JP2010241039A - Lyophilic pattern forming method, base material obtained by the method, intermediate transfer body and coating roller using the base material, method of manufacturing recording material and image recording device using the intermediate transfer body - Google Patents

Lyophilic pattern forming method, base material obtained by the method, intermediate transfer body and coating roller using the base material, method of manufacturing recording material and image recording device using the intermediate transfer body Download PDF

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JP2010241039A
JP2010241039A JP2009094054A JP2009094054A JP2010241039A JP 2010241039 A JP2010241039 A JP 2010241039A JP 2009094054 A JP2009094054 A JP 2009094054A JP 2009094054 A JP2009094054 A JP 2009094054A JP 2010241039 A JP2010241039 A JP 2010241039A
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intermediate transfer
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transfer member
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JP2010241039A5 (en
JP5335525B2 (en
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Hiroshi Yanai
洋 谷内
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Canon Inc
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<P>PROBLEM TO BE SOLVED: To highly accurately and easily form a pattern having a lyophilic portion and a liquid repellent portion for appropriately forming a reaction liquid reacting to ink on an intermediate transfer body, in image recording of an intermediate transfer system adopting inkjet recording. <P>SOLUTION: A liquid containing a surfactant is adhered in a state of a liquid droplet on a liquid-repellent treating object surface, a liquid droplet outside portion is made lyophilic, and after the liquid droplet diameter is increased thereby, a liquid droplet center portion on the liquid-repellent surface is removed by washing. A lyophilic pattern having a ring-like lyophilic portion is formed on a base material surface. The size of the ring such as an inner diameter, and a ring width (eventually, an outer diameter) are easily controlled by adjusting the amount of adhered liquid droplet, the imparted density, the kind and concentration of the surfactant, and conditions during plasma treatment. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、親液性パターン形成方法、該方法によって得られた基材、該基材を用いる中間転写体および塗布ローラー、並びに前記中間転写体を用いた記録物の製造方法および画像記録装置に関するものである。   The present invention relates to a lyophilic pattern forming method, a substrate obtained by the method, an intermediate transfer member and a coating roller using the substrate, a method for producing a recorded matter using the intermediate transfer member, and an image recording apparatus. Is.

インクジェット記録技術の1つの応用例として、中間転写体上にインク画像を形成し、その転写体上に形成されたインク画像を所望の記録媒体に転写し、所望の記録媒体にインク画像を記録する方式がある。この方式では、インクジェットヘッドから吐出したインクを一旦転写体に付着させて、インクの流動性をある程度低下させた状態のインク画像を転写体上に形成し、その後、そのインク画像を転写体から記録媒体に転写するものである。   As one application example of the ink jet recording technology, an ink image is formed on an intermediate transfer member, the ink image formed on the transfer member is transferred to a desired recording medium, and the ink image is recorded on the desired recording medium. There is a method. In this method, the ink ejected from the ink jet head is once adhered to the transfer body, and an ink image in a state where the fluidity of the ink is reduced to some extent is formed on the transfer body, and then the ink image is recorded from the transfer body. It is transferred to a medium.

中間転写方式を採用した場合、中間転写体上に一旦インク画像を形成するために、紙などの記録媒体の影響を受けずに画像形成し得る。この場合、中間転写体は転写性やクリーニング性の面から非吸収性の表面が用いられることになる。しかし非吸収性の表面に液体であるインクを付与すると、インクが流れてしまったり、弾かれてしまったりするため、高品質な画像を形成することが非常に困難となる。   When the intermediate transfer method is employed, an ink image is once formed on the intermediate transfer member, so that an image can be formed without being affected by a recording medium such as paper. In this case, the intermediate transfer member uses a non-absorbing surface from the viewpoint of transferability and cleaning properties. However, when liquid ink is applied to the non-absorbing surface, the ink flows or is repelled, making it very difficult to form a high-quality image.

そこで、中間転写体上にインクと反応する液体(反応液)を塗布しておき、ここにインク滴が接触することで生じる二液反応によってインクの流動性を制御する方法が提案されている。しかし、この場合インク滴は反応液の層を介して中間転写体に付与することになるので、画像品質は反応液の塗布状態に大きく左右される。すなわち、中間転写体上に反応液が適切に形成されていない場合、例えば均一な厚みの薄膜として形成されていない場合には、インク滴の着弾ずれやドット形状の変形が起こり、中間転写体への高品位の画像形成ひいては記録媒体への高品質な画像記録が阻害される。   Therefore, a method has been proposed in which a liquid (reaction liquid) that reacts with ink is applied onto the intermediate transfer member, and the fluidity of the ink is controlled by a two-liquid reaction that occurs when ink droplets come into contact therewith. However, in this case, since the ink droplets are applied to the intermediate transfer member through the reaction liquid layer, the image quality greatly depends on the application state of the reaction liquid. In other words, when the reaction liquid is not properly formed on the intermediate transfer member, for example, when it is not formed as a thin film having a uniform thickness, landing deviation of the ink droplets or deformation of the dot shape occurs, and the intermediate transfer member is transferred to the intermediate transfer member. High-quality image formation, and thus high-quality image recording on the recording medium is hindered.

この問題に対し、本出願人は、親液部と撥液部とからなるパターンを表面に有する中間転写体を用い、親液部のみに反応液を付着させることが効果的であることを見い出した(特許文献1)。すなわち、この方法を用いれば、反応液を受容する面積を制御することによって、反応液の塗布状態を制御することができるからである。   To solve this problem, the present applicant has found that it is effective to attach the reaction liquid only to the lyophilic part using an intermediate transfer body having a pattern comprising a lyophilic part and a lyophobic part on the surface. (Patent Document 1). That is, by using this method, the application state of the reaction liquid can be controlled by controlling the area for receiving the reaction liquid.

しかしながら、中間転写体となる基材上に微細な撥液部/親液部のパターンを形成することは容易ではない。同文献ではフォトレジストを用いたリソグラフィー法によるパターニングが例示されているが、所望のパターンを得るためにはパターンに応じた高精細な露光マスクを要し、かつ、塗布,露光,現像などの工程を繰り返し実行しなければならない。また、パターンを変更する必要がある場合、その都度パターンに応じた露光マスクを作製し、印刷版を作製したり、対象物上にレジストパターンを作製したりするなどが必要である。さらに、同文献にはレーザー等を用いて対象物に直接パターンを形成する手法を用いることも例示されているが、所要の解像度が得られにくかったり、レーザースキャンに多大な時間を必要としたりするなどの課題があった。   However, it is not easy to form a fine lyophobic / lyophilic part pattern on a base material to be an intermediate transfer member. In this document, patterning by a lithography method using a photoresist is exemplified, but in order to obtain a desired pattern, a high-definition exposure mask corresponding to the pattern is required, and steps such as coating, exposure, and development are performed. Must be executed repeatedly. In addition, when it is necessary to change the pattern, it is necessary to produce an exposure mask corresponding to the pattern each time, produce a printing plate, or produce a resist pattern on the object. Furthermore, although the same document also exemplifies using a method of directly forming a pattern on an object using a laser or the like, it is difficult to obtain a required resolution or a long time is required for laser scanning. There were issues such as.

特開2006−321350号公報JP 2006-321350 A

よって本発明は、親液性部分と撥液性部分とを有するパターンを対象物の表面に精度高くかつ容易に形成できるようにすることを主たる目的とする。   Therefore, the main object of the present invention is to make it possible to form a pattern having a lyophilic part and a liquid repellent part on the surface of an object with high accuracy and ease.

そのために、本発明親液性パターン形成方法は、撥液性の対象物の表面に界面活性剤を含む液体を付与して液滴状に付着させる工程と、当該付与の後にプラズマ処理を行うことで、前記付着した液滴の外側の前記表面を親液化する工程と、当該親液化の後に前記撥液性の表面の上にある前記液体を除去する工程と、を具えたことを特徴とする。   For this purpose, the lyophilic pattern forming method of the present invention includes a step of applying a liquid containing a surfactant to the surface of a liquid-repellent object and adhering it in the form of droplets, and performing a plasma treatment after the application. And the step of lyophilizing the surface outside the adhered droplet, and the step of removing the liquid on the lyophobic surface after the lyophilicity. .

また、本発明は、この方法によって得られた基材、並びに該基材を用いる中間転写体および塗布ローラーに存する。   The present invention also resides in a substrate obtained by this method, and an intermediate transfer member and a coating roller using the substrate.

さらに、本発明は、記録媒体にインク画像が形成されてなる記録物を製造する方法であって、上記中間転写体上に、インクと反応する反応液を付与する工程と、前記付与された反応液が前記親液部に存在している中間転写体に対してインクジェットヘッドからインクを吐出して前記中間転写体にインク画像を形成する工程と、前記中間転写体上に形成されたインク画像を前記記録媒体に転写する工程と、を具えたことを特徴とする。   Further, the present invention is a method for producing a recorded matter in which an ink image is formed on a recording medium, the step of applying a reaction liquid that reacts with ink on the intermediate transfer member, and the reaction applied A step of ejecting ink from an inkjet head to an intermediate transfer member in which the liquid is present in the lyophilic portion to form an ink image on the intermediate transfer member; and an ink image formed on the intermediate transfer member. And transferring to the recording medium.

加えて、本発明画像記録装置は、上記中間転写体と、前記中間転写体上に、インクと反応する反応液を付与するための塗布装置と、前記反応液が付与された中間転写体上にインクを吐出するためのインクジェットヘッドと、前記中間転写体上に吐出されたインクを記録媒体に転写するための転写部と、を具えたことを特徴とする。   In addition, the image recording apparatus of the present invention includes the intermediate transfer member, a coating device for applying a reaction solution that reacts with ink on the intermediate transfer member, and an intermediate transfer member to which the reaction solution is applied. An ink jet head for discharging ink and a transfer unit for transferring the ink discharged onto the intermediate transfer member to a recording medium are provided.

本発明方法によれば、基材表面にリング状の親液部を有する親液性パターンが形成される。内径およびリング幅(ひいては外径)などリングのサイズは、付着させる液滴の量や付与密度、界面活性剤の種類や濃度、プラズマ処理時の条件等を調整することで容易にコントロール可能である。この結果、基材上に形成した微細な親液化パターンにより薄層かつ均一に液体を塗布することができるため、良好な状態で反応液を塗布し得る中間転写体の製造が可能となり、ひいては品位高い画像記録に資することが可能となる。   According to the method of the present invention, a lyophilic pattern having a ring-like lyophilic part is formed on the surface of the substrate. Ring size such as inner diameter and ring width (and outer diameter) can be easily controlled by adjusting the amount of deposited droplets, applied density, surfactant type and concentration, plasma treatment conditions, etc. . As a result, it is possible to apply a liquid in a thin layer and uniformly with a fine lyophilic pattern formed on the substrate, which makes it possible to produce an intermediate transfer body that can apply the reaction liquid in a good state, and hence the quality. It is possible to contribute to high image recording.

(a)〜(f)は本発明親液性パターン形成方法の説明図である。(A)-(f) is explanatory drawing of this invention lyophilic pattern formation method. (a)〜(c)は表面全体が親液性である基材上に液体を塗布した状態の説明図である。(A)-(c) is explanatory drawing of the state which apply | coated the liquid on the base material whose whole surface is lyophilic. 本発明の実施形態によって親液性パターンが形成された基材上に液体を塗布した状態の説明図である。It is explanatory drawing of the state which apply | coated the liquid on the base material in which the lyophilic pattern was formed by embodiment of this invention. (a)および(b)は、それぞれ、円形状の親液部およびリング形状の親液部に液体が付着している状態を示す説明図である。(A) And (b) is explanatory drawing which shows the state which the liquid has adhered to the circular lyophilic part and the ring-shaped lyophilic part, respectively. リング形状の親液部が複数配置されてなる中間転写体表面の模式図である。FIG. 3 is a schematic diagram of the surface of an intermediate transfer member in which a plurality of ring-shaped lyophilic portions are arranged. 本発明に係る記録物の製造方法および画像記録装置の一実施形態の概略を示す模式図である。1 is a schematic diagram showing an outline of an embodiment of a method for producing a recorded matter and an image recording apparatus according to the present invention.

以下、図面を参照して本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the drawings.

1.親液性パターン形成方法の実施形態
対象物表面をプラズマ照射により親液化した後に界面活性剤を吸着させると、親液持続性が著しく向上する。本発明は基本的にこの現象を利用したものである。そして本発明親液性パターン形成方法は、パターンを形成したい対象物(例えば撥液性の中間転写体表面)に界面活性剤含有液体を液滴状に付与する工程と、その後プラズマ照射などのエネルギー付与による表面改質を行う工程とを含む。以下に、各工程を追いつつ、上記現象がどのように利用されて本発明が実現されるかを説明する。
1. Embodiment of lyophilic pattern forming method When the surface of an object is made lyophilic by plasma irradiation and the surfactant is adsorbed, the lyophilic sustainability is remarkably improved. The present invention basically utilizes this phenomenon. The lyophilic pattern forming method of the present invention includes a step of applying a surfactant-containing liquid in droplets to an object (for example, the surface of a liquid repellent intermediate transfer member) on which a pattern is to be formed, and then energy such as plasma irradiation. And performing a surface modification by application. The following explains how the above phenomenon is utilized to realize the present invention, following each process.

界面活性剤含有液体を対象物表面に液滴状に付与する工程
まず、親液性パターンを形成したい対象物であるが、後述する具体的な応用例として挙げる中間転写式インクジェット記録の中間転写体に適する材料は、離型性が高くゴム弾性を有することが好ましい。離型性が高いと言うことは一般的に撥液性も高い。具体的には、シリコーンゴムやフロロシリコーンゴム、フッ素ゴムなどが挙げられる。とりわけシリコーンゴムは好ましい特性を持つ。
Step of applying a surfactant-containing liquid to the surface of an object in the form of droplets First, an intermediate transfer body for an intermediate transfer ink jet recording, which is an object for which a lyophilic pattern is to be formed, and will be described as a specific application example to be described later It is preferable that a material suitable for the above has high releasability and rubber elasticity. High releasability generally means high liquid repellency. Specific examples include silicone rubber, fluorosilicone rubber, and fluororubber. In particular, silicone rubber has favorable characteristics.

微細パターンを生成する上でも撥液性の表面であることが好ましく、撥液水性の目安としては、界面活性剤含有液体に対して接触角60°以上であることが望ましい。   A liquid-repellent surface is also preferable for producing a fine pattern. As a measure of liquid repellency, a contact angle of 60 ° or more with respect to the surfactant-containing liquid is desirable.

界面活性剤含有液体の付与は、例えばインクジェット方式を始め、フレキソ印刷のような有版方式でドットを印刷したり、スプレー等を用いて行うことができる。とりわけインクジェット方式はパターンを自在に形成でき、かつ精度高く界面活性剤含有溶液を付与できるので好ましい。   The application of the surfactant-containing liquid can be performed, for example, by printing dots using a plate-type method such as an ink jet method or flexographic printing, or by using a spray or the like. In particular, the inkjet method is preferable because a pattern can be freely formed and a surfactant-containing solution can be applied with high accuracy.

用いる界面活性剤は特に制限を受けず、陽イオン系界面活性剤、陰イオン系界面活性剤、非イオン界面活性剤、両性界面活性剤、フッ素系界面活性剤、シリコーン系界面活性剤などが例に挙げられる。パターニングを施す中間転写体などの対象物の材料や、界面活性剤含有溶液の付与を行う手段に応じて最適な材料を選ぶことが好ましい。   The surfactant to be used is not particularly limited, and examples include cationic surfactants, anionic surfactants, nonionic surfactants, amphoteric surfactants, fluorine surfactants, and silicone surfactants. It is mentioned in. It is preferable to select an optimum material in accordance with the material of an object such as an intermediate transfer body to be patterned and the means for applying the surfactant-containing solution.

図1(a)〜(f)は親液性パターン形成方法の説明図であり、特に(a)〜(c)は界面活性剤含有溶液の付与工程における液滴の挙動を示している。   FIGS. 1A to 1F are explanatory views of a method for forming a lyophilic pattern. In particular, FIGS. 1A to 1C show the behavior of droplets in the step of applying a surfactant-containing solution.

撥液性を呈するパターニング対象物1の表面に、例えばインクジェットヘッドHにより界面活性剤水溶液を液滴2として吐出することで付与する(図1(a))。すると、着弾した瞬間には運動エネルギーの影響で液滴は広がるが(図1(b))、短時間のうちに弾かれて非常に小さな径(β)を有するものとなる(図1(c))。   It is applied to the surface of the patterning object 1 exhibiting liquid repellency by, for example, discharging an aqueous surfactant solution as droplets 2 with an inkjet head H (FIG. 1A). Then, at the moment of landing, the droplet spreads due to the influence of kinetic energy (FIG. 1B), but it is repelled within a short time and has a very small diameter (β) (FIG. 1C). )).

プラズマ照射工程
この状態でプラズマ照射装置Pによりプラズマを照射すると、対象物1の表面には親液化部3が形成されるが、界面活性剤の液滴が付着した直径βの部分は、界面活性剤がマスクとして働くために親液化されない状態となる(図1(d))。しかし界面活性剤の液滴の縁は親液化部3と接しているので、プラズマ処理の効果で対象物1の表面の親液化が進むと界面活性剤液滴は自動的に親液化部3上に広がり、拡大した直径γを持つに至る(図1(e))。
Plasma irradiation process When plasma is irradiated by the plasma irradiation apparatus P in this state, the lyophilic portion 3 is formed on the surface of the target 1, but the portion of the diameter β to which the droplet of the surfactant is attached is surface active. Since the agent acts as a mask, it is not lyophilic (FIG. 1 (d)). However, since the edge of the surfactant droplet is in contact with the lyophilic portion 3, the surface of the surface of the object 1 is lyophilicized by the effect of the plasma treatment, so that the surfactant droplet is automatically on the lyophilic portion 3. And has an enlarged diameter γ (FIG. 1 (e)).

プラズマ処理部3上に広がった界面活性剤液滴のこのリング状の部分(リング幅α)のみが、プラズマ処理後に界面活性剤が付与された状態となる。プラズマ処理によりエネルギーを高められた表面に界面活性剤が接触すると界面活性剤成分が強固に付着し、水洗程度では脱落しない。   Only this ring-shaped portion (ring width α) of the surfactant droplet spread on the plasma processing unit 3 is in a state where the surfactant is applied after the plasma processing. When the surfactant comes into contact with the surface whose energy has been increased by the plasma treatment, the surfactant component adheres firmly, and does not fall off when washed with water.

この状態で弗素原子を含むガスなどを導入して再びプラズマ照射を行うと、液滴の外側は即時に撥液性を呈するに至る。一方、幅αのリング状の部分の内側の内径βをもつ部分は、元々撥液性を呈している表面に界面活性剤が付着しているだけであるので、水で界面活性剤を洗い流すなどしてこれを除去する工程を経ることで、元の撥液性表面が現れる。これに対し、幅αのリング状部分は界面活性剤が親液面をマスクしているため、親液性を保つ。以上のようにして、リング状の親液部とそれ以外の撥液部とを有するパターンが対象物の表面に形成される(図1(f))。   When a gas containing fluorine atoms is introduced in this state and plasma irradiation is performed again, the outside of the droplet immediately exhibits liquid repellency. On the other hand, the portion having the inner diameter β inside the ring-shaped portion having the width α has only the surfactant adhering to the surface that originally exhibits liquid repellency, so the surfactant is washed away with water, etc. Then, the original liquid-repellent surface appears through the process of removing this. On the other hand, since the surfactant masks the lyophilic surface of the ring-shaped portion having the width α, the lyophilic property is maintained. As described above, a pattern having a ring-shaped lyophilic portion and other lyophobic portions is formed on the surface of the object (FIG. 1 (f)).

なお、図1(e)における液滴の外側部分はプラズマ処理のみが施された状態であり、時間経過と共に親液性が失われてゆく。従って、あえて弗素ガスなどを導入して再びプラズマ照射する撥液化処理などを行わずとも、適宜の時間をおくことで所望のパターニングを行うことが可能である。また、加熱を行うことで撥液化を促進することも可能である。   Note that the outer portion of the droplet in FIG. 1 (e) is in a state where only the plasma treatment has been performed, and the lyophilicity is lost over time. Therefore, it is possible to perform desired patterning after an appropriate period of time without performing a lyophobic treatment in which fluorine gas or the like is introduced and plasma irradiation is performed again. In addition, it is possible to promote liquid repellency by heating.

2.リング状親液部のサイズのコントロール
本発明は、リング状親液部のサイズを容易にコントロールすることができる。インクジェット記録技術を適用してパターニングを行う場合には、インクジェットヘッドHからの界面活性剤の吐出量や付与密度を調整することでパターンサイズをコントロールすることが可能である。また、同じ吐出量および付与密度であっても、作り出すパターンを変化させることが可能である。このことはすなわち、仕様が同じインクジェットヘッドHないし装置を用いる場合であっても、自由にパターンサイズをコントロールできると言うことであり、これは非常に有意義な特徴である。
2. Controlling the size of the ring-shaped lyophilic portion The present invention can easily control the size of the ring-shaped lyophilic portion. When patterning is performed by applying an ink jet recording technique, the pattern size can be controlled by adjusting the discharge amount and application density of the surfactant from the ink jet head H. In addition, even with the same ejection amount and application density, it is possible to change the pattern to be created. This means that the pattern size can be freely controlled even when the inkjet head H or the apparatus having the same specification is used, which is a very significant feature.

リング状親液部のサイズをコントロールする方法を具体的に説明する。   A method for controlling the size of the ring-shaped lyophilic part will be specifically described.

本発明を適用することで形成される親液部はリング状であるが、その内径および幅共に(すなわち外径も)制御することができる。上述の説明から明らかなように、親液部の内径はプラズマ処理直前の基材上の界面活性剤の液滴径となる。液滴径は液滴体積と濡れ性で制御できる。濡れ性は主に、界面活性剤の表面張力に依存するので、種類や濃度を調整すればよい。同じ付与量で液滴体積を制御するには、液滴を付与した後に乾燥工程を加えることによって界面活性剤液滴中の水分を除去し、体積を小さくすることで可能である。   Although the lyophilic portion formed by applying the present invention is ring-shaped, both the inner diameter and width (that is, the outer diameter) can be controlled. As is clear from the above description, the inner diameter of the lyophilic portion is the droplet diameter of the surfactant on the substrate immediately before the plasma treatment. The droplet diameter can be controlled by the droplet volume and wettability. Since the wettability mainly depends on the surface tension of the surfactant, the type and concentration may be adjusted. In order to control the droplet volume with the same application amount, it is possible to remove the moisture in the surfactant droplets by adding a drying step after applying the droplets, thereby reducing the volume.

リング幅はプラズマ処理時の界面活性剤の広がりで決定される。従って、プラズマ処理による親液化の強さ、処理雰囲気(主に湿度)、プラズマ処理時の界面活性剤の粘度および表面張力などを調整することでリング幅を制御できる。   The ring width is determined by the spread of the surfactant during plasma processing. Therefore, the ring width can be controlled by adjusting the strength of lyophilicity by the plasma treatment, the treatment atmosphere (mainly humidity), the viscosity and surface tension of the surfactant during the plasma treatment.

すなわち、例えば液体付与量が大きいインクジェットヘッドを用いる場合であっても、界面活性剤濃度の低い液体を基材に付与した後に十分に乾燥させて体積を減少させれば、体積が小さく高粘度の界面活性剤液滴が基材上に形成される。従って、非常に小径でリング幅が小さい親液部を得ることができる。   That is, for example, even when using an ink jet head with a large amount of liquid applied, if the volume is reduced by sufficiently drying after applying a liquid with a low surfactant concentration to the substrate, the volume is small and the viscosity is high. Surfactant droplets are formed on the substrate. Therefore, a lyophilic portion having a very small diameter and a small ring width can be obtained.

3.実施形態の利点およびその他の応用例
本実施形態を適用して得られた親液部/撥液部のパターンの表面は、リング状親液部に保持できる液量が、付与される液体(反応液などの液体)の表面張力により一定となる。従って、ディップコート,スキージ,エアナイフ塗布,ローラー塗布など、広範囲かつ簡便な塗布手段を用いて反応液を付与する場合、中間転写体上での安定した液量制御が可能となる。
3. Advantages of Embodiment and Other Application Examples The surface of the pattern of the lyophilic part / liquid repellent part obtained by applying this embodiment is a liquid (reaction) to which a liquid amount that can be held in the ring-like lyophilic part is applied. It becomes constant due to the surface tension of the liquid. Therefore, when the reaction liquid is applied using a wide range and simple application means such as dip coating, squeegee, air knife application, roller application, etc., stable liquid amount control on the intermediate transfer member becomes possible.

また、本発明のパターニング方法を用いれば、上述した撥液性ゴム以外にも親液部/撥液部パターンを形成できる。例えばシリコーン樹脂や、フッ素樹脂,ポリエチレン等の撥液性プラスチックをはじめ、メタルベース表面に撥液材料をコーティングしたような基材に対しても凹凸のない親液部/撥液部パターンを形成することができる。   Further, if the patterning method of the present invention is used, a lyophilic portion / liquid repellent portion pattern can be formed in addition to the above-described liquid repellent rubber. For example, a liquid-repellent part / liquid-repellent part pattern with no irregularities can be formed on a liquid-repellent plastic such as silicone resin, fluororesin, polyethylene, etc., and even on a base material with a liquid-repellent material coated on the metal base surface. be able to.

よって、本発明は中間転写体以外の種々の基材にも適用することができる。例えばパターニングしたローラーを水性フレキソ印刷のアニロックスローラーとして用いれば、安定したインキピックアップが実現できるので、立ち上げ時間の短縮や印刷品質の安定化に大きく貢献する。また、表面に凹凸がないので、ピックアップローラー機能と塗りローラー機能とを一本のローラーで実現することもできる。   Therefore, the present invention can be applied to various base materials other than the intermediate transfer member. For example, if a patterned roller is used as an anilox roller for water-based flexographic printing, a stable ink pickup can be realized, which greatly contributes to shortening the start-up time and stabilizing printing quality. Moreover, since there is no unevenness | corrugation on the surface, a pick-up roller function and a coating roller function can also be implement | achieved with one roller.

さらに、本発明は基材表面を部分的に親液化したパターンを形成するものである。そのため、表面全体が親液性である基材に比べて塗布液体の流動が少ないという利点を有する。   Furthermore, the present invention forms a pattern in which the substrate surface is partially lyophilic. Therefore, there is an advantage that the flow of the coating liquid is less than that of the substrate whose entire surface is lyophilic.

図2および図3を用いてその効果を説明する。図2(a)および(b)は、それぞれ、表面全体が親液性を呈する基材10’の表面に反応液などの液体5が塗布されている状態を模式的に示す平面図および断面図である。このように、静止状態で均一な厚みに液体5が塗布されていたとしても、基材は中間転写体や塗布ローラーなどの形態として適用され、基本的に回転運動させながら用いられるため、重力や加速度などの外力が働く。従って、基材10’の表面全体が親液性であると、図2(c)に示すように、塗布された液体5が外力の作用によって偏った状態になり易い。これに対し、図3(a)および(b)は、それぞれ、本発明を適用してリング状の親液部を部分的に形成した基材10の表面に反応液などの液体が塗布されている状態を模式的に示している。本発明では、親液部4の周囲は撥液部で囲まれているため、図3(c)に示すように、液体5の流動が抑制されることになる。   The effect is demonstrated using FIG. 2 and FIG. FIGS. 2A and 2B are a plan view and a cross-sectional view schematically showing a state in which a liquid 5 such as a reaction liquid is applied to the surface of a base material 10 ′ whose entire surface is lyophilic, respectively. It is. In this way, even if the liquid 5 is applied in a uniform thickness in a stationary state, the base material is applied as a form of an intermediate transfer body, an application roller, etc., and is basically used while being rotated. External force such as acceleration works. Therefore, if the entire surface of the base material 10 ′ is lyophilic, the applied liquid 5 tends to be biased by the action of external force, as shown in FIG. In contrast, in FIGS. 3A and 3B, a liquid such as a reaction liquid is applied to the surface of the base material 10 in which the present invention is applied and the ring-shaped lyophilic part is partially formed. The state which is present is shown schematically. In the present invention, since the periphery of the lyophilic part 4 is surrounded by the liquid repellent part, the flow of the liquid 5 is suppressed as shown in FIG.

さらに、本件のパターニング方法により得られる親液部はリング状であり、外径の等しい円形状より液体の受容量を少なくできるため、結果として液体を薄膜状に塗布することが可能となる。   Furthermore, the lyophilic portion obtained by the patterning method of the present case is ring-shaped, and the amount of liquid that can be received can be reduced as compared with a circular shape having the same outer diameter. As a result, the liquid can be applied in a thin film shape.

図4はその概念を示した図である。(a)は外径γを有する円形状の親液部4’に液体が付着している状態を、(b)は同じくリング形状の親液部4に液体が付着している状態をそれぞれ示す断面図である。ここで、親液部4’および4の面積を揃えて考察するため、リング形状の親液部4の内径βは極小(実質的にβ=0)としている。円形状の親液部4’に対し、リング形状の親液部4は、同図(c)に示すハッチング分だけ断面積すなわち液体受容量が少ない。例として外径10μmの円形状の親液部と外径10μm・内径が実質的に0μmのリング形状の親液部とについて、いずれも図4のように断面半円状に液体が付着すると仮定して受容量を計算すると、前者に対して後者の液体受容(付着)量は、58.9%となる。   FIG. 4 is a diagram showing the concept. (A) shows the state where the liquid is attached to the circular lyophilic part 4 ′ having the outer diameter γ, and (b) shows the state where the liquid is attached to the ring-shaped lyophilic part 4. It is sectional drawing. Here, in order to consider the areas of the lyophilic portions 4 ′ and 4, the inner diameter β of the ring-shaped lyophilic portion 4 is minimized (substantially β = 0). In contrast to the circular lyophilic portion 4 ′, the ring-shaped lyophilic portion 4 has a smaller cross-sectional area, that is, a liquid receiving amount by the hatching shown in FIG. As an example, for a circular lyophilic portion having an outer diameter of 10 μm and a ring-shaped lyophilic portion having an outer diameter of 10 μm and an inner diameter of substantially 0 μm, it is assumed that the liquid adheres in a semicircular cross section as shown in FIG. Then, when the acceptance amount is calculated, the latter liquid acceptance (adhesion) amount is 58.9% with respect to the former.

4.実施例
次に、本発明のより具体的な実施例および比較例を説明する。なお、以下の説明において「部」および「%」とあるのは、特に断りのない限り質量基準である。
4). Examples Next, more specific examples and comparative examples of the present invention will be described. In the following description, “parts” and “%” are based on mass unless otherwise specified.

(4.1)実施例1
本発明を中間転写方式のインクジェット記録装置の中間転写体に適用し、これを用いて画像記録を行う実施例を説明する。これは、中間転写体を用意するための(a)界面活性剤含有液体を対象物表面に液滴状に付与する工程、(b)プラズマ照射による親液化処理を行う工程、および(c)リング状親液部形成工程を含む。さらに、画像記録を行うための(d)反応液塗布工程、(e)中間転写体上にインク画像を形成する工程、および(f)記録媒体にインク画像を転写する工程を含む。なお、実施例1の工程(a)が図1の(a)〜(c)に対応し、実施例1の工程(b)が図1の(d)〜(e)に対応し、実施例1の工程(c)が図1の(f)に対応する。
(4.1) Example 1
An embodiment in which the present invention is applied to an intermediate transfer member of an intermediate transfer type ink jet recording apparatus and image recording is performed using the intermediate transfer member will be described. This includes (a) a step of applying a surfactant-containing liquid to the surface of an object in the form of droplets for preparing an intermediate transfer member, (b) a step of performing lyophilic treatment by plasma irradiation, and (c) a ring. A lyophilic part forming step. Further, it includes (d) a reaction liquid coating step for image recording, (e) a step of forming an ink image on the intermediate transfer member, and (f) a step of transferring the ink image to a recording medium. In addition, the process (a) of Example 1 respond | corresponds to (a)-(c) of FIG. 1, the process (b) of Example 1 respond | corresponds to (d)-(e) of FIG. Step 1 (c) corresponds to (f) in FIG.

(a)界面活性剤含有液体を対象物表面に液滴状に付与する工程
本実施例では、中間転写体表面層基材となる対象物として、0.2mmのPETフィルム表面に、ゴム硬度40°のシリコーンゴム(信越化学製 KE12)を0.3mmの厚さでコーティングした材料を用いた。この表面に、インクジェット記録装置(ノズル配列密度1200dpi、吐出量4.8pl)を用いて2パス記録にて下記組成の界面活性剤水溶液を1200dpi間隔で一様に、液滴状に付与した。
界面活性剤水溶液
界面活性剤(日本ユニカー社製 silwet L−77):2部
純水:98部
(A) A step of applying a surfactant-containing liquid to the surface of an object in the form of droplets In this example, an object to be an intermediate transfer member surface layer base material has a rubber hardness of 40 on a 0.2 mm PET film surface. A material obtained by coating a silicone rubber (KE12 manufactured by Shin-Etsu Chemical Co., Ltd.) at a thickness of 0.3 mm was used. On this surface, a surfactant aqueous solution having the following composition was uniformly applied in droplets at intervals of 1200 dpi by two-pass recording using an ink jet recording apparatus (nozzle arrangement density 1200 dpi, discharge amount 4.8 pl).
Surfactant aqueous solution surfactant (manufactured by Nippon Unicar Co., Ltd., silwet L-77): 2 parts Pure water: 98 parts

(b)プラズマ照射による親液化処理を行う工程
中間転写体上の液滴直径が6μmとなるまで温風乾燥したのち、平行平板型大気圧プラズマ処理装置(積水化学製 APT−203)を用いてプラズマ処理を行った。
プラズマ処理条件
使用ガス;流量:air;1000cc/min
2 ;6000cc/min
入力電圧:230V
周波数:10kHz
処理速度:200mm/min
(B) Step of performing lyophilic treatment by plasma irradiation After drying with hot air until the droplet diameter on the intermediate transfer body becomes 6 μm, using a parallel plate type atmospheric pressure plasma processing apparatus (APT-203 manufactured by Sekisui Chemical Co., Ltd.) Plasma treatment was performed.
Gas used for plasma processing conditions ; flow rate: air; 1000 cc / min
N 2 ; 6000 cc / min
Input voltage: 230V
Frequency: 10kHz
Processing speed: 200mm / min

(c)リング状親液部形成工程
プラズマ処理が終了した中間転写体を水洗し、余剰の界面活性剤を洗い流した後、常温・常湿の環境下(25℃、60%)で12時間放置し、液滴の外側を撥液化した。この結果、1200dpi間隔で、内径β=7μm、外径γ=14μmのリング状の親液部が規則的に形成された図5に示すようなパターンをもつ中間転写体が得られた。
(C) Ring-shaped lyophilic part forming step The intermediate transfer member after the plasma treatment is washed with water, and the excess surfactant is washed away, and then left for 12 hours in an environment of normal temperature and humidity (25 ° C, 60%). Then, the outside of the droplet was made liquid repellent. As a result, an intermediate transfer member having a pattern as shown in FIG. 5 in which ring-shaped lyophilic portions having an inner diameter β = 7 μm and an outer diameter γ = 14 μm were regularly formed at intervals of 1200 dpi was obtained.

(d)反応液塗布工程
次いで、自作した簡便なロールコーターを用いて中間転写体上に下記組成の反応液を塗布した。
反応液組成
CaCl2・2H2O:10%
界面活性剤(川研ファインケミカル製 アセチレノールEH):1%
ジエチレングリコール:30%
純水:59%
このとき、中間転写体上に付与された反応液量は平均で約0.5g/m2であり、塗布面を25分割して塗布量のばらつきを判定したところ、上記平均値(0.5g/m2)に対し2.7%の範囲内であった。
(D) Reaction liquid application | coating process Then, the reaction liquid of the following composition was apply | coated on the intermediate transfer body using the self-made simple roll coater.
Reaction solution composition CaCl 2 · 2H 2 O: 10%
Surfactant (Acetylenol EH manufactured by Kawaken Fine Chemicals): 1%
Diethylene glycol: 30%
Pure water: 59%
At this time, the amount of the reaction solution applied on the intermediate transfer member is about 0.5 g / m 2 on average, and when the coating surface is divided into 25 and the variation in coating amount is determined, the above average value (0.5 g) is obtained. / M 2 ) in the range of 2.7%.

(e)中間転写体上にインク画像を形成する工程
インクジェット記録装置(ノズル配列密度1200dpi、吐出量4.8pl、駆動周波数12kHz)にて、反応液が塗布されている中間転写体上にミラー反転させた文字画像を形成した。ここでは、下記処方のインク(色材として各色顔料をそれぞれ含む4色のインク)を用いた。
インク処方
下記の各顔料: 3部
ブラック:カーボンブラック(三菱化学製:MCF88)
シアン: ビグメントブルー15
マゼンタ:ピグメントレッド7
イエロー:ピグメントイエロー74
スチレン−アクリル酸−アクリル酸エチル共重合体: 1部
(酸価240、重量平均分子量5000)
グリセリン: 10部
エチレングリコール: 5部
界面活性剤: 1部
(川研ファインケミカル製:アセチレノールEH)
イオン交換水: 80部
この際、インク画像が中間転写体上に形成された時点で、ビーディングおよびブリーディングは起こらず、高画質なインク像が形成された。また、中間転写体上に形成された孤立インクドット径は約40μmであった。
(E) Step of forming an ink image on the intermediate transfer body In an ink jet recording apparatus (nozzle arrangement density 1200 dpi, discharge amount 4.8 pl, drive frequency 12 kHz), mirror inversion is performed on the intermediate transfer body on which the reaction liquid is applied. A character image was formed. Here, inks having the following prescription (four color inks each containing a color pigment as a coloring material) were used.
Ink formulation Each of the following pigments: 3 parts Black: Carbon black (Mitsubishi Chemical: MCF88)
Cyan: Pigment Blue 15
Magenta: Pigment Red 7
Yellow: Pigment Yellow 74
Styrene-acrylic acid-ethyl acrylate copolymer: 1 part (acid value 240, weight average molecular weight 5000)
Glycerin: 10 parts Ethylene glycol: 5 parts Surfactant: 1 part (manufactured by Kawaken Fine Chemicals: Acetylenol EH)
Ion-exchanged water: 80 parts At this time, when the ink image was formed on the intermediate transfer member, beading and bleeding did not occur, and a high-quality ink image was formed. The diameter of the isolated ink dot formed on the intermediate transfer member was about 40 μm.

(f)記録媒体にインク画像を転写する工程
中間転写体上のインク画像の水分を除去し、流動性を低下させた後に記録媒体(日本製紙製 オーロラコート 連量40.5)を加圧ローラーにて接触させて画像を転写した。 この結果、記録媒体上に高品質な画像が記録されたことを確認した。また、転写後の中間転写体表面には残存インクが殆どなく、そのまま次の画像を受けても、好ましくない影響はみられなかった。
(F) Step of transferring the ink image to the recording medium After removing the water from the ink image on the intermediate transfer member and reducing the fluidity, the recording medium (Nippon Paper Aurora Coat 40.5) was applied to the pressure roller. The image was transferred by contact. As a result, it was confirmed that a high-quality image was recorded on the recording medium. Further, there was almost no residual ink on the surface of the intermediate transfer member after the transfer, and even if the next image was received as it was, no unfavorable effect was observed.

(4.2)比較例1
実施例1と同様の中間転写体表面層基材となる対象物を用意し、その全面に工程(b)で説明したプラズマ処理を施して中間転写体を作製した後、実施例1と同様の条件にて反応液塗布(工程(d))を行った。このとき、中間転写体上に付与された反応液量は平均で約10g/m2となり、塗布面を25分割して塗布量のばらつきを判定したところ、上記平均値(10g/m2)に対し8.7%の範囲内であった。
(4.2) Comparative Example 1
The same object as the intermediate transfer member surface layer base material as in Example 1 is prepared, and the entire surface thereof is subjected to the plasma treatment described in the step (b) to produce an intermediate transfer member, and then the same as in Example 1. The reaction solution was applied under the conditions (step (d)). At this time, the average amount of the reaction solution applied on the intermediate transfer member is about 10 g / m 2. When the coating surface is divided into 25 and the variation in the coating amount is determined, the average value (10 g / m 2 ) is obtained. It was in the range of 8.7%.

その後、実施例1と同様の条件にて中間転写体へのインク画像の形成(工程(e))および記録媒体へのインク画像の転写(工程(f))を行った。中間転写体上に形成された画像は、実施例1に比べ、インク滴のずれに由来する画像のゆがみが確認された。   Thereafter, an ink image was formed on the intermediate transfer member (step (e)) and the ink image was transferred onto the recording medium (step (f)) under the same conditions as in Example 1. Compared with Example 1, the image formed on the intermediate transfer member was confirmed to be distorted due to the displacement of the ink droplets.

(4.3)実施例2
上述したように、本発明は、中間転写体以外にも適用が可能である。そこで、本発明を塗布ローラーに利用した実施例を説明する。
(4.3) Example 2
As described above, the present invention can be applied to other than the intermediate transfer member. Therefore, an embodiment in which the present invention is applied to an application roller will be described.

芯としてアルミニウムを用い、この芯の表面にゴム硬度40°のシリコーンゴム(信越化学製 KE12)を0.2mmの厚さでコーティングしてなる塗布ローラーを用意した。そして、実施例1と同様の条件にて、下記組成の界面活性剤含有液体を塗布ローラー表面に液滴状に付与した(工程(a))。
界面活性剤水溶液
界面活性剤(市販アルキル硫酸エステル系):1部
純水:99部
Aluminum was used as the core, and an application roller was prepared by coating the surface of the core with a silicone rubber (KE12 manufactured by Shin-Etsu Chemical Co., Ltd.) having a rubber hardness of 40 ° with a thickness of 0.2 mm. Then, under the same conditions as in Example 1, a surfactant-containing liquid having the following composition was applied to the surface of the application roller in the form of droplets (step (a)).
Surfactant aqueous solution surfactant (commercially available alkyl sulfate ester): 1 part Pure water: 99 parts

次に、塗布ローラー上の液滴直径が6μmとなるまで温風乾燥したのち、ライン状電極を有するプラズマ処理装置を用い、下記条件にてプラズマ処理を行った。尚、グランドは、上記塗布ローラーの芯とした。
プラズマ処理条件
使用ガス;流量:air;1200cc/min
2 ;6600cc/min
入力電圧:230V
周波数:20kHz
処理速度:200mm/min
Next, after drying with warm air until the droplet diameter on the application roller reached 6 μm, plasma treatment was performed under the following conditions using a plasma treatment apparatus having a line electrode. The ground was the core of the application roller.
Gas used for plasma processing conditions ; flow rate: air; 1200 cc / min
N 2 ; 6600cc / min
Input voltage: 230V
Frequency: 20kHz
Processing speed: 200mm / min

次に、リングの外側部分を撥液化するために、下記条件にてプラズマ処理を行った。
プラズマ処理条件
使用ガス;流量:air;1200cc/min
2 ;6600cc/min
CF4;195cc/min
入力電圧:190V
周波数:20kHz
処理速度:200mm/min
その後、実施例1と同様に処理が終了した塗布ローラーの水洗等を行うことで、1200dpi間隔で、内径β=6μm、外径γ=12μmのリング状の親液部が規則的に形成されたパターンをもつ塗布ローラーが得られた。
Next, in order to make the outer part of the ring liquid repellent, plasma treatment was performed under the following conditions.
Gas used for plasma processing conditions ; flow rate: air; 1200 cc / min
N 2 ; 6600cc / min
CF 4 ; 195 cc / min
Input voltage: 190V
Frequency: 20kHz
Processing speed: 200mm / min
Thereafter, the application roller after the treatment was washed in the same manner as in Example 1 to regularly form ring-shaped lyophilic portions having an inner diameter β = 6 μm and an outer diameter γ = 12 μm at 1200 dpi intervals. A coating roller with a pattern was obtained.

次いで、この塗布ローラーを用いて、親液性PET上に実施例1と同じ組成の反応液を塗布した。このとき、親液性PET上に塗布された反応液の量は平均で0.45g/m2であった。また、塗布面を25分割して塗布量のばらつきを判定したところ、上記平均値(0.45g/m2)に対し4.1%の範囲内であった。 Subsequently, the reaction liquid of the same composition as Example 1 was apply | coated on lyophilic PET using this application roller. At this time, the amount of the reaction solution applied on the lyophilic PET was 0.45 g / m 2 on average. Further, when the coating surface was divided into 25 and the variation in the coating amount was determined, it was within the range of 4.1% with respect to the average value (0.45 g / m 2 ).

5.記録物の製造方法および画像記録装置の実施形態
図6は本発明に係る記録物の製造方法および画像記録装置の一実施形態の概略を示す模式図である。この実施形態の画像記録装置は、基本的に、中間転写体上にインク画像を形成するプロセスと、その転写体上に形成されたインク画像を所望の記録媒体に転写するプロセスとを、基本的に含む記録工程を実施する。
5). FIG. 6 is a schematic diagram showing an outline of an embodiment of a method for manufacturing a recorded matter and an image recording apparatus according to the present invention. The image recording apparatus of this embodiment basically includes a process for forming an ink image on an intermediate transfer member and a process for transferring an ink image formed on the transfer member to a desired recording medium. The recording process included in is performed.

図6において、符号11は、軸11Aのまわりに矢印F方向に回転駆動される円筒状の中間転写体を示し、親液部と撥液部とからなるパターンが上述のようにして形成された表面層12を有している。中間転写体11の外周すなわち表面層12に対向する部位には、水系の反応液14を付与する塗布装置13、インクを吐出してインク画像を形成するインクジェットヘッド15、および記録媒体19に転写を行うための加圧ローラー20などが設けられている。   In FIG. 6, reference numeral 11 denotes a cylindrical intermediate transfer member that is driven to rotate in the direction of arrow F around an axis 11A, and a pattern composed of a lyophilic portion and a lyophobic portion is formed as described above. A surface layer 12 is provided. Transfer is applied to the outer periphery of the intermediate transfer body 11, that is, the portion facing the surface layer 12, a coating device 13 that applies a water-based reaction liquid 14, an inkjet head 15 that ejects ink to form an ink image, and a recording medium 19. A pressure roller 20 and the like are provided.

すなわち、中間転写体11は図中の矢印の方向に回転し、その表面にまず塗布装置13によって反応液14が付与される。ここで、反応液は水系であるため、付与された反応液は中間転写体表面の親液部に保持される。これにより、常に一定量の反応液を転写体上に均一に存在させることができる。なお、塗布装置13に実施例2で説明した塗布ローラーを適用することも可能である。   That is, the intermediate transfer member 11 rotates in the direction of the arrow in the figure, and the reaction solution 14 is first applied to the surface by the coating device 13. Here, since the reaction solution is aqueous, the applied reaction solution is held in a lyophilic portion on the surface of the intermediate transfer member. As a result, a constant amount of the reaction solution can always be present uniformly on the transfer body. It is also possible to apply the application roller described in the second embodiment to the application device 13.

次いで、インクジェットヘッド15からインクが例えば滴として吐出されて、中間転写体11の表面層12上にインク画像(ミラー反転した画像)16が形成される。このとき、インクは反応液との接触により瞬時に凝集反応が起こり、色材の流動性が低下するため、インク画像が乱れることがない。そして、中間転写体11上に形成された画像に記録媒体19の被記録面を接触させ、転写部を構成する加圧ローラー20により裏面側から加圧することで、記録媒体19上に画像が転写される。   Next, ink is ejected as, for example, droplets from the inkjet head 15, and an ink image (mirror inverted image) 16 is formed on the surface layer 12 of the intermediate transfer body 11. At this time, the ink undergoes an agglomeration reaction instantaneously upon contact with the reaction liquid, and the fluidity of the color material is reduced, so that the ink image is not disturbed. Then, the recording surface of the recording medium 19 is brought into contact with the image formed on the intermediate transfer body 11, and the image is transferred onto the recording medium 19 by applying pressure from the back side by the pressure roller 20 constituting the transfer unit. Is done.

図6に例示した装置では、中間転写体11上の画像を構成するインク中の水分ないし溶剤成分を蒸発させて除去する目的で、送風機形態の水分除去促進装置17が配置されている。これにより、転写に先立って、インクの水分量は記録媒体の許容量まで低減される。なお図示の装置では、これとともに、中空状とした中間転写体11の裏面側に接触して加熱を行う加熱ローラー18を用いている。しかしこれらはいずれかが用いられるものでもよい。   In the apparatus illustrated in FIG. 6, a water removal promoting device 17 in the form of a blower is disposed for the purpose of evaporating and removing water or solvent components in the ink constituting the image on the intermediate transfer body 11. Thereby, prior to the transfer, the water content of the ink is reduced to the allowable amount of the recording medium. In addition, in the apparatus of illustration, the heating roller 18 which heats in contact with the back surface side of the intermediate | middle transfer body 11 made into the hollow shape with this is used. However, any of these may be used.

そして図6に例示した装置ではさらに、インク画像を記録媒体19に転写した後の中間転写体を複数回にわたって繰り返し使用するために次の画像を受け取るのに備え、次段のクリーニングユニット22で洗浄される。   Further, in the apparatus illustrated in FIG. 6, the intermediate transfer member after the ink image is transferred to the recording medium 19 is washed by the next-stage cleaning unit 22 in preparation for receiving the next image for repeated use. Is done.

1 パターニング対象物
2 界面活性剤含有液滴
4 親液部
5 塗布液
DESCRIPTION OF SYMBOLS 1 Patterning target object 2 Surfactant containing droplet 4 Lipophilic part 5 Coating liquid

Claims (11)

撥液性の対象物の表面に界面活性剤を含む液体を付与して液滴状に付着させる工程と、当該付与の後にプラズマ処理を行うことで、前記付着した液滴の外側の前記表面を親液化する工程と、当該親液化の後に前記撥液性の表面の上にある前記液体を除去する工程と、を具えたことを特徴とする親液性パターン形成方法。   A step of applying a liquid containing a surfactant to the surface of a liquid repellent object and adhering it in the form of droplets, and performing a plasma treatment after the application, the surface outside the adhering droplets A lyophilic pattern forming method comprising: a step of lyophilicity; and a step of removing the liquid on the lyophobic surface after lyophilicity. 前記付与工程の後、前記親液化工程に先立って、前記付着した液体の体積を減少させる工程をさらに具えたことを特徴とする請求項1に記載の親液性パターン形成方法。   The lyophilic pattern forming method according to claim 1, further comprising a step of reducing a volume of the attached liquid after the applying step and prior to the lyophilic step. 前記親液化工程の後に、前記表面を撥液化処理する工程をさらに具えたことを特徴とする請求項1または2に記載の親液性パターン形成方法。   3. The method for forming a lyophilic pattern according to claim 1, further comprising a step of performing a lyophobic treatment on the surface after the lyophilic step. 前記撥液化処理は、弗素ガスを用いたプラズマ処理、加熱および放置のいずれかであることを特徴とする請求項3に記載の親液性パターン形成方法。   4. The method for forming a lyophilic pattern according to claim 3, wherein the lyophobic treatment is any one of plasma treatment using fluorine gas, heating and leaving. 前記対象物の表面の材料がシリコーンゴムであることを特徴とする請求項1ないし4のいずれかに記載の親液性パターン形成方法。   The lyophilic pattern forming method according to claim 1, wherein the material of the surface of the object is silicone rubber. 前記液体の付与をインクジェット方式により行うことを特徴とする請求項1ないし5のいずれかに記載の親液性パターン形成方法。   The lyophilic pattern forming method according to claim 1, wherein the liquid is applied by an ink jet method. 請求項1ないし6のいずれかに記載の方法を用いて形成された親液性パターンを表面に有する基材。   The base material which has the lyophilic pattern formed using the method in any one of Claim 1 thru | or 6 on the surface. 請求項7に記載の基材を有する中間転写体。   An intermediate transfer member having the substrate according to claim 7. 請求項7に記載の基材を有する塗布ローラー。   An application roller having the substrate according to claim 7. 記録媒体にインク画像が形成されてなる記録物を製造する方法であって、
請求項8に記載の中間転写体上に、インクと反応する反応液を付与する工程と、前記付与された反応液が前記親液部に存在している中間転写体に対してインクジェットヘッドからインクを吐出して前記中間転写体にインク画像を形成する工程と、前記中間転写体上に形成されたインク画像を前記記録媒体に転写する工程と、を具えたことを特徴とする記録物の製造方法。
A method for producing a recorded matter in which an ink image is formed on a recording medium,
9. A step of applying a reaction liquid that reacts with ink onto the intermediate transfer member according to claim 8, and an ink from an inkjet head to the intermediate transfer member in which the applied reaction liquid is present in the lyophilic portion. A step of forming an ink image on the intermediate transfer member by discharging the ink, and a step of transferring the ink image formed on the intermediate transfer member to the recording medium. Method.
請求項8に記載の中間転写体と、前記中間転写体上に、インクと反応する反応液を付与するための塗布装置と、前記反応液が付与された中間転写体上にインクを吐出するためのインクジェットヘッドと、前記中間転写体上に吐出されたインクを記録媒体に転写するための転写部と、を具えたことを特徴とする画像記録装置。   An intermediate transfer member according to claim 8, a coating device for applying a reaction liquid that reacts with ink on the intermediate transfer member, and an ink for discharging ink onto the intermediate transfer member to which the reaction liquid is applied. An image recording apparatus comprising: an ink jet head; and a transfer unit for transferring ink ejected onto the intermediate transfer member to a recording medium.
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