JP2010208238A - Image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus suppressing toner accumulation on the surface of an individual electrode with time. <P>SOLUTION: The image forming apparatus includes: a toner carrier which has a plurality of electrodes; a first voltage applying means which applies a voltage to the plurality of electrodes so as to generate a hopping electric field on the toner carrier; a hole forming member in which a plurality of through-holes are formed and which faces the toner carrier; a plurality of individual electrodes which are provided to at least one of the hole circumference or hole inner wall of the toner carrier facing surface of the hole forming member, while being made to correspond to each of the plurality of through-holes; a second voltage applying means which applies the voltage to the individual electrodes so as to generate a flying electric field for at least flying toner from the toner carrier to the individual electrode side; and an opposite electrode which faces the toner carrier across the hole forming member and is for forming an electric field attracting the toner. In the image forming apparatus, an electric line of force is formed by which the toner is attracted to the electrodes of the toner carrier to which a cloud high-voltage is applied from the individual electrodes when the flying electric field is not formed. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to an image forming apparatus such as a printer, a facsimile machine, and a copying machine. More specifically, the present invention relates to an image forming apparatus that forms an image by flying toner deposited from a toner carrier onto a recording medium through a toner passage hole. is there.

  A basic configuration for forming an image by a conventional direct recording method is configured as shown in FIG. 33, for example. In FIG. 33, a toner carrier 501 is disposed so that its axis extends in the left-right direction in the figure, and carries the charged toner T on its surface while being driven to rotate by a driving means (not shown). Under this toner carrier 501, a flexible printed circuit board (FPC) 503 is disposed as a hole forming member for forming a plurality of through holes 502. The FPC 503 includes a plurality of ring-shaped individual electrodes 504 formed on the side facing the toner carrier 501 so as to surround each through-hole 502.

  A counter electrode 506 is disposed below the FPC 503 so as to face the toner carrier 501 through the FPC 503, and the recording paper 507 is transported onto the counter electrode 506 by a transport unit. In FIG. 33, for convenience, only one through hole 502 and one individual electrode 504 are shown, but in actuality, a plurality of these combinations are formed in the FPC 503. Specifically, for example, in an FPC 503 for 600 dpi, 4960 combinations of these are formed.

  The toner carrier 501 carries, for example, a toner T charged to a negative polarity on the surface thereof while being grounded. When a positive polarity flying voltage is applied to the individual electrode 504, an electric field having a predetermined strength acts on the toner T at a position facing the individual electrode 504 on the toner carrier 501 and the toner T in the vicinity thereof. Due to the action of this electric field, the electrostatic force applied to the toner T exceeds the adhesive force between the toner T and the toner carrier 501, and the aggregate of toner T selectively flies from the toner carrier 501 in a dot shape. It enters the through hole 502.

  Then, it continues to fly by being attracted by an electric field formed between the individual electrode 504 and the counter electrode 506 to which a higher potential voltage is applied, and passes through the through-hole 502 to the surface of the recording paper 507. Adhere to. Due to this adhesion, the aggregate of the toner T becomes a dot image.

  In this case, ON / OFF of the flying voltage for each individual electrode 504 needs to be individually controlled by a dedicated IC. That is, in the direct recording type image forming apparatus, when the voltage is high, the same number of expensive ICs as the individual electrodes 504 are required. For example, when an FPC 503 for 600 dpi is used, 4960 expensive switching elements need to be provided. In general, an IC is expensive because it requires a chip area as its withstand voltage increases. In a direct recording type image forming apparatus, how to lower the control voltage is important for reducing the cost of the apparatus. It becomes an element.

  However, the toner T and the toner carrier 501 have adhesion forces that attract each other by mirror image force, van der Waals force, liquid bridging force, and the like, which hinders the reduction of the flying voltage. .

  In the toner carrier of the image forming apparatus described in Patent Document 1, a plurality of electrodes are arranged at predetermined intervals in the circumferential direction of the insulating support base. These electrodes are formed by repeatedly arranging electrode pairs composed of two adjacent electrodes. An alternating electric field is formed between the two electrodes in each electrode pair by the potential difference between the electrodes. Then, the toner located on one electrode in the electrode pair floats and landes on the other electrode, or floats on the other electrode and landes on one electrode. By repeatedly performing such toner hopping, the toner carrier carries the toner T charged to a predetermined polarity on the surface in a cloud state. When a flying voltage is applied to the individual electrode that creates an electric field that draws the toner to the individual electrode between the individual electrode and the toner, it floats in the vicinity of the surface of the toner carrier located at the position facing the individual electrode. A flying electric field having a predetermined intensity acts on the toner. By the action of this flying electric field, the toner selectively flies from the toner carrier and enters into the through hole formed in the FPC. The toner that has entered the through hole continues to fly by being attracted by the electric field that attracts the toner to the counter electrode, which is formed between the counter electrode to which the counter bias is applied and the toner, and passes through the through hole to record. It adheres to the surface of the paper and becomes a dot pixel image.

  As in the image forming apparatus described in Patent Document 1, the adhesion force acting between the toner and the toner carrier can be weakened by putting the toner in the cloud state on the toner carrier, and as a result, The flying voltage can be reduced.

  When the toner T floating near the surface of the toner carrier 501 flies toward the through-hole 502, when the toner T is attracted to the individual electrode 504 to which a flying voltage is applied, the attracted toner T is attracted. As shown in FIG. 33, it adheres to the surface of the individual electrode 504. If the toner T adheres and accumulates on the surface of the individual electrode 504 with time, the flying electric field for flying the toner T formed by the individual electrode 504 is weakened, and the flying efficiency is lowered. As a result, the amount of toner T passing through the through hole 502 changes over time, causing a problem that a desired image density cannot be obtained.

  There is also known an image forming apparatus that does not hop toner so as to reciprocate between two electrodes but hops toner while moving the toner on the surface of the toner carrier in a certain direction. For example, in an image forming apparatus using a toner carrier in which three electrodes of A phase, B phase, and C phase are repeatedly arranged in that order, toner is transferred from the A phase electrode to the B phase on the surface of the toner carrier. The toner on the surface of the toner carrier is moved in a certain direction by sequentially hopping on the electrodes, from the B phase electrode to the C phase electrode, and from the C phase electrode to the A phase electrode. Even the image forming apparatus having such a configuration has the above-described problems.

  The present invention has been made in view of the above problems, and an object thereof is to provide an image forming apparatus capable of suppressing toner from adhering to and accumulating on the surface of an individual electrode over time.

In order to achieve the above object, a first aspect of the present invention provides a toner carrier having a plurality of electrodes disposed thereon, and a toner having a predetermined polarity and being carried on the surface of the toner carrier. A first voltage application that applies a pulse voltage to the plurality of electrodes so as to generate a hopping electric field formed by a potential difference between the electrodes in the plurality of electrodes that is hopped on the surface of the toner. Means, a plurality of through holes formed, and a hole forming member disposed to face the toner carrier, and the hole forming member corresponding to each of the plurality of through holes facing the toner carrier. A plurality of individual electrodes provided on at least one of the periphery of the through-holes or the inner wall of the through-holes on the surface on the side to be contacted, and the toner from the toner carrier by at least a potential difference between the electrodes of the toner carrier and the individual electrodes A second voltage applying means for applying a voltage to the individual electrode so as to generate a flying electric field between the electrode of the toner carrier and the individual electrode so as to fly toward the individual electrode; and the hole forming member. And a counter electrode for forming an electric field that attracts the toner flying from the toner carrier, and based on image information, In the image forming apparatus in which the toner flying from the toner carrier by formation is transferred to the counter electrode side through the through hole and then deposited on the recording member, the toner is applied to the plurality of electrodes. The pulse voltage is composed of a first voltage and a second voltage having a higher potential than the first voltage, and the second voltage applying unit is configured to perform the above operation when the flying electric field is not formed. Is characterized in applying a voltage to the individual by the electrodes as the lines of electric force toner is attracted from another electrode to said toner carrying member of the electrode voltage of the second is applied is formed.
According to a second aspect of the present invention, in the image forming apparatus of the first aspect, a period for forming the flying electric field and a period for forming the electric lines of force are provided in correspondence with a period for forming a one-dot image. When the toner carried on the surface of the toner carrying member is negatively charged, the second voltage is higher than the voltage applied to the individual electrode during the period of forming the electric lines of force. It is characterized by satisfying the relationship that electric lines of force are formed to attract the toner to the electrode of the toner carrier to which the second voltage is applied from the individual electrode.
According to a third aspect of the present invention, in the image forming apparatus of the first aspect, a period for forming the flying electric field and a period for forming the electric lines of force are provided corresponding to a period for forming a one-dot image. When the toner carried on the surface of the toner carrying body is charged with a positive polarity, the voltage applied to the individual electrode is higher than the second voltage during the period of forming the electric lines of force. A line of electric force is formed, which is an electric potential and draws toner from the individual electrode to the electrode of the toner carrier to which the second voltage is applied.
According to a fourth aspect of the present invention, in the image forming apparatus of the first or second aspect, the lines of electric force are formed at a timing different from the time of image formation for forming an image on the recording member, and at least the individual electrodes are formed. A cleaning mode for performing cleaning is provided, and in the cleaning mode, a voltage having a higher potential is applied to the plurality of electrodes on the positive side than the time of image formation by the first voltage applying unit, and the toner adhered to the individual electrodes. Alternatively, the toner in the vicinity thereof is moved toward the toner carrier.
According to a fifth aspect of the present invention, in the image forming apparatus according to the fourth aspect, in the cleaning mode, the first voltage applying unit is more than the voltage applied to the individual electrodes by the second voltage applying unit. The first voltage and the second voltage applied to a plurality of electrodes are higher potentials on the plus side.
According to a sixth aspect of the present invention, in the image forming apparatus according to the fourth aspect of the present invention, a third voltage applying unit that applies a voltage having the same potential to the plurality of electrodes, and a first voltage application to the plurality of electrodes. Voltage application switching means for switching between the voltage application means and the third voltage application means, and in the cleaning mode, voltage application to the plurality of electrodes is performed by the voltage switching means in the first voltage application means. The voltage applied to the plurality of electrodes by the third voltage application means is more positive than the voltage applied to the individual electrodes by the second voltage application means. It is characterized by a high potential.
The invention according to claim 7 is the image forming apparatus according to claim 4, 5 or 6, and is common to the plurality of through holes provided on the surface of the hole forming member facing the counter electrode. Common electrode and a fourth voltage applying means for applying a voltage to the common electrode, and in the cleaning mode, the plurality of voltages are applied to the common electrode more than the voltage applied to the common electrode by the fourth voltage applying means. The voltage applied to the electrode is higher on the positive side.
According to an eighth aspect of the present invention, in the image forming apparatus according to the fourth, fifth, sixth, or seventh aspect, the cleaning mode is performed between sheets.
According to a ninth aspect of the present invention, in the image forming apparatus according to the first, second, third, fourth, fifth, sixth, seventh, or eighth aspect, the plurality of electrodes are along the surface of the support substrate of the toner carrier. Or an insulating layer is interposed between the electrodes at different positions in the normal direction of the surface of the toner carrying member. Is.

  In the present invention, when the flying electric field is not formed, the electric lines of force that draw the toner adhering to the surface of the individual electrode to the electrode of the toner carrier to which the second voltage is applied, It is formed between the electrode of the toner carrier to which the voltage of 2 is applied and the individual electrode. As a result, the toner adhering to the surface of the individual electrode moves to the toner carrier side along the lines of electric force, and the toner adhering to the individual electrode can be removed from the individual electrode. Therefore, it is possible to suppress the toner from adhering and accumulating on the surface of the individual electrode over time.

  As described above, according to the present invention, there is an excellent effect that the toner can be prevented from adhering to and accumulating on the surface of the individual electrode over time.

The typical block diagram which shows one Embodiment of this invention. Explanatory drawing which shows an example of the control pulse applied to a control electrode. (A) Explanatory drawing of the recording medium side surface of a toner control means. (B) Explanatory drawing of the side surface of the toner carrier of the toner control means. (A) Explanatory drawing which shows the electric force line which passes a toner passage hole based on the simulation result of the two-dimensional cross-sectional electric field strength distribution when a toner control means is a state which can pass a toner. (B) Explanatory drawing which shows the electric force line which passes a toner passage hole based on the simulation result of the two-dimensional cross-sectional electric field strength distribution when a toner control means cannot pass toner. 1 is a schematic explanatory diagram illustrating an example of an image forming apparatus according to the present invention. FIG. 9 is a schematic explanatory view showing another example of the image forming apparatus according to the present invention. FIG. 3A is a schematic plan view illustrating a toner carrying member in a developed state. (B) A schematic cross-sectional explanatory view of a toner carrier. FIG. 3 is an explanatory diagram illustrating an example of a pulse voltage applied to an electrode of a toner carrier. (A) The typical plane explanatory view shown in the state where other examples of the toner carrier were developed. (B) Schematic cross-sectional explanatory drawing of another example of the toner carrier. FIG. 3 is a schematic explanatory diagram illustrating an example of a toner supply unit. FIG. 6 is a schematic explanatory diagram illustrating another example of a toner supply unit. FIG. 10 is an explanatory diagram showing a relationship between a voltage applied to a toner carrier and a voltage applied to a control electrode in Experimental Example 2. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 1. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 1. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 2. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 2. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of the voltage Vc-on application of Experimental example 3. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 3. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 4. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 4. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 5. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 5. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 6. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 6. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 7. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 7. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 8. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 8. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 9. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 9. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 10. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 10. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 11. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 11. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 12. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 12. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 15. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 15. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 21. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 21. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 28. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 28. FIG. (A) Explanatory drawing which shows the result of the electric field simulation at the time of voltage Vc-on application of Experimental example 34. FIG. (B) Explanatory drawing which shows the result of the electric field simulation in the voltage Vc-off of Experimental example 34. FIG. FIG. 3 is an explanatory diagram showing a relationship between a voltage applied to a toner carrier and a voltage applied to a control electrode in a cleaning mode. Explanatory drawing which shows the result of the electric field simulation in the cleaning mode. FIG. 4 is an explanatory diagram illustrating a relationship between a DC bias applied to an electrode of a toner carrier and a voltage applied to a control electrode in a cleaning mode. FIG. 6 is an explanatory diagram showing the result of electric field simulation when a DC bias is applied to all the electrodes of the toner carrier in the cleaning mode. Schematic explanatory drawing showing the basic configuration of a conventional direct recording apparatus.

Embodiments of the present invention will be described below with reference to the accompanying drawings. An embodiment of the present invention will be described with reference to the schematic configuration diagram of FIG.
In this embodiment, a toner carrier 1 in the form of a roller that carries toner T in a clouded state, a recording medium 3 to which the toner T is attached, and between the toner carrier 1 and the recording medium 3. And a toner control means 4 having a plurality of toner passage holes 41 arranged on the surface.

  The toner carrier 1 has a predetermined pitch formed along a direction (here, an axial direction) orthogonal to a direction in which the toner T is conveyed at a predetermined interval in the direction (here, the circumferential direction) in which the toner T is conveyed to the surface side. A pulse voltage (cloud pulse) whose potential changes with time from the power source 5 is applied to each electrode 11 of the toner carrier 1.

  For example, a pulse voltage having a frequency of 0.5 [kHz] to 7 [kHz] is applied and the distance between the electrodes 11 and 11 is set at a fine pitch, so that a strong electric field is formed between the electrodes 11 and 11. The Therefore, the toner T flies vigorously from the surface of the electrode 11 at a potential repelling the charged polarity of the toner T, and the toner T that has flew is attracted to the electrode 11 to which the potential of the attracting polarity is applied, and a pulse is generated. By switching, the vertical flight according to the pulse frequency is repeated, and the toner T is in a cloud state.

  The toner control means 4 is provided with a plurality of toner passage holes (openings) 41 through which the toner T can pass, and around the toner passage holes 41 on the toner supply side surface (surface on the toner carrier 1 side) of the toner control means 4. A control electrode 42 is provided in a ring shape, and a common electrode 43 common to the toner passage hole 41 is provided on the printing surface side.

  For example, a control pulse Vc as shown in FIG. 2 is applied to the control electrode 42 of the toner control means 4 from the control pulse generating means 6. In this case, the voltage Vc-on is applied to the control electrode 42 when the toner T is allowed to pass through the toner passage hole 41 (ON state), and the control is performed when the toner T is not allowed to pass (OFF state). A voltage Vc-off is applied to the electrode 42. A bias voltage Vrg is always applied from the power source 7 to the common electrode 43 on the printing surface side to prevent mutual interference of the electric fields on the printing surface side. The control electrode 42 of the toner control means 4 can operate only around the toner passage hole 41, but on both the inner wall surface of the toner passage hole 41 or the inner wall surface of the toner passage hole 41 and the periphery on the toner carrier 1 side. It may be provided.

  On the recording medium 3 side, a back electrode as an electrode means serving as a bias voltage applying means to which a bias voltage for applying the toner T that has passed the toner control means 4 to the recording medium 3 is applied to the back surface of the recording medium 3. A bias voltage Vp from the power source 8 is applied to attach the toner T that has passed through the toner control means 4 to the recording medium 3. This recording medium 3 may be an intermediate transfer recording medium or recording paper on which an image is once formed and then transferred to paper. For the application of the bias voltage Vp to the recording medium 3, for example, a back electrode 31 is disposed on the back side (the side opposite to the toner carrier 1) of the recording medium 3 and the recording medium 3 is passed over the back electrode 31; Alternatively, in the case of an intermediate transfer recording medium, a configuration in which an electrode is embedded inside (a configuration in which an electrode on the recording medium side is used as an internal electrode) or a configuration in which a back electrode 31 is disposed on the back surface of the intermediate transfer recording medium can be employed.

  Here, as means for clouding the toner on the surface of the toner carrier 1, a plurality of electrodes 11 provided on the surface of the toner carrier 1 are provided, and a pulse voltage Vs is applied to each electrode 11. At this time, a two-phase inter-electrode pitch p (or 2 is applied to each of the two electrodes 11) that applies a voltage that alternately repeats the direction of attracting and repelling the toner T between the adjacent electrodes 11. (Phase pitch between two electrodes to apply phase voltage of phase).

Next, an example of a specific configuration of the toner control unit 4 will be described with reference to FIG. FIG. 3A is an explanatory diagram on the printing surface side of the toner control means, and FIG. 3B is an explanatory diagram of the toner supply side surface.
In this example, a ring-shaped control electrode 42 having a width of 10 [μm] to 100 [μm] is formed on the surface of the insulating substrate (base material) 45 on the toner supply side (toner carrier 1 side) so as to surround the toner passage hole 41. Is provided.

  The toner passage hole 41 is determined by the size of the dot diameter to be formed, and has a diameter of, for example, φ50 [μm] to φ200 [μm]. The control electrode 42 is connected to a lead pattern 42a for connecting to a driver circuit (drive circuit) for controlling ON / OFF of the passage of the toner T individually.

  On the printing surface side, the common electrode 43 is provided in a region excluding the peripheral portion of the hole, and the electric field between adjacent ones is applied regardless of the voltage Vc-on and the voltage Vc-off applied to the control electrode. The DC potential is applied so as not to be affected by the above. That is, since the electric force formed between the bias potential on the recording medium side and the toner supply side can be formed as an independent electric force line for each toner passage hole, it is possible to perform multi-drive (drive in which toner is ejected from a plurality of nozzle passage holes). The aim is that no mutual interference (receiving the state of other toner passage holes) occurs.

  A specific manufacturing method of such a toner control unit 4 is an insulating member that is a base material 45, and is a resin film, for example, polyimide, PET, PEN, PES, etc. from the viewpoint of cost and manufacturing process, and has a thickness of 30. [Μm] to 100 [μm] is used, and first, an Al deposited film of 0.2 [μm] to 1 [μm] is formed on the front and back of the film surface. Next, as a photolithographic process for the surface, after applying the photoresist with a spinner, pre-baking and mask exposure are performed, and after development, the photoresist is heat-cured. Similarly, after performing the same photolithography process as described above on the back side of the pattern on the printing surface side, patterning of Al with an Al etching solution is performed. The formation of the through-hole serving as the toner passage hole 41 is performed according to dry etching processing such as mechanical processing by press after pattern formation, excimer laser processing on the formed pattern, or sputter etching processing using a metal mask. High-precision drilling without misalignment is possible.

  In the image forming apparatus configured as described above, by applying a two-phase pulse voltage having a phase difference of 180 degrees to the electrode 11 of the carrier 1, the toner T flies over the toner carrier 1 and is clouded. The toner T is transported by transporting the toner carrier 1 by rotation. On the other hand, a bias voltage Vp is applied to the back electrode 31 on the recording medium 3 side.

  In this state, when the bias voltage Vrg is applied to the common electrode 43 of the toner control means 4 so that the toner T can pass through the toner passage hole 41 to the control electrode 42 (ON state), FIG. An ON-state voltage Vc-off shown in FIG. 2 is applied when the ON-state voltage Vc-on shown in FIG. 2 is applied and the toner T enters a state where it cannot pass through the toner passage hole 41 (OFF state).

  In this case, by setting the voltages for these electrodes 11, 31, 42, 43 as will be described later, the toner control means 4 can pass the toner T of the toner carrier 1 toward the recording medium 3. When the voltage Vc-on is applied, electric lines of force 10 are formed from the recording medium 3 side to the toner supply side.

  As a result, the clouded toner on the toner carrier 1 rides on the electric field generated by the electric force lines 10 and passes through the toner passage hole 41 of the toner control unit 4 and lands on the recording medium 3. Therefore, a toner image can be directly formed on the recording medium 3 by performing ON / OFF control (open / close control) of each toner passage hole 41 of the toner control unit 4 according to the image.

  Therefore, the pulse voltage Vs for the electrode 11 of the toner carrier 1, the bias voltage Vp on the recording medium 3 side, and the control pulse Vc for the control electrode 42 of the toner control means 4 will be described with reference to FIG. FIG. 4 is an explanatory diagram showing electric lines of force passing through the toner passage hole based on the simulation results of the two-dimensional cross-sectional electric field intensity distribution of the toner carrier 1, the toner control means 4, and the recording medium 3.

  A pulse voltage (a potential at which the potential varies with time) is applied to the electrode 11 of the toner carrier 1. In this case, the peak value of the bias voltage is set according to the electrode pitch, the toner to be used, and the like. According to a normal experimental result, it is possible to fly toner by setting within a range of ± 60 to ± 300 [Vpp] (pp is peak-peak). In this simulation example, ± 200 [Vpp], DC A voltage component +200 [V] is applied. That is, a voltage of 0 [V] to +400 [V] at the peak value is applied to the electrode 11 of the toner carrier 1. The distance d between the toner carrier 1 and the toner control means 4 is 0.2 [mm].

  In this example, the diameter φ120 [μm] of the toner passage hole 41 of the toner control means 4, the width of the ring-shaped control electrode 42 in the center direction of the hole is 50 [μm], and the interval between the common electrode 43 and the hole is 50 [μm]. μm].

  Here, the common electrode 43 of the toner control means 4 is +100 [V].

  The control electrode 42 of the toner control unit 4 has a voltage Vc-on of +250 [V] when the toner T is allowed to pass through the toner passage hole 41 (ON state), except when the toner T is passed. The voltage Vc-off in the blocking state (to make it impossible to pass through) is 0 [V]. Although the bias voltage Vp to the back electrode 31 of the recording medium 3 depends on the interval between the toner control means 4 and the recording medium 3, for example, a DC voltage of +200 [V] to +1500 [V] may be applied. In the example shown in FIG. 4, the distance between the toner control unit 4 and the recording medium 3 is 0.3 [mm], DC + 800 [V] is applied to the back electrode 31, and the negatively charged toner that has passed through the toner passage hole 41 is applied. Is a potential gradient that attracts the surface of the recording medium 3.

  When the relationship between the potentials applied to the electrodes 11, 42, 43, and 31 is set as described above, the negatively charged toner can pass through the toner passage hole 41 (FIG. 4A). , Most of the electric force lines that pass through the toner passage hole 41 of the toner control means 4 out of the electric force lines that come out from the back electrode 31 on the recording medium 3 side having the highest potential on the positive side pass through the toner passage hole 41. After that, the electrode having the lowest potential, that is, the electrode to which 0 [V] of the electrode 11 of the toner carrier 1 is applied is entered.

  As shown in FIG. 4A, when the toner T is allowed to pass through the toner passage hole 41 (ON state), the electric lines of force passing through the toner passage hole 41 from the rear electrode 31 on the recording medium 3 side. 10 is a result of entering the electrodes 11 of the toner carrier 1 at two locations having the lowest potential of 0 [V].

  Therefore, the negatively charged toner in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which a voltage of 0 [V] is applied, and the like follow this electric force line 10. Then, the toner T can fly to the surface of the recording medium 3 through the toner passage hole 41.

  On the other hand, when the toner T enters a blocking state (OFF state) in which the toner T cannot pass through the toner passage hole 41 (FIG. 4B), 0 [V] is applied to the control electrode 42. In addition, although the low potential side of the toner carrier electrode is also 0 [V], all the electric lines of force 10 from the back electrode 31 on the recording medium 3 side enter the control electrode 42 located near the back electrode 31. It will be. Therefore, the toner on the surface of the toner carrier 1 and the supply region above the toner carrier 1 does not fly toward the back electrode 31 of the recording medium.

  The voltage applied to the control electrode 42 in the blocking state (OFF state) does not have to be the same potential as the low potential side of the electrode 11 of the toner carrier 1, and the electric force line 10 that has passed through the hole is the toner carrier. If the condition does not reach one surface, the passage of the toner T can be blocked (turned off).

Next, an example of an image forming apparatus according to the present invention will be described with reference to FIG. FIG. 5 is a schematic configuration diagram of the image forming apparatus.
In this image forming apparatus, four units of the above-described embodiment are provided, and toner for four colors of yellow (Y), magenta (M), cyan (C), and black (K) is converted into a cloud and a toner control unit. 1 is an example of an image forming apparatus that performs ON / OFF control to form a color image.

  That is, this image forming apparatus forms a cloud of toner for four colors of yellow (Y), magenta (M), cyan (C), and black (K) along the intermediate transfer recording body 103 as a recording medium. Four toner supply units 100y, 101m, 101c, and 101k to be supplied (when the colors are not distinguished are referred to as “toner supply unit 100”, the same applies hereinafter), each toner supply unit 100 and the intermediate transfer recording member 103 are arranged. The toner control means 104 having the same configuration as that of the toner control means 4 of the above-described embodiment is disposed between the two.

  Here, the intermediate transfer recording member 103 is looped between the roller 132 and the roller 133 and moves in the direction indicated by the arrow. On the back surface (inner side) of the intermediate transfer recording body 103, a back electrode 131 that is a recording medium side electrode is disposed corresponding to each toner supply unit 100. Further, a cleaning unit 135 for removing residual toner on the intermediate transfer recording body 103 after the transfer is provided.

  The toner supply unit 100 includes a cylindrical toner carrier 101 having a configuration similar to that of the toner carrier 1 in which a plurality of electrodes 111 for applying a voltage for arranging the toner into a cloud are arranged side by side. A rotating toner replenishing roller 113 for replenishing the toner, and a recording material layer regulating member 114 for regulating the amount of toner on the toner carrier 101.

  Here, toner is replenished from the toner replenishing roller 113 to the toner carrier 101 and frictional charging of the toner is performed by friction between the toner on the toner replenishing roller 113 and the toner carrier 101. Further, the recording material layer regulating member 114 located downstream of the toner supply roller 113 in the rotation direction of the toner carrier makes the toner amount on the surface of the toner carrier 101 a thin layer and a constant amount, and also stabilizes the toner charge amount. I am trying.

  Then, the toner supplied by the toner supply unit 100 is ON / OFF controlled according to the image by the toner control unit 104, so that it flies onto the intermediate transfer recording body 103, and a color toner image is formed on the intermediate transfer recording body 103. Is formed.

  On the other hand, a paper feeding unit 105 that accommodates the recording paper 150 is disposed below. The recording paper 150 is fed from the paper feeding unit 105 by a pickup roller (paper feeding roller) 106 and is wound around the intermediate transfer recording body 103. The toner image on the intermediate transfer recording body 103 is transferred by the transfer roller 107 disposed opposite to the roller 132, and the toner is melted and fixed on the recording paper 150 by the fixing unit 108 and discharged.

  Although not shown here, the toner image is transferred from the intermediate transfer recording body 103 to the surface of the recording paper 150 by applying a + bias to the transfer roller 107 on the back side of the recording paper 150. Further, as described above, the intermediate transfer recording member 103 is cleaned with the remaining toner by the cleaning unit 135, and the next image formation is performed.

  As described above, this image forming apparatus is an intermediate transfer recording method in which a four-color image is formed on an intermediate transfer recording body and then transferred to a recording sheet supplied from a paper feeding unit. In the case of this intermediate transfer recording method, it is easy to ensure the accuracy of maintaining a constant distance between the printing surface (the surface on which toner is landed, also referred to as an image forming surface) and the toner control means, and the toner flying speed is low. Can improve image quality. In addition, an image forming apparatus that prints directly with ON / OFF of the passage of the clouded toner can obtain a printing surface that is smooth and does not accumulate charges by adjusting the volume resistivity, and has no potential fluctuation, and has high sensitivity to potential, Although image quality fluctuations are likely to occur with respect to fluctuations in the printing surface bias potential, this configuration makes it possible to obtain a reliable and high-quality color image.

Next, another example of the image forming apparatus according to the present invention will be described with reference to FIG. FIG. 6 is a schematic configuration diagram of the image forming apparatus.
This image forming apparatus is an example in which an image is directly formed on a recording sheet using a recording medium as a recording sheet. That is, here, the recording paper 150 supplied from the paper supply unit 105 is electrostatically attracted to the paper transport belt 161 and passed through the area of the toner supply unit 100, and ON / OFF according to the image of the toner control unit 104. A color image is directly formed on the recording paper 150 by the OFF control.

  The paper transport belt 161 is formed of polyimide or the like, is wound around the roller 162 and the roller 163, moves around in the direction indicated by the arrow, and is charged by a charging unit such as a charging roller (not shown), so that the recording paper 150 Are electrostatically attracted and transported. A guide 164 and a registration roller 165 for guiding the recording paper 150 from the paper supply unit 105 to the paper transport belt 161 are also arranged.

  In this configuration, there is a paper transport belt 161 such as polyimide and the recording paper 150 between the toner control means 104 that controls the passage of toner and the back electrode 131 that applies a bias for guiding the toner after passing to the recording paper 150. However, it is difficult to set the distance between the toner control unit 104 and the back electrode 131 very narrow, but on the other hand, since a color image is formed directly on the recording paper 150 and there is no transfer process, the image quality deteriorates due to toner scattering due to transfer. Nothing will happen.

  Further, the belt cleaning mechanism as in the configuration described with reference to FIG. 5 is not necessary, which is advantageous for realizing a small-sized and low-cost image forming apparatus. In this configuration where the toner is made into a cloud, it is possible to guide the toner by setting the printing surface bias low, so that the landing speed of the toner on the paper surface can also be set low, and a high quality image that does not cause toner scattering. A forming device can be obtained.

Next, an example of a toner carrier used in the above-described image forming apparatus will be described with reference to FIG. FIG. 7A is a schematic plan view illustrating the toner carrying member in a developed state, and FIG. 7B is a schematic cross-sectional view illustrating the same.
In this example, a plurality of electrodes are provided on the surface of the toner carrier, two pairs of electrodes are provided in common, and two-phase pulses having different phases of 180 [°] (see FIG. 8) are applied. This is an example of a toner carrier that forms a two-phase electric field that repeats suction and repulsion between adjacent electrodes.

  This toner carrier 101 is provided with an electrode 111A, which is an A-phase electrode, and an electrode 111B, which is a B-phase electrode, as a plurality of electrodes 111 on the surface of an insulating substrate 101A, and a surface protective layer 101B is formed thereon. It is provided. Comb-like electrodes 111A and 111B are provided in parallel at a fine pitch in a direction orthogonal to the toner conveyance direction, and external two-phase pulses (not shown) are generated on both sides by a common bus line 111Aa and bus line 111Ba. Each is connected to a circuit.

  The pulse voltage applied to the electrodes 111A and 111B is a pulse voltage having a frequency of 0.5 [kHz] to 7 [kHz] and including a DC voltage as a bias, and the peak value thereof is ± 60 [V] to ± 300. A pulse voltage corresponding to the electrode width and electrode interval such as [V] is applied. In the case of this two-phase electric field, toner repulsion flight and suction flight are repeated according to switching of the electric field direction between adjacent ones, and the toner reciprocates between the mutual electrodes. The entire toner carrier 101 rotates in the direction in which the toner is conveyed.

  As described above, the means for flying the toner on the surface of the toner carrying member to form a cloud has a plurality of electrodes arranged on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveying direction and at predetermined intervals. The voltage applied to each electrode applies a voltage that alternately repeats the direction of attracting and repelling toner between adjacent electrodes, and the toner carrier rotates and moves, so that the toner is conveyed and clouded. With this configuration, it is possible to stably convey the toner regardless of the charge quality of the toner with respect to the toner conveyance on the surface of the toner carrier, and it is possible to realize a highly reliable image forming apparatus as a whole.

  Next, another example of the toner carrier used in the above-described image forming apparatus will be described with reference to FIG. FIG. 9A is a schematic plan view showing the toner carrier in a developed state, and FIG. 9B is a schematic cross-sectional view showing the same.

In this example, a plurality of electrodes are provided on the surface of the toner carrier, each electrode on the surface layer side is common, and two phases having a 180 [°] phase difference between the conductor base electrode provided on the lower layer through an insulating layer are provided. This is an example of a toner carrier that applies a pulse (see FIG. 8) and repeats suction and repulsion in the electric field between the surface layer side electrode and the lower layer conductor base electrode.
This toner carrier is provided with electrodes for phase A as a plurality of electrodes on the surface of an insulating substrate provided therebetween, and electrodes for phase B as a solid conductor base material in the lower layer, and these surfaces are the same as in FIG. Is provided with a protective layer.

  The front-side electrodes are provided in parallel at a fine pitch in a direction orthogonal to the toner transport direction, and both sides are connected to an external two-phase pulse generation circuit (not shown) via a common bus line.

  The two-phase pulse voltage used here also has a frequency of 0.5 [kHz] to 7 [kHz], a pulse voltage including a DC voltage as a bias, its peak value is ± 60 [V] to ± 300 [V], etc. The configuration for applying the pulse voltage corresponding to the electrode width and the electrode interval is the same as in FIG. By this two-phase electric field, the toner repeatedly flies between the space between the surface layer side electrode and the surface layer electrode in accordance with the switching of the two-phase pulse. The entire toner carrying member rotates and moves in the direction in which the toner is conveyed.

In the specific configuration of the toner carrier 101, an insulating substrate 101A as a base substrate is made of, for example, an insulating material such as resin or ceramics, or a base material made of an electrically conductive material such as aluminum. _A film formed of an insulating film such as ₂ or a film made of a flexible deformable material such as a polyimide film can be used. In addition, the electrode 111 is formed by forming a conductive material such as Al or Ni—Cr with a thickness of 0.1 [μm] to 1 [μm] on a base substrate, and using a photolithography technique or the like to obtain a required electrode shape. It may be formed by patterning, or may be patterned by photolithography after copper foil is laminated or plated. In addition, the lower conductor base electrode shown in the example of FIG. 9 may be a conductive material such as Al or Ni—Cr.

As the surface protective layer 101B, for example, SiO_ [2] _, TiO ₂ , TiN, Ta ₂ O _{5 and the} like are formed by vapor deposition with a thickness of 0.5 [μm] to 2 [μm], or polycarbonate, An organic material such as polyimide or methyl methacrylate may be applied by thin film printing to a thickness of 2 [μm] to 10 [μm] and heat cured.

  In the toner carrier configured as described above, a flying electric field is generated by applying a flying pulse from the drive circuit, so that the charged toner on the toner carrier receives a repulsive force or an attraction force and the like in the vertical direction. Flying to and traveling in the traveling wave direction.

Next, an example of a specific configuration of the toner supply unit 100 in the image forming apparatus will be described with reference to FIG.
This toner supply unit 100 is an example in which a two-component recording material comprising a magnetic carrier and a non-magnetic toner is used. The recording agent container 201 is divided into two chambers 201A and 201B, which are connected by recording agent passages (not shown) at both ends in the toner supply unit 100. The recording agent storage unit 201 stores a two-component recording agent and is transported through the recording agent storage unit 201 while being stirred by the stirring and conveying screw 202A and the stirring and conveying screw 202B in the chamber 201A and the chamber 201B.

  A toner supply port 203 is disposed in the chamber 201 </ b> A of the recording agent storage unit 201, and is supplied into the recording agent storage unit 201 from a toner storage unit (not shown) through the toner supply port 203. The recording agent storage unit 201 is provided with a toner concentration sensor (not shown) that detects the magnetic permeability of the recording agent, and detects the concentration of the recording agent. When the toner concentration in the recording agent storage unit 201 decreases, toner is supplied into the recording agent storage unit 201 from the toner supply port 203.

  A magnet brush 204 as a toner replenishing roller is disposed at a position facing the agitating and conveying screw 202B. A fixed magnet is disposed inside the mag brush roller 204, and the recording agent in the recording agent storage unit 201 is pumped up to the surface of the mag brush roller 204 by the rotation and magnetic force of the mag brush roller 204. A recording material layer regulating member 205 is provided at a position facing the mag brush roller 204 upstream of the recording material pumping position in the rotational direction of the mag brush roller 204.

  The recording agent pumped up at the pumping position is regulated to a certain amount of recording agent layer thickness by the recording agent layer regulating member 205. The recording agent that has passed through the recording agent layer regulating member 205 is conveyed to a position facing the toner carrier 101 as the magnetic brush roller 204 rotates. A supply bias is applied to the magnet brush roller 204 by the first voltage applying means 211.

  The toner carrier 101 is applied with the voltage shown in FIG. 7 or FIG. At a position facing the mag brush roller 204, an electric field is generated between the toner carrier 101 and the mag brush roller 204 by the first voltage applying means 211 and the second voltage applying means 212. Under the electrostatic force from the electric field, the toner is separated from the carrier and moves to the surface of the toner carrier 101. The toner that has reached the surface of the toner carrier 101 is clouded by the electric field formed by the voltage applied to the electrode 111 from the second voltage application unit 212, and is generated by the rotation of the toner carrier 101 or the traveling wave electric field of the toner carrier 101. Be transported.

  Then, the toner conveyed to a position facing the toner control means 104 is selectively jumped to the recording medium side by the control electric field of toner control ON / OFF of the control electrode 42, and the dot printing of the toner is controlled. .

Next, an example of a specific configuration of the toner supply unit 100 in the image forming apparatus will be described with reference to FIG.
The toner supply unit 100 is an example using a one-component recording material made of non-magnetic toner. The toner is stored in the recording material storage unit 201. The toner is frictionally charged with the toner supply roller 113 by the charging roller 220, and is pumped up onto the toner supply roller 113 by electrostatic force. The toner on the toner supply roller 113 is made into a thin layer by the recording material layer regulating member 114 and is conveyed to a position facing the toner carrier 101 as the toner supply roller 113 rotates.

  At this time, a supply bias is applied to the toner supply roller 113 by the first voltage application unit 221. A voltage is applied to the electrode 111 by the second voltage applying unit 222 in the toner carrier 101. Accordingly, at the position facing the toner carrier 101, an electric field is generated between the toner carrier 101 and the toner replenishing roller 113 by the first voltage application unit 221 and the second voltage application unit 222, and from the electric field Under the electrostatic force, the toner is separated from the toner supply roller 113 and moves to the surface of the toner carrier 101.

  Similar to the above example, the toner reaching the surface of the toner carrier 101 is clouded by the electric field formed by the voltage applied from the second voltage applying means 222 to the electrode 111, and the toner carrier 101 is rotated or the toner is carried. It is carried by the traveling wave electric field of the body 101.

  Then, the toner conveyed to a position facing the toner control means 104 is selectively jumped to the recording medium side by the control electric field of toner control ON / OFF of the control electrode 42, and the dot printing of the toner is controlled. .

  In each of these toner supply units 100, the toner that has not contributed to the printing is further conveyed by the toner carrier 101 and is collected from the surface of the toner carrier 101 by a collecting means (not shown). The collected toner is returned again to the recording material container 201 and circulates in the toner supply unit 100.

  In the above description, mainly negatively charged toner is taken as an example, but positively charged toner can also be used.

  Here, as a conventional direct recording type image forming apparatus that directly records an image on a recording medium (including an intermediate transfer medium) with toner (recording material), which is called toner jet, direct toning, toner projection, etc. There is something like this.

  For example, Japanese Patent Laid-Open No. 63-136058 discloses that a toner supplied from a toner hopper is charged with a charge by frictional charging with a fixed blade or a rotating roller, and is rotated and conveyed, and then a control pulse and a rotation applied to a control member are rotated. A device that controls the flying of toner by an electric field between the rollers is described.

  Here, the charged toner is electrostatically attached to the surface of the rotating roller, and the toner needs to be peeled off by a control pulse. Since the rotating roller and the control member have a gap of several hundreds [μm] or more, the control pulse applied for peeling necessarily requires a high voltage of 500 [V] or more, and the number corresponding to the pixel is necessary. There is a problem that the cost of the driver for control becomes very expensive, and further, there is a problem that the responsiveness is poor because the toner adhering to the rotating roller is peeled off and flies.

  Japanese Patent No. 2933930 and Japanese Patent Publication No. 2-52260 describe that a control pulse is applied to a control electrode for passing toner while an alternating bias is applied between the rotating toner carrier and the control means. Yes.

  In this configuration, although the problem of responsiveness as in the device described in JP-A-63-136058 is reduced, a uniform alternating electric field is applied to the entire flying region of the toner so that the toner is carried on the toner. It repeats the time and flight state attached to the body. For this reason, it is necessary to apply a strong alternating bias in order to peel off the toner adhering to the toner carrier, and the peeled toner flies to the toner control means side and a lot of toner is applied to the electrodes of the toner control means. Adhering is inevitable and there is a big problem in reliability. Furthermore, since the toner carrier and the toner control means have the same gap as described above, the voltage value applied between them is as high as 500 [V] or more. Similarly, the control pulse to be formed requires a high voltage value, and thus the driver cost problem cannot be solved.

  In Japanese Patent Laid-Open No. 4-269563, a cleaning electric field for cleaning the control electrode is applied between the toner carrier and the control electrode every time one print is completed, and the toner adhering to the control electrode is electrostatically charged. A configuration that eliminates the problem is disclosed. However, such a configuration has not reached a level at which the problem of toner adhesion to the control electrode can be avoided, for example, when an image having a high printing density is printed.

  On the other hand, in Japanese Patent Application Laid-Open No. 59-181370 (Patent Document 1), a toner carrier has a plurality of electrodes, and an electric field that changes with time is formed between the electrodes to fly the toner to the control electrode side. The configuration to be performed is described.

  Here, in order to control the passage of the toner flying and floating in the vicinity of the control electrode, the control voltage of the apparatus disclosed in Japanese Patent Application Laid-Open Nos. 63-136058, 2933930, and 2-5260 is disclosed. The disadvantage of increasing is solved.

  In JP-A-2-226261, as in JP-A-59-181370 (Patent Document 1), a toner carrier has a plurality of electrodes, and an electric field that changes with time is provided between the electrodes. It is configured to form and fly toner, and it is described that a control electrode that controls the passage of toner is installed on the toner supply side that has been installed on the recording medium side.

  In this configuration, the control voltage required to be 400 [V] in the conventional apparatus can be set to 100 [V], and when the toner adhering to the print head provided with the control electrode is removed, the control voltage is returned to the toner supply source. Is described as being possible

[Example]
Table 1 shows the case where the potential difference between the cloud high voltage and the cloud low voltage is 400 V, the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. Example 6 shows the results of the entry of electric lines of force between the electrode 11 of the toner carrier 1 and the control electrode 42 and the result of toner adhesion on the surface of the control electrode 42 under the condition of cloud high voltage> voltage Vc-off. ing. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  FIG. 12 shows the relationship between the cloud pulse applied to the electrode 11 of the toner carrier 1 and the control pulse Vc applied to the control electrode 42 in Experimental Example 2 in Table 1. In the figure, A is a cloud low voltage, and B is a cloud high voltage in the figure. Further, C in the figure is the voltage Vc-on, and D in the figure is the voltage Vc-off. A voltage of 0 [V] ± 200 [V], that is, a peak value of −200 [V] to +200 [V] is applied to the electrode 11 of the toner carrier 1 as a cloud pulse. The control pulse Vc applied to the control electrode 42 is 0 [V] in the toner passing OFF state and +250 [V] in the ON state, and the toner passing ON period and the toner passing corresponding to the period for forming one dot. An OFF period is provided.

  The cloud pulse and the control pulse Vc are set so that the relationship of Equation 1 is satisfied during the toner passage ON period and the relationship of Equation 2 is satisfied during the toner passage OFF period.

Further, the electric field simulation result of Experimental Example 1 is shown in FIG. 13A when the voltage Vc-on is applied, and the electric field simulation result of Experimental Example 2 is shown in FIG. 13B when the voltage Vc-off is applied. FIG. 14A shows the time when Vc-on is applied, FIG. 14B shows the time when voltage Vc-off is applied, and FIG. 15A shows the result of the electric field simulation of Experimental Example 3 when the voltage Vc-on is applied. FIG. 15 (b) shows the voltage Vc-off applied, FIG. 16 (a) shows the electric field simulation results of Experimental Example 4 when the voltage Vc-on is applied, and FIG. 16 (b) shows the voltage Vc-off applied. ), The electric field simulation results of Experimental Example 5 are shown in FIG. 17A when the voltage Vc-on is applied, and in FIG. 17B when the voltage Vc-off is applied. The results of the electric field simulation Kenrei 6 for when the voltage Vc-on is applied in FIG. 18 (a), the time of voltage Vc-off is applied is shown in FIG. 18 (b).
In each figure, the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied is hatched. In addition, lines of electric force formed between the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied and the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied are illustrated for easy understanding of the drawing. Is omitted. Further, in the configuration in which the plurality of electrodes 11 are disposed on the surface of the toner carrying member so as to extend in a direction orthogonal to the toner conveyance direction at a predetermined interval, the width of the electrode 11 and the interval between the electrodes are 40 [μm]. . In the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 40 [μm]. The interval between the electrodes is 120 [μm].

  When the voltage Vc-on shown in Table 1 is applied, the electric force entering the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 1 to Experimental Example 6 Indicates whether or not a line is formed (“Yes” for “Yes”, “×” for “No”), and from the control electrode 42 Vc to which the voltage Vc-on of 250 [V] is applied to the cloud Low electrode The presence / absence of electric lines of force to be entered (“Yes” for “Yes”, “X” for “No”) is also shown.

  As can be seen from Table 1, under the conditions of Experimental Example 1 to Experimental Example 4, when the voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 1 to Experimental Example 4, the negatively charged toner in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 1, toner adhesion to the control electrode 42 is not observed under the conditions of Experimental Example 3 to Experimental Example 6 in which electric lines of force that enter the control electrode 42 from the cloud high electrode are formed. . This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  Table 2 shows the case where the potential difference between the cloud high voltage and the cloud low voltage is 600 V, the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. In each of Examples 12, the results of entering the lines of electric force between the electrode 11 of the toner carrier 1 and the control electrode 42 and the adhesion of the toner on the surface of the control electrode 42 under the condition of cloud high voltage> voltage Vc-off. Show. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  Further, the electric field simulation result of Experimental Example 7 is shown in FIG. 19A when the voltage Vc-on is applied, and the electric field simulation result of Experimental Example 8 is shown in FIG. 19B when the voltage Vc-off is applied. FIG. 20A shows the time when Vc-on is applied, FIG. 20B shows the time when voltage Vc-off is applied, and FIG. 21A shows the result of the electric field simulation of Experimental Example 9 when the voltage Vc-on is applied. FIG. 21 (b) shows the voltage Vc-off applied, FIG. 22 (a) shows the electric field simulation results of Experimental Example 10, FIG. 22 (a) shows the voltage Vc-on applied, and FIG. 22 (b) shows the voltage Vc-off applied. The electric field simulation results of Experimental Example 11 are shown in FIG. 23A when the voltage Vc-on is applied, and in FIG. 23B when the voltage Vc-off is applied. , FIG. 24 (a) the results of the electric field simulation of Example 12 for at voltage Vc-on application, the time of voltage Vc-off is applied is shown in FIG. 24 (b). In the configuration in which the plurality of electrodes 11 are disposed on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveyance direction and at predetermined intervals, the width of the electrodes 11 and the interval between the electrodes are 40 [μm]. . In the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 40 [μm]. The interval between the electrodes is 120 [μm].

  When the voltage Vc-on shown in Table 2 is applied, the electric lines of force that enter the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 7 to Experimental Example 12 (“Yes” for “Yes”, “×” for “No”), and enters the Cloud Low electrode from the control electrode 42Vc to which the voltage Vc-on of 250 [V] is applied. The presence / absence of electric field lines is also indicated (“Yes” for “Yes”, “X” for “No”).

  As can be seen from Table 2, under the conditions of Experimental Example 7 to Experimental Example 10, when a voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 7 to Experimental Example 10, the negatively charged toner that is in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 2, in the conditions of Experimental Example 9 to Experimental Example 12 in which electric lines of force that enter the control electrode 42 from the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied are formed. Toner adhesion to the control electrode 42 is not recognized. This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  Table 3 shows the case where the potential difference between the cloud high voltage and the cloud low voltage is 400 V, the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. In all cases, the results of the entry of electric lines of force between the electrode 11 of the toner carrier 1 and the control electrode 42 and the adhesion of the toner on the surface of the control electrode 42 under the condition of cloud high voltage> voltage Vc-off are shown. Show. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  In addition, the electric field simulation results of Experimental Example 15 are shown in FIG. 25A when the voltage Vc-on is applied, and FIG. 25B when the voltage Vc-off is applied. In other experimental examples, FIGS. Since the result is substantially the same as that shown in FIG. 18, it is omitted here. In the configuration in which the plurality of electrodes 11 are provided on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveyance direction and at predetermined intervals, the width of the electrodes 11 and the interval between the electrodes are 15 [μm]. . Further, in the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 15 [μm] and provided on the surface layer. The interval between the electrodes is set to 45 [μm].

  When the voltage Vc-on shown in Table 3 is applied, the electric lines of force entering the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 13 to Experimental Example 18 (“Yes” for “Yes”, “×” for “No”), and enters the Cloud Low electrode from the control electrode 42Vc to which the voltage Vc-on of 250 [V] is applied. The presence / absence of electric field lines is also indicated (“Yes” for “Yes”, “X” for “No”).

  As can be seen from Table 3, under the conditions of Experimental Example 13 to Experimental Example 16, when a voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 13 to Experimental Example 16, the toner charged in the negative polarity in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud Low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 3, in the conditions of Experimental Example 15 to Experimental Example 18 where electric lines of force are formed so as to enter the control electrode 42 from the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied. Toner adhesion to the control electrode 42 is not recognized. This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  Table 4 shows a case where the potential difference between the cloud high voltage and the cloud low voltage is 600 [V], the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. In all of Examples 19 to 24, the method of entering the lines of electric force between the electrode 11 of the toner carrier 1 and the control electrode 42 and the toner adhesion on the surface of the control electrode 42 under the condition of cloud high voltage> voltage Vc-off. Shows the results. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  In addition, the electric field simulation results of Experimental Example 21 are shown in FIG. 26A when the voltage Vc-on is applied, and FIG. 26B when the voltage Vc-off is applied. In other experimental examples, FIG. Since the result is substantially the same as that shown in FIG. 24, the description is omitted here. In the configuration in which the plurality of electrodes 11 are provided on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveyance direction and at predetermined intervals, the width of the electrodes 11 and the interval between the electrodes are 15 [μm]. . Further, in the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 15 [μm] and provided on the surface layer. The interval between the electrodes is set to 45 [μm].

  When the voltage Vc-on shown in Table 4 is applied, the electric lines of force entering the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 19 to Experimental Example 24. (“Yes” for “Yes”, “×” for “No”), and enters the Cloud Low electrode from the control electrode 42Vc to which the voltage Vc-on of 250 [V] is applied. The presence / absence of electric field lines is also indicated (“Yes” for “Yes”, “X” for “No”).

  As can be seen from Table 4, under the conditions of Experimental Example 19 to Experimental Example 22, when a voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 19 to Experimental Example 22, the negatively charged toner in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud Low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 4, in the conditions of Experimental Example 21 to Experimental Example 24 in which electric lines of force are formed so as to enter the control electrode 42 from the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied, Toner adhesion to the control electrode 42 is not recognized. This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  Table 5 shows a case where the potential difference between the cloud high voltage and the cloud low voltage is 400 [V], the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. In all of the experimental examples 25 to 30, in the condition of cloud high voltage> voltage Vc-off, how the electric lines of force enter between the electrode 11 of the toner carrier 1 and the control electrode 42 and the toner adhesion on the surface of the control electrode 42 Shows the results. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  In addition, the electric field simulation results of Experimental Example 28 are shown in FIG. 27A when the voltage Vc-on is applied, and FIG. 27B when the voltage Vc-off is applied. In other experimental examples, FIGS. Since the result is substantially the same as that shown in FIG. 18, it is omitted here. In the configuration in which the plurality of electrodes 11 are disposed on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveyance direction and at predetermined intervals, the width of the electrodes 11 and the interval between the electrodes are 80 [μm]. . In the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 80 [μm]. The interval between the electrodes is 240 [μm].

  When the voltage Vc-on shown in Table 5 is applied, the electric lines of force entering the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 25 to Experimental Example 30. (“Yes” for “Yes”, “×” for “No”), and enters the Cloud Low electrode from the control electrode 42Vc to which the voltage Vc-on of 250 [V] is applied. The presence / absence of electric field lines is also indicated (“Yes” for “Yes”, “X” for “No”).

  As can be seen from Table 5, under the conditions of Experimental Example 25 to Experimental Example 28, when a voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 25 to Experimental Example 28, the toner charged in the negative polarity in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud Low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 5, in the conditions of Experimental Example 27 to Experimental Example 30 in which electric lines of force are formed so as to enter the control electrode 42 from the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied, Toner adhesion to the control electrode 42 is not recognized. This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  Table 6 shows a case where the potential difference between the cloud high voltage and the cloud low voltage is 600 [V], the voltage Vc-on of the control pulse Vc is 250 [V], and the voltage Vc-off is 0 [V]. In all of the examples 31 to 32, in the condition of cloud high voltage> voltage Vc-off, how the electric lines of force enter between the electrode 11 of the toner carrier 1 and the control electrode 42 and the toner adhesion on the surface of the control electrode 42 Shows the results. The toner on the surface of the toner carrier used here is a negatively chargeable toner and is generally a toner having a charge amount of −10 [μC / g] to −40 [μC / g].

  In addition, the electric field simulation results of Experimental Example 34 are shown in FIG. 28A when the voltage Vc-on is applied, and FIG. 28B when the voltage Vc-off is applied. In other experimental examples, FIG. Since the result is substantially the same as that shown in FIG. 24, the description is omitted here. In the configuration in which the plurality of electrodes 11 are disposed on the surface of the toner carrying member so as to extend in a direction perpendicular to the toner conveyance direction and at predetermined intervals, the width of the electrodes 11 and the interval between the electrodes are 80 [μm]. . In the configuration in which a cloud voltage is applied between the surface electrode of the toner carrier 1 and the conductor base material via the lower insulating layer, the width of the electrode provided on the surface layer is set to 80 [μm]. The interval between the electrodes is 240 [μm].

  When the voltage Vc-on shown in Table 6 is applied, the electric lines of force entering the electrode 11 of the toner carrier 1 to which the cloud low voltage is applied from the back electrode 31Vp with respect to the conditions of Experimental Example 31 to Experimental Example 36. (“Yes” for “Yes”, “×” for “No”), and enters the Cloud Low electrode from the control electrode 42Vc to which the voltage Vc-on of 250 [V] is applied. The presence / absence of electric field lines is also indicated (“Yes” for “Yes”, “X” for “No”).

  As can be seen from Table 6, under the conditions of Experimental Example 31 to Experimental Example 35, when the voltage Vc-on of 250 [V] is applied during the printing period, the electric lines of force that enter the cloud Low electrode from the back electrode 31Vp Is formed, and lines of electric force that enter the cloud low electrode from the control electrode 42Vc are formed. Therefore, in the conditions of Experimental Example 31 to Experimental Example 35, the toner charged in the negative polarity in the cloud state on the toner carrier 1, the toner near the electrode 11 of the toner carrier 1 to which the cloud Low voltage is applied, and the like. The toner passes through the toner passage hole 41 and flies toward the back electrode 31 side, and the toner adheres to the surface of the control electrode.

  From the results shown in Table 6, in the conditions of Experimental Example 33 to Experimental Example 36 in which electric lines of force are formed so as to enter the control electrode 42 from the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied, Toner adhesion to the control electrode 42 is not recognized. This is because when the voltage Vc-on of 250 [V] is applied during the printing period, the negatively charged toner attached to the control electrode 42 applies the voltage Vc-off of 0 [V]. This is because the toner is removed from the surface of the control electrode 42 by flying away from the electrode 42 to the electrode 11 side of the toner carrier 1.

  In the above embodiment, when the width of the electrode 11 provided on the surface layer of the toner carrier 1 and the distance between the electrodes are less than 15 [μm], it is difficult to implement due to the problem of the patterning yield. Further, in the configuration in which the width of the electrode 11 provided on the surface layer of the toner carrier 1 and the interval between the electrodes exceed 80 [μm], the outer shape of the control electrode 42 (in this embodiment, the diameter of the toner passage hole 41 is 120). [Μm] and the electrode width of the control electrode 42 is 50 [μm], so that the outer shape of the control electrode 42 is 170 [μm]. The effect is reduced due to unevenness in the formation of the field lines.

  As described above, such a voltage setting that the voltage Vc-off is made smaller than the cloud high voltage so that the toner is removed from the surface of the control electrode 42 is the toner on the surface of the toner carrier 1 that is unique to the technology of the present invention. A plurality of electrodes 11 extending long in a direction orthogonal to the transport direction of the electrode 11 and arranged at predetermined intervals, and cloud pulses having different potentials between adjacent electrodes or between a lower conductor substrate and each other Is applied to make the toner cloud, and the toner carrier 1 rotates to move the toner so that the toner can be printed with a low control voltage with the toner in the cloud state below a certain height. It is. Therefore, the voltage Vc-off during the toner passing OFF period can be set high, and the effect of reducing the toner adhering to the surface of the control electrode 42 during the toner passing OFF period is great.

  In order to reduce the toner adhering to the surface of the control electrode 42, a cleaning mode for removing the adhering toner from the control electrode 42 is provided in addition to the printing mode executed when forming an image on the recording medium 3. May be. In this cleaning mode, a higher bias is applied to the electrode 11 of the toner carrier 1 than in the printing mode, and the toner adhering to the control electrode 42 and the toner in the vicinity of the control electrode 42 are exposed to the electrode 11 side of the toner carrier 1. The effect of reducing the amount of toner adhering to the surface of the control electrode 42 can be obtained.

  Further, the relationship between the cloud pulse applied to the electrode 11 of the toner carrier 1 and the control pulse Vc applied to the control electrode 42 is as shown in Experimental Example 3, Experimental Example 4 in Table 1 in the printing mode. Or set so as to satisfy the relationship as shown in Experimental Example 9, Experimental Example 10 in Table 2, and in the cleaning mode, the relationship as shown in Experimental Example 5, Experimental Example 6 in Table 1, What is necessary is just to set so that the relationship as shown in Experimental example 11, Experimental example 12, etc. of Table 2 may be satisfy | filled. In the cleaning mode, a higher cleaning effect can be obtained by superimposing the + DC bias on the cloud pulse. Further, in the cleaning mode, by setting the potential of the back electrode 31 to 0 [V], it is possible to suppress the toner from flying from the toner carrier 1 side through the toner passage hole 41 to the back electrode 31 side. .

  For example, in the cleaning mode in which the relationship between the cloud pulse applied to the electrode 11 of the toner carrier 1 and the control pulse Vc applied to the control electrode 42 is the relationship shown in FIG. 29, the bias voltage Vp applied to the back electrode 31. Is 0 [V], toner can be prevented from flying toward the recording medium 3. The result of the electric field simulation is shown in FIG.

  In FIG. 30, since the potential of the control electrode 42 in the cleaning mode is 0 [V], a strong electric force is applied from the electrode 11 of the toner carrier 1 to which the cloud high voltage (+700 [V]) is applied to the control electrode 42. There is a line. Therefore, in this cleaning mode, most of the negatively charged toner adhering to the surface of the control electrode 42 flies toward the electrode 11 of the toner carrier 1 to which the cloud high voltage (+700 [V]) is applied. Become.

  Further, the pulse applied to the electrode 11 of the toner carrier 1 in the cleaning mode does not need to be a two-phase pulse, and a DC power source and a power source switching unit are provided separately, and a power source for applying a voltage to the electrode 11 in the cleaning mode is provided. Alternatively, a DC bias may be applied to the electrode 11 of the toner carrier 1 as shown in FIG. That is, in the printing mode, toner is caused to fly from the control electrode 42 to the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied during the toner passing OFF period, and in the cleaning mode, all of the toner carrier 1 is discharged. A high + bias is applied to the electrode 11 to form electric lines of force as shown in FIG. 32 between all the electrodes 11 of the toner carrier 1 and the control electrode 42, and the toner adhering to the control electrode 42 is removed from the toner. The control electrode 42 may be cleaned by flying to the electrode 11 of the carrier 1.

  In FIG. 29, FIG. 31, etc., the bias voltage Vrg applied to the common electrode 43 provided on the surface of the toner control means 4 on the recording medium 3 side is set to +100 [V]. In this way, the bias voltage Vrg applied to the common electrode 43 is set to the approximate intermediate voltage (+100 [+ V] of +250 [V] applied to the control electrode 42 during the toner passing ON period and the voltage [0 V] applied during the toner passing OFF period. V]), the electric field fluctuation in the space near the control electrode 42 and the common electrode 43 can be reduced, and image disturbance can be made difficult to occur.

  In the cleaning mode shown in FIGS. 29 and 31, the potentials of the cloud low voltage and the cloud high voltage applied to the electrode 11 of the toner carrier 1 are both positive with respect to the bias voltage Vrg applied to the common electrode 43. Therefore, the toner adhering to the surface of the toner control means 4 other than the surface area of the control electrode 42 flies according to the bias voltage Vrg applied to the common electrode 43 and the electric field between the electrodes 11 of the toner carrier 1. Therefore, the toner can be removed from the surface of the toner control means 4 other than the surface area of the control electrode 42.

As described above, according to the present embodiment, the toner carrying body 1 on which the plurality of electrodes 11 are arranged, and the toner charged to a predetermined polarity carried on the surface of the toner carrying body 1 on the surface of the toner carrying body 1. First voltage applying means for applying a pulse voltage to the plurality of electrodes 11 so as to generate a hopping electric field formed on the surface of the toner carrying member 1 by hopping, which is formed by a potential difference between the electrodes in the plurality of electrodes 11; The toner passage hole 41 is formed as a through hole, and the substrate 45 is a hole forming member disposed so as to face the toner carrier 1 and the substrate 45 corresponding to each of the plurality of toner passage holes 41. A control electrode 42 which is a plurality of individual electrodes provided on at least one of the periphery of the toner passage hole 41 or the inner wall of the toner passage hole 41 on the surface facing the toner carrier 1, and at least the toner A flying electric field is generated between the electrode 11 of the toner carrier 1 and the control electrode 42 so as to cause the toner to fly from the toner carrier 1 to the control electrode 42 side due to a potential difference between the electrode of the carrier 1 and the control electrode 42. And a second voltage applying means for applying a voltage to the control electrode 42, and an electric field that is disposed so as to face the toner carrier 1 with the substrate 45 interposed therebetween, and attracts the toner flying from the toner carrier 1. And a counter electrode 31 for forming the toner, and the toner that has been ejected from the toner carrier 1 by the formation of a flying electric field based on the image information is transferred to the counter electrode 31 side through the toner passage hole 41, and then the recording member. In the image forming apparatus that forms an image by being attached on the recording medium 3, the pulse voltage applied to the plurality of electrodes 11 is a cloud L that is a first voltage having a different potential. The second voltage application unit is configured to perform a cloud operation from the control electrode 42 when the flying electric field is not formed. The second voltage application unit includes a cloud voltage and a cloud high voltage that is a second voltage higher than the first voltage. A voltage is applied to the control electrode 42 so as to form an electric line of force that attracts toner to the electrode 11 of the toner carrier 1 to which the High voltage is applied. In this embodiment, when a flying electric field is not formed, electric lines of force that draw the toner adhering to the surface of the control electrode 42 to the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied are generated in the cloud. It is formed between the electrode 11 and the control electrode 42 of the toner carrier 1 to which a high voltage is applied. As a result, the toner attached to the surface of the control electrode 42 moves to the toner carrier 1 side along the lines of electric force, and the toner attached to the control electrode 42 can be removed from the control electrode 42. Therefore, it is possible to suppress the toner from adhering and accumulating on the surface of the control electrode 42 over time.
In addition, according to the present embodiment, the period for forming the flying electric field and the period for forming the electric lines of force are provided corresponding to the period for forming an image of one dot, and the surface of the toner carrier 1 is provided. When the toner to be carried is charged to a negative polarity, the cloud high voltage is higher than the voltage Vc-off applied to the control electrode 42 during the period of forming the electric lines of force, and By satisfying the relationship that electric lines of force that attract the toner to the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied from the control electrode 42 are formed, the amount of toner that adheres to the control electrode 42 during image formation can be reduced. Can be reduced.
In addition, according to the present embodiment, the period for forming the flying electric field and the period for forming the electric lines of force are provided corresponding to the period for forming an image of one dot, and the surface of the toner carrier 1 is provided. When the carried toner is charged to a positive polarity, the voltage Vc-off applied to the control electrode 42 is higher than the cloud high voltage during the period of forming the electric lines of force, and By satisfying the relationship that electric lines of force that attract the toner to the electrode 11 of the toner carrier 1 to which the cloud high voltage is applied from the control electrode 42 are formed, the amount of toner that adheres to the control electrode 42 during image formation can be reduced. Can be reduced.
Further, according to the present embodiment, a cleaning mode is provided in which at least the control electrode 42 is cleaned by forming the lines of electric force at a timing different from that at the time of forming an image on the recording medium 3. The first voltage applying means applies a high potential voltage to the plurality of electrodes 11 on the plus side of the electrode 11 during image formation, so that the toner adhering to the control electrode 42 or the toner in the vicinity thereof is on the toner carrier 1 side. By moving the toner to the toner carrier 1 side, the cleaning force of the control electrode 42 can be improved by forming the stronger electric lines of force and moving the toner adhering to the control electrode 42 toward the toner carrier 1 in the cleaning mode. it can.
Further, according to the present embodiment, in the cleaning mode, the cloud low voltage and the cloud high voltage that are applied to the plurality of electrodes by the first voltage applying unit rather than the voltage applied to the control electrode 42 by the second voltage applying unit. Since the positive electrode has a higher potential on the positive side, an electric field that causes the toner adhering to the surface of the control electrode 42 to fly to the toner carrier 1 side can be formed for the entire period in the cleaning mode. Become bigger.
In addition, according to the present embodiment, the third voltage applying unit that applies a voltage having the same potential to the plurality of electrodes 11, and the voltage application to the plurality of electrodes 11 is performed by the first voltage applying unit and the third voltage application. Voltage application switching means for switching between the first voltage application means and the third voltage application means by the voltage switching means in the cleaning mode. The voltage applied to the plurality of electrodes by the voltage applying means is higher on the positive side than the voltage Vc-off applied to the control electrode 42 by the second voltage applying means, so that the entire period in the cleaning mode Since the strong electric field that causes the toner adhering to the surface of the control electrode 42 to fly to the toner carrier 1 side can be formed, the cleaning effect of the control electrode 42 is further increased.
In addition, according to the present embodiment, a voltage is applied to the common electrode 43 that is common to the plurality of toner passage holes 41 provided on the surface of the substrate 45 that faces the counter electrode 31 and to the common electrode 43. In the cleaning mode, the voltage applied to the plurality of electrodes 11 is more positive than the voltage Vrg applied to the common electrode 43 by the fourth voltage application unit. The high potential makes it possible to clean the toner adhering to the side surface of the toner carrier 1 of the substrate 45 other than the control electrode 42 region for the entire period in the cleaning mode.
In addition, according to the present embodiment, an electric field that causes the toner attached to the surface of the control electrode 42 to fly to the toner carrier 1 side without reducing the printing speed is formed by executing the cleaning mode between the sheets. Thus, the control electrode 42 can be cleaned.
Further, according to the present embodiment, the plurality of electrodes 11 are arranged at predetermined intervals along the surface of the support base of the toner carrier 1 or in the normal direction of the surface of the toner carrier 1. Even if the insulating layer is interposed between the electrodes at different positions, the excellent effects of the present invention as described above can be obtained.

DESCRIPTION OF SYMBOLS 1 Toner carrier 3 Recording medium 4 Toner control means 5 Power supply 6 Control pulse generation means 7 Power supply 8 Power supply 10 Electric force line 11 Electrode 31 Back electrode 41 Toner passage hole 42 Control electrode 42a Lead pattern 43 Common electrode 45 Base material 100 Toner supply Unit 101 Toner carrier 101A Insulating substrate 101B Surface protective layer 103 Intermediate transfer recording body 104 Toner control means 105 Paper feed unit 107 Transfer roller 108 Fixing unit 111 Electrode 111A Electrode 111B Electrode 111Aa Bus line 111Ba Bus line 113 Toner supply roller 114 Recording Agent Layer Restricting Member 131 Back Electrode 132 Roller 133 Roller 135 Cleaning Unit 150 Recording Paper 161 Paper Conveying Belt 162 Roller 163 Roller 164 Guide 165 Registration Roller 2 01 Recording Agent Container 201A Chamber 201B Chamber 202A Stirring Conveying Screw 202B Stirring Conveying Screw 203 Toner Supply Port 204 Magbrush Roller 205 Recording Agent Layer Regulating Member 211 First Voltage Applying Unit 212 Second Voltage Applying Unit 220 Charging Roller 221 First Voltage Application means 222 Second voltage application means 501 Toner carrier 502 Through-hole 503 FPC
504 Individual electrode 506 Counter electrode 507 Recording paper

JP 59-181370 A

Claims (9)

A toner carrier provided with a plurality of electrodes;
A hopping electric field formed by a potential difference between the electrodes of the plurality of electrodes is hopped on the surface of the toner carrier, and the toner charged on the surface of the toner carrier is charged to a predetermined polarity. First voltage applying means for applying a pulse voltage to the plurality of electrodes to be generated on the surface;
A plurality of through holes, and a hole forming member disposed to face the toner carrier;
A plurality of individual electrodes provided on at least one of the periphery of the through hole or the inner wall of the through hole on the surface of the hole forming member facing the toner carrier, corresponding to each of the plurality of through holes;
At least a flying electric field is generated between the electrode of the toner carrier and the individual electrode so as to cause the toner to fly from the toner carrier to the individual electrode side due to a potential difference between the electrode of the toner carrier and the individual electrode. Second voltage applying means for applying a voltage to the individual electrodes so as to
A counter electrode disposed so as to face the toner carrier via the hole-forming member, and for forming an electric field that attracts toner flying from the toner carrier;
Based on image information, image forming is performed in which the toner flying from the toner carrier by forming the flying electric field is transferred to the counter electrode side through the through hole, and then adhered to the recording member to form an image. In the device
The pulse voltage applied to the plurality of electrodes is composed of a first voltage and a second voltage having a higher potential than the first voltage, the potentials being different from each other.
The second voltage applying means forms electric lines of force by which toner is drawn from the individual electrode to the electrode of the toner carrier to which the second voltage is applied when the flying electric field is not formed. An image forming apparatus characterized by applying a voltage to the individual electrodes. The image forming apparatus according to claim 1.
A period for forming the flying electric field and a period for forming the electric lines of force are provided corresponding to a period for forming an image of one dot.
When the toner carried on the surface of the toner carrying body is negatively charged,
In the period of forming the electric lines of force, the second voltage is higher than the voltage applied to the individual electrode, and the toner carrier to which the second voltage is applied from the individual electrode An image forming apparatus characterized by satisfying a relationship in which electric lines of force for attracting toner to a body electrode are formed. The image forming apparatus according to claim 1.
A period for forming the flying electric field and a period for forming the electric lines of force are provided corresponding to a period for forming an image of one dot.
When the toner carried on the surface of the toner carrier is charged with a positive polarity,
In the period of forming the electric lines of force, the voltage applied to the individual electrode is higher than the second voltage, and the toner carrier to which the second voltage is applied from the individual electrode An image forming apparatus, wherein lines of electric force for attracting toner to body electrodes are formed. The image forming apparatus according to claim 1 or 2,
A cleaning mode is provided in which the lines of electric force are formed at a timing different from the time of image formation for forming an image on the recording member to clean at least the individual electrodes.
In the cleaning mode, the first voltage applying means applies a high potential voltage to the plurality of electrodes on the positive side of the plurality of electrodes, and the toner adhering to the individual electrodes or toner in the vicinity thereof. An image forming apparatus, wherein the image forming apparatus is moved toward the toner carrier. The image forming apparatus according to claim 4.
In the cleaning mode, the first voltage and the second voltage applied to the plurality of electrodes by the first voltage application means are higher than the voltage applied to the individual electrodes by the second voltage application means. An image forming apparatus having a positive potential on the positive side. The image forming apparatus according to claim 4.
Third voltage applying means for applying a voltage of the same potential to the plurality of electrodes;
Voltage application switching means for switching voltage application to the plurality of electrodes between the first voltage application means and the third voltage application means;
In the cleaning mode, the voltage switching unit switches the voltage application to the plurality of electrodes from the first voltage application unit to the third voltage application unit,
The voltage applied to the plurality of electrodes by the third voltage applying unit is higher in potential than the voltage applied to the individual electrodes by the second voltage applying unit. apparatus. The image forming apparatus according to claim 4, 5 or 6.
A common electrode provided on the surface of the hole forming member facing the counter electrode, common to the plurality of through holes;
And a fourth voltage applying means for applying a voltage to the common electrode,
In the cleaning mode, the voltage applied to the plurality of electrodes is higher in the positive side than the voltage applied to the common electrode by the fourth voltage applying unit. The image forming apparatus according to claim 4, 5, 6, or 7.
An image forming apparatus, wherein the cleaning mode is executed between sheets. The image forming apparatus according to claim 1, 2, 3, 4, 5, 6, 7 or 8.
The plurality of electrodes are arranged at predetermined intervals along the surface of the support substrate of the toner carrier, or an insulating layer is interposed between the electrodes at different positions in the normal direction of the toner carrier surface. An image forming apparatus, wherein the image forming apparatus is arranged in any one of them.

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