JP2010246501A - Squid processed food and method for producing the same - Google Patents

Squid processed food and method for producing the same Download PDF

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JP2010246501A
JP2010246501A JP2009102020A JP2009102020A JP2010246501A JP 2010246501 A JP2010246501 A JP 2010246501A JP 2009102020 A JP2009102020 A JP 2009102020A JP 2009102020 A JP2009102020 A JP 2009102020A JP 2010246501 A JP2010246501 A JP 2010246501A
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squid
meat
processed food
aging
proteolytic enzyme
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JP5191943B2 (en
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Kyoko Yamazaki
崎 京 子 山
Aya Nakamura
村 彩 中
Yoji Takashige
重 洋 治 高
Koji Izumo
雲 耕 二 出
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Momoya Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a squid processed food that has less shrinkage of squid flesh during a processing step and does not harden flesh even by heat sterilization. <P>SOLUTION: The squid processed food is obtained by aging a squid flesh part with a protease and has a flesh state in which squid meat is softened to its central part to have a texture of softness and chewability. The method for producing a squid processed food includes controlling a squid flesh part by using a protease in a temperature range of 45-65°C and mildly aging the squid flesh part under an aging condition of 7-48 hours. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、イカ加工食品の製造技術に関し、さらに具体的には、本発明は、加熱殺菌を施しても肉質が硬くならない新規なイカ加工食品およびその製造方法に関するものである。   The present invention relates to a technique for producing a squid processed food, and more specifically, the present invention relates to a novel squid processed food that does not become hard even after heat sterilization and a method for producing the same.

一般に、イカは加熱により小さく縮む性質があり、加工食品における一般的な加熱殺菌の条件では硬いゴム状に変性してしまう。イカの加工食品を軟らかく仕上げるには、缶詰のように115℃で60分程度の強力な加熱処理を行う必要がある。   In general, squid has a property of shrinking to a small extent by heating, and it is denatured into a hard rubber under conditions of general heat sterilization in processed foods. In order to finish the processed food of squid softly, it is necessary to perform a powerful heat treatment at 115 ° C. for about 60 minutes like canned food.

イカまたは軟体動物に対して硬くならないようにするかあるいは軟化することを目的とする技術として、イカをペースト状にしたものを形成しなおすタイプのものがあるが(例えば特開平6−62808号公報(特許文献1)、この加工食品はイカ肉らしい歯ごたえとは異なるものである。特開平7−184607号公報(特許文献2)には、イカ等の軟体動物をボイル処理後にアルカリ処理をする方法が開示されている。また、特開2006−34263号公報(特許文献3)には、軟体動物を減圧加熱と加圧加熱処理を組み合わせた方法が開示されている。さらに、特開平10−113152号公報(特許文献4)には、タンパク質分解酵素を含むイカの内蔵部を熟成してペースト状にしたものとイカ肉質部を微細化したものを混和して、イカ肉質部にタンパク質分解酵素を作用させることにより、イカ利用均質食品の製造方法が開示されている。また、特開昭48−96400号公報(特許文献5)には、アルカリプロテアーゼと酸性プロテアーゼを組み合わせた処理によるイカ類の軟化方法が開示されている。   As a technique for preventing squid or mollusks from becoming hard or softening, there is a technique of re-forming squid in a paste form (for example, JP-A-6-62808). (Patent Document 1), this processed food is different from the texture of squid meat.Japanese Patent Laid-Open No. 7-184607 (Patent Document 2) describes a method of performing an alkali treatment on a mollusk such as squid after boil treatment. Japanese Patent Laid-Open No. 2006-34263 (Patent Document 3) discloses a method in which a mollusk is combined with reduced pressure heating and pressure heat treatment. No. 4 (Patent Document 4) is a mixture of a squid containing a proteolytic enzyme with a paste-like aging part and a squid meat part refined. JP-A-48-96400 (Patent Document 5) discloses a method for producing a squid-utilized homogeneous food by allowing a proteolytic enzyme to act on the squid meat part. A method for softening squids by a combined treatment is disclosed.

特開平6−62808号公報JP-A-6-62808 特開平7−184607号公報JP-A-7-184607 特開2006−34263号公報JP 2006-34263 A 特開平10−113152号公報JP-A-10-113152 特開昭48−96400号公報JP-A-48-96400

上記したような従来技術による加工食品は、イカ肉らしい歯応えを有するものではなく(特許文献1、4)、加熱処理後に非天然の化学物質であるアルカリ剤を用いた処理が必要であり(特許文献2)、減圧加熱と加圧加熱の組合せによる製造工程が煩雑であり(特許文献3)、また、特許文献2で指摘されているように([0003])、タンパク質分解酵素によって軟体動物の表面が過度に軟化して外観上商品価値が下がってしまうことがあり、酵素反応の際に生成されるタンパク質分解物によって、食味と臭いに悪影響を及ぼすことがあり好ましくない(特許文献5)。本発明は、加工工程で肉質の縮みが少なく、加熱殺菌を施しても肉質が硬くなることなく、軟化されているが噛みごたえのある食感と風味を残したままゴム状に変化しないイカ加工食品を提供することを目的とするものである。   Processed foods according to the prior art as described above do not have crispness like squid meat (Patent Documents 1 and 4), and need to be treated with an alkali agent that is a non-natural chemical substance after heat treatment (patents) Document 2), the manufacturing process by the combination of reduced pressure heating and pressure heating is complicated (Patent Document 3), and as pointed out in Patent Document 2 ([0003]), molluscs are degraded by proteolytic enzymes. The surface may be excessively softened and the commercial value may be lowered in appearance, and the protein degradation product produced during the enzymatic reaction may adversely affect the taste and odor (Patent Document 5). The present invention is a squid process that has little shrinkage of the meat in the processing step, does not become hard even after heat sterilization, is softened but does not change to a rubbery shape with a chewy texture and flavor The purpose is to provide food.

上記の課題を解決するために、本発明者らは、中間的なタンパク変性を伴う温度帯でイカ肉を穏やかに熟成させることにより、上記目的を達成できることを見出し、この知見に基づいて本発明を完成させるに至った。   In order to solve the above-mentioned problems, the present inventors have found that the above-mentioned object can be achieved by gently ripening squid meat in a temperature zone accompanied by intermediate protein denaturation. It came to complete.

すなわち、本発明は、下記の構成を要旨とする、イカ加工食品およびその製造方法に関するものである。
(1)イカの肉質部をタンパク質分解酵素剤を用いて熟成させることによって得られ、イカ肉の中心部までソフトな噛みごたえのある食感に軟化された肉質状態を有することを特徴とする、イカ加工食品。
(2)タンパク質分解酵素剤が、イカ内臓の熟成・破砕物、醤油、またはタンパク質分解酵素である、上記(1)に記載のイカ加工食品。
(3)軟化されたイカ肉の破断応力が5〜20×10Paである、上記(1)または(2)に記載のイカ加工食品。
(4)上記(1)〜(3)のいずれかに記載の加工食品を、さらに70〜125℃の温度で加熱殺菌処理することによって得られ、破断応力が5〜20×10Paであることを特徴とする、イカ加工食品。
(5)イカの肉質部を、タンパク質分解酵素剤を用いて45℃〜65℃の温度範囲に規制しかつ7〜48時間の熟成条件で穏やかに熟成させ、イカ肉の中心部までソフトな噛みごたえのある食感の肉質状態に軟化させることを特徴とする、イカ加工食品の製造方法。
(6)タンパク質分解酵素剤が、イカ内臓の熟成・破砕物、醤油、またはタンパク質分解酵素である、上記(5)に記載のイカ加工食品の製造方法。
(7)軟化されたイカ肉の破断応力が5〜20×10Paである、上記(5)または(6)に記載のイカ加工食品の製造方法。
(8)上記(5)〜(7)のいずれかに記載の方法によって得られるイカ加工食品を、さらに70〜125℃の温度で加熱殺菌処理の工程に付すことを特徴とする、イカ加工食品の製造方法。
That is, the present invention relates to a processed squid food and a method for producing the same, having the following configuration.
(1) It is obtained by aging the meat part of squid using a proteolytic enzyme agent, and has a flesh state softened to a texture with a soft chewy texture to the center part of the squid meat, Squid processed food.
(2) The squid processed food according to (1) above, wherein the proteolytic enzyme agent is squid viscera ripened or crushed, soy sauce, or proteolytic enzyme.
(3) The squid processed food according to (1) or (2) above, wherein the rupture stress of the softened squid meat is 5 to 20 × 10 5 Pa.
(4) It is obtained by further heat-sterilizing the processed food according to any one of (1) to (3) at a temperature of 70 to 125 ° C., and the breaking stress is 5 to 20 × 10 5 Pa. A squid processed food characterized by that.
(5) The meat part of the squid is regulated to a temperature range of 45 ° C. to 65 ° C. using a proteolytic enzyme agent, and gently ripened under the aging conditions of 7 to 48 hours, and the soft bite to the center of the squid meat A method for producing a processed squid food, characterized by softening to a fleshy state with a pleasant texture.
(6) The method for producing a squid processed food according to the above (5), wherein the proteolytic enzyme agent is a matured and crushed product of squid viscera, soy sauce, or a proteolytic enzyme.
(7) The manufacturing method of the squid processed food as described in said (5) or (6) whose breaking stress of the softened squid meat is 5-20 * 10 < 5 > Pa.
(8) The processed squid food obtained by subjecting the processed squid food obtained by the method according to any one of (5) to (7) above to a heat sterilization treatment step at a temperature of 70 to 125 ° C. Manufacturing method.

本発明は、加工工程でイカ肉質の縮みが少なく、加熱殺菌を施してもエグ味や苦味が出てくることなく中心部まで均一に軟化され、しかも加熱したイカらしい噛み応えのある食感と風味を残したままゴム状に変化しないイカ加工食品を提供することができる。このようなイカ加工食品は、代表的には、中間的なタンパク変性を伴う温度帯でタンパク質分解酵素剤を用いて穏やかな熟成を行う本発明の方法により製造できる。また、タンパク質分解酵素剤としてイカ内臓の熟成・破砕物を用いた場合には、一層穏やかに熟成が進行し、旨味や風味を一層増加させることができる。さらに、イカ内臓の熟成・破砕物を使用する場合でも、その使用量がごく少量であること、熱による中間的なタンパク変性を伴うことから、塩辛様の生臭さを生じることもない。   In the present invention, the squid meat is less shrunk in the processing process, and even when subjected to heat sterilization, it is uniformly softened to the center without causing any taste or bitterness, and also has a chewy texture like a heated squid It is possible to provide a squid processed food that does not change to a rubbery shape while leaving a flavor. Such squid processed food can be typically produced by the method of the present invention in which mild ripening is performed using a proteolytic enzyme agent in a temperature zone with intermediate protein denaturation. In addition, when a squid viscera ripened or crushed product is used as a proteolytic enzyme agent, aging progresses more gently, and the umami and flavor can be further increased. Furthermore, even when using ripened or crushed squid organs, the amount used is very small, and there is no intermediate protein denaturation caused by heat, so that a salty-like raw odor does not occur.

本発明に関連して、本発明によるイカの処理条件と同様の条件でタコ等の他の軟体動物を処理しても、イカの場合と同様の結果は得られなかったことから、本発明における加工処理条件は軟体動物に一般化して適用できる共通の条件ではなく、従って、イカにおいて上記のような効果が得られたことは意外なことであったと解される。   In connection with the present invention, treatment of other molluscs such as octopus under the same conditions as those for squid according to the present invention did not yield the same results as for squid. Processing conditions are not common conditions that can be generally applied to molluscs, and it is therefore surprising that the above-described effects were obtained in squid.

本発明の実施例3のデータをグラフ化したもの。 (a)は熟成ゴロ0.05〜0.5重量%使用。(b)は熟成ゴロ1〜3重量%使用。A graph of the data of Example 3 of the present invention. (A) uses 0.05-0.5 weight% of aging goro. (B) uses aging goro 1 to 3% by weight.

以下、本発明の実施の形態について、詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

本発明によるイカ加工食品は、イカの肉質部をタンパク質分解酵素剤を用いて熟成させることによって得られ、イカ肉の中心部までソフトな噛みごたえのある食感に軟化された肉質状態を有することを特徴とするものであことは前記したところであり、このようなイカ加工食品は、代表的には、上記のようにイカの肉質部を、タンパク質分解酵素剤を用いて45℃〜65℃の温度範囲に規制しかつ7〜48時間の熟成条件で穏やかに熟成させ、イカ肉の中心部までソフトな噛みごたえのある食感の肉質状態に軟化させる本発明の方法により製造することができる。本発明において、加工食品の原料となるイカはスルメイカ、モンゴウイカ、ヤリイカ等その種類を問わず、胴部、耳部、足部等の任意の肉部分を対象食品とすることができる。また、原料としてのイカは生あるいは加熱変性したもののいずれも対象となる。   The squid processed food according to the present invention is obtained by aging the meat part of the squid using a proteolytic enzyme agent, and has a fleshy state softened to a soft chewy texture to the center of the squid meat As described above, such processed squid foods typically have a meat portion of squid as described above at 45 ° C. to 65 ° C. using a proteolytic enzyme agent. It can be produced by the method of the present invention which is controlled to a temperature range and is gently aged under aging conditions of 7 to 48 hours to soften the squid meat to a fleshy texture with a soft chewy texture. In the present invention, squid as a raw material of processed foods can be any food parts such as trunk, ears, legs, etc., regardless of the type such as squid, mongo squid, squid and the like. In addition, squid as a raw material can be either raw or heat-denatured.

本発明において、タンパク質分解酵素剤は、具体的にはイカ内臓の熟成・破砕物、醤油、タンパク質分解酵素等があげられ、イカ内臓の熟成・破砕物が特に好ましい。   In the present invention, specific examples of the proteolytic enzyme include squid viscera ripened and crushed products, soy sauce, proteolytic enzymes, etc., and squid visceral ripened and crushed products are particularly preferred.

イカ内臓の熟成・破砕物は内臓、特にイカの肝臓(いわゆるイカゴロ)を熟成・破砕したものである。イカ内臓の熟成・破砕物は、特に、スルメイカの肝臓部に適量の塩(通常10〜20重量%程度)を加え、低温熟成し(通常5〜20℃程度で数週間程度)、ペースト状に破砕したものであり(塩添加、熟成、破砕の順番は任意)、以下、これを熟成ゴロともいう。タンパク質分解酵素剤として醤油を用いる場合、生醤油、火入れ醤油、濃口醤油、淡口醤油等種々のタイプのものがあるが、いずれのタイプの醤油を使用してもよく、一般に市販されているものを使用できる。その他に、タンパク質分解酵素そのものを本発明におけるタンパク質分解酵素剤として低酵素作用量の適量使用して同様の効果を得ることができる。タンパク質分解酵素としては、酸性プロテアーゼ、中性プロテアーゼ、アルカリ性プロテアーゼ等の酵素があげられ、一般に市販されているものを使用できる。   Aged and crushed squid viscera are ripened and crushed viscera, especially squid liver (so-called squid goro). Aged and crushed squid viscera are especially pasteurized by adding an appropriate amount of salt (usually about 10 to 20% by weight) to the squid liver, and aging at low temperatures (usually around 5 to 20 ° C for several weeks). This is crushed (the order of salt addition, aging and crushing is arbitrary). Hereinafter, this is also referred to as aging goro. When using soy sauce as a proteolytic enzyme agent, there are various types of soy sauce, raw soy sauce, dark soy sauce, light soy sauce, etc., but any type of soy sauce may be used, and those that are generally commercially available Can be used. In addition, the same effect can be obtained by using a proteolytic enzyme itself as a proteolytic enzyme in the present invention in an appropriate amount with a low enzyme action amount. Examples of proteolytic enzymes include acidic proteases, neutral proteases, alkaline proteases and the like, and commercially available ones can be used.

本発明方法の具体的態様において、典型的には、上記した特定の温度帯および熟成時間を含む熟成条件で低酵素作用量(もしくは低酵素量)のタンパク質分解酵素剤を用いてごく弱い分解の穏やかな熟成を行うことにより本発明によるイカ加工食品を製造することができる。ここで上記の低酵素作用量とは、45〜65℃の温度帯で、通常7〜48時間程度でイカ肉の中心部まで均一に軟化するように穏やかに熟成させることのできる少量もしくは低活性の酵素量をいう。従って、上記の穏やかに熟成させることは、上記温度帯、時間の条件に加えて低酵素作用量もしくは低酵素量とも関連する。タンパク質分解酵素剤としてイカ内臓の熟成・破砕物を使用する場合、伝統的な「いか塩辛」では、イカ肉に対して3〜10重量%のイカゴロ(肝臓の熟成・破砕物)を使用するが、本発明においては、通常イカ肉に対してイカ内臓の熟成・破砕物の使用量は0.05〜3重量%、好ましくは0.1〜1重量%程度(イカ肝臓換算)という低酵素作用量を使用することが特徴である。   In a specific embodiment of the method of the present invention, typically, a weak degradation using a proteolytic enzyme agent having a low enzyme action amount (or low enzyme amount) under the aging conditions including the specific temperature zone and the aging time described above. The squid processed food according to the present invention can be produced by carrying out mild aging. Here, the above-mentioned low enzyme action amount is a small amount or low activity that can be gently aged so as to uniformly soften to the center of the squid meat in a temperature range of 45 to 65 ° C., usually in about 7 to 48 hours. The amount of enzyme. Therefore, the above-mentioned mild aging is associated with a low enzyme action amount or a low enzyme amount in addition to the temperature zone and time conditions. When using squid viscera ripened and crushed as a proteolytic enzyme agent, the traditional “squid salted” uses 3 to 10% by weight of squid meat (liver ripened and crushed). In the present invention, the amount of maturation / crushed product of squid viscera is usually 0.05 to 3% by weight, preferably about 0.1 to 1% by weight (in terms of squid liver) with respect to squid meat. It is characteristic to use quantities.

タンパク質分解酵素剤として醤油を使用する場合のその使用量は、実験例1で示す方法で醤油のプロテアーゼ活性を測定した場合、イカ肉50gに対してプロテアーゼ活性が1〜6単位(U)、好ましくは3〜6単位程度の低酵素作用量となる量である。なお、実験例1で示す醤油のプロテアーゼ活性の測定方法の基本原理は、硫酸サルミンを基質とし、pH7.3、反応温度30℃、反応時間30分の反応条件でTCA(トリクロロ酢酸)可溶分を測定対象物質とし、フェノール試薬(フォリンチオカルト試薬)で発色させ、660nmにおける吸光度を測定して、30℃で毎分1μmolのチロシン相当アミノグループを遊離する活性を1単位とするものである(ここでは、硫酸サルミン法ともいうものとする)。   When soy sauce is used as a proteolytic enzyme agent, the amount used is 1 to 6 units (U) of protease activity, preferably 50 g of squid meat, when the protease activity of soy sauce is measured by the method shown in Experimental Example 1. Is an amount that provides a low enzyme action amount of about 3 to 6 units. In addition, the basic principle of the method for measuring the protease activity of soy sauce shown in Experimental Example 1 is that TCA (trichloroacetic acid) soluble component under the reaction conditions of pH 7.3, reaction temperature 30 ° C., reaction time 30 minutes, using salmine sulfate as a substrate. Is measured with a phenol reagent (forinthiocult reagent), the absorbance at 660 nm is measured, and the activity to liberate 1 μmol of tyrosine-equivalent amino group per minute at 30 ° C. is defined as 1 unit ( Here, it is also called the salmine sulfate method).

タンパク質分解酵素そのものを使用する場合は、市販の酵素については表記された活性単位を基準値として参照できるが、活性単位の決め方が各社で異なることがあるため、一旦熟成試験によりイカ肉の熟成状態から適度な使用量の範囲を調べてから使用すればよい。例えば、実施例6で示した酵素の場合、天野法(タンパク消化力試験法)による酵素活性測定法で、同様にイカ肉50gに対してプロテアーゼ活性が10〜300単位(U)、好ましくは30〜150単位程度の低酵素作用量となる量を添加する。なお、実施例6で使用した酵素の天野法によるプロテアーゼ活性の測定方法の基本原理は、カゼインを基質とし、pH3.0、反応温度37℃、反応時間60分の反応条件でTCA可溶分を測定対象物質とし、フォリン試薬で発色させ、660nmにおける吸光度を測定して、37℃で60分間に100μgのチロシン相当アミノ酸を生成する活性を1単位とするものである(参考例1参照)。   When using the proteolytic enzyme itself, for the commercially available enzyme, the indicated activity unit can be referred to as the standard value, but the method of determining the activity unit may differ depending on the company, so the aging state of the squid meat once through the aging test It should be used after checking the appropriate range of use. For example, in the case of the enzyme shown in Example 6, the enzyme activity is measured by the Amano method (protein digestion test method), and the protease activity is similarly 10 to 300 units (U), preferably 30 for 50 g of squid meat. Add an amount of low enzyme action amount of about ~ 150 units. The basic principle of the method for measuring the protease activity by the Amano method of the enzyme used in Example 6 is that casein is used as a substrate, and TCA-soluble content is obtained under the reaction conditions of pH 3.0, reaction temperature of 37 ° C., and reaction time of 60 minutes. The substance to be measured is colored with a forin reagent, the absorbance at 660 nm is measured, and the activity to produce 100 μg of tyrosine-equivalent amino acid at 37 ° C. for 60 minutes is defined as 1 unit (see Reference Example 1).

タンパク質分解酵素剤を実際に使用する形態において、通常、イカ内臓の熟成・破砕物はペーストそのままであり、醤油は市販の液状醤油そのままもしくは希釈したものであり、タンパク質分解酵素は溶液にしたものであるが必要に応じて粉末の形態でまぶして使用することもできる。なお、酵素剤として醤油(液状)またはタンパク質分解酵素(液状)を用いる場合、使用する酵素剤溶液の量はイカ肉に対して通常0.1〜200%程度、好ましくは1〜100%程度である。   In a form in which a proteolytic enzyme agent is actually used, the squid viscera ripened and crushed product is usually a paste as it is, soy sauce is a commercially available liquid soy sauce or diluted, and a proteolytic enzyme is a solution. However, if necessary, it can be used in the form of powder. When soy sauce (liquid) or proteolytic enzyme (liquid) is used as the enzyme agent, the amount of the enzyme agent solution used is usually about 0.1 to 200%, preferably about 1 to 100% with respect to the squid meat. is there.

タンパク質分解酵素剤の酵素活性に関し、イカ内臓の熟成・破砕物の場合には、加工処理によって最終的に得られるイカ肉の所望な性状との関連において酵素活性の測定方法が十分確立され得ず、本発明において、その使用量(低酵素作用量)は上記のように重量%割合(イカ肝臓の熟成・破砕物として換算)で定義されている。醤油の場合は、一般的に製造ロット等により一部に酵素活性(軟化活性)が弱いかあるいは効果のない場合があり、従って、たとえば後記の実験例1に記載されるような方法によってプロテアーゼ活性を測定することにより、所望の活性(一般に生醤油で0.08〜0.15(U/g)程度、火入れ醤油で0.01〜0.03(U/g)程度)を有する醤油を選択することが可能である。また、タンパク質分解酵素そのものを使用する場合には、前述のように、市販の酵素については表記された活性単位を基準値として参考にして、一旦熟成試験によりイカ肉の熟成状態から適度な使用量の範囲を調べてから使用すればよい。   Regarding the enzyme activity of proteolytic enzyme agents, in the case of squid viscera ripened or crushed, a method for measuring enzyme activity cannot be established in relation to the desired properties of squid meat finally obtained by processing. In the present invention, the amount used (low enzyme action amount) is defined by the weight percentage (converted as ripened and crushed squid liver) as described above. In the case of soy sauce, enzyme activity (softening activity) may be partially weak or ineffective depending on the production lot, etc. Therefore, for example, protease activity can be obtained by the method described in Experimental Example 1 below. Is selected soy sauce having a desired activity (generally about 0.08 to 0.15 (U / g) for raw soy sauce, about 0.01 to 0.03 (U / g) for hot soy sauce) Is possible. In addition, when using a proteolytic enzyme itself, as described above, with respect to a commercially available enzyme, an appropriate amount of use from the aging state of the squid meat once in the aging test with reference to the indicated activity unit as a reference value You should use it after checking the range.

酵素活性が高い場合には、熟成時間を短くできるが、イカ肉の外側と内側の物性差が起こりやすく、また、必要以上に長時間熟成させた場合、軟化しすぎてイカ肉らしい食感が損なわれてしまう。これに対し、本発明のように酵素活性(もしくは酵素作用)が弱い場合は緩やかに作用し、イカ肉内外の物性差が少なく、芯が残ることがない。また、酵素活性が弱いことにより急激に軟化し過ぎることなくイカ肉らしい食感が保たれる(図1(a)(b)参照)。また、本発明においては、旨味、風味が増してイカ肉がより美味しくなるという効果も得られるが、これは穏やかなタンパク質分解の影響と推測される。本発明におけるタンパク質分解酵素剤の使用量は、材料の状態、求める食感、作業時間等を考慮して上記したような低酵素作用量の範囲で適宜決定することができる。   If the enzyme activity is high, the ripening time can be shortened, but the difference in physical properties between the outside and inside of the squid meat tends to occur. It will be damaged. On the other hand, when the enzyme activity (or enzyme action) is weak as in the present invention, it acts gently, there is little difference in physical properties inside and outside the squid meat, and no core remains. Moreover, the texture which seems to be squid meat is maintained, without softening too rapidly due to weak enzyme activity (refer FIG. 1 (a) (b)). Moreover, in this invention, although the effect that umami | flavor and flavor increase and a squid meat becomes more delicious is acquired, this is estimated by the influence of a mild proteolysis. The amount of the proteolytic enzyme agent used in the present invention can be appropriately determined within the range of the low enzyme action amount as described above in consideration of the state of the material, the desired texture, the working time, and the like.

熟成温度に関しては、一般に40℃以下では熟成に時間がかかりすぎて腐敗しやすく(生育可能な微生物が多い温度帯)、また、加熱殺菌すると肉質が小さく縮んで硬くなってしまう。逆に70℃以上の温度では、酵素の失活により肉が軟らかい状態にならない。本発明においては、熟成工程の温度帯は中心温度45〜65℃程度、好ましくは50〜60℃程度である。本発明は、このような熟成温度帯を使用することにより、上記のような問題を解消することができる。   As for the aging temperature, generally at 40 ° C. or less, it takes too much time to ripen and is easily spoiled (temperature range in which many microorganisms can grow), and when sterilized by heating, the meat quality shrinks and becomes hard. Conversely, at a temperature of 70 ° C. or higher, the meat does not become soft due to enzyme deactivation. In the present invention, the temperature zone of the aging step is a central temperature of about 45 to 65 ° C, preferably about 50 to 60 ° C. The present invention can solve the above problems by using such an aging temperature zone.

本発明における熟成工程の期間は、イカ材料の状態、温度、酵素量(もしくは活性)との関係等によって異なりうるが、通常7〜48時間程度、好ましくは17〜24時間程度である。   The period of the aging step in the present invention may vary depending on the state of the squid material, the temperature, the amount of enzyme (or activity), etc., but is usually about 7 to 48 hours, preferably about 17 to 24 hours.

本発明によるイカ加工食品の製造方法の具体的態様を例示すれば、通常まず、イカ肉を必要に応じて適当な大きさにカットし、これを上記したような低酵素作用量のタンパク質分解酵素剤と混合し、所定の温度範囲(45〜65℃)で緩やかに熟成させることになる。この際、イカ内臓の熟成・破砕物(ペースト状)はそのままの形態で、また醤油は市販の液体そのままあるいは必要に応じて水等で希釈してから前記したような低酵素作用量を用いる。タンパク質分解酵素の場合は、既知もしくは表記の活性値を考慮して水等に適当な濃度で溶解した溶液の形態で前記のような低酵素作用量を用いて混合すればよい。熟成期間は、通常7〜48時間程度、好ましくは17〜24時間程度であるが、熟成温度(45〜65℃)の範囲において、タンパク質分解酵素剤が相対的に少ない場合には長い熟成期間が必要であり、タンパク質分解酵素剤が多い場合には熟成期間は短くてよい。例えば、イカ内臓の熟成・破砕物0.05〜0.5重量%の低酵素作用量域側では熟成期間は17〜48時間程度であり、該熟成・破砕物1.0〜3.0重量%の高酵素作用量域側では熟成期間は7〜17時間程度である。従って、熟成工程終了の目安としては、本発明で最終的に求められるイカ肉の性状、特にソフトな噛みごたえのある食感の肉質状態に軟化した状態を考慮して、タンパク質分解酵素剤の量と熟成期間の関係を適宜調整することができる。また、本発明における熟成工程で得られるイカ加工食品は、後記のように、軟化された肉質状態を有すると共に破断応力5〜20×10Pa(実施例1に示す方法に準拠)を有することを特徴とするものであり、熟成工程終了の目安において、このような破断応力値をさらに基準値として考慮することもできる。 If the specific aspect of the manufacturing method of the squid processed food by this invention is illustrated, normally, first, cut a squid meat into a suitable size as needed, and this is a proteolytic enzyme of low enzyme action amount as mentioned above The mixture is mixed with an agent and slowly aged in a predetermined temperature range (45 to 65 ° C.). At this time, the squid viscera ripened and crushed material (paste form) is used as it is, and soy sauce is a commercially available liquid as it is or diluted with water or the like as needed, and then the low enzyme action amount as described above is used. In the case of a proteolytic enzyme, it may be mixed using a low enzyme action amount as described above in the form of a solution dissolved in water or the like at an appropriate concentration in consideration of the known or indicated activity value. The aging period is usually about 7 to 48 hours, preferably about 17 to 24 hours, but in the range of the aging temperature (45 to 65 ° C.), when the proteolytic enzyme agent is relatively small, a long aging period is required. When it is necessary and there are many proteolytic enzyme agents, the aging period may be short. For example, the aging period is about 17 to 48 hours on the low enzyme action range of 0.05 to 0.5% by weight of squid viscera ripened and crushed material, and 1.0 to 3.0 weight of the ripened and crushed material. On the high enzyme activity range side, the aging period is about 7 to 17 hours. Therefore, as a measure of completion of the ripening process, the amount of the proteolytic enzyme agent is considered in consideration of the properties of the squid meat finally required in the present invention, particularly the softened texture of the meat texture. And the aging period can be adjusted as appropriate. In addition, the processed squid food obtained in the aging step in the present invention has a softened meat state and has a breaking stress of 5 to 20 × 10 5 Pa (based on the method shown in Example 1) as described later. Such a breaking stress value can be further considered as a reference value in the indication of the completion of the aging process.

上記のような処理工程において、イカ肉、タンパク質分解酵素剤の他に、必要に応じて食塩、エタノール等の添加物を混合してもよい。なお、熟成工程中は、腐敗しないように配合を考慮する必要があり、例えば、イカ肉に対して塩分5重量%、エタノール1重量%程度とすることが好ましい。   In the above processing steps, in addition to squid meat and proteolytic enzyme agents, additives such as sodium chloride and ethanol may be mixed as necessary. In addition, it is necessary to consider mixing | blending so that it may not rot during a ripening process, For example, it is preferable to set it as a salt content about 5 weight% and ethanol about 1 weight% with respect to squid meat.

上記のようにして熟成工程を終了したイカ肉を製造することができる。本発明による熟成後のイカ加工食品は、イカの肉質部をタンパク質分解酵素剤を用いて穏やかに熟成させることによって得られ、イカ肉の中心部までソフトな噛みごたえのある食感に軟化された肉質状態を有するものであり、好ましくはイカ肉の破断応力が5〜20×10Paであることを特徴とするものである。本発明のイカ加工食品は、代表的には上記のような本発明の方法により製造することができるものであり、イカ肉の外側と内側の物性差が少なく均一に軟化されていて、旨味や風味が維持もしくは増加されている。後述のように、本発明においてこのような性質は加熱殺菌した場合でも維持されている。 The squid meat which completed the aging process as mentioned above can be manufactured. The processed squid processed food according to the present invention is obtained by gently aging the meat part of the squid using a proteolytic enzyme agent, and has been softened to a soft chewy texture to the center of the squid meat It has a fleshy state, and preferably has a breaking stress of squid meat of 5 to 20 × 10 5 Pa. The processed squid food of the present invention can be typically produced by the method of the present invention as described above, and the squid meat is uniformly softened with little difference in physical properties between the outside and inside of the squid meat. Flavor is maintained or increased. As will be described later, in the present invention, such properties are maintained even when heat sterilized.

上記の破断応力に関し、タンパク質食品の物性評価として一般に用いられている「硬さ」は、食品をプランジャーで押圧破壊したときの破断強度または破断応力(単位面積当りにかかる力)で表し、物体とプランジャーの接触面積で力を除して(応力=力/プランジャー断面積)、単位面積当りの力(応力)で物体の力学的性質を表している。破断強度または破断応力の単位としては、通常Pa(パスカル、=N/m)が使用されている。上記応力を測定する試験方法としては、一般にレオメーターを用いた貫入試験または圧縮試験があり、これらの試験はプランジャー形状(主として断面径)、試料の形状、圧縮速度、測定温度の条件に基づいて行われる。食品の物性試験については、例えば、「豆腐の物性測定に影響する諸因子の検討」(Nippon Shokuhin Kogyo Gakkaishi Vol.39, No.8, 715-721 (1992)(技術報告)等を参照することができる。 Regarding the above breaking stress, “hardness”, which is generally used for evaluating the physical properties of protein foods, is expressed in terms of breaking strength or breaking stress (force per unit area) when food is pressed and broken with a plunger. The force is divided by the contact area of the plunger and the force (stress = force / plunger cross-sectional area), and the force per unit area (stress) represents the mechanical properties of the object. As a unit of breaking strength or breaking stress, Pa (Pascal, = N / m 2 ) is usually used. As a test method for measuring the stress, there are generally a penetration test or a compression test using a rheometer, and these tests are based on conditions of a plunger shape (mainly a cross-sectional diameter), a sample shape, a compression speed, and a measurement temperature. Done. For physical property testing of foods, refer to, for example, “Examination of Factors Affecting Physical Property Measurement of Tofu” (Nippon Shokuhin Kogyo Gakkaishi Vol.39, No.8, 715-721 (1992) (Technical Report)) Can do.

本発明において、熟成が終了したイカ肉は、通常冷蔵保管する。また、熟成後のイカ肉はそのまま食することも可能であるが、加熱殺菌を伴う加工食品の原料として使用することができる。   In the present invention, the squid meat that has been aged is usually stored refrigerated. In addition, the squid meat after aging can be eaten as it is, but can be used as a raw material for processed foods accompanied by heat sterilization.

加熱殺菌は、通常ビン等の容器に熟成処理したイカ肉を入れてから70〜125℃程度で加熱殺菌を行う。生イカの場合、70℃30分、沸騰水中20分、60分、110℃(オートクレーブ加熱)15分の加熱ではゴム状の物性となり、110℃60分、121℃15分では軟化することが本発明者により確認されている(後記実施例4参照)。ただし、110℃60分の加熱処理では多少の苦味とクセのある味が発生し、121℃で15分ではイカらしい風味が弱まったことも確認されている(後記実施例4)。これに対して、本発明の方法により処理したイカは、後記実施例に示されるように、上記のいずれの殺菌条件でも縮みが少なく、イカ肉らしい食感・風味を維持していた。   Heat sterilization is usually performed by heat sterilization at about 70 to 125 ° C. after putting the aged squid meat into a container such as a bottle. In the case of raw squid, heating at 70 ° C for 30 minutes, boiling water for 20 minutes, 60 minutes, 110 ° C (autoclave heating) for 15 minutes results in rubber-like physical properties, and softening occurs at 110 ° C for 60 minutes and 121 ° C for 15 minutes. Confirmed by the inventor (see Example 4 below). However, it was also confirmed that the heat treatment at 110 ° C. for 60 minutes produced some bitterness and a peculiar taste, and that the squid-like flavor was weakened at 121 ° C. for 15 minutes (Example 4 described later). On the other hand, the squid treated by the method of the present invention was less shrunken under any of the above-mentioned sterilization conditions and maintained the texture and flavor typical of squid meat, as shown in the examples below.

本発明によるイカ加工食品において、加熱処理工程終了後のイカ肉は、熟成処理工程終了後のイカ肉と同様にソフトな噛みごたえのある食感に軟化された肉質状態を有し、かつ破断応力が5〜20×10Paを有するものである。本発明において、熟成工程で所望に軟化されたイカ肉は、加熱処理による実質的な肉質の変化を伴うことなくその肉質状態が維持される。 In the squid processed food according to the present invention, the squid meat after the end of the heat treatment process has a softened texture like a squid meat after the end of the aging process and has a soft texture and a breaking stress. Has 5 to 20 × 10 5 Pa. In the present invention, the squid meat softened as desired in the aging step is maintained in its meat quality state without any substantial change in meat quality due to the heat treatment.

以下、実施例により本発明をさらに詳細に説明するが、これにより本発明が限定されるものではない。また、以下の実施例において、特に断りのない限り%表示は重量%を意味する。   EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited by this. Moreover, in the following Examples,% display means weight% unless there is particular notice.

市販のスルメイカ(冷凍品を解凍して使用)の胴部より、縦15mm×横15mm(厚さはイカ肉の厚み)のカットイカを作成した。カットイカ50gと、イカゴロを含む調味料(熟成ゴロ0.25g、塩2.1g、クエン酸0.05g、エタノール0.5g)をガラス瓶に詰め、キャップをして、50℃17時間の熟成を行ったところ、イカ肉は加熱による変性を受けながらも、身が割けやすく、全体にソフトな噛みごたえのある適度な食感に変化した。更にガラス瓶ごと沸騰水中で20分間加熱殺菌を行ったが、熟成後の食感のままソフトな噛みごたえを維持していた。   Cut squid having a length of 15 mm × width of 15 mm (thickness is the thickness of squid meat) was prepared from the body of a commercially available squid (defrosted and used). 50g cut squid and seasoning containing squid (ripening goro 0.25g, salt 2.1g, citric acid 0.05g, ethanol 0.5g) are filled in a glass bottle, capped and aged at 50 ° C for 17 hours. As a result, the cuttlefish meat was easy to break even though it was denatured by heating, and changed to an appropriate texture with a soft chewy texture throughout. Furthermore, the whole glass bottle was sterilized by heating in boiling water for 20 minutes, but the soft texture was maintained with the texture after aging.

また、同様に、イカゴロを含まない配合(カットイカ50g、塩2.1g、クエン酸0.05g、エタノール0.5g)で熟成したところ、イカ肉は割けにくい弾力のある状態であった。殺菌後は更に硬くなり、ゴム状の噛みにくい食感であった。   Similarly, when it was aged with a formulation not containing squid (cut squid 50 g, salt 2.1 g, citric acid 0.05 g, ethanol 0.5 g), the squid meat was in a state of elasticity that was difficult to break. After sterilization, it became harder and had a rubbery texture that was difficult to chew.

それぞれの破断応力を測定した(表1)。破断応力の測定は、以降の実施例を含めて以下の方法で行った。   Each breaking stress was measured (Table 1). The break stress was measured by the following method including the following examples.

〈使用した装置〉
レオメーター(RHEOMETER CR-200D サン化学(株)社製)
〈使用条件〉
・プランジャー形状:直径1.5mmの円柱型
・圧縮速度:1mm/s
・測定温度:室温(20℃)
・試料の形状:イカ=ほぼ(縦15mm×横15mm×厚さ8mm)
(熟成、殺菌により縮む場合もある。)
・試験方法:試料にプランジャーを垂直に押し込み、同一条件で作成した試料の5回分の測定データ(最高荷重値)を平均し、これをプランジャーの接触面積で割り、破断応力を求めた。
<Device used>
Rheometer (RHEOMETER CR-200D Sun Chemical Co., Ltd.)
<terms of use>
-Plunger shape: cylindrical shape with a diameter of 1.5 mm-Compression speed: 1 mm / s
・ Measurement temperature: Room temperature (20 ℃)
Sample shape: Squid = almost (length 15mm x width 15mm x thickness 8mm)
(It may shrink due to aging and sterilization.)
Test method: The plunger was pushed vertically into the sample, and the measurement data (maximum load value) for five times of the sample prepared under the same conditions were averaged, and this was divided by the contact area of the plunger to determine the breaking stress.

Figure 2010246501
Figure 2010246501

実施例1と同様に、市販スルメイカの胴部から作成したカットイカ各50gを、イカゴロを含む調味料と共にガラス瓶に詰めてキャップをした。これらを30℃、40℃、50℃、60℃、70℃の各温度で熟成した。経時的に各1本のサンプルを取り出し、熟成後及び加熱殺菌後の破断応力を測定した(表2)。   In the same manner as in Example 1, 50 g of cut squid prepared from the body of a commercially available squid was packed into a glass bottle together with a seasoning containing squid and capped. These were aged at respective temperatures of 30 ° C., 40 ° C., 50 ° C., 60 ° C., and 70 ° C. One sample was taken out over time, and the breaking stress after aging and after heat sterilization was measured (Table 2).

Figure 2010246501
Figure 2010246501

市販スルメイカの胴部から作成したカットイカ各50gを、イカ肉に対して0%、0.005%、0.1%、0.5%、1%、2%、3%のイカゴロ(塩分を除いた量)を含むこと以外は実施例1と同様の調味料と共にガラス瓶に詰めてキャップをし、54℃で熟成させた。経時的に各1本のサンプルを取り出し、熟成後及び沸騰水中で20分間加熱殺菌した後の破断応力を測定した。イカゴロ量により、適度な軟化に至る時間及び適度な軟化を維持できる時間が異なった(表3)。   50 g of cut squid prepared from the body of commercially available squid, 0%, 0.005%, 0.1%, 0.5%, 1%, 2%, 3% squid goro (excluding salt) A glass bottle was capped with a seasoning similar to that of Example 1 except that it was contained, and the mixture was aged at 54 ° C. One sample was taken out over time, and the rupture stress after aging and heat sterilization in boiling water for 20 minutes was measured. Depending on the amount of Ikagoro, the time required for moderate softening and the time for maintaining moderate softening differed (Table 3).

Figure 2010246501
Figure 2010246501

実施例1と同様の方法で熟成させたカットイカと、イカゴロを含まないカットイカのビン詰めを、種々の条件で加熱殺菌し、破断応力を測定した。熟成させたイカは、70℃30分、沸騰水中20分、60分、110℃15分、60分、121℃15分のいずれの条件でもソフトな噛み応えのある適度な食感と風味であった。熟成させていないイカは、70℃30分、沸騰水中20分、60分、110℃15分ではゴムの様な弾力のある物性で噛みにくい状態であった。110℃60分ではソフトな噛み応えのある食感になったが、多少の苦みやエグ味が感じられた。121℃15分でもソフトな噛み応えになったが、イカらしい風味が弱くなった(表4)。   Cut squid aged by the same method as in Example 1 and bottled cut squid containing no squid goro were heat-sterilized under various conditions, and the breaking stress was measured. The aged squid has a moderate texture and flavor that is soft and chewy even under conditions of 70 ° C for 30 minutes, boiling water for 20 minutes, 60 minutes, 110 ° C for 15 minutes, 60 minutes, and 121 ° C for 15 minutes. It was. The squid that had not been aged was in a state where it was difficult to bite due to its elastic properties like rubber at 70 ° C. for 30 minutes, boiling water for 20 minutes, 60 minutes, and 110 ° C. for 15 minutes. At 110 ° C. for 60 minutes, a soft and chewy texture was obtained, but some bitterness and taste were felt. Even at 121 ° C for 15 minutes, a soft chewing response was obtained, but the squid-like flavor was weakened (Table 4).

Figure 2010246501
Figure 2010246501

実施例1と同様にカットしたスルメイカ50gと、50%以下段階的に希釈した市販の生醤油A100gをガラス瓶に詰めキャップをした。50%未満の希釈には、121℃15分のオートクレーブ処理した50%希釈の醤油を用いた。54℃24時間の熟成を行った後、沸騰水中で20分の加熱殺菌を行い、それぞれのイカ肉の破断応力を測定した。その結果、イカゴロを用いた熟成と同様に、生醤油の濃度により段階的に軟化が進み、熟成24時間で適度な軟化に至る使用量範囲があることが確認できた。尚、醤油100%では塩分等の濃度が高くなりすぎる為、熟成時塩分がおよそ6%となる醤油50%以下で熟成を行った。   A glass bottle was filled with 50 g of cuttlefish cut in the same manner as in Example 1 and 100 g of commercially available raw soy sauce A diluted stepwise by 50% or less. For dilution of less than 50%, soy sauce of 50% dilution that was autoclaved at 121 ° C. for 15 minutes was used. After aging at 54 ° C. for 24 hours, heat sterilization was performed in boiling water for 20 minutes, and the breaking stress of each squid meat was measured. As a result, as with ripening using squid goro, it was confirmed that there was a use amount range in which softening progressed stepwise depending on the concentration of raw soy sauce, and moderate softening was achieved in 24 hours of aging. In 100% soy sauce, the concentration of salt and the like is too high, so aging was carried out with 50% or less of soy sauce with a salinity of about 6% during aging.

50%に希釈した市販の火入れ醤油Bでも同様に54℃24時間の熟成を行った。沸騰水中20分の加熱殺菌を行った後、イカ肉の破断応力を測定したところ、適度な軟化が確認された。   The commercial aging soy sauce B diluted to 50% was similarly aged at 54 ° C. for 24 hours. After sterilization by heating for 20 minutes in boiling water, when the rupture stress of squid meat was measured, moderate softening was confirmed.

実験例1の醤油のプロテアーゼ活性の測定方法により、生醤油Aのプロテアーゼ活性は0.113(U/g)、醤油Bのプロテアーゼ活性は0.024(U/g)であったことから、それぞれイカ肉50gに用いた醤油に含まれる活性単位を計算した(表5)。   According to the method for measuring the protease activity of soy sauce in Experimental Example 1, the protease activity of raw soy sauce A was 0.113 (U / g), and the protease activity of soy sauce B was 0.024 (U / g). The activity unit contained in the soy sauce used for 50 g of squid meat was calculated (Table 5).

Figure 2010246501
Figure 2010246501

イカゴロの代わりに市販のプロテアーゼA(酸性及び中性プロテアーゼとペプチダーゼを含む“プロテアーゼM「アマノ」G”:天野エンザイム株式会社製)を、イカ肉に対して0%から0.2%まで段階的な濃度で含むこと以外は実施例1と同様に、市販のスルメイカの胴部から作成したカットイカ各50gを、調味料と共にガラス瓶に詰めてキャップをし、54℃で17時間熟成させた。尚、プロテアーゼは蒸留水に溶解し、段階的に希釈して各500μl添加した。熟成後、沸騰水中で20分間加熱殺菌した後のイカ肉の破断応力を測定した。その結果、イカが適度に軟化する酵素量の範囲があることが確認された。   Instead of squid goro, commercially available protease A ("Protease M" Amano "G" containing acid and neutral protease and peptidase: Amano Enzyme Co., Ltd.) is graded from 0% to 0.2% of squid meat In the same manner as in Example 1 except that it was contained at a proper concentration, 50 g of cut squid prepared from the body of a commercially available squid was packed in a glass bottle with a seasoning, capped, and aged at 54 ° C. for 17 hours. Protease was dissolved in distilled water, diluted stepwise and added each 500 μl After aging, the breaking stress of squid meat after sterilization by heating in boiling water for 20 minutes was measured, and as a result, squid softened moderately It was confirmed that there was a range of enzyme amounts.

プロテアーゼの活性値は、天野法(たん白消化力試験法)により製品に表記された値を参考に計算した。実施例5の醤油の活性単位とは異なる(表6)。   The activity value of the protease was calculated by referring to the value written on the product by the Amano method (protein digestion test method). It is different from the active unit of soy sauce in Example 5 (Table 6).

Figure 2010246501
Figure 2010246501

イカゴロの代わりに市販のプロテアーゼB(アルカリプロテアーゼ“ALCALASE2.4L FG”:novozymes社製)を、イカ肉に対して0%から0.1%まで段階的な濃度で含むこと以外は実施例1と同様に、市販のスルメイカの胴部から作成したカットイカ各50gを、調味料と共にガラス瓶に詰めてキャップをし、54℃で17時間熟成させた。尚、プロテアーゼは蒸留水で段階的に希釈し、各500μl添加した。熟成後、沸騰水中で20分間加熱殺菌した後のイカ肉の破断応力を測定した。その結果、イカが適度に軟化する酵素量の範囲があることが確認された。   Example 1 except that commercially available protease B (alkaline protease “ALCALASE 2.4L FG”: manufactured by novozymes) is included instead of squid in a stepwise concentration from 0% to 0.1% with respect to squid meat. Similarly, 50 g of cut squid prepared from the body of a commercially available squid was packed in a glass bottle with a seasoning, capped and aged at 54 ° C. for 17 hours. The protease was diluted stepwise with distilled water, and 500 μl of each was added. After aging, the breaking stress of squid meat after sterilization by heating in boiling water for 20 minutes was measured. As a result, it was confirmed that there was a range of enzyme amounts that moderately softens squid.

プロテアーゼの活性値は、製品に表記された値を参考に計算した。実施例5の醤油及び実施例6のプロテアーゼAの活性単位とは異なる(表7)。   The activity value of the protease was calculated with reference to the value indicated on the product. It is different from the soy sauce of Example 5 and the activity unit of protease A of Example 6 (Table 7).

Figure 2010246501
Figure 2010246501

実験例1Experimental example 1

<醤油のプロテアーゼ活性の測定方法>
試料醤油(本発明における軟化活性の確認されたもの)を0.45μmのフィルターを用いて透過した。透過液0.5gを精秤し、分画分子量10,000の限外濾過膜(ミリポア社製、MICROCON YM-10)を用いて処理した。膜上に回収された酵素を純水で1mlにメスアップして酵素液を調整した。得られた酵素液0.1mlと0.1M(mol/L)トリス緩衝液(pH7.3)0.1ml、基質として1.0%硫酸サルミン(Salmine Sulfate)0.2mlとをマイクロチューブに入れ、30℃で30分(活性が弱い場合は90分)反応させた後、0.4M TCA溶液0.4mlを加えて反応を停止させた。反応液200μlに0.4M炭酸ナトリウム溶液1mlと5倍希釈したフェノール試薬200μlを加えて40℃30分の発色を行い(フェノール試薬は関東化学株式会社製Phenol reagent(Folin-Ciocalteu’s phenol reagent)等として入手可能)、沈殿を遠心分離した後、上清の660nm吸光度を測定した。対照は酵素液をTCA溶液添加の直前に入れて測定し、試験液測定値から差し引いて計算した。検量線はL−チロシンを用いて作成した。
<Method for measuring protease activity of soy sauce>
Sample soy sauce (those with confirmed softening activity in the present invention) was passed through a 0.45 μm filter. 0.5 g of the permeate was precisely weighed and treated with an ultrafiltration membrane (MICROCON YM-10, manufactured by Millipore) having a molecular weight cut-off of 10,000. The enzyme collected on the membrane was made up to 1 ml with pure water to prepare an enzyme solution. Put 0.1 ml of the obtained enzyme solution, 0.1 ml of 0.1 M (mol / L) Tris buffer (pH 7.3), and 0.1 ml of 1.0% salmine sulfate as a substrate into a microtube. After reacting at 30 ° C. for 30 minutes (90 minutes when the activity is weak), 0.4 ml of 0.4M TCA solution was added to stop the reaction. Add 200 μl of 0.4M sodium carbonate solution and 200 μl of 5-fold diluted phenol reagent to 200 μl of the reaction solution, and perform color development at 40 ° C. for 30 minutes (Phenol reagent (Folin-Ciocalteu's phenol reagent) manufactured by Kanto Chemical Co., Ltd.) Available), the precipitate was centrifuged and the absorbance of the supernatant was measured at 660 nm. The control was calculated by adding the enzyme solution immediately before the addition of the TCA solution and subtracting it from the measured value of the test solution. A calibration curve was prepared using L-tyrosine.

1分間に1マイクロモルのアミノグループ(チロシン相当)を遊離する酵素量を1単位(U)とし、醤油1g当りとして計算した。(参考文献:第四回改正国税庁所定分析法注解(2006)211−8「固体こうじ」の項、およびH.Sekine,Agr.Biol.Chem.36,p198(1972),“Neutral Proteinase I and II of Aspergillus sojae Isolation in Homogeneous Form”。) The amount of enzyme that liberates 1 micromole of amino group (corresponding to tyrosine) per minute was defined as 1 unit (U) and calculated per 1 g of soy sauce. (Reference: Commentary on the Analytical Method of the Fourth Revision of the National Tax Agency (2006) 211-8 “Solid Koji” and H. Sekine, Agr. Biol. Chem. 36, p198 (1972), “Neutral Proteinase I and II of Aspergillus sojae Isolation in Homogeneous Form ”)

その結果、試料生醤油のプロテアーゼ活性の値は0.087〜0.143(U/g)であった。また、試料火入れ醤油のプロテアーゼ活性の値は0.01〜0.03(U/g)であった。   As a result, the value of the protease activity of the sample raw soy sauce was 0.087 to 0.143 (U / g). Moreover, the value of the protease activity of sample-fired soy sauce was 0.01 to 0.03 (U / g).

参考例1Reference example 1

<天野法によるプロテアーゼ活性の測定方法>
(カゼイン溶液(pH3.0)調製法):ミルクカゼインを1.500g量り、0.1mol/L乳酸試液60mLを加え、90〜95℃で時々かき混ぜながら10分間加温溶解した後、冷却する。冷後、希水酸化ナトリウム試液を加えてpH3.00に調整し、0.1mol/L乳酸・水酸化ナトリウム緩衝液(pH3.0)20mL及び水を加えて100mLとする。
<Method for measuring protease activity by Amano method>
(Casein solution (pH 3.0) preparation method): Weigh 1.500 g of milk casein, add 60 mL of 0.1 mol / L lactic acid test solution, dissolve by heating at 90-95 ° C. with occasional mixing for 10 minutes, and then cool. After cooling, adjust to pH 3.00 by adding dilute sodium hydroxide test solution, and add 20 mL of 0.1 mol / L lactic acid / sodium hydroxide buffer (pH 3.0) and water to make 100 mL.

(試料溶液調製法):試料(酵素粉末)0.5gを秤取し、少量(4〜10mL)の試験用水を加え、かき混ぜて溶かし150mLとする。その溶液1mLをとり、水にて100mLとする。 (Sample solution preparation method): Weigh 0.5 g of sample (enzyme powder), add a small amount (4 to 10 mL) of test water, stir and dissolve to 150 mL. Take 1 mL of the solution and make up to 100 mL with water.

(測定操作法):試験管(15×150mm)にカゼイン溶液1mLを量り、37℃で10〜15分間放置した後、試料溶液1mLを加え振り混ぜる。この液を37℃で60分間放置した後、0.4mol/Lトリクロロ酢酸試液を2mL加え、よく振り混ぜ、更に37℃で25分間放置し、ろ過(ろ紙,No.131,7cm)する。次に、試験管(18×180mm)に0.4mol/L炭酸ナトリウム試液5mLを量り、上記ろ液1mL及び薄めたフォリン試液(1→5)1mLを加え、よく振り混ぜ37℃で20分間放置する。(フォリン試液は和光純薬工業社製フェノール試薬(フォリンチオカルトー試薬)として入手可能。)この液につき、水を対照とし波長660nmにおける吸光度(A60)を測定する。別に、カゼイン溶液1mLに0.4mol/Lトリクロロ酢酸試液2mLを加え、振り混ぜた後、水(試料溶液の希釈倍数が1000以上の場合)又は試料溶液(試料溶液の希釈倍数が1000未満の場合)1mLを加えたものにつき、以下同様に操作して吸光度(A0)を測定する。 (Measurement operation method): Weigh 1 mL of casein solution in a test tube (15 × 150 mm), leave it at 37 ° C. for 10 to 15 minutes, add 1 mL of the sample solution and shake. After leaving this solution at 37 ° C. for 60 minutes, add 2 mL of 0.4 mol / L trichloroacetic acid test solution, shake well, leave it at 37 ° C. for 25 minutes, and filter (filter paper, No. 131, 7 cm). Next, weigh 5 mL of 0.4 mol / L sodium carbonate test solution into a test tube (18 x 180 mm), add 1 mL of the above filtrate and 1 mL of diluted forin test solution (1 → 5), shake well and leave at 37 ° C for 20 minutes. . (Forin test solution is available as a phenol reagent (forin thiocarto reagent) manufactured by Wako Pure Chemical Industries, Ltd.) The absorbance (A 60 ) at a wavelength of 660 nm is measured using water as a control. Separately, add 2 mL of 0.4 mol / L trichloroacetic acid test solution to 1 mL of casein solution, shake and mix with water (when the dilution factor of the sample solution is 1000 or more) or sample solution (when the dilution factor of the sample solution is less than 1000) Absorbance (A 0 ) is measured in the same manner with 1 mL added.

(チロシン検量線の作成法):チロシン標準溶液(1mg/mL)1mL,2mL,3mL,4mL及び5mLを量り、0.1mol/L塩酸試液を加えて、それぞれ100mLとする(10,20,30,40,50μg/mL)。次に、試験管(18×180mm) に0.4mol/L炭酸ナトリウム試液5mLを量り、これに上記各濃度のチロシン標準溶液をそれぞれ1mL及び、薄めたフォリン試液(1→5)1mLを加え、よく振り混ぜ37℃で20分間放置する。この液につき、水を対照とし、波長660nmにおける吸光度(As10,As20,As30,As40,As50)を測定する。別に、チロシン標準溶液の代わりに0.1mol/L塩酸試液1mLを用い、以下同様に操作して、吸光度(As0)を測定する。これより、縦軸に吸光度差(As10−As0,As20−As0,As30−As0,As40−As0,As50−As0)を、横軸にそれぞれの液1mL中のチロシン量(μg)をとり、検量線とする。吸光度差1.000に対するチロシン量F(μg)を求める。
・F(μg)の算出法:F={(10/As10−As0)+(20/As20−As0)+(30/As30−As0)+(40/As40−As0)+(50/As50−As0)}/5
(Method for preparing tyrosine calibration curve): Weigh 1 mL, 2 mL, 3 mL, 4 mL, and 5 mL of tyrosine standard solution (1 mg / mL), add 0.1 mol / L hydrochloric acid test solution to make 100 mL each (10, 20, 30, 40,50 μg / mL). Next, weigh 5 mL of 0.4 mol / L sodium carbonate test solution into a test tube (18 × 180 mm), add 1 mL of each tyrosine standard solution of the above concentrations and 1 mL of diluted forin test solution (1 → 5) well. Shake for 20 minutes at 37 ° C. With respect to this solution, the absorbance at a wavelength of 660 nm (As 10 , As 20 , As 30 , As 40 , As 50 ) is measured using water as a control. Separately, 1 mL of 0.1 mol / L hydrochloric acid test solution is used in place of the tyrosine standard solution, and the same procedure is followed to measure the absorbance (As 0 ). Than this, the absorbance difference on the vertical axis (As 10 -As 0, As 20 -As 0, As 30 -As 0, As 40 -As 0, As 50 -As 0), respectively on the horizontal axis the liquid 1mL solution of Take the amount of tyrosine (μg) and use it as a calibration curve. The amount of tyrosine F (μg) with respect to an absorbance difference of 1.000 is determined.
・ Calculation method of F (μg): F = {(10 / As 10 −As 0 ) + (20 / As 20 −As 0 ) + (30 / As 30 −As 0 ) + (40 / As 40 −As 0 ) + (50 / As 50 −As 0 )} / 5

(活性算出法):本条件下、60分間に反応ろ液1mL中にチロシン100μgに相当するアミノ酸を生成させる酵素量を1単位とし、次式より算出する。
・たん白消化力(u/g)=(A60−A0)×{F×(1/100)}×n
(A60:酵素反応液の吸光度、A0:ブランク液の吸光度、F:チロシン検量線より求めた吸光度差が1のときのチロシン量(μg) 、1/100:単位換算係数、n:試料1g当たりの希釈倍数)
(Activity calculation method): Under this condition, the amount of enzyme that produces an amino acid corresponding to 100 μg of tyrosine in 1 mL of the reaction filtrate in 60 minutes is defined as 1 unit, and is calculated from the following formula.
・ Protein digestion (u / g) = (A 60 −A 0 ) × {F × (1/100)} × n
(A 60 : Absorbance of enzyme reaction solution, A 0 : Absorbance of blank solution, F: Tyrosine amount (μg) when absorbance difference obtained from tyrosine calibration curve is 1, 1/100: Unit conversion factor, n: Sample Dilution multiple per gram)

参考例2Reference example 2

本発明と従来技術におけるタンパク質分解酵素剤の使用量を、イカ50gに対する酵素使用量の範囲として概略的に換算比較したものを表8に示す。これらは、測定法等の多少の違いがあっても大まかな活性の比較はできると考えられる。背景技術において記載された特開昭48−96400号公報(特許文献5)の場合には、酵素の使用量が3〜7万単位であり、本発明におけるタンパク質分解酵素剤としての醤油、タンパク質分解酵素(プロテアーゼMアマノG)のいずれにおいても従来使用された酵素の活性値範囲よりも著しく低い酵素作用量であることが確認された。なお、特許文献5におけるプロテアーゼ活性の測定方法の基本原理は、pH3.0または7.0、反応温度30℃の反応条件でTCA可溶分を測定対象物質とし、30℃で毎分1γ(1μg)のチロシン相当アミノ酸を生成する活性を1単位とするものである。本発明におけるタンパク質分解酵素剤としての醤油の場合は硫酸サルミン法であり、タンパク質分解酵素(プロテアーゼMアマノG)の場合は天野法であることは前述の通りである。   Table 8 shows a comparison of the amount of the proteolytic enzyme agent used in the present invention and that in the prior art, roughly converted as a range of the amount of enzyme used for 50 g of squid. These are considered to be able to roughly compare the activities even if there are some differences in measurement methods. In the case of JP-A-48-96400 (Patent Document 5) described in the background art, the amount of enzyme used is 30,000 to 70,000 units, soy sauce as a proteolytic enzyme agent in the present invention, proteolysis It was confirmed that any of the enzymes (protease M Amano G) had an enzyme action amount significantly lower than the activity value range of the conventionally used enzyme. The basic principle of the method for measuring protease activity in Patent Document 5 is that the TCA-soluble component is measured under the reaction conditions of pH 3.0 or 7.0 and the reaction temperature of 30 ° C., and 1γ (1 μg / min at 30 ° C. per minute) ) Is an activity that produces an amino acid corresponding to tyrosine. As described above, the soy sauce as a proteolytic enzyme agent in the present invention is the salmine sulfate method, and the proteolytic enzyme (protease M Amano G) is the Amano method.

Figure 2010246501
Figure 2010246501

本発明によって得られるイカ加工食品は、加工工程でイカ肉質の縮みが少なく、また、加熱殺菌を施してもエグ味や苦味が出てくることなく、加熱したイカらしい食感を残したままゴム状に変化しない新たなイカ加工食品として有用である。   The processed squid food obtained by the present invention has little shrinkage of squid meat in the processing process, and even after heat sterilization, it does not produce a taste or bitterness, leaving a texture like a heated squid. It is useful as a new processed squid food that does not change in shape.

Claims (8)

イカの肉質部をタンパク質分解酵素剤を用いて熟成させることによって得られ、イカ肉の中心部までソフトな噛みごたえのある食感に軟化された肉質状態を有することを特徴とする、イカ加工食品。   Squid processed food obtained by aging the meat part of squid using a proteolytic enzyme agent and having a soft texture with a soft chewy texture to the center of the squid meat . タンパク質分解酵素剤が、イカ内臓の熟成・破砕物、醤油、またはタンパク質分解酵素である、請求項1に記載のイカ加工食品。   The squid processed food according to claim 1, wherein the proteolytic enzyme agent is squid viscera ripened or crushed, soy sauce, or proteolytic enzyme. 軟化されたイカ肉の破断応力が5〜20×10Paである、請求項1または2に記載のイカ加工食品。 The squid processed food according to claim 1 or 2, wherein the rupture stress of the softened squid meat is 5 to 20 × 10 5 Pa. 請求項1〜3のいずれか1項に記載の加工食品を、さらに70〜125℃の温度で加熱殺菌処理することによって得られ、破断応力が5〜20×10Paであることを特徴とする、イカ加工食品。 The processed food as claimed in claim 1, obtained by heat sterilization further at a temperature of 70 to 125 ° C., and wherein the breaking stress is 5 to 20 × 10 5 Pa Squid processed food. イカの肉質部を、タンパク質分解酵素剤を用いて45℃〜65℃の温度範囲に規制しかつ7〜48時間の熟成条件で穏やかに熟成させ、イカ肉の中心部までソフトな噛みごたえのある食感の肉質状態に軟化させることを特徴とする、イカ加工食品の製造方法。   The meat part of the squid is regulated to a temperature range of 45 ° C. to 65 ° C. using a proteolytic enzyme agent, and gently ripened under the aging conditions of 7 to 48 hours, and the squid meat has a soft texture to the center of the squid meat A method for producing a processed squid food, characterized by softening to a fleshy texture. タンパク質分解酵素剤が、イカ内臓の熟成・破砕物、醤油、またはタンパク質分解酵素である、請求項5に記載のイカ加工食品の製造方法。   The method for producing a squid processed food according to claim 5, wherein the proteolytic enzyme is squid viscera ripened or crushed, soy sauce, or proteolytic enzyme. 軟化されたイカ肉の破断応力が5〜20×10Paである、請求項5または6に記載のイカ加工食品の製造方法。 The manufacturing method of the squid processed food of Claim 5 or 6 whose rupture stress of the softened squid meat is 5-20 * 10 < 5 > Pa. 請求項5〜7のいずれか1項に記載の方法によって得られるイカ加工食品を、さらに70〜125℃の温度で加熱殺菌処理の工程に付すことを特徴とする、イカ加工食品の製造方法。   The manufacturing method of the squid processed food characterized by attaching | subjecting the squid processed food obtained by the method of any one of Claims 5-7 to the process of a heat sterilization process at the temperature of 70-125 degreeC further.
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JP2011504729A (en) * 2008-06-13 2011-02-17 大連工業大学 Sea bile nutrition food and manufacturing method thereof
JP2012180311A (en) * 2011-03-02 2012-09-20 Kao Corp Endurance improver
CN103622082A (en) * 2013-11-29 2014-03-12 蓬莱京鲁渔业有限公司 Processing method for squid softening
JP2017221170A (en) * 2016-06-17 2017-12-21 株式会社チガイチ青山 Manufacturing method of shredded and dried squid daruma
WO2018131708A1 (en) * 2017-01-16 2018-07-19 株式会社Stiフードホールディングス Soft simmered seafood and method for producing same
KR102136891B1 (en) * 2019-11-25 2020-07-22 대한민국 Softening method of squid meat using fermented fish sauce
JP2020115830A (en) * 2019-01-28 2020-08-06 国立大学法人 鹿児島大学 Manufacturing method of softened meat material of mollusk, and manufacturing method of retort food
JP7456188B2 (en) 2020-02-27 2024-03-27 味の素株式会社 Method for modifying processed octopus or squid food

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011504729A (en) * 2008-06-13 2011-02-17 大連工業大学 Sea bile nutrition food and manufacturing method thereof
JP2012180311A (en) * 2011-03-02 2012-09-20 Kao Corp Endurance improver
CN103622082A (en) * 2013-11-29 2014-03-12 蓬莱京鲁渔业有限公司 Processing method for squid softening
JP2017221170A (en) * 2016-06-17 2017-12-21 株式会社チガイチ青山 Manufacturing method of shredded and dried squid daruma
WO2018131708A1 (en) * 2017-01-16 2018-07-19 株式会社Stiフードホールディングス Soft simmered seafood and method for producing same
JP2020115830A (en) * 2019-01-28 2020-08-06 国立大学法人 鹿児島大学 Manufacturing method of softened meat material of mollusk, and manufacturing method of retort food
JP7168168B2 (en) 2019-01-28 2022-11-09 国立大学法人 鹿児島大学 Manufacturing method of retort food
KR102136891B1 (en) * 2019-11-25 2020-07-22 대한민국 Softening method of squid meat using fermented fish sauce
JP7456188B2 (en) 2020-02-27 2024-03-27 味の素株式会社 Method for modifying processed octopus or squid food

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