JP2010209192A - Method and apparatus for controlling gasification in circulating fluidized-bed gasification plant - Google Patents

Method and apparatus for controlling gasification in circulating fluidized-bed gasification plant Download PDF

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JP2010209192A
JP2010209192A JP2009055841A JP2009055841A JP2010209192A JP 2010209192 A JP2010209192 A JP 2010209192A JP 2009055841 A JP2009055841 A JP 2009055841A JP 2009055841 A JP2009055841 A JP 2009055841A JP 2010209192 A JP2010209192 A JP 2010209192A
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Shuntaro Suzuki
俊太郎 鈴木
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

<P>PROBLEM TO BE SOLVED: To enable a gasification plant to stably correspond to the change of the required amount for gasification gas by a gasified gas-utilizing apparatus, and the change of the required amount for steam by a steam-utilizing apparatus while maintaining the gasification efficiency and the installation-operating efficiency at the gasification in the optimum conditions. <P>SOLUTION: A method for controlling the gasification in a circulating fluidized bed gasification plant includes: previously obtaining the amount of a raw material to be fed to a gasification furnace 1, and the balance amount of the produced gasification gas amount and the produced steam amount when the gasification efficiency is kept optimum and when the retention time of the raw material in the gasification furnace and the amount of the steam to be fed to the gasification furnace are variable; feeding the raw material in the feed amount according to the set requirement 24 for the gasification gas to the gasification furnace 1; operating the retention time of the raw material in the gasification furnace 1 and the amount of the steam for the gasification; feeding air, in an amount sufficient for the combustion of char fed from the gasification furnace 1 to the combustion furnace 2, to a combustion furnace 2; feeding the water, in an amount sufficient for the recovery of waste heat of the combustion gas 4 from the combustion furnace 2, to a waste heat-recovering boiler 16; and feeding the steam, in an amount corresponding to the charged amount of the raw material in the steam 19 formed at the waste heat-recovering boiler 16, to the gasification furnace 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ガス化時のガス化効率及び設備運転効率を最適な状態に維持しながら、ガス化ガス利用装置のガス化ガス要求量の変化、及び水蒸気利用装置の水蒸気要求量の変化に対して安定して対応できるようにした循環流動層ガス化設備のガス化制御方法及び装置に関する。   While maintaining gasification efficiency and equipment operation efficiency at the time of gasification in an optimal state, the present invention is adapted to changes in the gasification gas requirement of the gasification gas utilization device and changes in the water vapor requirement of the steam utilization device. The present invention relates to a gasification control method and apparatus for a circulating fluidized bed gasification facility that is capable of responding stably and stably.

従来より種々のガス化設備が提案されており、例えば、流動層ガス化炉と燃焼炉からなる2塔式ガス化炉と称されるガス化装置を有する循環流動層ガス化設備が考えられている(特許文献1参照)。   Conventionally, various gasification facilities have been proposed. For example, a circulating fluidized bed gasification facility having a gasification device called a two-column gasification furnace composed of a fluidized bed gasification furnace and a combustion furnace is considered. (See Patent Document 1).

循環流動層ガス化設備は、燃焼炉とガス化炉とを有しており、燃焼炉で加熱した流動媒体はガス化炉に導入され、下部から供給される水蒸気と流動媒体の熱により原料をガス化してガス化ガスを生成し、ガス化炉の流動媒体と未反応のチャーは前記燃焼炉に導入してチャーを燃焼空気で燃焼させることにより前記流動媒体を加熱し、前記燃焼炉から導出される燃焼ガスから分離した流動媒体は前記ガス化炉へ循環するようにしている。   The circulating fluidized bed gasification facility has a combustion furnace and a gasification furnace, the fluid medium heated in the combustion furnace is introduced into the gasification furnace, and the raw material is supplied by the steam supplied from the lower part and the heat of the fluid medium. Gasified to produce gasified gas, the fluidized medium of the gasifier and unreacted char are introduced into the combustion furnace, and the char is burned with combustion air to heat the fluidized medium and lead out from the combustion furnace The fluid medium separated from the combustion gas is circulated to the gasifier.

又、前記ガス化炉にはガス化剤として水蒸気を供給しており、この水蒸気としては別個に設けられた補助ボイラ等で製造した水蒸気を用いたり、或いは、当該循環流動層ガス化設備における前記燃焼炉からの燃焼ガスと水を熱交換するようにした排熱回収ボィラで生成した水蒸気を用いるようにしたものが考えられている。   Further, steam is supplied as a gasifying agent to the gasification furnace, and as the steam, steam produced by an auxiliary boiler or the like provided separately is used, or the gasification furnace in the circulating fluidized bed gasification facility is used. It has been considered to use steam generated by an exhaust heat recovery boiler that exchanges heat between combustion gas and water from a combustion furnace.

前記循環流動層ガス化設備には、例えばバイオマス、汚泥、或いは石油生成残渣等といった燃料等としては有効利用し難いものや石炭の中でも低品位炭と称させれる亜瀝青炭・褐炭・泥炭等といったものも原料として有効に利用することができ、しかも天然ガスに近い有用なガス化ガスを生成できるため、非常に有望な技術として注目されている。   Examples of the circulating fluidized bed gasification equipment include those that are difficult to effectively use as fuel, such as biomass, sludge, or petroleum production residue, and sub-bituminous coal, lignite, peat, etc. Can also be used effectively as a raw material, and can produce a useful gasification gas close to natural gas, and thus has attracted attention as a very promising technology.

更に、循環流動層ガス化設備では、ガス化炉でガス化されなかった未反応のチャーを燃焼炉で燃焼させることで流動媒体を加熱し、この加熱した流動媒体をガス化炉に循環して原料のガス化(吸熱反応)に必要な熱を供給するようにしているので、ガス化炉に原料を供給することのみでガス化サイクルを熱的に自立させられるという利点がある。   Furthermore, in the circulating fluidized bed gasification equipment, the fluidized medium is heated by burning unreacted char that has not been gasified in the gasifier in the combustion furnace, and the heated fluidized medium is circulated to the gasifier. Since heat necessary for gasification (endothermic reaction) of the raw material is supplied, there is an advantage that the gasification cycle can be thermally independent only by supplying the raw material to the gasification furnace.

従来から考えられている循環流動層ガス化設備では、ガス化炉で生成したガス化ガスはガスタービン発電機に供給して発電を行い、又、燃焼炉からの燃焼ガスと熱交換する排熱回収ボイラによって生成した水蒸気(ガス化炉に供給する以外の水蒸気)は蒸気タービン発電機に供給して発電を行い、このようにして一定の発電量を得るための発電設備としたものが主体に考えられていた。   In a conventional circulating fluidized bed gasification facility, the gasified gas generated in the gasifier is supplied to a gas turbine generator for power generation, and exhaust heat is exchanged with the combustion gas from the combustion furnace. The steam generated by the recovery boiler (steam other than that supplied to the gasifier) is supplied to the steam turbine generator for power generation, and the power generation equipment for obtaining a certain amount of power generation is mainly used in this way. It was thought.

一方、近年では、前記循環流動層ガス化設備を例えば化学肥料工場等に適用し、生成されたガス化ガスは、アンモニア(尿素)のような化学肥料を製造するためのガス化ガス利用装置に供給し、又、生成された水蒸気は、工場の冷暖房或いはその他の温熱源や冷熱源として利用する水蒸気利用装置に供給することが考えられている。
特開2005−041959号公報
On the other hand, in recent years, the circulating fluidized bed gasification facility is applied to, for example, a chemical fertilizer factory, and the generated gasification gas is used as a gasification gas utilization apparatus for producing a chemical fertilizer such as ammonia (urea). It is considered that the water vapor that is supplied and generated is supplied to a water vapor utilization device that is used as air conditioning in a factory or other heat source or cold source.
Japanese Patent Laid-Open No. 2005-041959

化学肥料工場等においては、循環流動層ガス化設備によって生成すべきガス化ガス要求量(安定生成できる最大値)は予め決められており、従って、このガス化ガス要求量の時にガス化効率が最適になるように循環流動層ガス化設備の運転が制御されているが、ガス化ガス利用装置では減産等のために前記ガス化ガス要求量が減少することがあり、又、水蒸気利用装置では要求される水蒸気要求量が季節・時間等によって大きく変動することがある。   In chemical fertilizer factories and the like, the required amount of gasification gas (maximum value that can be stably generated) to be generated by the circulating fluidized bed gasification equipment is determined in advance, and therefore the gasification efficiency is at this gasification gas requirement amount. The operation of the circulating fluidized bed gasification facility is controlled so as to be optimal, but the gasification gas requirement may decrease due to production reduction in the gasification gas utilization device, and the steam utilization device The required amount of water vapor may vary greatly depending on the season and time.

しかし、従来から考えられている循環流動層ガス化設備は、前記したような化学肥料工場等に適用することは想定していないため、ガス化ガス要求量或いは水蒸気要求量それぞれが個別に変動することについては考慮されておらず、従って、それぞれの要求を共に満たすことが困難であるという問題を有していた。従来はボイラ等別の機器で不足する水蒸気を発生させているが、機器の設置スペースや運転・保守の負担がかかるうえ、循環流動層ガス化設備の運転効率が低下するという課題がある。   However, since the circulation fluidized bed gasification equipment considered conventionally is not assumed to be applied to the above-mentioned chemical fertilizer factories, etc., the gasification gas requirement amount or the water vapor requirement amount individually varies. This has not been taken into consideration, and therefore has the problem that it is difficult to meet each requirement together. Conventionally, steam that is deficient in other equipment such as a boiler is generated, but there is a problem that the installation space of the equipment and the burden of operation and maintenance are increased, and the operation efficiency of the circulating fluidized bed gasification facility is reduced.

本発明は、上記従来の課題に鑑みてなしたもので、ガス化時のガス化効率及び設備運転効率を最適な状態に維持しながら、ガス化ガス利用装置のガス化ガス要求量の変化、及び水蒸気利用装置の水蒸気要求量の変化に対して安定して対応できるようにした循環流動層ガス化設備のガス化制御方法及び装置を提供することを目的とする。   The present invention has been made in view of the above-described conventional problems, while maintaining the gasification efficiency and equipment operation efficiency at the time of gasification in an optimal state, changes in the gasification gas requirement amount of the gasification gas utilization device, Another object of the present invention is to provide a gasification control method and apparatus for a circulating fluidized bed gasification facility capable of stably responding to changes in the required amount of steam in the steam utilization device.

本発明は、加熱された流動媒体を導入し水蒸気の存在下流動媒体の熱により原料をガス化してガス化ガスを生成するガス化炉と、該ガス化炉で生成したガス化ガスを供給するガス化ガス利用装置と、ガス化炉の流動媒体と未反応のチャーを導入し該チャーと共に必要に応じて供給される補助燃料を燃焼空気で燃焼することにより前記流動媒体の加熱を行う燃焼炉と、該燃焼炉から導出される燃焼ガスから流動媒体を分離して前記ガス化炉へ導入する分離器と、少なくとも前記流動媒体が分離された燃焼ガスと水を熱交換して水蒸気を生成する排熱回収ボイラと、該排熱回収ボイラで生成され一部が前記ガス化炉に供給された残りの水蒸気を供給する水蒸気利用装置とを有する循環流動層ガス化設備のガス化制御方法であって、
ガス化効率が最適に保たれた時のガス化炉に対する原料供給量とガス化ガス生成量及び水蒸気生成量のバランス量を予め求めておき、
循環流動層ガス化設備に設定されるガス化ガス要求量に応じた原料供給量をガス化炉に供給し、ガス化炉から燃焼炉に供給されるチャーが燃焼するのに十分な空気供給量を燃焼炉に供給し、燃焼炉からの燃焼ガスの排熱を回収するのに十分な給水量を排熱回収ボイラに供給し、排熱回収ボイラで生成する水蒸気の前記原料投入量に対応した水蒸気供給量をガス化炉に供給して循環流動層ガス化設備を安定運転するようにしたことを特徴とする循環流動層ガス化設備のガス化制御方法、に係るものである。
The present invention provides a gasification furnace that introduces a heated fluid medium and gasifies a raw material by heat of the fluid medium in the presence of water vapor to generate a gasification gas, and supplies the gasification gas generated in the gasification furnace Gasification gas utilization apparatus, combustion furnace for heating the fluidized medium by introducing a fluidized medium and an unreacted char of the gasification furnace, and burning the auxiliary fuel supplied with the char as needed with combustion air And a separator that separates the fluidized medium from the combustion gas derived from the combustion furnace and introduces the fluidized medium into the gasifier, and at least heats the combustion gas and water separated from the fluidized medium to generate water vapor. A gasification control method for a circulating fluidized bed gasification facility comprising an exhaust heat recovery boiler and a steam utilization device that supplies the remaining steam that is generated by the exhaust heat recovery boiler and partially supplied to the gasification furnace. And
The balance amount of the raw material supply amount, gasification gas generation amount and water vapor generation amount to the gasification furnace when the gasification efficiency is maintained optimally is determined in advance,
The amount of air supply sufficient to supply the raw material supply amount according to the required amount of gasification gas set in the circulating fluidized bed gasification facility to the gasification furnace and to burn the char supplied from the gasification furnace to the combustion furnace Is supplied to the combustion furnace, and a sufficient amount of water supply to recover the exhaust heat of the combustion gas from the combustion furnace is supplied to the exhaust heat recovery boiler, corresponding to the raw material input amount of water vapor generated in the exhaust heat recovery boiler The present invention relates to a gasification control method for a circulating fluidized bed gasification facility, characterized in that a steam supply amount is supplied to a gasification furnace to stably operate the circulating fluidized bed gasification facility.

上記循環流動層ガス化設備のガス化制御方法において、前記安定運転している状態において、ガス化ガス利用装置からガス化ガス要求量の減少指令が発せられた際は、ガス化炉に対する原料供給量を減少すると同時に、ガス化炉内における原料の滞留時間を短縮し、減少指令に沿わせてガス化ガス生成量を低減させることは好ましい。   In the gasification control method for the circulating fluidized bed gasification facility, when a command to reduce the required amount of gasification gas is issued from the gasification gas utilization device in the state of stable operation, raw material supply to the gasification furnace is performed. At the same time as reducing the amount, it is preferable to shorten the residence time of the raw material in the gasification furnace and reduce the gasification gas generation amount in accordance with the reduction command.

又、上記循環流動層ガス化設備のガス化制御方法において、前記ガス化ガス要求量の減少指令が発せられた際に、ガス化炉内に供給する水蒸気量を減少させることは好ましい。   In the gasification control method for the circulating fluidized bed gasification facility, it is preferable to reduce the amount of water vapor supplied into the gasification furnace when a command for reducing the gasification gas requirement is issued.

又、上記循環流動層ガス化設備のガス化制御方法において、水蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対する燃焼空気供給量を増加することは好ましい。   Further, in the gasification control method of the circulating fluidized bed gasification facility, when an increase command is issued with respect to the amount of steam generated balanced from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased and combustion is performed. It is preferable to increase the amount of combustion air supplied to the furnace.

又、上記循環流動層ガス化設備のガス化制御方法において、蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、ガス化炉に対する原料供給量を増加し、且つガス化炉における原料の滞留時間を短縮し、更に、燃焼炉に対する燃焼空気供給量を増加することは好ましい。   Further, in the gasification control method for the circulating fluidized bed gasification facility, when an increase command is issued for the steam generation amount balanced from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased, and the gas It is preferable to increase the amount of raw material supplied to the gasification furnace, shorten the residence time of the raw material in the gasification furnace, and further increase the amount of combustion air supplied to the combustion furnace.

又、上記循環流動層ガス化設備のガス化制御方法において、水蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対して補助燃料を供給し、更に、燃焼炉に対する燃焼空気供給量を増加することは好ましい。   Further, in the gasification control method of the circulating fluidized bed gasification facility, when an increase command is issued with respect to the amount of steam generated balanced from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased and combustion is performed. It is preferable to supply auxiliary fuel to the furnace and to further increase the amount of combustion air supplied to the combustion furnace.

本発明は、加熱された流動媒体を導入し水蒸気の存在下流動媒体の熱により原料をガス化してガス化ガスを生成するガス化炉と、該ガス化炉で生成したガス化ガスを供給するガス化ガス利用装置と、ガス化炉の流動媒体と未反応のチャーを導入し該チャーと共に必要に応じて供給される補助燃料を燃焼空気で燃焼することにより前記流動媒体の加熱を行う燃焼炉と、該燃焼炉から導出される燃焼ガスから流動媒体を分離して前記ガス化炉へ導入する分離器と、少なくとも前記流動媒体が分離された燃焼ガスと水を熱交換して水蒸気を生成する排熱回収ボイラと、該排熱回収ボイラで生成され一部が前記ガス化炉に供給された残りの水蒸気を供給する水蒸気利用装置とを有する循環流動層ガス化設備のガス化制御装置であって、
ガス化効率が最適に保たれた時のガス化炉に対する原料供給量とガス化ガス生成量及び水蒸気生成量のバランス量を予め求めて入力しておき、
循環流動層ガス化設備に設定されるガス化ガス要求量に応じた原料供給量をガス化炉に供給し、ガス化炉から燃焼炉に供給されるチャーが燃焼するのに十分な空気供給量を燃焼炉に供給し、燃焼炉からの燃焼ガスの排熱を回収するのに十分な給水量を排熱回収ボイラに供給し、排熱回収ボイラで生成する水蒸気の前記原料投入量に対応した水蒸気供給量をガス化炉に供給して安定運転を行うよう制御する目標追従装置を備えたことを特徴とする循環流動層ガス化設備のガス化制御装置、に係るものである。
The present invention provides a gasification furnace that introduces a heated fluid medium and gasifies a raw material by heat of the fluid medium in the presence of water vapor to generate a gasification gas, and supplies the gasification gas generated in the gasification furnace Gasification gas utilization apparatus, combustion furnace for heating the fluidized medium by introducing a fluidized medium and an unreacted char of the gasification furnace, and burning the auxiliary fuel supplied with the char as needed with combustion air And a separator that separates the fluidized medium from the combustion gas derived from the combustion furnace and introduces the fluidized medium into the gasifier, and at least heats the combustion gas and water separated from the fluidized medium to generate water vapor. A gasification control device for a circulating fluidized bed gasification facility, comprising: an exhaust heat recovery boiler; and a steam utilization device that supplies the remaining steam generated in the exhaust heat recovery boiler and partially supplied to the gasification furnace. And
Obtain and input in advance the balance of raw material supply amount and gasification gas generation amount and steam generation amount to the gasification furnace when the gasification efficiency is kept optimal,
The amount of air supply sufficient to supply the raw material supply amount according to the required amount of gasification gas set in the circulating fluidized bed gasification facility to the gasification furnace and to burn the char supplied from the gasification furnace to the combustion furnace Is supplied to the combustion furnace, and a sufficient amount of water supply to recover the exhaust heat of the combustion gas from the combustion furnace is supplied to the exhaust heat recovery boiler, corresponding to the raw material input amount of water vapor generated in the exhaust heat recovery boiler The present invention relates to a gasification control device for a circulating fluidized bed gasification facility, comprising a target follow-up device that controls the supply of water vapor to a gasification furnace to perform stable operation.

上記循環流動層ガス化設備のガス化制御装置において、前記排熱回収ボイラが、ガス化炉から取り出されるガス化ガスの熱も同時に回収するようにしていることは好ましい。   In the gasification control device of the circulating fluidized bed gasification facility, it is preferable that the exhaust heat recovery boiler simultaneously recovers the heat of the gasification gas taken out from the gasification furnace.

又、上記循環流動層ガス化設備のガス化制御装置において、ガス化ガス利用装置からガス化ガス要求量の減少指令が発せられた際に、ガス化炉に対する原料供給量を減少させる制御を行う前記目標追従装置と、ガス化炉内における原料の滞留時間を短縮させる滞留時間調節手段を有することは好ましい。   Further, in the gasification control device for the circulating fluidized bed gasification facility, when the gasification gas utilization device issues a command for reducing the gasification gas demand, control is performed to reduce the amount of raw material supplied to the gasification furnace. It is preferable to have the target follower and a residence time adjusting means for shortening the residence time of the raw material in the gasification furnace.

又、上記循環流動層ガス化設備のガス化制御装置において、前記滞留時間調節手段が、ガス化炉内の原料の進行を抑制する方向又は進行を助ける方向に水蒸気を噴出する水蒸気供給装置であることは好ましい。   Further, in the gasification control device for the circulating fluidized bed gasification facility, the residence time adjusting means is a steam supply device for ejecting water vapor in a direction to suppress the progress of the raw material in the gasification furnace or to assist the progress. That is preferred.

又、上記循環流動層ガス化設備のガス化制御装置において、前記滞留時間調節手段が、ガス化炉内の原料の進行を抑制するようにガス化炉の流動媒体内に挿入するようにした邪魔部材であることは好ましい。   Further, in the gasification control device of the circulating fluidized bed gasification facility, the dwell time adjusting means is an obstacle to be inserted into the fluidizing medium of the gasification furnace so as to suppress the progress of the raw material in the gasification furnace. It is preferable that it is a member.

ガス化効率が最適に保たれた時のガス化炉に対する原料供給量とガス化ガス生成量及び水蒸気生成量のバランス量を予め求めておき、循環流動層ガス化設備に設定されるガス化ガス要求量に応じた原料供給量をガス化炉に供給し、ガス化炉から燃焼炉に供給されるチャーが燃焼するのに十分な空気供給量を燃焼炉に供給し、燃焼炉からの燃焼ガスの排熱を回収するのに十分な給水量を排熱回収ボイラに供給し、排熱回収ボイラで生成する水蒸気の前記原料投入量に対応した水蒸気供給量をガス化炉に供給するようにしたので、循環流動層ガス化設備が安定運転されてガス化ガスが安定して生成されるという優れた効果を奏し得る。   The gasification gas set in the circulating fluidized bed gasification facility is obtained in advance by obtaining the balance between the raw material supply amount, the gasification gas generation amount and the water vapor generation amount to the gasification furnace when the gasification efficiency is optimally maintained. Supply the raw material supply amount according to the required amount to the gasification furnace, supply the air supply amount sufficient to burn the char supplied from the gasification furnace to the combustion furnace, and the combustion gas from the combustion furnace A sufficient water supply amount to recover the exhaust heat of the steam is supplied to the exhaust heat recovery boiler, and a steam supply amount corresponding to the raw material input amount of the steam generated in the exhaust heat recovery boiler is supplied to the gasifier. As a result, the circulating fluidized bed gasification facility can be stably operated to produce an excellent effect that gasified gas is stably generated.

ガス化ガス利用装置からガス化ガス要求量の減少指令が発せられた際には、ガス化炉に対する原料供給量を減少すると同時に、ガス化炉内における原料の滞留時間を短縮するようにしたので、ガス化効率が減少し、ガス化ガス生成量を減少指令に沿わせて低減させる一方、燃焼炉に、燃焼炉に導入されるチャーの量を維持し、水蒸気生成量を維持させられるという効果がある。   When a gasification gas requirement reduction command was issued from the gasification gas utilization device, the raw material supply amount to the gasification furnace was reduced, and at the same time, the residence time of the raw material in the gasification furnace was shortened. The effect of reducing the gasification efficiency and reducing the amount of gasified gas produced in accordance with the reduction command, while maintaining the amount of char introduced into the combustion furnace and maintaining the amount of water vapor produced There is.

前記ガス化ガス要求量の減少指令が発せられた際に、ガス化炉内に供給する水蒸気量を減少させることでガス化効率を減少させるようにしたので、ガス化ガス生成量を更に安定して減少指令に沿わせられる効果がある。   When the gasification gas requirement reduction command is issued, the gasification efficiency is reduced by reducing the amount of water vapor supplied into the gasification furnace. This has the effect of complying with the reduction command.

一方、ガス化が安定して行われている状態から、水蒸気利用装置から水蒸気生成量の増加指令が発せられた際には、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対する空気供給量を増加することにより、排熱回収ボイラによる排熱回収を増加して水蒸気生成量を増加できる効果がある。   On the other hand, when an instruction to increase the amount of steam generated is issued from the steam utilization device from the state where gasification is stably performed, the amount of water supplied to the exhaust heat recovery boiler is increased and the air supply to the combustion furnace is increased. By increasing the amount, there is an effect that the amount of steam generated can be increased by increasing the amount of exhaust heat recovered by the exhaust heat recovery boiler.

又、水蒸気利用装置から水蒸気生成量の増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、ガス化炉に対する原料供給量を増加し、且つガス化炉における原料の滞留時間を短縮し、更に、燃焼炉に対する空気供給量を増加することにより、ガス化効率を低下させない範囲内において水蒸気生成量を大幅に増加できる効果がある。   In addition, when an instruction to increase the amount of steam generated is issued from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased, the amount of raw material supplied to the gasifier is increased, and the raw material stays in the gasifier By shortening the time and further increasing the amount of air supplied to the combustion furnace, there is an effect that the amount of water vapor generated can be significantly increased within a range in which the gasification efficiency is not lowered.

又、水蒸気利用装置から水蒸気生成量の増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対して補助燃料を供給し、更に、燃焼炉に対する空気供給量を増加することにより、ガス化操作に関係なく排熱回収ボイラによる水蒸気生成量を大幅に増加できる効果がある。   In addition, when a steam generation amount increase command is issued from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased, auxiliary fuel is supplied to the combustion furnace, and the air supply amount to the combustion furnace As a result, the amount of water vapor generated by the exhaust heat recovery boiler can be significantly increased regardless of the gasification operation.

以下、本発明の実施の形態を添付図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1は化学肥料工場に適用した本発明の循環流動層ガス化設備の概略を示すブロック図であり、2塔式ガス化炉と称されるガス化装置を有する循環流動層ガス化設備は、ガス化炉1と燃焼炉2とを有しており、燃焼炉2で加熱された流動媒体3は燃焼ガス4と共にサイクロン式等の分離器5に導かれて燃焼ガス4から分離されてガス化炉1に供給される。ガス化炉1には原料供給装置6から原料7が供給されると共に、蒸気バルブ8からの水蒸気9が供給されており、ガス化炉1に供給された前記原料7は、水蒸気9の存在下流動媒体3の熱によりガス化(吸熱反応)されてガス化ガス10を生成し、生成したガス化ガス10は、肥料工場に備えられる例えばアンモニア(尿素)のような化学肥料を製造するガス化ガス利用装置11に供給するようにしている。   FIG. 1 is a block diagram showing an outline of a circulating fluidized bed gasification facility of the present invention applied to a chemical fertilizer factory. A circulating fluidized bed gasification facility having a gasifier called a two-column gasifier is A fluidizing medium 3 having a gasification furnace 1 and a combustion furnace 2 is introduced into a cyclone type separator 5 together with the combustion gas 4 and separated from the combustion gas 4 to be gasified. Supplied to the furnace 1. The raw material 7 is supplied from the raw material supply device 6 to the gasification furnace 1 and the water vapor 9 is supplied from the steam valve 8. The raw material 7 supplied to the gasification furnace 1 is in the presence of the water vapor 9. Gasified (endothermic reaction) is generated by the heat of the fluidized medium 3 to generate a gasified gas 10, and the generated gasified gas 10 is gasified to produce a chemical fertilizer such as ammonia (urea) provided in a fertilizer factory. The gas is supplied to the gas utilization device 11.

前記ガス化炉1内の流動媒体3と未反応のチャーは燃焼炉2に導入され、送風ファン12によって下部から供給される燃焼空気13によって前記チャーが燃焼されることで前記流動媒体3を加熱するようになっている。   The fluidized medium 3 in the gasification furnace 1 and unreacted char are introduced into the combustion furnace 2, and the char is burned by the combustion air 13 supplied from below by the blower fan 12 to heat the fluidized medium 3. It is supposed to be.

14は前記燃焼炉2にガス状、液体状、固体状等の補助燃料15を供給して燃焼炉の発熱量を増加するようにした補助燃料供給装置である。   Reference numeral 14 denotes an auxiliary fuel supply device that supplies the combustion furnace 2 with an auxiliary fuel 15 such as a gas, a liquid, or a solid to increase the calorific value of the combustion furnace.

16は給水ポンプ17によって水18が供給されるようにした排熱回収ボイラであり、該排熱回収ボイラ16は前記分離器5からの燃焼ガス4と水18とを熱交換し、更には、前記ガス化炉1で生成されるガス化ガス10とも熱交換を行って水蒸気19を生成するようになっており、生成した水蒸気19の一部はガス化用の水蒸気9として前記蒸気バルブ8を介してガス化炉1に供給され、前記ガス化炉1に導く以外の残りの水蒸気19は肥料工場に備えられる例えば冷暖房等の水蒸気利用装置20に供給するようにしている。   Reference numeral 16 denotes an exhaust heat recovery boiler in which water 18 is supplied by a feed water pump 17. The exhaust heat recovery boiler 16 exchanges heat between the combustion gas 4 from the separator 5 and the water 18, and The gasification gas 10 generated in the gasification furnace 1 is also heat-exchanged to generate water vapor 19, and a part of the generated water vapor 19 is used as the gasification water vapor 9 for the steam valve 8. The remaining water vapor 19 other than being supplied to the gasification furnace 1 and led to the gasification furnace 1 is supplied to a water vapor utilization device 20 such as an air conditioner provided in the fertilizer factory.

21は目標追従装置であり、該目標追従装置21には、前記ガス化炉1で生成されるガス化ガス生成量を検出するガス化ガス生成量検出器22からの検出信号と、排熱回収ボイラ16で生成される水蒸気生成量を検出する水蒸気生成量検出器23からの検出信号が入力されている。   Reference numeral 21 denotes a target follower. The target follower 21 includes a detection signal from a gasification gas generation amount detector 22 that detects the amount of gasification gas generated in the gasification furnace 1, and exhaust heat recovery. A detection signal from a water vapor generation amount detector 23 that detects the amount of water vapor generated in the boiler 16 is input.

図1の循環流動層ガス化設備によって効率的なガス化が行われる状態では、図2(a)に示すように、ガス化炉1に供給される原料供給量に対して、ガス化ガス生成量A及び水蒸気生成量Bは一意に求められるバランスした量となっており、従って、上記した原料供給量に対するガス化ガス生成量Aと水蒸気生成量Bのバランス量は予め求めておき、前記目標追従装置21にテーブルとして入力しておく。図2は、ガス化ガス要求量=ガス化ガス生成最大量の運転例の場合を示しており、図中ガス化ガス生成量A及び水蒸気生成量Bは直線で示しているが、実際は非線形の曲線と考えられる。   In a state where efficient gasification is performed by the circulating fluidized bed gasification facility of FIG. 1, as shown in FIG. 2A, the gasification gas generation is performed with respect to the raw material supply amount supplied to the gasification furnace 1. The amount A and the water vapor generation amount B are uniquely determined balanced amounts. Therefore, the balance amount of the gasification gas generation amount A and the water vapor generation amount B with respect to the raw material supply amount described above is obtained in advance, and the target It inputs into the tracking apparatus 21 as a table. FIG. 2 shows a case of an operation example in which the required amount of gasification gas = the maximum amount of gasification gas generation. In the figure, the gasification gas generation amount A and the water vapor generation amount B are shown by straight lines. It is considered a curve.

従って、目標追従装置21にガス化ガス要求量24(当該循環流動層ガス化設備で安定生成できる最大値)を設定すると、目標追従装置21は制御指令26を出力して、前記原料供給装置6による原料供給量、蒸気バルブ8による水蒸気供給量、給水ポンプ17による給水量、送風ファン12による燃焼空気量を制御し、これによって循環流動層ガス化設備は安定した状態で運転され、ガス化ガス要求量24に応じたガス化ガス生成量Aが得られると共に、そのガス化ガス生成量Aに応じてバランスした水蒸気生成量Bが得られるようになる。   Accordingly, when the gasification gas requirement amount 24 (maximum value that can be stably generated by the circulating fluidized bed gasification facility) is set in the target follower 21, the target follower 21 outputs a control command 26, and the raw material supply device 6 The amount of raw material supplied, the amount of water vapor supplied by the steam valve 8, the amount of water supplied by the water supply pump 17, and the amount of combustion air supplied by the blower fan 12 are controlled. As a result, the circulating fluidized bed gasification facility is operated in a stable state. A gasification gas generation amount A corresponding to the required amount 24 is obtained, and a water vapor generation amount B balanced according to the gasification gas generation amount A is obtained.

更に、前記目標追従装置21には、水蒸気利用装置20の要求量である水蒸気要求量25が入力されている。この水蒸気要求量25は、前記ガス化ガス生成量Aとバランスして生成される水蒸気生成量Bの範囲内において設定されている。   Further, the target follower 21 is supplied with a required water vapor amount 25 that is a required amount of the water vapor utilization device 20. This water vapor requirement amount 25 is set within the range of the water vapor production amount B produced in balance with the gasification gas production amount A.

前記ガス化炉1には、図3、図4に示すように、ガス化炉1内の原料の滞留時間を調節するための滞留時間調節手段27を備えている。ガス化炉1には下部から吹き込まれる水蒸気9によって流動層28が形成されており、ガス化炉1の一端側から供給される流動媒体3と原料7は他端側に向かって流動しながら移動するようになっており、他端側の取出部29からチャーと流動媒体3を取り出して燃焼炉2(図1参照)に供給するようにしている。上記ガス化炉1の側部に、前記一端から他端に向かって流動する流動媒体3と原料7の移動方向に対して側方から直角に交差するよう水蒸気30を吹き込むようにした噴射ノズル31を有する滞留時間調節手段27を設けている。更に、滞留時間調節手段27は、滞留時間調節器32からの調節指令33により前記噴射ノズル31よってガス化炉1の側部から吹き込む水蒸気30の吹込量を調節するようにした蒸気バルブ34を備えており、側部から吹き込む水蒸気30によってガス化炉1内の原料の進行を抑制して原料の滞留時間を調節するようにしている。この時、水蒸気30の噴射量を多くすると原料の進行が抑制されて滞留時間は長くなり、逆に水蒸気30の噴射量を少なくすると原料が進行し易くなって滞留時間は短くなる。又、ここで、前記原料の進行を助けるようにガス化炉1の一端側から他端側に向かって水蒸気を噴射すると、原料の滞留時間を短く調整することが容易に可能になるので、このように原料の進行を助けるように水蒸気を噴射する構成と、前記図3、図4に示したように原料の進行を抑制する方向に水蒸気30を噴射する構成を組み合わせて備えると、滞留時間の調節幅を広く設定できるようになる。   As shown in FIGS. 3 and 4, the gasification furnace 1 is provided with residence time adjusting means 27 for adjusting the residence time of the raw material in the gasification furnace 1. A fluidized bed 28 is formed in the gasification furnace 1 by steam 9 blown from below, and the fluidized medium 3 and the raw material 7 supplied from one end side of the gasification furnace 1 move while flowing toward the other end side. The char and the fluid medium 3 are taken out from the take-out part 29 on the other end side and supplied to the combustion furnace 2 (see FIG. 1). An injection nozzle 31 in which water vapor 30 is blown into the side portion of the gasification furnace 1 so as to intersect at right angles from the side with respect to the moving direction of the fluid medium 3 and the raw material 7 flowing from the one end to the other end. The residence time adjusting means 27 having the above is provided. Furthermore, the residence time adjusting means 27 includes a steam valve 34 that adjusts the amount of steam 30 that is injected from the side of the gasification furnace 1 by the injection nozzle 31 according to an adjustment command 33 from the residence time adjuster 32. In addition, the progress of the raw material in the gasification furnace 1 is suppressed by the water vapor 30 blown from the side, and the residence time of the raw material is adjusted. At this time, if the injection amount of the water vapor 30 is increased, the progress of the raw material is suppressed and the residence time is lengthened. Conversely, if the injection amount of the water vapor 30 is decreased, the raw material is easily advanced and the residence time is shortened. Also, when water vapor is injected from one end side of the gasification furnace 1 toward the other end side so as to help the progress of the raw material, the residence time of the raw material can be easily adjusted. The combination of the structure for injecting water vapor to help the progress of the raw material and the structure for injecting water vapor 30 in the direction to suppress the progress of the raw material as shown in FIGS. Wide adjustment range can be set.

図5、図6は前記滞留時間調節手段27の他の例を示すもので、図3、図4と同様にガス化炉1の一端側から流動媒体3と原料7が供給され他端側へ向かって流動しながら移動するようにしている構成において、前記一端と他端との間に、原料の移動を邪魔するように幅方向に延設された板状の邪魔部材35を有する滞留時間調節手段27を設けている。更に、滞留時間調節手段27は、滞留時間調節器32からの調節指令33により前記邪魔部材35を流動層28内部に挿入する深さを調節するようにした駆動装置36を備えている。邪魔部材35を流動層28の内部に挿入すると、原料は邪魔部材35の下端を潜り抜けなければ取出部29側へ流動することができないので、流動層28に対する邪魔部材35の挿入深さを大きくすると原料の滞留時間を長く調整することができる。   5 and 6 show another example of the residence time adjusting means 27. Similarly to FIGS. 3 and 4, the fluidized medium 3 and the raw material 7 are supplied from one end side of the gasification furnace 1 to the other end side. In the configuration that moves while flowing toward the side, the residence time adjustment has a plate-like baffle member 35 extending in the width direction so as to hinder the movement of the raw material between the one end and the other end. Means 27 are provided. Further, the residence time adjusting means 27 is provided with a drive device 36 that adjusts the depth at which the baffle member 35 is inserted into the fluidized bed 28 in accordance with an adjustment command 33 from the residence time adjuster 32. When the baffle member 35 is inserted into the fluidized bed 28, the raw material cannot flow to the extraction portion 29 side unless it penetrates the lower end of the baffle member 35, so the insertion depth of the baffle member 35 into the fluidized bed 28 is increased. Then, the residence time of a raw material can be adjusted long.

以下に、上記形態の作用を説明する。   The operation of the above embodiment will be described below.

図1の目標追従装置21には、ガス化ガス要求量24(当該循環流動層ガス化設備で安定生成できる最大値)が入力されるが、目標追従装置21には図2(a)に示したように、原料供給量に対するガス化ガス生成量Aと水蒸気生成量Bのバランス量が予め入力されているので、目標追従装置21はガス化ガス要求量24に基づいた制御指令26を出力し、ガス化ガス要求量24を得るのに必要な原料7をガス化炉1に供給するよう原料供給装置6を制御し、ガス化炉1から燃焼炉2に供給されるチャーが燃焼するのに十分な燃焼空気13が燃焼炉2に供給されるように送風ファン12を制御し、燃焼炉2からの燃焼ガス4の排熱を回収するのに十分な水18を排熱回収ボイラ16に供給するように給水ポンプ17を制御し、前記原料7の供給量に対応した水蒸気9がガス化炉1に供給されるように蒸気バルブ8を制御し、これによって、ガス化ガス要求量24になるようにガス化ガス10は安定して生成され、生成したガス化ガス10はガス化ガス利用装置11に供給される。又、排熱回収ボイラ16では前記ガス化ガス要求量24にバランスした水蒸気生成量B(図2(a)参照)の水蒸気19が生成され、一部はガス化用の水蒸気9としてガス化炉1に供給され、残りの水蒸気19は水蒸気利用装置20へ安定して供給される。   The target follower 21 shown in FIG. 1 receives a gasification gas requirement amount 24 (the maximum value that can be stably generated by the circulating fluidized bed gasification facility). The target follower 21 is shown in FIG. As described above, since the balance amount of the gasification gas generation amount A and the water vapor generation amount B with respect to the raw material supply amount is input in advance, the target follower 21 outputs a control command 26 based on the gasification gas request amount 24. The raw material supply device 6 is controlled to supply the raw material 7 necessary for obtaining the required gasification gas amount 24 to the gasification furnace 1, and the char supplied from the gasification furnace 1 to the combustion furnace 2 is burned. The blower fan 12 is controlled so that sufficient combustion air 13 is supplied to the combustion furnace 2, and water 18 sufficient to recover the exhaust heat of the combustion gas 4 from the combustion furnace 2 is supplied to the exhaust heat recovery boiler 16. The feed water pump 17 is controlled so that the raw material 7 is supplied. The steam valve 8 is controlled so that the steam 9 corresponding to the amount is supplied to the gasification furnace 1, whereby the gasification gas 10 is stably generated and generated so that the gasification gas requirement amount 24 is obtained. The gasified gas 10 is supplied to the gasified gas utilization device 11. Further, the exhaust heat recovery boiler 16 generates steam 19 having a steam generation amount B (see FIG. 2A) balanced with the gasification gas requirement amount 24, and a part of the steam 19 is used as gasification steam 9. 1 and the remaining water vapor 19 is stably supplied to the water vapor utilization apparatus 20.

ここで、最大値であるガス化ガス要求量24は、この値より増加することはないが、ガス化ガス利用装置11における減産等によって前記ガス化ガス要求量24は減少する場合がある。   Here, the maximum required gasified gas amount 24 does not increase from this value, but the gasified gas required amount 24 may decrease due to a reduction in production in the gasified gas utilization device 11 or the like.

前記ガス化ガス利用装置11からガス化ガス要求量24の減少指令24'が発せられた際には、目標追従装置21は、目標追従装置21に入力された図2(c)のバランス量に基づいて、図7の制御フローチャートに示すステップS1,S2の制御を行うようにしている。ここでは、水蒸気生成量Bを変えずにガス化ガス生成量Aを減少させる例を示している。即ち、ステップS1において、ガス化ガス要求量24の減少指令24'の有無を判断し、減少指令24'があった場合は、原料供給装置6によりガス化炉1に対する原料7の供給量を減少する操作を行うと共に、ガス化炉1内における原料の滞留時間を短縮する操作を行う。原料の滞留時間を短縮するには、図3、図4の形態の場合は、ガス化炉1の側部から噴射ノズル31で吹き込む水蒸気30の吹込量を減少させることにより、ガス化炉1内での原料の滞留時間を短縮し、又、図5、図6の形態の場合は、ガス化炉1の流動層28内に挿入している邪魔部材35の挿入深さを小さくすることにより、ガス化炉1内での原料の滞留時間を短縮する。上記において、原料供給装置6によりガス化炉1に対する原料7の供給量を減少する時には、ガス化炉1に対する水蒸気9の供給量も対応させて減少するようにしてもよい。滞留時間短縮と水蒸気供給量減少は、両方行ってもよいし、どちらか一方を行ってもよい。   When the gasification gas utilization device 11 issues a command 24 ′ for reducing the gasification gas requirement amount 24 ′, the target follower device 21 sets the balance amount in FIG. Based on this, steps S1 and S2 shown in the control flowchart of FIG. 7 are controlled. Here, an example in which the gasification gas generation amount A is decreased without changing the water vapor generation amount B is shown. That is, in step S1, it is determined whether or not there is a reduction command 24 ′ for the gasification gas request amount 24. If there is a reduction command 24 ′, the supply amount of the raw material 7 to the gasification furnace 1 is reduced by the raw material supply device 6. And the operation of shortening the residence time of the raw material in the gasification furnace 1 is performed. In order to shorten the residence time of the raw material, in the case of the form of FIG. 3 and FIG. 4, by reducing the amount of steam 30 blown from the side of the gasification furnace 1 by the injection nozzle 31, In the case of the form of FIGS. 5 and 6, by reducing the insertion depth of the baffle member 35 inserted into the fluidized bed 28 of the gasification furnace 1, The residence time of the raw material in the gasification furnace 1 is shortened. In the above, when the supply amount of the raw material 7 to the gasification furnace 1 is decreased by the raw material supply device 6, the supply amount of the steam 9 to the gasification furnace 1 may be decreased correspondingly. Both the shortening of the residence time and the reduction of the water supply amount may be performed, or one of them may be performed.

上記したように減少指令24'があった場合において、図2(b)に示すように原料7の供給量を減少させるのみでは、燃焼炉2に導入されるチャーの量も減少するため水蒸気生成量が減少し、水蒸気要求量を満たすことができず熱的な自立も困難となる。原料供給量が大幅に減少するため、循環流動層ガス化設備全体の運転効率が低下する。又、不足する水蒸気を補うためボイラ等別機器を運転するための原料が別途必要となる。それに対し、前記したように、原料7の供給量を減少する操作と、ガス化炉1内での原料の滞留時間を短縮する操作及びガス化炉1への水蒸気供給を減少する操作を行うと、図2(c)に示すように水蒸気生成量を変化させることなく、減少指令24'に沿ってガス化ガス量が減少する制御が行われるようになる。   As described above, when there is a reduction command 24 ′, only by reducing the supply amount of the raw material 7 as shown in FIG. 2 (b), the amount of char introduced into the combustion furnace 2 is also reduced. The amount decreases, the water vapor requirement cannot be satisfied, and thermal independence becomes difficult. Since the raw material supply amount is greatly reduced, the operation efficiency of the entire circulating fluidized bed gasification facility is lowered. Moreover, in order to make up for the deficient water vapor, a separate raw material for operating another device such as a boiler is required. On the other hand, as described above, when the operation for reducing the supply amount of the raw material 7, the operation for shortening the residence time of the raw material in the gasification furnace 1, and the operation for reducing the water vapor supply to the gasification furnace 1 are performed. As shown in FIG. 2 (c), control is performed so that the gasification gas amount decreases along the decrease command 24 ′ without changing the water vapor generation amount.

又、水蒸気利用装置20による水蒸気要求量25は、図2(c)のガス化ガス生成量Aとバランスして生成される水蒸気生成量Bの範囲内で調節するようにしているが、季節・時間等によっては水蒸気要求量25を増加する増加指令25'が発せられることがある。   Further, the water vapor requirement amount 25 by the water vapor utilization device 20 is adjusted within the range of the water vapor production amount B generated in balance with the gasification gas production amount A in FIG. Depending on the time or the like, an increase command 25 ′ for increasing the water vapor requirement 25 may be issued.

前記水蒸気利用装置20から水蒸気要求量25の増加指令25'が発せられた際は、目標追従装置21は、図7の制御フローチャートに示すステップS3,S4による第1の制御方法を実施するようにしている。即ち、ステップS3において、水蒸気要求量25の増加指令25'の有無を判断し、増加指令25'があったと判断された際は、図7に示す第1の制御方法では、ステップS4に示すように排熱回収ボイラ16に対する給水量を増加するように給水ポンプ17を調節する操作と、燃焼炉2に対する燃焼空気13の供給量を増加するように送風ファン12を調節する操作とを行うようにしている。   When an increase command 25 ′ for the required steam amount 25 is issued from the steam utilization device 20, the target follower device 21 performs the first control method in steps S 3 and S 4 shown in the control flowchart of FIG. ing. That is, in step S3, it is determined whether or not there is an increase command 25 ′ for the water vapor requirement 25, and when it is determined that there is an increase command 25 ′, the first control method shown in FIG. The operation of adjusting the feed water pump 17 to increase the amount of water supply to the exhaust heat recovery boiler 16 and the operation of adjusting the blower fan 12 to increase the supply amount of the combustion air 13 to the combustion furnace 2 are performed. ing.

図7に示すように、水蒸気要求量25の増加指令25'が発せられた際に、燃焼炉2に対する燃焼空気13の供給量が増加すると、燃焼ガス4の流量が増加するので、排熱回収ボイラ16で回収される排熱量が多くなり、水蒸気19の生成量が増加される。前記増加指令25'の増加幅が比較的小さい場合、或いは短時間の場合には上記した第1の制御方法による簡略な方法によって上記生成量を増加することができる。   As shown in FIG. 7, when the increase command 25 ′ for the steam requirement 25 is issued, if the supply amount of the combustion air 13 to the combustion furnace 2 is increased, the flow rate of the combustion gas 4 is increased, so that exhaust heat recovery is performed. The amount of exhaust heat recovered by the boiler 16 increases, and the amount of water vapor 19 generated increases. When the increase width of the increase command 25 ′ is relatively small or short, the generation amount can be increased by a simple method based on the first control method described above.

図8は前記水蒸気要求量25の増加指令25'が発せられた際における第2の制御方法を示すもので、ステップS3で増加指令25'があったと判断された際は、ステップS5に示すように、排熱回収ボイラ16に対する給水量を増加するように給水ポンプ17を調節する操作と、ガス化炉1に対する原料7の供給量を増加するように原料供給装置を調節する操作と、図3〜図6の装置によりガス化炉1における原料の滞留時間を短縮する操作と、更に、燃焼炉2に対する燃焼空気13の供給量を増加するように送風ファン12を調節する操作とを行うようにしている。   FIG. 8 shows a second control method when an increase command 25 ′ for the water vapor requirement 25 is issued. When it is determined in step S3 that the increase command 25 ′ has been issued, as shown in step S5. 3, an operation for adjusting the feed water pump 17 to increase the amount of water supplied to the exhaust heat recovery boiler 16, an operation for adjusting the raw material supply device to increase the supply amount of the raw material 7 to the gasifier 1, and FIG. The operation of shortening the residence time of the raw material in the gasification furnace 1 by the apparatus of FIG. 6 and the operation of adjusting the blower fan 12 to further increase the supply amount of the combustion air 13 to the combustion furnace 2 are performed. ing.

図8に示すように、水蒸気要求量25の増加指令25'が発せられた際に、排熱回収ボイラ16に対する給水量の増加と、ガス化炉1に対する原料7の供給量の増加と、ガス化炉1における原料の滞留時間の短縮と、燃焼炉2に対する燃焼空気13の供給量の増加を行うことにより、ガス化炉1におけるガス化効率を低下させない範囲内において、水蒸気要求量25の増加指令25'に基づいて水蒸気生成量を大幅に増加して水蒸気利用装置20に供給することができる。   As shown in FIG. 8, when an increase command 25 ′ for the steam requirement 25 is issued, an increase in the amount of water supplied to the exhaust heat recovery boiler 16, an increase in the amount of raw material 7 supplied to the gasifier 1, and gas By reducing the residence time of the raw material in the gasification furnace 1 and increasing the supply amount of the combustion air 13 to the combustion furnace 2, an increase in the water vapor requirement amount 25 within a range in which the gasification efficiency in the gasification furnace 1 is not lowered. Based on the command 25 ′, the water vapor generation amount can be greatly increased and supplied to the water vapor utilization apparatus 20.

図9は前記水蒸気要求量25の増加指令25'が発せられた際における第3の制御方法を示すもので、ステップS3で増加指令25'があったと判断された際は、ステップS6に示すように、排熱回収ボイラ16に対する給水量を増加するように給水ポンプ17を調節する操作と、燃焼炉2に対して補助燃料供給装置14により補助燃料15を供給する操作と、更に、燃焼炉2に対する燃焼空気13の供給量を増加するように送風ファン12を調節する操作とを行うようにしている。   FIG. 9 shows a third control method when an increase command 25 'for the water vapor requirement 25 is issued. When it is determined in step S3 that the increase command 25' has been issued, as shown in step S6. In addition, an operation of adjusting the feed water pump 17 so as to increase the amount of water supplied to the exhaust heat recovery boiler 16, an operation of supplying the auxiliary fuel 15 to the combustion furnace 2 by the auxiliary fuel supply device 14, and a combustion furnace 2 And the operation of adjusting the blower fan 12 so as to increase the amount of supply of the combustion air 13 to the air.

図9に示すように、水蒸要求量25の増加指令25'が発せられた際に、排熱回収ボイラ16に対する給水量の増加と、燃焼炉2に対する補助燃料15の供給と、燃焼炉2に対する燃焼空気13の供給量の増加を行うことにより、ガス化操作に関係なく水蒸気要求量25の増加指令25'に基づいて排熱回収ボイラ16による水蒸気生成量を大幅に増加して水蒸気利用装置20に供給することができる。   As shown in FIG. 9, when an increase command 25 ′ for the water vapor requirement 25 is issued, the increase in the amount of water supplied to the exhaust heat recovery boiler 16, the supply of the auxiliary fuel 15 to the combustion furnace 2, and the combustion furnace 2 By increasing the supply amount of the combustion air 13 with respect to the steam, the steam generation amount by the exhaust heat recovery boiler 16 is greatly increased on the basis of the increase command 25 ′ of the steam request amount 25 regardless of the gasification operation, and the steam utilization device 20 can be supplied.

又、前記ガス化炉1に供給する原料7が変化した場合には、図2(c)に示す原料供給量に対するガス化ガス生成量Aと水蒸気生成量Bのバランス量を新たに求めて目標追従装置21に入力しているテーブルを補正することにより、原料が変わった場合にも、ガス化ガス要求量の変化、及び水蒸気利用装置の水蒸気要求量の変化に対して安定して対応することができる。   Further, when the raw material 7 supplied to the gasification furnace 1 is changed, the balance amount of the gasification gas generation amount A and the steam generation amount B with respect to the raw material supply amount shown in FIG. By correcting the table input to the tracking device 21, even when the raw material is changed, it is possible to stably cope with the change in the gasification gas demand and the steam demand of the steam utilization device. Can do.

尚、上記形態においては、化学肥料工場に適用した循環流動層ガス化設備の場合について例示したが、化学肥料工場以外にも、循環流動層ガス化設備によって生成されるガス化ガスと水蒸気を利用し得る種々の設備に適用できること、その他、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   In addition, in the said form, although illustrated about the case of the circulating fluidized bed gasification equipment applied to the chemical fertilizer factory, the gasification gas and water vapor | steam produced | generated by a circulating fluidized bed gasification equipment are utilized besides a chemical fertilizer factory. Needless to say, the present invention can be applied to various facilities that can be used, and various modifications can be made without departing from the scope of the present invention.

化学肥料工場に適用した本発明の循環流動層ガス化設備の概略を示すブロック図である。It is a block diagram which shows the outline of the circulating fluidized-bed gasification equipment of this invention applied to the chemical fertilizer factory. 原料供給量に対してガス化ガス生成量と水蒸気生成量がバランスした状態を示すグラフである。It is a graph which shows the state which the gasification gas production amount and the water vapor production amount balanced with respect to the raw material supply amount. 滞留時間調節手段の一例を示す斜視図である。It is a perspective view which shows an example of a residence time adjustment means. 図3の平面図である。FIG. 4 is a plan view of FIG. 3. 滞留時間調節手段の他の例を示す斜視図である。It is a perspective view which shows the other example of a residence time adjustment means. 図5の平面図である。FIG. 6 is a plan view of FIG. 5. ガス化ガス要求量の減少指令が発生した際の制御方法と、水蒸気要求量の増加指令が発せられた際の第1の制御方法を示す制御フローチャートである。It is a control flowchart which shows the control method when the reduction | decrease command of gasification gas request | requirement amount generate | occur | produces, and the 1st control method when the increase command of water vapor | steam request | requirement amount is issued. 図7において、水蒸気要求量の増加指令が発せられた際の第2の制御方法を示す制御フローチャートである。In FIG. 7, it is a control flowchart which shows the 2nd control method when the increase instruction | indication of water vapor | steam request | requirement amount is issued. 図7において、水蒸気要求量の増加指令が発せられた際の第3の制御方法を示す制御フローチャートである。In FIG. 7, it is a control flowchart which shows the 3rd control method when the increase instruction | command of water vapor | steam request | requirement amount is issued.

1 ガス化炉
2 燃焼炉
3 流動媒体
4 燃焼ガス
5 分離器
7 原料
9 水蒸気
10 ガス化ガス
11 ガス化ガス利用装置
13 燃焼空気
15 補助燃料
16 排熱回収ボイラ
18 水
19 水蒸気
20 水蒸気利用装置
21 目標追従装置
24 ガス化ガス要求量
24' 減少指令
25 水蒸気要求量
25' 増加指令
27 滞留時間調節手段
30 水蒸気
35 邪魔部材
A ガス化ガス生成量
B 水蒸気生成量
H 滞留時間
H1 滞留時間
S 原料停止時間
DESCRIPTION OF SYMBOLS 1 Gasification furnace 2 Combustion furnace 3 Fluid medium 4 Combustion gas 5 Separator 7 Raw material 9 Water vapor 10 Gasification gas 11 Gasification gas utilization apparatus 13 Combustion air 15 Auxiliary fuel 16 Waste heat recovery boiler 18 Water 19 Water vapor 20 Steam utilization apparatus 21 Target follower 24 Gasification gas requirement 24 'Decrease command 25 Steam requirement 25' Increase command 27 Residence time adjustment means 30 Steam 35 Block member A Gasification gas production amount B Steam production amount H Residence time H1 Residence time S Raw material stop time

Claims (11)

加熱された流動媒体を導入し水蒸気の存在下流動媒体の熱により原料をガス化してガス化ガスを生成するガス化炉と、該ガス化炉で生成したガス化ガスを供給するガス化ガス利用装置と、ガス化炉の流動媒体と未反応のチャーを導入し該チャーと共に必要に応じて供給される補助燃料を燃焼空気で燃焼することにより前記流動媒体の加熱を行う燃焼炉と、該燃焼炉から導出される燃焼ガスから流動媒体を分離して前記ガス化炉へ導入する分離器と、少なくとも前記流動媒体が分離された燃焼ガスと水を熱交換して水蒸気を生成する排熱回収ボイラと、該排熱回収ボイラで生成され一部が前記ガス化炉に供給された残りの水蒸気を供給する水蒸気利用装置とを有する循環流動層ガス化設備のガス化制御方法であって、
ガス化効率が最適に保たれた時のガス化炉に対する原料供給量とガス化ガス生成量及び水蒸気生成量のバランス量を予め求めておき、
循環流動層ガス化設備に設定されるガス化ガス要求量に応じた原料供給量をガス化炉に供給し、ガス化炉から燃焼炉に供給されるチャーが燃焼するのに十分な空気供給量を燃焼炉に供給し、燃焼炉からの燃焼ガスの排熱を回収するのに十分な給水量を排熱回収ボイラに供給し、排熱回収ボイラで生成する水蒸気の前記原料投入量に対応した水蒸気供給量をガス化炉に供給して循環流動層ガス化設備を安定運転するようにしたことを特徴とする循環流動層ガス化設備のガス化制御方法。
A gasification furnace that introduces a heated fluid medium and gasifies the raw material by the heat of the fluid medium in the presence of water vapor to generate a gasification gas, and a gasification gas that supplies the gasification gas generated in the gasification furnace A combustion furnace that heats the fluidized medium by introducing a fluidized medium and an unreacted char of the gasification furnace and burning auxiliary fuel supplied together with the char as necessary with combustion air, and the combustion A separator that separates a fluidized medium from a combustion gas derived from a furnace and introduces the fluidized medium into the gasification furnace, and an exhaust heat recovery boiler that generates water vapor by exchanging heat between at least the combustion gas from which the fluidized medium is separated and water And a gasification control method of a circulating fluidized bed gasification facility having a steam utilization device that supplies the remaining steam that is generated in the exhaust heat recovery boiler and a part of which is supplied to the gasification furnace,
The balance amount of the raw material supply amount, gasification gas generation amount and water vapor generation amount to the gasification furnace when the gasification efficiency is maintained optimally is determined in advance,
The amount of air supply sufficient to supply the raw material supply amount according to the required amount of gasification gas set in the circulating fluidized bed gasification facility to the gasification furnace and to burn the char supplied from the gasification furnace to the combustion furnace Is supplied to the combustion furnace, and a sufficient amount of water supply to recover the exhaust heat of the combustion gas from the combustion furnace is supplied to the exhaust heat recovery boiler, corresponding to the raw material input amount of water vapor generated in the exhaust heat recovery boiler A gasification control method for a circulating fluidized bed gasification facility, characterized in that a steam supply amount is supplied to a gasification furnace to stably operate the circulating fluidized bed gasification facility.
前記安定運転している状態において、ガス化ガス利用装置からガス化ガス要求量の減少指令が発せられた際は、ガス化炉に対する原料供給量を減少すると同時に、ガス化炉内における原料の滞留時間を短縮し、減少指令に沿わせてガス化ガス生成量を低減させる請求項1に記載の循環流動層ガス化設備のガス化制御方法。   In the state of stable operation, when a gasification gas requirement reduction command is issued from the gasification gas utilization device, the raw material supply amount to the gasification furnace is reduced and at the same time, the retention of the raw material in the gasification furnace The gasification control method for a circulating fluidized bed gasification facility according to claim 1, wherein the gasification gas generation amount is reduced in accordance with a reduction command by shortening the time. 前記ガス化ガス要求量の減少指令が発せられた際に、ガス化炉内に供給する水蒸気量を減少させる請求項1又は2に記載の循環流動層ガス化設備のガス化制御方法。   The gasification control method for a circulating fluidized bed gasification facility according to claim 1 or 2, wherein the amount of water vapor supplied into the gasification furnace is reduced when a command for reducing the gasification gas requirement amount is issued. 水蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対する燃焼空気供給量を増加する請求項1〜3のいずれか1つに記載の循環流動層ガス化設備のガス化制御方法。   4. The method according to claim 1, wherein when an increase command is issued with respect to the amount of steam generated balanced from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased and the amount of combustion air supplied to the combustion furnace is increased. A gasification control method for a circulating fluidized bed gasification facility according to claim 1. 水蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、ガス化炉に対する原料供給量を増加し、且つガス化炉における原料の滞留時間を短縮し、更に、燃焼炉に対する燃焼空気供給量を増加する請求項1〜3のいずれか1つに記載の循環流動層ガス化設備のガス化制御方法。   When an increase command is issued for the amount of steam generated from the steam utilization device, the amount of water supplied to the exhaust heat recovery boiler is increased, the amount of raw material supplied to the gasifier is increased, and the raw material in the gasifier The gasification control method of the circulating fluidized-bed gasification facility according to any one of claims 1 to 3, wherein the residence time of the gas is reduced and the amount of combustion air supplied to the combustion furnace is increased. 水蒸気利用装置からバランスした水蒸気生成量に対して増加指令が発せられた際に、排熱回収ボイラに対する給水量を増加すると共に、燃焼炉に対して補助燃料を供給し、更に、燃焼炉に対する燃焼空気供給量を増加する請求項1〜3のいずれか1つに記載の循環流動層ガス化設備のガス化制御方法。   When a command to increase the amount of steam generated from the steam utilization device is issued, the amount of water supplied to the exhaust heat recovery boiler is increased, auxiliary fuel is supplied to the combustion furnace, and combustion to the combustion furnace is performed. The gasification control method for a circulating fluidized bed gasification facility according to any one of claims 1 to 3, wherein the air supply amount is increased. 加熱された流動媒体を導入し水蒸気の存在下流動媒体の熱により原料をガス化してガス化ガスを生成するガス化炉と、該ガス化炉で生成したガス化ガスを供給するガス化ガス利用装置と、ガス化炉の流動媒体と未反応のチャーを導入し該チャーと共に必要に応じて供給される補助燃料を燃焼空気で燃焼することにより前記流動媒体の加熱を行う燃焼炉と、該燃焼炉から導出される燃焼ガスから流動媒体を分離して前記ガス化炉へ導入する分離器と、少なくとも前記流動媒体が分離された燃焼ガスと水を熱交換して水蒸気を生成する排熱回収ボイラと、該排熱回収ボイラで生成され一部が前記ガス化炉に供給された残りの水蒸気を供給する水蒸気利用装置とを有する循環流動層ガス化設備のガス化制御装置であって、
ガス化効率が最適に保たれた時のガス化炉に対する原料供給量とガス化ガス生成量及び水蒸気生成量のバランス量を予め求めて入力しておき、
循環流動層ガス化設備に設定されるガス化ガス要求量に応じた原料供給量をガス化炉に供給し、ガス化炉から燃焼炉に供給されるチャーが燃焼するのに十分な空気供給量を燃焼炉に供給し、燃焼炉からの燃焼ガスの排熱を回収するのに十分な給水量を排熱回収ボイラに供給し、排熱回収ボイラで生成する水蒸気の前記原料投入量に対応した水蒸気供給量をガス化炉に供給して安定運転を行うよう制御する目標追従装置を備えたことを特徴とする循環流動層ガス化設備のガス化制御装置。
A gasification furnace that introduces a heated fluid medium and gasifies the raw material by the heat of the fluid medium in the presence of water vapor to generate a gasification gas, and a gasification gas that supplies the gasification gas generated in the gasification furnace A combustion furnace that heats the fluidized medium by introducing a fluidized medium and an unreacted char of the gasification furnace and burning auxiliary fuel supplied together with the char as necessary with combustion air, and the combustion A separator that separates a fluidized medium from a combustion gas derived from a furnace and introduces the fluidized medium into the gasification furnace, and an exhaust heat recovery boiler that generates water vapor by exchanging heat between at least the combustion gas from which the fluidized medium is separated and water And a gasification control device of a circulating fluidized bed gasification facility having a steam utilization device that supplies the remaining steam that is generated in the exhaust heat recovery boiler and partly supplied to the gasification furnace,
Obtain and input in advance the balance of raw material supply amount and gasification gas generation amount and steam generation amount to the gasification furnace when the gasification efficiency is kept optimal,
The amount of air supply sufficient to supply the raw material supply amount according to the required amount of gasification gas set in the circulating fluidized bed gasification facility to the gasification furnace and to burn the char supplied from the gasification furnace to the combustion furnace Is supplied to the combustion furnace, and a sufficient amount of water supply to recover the exhaust heat of the combustion gas from the combustion furnace is supplied to the exhaust heat recovery boiler, corresponding to the raw material input amount of water vapor generated in the exhaust heat recovery boiler A gasification control device for a circulating fluidized bed gasification facility, comprising a target tracking device that controls to supply a steam supply amount to a gasification furnace so as to perform a stable operation.
前記排熱回収ボイラは、ガス化炉から取り出されるガス化ガスの熱も同時に回収するようにしている請求項7に記載の循環流動層ガス化設備のガス化制御装置。   The gasification control device for a circulating fluidized bed gasification facility according to claim 7, wherein the exhaust heat recovery boiler also recovers the heat of the gasification gas taken out from the gasification furnace at the same time. ガス化ガス利用装置からガス化ガス要求量の減少指令が発せられた際に、ガス化炉に対する原料供給量を減少させる制御を行う前記目標追従装置と、ガス化炉内における原料の滞留時間を短縮させる滞留時間調節手段を有する請求項7又は8に記載の循環流動層ガス化設備のガス化制御装置。   When the gasification gas utilization device issues a gasification gas requirement reduction command, the target tracking device that performs control to reduce the amount of raw material supply to the gasification furnace, and the residence time of the raw material in the gasification furnace The gasification control device for a circulating fluidized bed gasification facility according to claim 7 or 8, further comprising a residence time adjusting means for shortening. 前記滞留時間調節手段は、ガス化炉内の原料の進行を抑制する方向又は進行を助ける方向に水蒸気を噴出する水蒸気供給装置である請求項9に記載の循環流動層ガス化設備のガス化制御装置。   The gasification control of the circulating fluidized bed gasification facility according to claim 9, wherein the residence time adjusting means is a water vapor supply device that ejects water vapor in a direction that suppresses the progress of the raw material in the gasification furnace or a direction that helps the progress. apparatus. 前記滞留時間調節手段は、ガス化炉内の原料の進行を抑制するようにガス化炉の流動媒体内に挿入するようにした邪魔部材である請求項9に記載の循環流動層ガス化設備のガス化制御装置。   The circulating fluidized bed gasification facility according to claim 9, wherein the residence time adjusting means is a baffle member inserted into the fluidizing medium of the gasification furnace so as to suppress the progress of the raw material in the gasification furnace. Gasification control device.
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