JP2010243756A - Method of manufacturing dummy product, dummy product, and sample book or sample book file - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a dummy product which is close to an actual product and exhibits not only a luster and texture but also rich stereoscopic effect. <P>SOLUTION: On a synthetic resin sheet 20, print layers 30 including pattern print layers 31 matching respective patterns 40 of a plurality of actual products 11a-14a different in design are printed individually by a method of offset printing, silk-screen printing, ink-jet printing, or a combination of these printing methods. A synthetic resin sheet 70 on which these print layers 30 are printed is attached to a vacuum forming machine 60, and uneven parts 51 and 52 matching the respective patterns 40 are formed in respective print layers 11c-14c by vacuum forming. Then, the respective print layers 11c-14c with the uneven parts 51 and 52 are punched into predetermined shapes by a pressing machine, and a plurality of dummy products 11-14 with different design are manufactured. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

  The present invention relates to a sample book file or a sample book bound to a sample book file that is widely used for business negotiations in the housing industry, interior industry, toilet industry, and the like. More specifically, the sample book is included in the sample book. (Dummy product) and a manufacturing method of the dummy product.

  The sample file or sample book used for business negotiations in the conventional housing equipment industry, interior industry, toilet industry, etc. is usually the actual product (for example, the exterior wall of the actual material, etc. that has a design such as an uneven pattern. Material, wallpaper, etc.) is partly pasted on the mount. This is useful for both traders and purchasers because they can see and feel the texture of the actual product, such as texture, gloss, tone, and volume.

  However, there were many problems in producing sample book files or sample books: In other words, (1) The problem that the actual product must be secured even when the production line is stopped. (2) The secured product must be cut into a predetermined shape and size and attached to the mount one by one. (3) Problem of long production time such as securing the actual product, cutting and pasting the mount, (4) Problem of high cost from these problems, (5) Sample book file or sample Due to the weight of the book, there are problems that it is inconvenient to carry, and (6) environmental load problems when discarding the sample book file or sample book.

  Therefore, a Tammy product that has the same tactile sensation, unevenness, and color tone as the actual product, and its sample book file or sample book, while clearing the above problems (1) to (6), are eagerly desired. From such a request, conventionally, a pattern printed layer is formed on a paper base material by offset printing, and a non-colored ink for offset printing is printed on the entire surface of the pattern printed layer by offset printing to express gloss mainly. There has been proposed a printed matter in which a combined design layer is formed, and a surface combined design layer that expresses a texture is printed on the base layer and design layer by printing silkscreen printing uncolored ink by silk screen printing (for example, patents) Reference 1).

  However, the printed matter has a gloss due to the base / design layer and a texture due to the surface / design layer, but lacks the three-dimensional effect because there is no unevenness of the actual product.

JP 2002-67468 A

  An object of the present invention is to provide a dummy product manufacturing method and a dummy product, a sample book or a sample book file that not only have gloss and texture but also have a three-dimensional effect and are closer to the actual product.

  The method of manufacturing a dummy product according to the present invention includes a plurality of different designs depending on a printing method of any one of offset printing, silk screen printing, and inkjet printing on a synthetic resin sheet, or a printing method combining these printing methods. Each printing layer including a pattern printing layer corresponding to each actual pattern is printed, and a synthetic resin sheet on which these printing layers are printed is mounted on a vacuum forming machine, and each printing layer is printed on each pattern. A plurality of dummy products having different designs are manufactured by vacuum forming using a mold having a corresponding uneven portion.

  Here, as the mold having the uneven portion corresponding to each pattern, each product is molded with plaster, and aluminum or an aluminum alloy is poured into the molded part. preferable.

  The dummy product according to the present invention conforms to the actual pattern by a printing method of any one of offset printing, silk screen printing, and inkjet printing on a synthetic resin sheet, or a printing method combining these printing methods. A printing layer including a pattern printing layer is formed, and irregularities corresponding to the pattern are added to the printing surface of the printing layer by vacuum forming using a mold having irregularities corresponding to each pattern on each printing layer. It is characterized by being.

  Here, as the mold having the uneven portion corresponding to each pattern, each product is molded with plaster, and aluminum or an aluminum alloy is poured into the molded part. preferable.

  In the dummy product according to the present invention, the printing layer is a pattern printing layer formed by any one of offset printing, silk screen printing, and inkjet printing, and a base formed by offset printing on the pattern printing layer. Concurrent design layer and surface and design layer formed by printing any one of offset printing, silk screen printing, and ink jet printing on the base and design layer, and the thickness of the base and design layer is 5 ~ It is preferable that it is 7 micrometers.

  In the dummy product according to the present invention, the glossiness of the printed surface of the synthetic resin sheet is preferably 40 to 60%.

  The sample book according to the present invention is characterized in that a plurality of dummy products having different designs are formed on a mount.

  The sample book file according to the present invention is formed by binding a plurality of sample books.

  According to the method for manufacturing a dummy product of the present invention, after a design corresponding to the actual product is printed on a sheet made of synthetic resin, the production line is not stopped in order to provide unevenness according to the printed design by vacuum forming. However, it is possible to easily secure dummy products for all products. Moreover, since it is not necessary to cut the actual product into a predetermined shape and size one by one, dummy products of all products can be efficiently manufactured.

  According to the dummy product of the present invention, while being lightweight, it has a gloss and texture, and moreover, it is rich in three-dimensional effect and becomes a dummy product closer to the actual product.

  According to the sample book or the sample book file of the present invention, the dummy product of the product affixed to the mount is mainly made of synthetic resin, so it is lightweight and convenient to carry. Further, when the sample book file or sample book is discarded, the environmental load is reduced.

It is a top view of the dummy goods which concern on this invention. It is XX sectional drawing of FIG. It is a top view of the sample book which affixed the dummy goods which concern on this invention to the mount. It is a top view of the sample book which affixed the actual thing on the mount. It is a top view of the female type | mold of a vacuum forming machine. It is a top view of a printing sheet. It is YY sectional drawing of FIG. It is sectional drawing which shows the state which set the printing sheet to the vacuum forming apparatus. It is a top view of the sheet | seat vacuum-formed.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 and 2, a dummy product (sample) 11 of the present invention has a printed layer 30 on a synthetic resin sheet 20, and a concave portion 51 conforming to a printed pattern 40 and The convex part 52 is added, and it is formed by further cutting into a predetermined shape (for example, a rectangle or a square).
Note that the dummy product 11 of the present invention is not cut, and a plurality of dummy products 11 such as four or eight dummy products having different designs are communicated as seen in the dummy product arrangement of FIG. It may be.

  The printing layer 30 forms a pattern printing layer 31 corresponding to each actual pattern on the synthetic resin sheet 20 by any one of offset printing, silk screen printing, and inkjet printing, and this pattern printing layer 31. An undercoat / design layer 32 that mainly expresses gloss is formed by printing non-colored ink by offset printing, silk screen printing, or inkjet printing on the entire upper surface. The surface and design layer 33 that expresses the texture by printing non-colored ink by any one of offset printing, silk screen printing, and inkjet printing is formed.

  The printing layer 30 is not limited to this, and can also be formed by a printing method that combines printing methods of offset printing, silk screen printing, and inkjet printing. As the synthetic resin material, PC (polycarbonate), PVC (vinyl chloride resin), PET (polyethylene terephthalate) and the like are desirable.

  The thickness of the base / design layer 32 is preferably in the range of 5 to 7 μm. When the thickness of the ground and design layer 32 is less than 5 μm, unevenness (variation) occurs in gloss, color tone, and touch. On the other hand, when it is thicker than 7 μm, there is a particular limitation.

  Furthermore, the glossiness of the printed surface of the synthetic resin sheet 20 is desirably in the range of 40 to 60%. Within this range, the change in color tone can be reduced, and the color reproduction can be made closer to the actual product. The glossiness is a numerical value measured with a gloss meter (manufactured by Suga Test Instruments Co., Ltd., handy gloss meter) according to the method of JIS Z8741 (specular gloss with an incident angle of 60 degrees and a light receiving angle of 60 degrees).

  In FIG. 3, a plurality of dummy products 11, 12, 13, and 14 having different designs are cut into a predetermined shape (for example, a rectangle or a square), and these dummy products 11, 12, 13, and 14 are formed on a mount 16. The sample book 18 is pasted. A plurality of sample books 18 are combined into a sample book file (not shown).

Next, a method for manufacturing a dummy product will be described.
First, as shown in FIG. 4, a plurality of actual objects 11a, 12a, 13a, and 14a having different designs are cut into a predetermined shape (for example, a rectangle or a square), and these actual objects 11a, 12a, 13a, and 14a are cut. An actual sample book 18a is prepared by pasting on the mount 16a.
Next, as shown in FIG. 5, the sample book 18a is molded with gypsum to form a female mold 61 for vacuum forming. In the female mold 61 for vacuum forming, the positions of the female mold parts 11b, 12b, 13b, and 14b and the concavo-convex pattern are reversed with respect to the actual products 11a, 12a, 13a, and 14a of the sample book 18a. As the female mold material, for example, aluminum or aluminum alloy is desirable.

  On the other hand, as shown in FIG. 6, printed decorative portions 11c, 12c, 13c, and 14c are printed on the synthetic resin sheet 20 based on the sample book 18a. The printed decorative portions 11c, 12c, 13c, and 14c are printed on the actual products 11a, 12a, 13a, and 14a. A print sheet 70 having the same is formed. As shown in FIG. 7, the printed sheet 70 has a pattern printing layer 31 on the synthetic resin sheet 20 that is in accordance with the actual pattern by printing any one of offset printing, silk screen printing, and inkjet printing. Printing and forming an undercoat / design layer 32 mainly expressing gloss by printing non-colored ink by any one of offset printing, silk screen printing, and inkjet printing on the entire surface of the pattern printing layer 31; A surface / design layer 33 is formed on the entire surface of the base / design layer 32 by printing non-colored ink by any one of offset printing, silk screen printing, and inkjet printing to express the texture. As already described, the printed matter 30 is constituted by the pattern print layer 31, the ground / design layer 32, and the surface / design layer 33.

  Next, as shown in FIG. 8, the periphery of the printing sheet 70 is pressed against the female mold 61 of the vacuum forming machine 60 with the clamp 62, and when the printing sheet 70 is sufficiently softened by the heater 63, the female mold 61 is placed. The inside air is removed and the printing sheet 70 is pressed against the female die 61 of the vacuum forming machine 60. After a predetermined time has elapsed, the heater 63 is turned off, and the vacuum-formed sheet 80 is taken out from the female mold 61 when the printed sheet 70 is cooled.

  As shown in FIG. 9, the vacuum-formed sheet 80 is pressed with the concave portions 51 and the convex portions 52 corresponding to the pattern 40 on the printed decorative portions 11c, 12c, 13c, and 14c, and the actual products 11a, 12a, 13a, It is close to 14a.

  The printed decorative parts 11c, 12c, 13c, and 14c of the vacuum-formed sheet 80 are cut into a predetermined shape (for example, a rectangle or a square) by a press machine (not shown), and the dummy products 11, 12, 13, 14 is formed. A sample book 18 as shown in FIG. 3 can be obtained by attaching dummy products 11, 12, 13, and 14 having different designs to the mount 16.

  The dummy product obtained by the present invention is useful as a sample book file that is widely used for business talks in the housing industry, interior industry, toilet industry, etc.

11-14: Dummy product 11a-14a: Actual product 11c-14c: Each printing layer 20: Sheet made of synthetic resin 30: Printing layer 31: Pattern printing layer 40: Pattern 51, 52: Concavity and convexity 60: Vacuum molding machine 70: Synthetic resin sheet 80 with printed layer printed on it: Vacuum formed sheet

Claims (8)

  Pattern printing layer that conforms to each pattern of multiple designs with different designs by printing methods of offset printing, silk screen printing, ink jet printing, or a combination of these printing methods on synthetic resin sheets Each of the print layers containing the print layer is printed, and a synthetic resin sheet on which the print layers are printed is mounted on a vacuum forming machine, and vacuum is applied using a mold having uneven portions corresponding to each pattern on each print layer. A method for manufacturing a dummy product, characterized by manufacturing a plurality of dummy products added by molding and having different designs.   2. The dummy according to claim 1, wherein the mold having uneven portions corresponding to each pattern is formed by casting each actual product with gypsum and pouring aluminum or an aluminum alloy into the molded portion. Product manufacturing method.   A printed layer that includes a pattern printing layer that matches the actual pattern by a printing technique of offset printing, silk screen printing, inkjet printing, or a combination of these printing techniques on a synthetic resin sheet. A dummy product, wherein the printed surface of the printed layer is provided with a concavo-convex portion conforming to the pattern by vacuum forming using a mold having a concavo-convex portion conforming to the pattern on each printed layer. .   4. The dummy according to claim 3, wherein the mold having uneven portions corresponding to each pattern is formed by casting each actual product with gypsum and pouring aluminum or an aluminum alloy into the molded portion. Goods.   The printed layer was formed by a screen printing layer formed by offset printing, a ground / design layer formed by offset printing on the pattern printing layer, and silkscreen printing on the ground / design layer. The dummy article according to claim 3 or 4, wherein the dummy article comprises a surface and design layer, and the thickness of the base and design layer is 5 to 7 µm.   The dummy product according to claim 3 or 4, wherein the glossiness of the printed surface of the synthetic resin sheet is 40 to 60%.   A sample book comprising a plurality of dummy products having different designs according to any one of claims 3 to 6 attached to a mount.   A sample book file formed by binding a plurality of sample books according to claim 7 together.

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