができる。   Further, since a transparent or translucent protective coating layer is laminated as a third layer on the surface of the pattern forming coating layer, the color, pattern, etc. of the base colored coating layer and the pattern forming coating layer are changed to the rain gutter surface. In addition to being able to protect the surface of the rain gutter, the inner pattern forming coating layer and the base colored coating layer float through the protective coating layer and are transparent, and have various colors, patterns, etc. A synthetic resin rain gutter with a design can be obtained.

このように、3重の被膜層を基材表面に形成することにより、合成樹脂製雨樋の伸縮性に対応できる耐久性、対候性のある塗装を得ることができる。   In this way, by forming a triple coating layer on the surface of the base material, it is possible to obtain a durable and weather-resistant coating that can cope with the stretchability of the synthetic resin rain gutter.

請求項2に係る合成樹脂製雨樋によれば、ベース着色被膜層、柄形成被膜層、保護被膜層が塗装膜或いは薄膜のシート状で形成されており、塗装膜の場合には、多様化される個々のデザインに対して容易に対応でき、また、シート状の場合には、大量の同一デザインに対して均一なものを容易に対応できる。   According to the rain gutter made of synthetic resin according to claim 2, the base colored coating layer, the pattern forming coating layer, and the protective coating layer are formed in the form of a paint film or a thin film sheet. It is possible to easily cope with individual designs, and in the case of a sheet form, it is possible to easily deal with a uniform large number of identical designs.

以下、本発明に係る合成樹脂製雨樋Aを図面とともに説明する。   Hereinafter, a synthetic resin rain gutter A according to the present invention will be described with reference to the drawings.

図1は、本発明に係る合成樹脂製雨樋Aの一実施例が部分断面された状態の斜視図であり、図2は、図1の要部を拡大した状態の拡大断面図である。   FIG. 1 is a perspective view of a state in which one embodiment of a synthetic resin rain gutter A according to the present invention is partially sectioned, and FIG. 2 is an enlarged cross-sectional view of an enlarged main part of FIG.

この合成樹脂製雨樋Aは、塩化ビニル樹脂等よりなる合成樹脂製素材を基材1とし、所望の雨樋形状に成形している。   This synthetic resin rain gutter A uses a synthetic resin material made of vinyl chloride resin or the like as a base material 1 and is formed into a desired rain gutter shape.

ここでは、屋根の軒先等に設置して雨水を集水するための一般的な軒樋を例示しているが、上記雨水を集水するための全ての合成樹脂製品、例えば、竪樋、集水器、止水器、継手などであっても同様である。   Here, a general eaves bowl for collecting rainwater by installing at the eaves of the roof is illustrated, but all the synthetic resin products for collecting the rainwater such as eaves, collection The same applies to water devices, water stops, joints, and the like.

次いで、基材1表面に、第1層として、全体が所望の色に着色された合成樹脂製のベース着色被膜層2を塗装等によって形成する。   Next, a base colored coating layer 2 made of synthetic resin, which is entirely colored in a desired color, is formed on the surface of the base material 1 as a first layer by painting or the like.

ベース着色被膜層2の厚みは、5μ〜30μ程度で形成することができ、好ましくは、20μの厚みで形成するのが、合成樹脂製雨樋の伸縮性に対して適している。   The thickness of the base colored coating layer 2 can be formed with a thickness of about 5 to 30 μm, and preferably with a thickness of 20 μm is suitable for the stretchability of the synthetic resin rain gutter.

ここで、ベース着色被膜層2を形成する合成樹脂としては、例えば、アクリル樹脂、ウレタン樹脂、フッ素樹脂などが使用され、金属製品の5〜6倍もの伸縮性がある合成樹脂製素材よりなる基材1の伸縮性に対応できる被膜層を形成するものであれば良い。   Here, as the synthetic resin for forming the base colored coating layer 2, for example, an acrylic resin, a urethane resin, a fluororesin, or the like is used, and a base made of a synthetic resin material having 5-6 times the elasticity of a metal product. Any material may be used as long as it forms a coating layer that can cope with the stretchability of the material 1.

また、塗装等とは、吹付け、ロールコーター、フローコーター、浸漬等の既存の塗装方法によって行なわれる総称である。   Further, the term “painting” is a generic name used by existing coating methods such as spraying, roll coater, flow coater, and dipping.

また、被膜形成手段として、上記塗装等による塗装膜を形成するだけでなく、例えば、着色されたシート状の薄膜を、基材1の表面に固着させて形成することもできる。   Further, as the film forming means, not only can the coating film be formed by the above coating or the like, but also, for example, a colored sheet-like thin film can be fixed to the surface of the substrate 1.

このように合成樹脂製のベース着色被膜層2を基材1の表面に設けることで、基材1が成形される合成樹脂材料の色に限定されることなく、合成樹脂製雨樋Aのベース色を所望の色に形成できる。   By providing the base colored coating layer 2 made of synthetic resin on the surface of the base material 1 in this way, the base of the synthetic resin rain gutter A is not limited to the color of the synthetic resin material on which the base material 1 is molded. A color can be formed into a desired color.

なお、基材1が成形される合成樹脂材料の色と、合成樹脂製雨樋Aに所望されるベース色とが同一色である場合には、基材1表面を、このベース着色被膜層2としても良い。   When the color of the synthetic resin material on which the substrate 1 is molded and the base color desired for the synthetic resin rain gutter A are the same color, the surface of the substrate 1 is covered with the base colored coating layer 2. It is also good.

次いで、ベース着色被膜層2の表面に、第2層として、所望の文字、模様、図柄等が描かれた合成樹脂製の柄形成被膜層3を、上記同様、塗装等によって更に形成する。   Subsequently, a synthetic resin pattern-forming coating layer 3 on which desired characters, patterns, designs, etc. are drawn is further formed on the surface of the base colored coating layer 2 by painting or the like as described above.

柄形成被膜層3の厚みは、3μ〜10μ程度で形成することができ、好ましくは、5μの厚みで形成するのが合成樹脂製雨樋の伸縮性に対して適している。
なお、塗装等や被膜形成手段は、上記同様であるため、その説明は省略する。
The handle-forming coating layer 3 can be formed with a thickness of about 3 μm to 10 μm, and preferably with a thickness of 5 μm for the stretchability of the synthetic resin rain gutter.
In addition, since coating etc. and a film formation means are the same as the above, the description is abbreviate | omitted.

また、柄形成被膜層3を形成する合成樹脂としては、上記ベース着色被膜層2と同様の合成樹脂を使用すれば良い。   Further, as the synthetic resin for forming the pattern forming coating layer 3, the same synthetic resin as that for the base colored coating layer 2 may be used.

図1では、ベース着色被膜層2を無地の茶色とし、その表面に、木目柄の柄形成被膜層3を形成したものを例示している。そのため、合成樹脂製雨樋Aが、まるで木で作られたように形成することができ、従来にはなかった新たなデザインの合成樹脂製雨樋Aを提供できる。   In FIG. 1, the base colored coating layer 2 is a plain brown color, and a wood grain pattern forming coating layer 3 is formed on the surface thereof. Therefore, the synthetic resin rain gutter A can be formed as if it was made of wood, and a synthetic resin rain gutter A having a new design that has not existed in the past can be provided.

勿論、例示した以外の組み合わせも多様であり、例えば、ベース着色被膜層2を無地の白色系、黒色系とし、その表面に、石目柄の柄形成被膜層3を形成すれば、合成樹脂製雨樋Aが、まるで大理石などの石材で作られたように形成することもできる。   Of course, combinations other than those illustrated are also various. For example, if the base colored coating layer 2 is a plain white or black, and a pattern-forming coating layer 3 with a stone pattern is formed on the surface thereof, it is made of synthetic resin. The gutter A can be formed as if it were made of stone such as marble.

なお、ベース着色被膜層2及び例柄形成被膜層3は、デザイン性が必要とされる合成樹脂製雨樋Aの外被部分だけに形成することも勿論可能である。   Of course, the base colored coating layer 2 and the example pattern forming coating layer 3 can be formed only on the outer cover portion of the synthetic resin rain gutter A requiring design.

そして、柄形成被膜層3の表面に、第3層として、耐久性及び耐候性を少なくとも備えた透明又は半透明な保護被膜層4を積層して形成する。   A transparent or translucent protective coating layer 4 having at least durability and weather resistance is laminated and formed on the surface of the pattern forming coating layer 3 as a third layer.

この保護被膜層4は、透明性を有する無機系塗膜を形成するものであればよいが、耐久性、耐候性が十分であり、塗膜の伸びが良く加工切断時にひび割れが発生しにくいという点からケイ素アルコキシド系コーティング材、透明セラミックなどを使用できる。   This protective coating layer 4 may be any layer that forms a transparent inorganic coating film, but has sufficient durability and weather resistance, and the coating film has good elongation and is less likely to crack during processing and cutting. From the point of view, silicon alkoxide-based coating materials, transparent ceramics, and the like can be used.

保護被膜層4の厚みは、15μ〜30μ程度で形成することができ、好ましくは、20μの厚みで形成するのが、合成樹脂製雨樋の伸縮性に対して適している。   The protective coating layer 4 can be formed with a thickness of about 15 to 30 μm, and preferably with a thickness of 20 μm for the stretchability of the synthetic resin rain gutter.

このようにすれば、ベース着色被膜層2及び柄形成被膜層3によって所望のデザインに形成された色、柄等が、保護被膜層4から透けて見え、合成樹脂製雨樋Aの表面に深みのあるデザインを表現することができるうえ、その表面をも保護することができる。   In this way, the color, pattern, etc. formed in the desired design by the base colored coating layer 2 and the pattern forming coating layer 3 can be seen through the protective coating layer 4 and deepen on the surface of the synthetic resin rain gutter A. It is possible to express a certain design and protect its surface.

本発明は、深みのある多様なデザインを選択可能な合成樹脂製雨樋として有効に利用することが可能である。   INDUSTRIAL APPLICABILITY The present invention can be effectively used as a synthetic resin rain gutter capable of selecting various designs with depth.

本発明に係る合成樹脂製雨樋Aの一実施例が部分断面された状態の斜視図である。It is a perspective view in the state where one example of synthetic resin rain gutter A concerning the present invention was partially sectioned. 図1の要部を拡大した状態の拡大断面図である。It is an expanded sectional view of the state which expanded the principal part of FIG.

符号の説明Explanation of symbols

A 合成樹脂製雨樋
1 基材
2 ベース着色被膜層
3 柄形成被膜層
4 保護被膜層
A Synthetic rain gutter 1 Base material 2 Base colored coating layer 3 Pattern forming coating layer 4 Protective coating layer

Claims (2)

所望の雨樋の形状に成形された合成樹脂製素材を基材とし、
上記基材表面に、第1層として、全体が所望の色に着色された合成樹脂製のベース着色被膜層を設け、
上記ベース着色被膜層の表面に、第2層として、所望の文字、模様、図柄等が描かれた合成樹脂製の柄形成被膜層を更に設け、
上記柄形成被膜層の表面に、第3層として、耐久性及び耐候性を少なくとも備えた透明又は半透明な保護被膜層を順次積層形成して成ることを特徴とする合成樹脂製雨樋。
Based on a synthetic resin material molded into the shape of the desired rain gutter,
On the surface of the base material, as a first layer, a base colored coating layer made of a synthetic resin colored as a whole in a desired color is provided,
On the surface of the base colored coating layer, as a second layer, a synthetic resin pattern-forming coating layer on which desired characters, patterns, designs, etc. are drawn is further provided.
A synthetic resin rain gutter comprising, as a third layer, a transparent or translucent protective coating layer having at least durability and weather resistance, which is sequentially laminated on the surface of the pattern forming coating layer.
請求項1において、
上記ベース着色被膜層、柄形成被膜層、保護被膜層は、塗装膜或いは薄膜のシート状であることを特徴とする合成樹脂製雨樋。
In claim 1,
A synthetic resin rain gutter characterized in that the base colored coating layer, the pattern forming coating layer, and the protective coating layer are in the form of a paint film or a thin sheet.
JP2004068326A 2004-03-11 2004-03-11 Synthetic resin rain gutter Pending JP2005256372A (en)

Priority Applications (1)

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JP2004068326A JP2005256372A (en) 2004-03-11 2004-03-11 Synthetic resin rain gutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004068326A JP2005256372A (en) 2004-03-11 2004-03-11 Synthetic resin rain gutter

Publications (1)

Publication Number Publication Date
JP2005256372A true JP2005256372A (en) 2005-09-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004068326A Pending JP2005256372A (en) 2004-03-11 2004-03-11 Synthetic resin rain gutter

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010248747A (en) * 2009-04-14 2010-11-04 Denki Kagaku Kogyo Kk Rain gutter part
JP2011026839A (en) * 2009-07-24 2011-02-10 Keizo Sataka Downpipe and structure for stopper therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010248747A (en) * 2009-04-14 2010-11-04 Denki Kagaku Kogyo Kk Rain gutter part
JP2011026839A (en) * 2009-07-24 2011-02-10 Keizo Sataka Downpipe and structure for stopper therefor

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