JP2010184850A - Organic matter-decomposed porous ceramic - Google Patents
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Abstract
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本発明は、有機物を微生物分解する有機物分解多孔質セラミックスに関する。 The present invention relates to an organic matter-decomposing porous ceramic that microbially decomposes an organic matter.
従来の有機物分解セラミックスは、多孔質セラミックスのミクロ細孔に微生物を担持させたものであり、これをヒーター、送風機及び撹拌板を有する分解槽中に投入し有機物と共に撹拌し有機物を分解していた。 Conventional organic matter decomposing ceramics are those in which microorganisms are supported in micropores of porous ceramics, which are put into a decomposition tank having a heater, a blower and a stirring plate, and are stirred together with the organic matter to decompose the organic matter. .
このセラミックスは、多量の微生物を担持可能としたもので、有機物の分解には有効な手段であった。 This ceramic can carry a large amount of microorganisms and is an effective means for decomposing organic substances.
微生物担持セラミックスによる有機物の分解で最も重要なことは、分解性能を長期間維持すること及び長期間の保存を可能とすることであるが、従来の微生物担持セラミックスは分解性能を長期間維持することが難しく、又、長期間の保存ができなかった。 The most important thing in the decomposition of organic matter by microorganism-supported ceramics is to maintain the decomposition performance for a long time and to enable long-term storage, but conventional microorganism-supported ceramics must maintain the decomposition performance for a long time. It was difficult and could not be stored for a long time.
分解性能の低下については、微生物担持セラミックスによる有機物の分解は、概略有機物の有無による間欠運転であり、有機物の分解が完了した時点で微生物がセラミックスのミクロ細孔中に再担持されなければならないが、現状は極めて少量の微生物が最担持されるかセラミックスの表面に付着するに過ぎず、これにより分解性能が短期間で低下していた。 Regarding degradation of degradation performance, the degradation of organic substances by microorganism-supported ceramics is generally an intermittent operation with or without organic substances, and microorganisms must be re-supported in the micropores of ceramics when the decomposition of organic substances is completed. At present, a very small amount of microorganisms are supported on the top or only adhere to the surface of the ceramic, and the degradation performance is reduced in a short period of time.
長期間の保存ができないことについては、特に有機物分解に有用である土壌微生物は、環境を維持しなければ死滅してしまうことである。保存の条件は、微生物は水分が概略20%以下となると休眠状態となるが、微生物は休眠状態にあっても微量の酸素、水分及び有機物を必要としており、これら一物を欠いても死滅してしまうものである。従来の方法は、多孔質セラミックスの細孔がミクロ状であり微生物のみを担持させるものとなっており、セラミックスの有機物の同時担持が欠けていたことである。 The fact that it cannot be stored for a long period of time is that soil microorganisms that are particularly useful for decomposing organic matter will die if the environment is not maintained. The condition of storage is that microorganisms become dormant when the water content is approximately 20% or less, but microorganisms need trace amounts of oxygen, moisture and organic matter even in the dormant state, and even if these ones are missing, they die. It will be. In the conventional method, the pores of the porous ceramics are micro-like and support only microorganisms, and the simultaneous support of ceramic organic matter is lacking.
本発明は、以上のような従来の微生物担持セラミックスの問題点を解決しようとするものであり、微生物を担持させる多孔質セラミックス自体に以下の処理を施し、微生物の増殖及び生息の安定化を図り、長期間の分解性能の維持及び保存を可能とした有機物分解多孔質セラミックスを提供するものである。 The present invention is intended to solve the above-described problems of conventional microorganism-supporting ceramics, and the following treatment is applied to the porous ceramics supporting microorganisms to stabilize the growth and inhabitation of microorganisms. An organic matter-decomposing porous ceramic that can maintain and preserve long-term decomposition performance is provided.
上記課題を解決するために、微生物の増殖に必要な多量の微量金属を含み、多くのミクロ結晶開孔有する約2mm径の花崗斑岩粒80重量%と、約200μ径の焼結剤とするカオリン粘土20重量%を加水混練及び成型し、約1000℃で焼成焼結した約10φの有機物分解多孔質セラミックスとした。 In order to solve the above-mentioned problems, 80% by weight of granite porphyry particles having a diameter of about 2 mm containing a large amount of trace metals necessary for the growth of microorganisms and having many microcrystal openings, a sintering agent having a diameter of about 200 μm, About 10φ of organic matter-decomposing porous ceramic was obtained by kneading and molding 20% by weight of kaolin clay to be fired and sintering at about 1000 ° C.
本有機物分解多孔質セラミックスは、平均開孔径1mm、気孔率50%、平均結晶開孔径0.01μである。 This organic matter-decomposed porous ceramic has an average pore diameter of 1 mm, a porosity of 50%, and an average crystal pore diameter of 0.01 μm.
又、大径とした開孔には、多量の微量金属と微生物を含むゲル状若しくは粉末状有機物を担持させ、花崗斑岩のミクロ結晶開孔には水分を含水させたものとした。 In addition, the large-diameter pores were loaded with a large amount of trace metals and microorganism-containing gel-like or powdery organic matter, and the granite porphyry microcrystal pores were water-containing.
本発明は、多くのミクロ結晶開孔を有し、微生物の増殖に必要な多量の微量金属を含む花崗斑岩粒を主材としたセラミックスの大径とした開口には多量の微量金属と微生物を含むゲル状若しくは粉末状有機物を担持させ、ミクロ結晶開孔には水分を含水させたものである。 The present invention has a large number of trace metals and a large amount of trace metals in the large-diameter opening of ceramics mainly composed of granite porphyry grains containing a large amount of trace metals necessary for the growth of microorganisms. A gel-like or powdered organic substance containing microorganisms is supported, and the microcrystal openings are water-containing.
多量の微量金属と微生物を含むゲル状若しくは粉末状有機物の担持と、ミクロ結晶開孔中への含水は、ヒーター、送風機及び撹拌板を有する分解槽中にセラミックスと微生物及び水分を含む有機物を投入し、有機物の分解中にセラミックスの大径とした開口には多量の微生物を含むゲル状若しくは粉末状の有機物が担持され、ミクロ結晶開孔中には水分が含水する。有機物中には多くの微量金属が含まれている。 For loading of gel-like or powder-like organic matter containing a large amount of trace metals and microorganisms, and water content in microcrystal openings, throwing organic matter containing ceramics, microorganisms and moisture into a decomposition tank with a heater, blower and stirring plate During the decomposition of the organic matter, the large-diameter opening of the ceramic supports a gel or powdery organic matter containing a large amount of microorganisms, and moisture is contained in the microcrystal openings. Many trace metals are contained in the organic matter.
本発明の有機物分解多孔質セラミックスが長期間の有機物分解性能を維持可能としたのは、使用中に担持微生物含有有機物が新規投入有機物を分解するために開孔から抜け出しても、新規に増殖した多量の微生物を含有するゲル状若しくは粉末状有機物が常に大径にした開孔に担持されることにある。 The organic substance-decomposing porous ceramic of the present invention can maintain the organic substance-decomposing performance for a long period of time. Even if the organic substance containing microorganisms escapes from the opening to decompose the newly introduced organic substance during use, it newly proliferated. A gel-like or powder-like organic substance containing a large amount of microorganisms is always carried in an opening having a large diameter.
長期間の保存を可能にしたのは、保存の条件は、微生物は水分が概略20%以下となると休眠状態となるが、微生物は休眠状態にあっても微量の酸素、水分及び有機物を必要としており、これら一物を欠いても死滅してしまうものであることから、上記に示すように本セラミックスには有機物を微生物と同時担持させたことにある。但し保存の条件としては有機物の含有水分を概略20%以下に保つ必要がある。 The long-term storage is possible because the microorganisms are in a dormant state when the water content is approximately 20% or less, but the microorganisms need a small amount of oxygen, water and organic matter even in the dormant state. In addition, even if one of these things is missing, it will be killed. Therefore, as shown above, the present ceramic material has an organic substance simultaneously loaded with microorganisms. However, it is necessary to keep the water content of the organic substance at approximately 20% or less as a storage condition.
上述したように本発明の有機物分解多孔質セラミックスは、有機物の分解性能を長期間維持することができることになり、更に長期間の保存可能とする効果を奏する。 As described above, the organic matter-decomposing porous ceramic of the present invention can maintain the organic matter decomposing performance for a long period of time, and has the effect of enabling storage for a long period of time.
以下、本発明の実施の形態を図1に基づいて説明する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG.
図においては、1は約10φの有機物分解多孔質セラミックスであり、2は約2mm径の多量の微量金属を含有する花崗斑岩粒で、3は花崗斑岩粒の平均開孔径0.01μの結晶開孔である。 In the figure, 1 is an organic matter-decomposing porous ceramic having a diameter of about 10φ, 2 is a granite porphyry grain containing a large amount of a trace metal having a diameter of about 2 mm, and 3 is an average pore diameter of 0.4 mm. The crystal opening is 01 μm.
4は約200μ径の焼結剤とするカオリン粘土である。 4 is kaolin clay used as a sintering agent having a diameter of about 200 μm.
5は隣接する花崗斑岩粒3の平均1mmの開孔である。 5 is an opening of 1 mm in average of adjacent
6は開孔5中に担持される有機物であり、7は有機物6中に担持する微生物である。 6 is an organic substance supported in the
有機物分解多孔質セラミックス1の花崗斑岩粒2は80重量%であり、カオリン粘土4は20重量%である。 Granite porphyry 2 of organic matter-decomposing
なお、有機物分解多孔質セラミックス1の径、2の花崗斑岩粒の径、4のカオリン粘土径及び花崗斑岩粒2とカオリン粘土4の重量比は一例を示すものであり、有機物分解多孔質セラミックス1が焼結し、ゲル状、粉末状の有機物が担持可能である大径の開孔5が保持されれば各寸法等に拘ることはない。又、本有機物分解多孔質セラミックスの基材を花崗斑岩粒としているが、多孔質であれば、他の岩石及び粘土粒でも差し支えない。 In addition, the diameter of the organic matter decomposition
有機物分解多孔質セラミックスの基材である花崗斑岩には微生物の増殖に必要な微量金属が多量に含有するが、含有成分は表1のとおりである。(%) Granite porphyry, which is a base material for organic material-decomposing porous ceramics, contains a large amount of trace metals necessary for the growth of microorganisms. (%)
有機物分解多孔質セラミックスに担持する微生物の一例は、シュードモナス(Pseudomonas)、ロドシュードモナス(Rhodopseudomonas)、ストレプトマイセス(Streptomyces)、チオバシラス(Thiobacillus)、セルロモナス(Sellulomonas)、ペニシリウム(Penicillium)、アセトバクター(Acetobacter)である。 Examples of microorganisms supported on organic matter-decomposing porous ceramics include Pseudomonas, Rhodopseudomonas, Streptomyces, Thiobacillus, Cellulomonas, and Cellulomonas. ).
以下に有機物分解多孔質セラミックスの構成の方法について説明する。 A method for constructing the organic substance-decomposing porous ceramic will be described below.
花崗斑岩の平均粒径2mmの不定形粒は、粉砕機で粉砕された細粒を篩機に通過させることで得る。 The irregular shaped granite porphyry having an average particle diameter of 2 mm is obtained by passing fine particles pulverized by a pulverizer through a sieving machine.
上記花崗斑岩粒80重量%と、焼結剤であるカオリン粘土20重量%とを混合し、合計1000gに対し200mlの水を加えニーダーで均一に混練した。次いでスクリュー押出し機で混練物を押出し、造粒機で平均粒径10mmのほぼ球状に成型した。この成型物を電気乾燥機で乾燥し、この後、電気炉中で約1000℃で180分間焼成し得られた焼結体である。 80% by weight of the granite porphyry particles and 20% by weight of kaolin clay as a sintering agent were mixed, 200 ml of water was added to a total of 1000 g, and the mixture was uniformly kneaded with a kneader. Next, the kneaded product was extruded with a screw extruder and formed into a substantially spherical shape with an average particle diameter of 10 mm using a granulator. This molded product is a sintered body obtained by drying with an electric dryer and then firing it at about 1000 ° C. for 180 minutes in an electric furnace.
上記により、大径とした平均開孔径1mm、気孔率50%、平均結晶開孔径0.01μである本多孔質セラミックスが得られた。 Thus, the present porous ceramics having a large average pore diameter of 1 mm, a porosity of 50%, and an average crystal pore diameter of 0.01 μm was obtained.
本多孔質セラミックスへの多量の微量金属と微生物を含むゲル状若しくは粉末状有機物の担持と、ミクロ結晶開孔中への含水は、ヒーター、送風機及び撹拌板を有する分解槽中にセラミックスと微生物及び水分を含む有機物を投入することで、有機物の分解中にセラミックスの大径とした開口には多量の微生物を含むゲル状若しくは粉末状の有機物が担持され、ミクロ結晶開孔中には水分が含水された。 The porous ceramic is loaded with a large amount of trace metals and microorganism-containing gel-like or powdered organic substances, and the water content in the microcrystal openings is determined by the ceramics, microorganisms and By introducing an organic substance containing moisture, the organic substance in the form of a gel or powder containing a large amount of microorganisms is supported in the large-diameter opening of the ceramic during decomposition of the organic substance, and moisture is contained in the microcrystal openings. It was done.
以下、上記構成の作用を説明する。 The operation of the above configuration will be described below.
本有機物分解多孔質セラミックスを、ヒーター、送風機及び撹拌板を有する分解槽中に投入し水分を含む有機物を投入すると、有機物分解多孔質セラミックスに担持されている多量の微生物を含む有機物中から微生物が抜け出し、担持有機物中及びセラミックス中の微量金属を吸収しながら有機物を水と二酸化炭素に分解する。このとき有機物は当初はゲル状となり徐々に乾燥状態となるが、有機物の分解中にセラミックスの大径とした開口には多量の微生物を含むゲル状若しくは粉末状の有機物が再担持され、ミクロ結晶開孔中には水分が含水する。 When the organic matter-decomposing porous ceramic is put into a decomposition tank having a heater, a blower, and a stirring plate, and an organic matter containing moisture is introduced, microorganisms are contained in the organic matter containing a large amount of microorganisms supported on the organic matter-decomposing porous ceramic. The organic matter is broken down into water and carbon dioxide while absorbing trace metals in the supported organic matter and ceramics. At this time, the organic matter is initially in the form of a gel and gradually becomes dry. However, during the decomposition of the organic matter, the gel or powdery organic matter containing a large amount of microorganisms is re-supported in the large-diameter opening of the ceramic, Water is contained in the pores.
本発明の有機物分解多孔質セラミックスは、多くのミクロ結晶開孔を有し、微生物の増殖に必要な多量の微量金属を含む花崗斑岩粒を主材としたセラミックスの大径とした開口には多量の微量金属と微生物を含むゲル状若しくは粉末状有機物を担持させ、ミクロ結晶開孔には水分を含水させたものであるから、常に多量の微生物を担持した有機物分解多孔質セラミックスとなり、長期間の有機物分解性能を維持することとなる。 The organic matter-decomposing porous ceramics of the present invention has a large diameter opening of ceramics mainly composed of granite porphyry grains containing a large amount of trace metals necessary for the growth of microorganisms, with many microcrystalline pores. Is a gel- or powder-form organic substance containing a large amount of trace metals and microorganisms, and the microcrystalline pores are water-containing, so it always becomes an organic matter-decomposing porous ceramic that supports a large amount of microorganisms. The organic matter decomposition performance of the period will be maintained.
又、長期間の保存を可能にしたのは、保存の条件は、微生物は水分が概略20%以下となると休眠状態となるが、微生物は休眠状態にあっても微量の酸素、水分及び有機物を必要としており、これら一物を欠いても死滅してしまう。上記に示すように本有機物分解多孔質セラミックスは有機物を微生物と同時担持させたものであり、水分を概略20%以下の乾燥させたものにすれば長期保存が可能となる。 In addition, the long-term storage is possible because the microorganisms are in a dormant state when the water content is approximately 20% or less, but even if the microorganisms are in a dormant state, a trace amount of oxygen, moisture and organic matter are removed. It is necessary, and even if these items are missing, they will die. As described above, the organic matter-decomposing porous ceramic is a product in which an organic matter is simultaneously supported with microorganisms, and can be stored for a long period of time if it is dried by approximately 20% or less of moisture.
1 有機物分解多孔質セラミックス
2 花崗斑岩粒
3 結晶開孔
4 カオリン粘土
5 開孔
6 有機物
7 微生物DESCRIPTION OF
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KR101933387B1 (en) * | 2011-11-30 | 2018-12-31 | 고마쓰 마테레 가부시키가이샤 | Porous ceramic and method for producing same |
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