JP2010235399A - Cement admixture and cement composition - Google Patents

Cement admixture and cement composition Download PDF

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JP2010235399A
JP2010235399A JP2009085650A JP2009085650A JP2010235399A JP 2010235399 A JP2010235399 A JP 2010235399A JP 2009085650 A JP2009085650 A JP 2009085650A JP 2009085650 A JP2009085650 A JP 2009085650A JP 2010235399 A JP2010235399 A JP 2010235399A
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cement
cement admixture
admixture
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formates
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JP5501649B2 (en
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Shigeru Tomioka
茂 富岡
Akira Watanabe
晃 渡辺
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Denka Co Ltd
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Denki Kagaku Kogyo KK
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a cement admixture and a cement composition which promote the strength development of concrete. <P>SOLUTION: The cement admixture (1) contains a calcium sulfoaluminate having a Blaine specific surface area of ≥4,000 cm<SP>2</SP>/g and one or more than two kinds selected from a group of a formate, acetate and lactate. The cement admixture (2) further contains silica fine powder in addition to the cement admixture (1). The cement composition (3) contains the cement admixture (1) or (2) and the cement. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、主に、土木分野、建築分野に使用するセメントコンクリートの高強度化を促進するセメント混和材及びセメント組成物に関する。
なお、本発明でいうセメントコンクリートとはモルタル、コンクリートを総称するものである。
The present invention mainly relates to a cement admixture and a cement composition that promote high strength of cement concrete used in the civil engineering and construction fields.
The cement concrete as used in the present invention is a general term for mortar and concrete.

従来、セメントコンクリートの高強度化を促進させる方法としては、水/セメント比をできる限り小さくするため、JIS A 6204「コンクリート用化学混和剤」で規定されているように、減水剤や高性能減水剤を使用することが一般的に普及している。   Conventionally, as a method for promoting the strengthening of cement concrete, in order to make the water / cement ratio as small as possible, as specified in JIS A 6204 “Chemical admixture for concrete”, water reducing agents and high performance water reducing agents are used. The use of agents is generally prevalent.

一方、水/セメント比の低減によらず、例えば、硝酸カルシウム、亜硝酸カルシウム、塩化カルシウムと亜硝酸カルシウム、蟻酸類、硝酸ナトリウムと蟻酸カルシウム、乳酸とその塩類等の凝結促進材を使用してセメント・コンクリートの強度を増進する方法が種々提案されている(特許文献1、2、3、4、5、6参照)。さらに、例えば、蟻酸類や乳酸とその塩類等の凝結促進材と、カルシウムアルミネートや無水石膏とシリカ微粉末を使用してセメント・コンクリートの強度を増進する方法が提案されている(特許文献7、8参照)。   On the other hand, regardless of the reduction in water / cement ratio, for example, using a setting accelerator such as calcium nitrate, calcium nitrite, calcium chloride and calcium nitrite, formic acid, sodium nitrate and calcium formate, lactic acid and its salts, etc. Various methods for increasing the strength of cement and concrete have been proposed (see Patent Documents 1, 2, 3, 4, 5, and 6). Furthermore, for example, a method for enhancing the strength of cement / concrete using a setting accelerator such as formic acid, lactic acid and salts thereof, calcium aluminate, anhydrous gypsum, and silica fine powder has been proposed (Patent Document 7). , 8).

米国特許第3427175号公報U.S. Pat. No. 3,427,175 特開昭50−80315号公報JP 50-80315 A 特開昭55−71653号公報JP-A-55-71653 米国特許第3801338号公報U.S. Pat. No. 3,801,338 英国特許第1522501号公報British Patent No. 1522501 英国特許第1522502号公報British Patent No. 1522502 特開2005−35856号公報JP 2005-35856 A 特開平8−301642号公報JP-A-8-301642

本発明は、コンクリートの強度発現性を増進させるセメント混和材及びセメント組成物を提供する。   The present invention provides a cement admixture and a cement composition that enhance the strength development of concrete.

本発明は、(1)ブレーン比表面積値が4000cm/g以上のカルシウムサルホアルミネートと蟻酸塩、酢酸塩及び乳酸塩からなる群より選ばれた一種又は二種以上とを含有してなるセメント混和材、(2)さらにシリカ微粉末を含有してなる(1)のセメント混和材、(3)(1)又は(2)のセメント混和材とセメントとを含有してなるセメント組成物、である。 The present invention comprises (1) a cement containing calcium sulfoaluminate having a specific surface area of 4000 cm 2 / g or more and one or more selected from the group consisting of formate, acetate and lactate. An admixture, (2) a cement admixture of (1) further containing fine silica powder, and (3) a cement composition containing the cement admixture of (1) or (2) and cement. is there.

本発明のセメント混和材及びセメント組成物を使用することにより、セメントコンクリートの強度発現性が向上する。   By using the cement admixture and cement composition of the present invention, the strength development of cement concrete is improved.

以下、本発明を詳細に説明する。
本発明における部や%は特に限定のない限り質量基準である。
Hereinafter, the present invention will be described in detail.
Parts and% in the present invention are based on mass unless otherwise specified.

本発明で使用するカルシウムサルホアルミネート(以下、CSアルミネートという)とは、例えば、石灰等の石灰質原料、セッコウなどの硫酸塩原料、及びボーキサイトなどのアルミナ原料等を原料として、キルンなどを用いて、1500℃程度で焼成し、粉砕して製造されるものである。
CSアルミネートは特に限定されるものではないが、例えば、CaO:Al:CaSOのモル比で3:3:1の割合で原料配合し、焼成し、及び粉砕したものがある。これは、アウイン(3CaO・3Al・CaSO)と呼ばれている。また、市販のアウインを含有する膨張材(例えば、電気化学工業(株)製、商品名デンカCSA#20)を使用することができる。
CSアルミネートのブレーン比表面積値(以下、ブレーン値という)は4000cm/g以上が好ましく、6000cm/g以上がより好ましい。4000cm/g未満では強度増進が期待できない場合がある。
The calcium sulfoaluminate used in the present invention (hereinafter referred to as CS aluminate) is, for example, a kiln or the like using a calcareous raw material such as lime, a sulfate raw material such as gypsum, and an alumina raw material such as bauxite as a raw material. It is manufactured by firing at about 1500 ° C. and pulverization.
The CS aluminate is not particularly limited, and for example, there is a material obtained by blending, firing, and pulverizing raw materials at a molar ratio of CaO: Al 2 O 3 : CaSO 4 of 3: 3: 1. This is called Auin (3CaO.3Al 2 O 3 .CaSO 4 ). Moreover, the expansion material (For example, Denka CSA # 20 by Denki Kagaku Kogyo KK) containing commercially available Auin can be used.
Blaine specific surface area value of CS aluminate (hereinafter referred to as Blaine value) is preferably not less than 4000cm 2 / g, 6000cm 2 / g or more is more preferable. If it is less than 4000 cm 2 / g, strength enhancement may not be expected.

本発明で使用する蟻酸塩、酢酸塩、及び乳酸塩(以下、蟻酸塩類という)として、具体的には蟻酸、酢酸及び乳酸のナトリウム塩、カリウム塩、カルシウム塩、マグネシウム塩バリウム塩、アルミニウム塩、亜鉛塩、及びアンモニウム塩等が挙げられる。   As the formate, acetate, and lactate (hereinafter referred to as formate) used in the present invention, specifically, sodium salt, potassium salt, calcium salt, magnesium salt barium salt, aluminum salt of formic acid, acetic acid and lactic acid, Zinc salt, ammonium salt, etc. are mentioned.

本発明で使用するシリカ微粉末とは、シリカ質を主成分とし潜在水硬性を有する物質の微粉末を総称するものであり、特に限定されるものではないが、例えば、シリカフューム、シリカダスト、珪藻土、珪藻白土、フライアッシュ、及び高炉スラグ等の微粉末が挙げられ、本発明ではこれらのうちの一種又は二種以上を使用することが可能である。シリカ微粉末の粒度はブレーン値で4000cm/g以上であり、6000cm/g以上が好ましく、8000cm/g以上がより好ましい。4000cm/g未満では十分な強度発現が得られない場合がある。 The silica fine powder used in the present invention is a general term for fine powders of substances having a siliceous main component and latent hydraulic properties, and is not particularly limited. For example, silica fume, silica dust, diatomaceous earth , Diatomaceous earth, fly ash, fine powder such as blast furnace slag, and the like, and one or more of these can be used in the present invention. The particle size of the fine silica powder is a 4000 cm 2 / g or more in Blaine value is preferably at least 6000cm 2 / g, 8000cm 2 / g or more is more preferable. If it is less than 4000 cm 2 / g, sufficient strength expression may not be obtained.

本発明のセメント混和材中の各成分の使用量は特に限定されるものではないが、セメント混和材がCSアルミネートと蟻酸塩類からなる場合、強度増進の観点から、CSアルミネートの使用量はセメント混和材100部中50〜95部が好ましく、70〜80部がより好ましく、蟻酸塩類の使用量は、5〜50部が好ましく、20〜30部がより好ましい
また、セメント混和材がCSアルミネートと蟻酸塩類、及びシリカ微粉末からなる場合、強度増進の観点から、CSアルミネートの使用量はセメント混和材100部中20〜70部が好ましく30〜60部がより好ましく、蟻酸塩類の使用量は、5〜30部が好ましく、10〜20部がより好ましく、シリカ微粉末の使用量は20〜70部が好ましく、30〜60部がより好ましい。
The amount of each component used in the cement admixture of the present invention is not particularly limited, but when the cement admixture is composed of CS aluminate and formates, from the viewpoint of strength enhancement, the amount of CS aluminate used is 50-95 parts are preferable in 100 parts of cement admixture, more preferably 70-80 parts, and the amount of formate used is preferably 5-50 parts, more preferably 20-30 parts. Also, the cement admixture is CS aluminum. From the viewpoint of enhancing strength, the amount of CS aluminate used is preferably 20 to 70 parts in 100 parts of cement admixture, more preferably 30 to 60 parts, and use of formates. The amount is preferably 5 to 30 parts, more preferably 10 to 20 parts, and the amount of silica fine powder used is preferably 20 to 70 parts, more preferably 30 to 60 parts.

セメント混和材の使用量は特に限定されるものではないが、セメント混和材がCSアルミネートと蟻酸塩類となる場合、強度増進の観点から、セメントとセメント混和材とからなる結合材100部中、2〜6部が好ましく、4〜6部がより好ましい。また、セメント混和材がCSアルミネート、蟻酸塩類及びシリカ微粉末からなる場合、強度増進の観点から、結合材100部中、4〜12部が好ましく、8〜12部がより好ましい。   The amount of the cement admixture is not particularly limited, but when the cement admixture is CS aluminate and formates, from the viewpoint of strength enhancement, in 100 parts of the binder consisting of cement and cement admixture, 2-6 parts are preferable and 4-6 parts are more preferable. Moreover, when a cement admixture consists of CS aluminate, formates, and a silica fine powder, 4-12 parts are preferable in 100 parts of binders, and 8-12 parts are more preferable from a viewpoint of intensity | strength improvement.

ここで、セメントとしては特に限定されるものではなく、通常のセメントが使用可能であり、具体的には、普通、早強、超早強、低熱、及び中庸熱等の各種ポルトランドセメント、これらポルトランドセメントに、高炉スラグ、フライアッシュ、又はシリカを混合した各種混合セメント、また、石灰石粉末や高炉徐冷スラグ微粉末を混合したフィラーセメント、廃棄物利用型セメント、いわゆるエコセメント等が挙げられ、これらのうちの一種又は二種以上が併用可能である。   Here, the cement is not particularly limited, and ordinary cement can be used. Specifically, various portland cements such as normal, early strength, super early strength, low heat, and moderate heat, and these portland cements can be used. In addition, various mixed cements mixed with blast furnace slag, fly ash, or silica, filler cement mixed with limestone powder or blast furnace slow-cooled slag fine powder, waste-use type cement, so-called eco cement, etc. 1 type or 2 types or more can be used together.

本発明では、セメント、セメント混和材、の他に、砂、砂利などの骨材、減水剤、AE減水剤、高性能減水剤、高性能AE減水剤、AE剤、増粘剤等のうちの一種又は二種以上を本発明の目的を阻害しない範囲で併用することが可能である。   In the present invention, in addition to cement, cement admixture, aggregates such as sand and gravel, water reducing agent, AE water reducing agent, high performance water reducing agent, high performance AE water reducing agent, AE agent, thickener, etc. One or two or more kinds can be used in combination as long as the object of the present invention is not impaired.

本発明のセメント混和材及びセメント組成物の混合装置としては、既存のいかなる撹拌装置も使用可能であり、例えば、傾胴ミキサ、オムニミキサ、V型ミキサ、ヘンシェルミキサ、及びナウタミキサ等が使用可能である。また、混合は、それぞれの材料を施工時に混合してもよいし、あらかじめ一部を、あるいは全部を混合しておいても差し支えない。   As the mixing device for the cement admixture and cement composition of the present invention, any existing stirring device can be used, for example, a tilting barrel mixer, an omni mixer, a V-type mixer, a Henschel mixer, and a Nauta mixer can be used. . Moreover, mixing may mix each material at the time of construction, and may mix part or all beforehand.

以下、実施例により本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail by way of examples.

「実験例1」
CSアルミネートと蟻酸塩類Aを表1に示すように配合して調製したセメント混和材を、セメントとセメント混和材とからなる結合材100部中、4部配合して結合材を調整した。又、カルシウムアルミネートと蟻酸塩類Aを表1に示すように配合して調製したセメント混和材を、セメントとセメント混和材とからなる結合材100部中、4部配合して結合材を調整した。コンクリート中の各種材料の単位量が結合材465kg/m、砂781kg/m、砂利975kg/m、水165kg/m、であるコンクリートを調製し、そのコンクリートを用いてφ10×20cmの供試体を作製して各材齢に於ける圧縮強度の測定をJIS A 1108に準じて行った。結果を表1に併記する。
"Experiment 1"
A cement admixture prepared by blending CS aluminate and formates A as shown in Table 1 was blended in 100 parts of a binder composed of cement and cement admixture to prepare a binder. Further, a cement admixture prepared by blending calcium aluminate and formates A as shown in Table 1 was mixed with 4 parts in 100 parts of a binder composed of cement and cement admixture to prepare a binder. . Unit amounts of various materials in the concrete binder 465kg / m 3, sand 781kg / m 3, gravel 975 kg / m 3, water 165 kg / m 3, the concrete is prepared, the .phi.10 × 20 cm using the concrete A specimen was prepared, and the compressive strength at each age was measured according to JIS A 1108. The results are also shown in Table 1.

〈使用材料〉
CSアルミネート:結晶質の3CaO・3Al・CaSO(アウイン)、強熱減量1.0%、ブレーン値6000cm/g
カルシウムアルミネート(CA):結晶質のCaO・Al、強熱減量1.0%、ブレーン値5000cm/g
蟻酸塩類A:蟻酸カルシウム、関東化学社製試薬1級
セメント:普通ポルトランドセメント、市販品、比重3.16
細骨材:新潟県姫川産天然砂、比重2.62
粗骨材:新潟県姫川産砕石、最大寸法20mm、比重2.64
<Materials used>
CS aluminate: crystalline 3CaO.3Al 2 O 3 .CaSO 4 (auin), loss on ignition of 1.0%, brain value of 6000 cm 2 / g
Calcium aluminate (CA): crystalline CaO · Al 2 O 3, ignition loss 1.0%, Blaine value 5000 cm 2 / g
Formates A: calcium formate, reagent grade 1 cement manufactured by Kanto Chemical Co .: ordinary Portland cement, commercial product, specific gravity 3.16
Fine aggregate: natural sand from Himekawa, Niigata Prefecture, specific gravity 2.62
Coarse aggregate: Crushed stone from Himekawa, Niigata Prefecture, maximum size 20mm, specific gravity 2.64

Figure 2010235399
Figure 2010235399

「実験例2」
表2に示す蟻酸塩類を使用したこと以外は実験例1の実験No.1-5と同様に行った。結果を表2に併記する。
"Experimental example 2"
The experiment was conducted in the same manner as in Experiment No. 1-5 in Experimental Example 1 except that the formates shown in Table 2 were used. The results are also shown in Table 2.

〈使用材料〉全て関東化学社製試薬1級
蟻酸塩類B:蟻酸ナトリウム
蟻酸塩類C:蟻酸カリウム
蟻酸塩類D:乳酸カルシウム
蟻酸塩類E:乳酸ナトリウム
蟻酸塩類F:乳酸カリウム
蟻酸塩類G:酢酸カルシウム
蟻酸塩類H:蟻酸塩類Aと蟻酸塩類Dの等量混合物
<Materials used> Reagents primary formates B: sodium formate formates C: potassium formate formates D: calcium lactate formates E: sodium lactate formates F: potassium lactate formates G: calcium acetate formates H: Equivalent mixture of formates A and formates D

Figure 2010235399
Figure 2010235399

「実験例3」
結合材100部中のセメント混和材を表3に示す量としたこと以外は実験例1の実験No.1-5と同様に行った。結果を表3に併記する。
"Experiment 3"
The same procedure as in Experiment No. 1-5 in Experimental Example 1 was conducted except that the amount of cement admixture in 100 parts of the binder was changed to the amount shown in Table 3. The results are also shown in Table 3.

Figure 2010235399
Figure 2010235399

「実験例4」
CSアルミネート、蟻酸塩類A、及びシリカフュームを表4に示すように配合してセメント混和材を調製し、結合材100部中のセメント混和材を8部としたこと以外は実験例1と同様に行った。結果を表4に併記する。
"Experimental example 4"
A cement admixture was prepared by blending CS aluminate, formates A and silica fume as shown in Table 4, and the same as in Experimental Example 1 except that the cement admixture in 100 parts of the binder was 8 parts. went. The results are also shown in Table 4.

〈使用材料〉
シリカフューム:市販品、ブレーン値8740cm/g
<Materials used>
Silica fume: commercial product, brain value 8740 cm 2 / g

Figure 2010235399
Figure 2010235399

「実験例5」
表5に示すように実験例2の蟻酸塩類を使用したこと以外は実験例4の実験No.4-4と同様に行った。結果を表5に併記する。
“Experimental Example 5”
As shown in Table 5, the experiment was conducted in the same manner as in Experiment No. 4-4 in Experimental Example 4 except that the formates of Experimental Example 2 were used. The results are also shown in Table 5.

Figure 2010235399
Figure 2010235399

「実験例6」
結合材100部中のセメント混和材を表6に示す量としたこと以外は実験例4の実験No.4-4と同様に行った。結果を表6に併記する。
"Experimental example 6"
The same procedure as in Experiment No. 4-4 in Experimental Example 4 was performed except that the cement admixture in 100 parts of the binder was changed to the amount shown in Table 6. The results are also shown in Table 6.

Figure 2010235399
Figure 2010235399

「実験例7」
CSアルミネートのブレーン値を表7に示すようにしたこと以外は実験例1の実験No.1-5と同様に行った。結果を表7に併記する。
"Experimental example 7"
The test was performed in the same manner as in Experiment No. 1-5 in Experimental Example 1 except that the brane value of CS aluminate was as shown in Table 7. The results are also shown in Table 7.

Figure 2010235399
Figure 2010235399

「実験例8」
CSアルミネートのブレーン値を表8に示すようにしたこと以外は実験例4の実験No.4-4と同様に行った。結果を表8に併記する。
"Experimental example 8"
The test was performed in the same manner as in Experiment No. 4-4 in Experimental Example 4 except that the brane value of CS aluminate was as shown in Table 8. The results are also shown in Table 8.

Figure 2010235399
Figure 2010235399

本発明のセメント混和材及びセメント組成物を使用することにより、セメントコンクリートの強度発現性が向上するので、土木、建築分野において幅広く適用できる。   By using the cement admixture and the cement composition of the present invention, the strength development of cement concrete is improved, so that it can be widely applied in the civil engineering and construction fields.

Claims (3)

ブレーン比表面積値が4000cm/g以上のカルシウムサルホアルミネートと蟻酸塩、酢酸塩及び乳酸塩からなる群より選ばれた一種又は二種以上とを含有してなるセメント混和材。 A cement admixture containing a calcium sulfoaluminate having a Blaine specific surface area value of 4000 cm 2 / g or more and one or more selected from the group consisting of formate, acetate and lactate. さらにシリカ微粉末を含有してなる請求項1に記載のセメント混和材。   The cement admixture according to claim 1, further comprising silica fine powder. 請求項1又は請求項2に記載のセメント混和材とセメントとを含有してなるセメント組成物。   A cement composition comprising the cement admixture according to claim 1 or 2 and cement.
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JP2011126729A (en) * 2009-12-16 2011-06-30 Denki Kagaku Kogyo Kk Self-healing cement admixture and cement composition
JP2018145040A (en) * 2017-03-03 2018-09-20 太平洋セメント株式会社 Hydraulic composition and heat resistant structure
JP2020093944A (en) * 2018-12-10 2020-06-18 デンカ株式会社 Quick hardening material and cement composition
JP2021031333A (en) * 2019-08-23 2021-03-01 デンカ株式会社 Diagnostic tool for degradation of concrete structure
JP7560592B2 (en) 2017-09-25 2024-10-02 マペイ ソシエタ ペル アチオニ Accelerating admixtures for hydraulic compositions

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011126729A (en) * 2009-12-16 2011-06-30 Denki Kagaku Kogyo Kk Self-healing cement admixture and cement composition
JP2018145040A (en) * 2017-03-03 2018-09-20 太平洋セメント株式会社 Hydraulic composition and heat resistant structure
JP7560592B2 (en) 2017-09-25 2024-10-02 マペイ ソシエタ ペル アチオニ Accelerating admixtures for hydraulic compositions
JP2020093944A (en) * 2018-12-10 2020-06-18 デンカ株式会社 Quick hardening material and cement composition
JP7134852B2 (en) 2018-12-10 2022-09-12 デンカ株式会社 Hardening materials and cement compositions
JP2021031333A (en) * 2019-08-23 2021-03-01 デンカ株式会社 Diagnostic tool for degradation of concrete structure
JP7316151B2 (en) 2019-08-23 2023-07-27 デンカ株式会社 Concrete structure deterioration diagnosis tool

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