JP2010180271A - Easily pastable self-adhesive sheet and method for producing the same - Google Patents

Easily pastable self-adhesive sheet and method for producing the same Download PDF

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JP2010180271A
JP2010180271A JP2009022529A JP2009022529A JP2010180271A JP 2010180271 A JP2010180271 A JP 2010180271A JP 2009022529 A JP2009022529 A JP 2009022529A JP 2009022529 A JP2009022529 A JP 2009022529A JP 2010180271 A JP2010180271 A JP 2010180271A
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sheet
pressure
sensitive adhesive
adhesive layer
adhesive sheet
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Junichi Otsuki
純一 大月
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Lintec Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an easily pastable self-adhesive sheet in which the air easily escapes when pasted to an object, easily pastable to an adherend even when the indentation pitch of the self-adhesive layer is >500 μm, exhibiting good appearance after adhered without blister, and showing no indentation patterns on the surface of the substrate corresponding to those on the surface of the self-adhesive layer. <P>SOLUTION: This self-adhesive sheet includes a substrate sheet, and a self-adhesive layer provided on the substrate sheet, the layer having indentation patterns formed by means of a release sheet having the indentation patterns. (1) A plurality of recessed grooves having openings at the edges of the substrate sheet are provided in a lattice-like pattern or in parallel, wherein the interval of the opposing recessed grooves is >500 μm and ≤2 mm, the width of the opening is 10-200 μm, and the depth is 5-100% of the self-adhesive layer. (2) A shape-transfer coefficient of the substrate sheet defined by the specific formula is ≤5.6. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、易貼付性粘着シート及びその製造方法に関する。さらに詳しくは、本発明は、被着体に貼付する際に空気が抜けやすくて、容易に貼付し得ると共に、貼付後にもブリスターが発生せず、しかも粘着剤層の凹凸ピッチが500μm超であっても、基材の表面に粘着剤層表面の凹凸パターンが浮き出ることがなく、外観が良好であって、貼付時にエア抜き性能が求められるマーキングフィルムや、貼付後の耐ブリスター性が求められる粘着ラベルなどとして、好適に用いられる易貼付性粘着シート、及び該易貼付性粘着シートを効率よく製造する方法に関するものである。   The present invention relates to an easily sticky pressure-sensitive adhesive sheet and a method for producing the same. More specifically, according to the present invention, air can be easily removed when affixed to an adherend, it can be easily affixed, blisters are not generated after application, and the uneven pitch of the pressure-sensitive adhesive layer is more than 500 μm. However, the uneven pattern on the surface of the adhesive layer does not appear on the surface of the substrate, the appearance is good, and the marking film that requires air bleeding performance at the time of application or the adhesive that requires blister resistance after application The present invention relates to an easily sticky pressure-sensitive adhesive sheet suitably used as a label and the like, and a method for efficiently producing the easily sticky pressure-sensitive adhesive sheet.

従来、粘着シートは、一般に、基材シートと、その表面に形成された粘着剤層と、通常その上に設けられる剥離シートとから構成されている。そして、使用の際は、剥離シートを剥がし、粘着剤層が被着体に接するように貼付することが行われている。
しかしながら、この粘着シートの面積がある程度広い場合、粘着剤層と被着体との間に空気の留まりが残留しやすく、この空気の留まりの部分が、いわゆる「ふくれ」となって、貼付された粘着シートの表面側に膨出物が生じ、粘着シートをきれいに貼付することができにくいという問題があった。そのため、一旦貼付したものを剥がし、貼付をやりなおす方法や、ガラスなどの被着体に貼付する場合には、界面活性剤含有水溶液で被着面を濡らし、粘着シートを貼付し乾燥させる方法など、煩雑な処置が採られていた。
そこで、このような問題を解決するために、例えば、特許文献1には、表面シートと、独立した多数の小凸部を有する粘着層と、この多数の小凸部に対応して密着する独立した多数の小凹部を有する剥離紙とから構成することにより、凸部間の隙間から外部に空気を抜くことができ、「ふくれ」を生じることなく、貼り付けることができる粘着シートが提案されている。
また、特許文献2には、凹部を多数有する離型フィルムの表面に、該凹部に粘着剤が充填され、かつその上に連続して所定の厚さの粘着剤層が形成されるように、粘着剤を凹部の深さよりも厚く塗工し、次いで該粘着剤層表面に基材を貼り合わせることにより、粘着剤の表面に粘着剤からなる凸状体を形成する方法が提案されている。
ところが、これらのように、粘着剤層の表面が、凸状体になっている場合には、基材の表面が凹凸になってしまい、外観が悪くなるという欠点があった。
Conventionally, a pressure-sensitive adhesive sheet is generally composed of a base sheet, a pressure-sensitive adhesive layer formed on the surface thereof, and a release sheet usually provided thereon. In use, the release sheet is peeled off and pasted so that the pressure-sensitive adhesive layer is in contact with the adherend.
However, when the area of the pressure-sensitive adhesive sheet is large to some extent, an air stay tends to remain between the pressure-sensitive adhesive layer and the adherend, and the portion of the air stay becomes a so-called “bulge” and stuck. There was a problem that a swelling occurred on the surface side of the pressure-sensitive adhesive sheet, making it difficult to stick the pressure-sensitive adhesive sheet cleanly. Therefore, once pasted, peel off the pasting method, or when pasting on an adherend such as glass, wet the adherend surface with a surfactant-containing aqueous solution, stick the adhesive sheet and dry, etc. Troublesome measures were taken.
Therefore, in order to solve such a problem, for example, Patent Document 1 discloses a surface sheet, an adhesive layer having a large number of independent small convex portions, and an independent intimate contact with the large number of small convex portions. By forming the release sheet having a large number of small recesses, a pressure-sensitive adhesive sheet has been proposed that can remove air from the gaps between the protrusions to the outside, and can be attached without causing “blowing”. Yes.
Further, in Patent Document 2, the surface of a release film having a large number of recesses is filled with an adhesive in the recesses, and an adhesive layer having a predetermined thickness is continuously formed thereon. A method has been proposed in which a pressure-sensitive adhesive is formed on the surface of the pressure-sensitive adhesive by applying the pressure-sensitive adhesive thicker than the depth of the concave portion and then bonding a substrate to the surface of the pressure-sensitive adhesive layer.
However, as described above, when the surface of the pressure-sensitive adhesive layer is a convex body, the surface of the base material becomes uneven, resulting in a defect that the appearance is deteriorated.

さらに、特許文献3には、厚さが300μm以下であり、115%まで伸長されると少なくとも5%の非弾性変形を生じる伸展性ポリマーフィルムを備えた装飾用途の接着剤付き物品であって、感圧接着剤面に形成された溝が、どこの直径500μmの円形領域においても少なくとも1×103μm3の体積を規定し、かつ、好ましくは400μm以下のピッチで配置されており、初期湿潤百分率が少なくとも85%を示し、最終貼り付け後、伸展性ポリマーフィルムの表面外観には周期性が現れず、伸展性ポリマー自体の表面粗さを超えない表面粗さを有する粘着シートが開示されている。
ところで、粘着剤面に凹凸を設ける方法として、凹凸構造を有する金属ロールを剥離シートの表面に押し当て、剥離シートの表面に凹凸加工を施し、その表面に粘着剤を塗布し、基材シートに貼り合わせる方法が、一般に用いられる。
しかしながら、剥離シートの表面の凹凸のピッチが大きくなると、基材が剥離シートの表面の凹凸に追従して変形し、基材の表面に剥離シートの表面の凹凸パターンが浮き出ることにより、外観が悪くなるという問題があった。
Further, Patent Document 3 is an article with an adhesive for decorative use, comprising a stretchable polymer film having a thickness of 300 μm or less and causing at least 5% inelastic deformation when stretched to 115%, Grooves formed on the pressure sensitive adhesive surface define a volume of at least 1 × 10 3 μm 3 in any circular region with a diameter of 500 μm and are preferably arranged at a pitch of 400 μm or less, and are initially wet A pressure-sensitive adhesive sheet having a surface roughness that shows a percentage of at least 85%, has no periodicity in the surface appearance of the extensible polymer film after final application, and does not exceed the surface roughness of the extensible polymer itself is disclosed. Yes.
By the way, as a method of providing unevenness on the pressure-sensitive adhesive surface, a metal roll having an uneven structure is pressed against the surface of the release sheet, the unevenness is applied to the surface of the release sheet, the adhesive is applied to the surface, and the substrate sheet is applied. A method of bonding is generally used.
However, when the pitch of the unevenness on the surface of the release sheet is increased, the substrate is deformed following the unevenness on the surface of the release sheet, and the unevenness pattern on the surface of the release sheet is raised on the surface of the substrate. There was a problem of becoming.

実開平6−20043号公報Japanese Utility Model Publication No.6-20043 特開平11−140391号公報JP-A-11-140391 特表2002−544364号公報Special Table 2002-544364

本発明は、このような状況下になされたもので、粘着剤層の凹凸ピッチが500μm超であっても、被着体に貼付する際に空気が抜けやすく、容易に貼付し得ると共に、貼付後にもブリスターが発生せず、しかも基材の表面に粘着剤層表面の凹凸パターンが浮き出ることがなく、外観の良好な易貼付性粘着シートを提供することを目的とする。   The present invention has been made under such circumstances, and even when the uneven pitch of the pressure-sensitive adhesive layer is more than 500 μm, air can be easily removed when affixed to an adherend, and can be easily affixed. An object of the present invention is to provide an easy-adhesive pressure-sensitive adhesive sheet having a good appearance without causing blisters to occur later and without causing uneven patterns on the surface of the pressure-sensitive adhesive layer to appear on the surface of the base material.

本発明者は、前記の好ましい性質を有する易貼付性粘着シートを開発すべく鋭意研究を重ねた結果、基材シートとして、特定の式によって定義される形状転写係数がある値以下のものを用い、かつ粘着剤層表面に、複数の凹条溝が格子状又は平行に設けられた特定の凹凸パターンを形成することにより、前記目的に適合し得る易貼付性粘着シートが得られること、そして、この易貼付性粘着シートは、特定の工程を有する製造方法により、効率よく作製し得ることを見出し、この知見に基づいて本発明を完成するに至った。
すなわち、本発明は、
[1]基材シートと、該基材シートの表面に、凹凸パターンを有する剥離シートによって賦形された凹凸パターンを備えてなる粘着剤層を有する粘着シートであって、
(1)上記粘着剤層の凹凸パターンとして、基材シートの端縁部に開口する複数の凹条溝が、格子状又は平行に設けられ、かつそれぞれ対向する凹条溝の間隔が500μmより大きく2mm以下で、開口幅が10〜200μmであり、深さが、粘着剤層の厚さの5〜100%であること、及び
(2)下記式(1)で定義される基材シートの形状転写係数が5.6以下であること、
を特徴とする易貼付性粘着シート、
形状転写係数=1/(TME×D3)・・・(1)
(ただしTMEは基材シートの引張弾性率(N/mm2)であり、Dは基材シートの厚さ(mm)である。)
[2]格子状に設けられた凹条溝における格子内の形状が正方形又は長方形又は平行四辺形である、上記[1]項に記載の易貼付性粘着シート、
[3]対向する凹条溝の間隔が550μm〜1mmである、上記[1]又は[2]項に記載の易貼付性粘着シート、
[4]凹条溝の開口幅が20〜100μmである、上記[1]〜[3]項のいずれかに記載の易貼付性粘着シート、
[5]基材シートの形状転写係数が5以下である、上記[1]〜[4]項のいずれかに記載の易貼付性粘着シート、
[6]粘着剤層の厚さが5〜100μmである、上記[1]〜[5]項のいずれかに記載の易貼付性粘着シート、及び
[7]上記[1]〜[6]項のいずれかに記載の易貼付性粘着シートの製造方法であって、
(a)剥離シートの剥離処理層面に、複数の凸条部を所定形状に形成する工程、(b)剥離シートの凸条部が設けられた側に、粘着剤層を形成する工程、及び(c)上記(b)工程で形成された粘着剤層を基材シートに転写する工程、
を有することを特徴とする易貼付性粘着シートの製造方法、
を提供するものである。
As a result of intensive studies to develop an easily sticky pressure-sensitive adhesive sheet having the above-mentioned preferable properties, the present inventor used a substrate sheet having a shape transfer coefficient defined by a specific formula below a certain value. And on the pressure-sensitive adhesive layer surface, by forming a specific concave-convex pattern in which a plurality of concave grooves are provided in a lattice shape or in parallel, an easily sticky pressure-sensitive adhesive sheet that can meet the above-mentioned purpose is obtained, and It has been found that this easily sticky pressure-sensitive adhesive sheet can be efficiently produced by a production method having a specific process, and the present invention has been completed based on this finding.
That is, the present invention
[1] A pressure-sensitive adhesive sheet having a base material sheet and a pressure-sensitive adhesive layer provided on the surface of the base material sheet with a concavo-convex pattern formed by a release sheet having a concavo-convex pattern,
(1) As the concave / convex pattern of the pressure-sensitive adhesive layer, a plurality of concave grooves opened at the edge of the base sheet are provided in a lattice shape or in parallel, and the interval between the opposing concave grooves is larger than 500 μm. 2 mm or less, the opening width is 10 to 200 μm, the depth is 5 to 100% of the thickness of the pressure-sensitive adhesive layer, and (2) the shape of the base sheet defined by the following formula (1) The transfer coefficient is 5.6 or less,
Easy-adhesive adhesive sheet, characterized by
Shape transfer coefficient = 1 / (TME × D 3 ) (1)
(However, TME is the tensile elasticity modulus (N / mm < 2 >) of a base material sheet, and D is the thickness (mm) of a base material sheet.)
[2] The easy-adhesive pressure-sensitive adhesive sheet according to the above [1], wherein the shape in the lattice in the groove grooves provided in a lattice shape is a square, a rectangle or a parallelogram,
[3] The easy-adhesive pressure-sensitive adhesive sheet according to the above [1] or [2], wherein the interval between opposing concave grooves is 550 μm to 1 mm,
[4] The easy-adhesive pressure-sensitive adhesive sheet according to any one of the above [1] to [3], wherein the opening width of the groove is 20 to 100 μm,
[5] The easy-adhesive pressure-sensitive adhesive sheet according to any one of [1] to [4] above, wherein the substrate sheet has a shape transfer coefficient of 5 or less.
[6] The easily sticky pressure-sensitive adhesive sheet according to any one of [1] to [5] above, wherein the thickness of the pressure-sensitive adhesive layer is 5 to 100 μm, and [7] the above items [1] to [6]. A method for producing an easily sticky pressure-sensitive adhesive sheet according to any one of
(A) a step of forming a plurality of ridges in a predetermined shape on the release treatment layer surface of the release sheet, (b) a step of forming an adhesive layer on the side of the release sheet where the ridges are provided, and ( c) a step of transferring the pressure-sensitive adhesive layer formed in the step (b) to the base material sheet;
A process for producing an easily sticky pressure-sensitive adhesive sheet, characterized by comprising:
Is to provide.

本発明によれば、被着体に貼付する際に空気が抜けやすくて、容易に貼付し得ると共に、貼付後にもブリスターが発生せず、しかも粘着剤層の凹凸ピッチが500μm超であっても、基材の表面に粘着剤層表面の凹凸パターンが浮き出ることがなく、外観が良好であって、貼付時にエア抜き性能が求められるマーキングフィルムや、貼付後の耐ブリスター性が求められる粘着ラベルなどとして、好適に用いられる易貼付性粘着シート、及び該易貼付性粘着シートを効率よく製造する方法を提供することができる。   According to the present invention, air can be easily removed when affixed to an adherend, and can be easily affixed, and blisters do not occur even after affixation, and the uneven pitch of the adhesive layer is over 500 μm. , Marking film that has a good appearance and air bleeding performance is required at the time of application, and adhesive label that requires blister resistance after application, etc. As such, it is possible to provide an easily sticky pressure-sensitive adhesive sheet that is suitably used and a method for efficiently producing the easily sticky pressure-sensitive adhesive sheet.

剥離シートの形状転写面の凸条のピッチを示すうねり曲線(縦倍率2000倍)である。It is a wave | undulation curve (vertical magnification 2000 times) which shows the pitch of the protruding item | line of the shape transfer surface of a peeling sheet. 実施例7の粘着シートの表面のうねり曲線(縦倍率5000倍)である。It is the waviness curve (vertical magnification 5000 times) of the surface of the adhesive sheet of Example 7. FIG. 比較例1の粘着シートの表面のうねり曲線(縦倍率5000倍)である。It is a wave | undulation curve (vertical magnification 5000 times) of the surface of the adhesive sheet of the comparative example 1.

本発明の粘着シートは、基材シートと、該基材シートの表面に、凹凸パターンを有する剥離シートによって賦形されてなる凹凸パターンを備えた粘着剤層を有する粘着シートであって、該粘着剤層表面に、複数の凹条溝が格子状又は平行に設けられた特定の凹凸パターンが形成されていると共に、基材シートとして以下に示す式(1)によって定義される形状転写係数が5.6以下のものを用いることを特徴とする。   The pressure-sensitive adhesive sheet of the present invention is a pressure-sensitive adhesive sheet having a base material sheet and a pressure-sensitive adhesive layer having a concavo-convex pattern formed by a release sheet having a concavo-convex pattern on the surface of the base material sheet. A specific concavo-convex pattern in which a plurality of concave grooves are provided in a lattice shape or in parallel is formed on the surface of the agent layer, and the shape transfer coefficient defined by the following formula (1) as a base sheet is 5 .6 or less is used.

[基材シート]
本発明の粘着シートにおいては、基材シートとして、式(1)
形状転写係数=1/(TME×D3)・・・(1)
(ただしTMEは基材シートの引張弾性率(N/mm2)であり、Dは基材シートの厚さ(mm)である。)
で定義される形状転写係数が5.6以下のものを用いることを要する。この形状転写係数が5.6以下であれば、後述の粘着剤層表面の凹凸パターンとして、複数の凹条溝が格子状又は平行に設けられ、それぞれ対向する凹条溝の間隔(ピッチ)が500μmより大きくても、2mm以下であれば基材シートに該凹凸パターンが浮き出るのを抑制することができる。この形状転写係数が5.6を超える基材シートでは、上記粘着剤層表面の凹凸パターンが基材シートに浮き出る現象が生じ、外観が低下する。好ましい形状転写係数は5以下であり、その下限は特に制限はないが、基材シートの厚さを考慮すると、通常0.2程度である。
なお、上記式(1)における基材シートの引張弾性率TMEは、ISO 527−3に準拠して測定される値である。
[Base sheet]
In the pressure-sensitive adhesive sheet of the present invention, as the base sheet, the formula (1)
Shape transfer coefficient = 1 / (TME × D 3 ) (1)
(However, TME is the tensile elasticity modulus (N / mm < 2 >) of a base material sheet, and D is the thickness (mm) of a base material sheet.)
It is necessary to use one having a shape transfer coefficient defined by (1) of 5.6 or less. If this shape transfer coefficient is 5.6 or less, a plurality of concave grooves are provided in a lattice shape or in parallel as an uneven pattern on the surface of the pressure-sensitive adhesive layer described later, and the interval (pitch) between the opposing concave grooves is set. Even if it is larger than 500 micrometers, if it is 2 mm or less, it can suppress that this uneven | corrugated pattern protrudes in a base material sheet. In the base material sheet having a shape transfer coefficient exceeding 5.6, the uneven pattern on the surface of the pressure-sensitive adhesive layer is raised on the base material sheet, and the appearance is deteriorated. The preferable shape transfer coefficient is 5 or less, and the lower limit thereof is not particularly limited, but is usually about 0.2 in consideration of the thickness of the base sheet.
In addition, the tensile elasticity modulus TME of the base material sheet in the said Formula (1) is a value measured based on ISO 527-3.

本発明の粘着シートに用いる基材シートとしては、特に制限はなく、従来粘着剤層を有する粘着シートなどの基材シートとして慣用されている各種のプラスチックシートや合成紙などを用いることができる。
このプラスチックシートとしては、例えばポリエチレン、ポリプロピレン、各種オレフィン系共重合体などのポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリエチレンナフタレートなどのポリエステル系樹脂、ポリスチレン系樹脂、ポリ塩化ビニル系樹脂、アクリル系樹脂、ウレタン変性アクリル系樹脂、ポリカーボネート系樹脂、ポリアミド系樹脂、ポリテトラフルオロエチレンなどのフッ素系樹脂及びこれらの樹脂の混合物又は積層物からなるシートを挙げることができる。
これらのプラスチックシートは、印刷性を付与するために、印刷される面に所望により、各印刷方式に対応するインク受理層を形成したシートであってもよいし、多孔質のシートであってもよい。
There is no restriction | limiting in particular as a base material sheet used for the adhesive sheet of this invention, Various plastic sheets, synthetic paper, etc. which are conventionally used as base material sheets, such as an adhesive sheet which has an adhesive layer, can be used.
Examples of the plastic sheet include polyolefin resins such as polyethylene, polypropylene and various olefin copolymers, polyester resins such as polyethylene terephthalate and polyethylene naphthalate, polystyrene resins, polyvinyl chloride resins, acrylic resins, urethanes. Examples thereof include a sheet made of a modified acrylic resin, a polycarbonate resin, a polyamide resin, a fluorine resin such as polytetrafluoroethylene, and a mixture or laminate of these resins.
These plastic sheets may be sheets having an ink receiving layer corresponding to each printing method formed on the surface to be printed to give printability, or may be porous sheets. Good.

また、これらプラスチックシートは、その上に設けられる粘着剤層、印刷層やインク受理層などの層との密着性を向上させるために、所望により酸化法や凹凸化法などの表面処理を施すことができる。上記酸化法としては、例えばコロナ放電処理、プラズマ処理、クロム酸処理(湿式)、火炎処理、熱風処理、オゾン・紫外線照射処理などが挙げられ、また、凹凸化法としては、例えばサンドブラスト法、溶剤処理法などが挙げられる。これらの表面処理法はフィルムの種類に応じて適宜選ばれるが、一般にはコロナ放電処理法が効果及び操作性などの面から、好ましく用いられる。また、プライマー層を設けるプライマー処理を施すこともできる。
合成紙としては、例えばポリプロピレン系発泡合成紙などを用いることができる。
基材シートの厚さは、上記形状転写係数が5.6以下、好ましくは5以下になるように選定されるが、通常は20〜500μm程度、好ましくは30〜200μmの範囲である。
In addition, these plastic sheets may be subjected to surface treatment such as an oxidation method or a concavo-convex method, if desired, in order to improve adhesion to layers such as a pressure-sensitive adhesive layer, a printing layer and an ink receiving layer provided thereon. Can do. Examples of the oxidation method include corona discharge treatment, plasma treatment, chromic acid treatment (wet), flame treatment, hot air treatment, ozone / ultraviolet irradiation treatment, and examples of the unevenness method include a sand blast method, a solvent, and the like. Treatment methods and the like. These surface treatment methods are appropriately selected according to the type of the film, but in general, the corona discharge treatment method is preferably used from the viewpoints of effects and operability. Moreover, the primer process which provides a primer layer can also be performed.
As the synthetic paper, for example, polypropylene-based foamed synthetic paper can be used.
The thickness of the base sheet is selected so that the shape transfer coefficient is 5.6 or less, preferably 5 or less, but is usually about 20 to 500 μm, preferably 30 to 200 μm.

[粘着剤層]
(凹条溝)
当該粘着剤層においては、凹凸パターンとして、基材シートの端縁部に開口する複数の凹条溝が、格子状又は平行に設けられ、かつそれぞれ対向する凹条溝の間隔が500μmより大きく2mm以下で、開口幅が10〜200μmであり、深さが、粘着剤層の厚さの5〜100%であることを要する。
対向する凹条溝の間隔が500μmより大きくても、2mm以下であれば、貼付時のエア抜け性がよく、かつ基材シートの表面に粘着剤層表面の凹凸パターンが浮き出ることがなく、外観が良好である。該凹条溝の間隔が500μm以下であると接着面積が小さくなり粘着力が不十分となる。この対向する凹条溝の間隔は、550μm〜1mmの範囲が好ましい。
本発明においては、各凹条溝の断面形状に特に制限はなく、様々な形状、例えば断面形状がV字型、逆台形型、テーパー状U字型などを挙げることができる。また、空気の抜けやすさ及び粘着力のバランスなどの観点から、各凹条溝の開口幅は、10〜200μm、好ましくは20〜100μmであり、深さは、粘着剤層の厚さの5〜100%であり、10〜80%であることが好ましい。
本発明においては、粘着剤層の厚さは、通常5〜100μm、好ましくは10〜60μmの範囲で選定される。
本発明の粘着シートにおいては、端縁部に開口する複数の凹条溝は格子状に設けられていてもよいし、平行に設けられていてもよい。格子状に設けられる場合、格子内の形状は正方形であっても、長方形であっても、平行四辺形であってもよく、また各凹条溝はたがいに連通している。
[Adhesive layer]
(Concave groove)
In the pressure-sensitive adhesive layer, as the uneven pattern, a plurality of concave grooves opened at the edge of the base sheet are provided in a lattice shape or in parallel, and the interval between the opposing concave grooves is greater than 500 μm and 2 mm. Below, it is required that the opening width is 10 to 200 μm and the depth is 5 to 100% of the thickness of the pressure-sensitive adhesive layer.
Even if the interval between the opposing groove grooves is larger than 500 μm, if it is 2 mm or less, the air release property at the time of sticking is good, and the uneven pattern on the surface of the adhesive layer does not float on the surface of the base material sheet, and the appearance Is good. When the interval between the concave grooves is 500 μm or less, the adhesion area becomes small and the adhesive force becomes insufficient. The distance between the opposing concave grooves is preferably in the range of 550 μm to 1 mm.
In the present invention, the cross-sectional shape of each concave groove is not particularly limited, and various shapes such as a V-shaped shape, an inverted trapezoidal shape, and a tapered U-shaped shape are possible. Further, from the viewpoint of easy air removal and the balance of adhesive strength, the opening width of each groove is 10 to 200 μm, preferably 20 to 100 μm, and the depth is 5 of the thickness of the adhesive layer. -100%, preferably 10-80%.
In the present invention, the thickness of the pressure-sensitive adhesive layer is usually 5 to 100 μm, preferably 10 to 60 μm.
In the pressure-sensitive adhesive sheet of the present invention, the plurality of groove grooves that open to the end edge portion may be provided in a lattice shape or may be provided in parallel. When provided in a lattice shape, the shape in the lattice may be a square, a rectangle, or a parallelogram, and each groove is in communication with each other.

(粘着剤)
当該粘着剤層の形成に用いられる粘着剤としては特に制限はなく、従来粘着シートの粘着剤層に慣用されているものの中から、任意のものを適宜選択して用いることができる。例えばアクリル系粘着剤、ゴム系粘着剤、シリコーン系粘着剤、ポリウレタン系粘着剤及びポリエステル系粘着剤などを用いることができる。
(Adhesive)
There is no restriction | limiting in particular as an adhesive used for formation of the said adhesive layer, Arbitrary things can be suitably selected and used from what is conventionally used for the adhesive layer of an adhesive sheet. For example, an acrylic adhesive, a rubber adhesive, a silicone adhesive, a polyurethane adhesive, a polyester adhesive, and the like can be used.

[粘着シートの製造方法]
本発明の粘着シートの製造方法としては、基材シート表面に、凹条溝を前記の形状を有する格子状又は平行に設けた粘着剤層を形成し得るのであれば、いかなる方法も用いることができる。例えば基材シート表面に、平坦な粘着剤層を直接設けたのち、該粘着剤層をエンボスロールと接触させて、所定の形状を有する格子状又は平行の凹条溝を形成させる方法などを用いることができるが、以下の本発明の方法に従えば、効率よく目的の粘着シートを製造することができる。
本発明の粘着シートの製造方法は、(a)剥離シートの剥離処理層面に、複数の凸条部を所定形状に形成する工程、(b)剥離シートの凸条部が設けられた側に、粘着剤層を形成する工程、及び(c)上記(b)工程で形成された粘着剤層を基材シートに転写する工程を有することを特徴とする。
[Method for producing adhesive sheet]
As a method for producing the pressure-sensitive adhesive sheet of the present invention, any method can be used as long as a pressure-sensitive adhesive layer having grooves having the above-mentioned shape can be formed on the surface of the base sheet or in parallel. it can. For example, after a flat pressure-sensitive adhesive layer is directly provided on the surface of the substrate sheet, a method in which the pressure-sensitive adhesive layer is brought into contact with an embossing roll to form a lattice-like or parallel concave groove having a predetermined shape is used. However, according to the following method of the present invention, the target pressure-sensitive adhesive sheet can be efficiently produced.
The production method of the pressure-sensitive adhesive sheet of the present invention includes (a) a step of forming a plurality of ridges in a predetermined shape on the release treatment layer surface of the release sheet, and (b) a side where the ridges of the release sheet are provided. It has the process of forming an adhesive layer, and the process of (c) transferring the adhesive layer formed at the said (b) process to a base material sheet.

((a)工程)
この(a)工程は、剥離シート用基材に、金属ロールなどを用いる公知の方法により形状加工を施し、複数の凸条部を所定形状に形成し、これにシリコーン樹脂などの剥離剤を塗布して剥離処理層を設け、形状転写面を形成する工程である。
((b)工程)
この(b)工程は、上記(a)工程において、形状転写面(複数の凸条部)が設けられた剥離シートの剥離処理層上に、粘着剤層を、従来公知の方法により形成する工程である。このようにして、剥離シート付き粘着剤層が得られる。
((c)工程)
この(c)工程においては、上記(b)工程で得られた剥離シート付き粘着剤層に基材シートを貼合することにより、該粘着剤層を基材シートに転写する工程である。このようにして、凹条溝が所定の形状を有する凹凸パターンが設けられた粘着剤層をもつ本発明の粘着シートを製造することができる。使用する際には、該剥離シートを剥がし、粘着剤層を被着体に当接し、スキージや指などで圧をかけながら貼ることにより、各凹条溝が空気流通経路となって、空気が抜け出し、空気溜まりが発生することがないので、容易に密着性よくきれいに貼付することができる。また、貼付後の粘着シートは、基材シート表面に凹みなどが生じたり、溝構造が浮き出たりして、外観が損なわれることもない。
(Step (a))
In this step (a), the base material for release sheet is subjected to shape processing by a known method using a metal roll or the like to form a plurality of ridges in a predetermined shape, and a release agent such as silicone resin is applied thereto. And providing a release treatment layer to form a shape transfer surface.
((B) Process)
This step (b) is a step of forming a pressure-sensitive adhesive layer by a conventionally known method on the release treatment layer of the release sheet provided with the shape transfer surface (plural ridges) in the step (a). It is. In this way, a pressure-sensitive adhesive layer with a release sheet is obtained.
(Step (c))
The step (c) is a step of transferring the pressure-sensitive adhesive layer to the base material sheet by bonding the base material sheet to the pressure-sensitive adhesive layer with a release sheet obtained in the step (b). In this manner, the pressure-sensitive adhesive sheet of the present invention having a pressure-sensitive adhesive layer provided with a concavo-convex pattern in which the groove has a predetermined shape can be produced. In use, the release sheet is peeled off, the adhesive layer is brought into contact with the adherend, and affixed while applying pressure with a squeegee or a finger, so that each groove becomes an air flow path, and the air flows. Since it does not come out and air pockets do not occur, it can be easily and cleanly attached with good adhesion. Moreover, the adhesive sheet after sticking does not have a dent or the like on the surface of the base sheet, or the groove structure is raised, so that the appearance is not impaired.

(剥離シート)
本発明の製造方法において用いられる上記剥離シートとしては、例えば上質紙、グラシン紙、コート紙などの紙基材、これらの紙基材にポリエチレンなどの熱可塑性樹脂をラミネートしたラミネート紙、あるいはポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレートなどのポリエステルフィルム、ポリプロピレンやポリエチレンなどのポリオレフィンフィルムなどのプラスチックフィルムに、シリコーン樹脂などの剥離剤を塗布し剥離剤層を設けたものなどが挙げられる。この剥離シートの厚さについては特に制限はないが、通常30〜180μm程度である。
(Peeling sheet)
Examples of the release sheet used in the production method of the present invention include paper substrates such as fine paper, glassine paper, and coated paper, laminated paper obtained by laminating a thermoplastic resin such as polyethylene on these paper substrates, or polyethylene terephthalate. In addition, a release film such as a silicone resin may be applied to a plastic film such as polybutylene terephthalate or polyethylene naphthalate, or a polyolefin film such as polypropylene or polyethylene. Although there is no restriction | limiting in particular about the thickness of this peeling sheet, Usually, it is about 30-180 micrometers.

次に、本発明を実施例により、さらに詳細に説明するが、本発明は、これらの例によってなんら限定されるものではない。
なお、各例における諸特性は、以下に示す方法に従って測定した。
(1)基材シートの形状転写係数
明細書本文に記載の方法に従って求めた。
(2)引張降伏強さ及び引張降伏伸び
基材シートを幅15mm、長さ150mmに切断し、引張試験機にチャック間隔100mmでとりつけ、引張速度200mm/分で引張り、ISO 527−3に準じて引張降伏強さ(N/15mm)及び引張降伏伸び(%)を求めた。
(3)応力緩和率及び残留引張強さ
基材シートを幅15mm、長さ150mmに切断し、引張試験機にチャック間隔100mmでとりつけ、引張速度200mm/分で5%引張って停止し、停止直後の引張強さと、5分経過後の引張強さを読みとり、次の式によって引張応力緩和率を求めた。
引張応力緩和率(%)=[(A−B)/A]×100
(ただし、Aは停止直後の引張強さ、Bは5分経過後の引張強さを示す。)
(4)引張弾性率
基材シートを幅15mm、長さ150mmに切断し、引張試験機にチャック間隔100mmでとりつけ、引張速度200mm/分で引張り、ISO 527−3に準じて引張弾性率を求めた。
(5)外観
凸条部のピッチが570μmとなる剥離紙に、実施例、比較例で用いた粘着剤を塗布し、それぞれの基材シートを線圧30N/cmのラミネートロールを通過させて貼り合わせ、粘着シートを作製する。
次いで、粘着シートから剥離紙を剥がし、ガラス板に貼り、粘着シートの表面のうねり曲線をISO 4287−1997に準じて、表面粗さ測定機[(株)ミツトヨ社製、機種名「SURF TEST SV−3000」]によって測定する。
うねり曲線において、剥離紙の凸条部のピッチと同一のピッチ(570μm)が現れない場合を○、現れる場合を×、ピッチは現れるが、肉眼では認められない場合を△とした。○及び△が合格である。
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
Various characteristics in each example were measured according to the following methods.
(1) Shape transfer coefficient of substrate sheet It was determined according to the method described in the specification text.
(2) Tensile yield strength and tensile yield elongation A base sheet is cut into a width of 15 mm and a length of 150 mm, attached to a tensile tester with a chuck interval of 100 mm, and pulled at a pulling speed of 200 mm / min, according to ISO 527-3. Tensile yield strength (N / 15 mm) and tensile yield elongation (%) were determined.
(3) Stress relaxation rate and residual tensile strength A base sheet is cut into a width of 15 mm and a length of 150 mm, attached to a tensile tester at a chuck interval of 100 mm, pulled at 5% at a pulling speed of 200 mm / min, and stopped. The tensile strength after 5 minutes and the tensile strength after elapse of 5 minutes were read, and the tensile stress relaxation rate was determined by the following formula.
Tensile stress relaxation rate (%) = [(A−B) / A] × 100
(However, A shows the tensile strength immediately after stopping, and B shows the tensile strength after 5 minutes.)
(4) Tensile elastic modulus The base sheet is cut into a width of 15 mm and a length of 150 mm, attached to a tensile tester with a chuck interval of 100 mm, and pulled at a tensile speed of 200 mm / min, and the tensile elastic modulus is obtained according to ISO 527-3. It was.
(5) Appearance The adhesive used in the examples and comparative examples is applied to release paper having a pitch of ridges of 570 μm, and each substrate sheet is pasted through a laminate roll having a linear pressure of 30 N / cm. Together, a pressure-sensitive adhesive sheet is produced.
Next, the release paper is peeled off from the pressure-sensitive adhesive sheet, attached to a glass plate, and the surface waviness curve of the pressure-sensitive adhesive sheet is measured according to ISO 4287-1997, a surface roughness measuring machine [manufactured by Mitutoyo Corporation, model name “SURF TEST SV -3000 "].
In the undulation curve, the case where the same pitch (570 μm) as the pitch of the protruding strips of the release paper does not appear is indicated as “◯”, the case where it appears as “X”, and the case where the pitch appears but is not recognized by the naked eye. ○ and Δ are acceptable.

実施例1
110g/cm2の上質紙に厚さ30μmのポリエチレンをラミネートし、前記ポリエチレン側にエンボスロールを用いて所定の形状の凸条部を形成し、さらにシリコーン樹脂を厚さ0.1μm塗布することによって、形状転写面を有する剥離シートを形成した。凸条部は、断面が高さ20μm、幅60μのテーパーのかかった逆U字形で、ピッチ570μmで直交する格子状を形成する。
次いで、この剥離シートの剥離処理層上に、アクリル系粘着剤[日本合成化学工業社製、「コーポニールN−2147」100質量部、日本ポリウレタン工業社製、コロネートL」1質量部含有]により、厚さ26μmの粘着剤層を形成したのち、この粘着剤層に基材シートとして厚さ80μmのポリプロピレン合成紙[ユポ・コーポレーション社製、商品名「ユポ80」]を貼合し、粘着シートを作製した。
粘着剤層の形状は、正格子状凹条溝において、縦、横凹条溝のピッチは、それぞれ570μm、すなわち格子内の形状は一辺570μmの正方形である。粘着剤層の厚さは26μmであった。
また、凹条溝の断面形状はテーパー状U字型であって、開口部幅は60μm、深さは20μmである。
この粘着シートについて諸特性を求めた。結果を第1表に示す。
Example 1
By laminating polyethylene of 30 μm thickness on high-quality paper of 110 g / cm 2 , forming a ridge of a predetermined shape using an embossing roll on the polyethylene side, and further applying a silicone resin with a thickness of 0.1 μm A release sheet having a shape transfer surface was formed. The ridges are tapered U-shaped sections having a height of 20 μm and a width of 60 μm, and form a lattice shape perpendicular to the pitch of 570 μm.
Next, on the release treatment layer of this release sheet, an acrylic pressure-sensitive adhesive [manufactured by Nippon Synthetic Chemical Industry Co., Ltd., “Coponil N-2147” 100 parts by mass, Nippon Polyurethane Industry Co., Ltd., Coronate L ”1 part by mass] After forming an adhesive layer having a thickness of 26 μm, an 80 μm-thick polypropylene synthetic paper [manufactured by YUPO Corporation, trade name “YUPO 80”] is pasted on the adhesive layer as a base sheet. Was made.
The shape of the pressure-sensitive adhesive layer is a regular grid-like groove, and the pitch of the vertical and horizontal grooves is 570 μm, that is, the shape in the grid is a square having a side of 570 μm. The thickness of the pressure-sensitive adhesive layer was 26 μm.
The cross-sectional shape of the groove is a tapered U-shape, the opening width is 60 μm, and the depth is 20 μm.
Various properties of this pressure-sensitive adhesive sheet were determined. The results are shown in Table 1.

実施例2〜8及び比較例1、2
実施例1において、基材シートとして第1表に示す種類のものを用いた以外は、実施例1と同様にして粘着シートを作製し、諸特性を評価した。結果を第1表に示す。
Examples 2 to 8 and Comparative Examples 1 and 2
In Example 1, a pressure-sensitive adhesive sheet was prepared in the same manner as in Example 1 except that a substrate sheet of the type shown in Table 1 was used, and various properties were evaluated. The results are shown in Table 1.

実施例9
実施例1において、基材シートとしてPET38を用い、かつ粘着剤層の形状を、正格子状凹条溝の代わりに、対向する凹条溝の間隔が570μmである平行な凹条溝を複数設けた以外は、実施例1と同様にして粘着シートを作製し、諸特性を評価した。結果を第1表に示す。
Example 9
In Example 1, PET38 is used as a base sheet, and the shape of the pressure-sensitive adhesive layer is provided with a plurality of parallel grooved grooves in which the interval between opposed grooved grooves is 570 μm instead of the regular lattice-shaped grooved grooves. Except for the above, an adhesive sheet was prepared in the same manner as in Example 1, and various properties were evaluated. The results are shown in Table 1.

Figure 2010180271
Figure 2010180271

[注]
基材シートの種類
・ユポ80:(株)ユポ・コーポレーション製「ユポSGS#80」、ポリプロピレン合成紙
・ユポ60:(株)ユポ・コーポレーション製「ユポSGS#60」、ポリプロピレン合成紙
・ユポ110:(株)ユポ・コーポレーション製「ユポSGS#110」、ポリプロピレン合成紙
・PP50:王子特殊紙(株)製「アルファンSタイプ」、ポリプロピレン
・OWP−3:オカモト(株)製「PVC80 OWP−3」、ポリ塩化ビニル(カレンダー製膜)
・SK900:ゼオン化成(株)製「SK900」、ポリ塩化ビニル(キャスト製膜)
・ピーチ135:日清紡績(株)製「ピーチコートSPRY−135SMIP3」、ポリプロピレン合成紙
・PET50:東レ(株)製「ルミラー#50 T60」、ポリエチレンテレフタレート
・PET38:東レ(株)製「ルミラー#38 T60」、ポリエチレンテレフタレート
・UAZ3000:ゼオン化成(株)製「UAZ3000」、ウレタン変性アクリル樹脂
・PUAC2000:ゼオン化成(株)製「PUAC2000」、ウレタン変性アクリル樹脂2層
第1表から分かるように、本発明の粘着シートである実施例1〜9は、いずれも基材シートの形状転写係数が5.6未満であり、外観の評価は合格である。実施例5は、形状転写係数が、好ましい範囲の5以下よりも大きいために、外観の評価は合格であるが△である。
これに対して、比較例1、2は、いずれも形状転写係数が5.6を超えており、外観の評価は不合格である。
[note]
Types of base sheet • YUPO 80: “YUPO SGS # 80” manufactured by YUPO CORPORATION, polypropylene synthetic paper • YUPO 60: “YUPO SGS # 60” manufactured by YUPO Corporation, polypropylene synthetic paper • YUPO 110 : "YUPO SGS # 110" manufactured by YUPO CORPORATION, polypropylene synthetic paper-PP50: "Alphan S type" manufactured by Oji Specialty Paper Co., Ltd., polypropylene-OWP-3: "PVC80 OWP- manufactured by Okamoto Co., Ltd." 3 ", Polyvinyl chloride (Calendar film)
・ SK900: “SK900” manufactured by Zeon Kasei Co., Ltd., polyvinyl chloride (cast film)
・ Peach 135: “Peach Coat SPRY-135SMIP3” manufactured by Nisshinbo Co., Ltd., polypropylene synthetic paper ・ PET50: “Lumirror # 50 T60” manufactured by Toray Industries, Inc. ・ PET38: “Lumirror # 38” manufactured by Toray Industries, Inc. T60 ”, polyethylene terephthalate ・ UAZ3000:“ UAZ3000 ”manufactured by Zeon Kasei Co., Ltd., urethane-modified acrylic resin ・ PUAC2000:“ PUAC2000 ”manufactured by ZEON Kasei Co., Ltd., two layers of urethane-modified acrylic resin In Examples 1 to 9, which are the pressure-sensitive adhesive sheets of the invention, the shape transfer coefficient of the base sheet is less than 5.6, and the appearance evaluation is acceptable. In Example 5, since the shape transfer coefficient is larger than the preferable range of 5 or less, the appearance evaluation is acceptable, but Δ.
On the other hand, in Comparative Examples 1 and 2, the shape transfer coefficient exceeds 5.6, and the external appearance evaluation is unacceptable.

本発明の易貼付性粘着シートは、被着体に貼付する際に空気が抜けやすくて、容易に貼付し得ると共に、貼付後にもブリスターが発生せず、しかも粘着剤層の凹凸ピッチが500μm超であっても、基材の表面に粘着剤層表面の凹凸パターンが浮き出ることがなく、外観が良好であって、貼付時にエア抜き性能が求められるマーキングフィルムや、貼付後の耐ブリスター性が求められる粘着ラベルなどとして、好適に用いられる。   The easy-adhesive pressure-sensitive adhesive sheet of the present invention allows air to escape easily when being applied to an adherend, and can be easily applied, and blisters are not generated after application, and the uneven pitch of the adhesive layer exceeds 500 μm. Even if the surface of the adhesive layer does not have a relief pattern on the surface of the substrate, the appearance is good, and the marking film is required to have air bleeding performance at the time of application, and the blister resistance after application is required. It is suitably used as an adhesive label to be used.

Claims (7)

基材シートと、該基材シートの表面に、凹凸パターンを有する剥離シートによって賦形された凹凸パターンを備えてなる粘着剤層を有する粘着シートであって、
(1)上記粘着剤層の凹凸パターンとして、基材シートの端縁部に開口する複数の凹条溝が、格子状又は平行に設けられ、かつそれぞれ対向する凹条溝の間隔が500μmより大きく2mm以下で、開口幅が10〜200μmであり、深さが、粘着剤層の厚さの5〜100%であること、及び
(2)下記式(1)で定義される基材シートの形状転写係数が5.6以下であること、
を特徴とする易貼付性粘着シート。
形状転写係数=1/(TME×D3)・・・(1)
(ただしTMEは基材シートの引張弾性率(N/mm2)であり、Dは基材シートの厚さ(mm)である。)
A pressure-sensitive adhesive sheet having a base material sheet and a pressure-sensitive adhesive layer provided with a concave-convex pattern formed by a release sheet having a concave-convex pattern on the surface of the base sheet,
(1) As the concave / convex pattern of the pressure-sensitive adhesive layer, a plurality of concave grooves opened at the edge of the base sheet are provided in a lattice shape or in parallel, and the interval between the opposing concave grooves is larger than 500 μm. 2 mm or less, the opening width is 10 to 200 μm, the depth is 5 to 100% of the thickness of the pressure-sensitive adhesive layer, and (2) the shape of the base sheet defined by the following formula (1) The transfer coefficient is 5.6 or less,
Easy-adhesive adhesive sheet characterized by
Shape transfer coefficient = 1 / (TME × D 3 ) (1)
(However, TME is the tensile elasticity modulus (N / mm < 2 >) of a base material sheet, and D is the thickness (mm) of a base material sheet.)
格子状に設けられた凹条溝における格子内の形状が正方形又は長方形又は平行四辺形である、請求項1に記載の易貼付性粘着シート。   The easily sticky adhesive sheet of Claim 1 whose shape in the grating | lattice in the groove provided in the grid | lattice form is a square, a rectangle, or a parallelogram. 対向する凹条溝の間隔が550μm〜1mmである、請求項1又は2に記載の易貼付性粘着シート。   The easily sticky adhesive sheet of Claim 1 or 2 whose space | interval of the opposing groove groove | channel is 550 micrometers-1 mm. 凹条溝の開口幅が20〜100μmである、請求項1〜3のいずれかに記載の易貼付性粘着シート。   The easily sticky adhesive sheet in any one of Claims 1-3 whose opening width of a grooved groove is 20-100 micrometers. 基材シートの形状転写係数が5以下である、請求項1〜4のいずれかに記載の易貼付性粘着シート。   The easily sticky adhesive sheet in any one of Claims 1-4 whose shape transfer coefficient of a base material sheet is 5 or less. 粘着剤層の厚さが5〜100μmである、請求項1〜5のいずれかに記載の易貼付性粘着シート。   The easily sticky adhesive sheet in any one of Claims 1-5 whose thickness of an adhesive layer is 5-100 micrometers. 請求項1〜6のいずれかに記載の易貼付性粘着シートの製造方法であって、
(a)剥離シートの剥離処理層面に、複数の凸条部を所定形状に形成する工程、(b)剥離シートの凸条部が設けられた側に、粘着剤層を形成する工程、及び(c)上記(b)工程で形成された粘着剤層を基材シートに転写する工程、
を有することを特徴とする易貼付性粘着シートの製造方法。
It is a manufacturing method of the easily sticky adhesive sheet in any one of Claims 1-6,
(A) a step of forming a plurality of ridges in a predetermined shape on the release treatment layer surface of the release sheet, (b) a step of forming an adhesive layer on the side of the release sheet where the ridges are provided, and ( c) a step of transferring the pressure-sensitive adhesive layer formed in the step (b) to the base material sheet;
The manufacturing method of the easily sticky adhesive sheet characterized by having.
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