JP2010214276A - Gas-liquid separator - Google Patents

Gas-liquid separator Download PDF

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JP2010214276A
JP2010214276A JP2009062533A JP2009062533A JP2010214276A JP 2010214276 A JP2010214276 A JP 2010214276A JP 2009062533 A JP2009062533 A JP 2009062533A JP 2009062533 A JP2009062533 A JP 2009062533A JP 2010214276 A JP2010214276 A JP 2010214276A
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filter
casing
exhaust pipe
foreign matter
liquid
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JP5329268B2 (en
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Satoyuki Fujita
智行 藤田
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TLV Co Ltd
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TLV Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas-liquid separator of which the period until clogging of a filter is extended. <P>SOLUTION: A roughly cylindrical double exhaustion pipe 5 is disposed in a casing comprising an upper casing 3, a lower casing 8 and a bottom casing 13. A swirl vane 11 is arranged between an inner cylinder and an outer cylinder of the exhaust pipe 5. The upper part of the swirl vane 11 is connected to an inlet 7 via a filter 6 for foreign matter collecting, and the upper part thereof is connected to an outlet 12 via the inside of the inner cylinder of the exhaustion pipe 5. A liquid reservoir chamber 15 is formed under the exhaustion pipe 5 and the lower end of the liquid reservoir chamber 15 is connected to a liquid discharge port 18. A foreign matter reservoir space 9 is formed between the outside of the outer cylinder of the exhaustion pipe 5 below the filter 6 and the inside of the upper casing 3. Since a part of foreign matters flowing in from the inlet 7 does not flow to the filter 6 and flows down into the foreign matter reservoir space 9 and not collected in the filter 6, thereby the period until clogging of the filter 6 is extended. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、蒸気や圧縮空気や各種ガス等の気体中に混入している復水や凝縮水等の液体をケーシング内に旋回流を起こして遠心力によって分離する気液分離器に関する。 The present invention relates to a gas-liquid separator that separates liquids such as condensate and condensed water mixed in a gas such as steam, compressed air, and various gases by centrifugal force by causing a swirling flow in a casing.

従来の気液分離器は、例えば特許文献1に開示されている。これは、ケーシング内に二重のほぼ円筒形状の排気管を配置し、排気管の内側円筒と外側円筒の間に旋回羽根を配置し、旋回羽根の上方を異物捕捉用のフィルタを介して入口に連結し、排気管の内側円筒の内側を通してその上方を出口に連結し、排気管の下方に液溜室を形成して該液溜室の下端を排液口に連結したものである。 A conventional gas-liquid separator is disclosed in Patent Document 1, for example. This is because a double substantially cylindrical exhaust pipe is arranged in the casing, a swirl vane is arranged between the inner cylinder and the outer cylinder of the exhaust pipe, and the upper part of the swirl vane is passed through a filter for capturing foreign matter. And the upper part is connected to the outlet through the inside of the inner cylinder of the exhaust pipe, a liquid reservoir chamber is formed below the exhaust pipe, and the lower end of the liquid reservoir chamber is connected to the drain port.

特開2002−276890号公報JP 2002-276890 A

上記従来の気液分離器は、入口から流入するゴミ、錆、スケール等の異物をフィルタにより捕捉して二次側へ流下させないものであるが、フィルタが比較的短期間で目詰まりしてしまうという問題点があった。 The above conventional gas-liquid separator captures foreign matter such as dust, rust, and scale flowing in from the inlet and does not flow down to the secondary side, but the filter is clogged in a relatively short period of time. There was a problem.

したがって本発明が解決しようとする課題は、フィルタが目詰まりするまでの期間を延長することのできる気液分離器を提供することである。 Therefore, the problem to be solved by the present invention is to provide a gas-liquid separator capable of extending the period until the filter is clogged.

上記の課題を解決するために、本発明の気液分離器は、ケーシング内に二重のほぼ円筒形状の排気管を配置し、排気管の内側円筒と外側円筒の間に旋回羽根を配置し、旋回羽根の上方を異物捕捉用のフィルタを介して入口に連結し、排気管の内側円筒の内側を通してその上方を出口に連結し、排気管の下方に液溜室を形成して該液溜室の下端を排液口に連結したものにおいて、フィルタ下方の排気管の外側円筒の外側とケーシングの内側との間に異物溜空間を形成したことを特徴とするものである。 In order to solve the above problems, the gas-liquid separator of the present invention has a double substantially cylindrical exhaust pipe disposed in a casing, and swirl vanes disposed between the inner cylinder and the outer cylinder of the exhaust pipe. The upper part of the swirl vane is connected to the inlet through a filter for capturing foreign matter, the upper part is connected to the outlet through the inner side of the inner cylinder of the exhaust pipe, and a liquid reservoir chamber is formed below the exhaust pipe to form the liquid reservoir. In the case where the lower end of the chamber is connected to the drainage port, a foreign substance storage space is formed between the outside of the outer cylinder of the exhaust pipe below the filter and the inside of the casing.

本発明によれば、フィルタ下方の排気管の外側円筒の外側とケーシングの内側との間に異物溜空間を形成したものであるので、入口から流入する異物の一部がフィルタへ流下せずに異物溜空間へ流下して溜まりフィルタに捕捉されないことにより、フィルタが目詰まりするまでの期間を延長できるという効果を奏する。 According to the present invention, since the foreign substance reservoir space is formed between the outside of the outer cylinder of the exhaust pipe below the filter and the inside of the casing, a part of the foreign substance flowing in from the inlet does not flow down to the filter. By flowing down to the foreign substance accumulation space and not being captured by the accumulation filter, there is an effect that a period until the filter is clogged can be extended.

本発明の実施の形態に係わる気液分離器を減圧弁に組み合わせたものの部分断面図である。It is a fragmentary sectional view of what combined the gas-liquid separator concerning embodiment of this invention with the pressure-reduction valve.

以下、本発明の実施の形態について、図1を参照して説明する。図示の実施例は本発明による気液分離器1を、減圧弁2に一体的に組み合わせたものである。上ケーシング3の中心に位置する減圧弁2の主弁4の周囲に二重のほぼ円筒状の排気管5と異物捕捉用のテーパー状のフィルタ6を同心円に配置する。フィルタ6の外周の上方は入口7に連結する。排気管5の外側円筒は真直ぐな形状で内側円筒よりも低く形成する。排気管5の外側円筒の上にフィルタ6を載せ、排気管5の外側円筒を下ケーシング8の上に載せ、下ケーシング8を上ケーシング3にボルトで締結することにより、フィルタ6を排気管5の外側円筒と上ケーシング3との間で固定し、排気管5を下ケーシング8と上ケーシング3との間で固定する。フィルタ6はステンレス鋼薄板に多数の小円孔を開けたものである。フィルタ6の外周の下方の排気管5の外側円筒の外側と上ケーシング3の内側との間に異物溜空間9を形成する。上ケーシング3には異物溜空間9を外部に連結するブロー口26を設け、ブロー口26にブロー管27を連結し、ブロー管27にブローバルブ28を配置する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. In the illustrated embodiment, a gas-liquid separator 1 according to the present invention is integrally combined with a pressure reducing valve 2. A double substantially cylindrical exhaust pipe 5 and a tapered filter 6 for capturing foreign matter are arranged concentrically around the main valve 4 of the pressure reducing valve 2 located at the center of the upper casing 3. The upper part of the outer periphery of the filter 6 is connected to the inlet 7. The outer cylinder of the exhaust pipe 5 is straight and formed lower than the inner cylinder. The filter 6 is placed on the outer cylinder of the exhaust pipe 5, the outer cylinder of the exhaust pipe 5 is placed on the lower casing 8, and the lower casing 8 is fastened to the upper casing 3 with bolts, whereby the filter 6 is attached to the exhaust pipe 5. The outer cylinder is fixed between the lower casing 8 and the upper casing 3, and the exhaust pipe 5 is fixed between the lower casing 8 and the upper casing 3. The filter 6 is a stainless steel thin plate with a number of small circular holes. A foreign substance reservoir space 9 is formed between the outside of the outer cylinder of the exhaust pipe 5 below the outer periphery of the filter 6 and the inside of the upper casing 3. The upper casing 3 is provided with a blow port 26 for connecting the foreign matter reservoir space 9 to the outside, a blow pipe 27 is connected to the blow port 26, and a blow valve 28 is disposed on the blow pipe 27.

フィルタ6の内周の下方は排気管5の内外円筒の間に形成される環状空間10に連結する。環状空間10に排気管5と一体に旋回羽根11を形成する。排気管5の内側円筒の内側は上方の主弁4のある空間を介して出口12に連結する。下ケーシング8に底ケーシング13をボルトで締結して内部に旋回室14と、旋回室14の下方に液溜室15を形成する。底ケーシング13にはフロート座16が形成してあり、排液弁座17が排液口18の内端に取り付けてある。 The lower part of the inner periphery of the filter 6 is connected to an annular space 10 formed between the inner and outer cylinders of the exhaust pipe 5. A swirl vane 11 is formed integrally with the exhaust pipe 5 in the annular space 10. The inside of the inner cylinder of the exhaust pipe 5 is connected to the outlet 12 through a space with the upper main valve 4. A bottom casing 13 is fastened to the lower casing 8 with bolts to form a swirl chamber 14 inside and a liquid reservoir chamber 15 below the swirl chamber 14. A float seat 16 is formed in the bottom casing 13, and a drain valve seat 17 is attached to the inner end of the drain port 18.

液溜室15に中空球形の弁フロート19を配置する。弁フロート19は液位に応じて浮上降下して排液弁座17の排液弁口を開閉し、液体だけを排液口18から系外に排出する。弁フロート19を逆カップ状の隔壁部材20で覆う。隔壁部材20は上部が半球状で周囲が円筒状の外周壁であり、下端に手前側と向こう側に突出した2つの足を有し、足をねじで底ケーシング13に固定する。隔壁部材20の上部に内外を連通する通気孔23を形成すると共に下部に内外を連通する液体通過孔24を形成する。 A hollow spherical valve float 19 is disposed in the liquid reservoir 15. The valve float 19 rises and falls according to the liquid level, opens and closes the drain valve port of the drain valve seat 17, and discharges only the liquid from the drain port 18 out of the system. The valve float 19 is covered with a reverse cup-shaped partition member 20. The partition wall member 20 is an outer peripheral wall having a hemispherical upper part and a cylindrical periphery, and has two legs protruding at the lower end and the front side, and the legs are fixed to the bottom casing 13 with screws. A vent hole 23 that communicates the inside and the outside is formed in the upper part of the partition member 20, and a liquid passage hole 24 that communicates the inside and the outside is formed in the lower part.

上記の気液分離器の動作は次の通りである。異物と液体を含む気体が入口7から流入する。入口7から流入する異物の一部はフィルタ6へ流下せずに異物溜空間9へ流下して溜まりフィルタ6に捕捉されないので、フィルタ6が目詰まりするまでの期間を延長できる。異物溜空間9の異物はブローバルブ28により外部にブローされる。入口7から流入する異物の一部はフィルタ6へ流下して捕捉される。フィルタ6を通過した液体を含む気体は旋回羽根11で旋回せしめられる。液体は遠心力の作用で外側に振り出されて分離され、下ケーシング8の内周壁に沿って流下する。中央部の気体は排気管5の内側円筒の内側を通って減圧弁2の主弁4に向かい出口12に流れ出る。分離された液体は隔壁部材20の液体通過孔24を通して内側に流入し、弁フロート19の浮上降下により排液口18から外部に排出される。 The operation of the gas-liquid separator is as follows. A gas containing foreign matter and liquid flows from the inlet 7. Part of the foreign matter flowing in from the inlet 7 does not flow down to the filter 6 but flows down to the foreign matter storage space 9 and is not captured by the filter 6, so that the period until the filter 6 is clogged can be extended. Foreign matter in the foreign matter storage space 9 is blown to the outside by the blow valve 28. Part of the foreign matter flowing in from the inlet 7 flows down to the filter 6 and is captured. The gas containing the liquid that has passed through the filter 6 is swirled by the swirl vanes 11. The liquid is swung out by the action of centrifugal force and separated, and flows down along the inner peripheral wall of the lower casing 8. The gas in the center flows through the inside of the inner cylinder of the exhaust pipe 5 toward the main valve 4 of the pressure reducing valve 2 and flows out to the outlet 12. The separated liquid flows inward through the liquid passage hole 24 of the partition wall member 20 and is discharged to the outside through the drainage port 18 by the rising and lowering of the valve float 19.

本発明は、気体中に混入している液体をケーシング内に旋回流を起こして遠心力によって分離する気液分離器に利用することができる。 INDUSTRIAL APPLICATION This invention can be utilized for the gas-liquid separator which raise | generates the swirl | vortex flow in a casing and isolate | separates it by centrifugal force in the gas.

1 気液分離器
2 減圧弁
3 上ケーシング
5 排気管
6 フィルタ
7 入口
8 下ケーシング
9 異物溜空間
11 旋回羽根
12 出口
13 底ケーシング
15 液溜室
18 排液口
DESCRIPTION OF SYMBOLS 1 Gas-liquid separator 2 Pressure reducing valve 3 Upper casing 5 Exhaust pipe 6 Filter 7 Inlet 8 Lower casing 9 Foreign material storage space 11 Swirling blade 12 Outlet 13 Bottom casing 15 Liquid storage chamber 18 Drainage port

Claims (1)

ケーシング内に二重のほぼ円筒形状の排気管を配置し、排気管の内側円筒と外側円筒の間に旋回羽根を配置し、旋回羽根の上方を異物捕捉用のフィルタを介して入口に連結し、排気管の内側円筒の内側を通してその上方を出口に連結し、排気管の下方に液溜室を形成して該液溜室の下端を排液口に連結したものにおいて、フィルタ下方の排気管の外側円筒の外側とケーシングの内側との間に異物溜空間を形成したことを特徴とする気液分離器。 A double substantially cylindrical exhaust pipe is arranged in the casing, a swirl vane is arranged between the inner cylinder and the outer cylinder of the exhaust pipe, and the upper part of the swirl vane is connected to the inlet via a filter for capturing foreign matter. The exhaust pipe is connected to the outlet through the inside of the inner cylinder of the exhaust pipe, the liquid reservoir chamber is formed below the exhaust pipe, and the lower end of the liquid reservoir chamber is connected to the drain outlet. A gas-liquid separator, characterized in that a foreign substance storage space is formed between the outer side of the outer cylinder and the inner side of the casing.
JP2009062533A 2009-03-16 2009-03-16 Gas-liquid separator Expired - Fee Related JP5329268B2 (en)

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JP5329268B2 JP5329268B2 (en) 2013-10-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011064229A (en) * 2009-09-15 2011-03-31 Tlv Co Ltd Float type drain trap

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63181421U (en) * 1987-05-13 1988-11-22
JPH057321U (en) * 1991-07-16 1993-02-02 ヤンマーデイーゼル株式会社 Air cleaner
JPH10235123A (en) * 1996-12-28 1998-09-08 Amano Corp Pre-dust separator
JP2004340452A (en) * 2003-05-15 2004-12-02 Tlv Co Ltd Gas-liquid separator
JP2005199161A (en) * 2004-01-15 2005-07-28 Tlv Co Ltd Gas-liquid separator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63181421U (en) * 1987-05-13 1988-11-22
JPH057321U (en) * 1991-07-16 1993-02-02 ヤンマーデイーゼル株式会社 Air cleaner
JPH10235123A (en) * 1996-12-28 1998-09-08 Amano Corp Pre-dust separator
JP2004340452A (en) * 2003-05-15 2004-12-02 Tlv Co Ltd Gas-liquid separator
JP2005199161A (en) * 2004-01-15 2005-07-28 Tlv Co Ltd Gas-liquid separator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011064229A (en) * 2009-09-15 2011-03-31 Tlv Co Ltd Float type drain trap

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