JP2010248280A - Fluorine-containing curable composition and method for producing the same - Google Patents

Fluorine-containing curable composition and method for producing the same Download PDF

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JP2010248280A
JP2010248280A JP2009095882A JP2009095882A JP2010248280A JP 2010248280 A JP2010248280 A JP 2010248280A JP 2009095882 A JP2009095882 A JP 2009095882A JP 2009095882 A JP2009095882 A JP 2009095882A JP 2010248280 A JP2010248280 A JP 2010248280A
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fluorine
curable composition
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JP5282635B2 (en
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Takashi Matsuda
高至 松田
Mikio Shiono
巳喜男 塩野
Hiromasa Yamaguchi
博正 山口
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Shin Etsu Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fluorine-containing curable composition which has low viscosity, is easily formed, is excellent in heat resistance, and specifically gives a cured material that can reduce fuel oil permeability; and to provide a method for producing the same. <P>SOLUTION: The fluorine-containing curable composition comprises: (a) 100 pts.mass of a straight-chain perfluoro polyether compound that has at least two alkenyl groups in one molecule and a number-average molecular weight of 3,000 to 100,000; (b) a fluorine-containing organosilicon compound that has at least two SiH groups in one molecule, in which the mole ratio of the SiH group in the (b) component to the alkenyl group in the (a) component is 0.4-5.0; (c) a catalytic amount of a hydrosilylation reaction catalyst; (d) 1-100 pts.mass of a silica-based filler; and (e) 1-100 pts.mass of a thermoplastic fluorinated resin with a melting point of 100-200°C, and, in the method for producing the composition, the (a) component or a mixture of the (a) component with the (d) component is added and mixed with the (e) component at a temperature of its melting point or higher, followed by adding and mixing the remaining components. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、低粘度で成形し易く、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に燃料油透過性を低減化し得る硬化物を与える含フッ素硬化性組成物及びその製造方法に関するものである。   The present invention relates to a fluorine-containing curable composition that is easy to mold with a low viscosity, is excellent in heat resistance, chemical resistance, solvent resistance and mechanical strength, and particularly provides a cured product that can reduce fuel oil permeability and its production. It is about the method.

1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中にパーフルオロポリエーテル構造を有する直鎖状パーフルオロポリエーテル化合物、1分子中にケイ素原子に結合した水素原子を少なくとも2個有する有機ケイ素化合物、及びヒドロシリル化反応触媒からなる組成物から、耐熱性、耐薬品性、耐溶剤性、離型性、撥水性、撥油性、耐候性等に優れた硬化物が得られることは、特許第2990646号公報等により知られている。
このような組成物は、ほとんどの用途において、これで十分な性能を有しているが、HC排出物低減化などの近年の環境問題に対応するため、さらに燃料油透過性の低減化が求められている。
しかしながら、このような燃料油透過性を低減化し得る硬化物を与える適当な含フッ素硬化性組成物がないのが実情である。
A linear perfluoropolyether compound having at least two alkenyl groups in one molecule and a perfluoropolyether structure in the main chain, and at least two hydrogen atoms bonded to a silicon atom in one molecule It is possible to obtain a cured product excellent in heat resistance, chemical resistance, solvent resistance, releasability, water repellency, oil repellency, weather resistance, etc. from a composition comprising an organosilicon compound having a hydrosilylation reaction catalyst Patent No. 2990646 is known.
Such a composition has sufficient performance in most applications, but in order to cope with recent environmental problems such as reduction of HC emissions, further reduction of fuel oil permeability is required. It has been.
However, in reality, there is no appropriate fluorine-containing curable composition that provides a cured product that can reduce the fuel oil permeability.

特許第2990646号公報Japanese Patent No. 2990646

本発明は、上記事情に鑑みなされたもので、低粘度で成形し易く、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に燃料油透過性を低減化し得る硬化物を与える含フッ素硬化性組成物及びその製造方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides a cured product that is easy to mold with low viscosity, excellent in heat resistance, chemical resistance, solvent resistance, and mechanical strength, and in particular, can reduce fuel oil permeability. It aims at providing a fluorine-containing curable composition and its manufacturing method.

本発明者等は、上記目的を達成するために検討した結果、
(a)1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中に
−Ca2aO−
(式中、aは1〜6の整数である。)
の繰り返し単位を含むパーフルオロポリエーテル構造を有する数平均分子量3,000〜100,000の直鎖状パーフルオロポリエーテル化合物:100質量部、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物:(a)成分中のアルケニル基に対する(b)成分中のSiH基のモル比が0.4〜5.0となる量、
(c)ヒドロシリル化反応触媒:触媒量、
(d)シリカ系充填材:1〜100質量部、
(e)溶融点が100〜200℃の熱可塑性フッ素系樹脂:1〜100質量部
を含有してなることを特徴とする含フッ素硬化性組成物によれば、低粘度で成形し易く、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に燃料油透過性を低減化し得る硬化物を与えることを知見するとともに、該含フッ素硬化性組成物の製造に際し、(e)成分を、該(e)成分の溶融点以上の温度で、(a)成分、又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合することを特徴とする含フッ素硬化性組成物の製造方法によれば、各成分が均一な組成物が得られることを知見し本発明をなすに至った。
As a result of studies conducted by the inventors to achieve the above-described object,
(A) having at least two alkenyl groups in one molecule and —C a F 2a O— in the main chain
(In the formula, a is an integer of 1 to 6.)
A linear perfluoropolyether compound having a number average molecular weight of 3,000 to 100,000 having a perfluoropolyether structure containing a repeating unit of:
(B) a fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule: the molar ratio of SiH groups in component (b) to alkenyl groups in component (a) is 0.4 to An amount of 5.0,
(C) Hydrosilylation reaction catalyst: catalytic amount,
(D) Silica-based filler: 1 to 100 parts by mass,
(E) Thermoplastic fluorine-based resin having a melting point of 100 to 200 ° C .: According to the fluorine-containing curable composition characterized by containing 1 to 100 parts by mass, it is easy to mold with low viscosity, heat resistance In the production of the fluorine-containing curable composition, the component (e) is known to give a cured product that is excellent in heat resistance, chemical resistance, solvent resistance and mechanical strength, and in particular can reduce fuel oil permeability. Is added to and mixed with the component (a) or the mixture of the component (a) and the component (d) at a temperature equal to or higher than the melting point of the component (e), and then the remaining components are added and mixed. According to the method for producing a fluorinated curable composition, it has been found that a composition in which each component is uniform can be obtained, and the present invention has been made.

従って、本発明は、下記含フッ素硬化性組成物及びその製造方法を提供する。
請求項1:
(a)1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中に
−Ca2aO−
(式中、aは1〜6の整数である。)
の繰り返し単位を含むパーフルオロポリエーテル構造を有する数平均分子量3,000〜100,000の直鎖状パーフルオロポリエーテル化合物:100質量部、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物:(a)成分中のアルケニル基に対する(b)成分中のSiH基のモル比が0.4〜5.0となる量、
(c)ヒドロシリル化反応触媒:触媒量、
(d)シリカ系充填材:1〜100質量部、
(e)溶融点が100〜200℃の熱可塑性フッ素系樹脂:1〜100質量部
を含有してなることを特徴とする含フッ素硬化性組成物。
請求項2:
(a)成分のパーフルオロポリエーテル構造が、

Figure 2010248280
(式中、qは20〜600の整数である。)
で表されることを特徴とする請求項1記載の含フッ素硬化性組成物。
請求項3:
(a)成分が下記一般式(1)
Figure 2010248280
[式中、Xは−CH2−、−CH2O−、−CH2OCH2−又は−Y−NR1−CO−(但し、Yは−CH2−又は下記構造式(Z)で示される基であり、R1は水素原子、メチル基、フェニル基又はアリル基である。)である。X’は−CH2−、−OCH2−、−CH2OCH2−又は−CO−NR2−Y’−(但し、Y’は−CH2−又は下記構造式(Z’)で示される基であり、R2は水素原子、メチル基、フェニル基又はアリル基である。)である。pは独立に0又は1、rは2〜6の整数、m、nはそれぞれ0〜600の整数であり、更にmとnの和が20〜600である。]
Figure 2010248280
(o,m又はp位で示されるジメチルフェニルシリレン基)
Figure 2010248280
(o,m又はp位で示されるジメチルフェニルシリレン基)
で表されることを特徴とする請求項1又は2記載の含フッ素硬化性組成物。
請求項4:
(b)成分が、1分子中に1個以上の一価のパーフルオロ基、一価のパーフルオロオキシ基、二価のパーフルオロ基又は二価のパーフルオロオキシ基を有し、かつケイ素原子に結合した水素原子を2個以上有することを特徴とする請求項1〜3のいずれか1項記載の含フッ素硬化性組成物。
請求項5:
(d)成分が、BET比表面積30m2/g以上で表面が疎水化処理されたシリカ系充填材である請求項1〜4のいずれか1項記載の含フッ素硬化性組成物。
請求項6:
(e)成分の熱可塑性フッ素系樹脂が、下記一般式(2)で示される
CF2=CXR1 (2)
(式中、Xは水素原子又はハロゲン原子であり、R1はハロゲン原子又は1〜10個の炭素原子を有するアルキル基、環状アルキル基、若しくはアリール基であり、これらの基はヘテロ原子を1個以上含んでいてもよく、また部分的に若しくは完全にハロゲン化されていてもよい。)
なる構造を有する少なくとも1種のモノマーから誘導される共重合単位を含むことを特徴とする請求項1〜5のいずれか1項記載の含フッ素硬化性組成物。
請求項7:
請求項1〜6のいずれか1項に記載の含フッ素硬化性組成物の製造に際し、(e)成分を、該(e)成分の溶融点以上の温度で、(a)成分、又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合することを特徴とする含フッ素硬化性組成物の製造方法。 Therefore, this invention provides the following fluorine-containing curable composition and its manufacturing method.
Claim 1:
(A) having at least two alkenyl groups in one molecule and —C a F 2a O— in the main chain
(In the formula, a is an integer of 1 to 6.)
A linear perfluoropolyether compound having a number average molecular weight of 3,000 to 100,000 having a perfluoropolyether structure containing a repeating unit of:
(B) a fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule: the molar ratio of SiH groups in component (b) to alkenyl groups in component (a) is 0.4 to An amount of 5.0,
(C) Hydrosilylation reaction catalyst: catalytic amount,
(D) Silica-based filler: 1 to 100 parts by mass,
(E) Thermoplastic fluorine-based resin having a melting point of 100 to 200 ° C .: 1 to 100 parts by mass A fluorine-containing curable composition characterized by comprising:
Claim 2:
The perfluoropolyether structure of component (a)
Figure 2010248280
(In the formula, q is an integer of 20 to 600.)
The fluorine-containing curable composition according to claim 1, wherein
Claim 3:
(A) Component is the following general formula (1)
Figure 2010248280
[Wherein, X is -CH 2 -, - CH 2 O -, - CH 2 OCH 2 - or -Y-NR 1 -CO- (where, Y is -CH 2 - represented by or the following structural formula (Z) And R 1 is a hydrogen atom, a methyl group, a phenyl group or an allyl group. X ′ is —CH 2 —, —OCH 2 —, —CH 2 OCH 2 — or —CO—NR 2 —Y′— (where Y ′ is represented by —CH 2 — or the following structural formula (Z ′)). And R 2 is a hydrogen atom, a methyl group, a phenyl group or an allyl group. p is independently 0 or 1, r is an integer of 2 to 6, m and n are each an integer of 0 to 600, and the sum of m and n is 20 to 600. ]
Figure 2010248280
(Dimethylphenylsilylene group shown at o, m or p position)
Figure 2010248280
(Dimethylphenylsilylene group shown at o, m or p position)
The fluorine-containing curable composition according to claim 1 or 2, wherein
Claim 4:
The component (b) has one or more monovalent perfluoro group, monovalent perfluorooxy group, divalent perfluoro group or divalent perfluorooxy group in one molecule, and a silicon atom The fluorine-containing curable composition according to any one of claims 1 to 3, wherein the fluorine-containing curable composition has two or more hydrogen atoms bonded to each other.
Claim 5:
The fluorine-containing curable composition according to any one of claims 1 to 4, wherein the component (d) is a silica-based filler having a BET specific surface area of 30 m 2 / g or more and having a hydrophobized surface.
Claim 6:
The thermoplastic fluororesin as component (e) is represented by the following general formula (2): CF 2 = CXR 1 (2)
(In the formula, X is a hydrogen atom or a halogen atom, R 1 is a halogen atom or an alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group, or an aryl group. Or may be partially or completely halogenated.)
The fluorine-containing curable composition according to any one of claims 1 to 5, which comprises a copolymer unit derived from at least one monomer having a structure.
Claim 7:
In the production of the fluorinated curable composition according to any one of claims 1 to 6, the component (e) is added at a temperature equal to or higher than the melting point of the component (e), the component (a), or (a A method for producing a fluorine-containing curable composition, wherein the remaining component is added and mixed after being added to and mixed with a mixture of the component)) and the component (d).

本発明によれば、低粘度で成形し易く、耐熱性、耐薬品性、耐溶剤性及び機械的強度に優れ、特に燃料油透過性を低減化し得る硬化物を与える含フッ素硬化性組成物及びその製造方法を提供することができるので、自動車や化学機器、化学プラント等のゴム部材の用途に有用である。   According to the present invention, a fluorine-containing curable composition that provides a cured product that has low viscosity, is easy to mold, is excellent in heat resistance, chemical resistance, solvent resistance, and mechanical strength, and can reduce fuel oil permeability. Since the manufacturing method can be provided, it is useful for the use of rubber members such as automobiles, chemical equipment, and chemical plants.

以下、本発明を更に詳細に説明する。
[(a)成分]
本発明の(a)成分は、1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中にパーフルオロポリエーテル構造を有する数平均分子量が3,000〜100,000の直鎖状パーフルオロポリエーテル化合物である。
Hereinafter, the present invention will be described in more detail.
[(A) component]
The component (a) of the present invention is a linear chain having a number average molecular weight of 3,000 to 100,000 having at least two alkenyl groups in one molecule and having a perfluoropolyether structure in the main chain. It is a perfluoropolyether compound.

ここで、パーフルオロポリエーテル構造としては、
−Ca2aO−
(式中、aは1〜6の整数である。)
の多数の繰り返し単位を含むもので、例えば下記一般式(2)で示されるものなどが挙げられる。

Figure 2010248280
(式中、qは20〜600、好ましくは30〜400、より好ましくは30〜200の整数である。) Here, as the perfluoropolyether structure,
-C a F 2a O-
(In the formula, a is an integer of 1 to 6.)
And a compound represented by the following general formula (2).
Figure 2010248280
(In the formula, q is an integer of 20 to 600, preferably 30 to 400, more preferably 30 to 200.)

上記式−Ca2aO−で示される繰り返し単位は、例えば下記の単位等が挙げられる。
なお、上記パーフルオロポリエーテル構造は、これらの繰り返し単位の1種単独で構成されていてもよいし、2種以上の組み合わせであってもよい。
−CF2O−
−CF2CF2O−
−CF2CF2CF2O−
−CF(CF3)CF2O−
−CF2CF2CF2CF2O−
−CF2CF2CF2CF2CF2CF2O−
−C(CF32O−
これらの中では、特に下記単位が好適である。
−CF2O−
−CF2CF2O−
−CF2CF2CF2O−
−CF(CF3)CF2O−
Examples of the repeating unit represented by the above formula —C a F 2a O— include the following units.
In addition, the said perfluoropolyether structure may be comprised by 1 type of these repeating units individually, and the combination of 2 or more types may be sufficient as it.
-CF 2 O-
-CF 2 CF 2 O-
-CF 2 CF 2 CF 2 O-
-CF (CF 3 ) CF 2 O-
-CF 2 CF 2 CF 2 CF 2 O-
-CF 2 CF 2 CF 2 CF 2 CF 2 CF 2 O-
-C (CF 3) 2 O-
Of these, the following units are particularly preferred.
-CF 2 O-
-CF 2 CF 2 O-
-CF 2 CF 2 CF 2 O-
-CF (CF 3 ) CF 2 O-

この(a)成分の直鎖状パーフルオロポリエーテル化合物におけるアルケニル基としては、炭素数2〜8、特に2〜6で、かつ末端にCH2=CH−構造を有するものが好ましく、例えば、ビニル基、アリル基、プロペニル基、イソプロペニル基、ブテニル基、ヘキセニル基等の末端にCH2=CH−構造を有する基、特にビニル基、アリル基等が好ましい。 As the alkenyl group in the linear perfluoropolyether compound of component (a), those having 2 to 8 carbon atoms, particularly 2 to 6 and having a CH 2 ═CH— structure at the terminal are preferable. A group having a CH 2 ═CH— structure at the end, such as a vinyl group or an allyl group, such as a group, an allyl group, a propenyl group, an isopropenyl group, a butenyl group or a hexenyl group is preferred.

かかる(a)成分としては、下記一般式で表される化合物を挙げることができる。
CH2=CH−(X)p−Rf1−(X’)p−CH=CH2 (3)
CH2=CH−(X)p−Q−Rf1−Q−(X’)p−CH=CH2 (4)
[式中、Xは独立に−CH2−、−CH2O−、−CH2OCH2−又は−Y−NR1−CO−(但し、Yは−CH2−又は下記構造式(Z)で示される基であり、R1は水素原子、メチル基、フェニル基又はアリル基である。)であり、X’は独立に−CH2−、−OCH2−、−CH2OCH2−又は−CO−NR2−Y’−(但し、Y’は−CH2−又は下記構造式(Z’)で示される基であり、R2は水素原子、メチル基、フェニル基又はアリル基である。)

Figure 2010248280
(o,m又はp−ジメチルシリルフェニレン基)
Figure 2010248280
(o,m又はp−ジメチルシリルフェニレン基)
で表される基である。Rf1は二価のパーフルオロポリエーテル構造であり、上記式(2)、即ち−(Ca2aO)q−で示される繰り返し単位を含むものが好ましい。Qは炭素数1〜15の二価の炭化水素基であり、エーテル結合を含んでいてもよく、具体的にはアルキレン基、エーテル結合を含んでいてもよいアルキレン基である。pは独立に0又は1である。] Examples of the component (a) include compounds represented by the following general formula.
CH 2 = CH- (X) p -Rf 1 - (X ') p -CH = CH 2 (3)
CH 2 = CH- (X) p -Q-Rf 1 -Q- (X ') p -CH = CH 2 (4)
[-CH 2 wherein, X is independently -, - CH 2 O -, - CH 2 OCH 2 - or -Y-NR 1 -CO- (where, Y is -CH 2 - or the following structural formula (Z) And R 1 is a hydrogen atom, a methyl group, a phenyl group or an allyl group.) And X ′ is independently —CH 2 —, —OCH 2 —, —CH 2 OCH 2 — or —CO—NR 2 —Y′— (where Y ′ is —CH 2 — or a group represented by the following structural formula (Z ′), and R 2 is a hydrogen atom, a methyl group, a phenyl group, or an allyl group. .)
Figure 2010248280
(O, m or p-dimethylsilylphenylene group)
Figure 2010248280
(O, m or p-dimethylsilylphenylene group)
It is group represented by these. Rf 1 is a divalent perfluoropolyether structure, and preferably contains a repeating unit represented by the above formula (2), that is, — (C a F 2a O) q —. Q is a C1-C15 divalent hydrocarbon group which may contain an ether bond, specifically an alkylene group or an alkylene group which may contain an ether bond. p is independently 0 or 1. ]

このような(A)成分の直鎖状パーフルオロポリエーテル化合物としては、特に下記一般式(1)で示されるものが好適である。

Figure 2010248280
[式中、X、X’及びpは前記と同じであり、rは2〜6の整数、m、nはそれぞれ0〜600の整数であり、更にmとnの和が20〜600である。] As such a linear perfluoropolyether compound (A), those represented by the following general formula (1) are particularly suitable.
Figure 2010248280
[Wherein, X, X ′ and p are the same as above, r is an integer of 2 to 6, m and n are each an integer of 0 to 600, and the sum of m and n is 20 to 600] . ]

上記式(1)の直鎖状パーフルオロポリエーテル化合物は、ゲルパーミエーションクロマトグラフィー(GPC)による数平均分子量が3,000〜100,000、特に3,000〜30,000であることが望ましい。数平均分子量が3,000未満では、必要とされる耐薬品性を満たすことができない可能性があるので好ましくなく、数平均分子量が100,000を超えると、他成分との相溶性に問題を生じる場合があるので好ましくない。   The linear perfluoropolyether compound of the above formula (1) preferably has a number average molecular weight of 3,000 to 100,000, particularly 3,000 to 30,000, as determined by gel permeation chromatography (GPC). . If the number average molecular weight is less than 3,000, the required chemical resistance may not be satisfied, which is not preferable. If the number average molecular weight exceeds 100,000, there is a problem in compatibility with other components. Since it may occur, it is not preferable.

一般式(1)で表される直鎖状パーフルオロポリエーテル化合物の具体例としては、下記式で表されるものが挙げられる。   Specific examples of the linear perfluoropolyether compound represented by the general formula (1) include those represented by the following formula.

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
(式中、m及びnはそれぞれ0〜600、m+n=20〜600を満足する整数を示す。)
Figure 2010248280
(In the formula, m and n are integers satisfying 0 to 600 and m + n = 20 to 600, respectively.)

更に本発明では、上記式(1)の直鎖状パーフルオロポリエーテル化合物を目的に応じた所望の数平均分子量に調節するため、予め上記したような直鎖状パーフルオロポリエーテル化合物を分子内にSiH基を2個含有する有機ケイ素化合物と通常の方法及び条件でヒドロシリル化反応させ、鎖長延長した生成物を(a)成分として使用することも可能である。
これらの直鎖状フルオロポリエーテル化合物は1種を単独で又は2種以上を組み合わせて使用できる。
Furthermore, in the present invention, in order to adjust the linear perfluoropolyether compound of the above formula (1) to a desired number average molecular weight according to the purpose, It is also possible to use, as a component (a), a product obtained by subjecting an organosilicon compound containing two SiH groups to a hydrosilylation reaction in the usual manner and conditions and extending the chain length.
These linear fluoropolyether compounds can be used singly or in combination of two or more.

[(b)成分]
(b)成分の含フッ素有機ケイ素化合物は上記(a)成分の架橋剤、鎖長延長剤として作用するものである。(a)成分との相溶性、分散性、硬化後の均一性を考慮して、1分子中に1個以上の一価のパーフルオロ基、一価のパーフルオロオキシ基、二価のパーフルオロ基又は二価のパーフルオロオキシ基を有していて、1分子中にケイ素原子に結合した水素原子を少なくとも2個、好ましくは3個以上有する有機ケイ素化合物であれば特に制限されるものではない。
[Component (b)]
The fluorine-containing organosilicon compound as component (b) acts as a crosslinking agent and chain extender as component (a). In consideration of compatibility with component (a), dispersibility, and uniformity after curing, one or more monovalent perfluoro group, monovalent perfluorooxy group, divalent perfluoro in one molecule There is no particular limitation as long as it is an organosilicon compound having a group or a divalent perfluorooxy group and having at least 2, preferably 3 or more hydrogen atoms bonded to a silicon atom in one molecule. .

上記一又は二価のパーフルオロ基、パーフルオロオキシ基としては、下記一般式で示される基を例示することができる。
g2g+1
(式中、gは1〜20、好ましくは2〜10の整数である。)
−Cg2g
(式中、gは1〜20、好ましくは2〜10の整数である。)

Figure 2010248280
(式中、fは2〜200、好ましくは2〜100、hは1〜3の整数である。)
Figure 2010248280
(式中、i及びjは1以上の整数、i+jの平均は2〜200、好ましくは2〜100である。)
−(CF2O)c−(CF2CF2O)d−CF2
(但し、c及びdはそれぞれ1〜50の整数である。) Examples of the monovalent or divalent perfluoro group and perfluorooxy group include groups represented by the following general formula.
C g F 2g + 1
(In the formula, g is an integer of 1 to 20, preferably 2 to 10.)
−C g F 2g
(In the formula, g is an integer of 1 to 20, preferably 2 to 10.)
Figure 2010248280
(In the formula, f is 2 to 200, preferably 2 to 100, and h is an integer of 1 to 3.)
Figure 2010248280
(In the formula, i and j are integers of 1 or more, and the average of i + j is 2 to 200, preferably 2 to 100.)
- (CF 2 O) c - (CF 2 CF 2 O) d -CF 2 -
(However, c and d are each an integer of 1 to 50.)

また、これらの一又は二価のパーフルオロアルキル基、パーフルオロオキシ基は、ケイ素原子に直接結合していてもよいが、ケイ素原子と二価の連結基を介して結合していてもよい。ここで、二価の連結基としては、アルキレン基、アリーレン基やこれらの組み合わせでも、あるいはこれらにエ一テル結合酸素原子やアミド結合、カルボニル結合等を介在するものであってもよく、例えば炭素数2〜12のものが好ましく、下記の基等が挙げられる。
−CH2CH2
−CH2CH2CH2
−CH2CH2CH2OCH2
−CH2CH2CH2−NH−CO−
−CH2CH2CH2−N(Ph)−CO−(但し、Phはフェニル基である。)
−CH2CH2CH2−N(CH3)−CO−
−CH2CH2CH2−O−CO−
These mono- or divalent perfluoroalkyl groups and perfluorooxy groups may be directly bonded to the silicon atom, but may be bonded to the silicon atom via a divalent linking group. Here, the divalent linking group may be an alkylene group, an arylene group, or a combination thereof, or an ether bond oxygen atom, an amide bond, a carbonyl bond, or the like interposed therebetween. The thing of number 2-12 is preferable and the following group etc. are mentioned.
—CH 2 CH 2
—CH 2 CH 2 CH 2
-CH 2 CH 2 CH 2 OCH 2 -
—CH 2 CH 2 CH 2 —NH—CO—
—CH 2 CH 2 CH 2 —N (Ph) —CO— (where Ph is a phenyl group)
-CH 2 CH 2 CH 2 -N ( CH 3) -CO-
—CH 2 CH 2 CH 2 —O—CO—

また、この(b)成分の有機ケイ素化合物における上記一価又は二価の含フッ素置換基以外のケイ素原子に結合した一価の置換基としては、例えばメチル基、エチル基、プロピル基、ブチル基、ヘキシル基、シクロヘキシル基、オクチル基、デシル基等のアルキル基;フェニル基、トリル基、ナフチル基等のアリール基;ベンジル基、フェニルエチル基等のアラルキル基:あるいはこれらの基の水素原子の一部が塩素原子、シアノ基等で置換された例えばクロロメチル基、クロロプロピル基、シアノエチル基等の炭素数1〜20の非置換又は置換炭化水素基が挙げられる。   Examples of the monovalent substituent bonded to the silicon atom other than the monovalent or divalent fluorine-containing substituent in the organosilicon compound of component (b) include, for example, a methyl group, an ethyl group, a propyl group, and a butyl group. Alkyl groups such as hexyl group, cyclohexyl group, octyl group and decyl group; aryl groups such as phenyl group, tolyl group and naphthyl group; aralkyl groups such as benzyl group and phenylethyl group: or one of hydrogen atoms of these groups Examples thereof include an unsubstituted or substituted hydrocarbon group having 1 to 20 carbon atoms such as a chloromethyl group, a chloropropyl group, and a cyanoethyl group in which a part is substituted with a chlorine atom, a cyano group, or the like.

(b)成分の含フッ素有機ケイ素化合物は、環状でも鎖状でもよく、更に三次元網状でもよい。更に、この含フッ素有機ケイ素化合物における分子中のケイ素原子数は特に制限されないが、通常2〜60、特に3〜30程度が好ましい。   The fluorine-containing organosilicon compound as component (b) may be cyclic or chain-like, and may be a three-dimensional network. Further, the number of silicon atoms in the molecule in the fluorine-containing organosilicon compound is not particularly limited, but usually 2 to 60, particularly about 3 to 30 is preferable.

この様な有機ケイ素化合物としては、例えば下記のような化合物が挙げられ、これらの化合物は単独で使用しても、2種類以上を併用してもよい。なお、下記式でMeはメチル基、Phはフェニル基を示す。   Examples of such organosilicon compounds include the following compounds, and these compounds may be used alone or in combination of two or more. In the following formulae, Me represents a methyl group, and Ph represents a phenyl group.

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
(n=1〜50,m=1〜50,n+m=2〜50)
Figure 2010248280
(N = 1-50, m = 1-50, n + m = 2-50)

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

Figure 2010248280
Figure 2010248280

(b)成分の配合量は、通常(a)成分中に含まれるビニル基、アリル基、シクロアルケニル基等のアルケニル基1モルに対して、(b)成分中のヒドロシリル基、即ちSiH基の合計量が好ましくは0.4〜5.0モル、より好ましくは0.8〜3.0モル供給する量が好適である。(b)成分中の配合量が少なすぎると架橋度合いが不十分で硬化物の強度が不足する場合があり、多すぎても同様に硬化物の強度が不足する場合がある。また、この(b)成分は1種単独で使用してもいいし、2種以上のものを併用してもよい。   The blending amount of component (b) is usually that of hydrosilyl group in component (b), that is, SiH group, relative to 1 mol of alkenyl group such as vinyl group, allyl group, cycloalkenyl group and the like contained in component (a). The total amount is preferably 0.4 to 5.0 mol, more preferably 0.8 to 3.0 mol. If the amount of component (b) is too small, the degree of crosslinking may be insufficient and the strength of the cured product may be insufficient, and if too large, the strength of the cured product may be insufficient. Moreover, this (b) component may be used individually by 1 type, and may use 2 or more types together.

[(c)成分]
(c)成分のヒドロシリル化反応触媒としては、遷移金属、例えばPt、Rh、Pd等の白金族金属やこれら遷移金属の化合物などが好ましく使用される。本発明では、これら化合物が一般に貴金属の化合物で高価格であることから、比較的入手しやすい白金化合物が好適に用いられる。白金化合物としては、具体的に塩化白金酸又は塩化白金酸とエチレン等のオレフインとの錯体、アルコールやピニルシロキサンとの錯体、白金/シリカ、アルミナ又はカーボン等を例示することができるが、これらに限定されるものではない。
[Component (c)]
As the hydrosilylation reaction catalyst of component (c), transition metals, for example, platinum group metals such as Pt, Rh, and Pd, and compounds of these transition metals are preferably used. In the present invention, since these compounds are generally precious metal compounds and are expensive, platinum compounds that are relatively easily available are preferably used. Specific examples of the platinum compound include chloroplatinic acid or a complex of chloroplatinic acid and olefin such as ethylene, a complex of alcohol or pinylsiloxane, platinum / silica, alumina or carbon. It is not limited to.

白金化合物以外の白金族金属化合物としては、ロジウム、ルテニウム、イリジウム、パラジウム系化合物等が知られており、例えばRhCl(PPh33、RhCl(CO)(PPh32、RhC1(C242、Ru3(CO)12、IrCl(CO)(PPh32、Pd(PPh34等が挙げられる(なお、Phはフェニル基を示す)。これらの触媒の使用量は、特に制限されるものではなく、触媒量で所望とする硬化速度を得ることができるが、経済的見地又は良好な硬化物を得るためには組成物全量に対して0.1〜1,000ppm(白金族金属換算)、より好ましくは0.1〜500ppm(同上)程度の範囲とするのがよい。 As platinum group metal compounds other than platinum compounds, rhodium, ruthenium, iridium, palladium compounds and the like are known. For example, RhCl (PPh 3 ) 3 , RhCl (CO) (PPh 3 ) 2 , RhC1 (C 2 H 4 ) 2 , Ru 3 (CO) 12 , IrCl (CO) (PPh 3 ) 2 , Pd (PPh 3 ) 4 (Ph represents a phenyl group). The amount of these catalysts used is not particularly limited, and a desired curing rate can be obtained with the amount of catalyst. However, in order to obtain an economical viewpoint or a good cured product, the total amount of the composition is used. It is good to set it as the range of about 0.1-1,000 ppm (platinum group metal conversion), More preferably about 0.1-500 ppm (same as the above).

[(d)成分]
本発明の(d)成分は、シリカ系充填材である。シリカ系充填材としては、石英やガラスを粉砕した粉砕シリカ、一旦溶融してから球粒状に成形する溶融シリカ、ケイ酸ソーダに鉱酸を加えて製造される湿式シリカ、シラン化合物を燃焼させて製造される乾式シリカなどが挙げられるが、機械的強度を向上させる観点から、BET比表面積が30m2/g以上のシリカ系充填材が良く、湿式シリカ、乾式シリカがこれに該当するが、吸着水分が少ない乾式シリカが好適である。さらに、ポリマー成分との濡れ性を考慮すると、シリカフィラー表面が疎水化処理されたものが好ましい。シリカフィラー表面の疎水化処理が施されていないと、十分な機械的強度が得られない、組成物の粘度が異常に高くなるなどの弊害が生じやすい。
(d)成分の配合量は、(a)成分100質量部に対して1〜100質量部である。1質量部未満ではフィラーの補強性効果が十分に得られない場合があり、100質量部を超えると組成物の粘度が高くなり、作業性を損なう可能性がある。
[Component (d)]
The component (d) of the present invention is a silica-based filler. Silica-based fillers include pulverized silica obtained by pulverizing quartz and glass, fused silica that is once melted and then formed into spherical particles, wet silica produced by adding a mineral acid to sodium silicate, and silane compounds. Examples include dry silica produced, but from the viewpoint of improving mechanical strength, a silica-based filler having a BET specific surface area of 30 m 2 / g or more is good, and wet silica and dry silica fall under this category. Dry silica with low moisture is preferred. Furthermore, when the wettability with the polymer component is taken into consideration, it is preferable that the silica filler surface be subjected to a hydrophobic treatment. If the surface of the silica filler is not hydrophobized, it is liable to cause adverse effects such as insufficient mechanical strength and abnormally high viscosity of the composition.
(D) The compounding quantity of a component is 1-100 mass parts with respect to 100 mass parts of (a) component. If the amount is less than 1 part by mass, the reinforcing effect of the filler may not be sufficiently obtained. If the amount exceeds 100 parts by mass, the viscosity of the composition increases, and workability may be impaired.

[(e)成分]
本発明の(e)成分は、溶融点が100〜200℃の熱可塑性フッ素系樹脂である。このような化合物は下記一般式(2)で示される
CF2=CXR1 (2)
(式中、Xは水素原子又はハロゲン原子であり、R1はハロゲン原子又は1〜10個好ましくは1〜6個の炭素原子を有するアルキル基、環状アルキル基、若しくはアリール基であり、これらの基は酸素若しくは窒素のようなヘテロ原子を1個以上含んでいてもよく、また部分的に若しくは完全にハロゲン化されていてもよい。)
なる構造を有する少なくとも1種のモノマーから誘導される共重合単位を含むものである。
[(E) component]
The component (e) of the present invention is a thermoplastic fluororesin having a melting point of 100 to 200 ° C. Such a compound is represented by the following general formula (2): CF 2 = CXR 1 (2)
(Wherein, X is a hydrogen atom or a halogen atom, R 1 is a halogen atom or 1 to 10 preferably an alkyl group having 1 to 6 carbon atoms, a cyclic alkyl group, or aryl group, these The group may contain one or more heteroatoms such as oxygen or nitrogen, and may be partially or fully halogenated.)
And a copolymer unit derived from at least one monomer having the following structure.

このようなモノマーの例としては、テトラフルオロエチレン、ビニリデンフルオライド、ヘキサフルオロプロピレン、クロロトリフルオロエチレン、2-クロロペンタフルオロプロペン、ジクロロジフルオロエチレン、パーフルオロアルキルビニルエーテル、たとえばCF3OCF=CF2またはCF3CF2CF2OCF=CF2、及びそれらの混合物などが挙げられる。 Examples of such monomers include tetrafluoroethylene, vinylidene fluoride, hexafluoropropylene, chlorotrifluoroethylene, 2-chloropentafluoropropene, dichlorodifluoroethylene, perfluoroalkyl vinyl ethers such as CF 3 OCF═CF 2 or CF 3 CF 2 CF 2 OCF═CF 2 , and mixtures thereof.

また、フッ素化された上記した複数種のモノマーと共重合される、実質的にフッ素化されていないオレフィン系のモノマーとしては、下記一般式(3)で示される
CH2=CXR2 (3)
(式中、Xは水素原子又はハロゲン原子であり、 R2はR2及びXが共にフッ素原子であることはないという条件付きで、水素原子、ハロゲン原子、1〜10個好ましくは1〜6個の炭素原子を有するアルキル基、環状アルキル基、若しくはアリール基であり、これらの基は酸素若しくは窒素のようなヘテロ原子を1個以上含んでいてもよく、また部分的に若しくは完全にハロゲン化されていてもよい。)
なる構造を有する少なくとも1種のモノマーから誘導される共重合単位を必要に応じて含んでもよい。
Further, as a substantially non-fluorinated olefin-based monomer copolymerized with the above-mentioned plural types of fluorinated monomers, CH 2 = CXR 2 (3) represented by the following general formula (3)
(In the formula, X is a hydrogen atom or a halogen atom, R 2 is a hydrogen atom, a halogen atom, 1-10, preferably 1-6, provided that R 2 and X are not both fluorine atoms. Alkyl groups having 1 carbon atom, cyclic alkyl groups, or aryl groups, these groups may contain one or more heteroatoms such as oxygen or nitrogen, and may be partially or fully halogenated May be.)
If necessary, it may contain copolymerized units derived from at least one monomer having the structure:

このようなモノマーの例としては、エチレン、プロピレン、1−ブテン、イソブテンなどが挙げられる。   Examples of such monomers include ethylene, propylene, 1-butene, isobutene and the like.

また、これらモノマー単位から誘導される共重合体の例としては、フッ化ビニリデンとヘキサフルオロプロピレンの共重合体、テトラフルオロエチレンとヘキサフルオロプロピレンとフッ化ビニリデンの共重合体、テトラフルオロエチレンとヘキサフルオロプロピレンとエチレン又はプロピレンの共重合体、テトラフルオロエチレンとプロピレンの共重合体、テトラフルオロエチレンとフッ化ビニリデンとプロピレンの共重合体などが挙げられる。   Examples of copolymers derived from these monomer units include copolymers of vinylidene fluoride and hexafluoropropylene, copolymers of tetrafluoroethylene, hexafluoropropylene and vinylidene fluoride, tetrafluoroethylene and hexafluoropropylene. Examples thereof include a copolymer of fluoropropylene and ethylene or propylene, a copolymer of tetrafluoroethylene and propylene, a copolymer of tetrafluoroethylene, vinylidene fluoride, and propylene.

(e)成分は、上記共重合体単位を含み、溶融点が100〜200℃、曲げ弾性率(試験方法:ASTMD790)が50〜300MPa、好ましくは70〜250MPaの熱可塑性フッ素系樹脂が望ましい。
このような熱可塑性フッ素系樹脂としては、具体的には、テトラフルオロエチレン、ヘキサフルオロプロピレン、及びフッ化ビニリデンを共重合したものが挙げられる。上記の特性を得るためにはテトラフルオロエチレン30〜70質量%、ヘキサフルオロプロピレン10〜30質量%、フッ化ビニリデン5〜50質量%の共重合体が例示される。
The component (e) includes the above-described copolymer unit, and a thermoplastic fluorine-based resin having a melting point of 100 to 200 ° C. and a flexural modulus (test method: ASTM D790) of 50 to 300 MPa, preferably 70 to 250 MPa is desirable.
Specific examples of such thermoplastic fluororesins include those obtained by copolymerizing tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride. In order to obtain the above characteristics, a copolymer of 30 to 70% by mass of tetrafluoroethylene, 10 to 30% by mass of hexafluoropropylene, and 5 to 50% by mass of vinylidene fluoride is exemplified.

このような熱可塑性フッ素系樹脂は商業的に入手可能であり、例えば、ダイニオン社(Dyneon)のTHVシリーズ、ソルベイ社(Solvay)のKYNER、セントラル硝子社のセフラルソフト、ダイキン社のダイエルサーモプラスチック、旭硝子社のAFLASなどが挙げられる。   Such thermoplastic fluororesins are commercially available, for example, Dyneon THV series, Solvay KYNER, Central Glass Cefral Soft, Daikin Daiel Thermoplastic, Examples include AFLAS from Asahi Glass.

(e)成分の配合においては、(e)成分の溶融点以上で行わなければならない。溶融点未満では、(e)成分が固体状を維持する為、組成物中に均一に分散することができない。(e)成分の溶融点以上で混合することによって、溶融した状態でせん断応力をかけ、均一分散させることが可能となる。
(e)成分の配合量は、(a)成分100質量部に対して1〜100質量部である。好ましくは、3〜50質量部である。少なすぎると、燃料透過低減化の十分な効果が得られない場合があり、多すぎると、硬化物のゴム特性を損なう可能性がある。
The blending of the component (e) must be performed at a temperature equal to or higher than the melting point of the component (e). If it is less than the melting point, the component (e) maintains a solid state, and thus cannot be uniformly dispersed in the composition. By mixing at or above the melting point of the component (e), it is possible to apply a shear stress in the molten state and uniformly disperse it.
(E) The compounding quantity of a component is 1-100 mass parts with respect to 100 mass parts of (a) component. Preferably, it is 3-50 mass parts. If the amount is too small, a sufficient effect of reducing fuel permeation may not be obtained. If the amount is too large, the rubber properties of the cured product may be impaired.

その他の成分
本発明の組成物には、(a)〜(e)成分の他に本発明の効果を損なわない範囲で従来公知の各種の添加剤を配合することができる。このような成分としては、具体的に1−エチル−1−ヒドロキシシクロヘキサン、3−メチル−1−ブチン−3−オール、3,5−ジメチル−1−ヘキシン−3−オール、3−メチル−1−ペンチン−3−オール、フェニルブチノールなどのアセチレンアルコールや3−メチル−3−ペンテン−1−イン、3,5−ジメチル−3−ヘキセン−1−イン等のヒドロシリル化反応触媒の制御剤、酸化鉄、酸化セリウム、カーボンブラック等の顔料や、着色剤、染料、酸化防止剤、一部又は全てがフッ素変性されたオイル状化合物等が挙げられる。なお、これら任意成分の添加量は、本発明の効果を妨げない範囲で通常量とすることができる。
Other components In addition to the components (a) to (e), various conventionally known additives can be blended in the composition of the present invention as long as the effects of the present invention are not impaired. Specific examples of such components include 1-ethyl-1-hydroxycyclohexane, 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, and 3-methyl-1. -Control agents for hydrosilylation reaction catalysts such as acetylene alcohols such as pentyn-3-ol and phenylbutynol, 3-methyl-3-penten-1-in, and 3,5-dimethyl-3-hexen-1-in, Examples thereof include pigments such as iron oxide, cerium oxide, and carbon black, colorants, dyes, antioxidants, oil-like compounds partially or entirely modified with fluorine. In addition, the addition amount of these arbitrary components can be made into a normal amount in the range which does not inhibit the effect of this invention.

組成物の製造方法
本発明の含フッ素硬化性組成物の製造に際しては、(e)成分を、該(e)成分の溶融点以上の温度で、(a)成分又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合する。
(e)成分を、溶融点以上の温度で添加混合する意味は上述の通りである。また、(e)成分を、(a)成分又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合する意味は、組成物がスコーチしやすくなるのを防止するためである。
Method for Producing Composition In producing the fluorine-containing curable composition of the present invention, component (e) is mixed with component (a) or component (a) and (d) at a temperature equal to or higher than the melting point of component (e). ) After adding and mixing to the mixture of components, the remaining components are added and mixed.
The meaning of adding and mixing the component (e) at a temperature equal to or higher than the melting point is as described above. In addition, after the component (e) is added to the component (a) or the mixture of the component (a) and the component (d), the remaining component is added and mixed to prevent the composition from being easily scorched. It is to do.

使用方法
本発明の組成物は、用途に応じて前記(a)〜(e)成分の必須成分全てを1つの組成物として取り扱う、いわゆる1液タイプとして構成してもよいし、あるいは例えば前記(a)、(c)、(d)及び(e)成分を一方の組成物とし、(a)、(b)、(d)及び(e)成分を他方の組成物とする、いわゆる2液タイプとして構成し、使用にあたってこれを混合してもよい。
この場合も組成物の製造に際しては、上述の通り、(e)成分を、該(e)成分の溶融点以上の温度で、(a)成分又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合し、1液タイプの組成物又は2液タイプの一方の組成物及び他方の組成物を製造することが好ましい。
Method of Use The composition of the present invention may be configured as a so-called one-component type in which all the essential components (a) to (e) are handled as one composition depending on the application, or, for example, ( A so-called two-component type in which the components a), (c), (d) and (e) are one composition and the components (a), (b), (d) and (e) are the other composition And may be mixed for use.
Also in this case, in the production of the composition, as described above, the component (e) is converted into the component (a) or the mixture of the component (a) and the component (d) at a temperature equal to or higher than the melting point of the component (e). After the addition and mixing, the remaining components are preferably added and mixed to produce one-component type composition or one-component type composition and the other composition.

また、組成物を溶解希釈して用いることも可能である。このような溶剤としては、(a)成分を溶解させ得るものが好ましく、例えばC410、C818、C49OCH3、C49OC25、2−n−ノナフルオロブチル−テトラフルオロフラン、トリス(n−ノナフルオロブチル)アミン、メタキシレンヘキサフルオライド、パラキシレンヘキサフルオライド、ベンゾトリフルオライド等のフッ素化溶剤などが例示される。 It is also possible to use the composition after dissolving and diluting it. As such a solvent, those capable of dissolving the component (a) are preferable. For example, C 4 F 10 , C 8 F 18 , C 4 F 9 OCH 3 , C 4 F 9 OC 2 H 5 , 2-n- Examples include fluorinated solvents such as nonafluorobutyl-tetrafluorofuran, tris (n-nonafluorobutyl) amine, metaxylene hexafluoride, paraxylene hexafluoride, benzotrifluoride and the like.

本発明の含フッ素硬化性組成物は、常温にて放置するか、加熱することにより容易に硬化させることができるが、通常室温(例えば5〜35℃)〜200℃、1分間〜24時間の範囲で熱的に硬化させるのが好ましく、このような硬化により、優れた特性を有するゴムを得ることができる。   The fluorine-containing curable composition of the present invention can be easily cured by allowing it to stand at room temperature or heating, but it is usually room temperature (for example, 5-35 ° C.) to 200 ° C., 1 minute to 24 hours. It is preferable to thermally cure in the range, and rubber having excellent characteristics can be obtained by such curing.

本発明の組成物は、種々の用途に利用することができる。すなわち、フッ素含有率が高いため、耐溶剤性、耐薬品性に優れ、また、透湿性も低く、低表面エネルギーを有するため、離型性、撥水性に優れており、耐油性を要求される自動車用ゴム部品、具体的にはフューエル・レギュレーター用ダイヤフラム、パルセーションダンパ用ダイヤフラム、オイルプレッシャースイッチ用ダイヤフラム、EGR用ダイヤフラムなどのダイヤフラム類、キャニスタ用バルブ、パワーコントロール用バルブなどのバルブ類、クイックコネクタ用O−リング、インジェクター用O−リングなどのO−リング類、あるいは、オイルシール、シリンダヘッド用ガスケットなどのシール材、化学プラント用ゴム部品、具体的にはポンプ用ダイヤフラム、バルブ類、O−リング類、ホース類、パッキン類、オイルシール、ガスケットなどのシール材、インクジェットプリンタ用ゴム部品、半導体製造ライン用ゴム部品、具体的には薬品が接触する機器用のダイヤフラム、弁、O−リング、パッキン、ガスケットなどのシール材、低摩擦耐磨耗性を要求されるバルブ、分析、理化学機器用ゴム部品、具体的にはポンプ用ダイヤフラム、弁、シール部品、(O−リング、パッキンなど)、医療機器用ゴム部品、具体的にはポンプ、バルブ、ジョイント、また、テント膜材料、シーラント、成形部品、押し出し部品、被覆材、複写機ロール材料、電気用防湿コーティング材、センサー用ポッティング材、燃料電池用シール材、積層ゴム布などに有用である   The composition of this invention can be utilized for various uses. That is, since the fluorine content is high, it has excellent solvent resistance and chemical resistance, and also has low moisture permeability and low surface energy, so it has excellent releasability and water repellency and requires oil resistance. Rubber parts for automobiles, specifically diaphragms for fuel regulators, diaphragms for pulsation dampers, diaphragms for oil pressure switches, diaphragms for EGR, valves for canisters, valves for power control, quick connectors O-rings such as O-rings for injectors and O-rings for injectors, or sealing materials such as oil seals and gaskets for cylinder heads, rubber parts for chemical plants, specifically diaphragms for valves, valves, O- Rings, hoses, packings, oil seals, Sealing materials such as skets, rubber parts for inkjet printers, rubber parts for semiconductor production lines, specifically diaphragms for devices that come in contact with chemicals, valves, O-rings, packing, gaskets, low friction and abrasion resistance Valves that require wear, analysis, rubber parts for physics and chemistry equipment, specifically diaphragms for pumps, valves, seal parts, (O-rings, packing, etc.), rubber parts for medical equipment, specifically pumps, Useful for valves, joints, tent film materials, sealants, molded parts, extruded parts, coating materials, copier roll materials, electrical moisture-proof coating materials, sensor potting materials, fuel cell sealing materials, laminated rubber cloths, etc. is there

以下、実施例及び比較例を示し、本発明を具体的に説明するが、本発明は下記の実施例に制限されるものではない。なお、粘度は25℃における値であり、下記式でMeはメチル基を表す。   EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated concretely, this invention is not restrict | limited to the following Example. In addition, a viscosity is a value in 25 degreeC and Me represents a methyl group by the following formula.

[実施例1]
下記式(6)

Figure 2010248280
で表されるポリマー(粘度5,500mm2/s、数平均分子量15,700、ビニル基量0.012モル/100g)100質量部、R972(日本アエロジル社製乾式シリカ)40質量部、THV550G(ダイニオン社製熱可塑性フッ素樹脂;融点160〜175℃)20質量部をニーダー中で175℃/2時間混合した。その後、プラネタリーミキサーでR972の配合量が20質量部になるように、式(6)のポリマー100質量部添加して調製し、3本ロールミル処理を施した。以上調製した組成物130質量部に、次に下記式(8)で表される含フッ素有機ケイ素化合物3.4質量部、
Figure 2010248280
塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.2質量部及びエチニルシクロヘキサノールの50%トルエン溶液0.3質量部を加え、プラネタリーミキサーで混合した。この混合物を150℃、10分のプレス架橋(一次架橋)及び180℃、2時間のオーブン架橋(二次架橋)を行って硬化シート(170mm×130mm×2mm、及び130mm×130mm×1mm)を得た。得られた硬化シートの物性はJIS K6253、JIS K6251に準拠して測定した。また、燃料油透過性の測定は、JIS Z0208のカップ法を応用して測定した。カップの中にFuel C[トルエン/イソオクタン=50/50(体積比)]を2g仕込み、を直径70mmの円形状に切り取った上記硬化シート(厚さ1mm)で密封して、23℃の恒温室に静置し、単位時間当たりの質量変化を測定した。結果を表1に示す。 [Example 1]
Following formula (6)
Figure 2010248280
Polymer (viscosity 5,500 mm 2 / s, number average molecular weight 15,700, vinyl group content 0.012 mol / 100 g) 100 parts by mass, R972 (Nippon Aerosil Co., Ltd. dry silica) 40 parts by mass, THV550G ( 20 parts by mass of Dyneon's thermoplastic fluororesin; melting point 160-175 ° C.) were mixed in a kneader at 175 ° C./2 hours. Thereafter, 100 parts by mass of the polymer of the formula (6) was added and prepared with a planetary mixer so that the blending amount of R972 was 20 parts by mass, and a three-roll mill treatment was performed. Next, 130 parts by mass of the composition prepared above, 3.4 parts by mass of a fluorine-containing organosilicon compound represented by the following formula (8),
Figure 2010248280
0.2 parts by mass of a toluene solution (platinum concentration: 0.5% by mass) of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 and 0.3 parts by mass of a 50% toluene solution of ethynylcyclohexanol And mixed with a planetary mixer. This mixture was subjected to press crosslinking (primary crosslinking) at 150 ° C. for 10 minutes and oven crosslinking (secondary crosslinking) at 180 ° C. for 2 hours to obtain cured sheets (170 mm × 130 mm × 2 mm and 130 mm × 130 mm × 1 mm). It was. The physical properties of the obtained cured sheet were measured according to JIS K6253 and JIS K6251. The fuel oil permeability was measured by applying the cup method of JIS Z0208. 2 g of Fuel C [toluene / isooctane = 50/50 (volume ratio)] was charged into the cup and sealed with the cured sheet (thickness 1 mm) cut into a circular shape with a diameter of 70 mm, and the temperature-controlled room at 23 ° C. The mass change per unit time was measured. The results are shown in Table 1.

[実施例2]
下記式(6)

Figure 2010248280
で表されるポリマー(粘度5,500mm2/s、数平均分子量15,700、ビニル基量0.012モル/100g)100質量部、比表面積300m2/gの乾式シリカフィラーの表面をヘキサメチルジシラザンで処理したフィラー50質量部、THV550G(ダイニオン社製熱可塑性フッ素樹脂;融点160〜175℃)20質量部をニーダー中で175℃/2時間混合した。その後、プラネタリーミキサーでシリカフィラーの配合量が25質量部になるように、式(6)のポリマー100質量部添加して調製し、3本ロールミル処理を施した。以上調製した組成物135質量部に、次に下記式(9)で表される含フッ素有機ケイ素化合物2.9質量部、
Figure 2010248280
塩化白金酸をCH2=CHSiMe2OSiMe2CH=CH2で変性した触媒のトルエン溶液(白金濃度0.5質量%)0.2質量部及びエチニルシクロヘキサノールの50%トルエン溶液0.3質量部を加え、プラネタリーミキサーで混合した。この混合物を150℃、10分のプレス架橋(一次架橋)および180℃、2時間のオーブン架橋(二次架橋)を行って硬化シート(170mm×130mm×2mm、及び130mm×130mm×1mm)を得た。得られた硬化シートの物性はJIS K6253、JIS K6251に準拠して測定した。また、燃料油透過性の測定は、実施例1と同じ方法で測定した。結果を表1に示す。 [Example 2]
Following formula (6)
Figure 2010248280
The surface of a dry silica filler having a viscosity of 5,500 mm 2 / s, a number average molecular weight of 15,700, and a vinyl group content of 0.012 mol / 100 g and a specific surface area of 300 m 2 / g is represented by hexamethyl. 50 parts by mass of a filler treated with disilazane and 20 parts by mass of THV550G (a thermoplastic fluororesin manufactured by Dinion Co., Ltd .; melting point: 160 to 175 ° C.) were mixed in a kneader at 175 ° C./2 hours. Then, 100 mass parts of polymers of Formula (6) were added and prepared so that the compounding quantity of a silica filler might be 25 mass parts with a planetary mixer, and the 3 roll mill process was performed. To 135 parts by mass of the composition prepared above, 2.9 parts by mass of a fluorine-containing organosilicon compound represented by the following formula (9),
Figure 2010248280
0.2 parts by mass of a toluene solution (platinum concentration: 0.5% by mass) of a catalyst obtained by modifying chloroplatinic acid with CH 2 ═CHSiMe 2 OSiMe 2 CH═CH 2 and 0.3 parts by mass of a 50% toluene solution of ethynylcyclohexanol And mixed with a planetary mixer. This mixture was subjected to press crosslinking (primary crosslinking) at 150 ° C. for 10 minutes and oven crosslinking (secondary crosslinking) at 180 ° C. for 2 hours to obtain cured sheets (170 mm × 130 mm × 2 mm and 130 mm × 130 mm × 1 mm). It was. The physical properties of the obtained cured sheet were measured according to JIS K6253 and JIS K6251. The fuel oil permeability was measured by the same method as in Example 1. The results are shown in Table 1.

[比較例1]
実施例1において、THV550Gを配合しない以外は、同様な処方で組成物調製し、硬化シートを得た。得られた硬化シートの物性はJIS K6253、JIS K6251に準拠して測定した。また、燃料油透過性の測定は、実施例1と同じ方法で測定した。結果を表1に示す。
[Comparative Example 1]
In Example 1, a composition was prepared with the same formulation except that THV550G was not blended to obtain a cured sheet. The physical properties of the obtained cured sheet were measured according to JIS K6253 and JIS K6251. The fuel oil permeability was measured by the same method as in Example 1. The results are shown in Table 1.

[比較例2]
実施例2において、THV550Gを配合しない以外は、同様な処方で組成物調製し、硬化シートを得た。得られたシートの物性はJIS K6253、JIS K6251に準拠して測定した。また、燃料油透過性の測定は、実施例1と同じ方法で測定した。結果を表1に示す。
[Comparative Example 2]
In Example 2, a composition was prepared with the same formulation except that THV550G was not blended to obtain a cured sheet. The physical properties of the obtained sheet were measured according to JIS K6253 and JIS K6251. The fuel oil permeability was measured by the same method as in Example 1. The results are shown in Table 1.

Figure 2010248280
Figure 2010248280

実施例1と比較例1、並びに実施例2と比較例2とをそれぞれ比較すると、THV550Gを配合した実施例1、2の方が、燃料透過性が低くなっていることがわかる。   When Example 1 and Comparative Example 1 are compared with Example 2 and Comparative Example 2, respectively, it can be seen that Examples 1 and 2 containing THV550G have lower fuel permeability.

Claims (7)

(a)1分子中に少なくとも2個のアルケニル基を有し、かつ主鎖中に
−Ca2aO−
(式中、aは1〜6の整数である。)
の繰り返し単位を含むパーフルオロポリエーテル構造を有する数平均分子量3,000〜100,000の直鎖状パーフルオロポリエーテル化合物:100質量部、
(b)1分子中にケイ素原子に結合した水素原子を少なくとも2個有する含フッ素有機ケイ素化合物:(a)成分中のアルケニル基に対する(b)成分中のSiH基のモル比が0.4〜5.0となる量、
(c)ヒドロシリル化反応触媒:触媒量、
(d)シリカ系充填材:1〜100質量部、
(e)溶融点が100〜200℃の熱可塑性フッ素系樹脂:1〜100質量部
を含有してなることを特徴とする含フッ素硬化性組成物。
(A) having at least two alkenyl groups in one molecule and —C a F 2a O— in the main chain
(In the formula, a is an integer of 1 to 6.)
A linear perfluoropolyether compound having a number average molecular weight of 3,000 to 100,000 having a perfluoropolyether structure containing a repeating unit of:
(B) a fluorine-containing organosilicon compound having at least two hydrogen atoms bonded to silicon atoms in one molecule: the molar ratio of SiH groups in component (b) to alkenyl groups in component (a) is 0.4 to An amount of 5.0,
(C) Hydrosilylation reaction catalyst: catalytic amount,
(D) Silica-based filler: 1 to 100 parts by mass,
(E) Thermoplastic fluorine-based resin having a melting point of 100 to 200 ° C .: 1 to 100 parts by mass A fluorine-containing curable composition characterized by comprising:
(a)成分のパーフルオロポリエーテル構造が、
Figure 2010248280
(式中、qは20〜600の整数である。)
で表されることを特徴とする請求項1記載の含フッ素硬化性組成物。
The perfluoropolyether structure of component (a)
Figure 2010248280
(In the formula, q is an integer of 20 to 600.)
The fluorine-containing curable composition according to claim 1, wherein
(a)成分が下記一般式(1)
Figure 2010248280
[式中、Xは−CH2−、−CH2O−、−CH2OCH2−又は−Y−NR1−CO−(但し、Yは−CH2−又は下記構造式(Z)で示される基であり、R1は水素原子、メチル基、フェニル基又はアリル基である。)である。X’は−CH2−、−OCH2−、−CH2OCH2−又は−CO−NR2−Y’−(但し、Y’は−CH2−又は下記構造式(Z’)で示される基であり、R2は水素原子、メチル基、フェニル基又はアリル基である。)である。pは独立に0又は1、rは2〜6の整数、m、nはそれぞれ0〜600の整数であり、更にmとnの和が20〜600である。]
Figure 2010248280
(o,m又はp位で示されるジメチルフェニルシリレン基)
Figure 2010248280
(o,m又はp位で示されるジメチルフェニルシリレン基)
で表されることを特徴とする請求項1又は2記載の含フッ素硬化性組成物。
(A) Component is the following general formula (1)
Figure 2010248280
[Wherein, X is -CH 2 -, - CH 2 O -, - CH 2 OCH 2 - or -Y-NR 1 -CO- (where, Y is -CH 2 - represented by or the following structural formula (Z) And R 1 is a hydrogen atom, a methyl group, a phenyl group or an allyl group. X ′ is —CH 2 —, —OCH 2 —, —CH 2 OCH 2 — or —CO—NR 2 —Y′— (where Y ′ is represented by —CH 2 — or the following structural formula (Z ′)). And R 2 is a hydrogen atom, a methyl group, a phenyl group or an allyl group. p is independently 0 or 1, r is an integer of 2 to 6, m and n are each an integer of 0 to 600, and the sum of m and n is 20 to 600. ]
Figure 2010248280
(Dimethylphenylsilylene group shown at o, m or p position)
Figure 2010248280
(Dimethylphenylsilylene group shown at o, m or p position)
The fluorine-containing curable composition according to claim 1 or 2, wherein
(b)成分が、1分子中に1個以上の一価のパーフルオロ基、一価のパーフルオロオキシ基、二価のパーフルオロ基又は二価のパーフルオロオキシ基を有し、かつケイ素原子に結合した水素原子を2個以上有することを特徴とする請求項1〜3のいずれか1項記載の含フッ素硬化性組成物。   The component (b) has one or more monovalent perfluoro group, monovalent perfluorooxy group, divalent perfluoro group or divalent perfluorooxy group in one molecule, and a silicon atom The fluorine-containing curable composition according to any one of claims 1 to 3, wherein the fluorine-containing curable composition has two or more hydrogen atoms bonded to each other. (d)成分が、BET比表面積30m2/g以上で表面が疎水化処理されたシリカ系充填材である請求項1〜4のいずれか1項記載の含フッ素硬化性組成物。 The fluorine-containing curable composition according to any one of claims 1 to 4, wherein the component (d) is a silica-based filler having a BET specific surface area of 30 m 2 / g or more and having a hydrophobized surface. (e)成分の熱可塑性フッ素系樹脂が、下記一般式(2)で示される
CF2=CXR1 (2)
(式中、Xは水素原子又はハロゲン原子であり、R1はハロゲン原子又は1〜10個の炭素原子を有するアルキル基、環状アルキル基、若しくはアリール基であり、これらの基はヘテロ原子を1個以上含んでいてもよく、また部分的に若しくは完全にハロゲン化されていてもよい。)
なる構造を有する少なくとも1種のモノマーから誘導される共重合単位を含むことを特徴とする請求項1〜5のいずれか1項記載の含フッ素硬化性組成物。
The thermoplastic fluororesin as component (e) is represented by the following general formula (2): CF 2 = CXR 1 (2)
(In the formula, X is a hydrogen atom or a halogen atom, R 1 is a halogen atom or an alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group, or an aryl group. Or may be partially or completely halogenated.)
The fluorine-containing curable composition according to any one of claims 1 to 5, which comprises a copolymer unit derived from at least one monomer having a structure.
請求項1〜6のいずれか1項に記載の含フッ素硬化性組成物の製造に際し、(e)成分を、該(e)成分の溶融点以上の温度で、(a)成分、又は(a)成分と(d)成分の混合物に添加混合した後、残りの成分を添加混合することを特徴とする含フッ素硬化性組成物の製造方法。   In the production of the fluorinated curable composition according to any one of claims 1 to 6, the component (e) is added at a temperature equal to or higher than the melting point of the component (e), the component (a), or (a A method for producing a fluorine-containing curable composition, wherein the remaining components are added and mixed after being added to and mixed with a mixture of the component)) and the component (d).
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