JP2010179237A - Filter element - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a new filter element that definitely holds distances between pleats without interposing each spacer, and never increases pressure drop as it has no surfaces that are almost perpendicular to an air flow. <P>SOLUTION: The filter element is configured such that the mountains of the pleats formed in a sheet-like filter 2 are folded as opposed to each other, and in its development, it has a crest chip box length line 3 and trough chip box length line 4, and a crest chip box lateral line 5 and trough chip box lateral line 6 in a direction which orthogonally intersect with these lines, has two crest chip box slanted lines 7 connecting a point A<SB>1</SB>on the crest chip box length line, an intersection A<SB>2</SB>of the trough chip box length line 4 and trough chip box lateral line 6 and A<SB>3</SB>, the crest chip box length line between an intersection A<SB>0</SB>of the trough chip box lateral line 6 and crest chip box length line 3 and point A<SB>1</SB>becomes a trough chip box line 4c by folding it back, and it is a folded filter element so as to allow a crest chip box line to be a mountain and allow a trough chip box line to be a valley. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention is applied to filter devices for building air conditioners, factory air conditioners, hospital air conditioners, etc., or for air conditioners, OA devices, household appliances, etc. in living environments such as automobiles, home air purifiers, total heat exchangers, etc. The present invention relates to a filter element having a pleat formed and used.

  Air conditioning equipment, office automation equipment, home air conditioners, air conditioners, OA equipment, and household appliances in living environments such as automobiles, home air conditioners, and total heat exchangers are equipped with sheet filter media to remove dust. A filter element that has been bent to increase its surface area has been used.

  An example of such a filter element is shown in FIG. This filter element 40 is obtained by pleating a sheet-like filter medium 41 by providing linear pleat folding lines 42 at equal intervals. In the filter element 40, when the filter element 40 is folded along the pleat fold line 42 and attached to the filter device, the cross section of the filter element 40 becomes corrugated, and its surface area is compared with that having a flat filtration surface without pleats. The filter function has been dramatically improved. However, in this filter element, the adjacent pleats are brought into close contact with each other by the pressure of the fluid to be filtered, and the surface area of the filter element is reduced accordingly, resulting in a decrease in filter function.

  Therefore, in order to solve such a problem, a filter element has been proposed in which a spacer for maintaining a space between pleats is interposed between the pleats. This filter element has a pleated crest and crest, a trough and trough with a spacer with a corrugated band, coil, spacer, comb teeth, or a sheet-like filter medium. A linear resin is applied to form a spacer, and a space is provided between the pleat crests and crests and the troughs and troughs depending on the thickness of the resin. Even if it existed, the space | interval of pleats was hold | maintained at the predetermined space | interval by the spacer. However, this filter element requires a step of interposing a spacer between the pleats in addition to the pleating process, and it takes time and effort to manufacture the filter element. Furthermore, since another member called a spacer is attached or formed, there is a problem that the weight increases.

  Therefore, in order to eliminate such problems, there has been proposed a filtering element of Patent Document 1 that maintains the interval between pleats without using a spacer. As shown in FIG. 11 and FIG. 12, the filter element 30 is formed by alternately bending the sheet-like filter medium 20 at a predetermined pleat interval and forming a large number of peaks 11 (11a, 11b, 11c, 11d) and valleys 21 ( 21a, 21b, 21c, and 21d) are refracted at a fixed angle in one direction from the middle of the folds, and the ridges 11 of the folds are formed with the refracting portions 12 (12a, 12b, 12c) as a boundary. Are provided with a refracting portion 12 that can be folded into a trough portion 21, and the refracting portion 12 is directed toward the fluid inflow side and the outflow side along one pleat direction. Thus, the filter element is formed in at least two places (refractive portions 12, 22) so as to be alternately refracted, and a filter body flat in the pleat direction is formed as a whole. However, in this filter element, the angle of refraction cannot be reduced, and as a result, the height of the filter element cannot be increased, and there is a limit to increasing the entire surface area of the filter element. .

  Moreover, the filter for electric vacuum cleaners of patent document 2 which maintained the space | interval of pleats without using a spacer is also proposed. As shown in FIGS. 13 and 14, the vacuum cleaner filter 60 is formed so that the filter medium 62 is bent in a lightning shape along one direction, and in the other direction intersecting the one direction, mountains and valleys are alternately formed. A plurality of first fold lines 71 provided in parallel to each other and formed so as to be linear along the other direction, alternating in the one direction with peaks and valleys, and the first A plurality of partition portions 73 partitioned into parallelograms of substantially the same shape by a plurality of second fold lines 72 provided in parallel to each other so as to alternate between mountains and valleys every time the fold line 71 is crossed, These partition portions are formed by being folded in advance so as to be line symmetric with respect to one of the first fold line 71 and the second fold line 72. However, in this vacuum cleaner filter, it is not assumed that the height is increased. To increase the surface area of the vacuum cleaner filter, the height of the vacuum cleaner filter is increased. When the distance between the pleats is increased while the height is increased, there is a problem that the mountain and the mountain enter and the mountain and the mountain are easily in contact with each other.

  As a filter element capable of increasing the height of the filter element and increasing the surface area with respect to such a problem, the fold-fold filter element of Patent Document 3 can be cited. As shown in FIGS. 15 and 16, the fold fold filter element 80 has a plurality of fold forming fold lines 82 formed in parallel at regular intervals in the longitudinal direction of one filter paper 81, and is used for forming the fold folds. Crossing over the folding line 82 to form a fold forming fold line 83 having a rhombus shape and extending obliquely, and bending the filter paper using the fold line and the valley fold forming folding lines 82 and 83 as folds, respectively. In addition to forming mountain folds 82a and valley folds 83a, folded fold forming folds 84 having a rhombus shape between intersections in the short direction of the valley fold forming folds 83, and central portions of the folded fold forming folds 84, are formed. The folding fold forming fold line 85 is formed, the folded fold forming fold line 84 is used as a fold, and folded back alternately in the longitudinal direction to form the folded corner 84a, and the fold fold forming folding line 85 is used as the fold. A fold-in fold 85a is formed and As a pleated filter element without the wave-like pleated structure. However, this fold-fold filter element has a problem in that the diamond-shaped portion surrounded by the turn-back corner portion 84a is substantially perpendicular to the air flow, resulting in an increase in pressure loss. Further, when trying to increase the height of the filter element, the valley fold forming folding line 83 and the mountain fold forming folding line 82 become acute angles, and it is difficult to accurately form the folding line and the folding line is folded at this folding line. There was also a problem that it was difficult.

Japanese Utility Model Publication No. 4-114412 JP 2006-6406 A Japanese Utility Model Publication No. 3-43307

  The present invention solves the above-described problems, and can significantly increase the filtration area by forming pleats, can increase the height of the element without interposing a spacer, and is to be treated. Due to the pressure of the adjacent pleats, the distance between the pleats is reliably maintained without being in close contact with each other, and there is no surface that is substantially perpendicular to the air flow, which causes an increase in pressure loss. It is an object to provide a novel filter element that does not occur.

In order to solve the above-mentioned problem, in the invention according to claim 1, a pleat is formed in parallel to the longitudinal direction of the sheet-like filter medium, and a direction orthogonal to the longitudinal direction is such that the pleat ridges are opposed to each other. A filter element that is bent into
In the unfolded state, the sheet-like filter medium is provided with alternately a mountain fold vertical line and a valley fold vertical line parallel to the longitudinal direction, and a mountain fold horizontal line and a valley fold horizontal line perpendicular to the longitudinal direction. And are provided alternately,
The fixed point A ₁ of the mountain fold vertical line from the intersection A ₀ of the valley fold horizontal line and the mountain fold vertical line at a position a certain distance L _A, valley fold vertical lines and valley fold transversely adjacent to the mountain fold vertical line line intersection a ₂ and a ₃ and two mountain fold diagonal line connecting is provided with the intersection point a ₀ and mountain fold vertical line of a portion corresponding to the distance L _a between the fixed point a ₁ is folded It has become a valley fold vertical line,
Mountain fold and valley fold vertically fixed point B ₁ on the line from the intersection B ₀ of the horizontal line and the valley fold vertical line at a position a certain distance L _B, crease fold vertical line and the mountain adjacent to the valley fold vertical lines horizontal two valley fold diagonal line connecting the intersection B ₂ and B ₃ of the line is provided with, valley fold vertical line of a portion corresponding to the distance L _B between the intersection B ₀ and fixed point B ₁ represents wrap It has become a mountain fold vertical line,
The filter element is characterized in that the sheet-like filter medium is bent so that the mountain fold line becomes a mountain and the valley fold line becomes a valley.

  According to the present invention, it is possible to significantly increase the filtration area by forming pleats, increase the height of the element without interposing a spacer, and adjacent pleats by the pressure of the fluid to be filtered. Excellent filter that keeps the distance between the pleats without sticking to each other and does not have a surface that is substantially perpendicular to the air flow, and therefore does not cause an increase in pressure loss. It became possible to provide elements.

It is a figure which shows an example of the expanded view of the filter element of this invention. It is a figure which shows another example of the expanded view of the filter element of this invention. It is a figure which shows another example of the expanded view of the filter element of this invention. It is a figure which shows another example of the expanded view of the filter element of this invention. It is a figure explaining an example of bending of the filter element of this invention. It is a figure explaining an example of bending of the filter element of this invention. It is a figure explaining an example of the filter element of the present invention. It is a figure which shows the cross section in the aa surface of the filter element shown in FIG. It is a principal part enlarged view of the filter element shown in FIG. It is a figure of the conventional filter element. It is an expanded view of the conventional filter element. It is a figure of the conventional filter element. It is an expanded view of the conventional filter element. It is a figure of the conventional filter element. It is an expanded view of the conventional filter element. It is a figure of the conventional filter element.

  Hereinafter, embodiments of the filter element according to the present invention will be described in detail.

As illustrated in FIG. 6, the filter element 1 of the present invention has a pleat formed in parallel with the longitudinal direction of the sheet-like filter medium 2, and the pleat crest 3 a and the crest 3 b face each other in the longitudinal direction. A filter element 1 that is bent in a direction perpendicular to
As illustrated in FIG. 1, when the sheet-like filter medium 2 is unfolded, the mountain fold vertical lines 3 and the valley fold vertical lines 4 that are parallel to the longitudinal direction are alternately provided, and are orthogonal to the longitudinal direction. Mountain fold horizontal lines 5 and valley fold horizontal lines 6 are provided alternately in the direction,
The fixed point A ₁ of the mountain fold vertical line from the intersection A ₀ of the valley fold horizontal lines 6 and mountain fold vertical line 3 to the position of the constant distance L _A, the valley fold vertical lines 4 adjacent to the mountain fold vertical line 3 And two mountain fold diagonal lines 7 connecting the intersections A ₂ and A ₃ with the valley fold horizontal line 6 are provided, and the portion corresponding to the distance L _A between the intersection A ₀ and the fixed point A ₁ is provided. The mountain fold vertical line is folded back into a valley fold vertical line 4c.
The valley fold vertical fixed point B ₁ of the line in mountain fold from the intersection B ₀ of the horizontal line 5 and valley fold vertical line 4 to the position of the constant distance L _B, mountain fold vertical lines 3 adjacent to the valley fold vertical line 4 the mountain fold intersection of the horizontal line 5 B ₂ and B ₃ and two valley folding diagonal lines 8 connecting is provided, the portion corresponding to the distance L _B between the intersection B ₀ and fixed point B ₁ The valley fold vertical line is folded back into a mountain fold vertical line 3c.
The sheet-like filter medium is folded so that each mountain fold line 3, 3c, 5, 7 becomes a mountain and each valley fold line 4, 4c, 6, 8 becomes a valley. Is a filter element 1 characterized by

In the present invention, as shown in FIG. 1, the interval between the mountain fold vertical line 3 and the valley fold vertical line 4 (hereinafter sometimes referred to as a vertical line interval _IV ) is preferably 2 to 15 mm. More preferably, it is 3 to 10 mm. If it is less than 2 mm, pleats may not be formed with high accuracy, and if it exceeds 15 mm, it may be difficult to increase the filtration area. The value of _{L A} or _{L B} is preferably from 7～60Mm, and more preferably 10 to 40 mm. If the thickness is less than 7 mm, the pleats may not be formed with high accuracy. If the thickness exceeds 60 mm, the area of the overlapping portion of the sheet-like filter media becomes too large, and the pressure loss of the filter element may increase. Incidentally, values of the L _B of L _A It is also possible different the same. Furthermore, mountain fold horizontal line 5 and valley fold spacing horizontal line 6 (hereinafter, sometimes referred to as horizontal line interval _{I H.)} Is preferably 40～400Mm, more preferably 70~250mm . If it is less than 40 mm, the target filtration area may not be obtained. If it exceeds 400 mm, the structure of the filter element may become unstable during ventilation. In addition, the ratio of the horizontal line interval I _H to the vertical line interval _IV is preferably 8 to 75 times, and more preferably 12 to 50 times. If it is less than 8 times, the target filtration area may not be obtained, and if it exceeds 75 times, the structure of the filter element may become unstable during ventilation.

Further, as shown in FIG. 6 or FIG. 8, it is preferred that the interval _{I P} between the pleats of the crests is 3 to 25 mm, and more preferably 5 to 15 mm. If it is less than 3 mm, pleats may not be formed with high accuracy, and if it exceeds 25 mm, it may be difficult to increase the filtration area. Furthermore, peak height _{H P} of the pleats is preferably 1.5 to 10 mm, more preferably 2 to 6 mm. If it is less than 1.5 mm, pleats may not be formed with high accuracy, and if it exceeds 10 mm, it may be difficult to increase the filtration area. The ratio of the interval _{I P} peak height _{H P} of the pleats against the pleats is preferably 0.1 to 1 times, more preferably 0.2 to 0.8 times. If the above range is exceeded, the structure of the filter element may become unstable during ventilation.

  In the present invention, as shown in FIGS. 1 to 3 and 6, the pleat peaks 3, 3 a, 3 b and the pleat valley 4 are also bent at an acute angle, as illustrated in FIG. 4. It is also possible to bend in a state having Thus, in the present invention, the expression “bend” is used even when bent in a rounded state as shown in FIG. 4.

In the drawings shows a development view of FIG. 1, all the fixed-point A ₁ of the mountain fold vertical line is located at the bottom of the valley fold horizontal lines 6 and valley folds vertical all fixed point B ₁ on the line mountain It is located below the folding line 5. However, as illustrated in FIG. 2, it is possible that all fixed points B ₁ on the valley folded vertical line are located above the mountain folded horizontal line 5, and any fixed point B ₁ on the valley folded vertical line is It is also possible to be located at the upper part of the folding line 5 and another fixed point B ₁ to be located at the lower part of the mountain folding line 5. Further, as illustrated in FIG. 3, located on top of all the fixed point B ₁ is mountain fold horizontal line 5 in a valley fold vertical line, and any fixed point A ₁ of the mountain fold vertical line of the valley fold horizontal lines 6a it is possible that other fixed point a ₁ with positioned above is positioned at the bottom of the valley fold horizontal line 6b. In this way, the fixed point B ₁ can be located either above or below the mountain fold side line 5, and the fixed point A ₁ is located either above or below the valley fold side line 6. It is possible. However, as shown in FIG. 1, all fixed points A ₁ on the mountain fold vertical line are located below or above the valley fold horizontal line 6, and all fixed points B ₁ on the valley fold vertical line 5 are on the mountain fold horizontal line 5. It is preferably located at the bottom or top. This is because the air flow flows more uniformly at the inlet or the outlet of the air flow in the filter element.

In the present invention, when the sheet-shaped filter medium is folded, as illustrated in FIG. 5, the fixed points A ₁ and A ₂ are set such that the mountain fold line becomes a mountain and the valley fold line becomes a valley. And a portion of a sheet-shaped filter medium adjacent to a triangle S _A1 surrounded by a line connecting A ₃ and A ₃ (a triangle S or a substantially triangular portion S surrounded by a line connecting fixed points A ₁ , A ₂ and A ₄ in contact with the _A4), and the fixed point _B 1, _{B 2} and a portion of the sheet-like filter medium portion _{S B1} is adjacent triangular or substantially triangular surrounded by lines connecting _{B 3} (fixed point _B 1, _{B 2} and _{B 4} It is preferable that the sheet-shaped filter medium is bent so as to contact a triangle or a substantially triangular portion S _B4 ) surrounded by a line connecting the two. Incidentally, A ₄ is the fixed point of the mountain fold vertical line from the intersection A ₀ of the valley fold horizontal line and the mountain fold vertical line at a position a certain distance L _A, B ₄ is a valley fold vertical line and the mountain fold horizontal line This is a fixed point on the valley fold vertical line at a certain distance L _B from the intersection B ₀ with.
FIG. 6 shows such a structure. Since the sheet-like filter media are doubled around the valley fold horizontal line 6 and / or near the mountain fold horizontal line 5, the structure of the filter element is particularly stable. There is an advantage of doing. Moreover, since the angle at the time of bending a sheet-like filter medium with the valley fold horizontal line 6 or the mountain fold horizontal line 5 becomes constant, there exists an advantage that a filter element of a uniform shape can be obtained. Here, the “substantially triangular portion” will be described. In FIG. 1, a portion surrounded by a line connecting the fixed points A ₁ , A ₂ and A ₃ is a triangular portion S _A1 , for example, as shown in FIG. Thus, when it is bent in a rounded state, a portion surrounded by a line connecting the fixed points A ₁ , A _2, and A ₃ becomes a substantially triangular portion S _A1 .

In the present invention, as illustrated in FIG. 9 in which a part of FIG. 7 and FIG. 7 is enlarged, the pleat crest 3a and the crest 3b are in contact with each other, thereby stabilizing the structure and obtaining a particularly large surface area. There is an advantage that the pressure loss can be extremely reduced. In such a structure, as shown in FIG. 9, the valley fold vertical line 4a and 4d becomes refracted at the fixed point A _5, has led to fixed point A ₂ or A _3. Further, the cross section of the filter element of FIG. 7 on the aa plane is as shown in FIG. 8, and since it has a structure in which squares are integrated, it can withstand external loads and internal pressure due to airflow. Structural changes are less likely to occur. Incidentally, the valley fold vertical line 4a is 4d is refracted at the fixed point A ₅ are, it is preferable to use a base material with a stretchable sheet filter medium, as such substrate non-woven fabric is preferred. The expression “in contact” means that at least one pleat mountain 3a is in contact with one mountain 3b, and all pleat mountains 3a and 3b are in contact with each other. Does not mean that In the present invention, it is desirable that 50% or more of the pleats included in the filter element are in contact with each other.

Preferred dimensions of the filter element of the present invention, when the form illustrated in FIG. 7, it is preferable that the height _{H E} of the filter element is 40～400Mm, more preferably 70～250Mm. If it is less than 40 mm, the target filtration area may not be obtained. If it exceeds 400 mm, the structure of the filter element may become unstable during ventilation. Moreover, it is preferable that the width W of a filter element is 100-900 mm, and it is more preferable that it is 200-600 mm. If it is less than 100 mm, the intended filtration area may not be obtained, and if it exceeds 900 mm, the structure of the filter element may become unstable during ventilation. Moreover, it is preferable that the depth D of a filter element is 100-900 mm, and it is more preferable that it is 200-600 mm. If it is less than 100 mm, the intended filtration area may not be obtained, and if it exceeds 900 mm, the structure of the filter element may become unstable during ventilation.

  In addition, as a practical dimension when arrange | positioning the filter element of this invention in general air conditioning equipment, it is a general-purpose dimension of the filter unit which attached the rigid frame to the filter element, 610 mm in height x 610 mm in width x 290 mm in depth Further, it is preferable that the dimension is such that one or a plurality of filter elements can be accommodated.

  In the present invention, the space formed by the contact between the pleat mountain and the mountain is formed by the forming die so that the space is a quadrangular prism or a cylinder, and the vicinity of the tip is a quadrangular pyramid or a cone. It is also preferable that such a configuration has an advantage that the structure is particularly stable. As a method of forming using a forming die, for example, when a fold line or a valley fold line as shown in FIG. 1 or FIG. 4 is provided on a sheet filter medium, a sheet filter medium is provided between a pair of uneven forming rolls. It is possible to adopt a method of forming by passing the material.

  Next, a preferred embodiment of the sheet-like filter medium 2 that can be applied as the filter element of the present invention will be described. The sheet-shaped filter medium is not particularly limited as long as it is a breathable material, and for example, a fiber substrate such as a woven fabric, a knitted fabric, a net, or a nonwoven fabric can be applied. Among these, a non-woven fabric is particularly preferable because it can efficiently use the total area of the fiber surface widely and has many small voids formed by the fibers.

  The nonwoven fabric (hereinafter referred to as the nonwoven fabric substrate) as the fiber substrate is not particularly limited, and the structure of the nonwoven fabric substrate is typically a fiber length of 15 to 100 mm and a crimp number of 5 to 30 / inch. Generally called a dry method, in which a fiber called a staple fiber is formed on a fiber web using a card machine or an air array device, and then the constituent fibers are bonded together using an adhesive fiber or an adhesive. There is a nonwoven fabric obtained by a manufacturing method. Note that a nonwoven fabric obtained by bonding constituent fibers using an adhesive fiber such as a composite fiber is a suitable material because it is a clean material that is friendly to the environment and has excellent thermoformability. In addition to the dry method, there is a nonwoven fabric obtained by a production method called a spun bond method, a melt blow method, a wet method or the like. Moreover, the nonwoven fabric which made the fiber web obtained by these manufacturing methods act on a needle | hook, a water flow, etc. and entangled a constituent fiber is also applicable.

In order to obtain a medium-high performance filter element, it is desirable that high dust collection efficiency can be obtained while maintaining a low pressure loss. That is, it is preferable to use a nonwoven fabric that has a high dust collection efficiency and can extend the filtration life. As such a nonwoven fabric, for example, ultrafine fibers having an average fiber diameter of 0.1 to 10 μm formed by a melt blow method and heat-fusible fibers made of short fibers having an average fiber diameter of 10 to 50 μm are mixed, Moreover, a nonwoven fabric in which constituent fibers are bonded by the heat-fusible fiber can be exemplified. With such a nonwoven fabric, it is possible to have a high dust collection efficiency with ultrafine fibers and a bulky structure with heat-fusible fibers made of short fibers, and as a result, a state in which low pressure loss is maintained. It is possible to obtain high dust collection efficiency. The filtration performance of the filter element in this case is evaluated by a colorimetric method in the test method specified in JIS B 9908 type 2, and when the dimension of the air inflow surface is 610 mm square, the test condition is an air volume of 56 m ^3. At the time of / min, the average particle collection rate can be 80 to 98%, and for medium performance, it can be 60 to 95%. Moreover, when electret processing is given to the said nonwoven fabric, it is possible to set it as 80 to 99%.

  Examples of the fibers constituting the nonwoven fabric include polyclar fiber, polyvinylidene chloride fiber, polyvinyl chloride fiber, polyester fiber, polyamide fiber, acrylic fiber, modacrylic fiber, polyvinyl alcohol fiber, polypropylene fiber, polyethylene fiber, and polyurethane fiber. Synthetic fibers, regenerated fibers such as rayon and viscose, semi-synthetic fibers such as acetate, and inorganic fibers such as carbon fibers and glass fibers can be used.

  In addition, the constituent fibers are preferably composite fibers. Examples of combinations of resin components constituting the composite fibers include polypropylene / polyethylene, polyester / low-melting polyester, polypropylene / low-melting polypropylene, nylon 66 / nylon 6, nylon 6 / Low melting point nylon, polyester / nylon 6, nylon 6 / polyethylene, polyester / polypropylene, etc.

  In addition, when the low melting-point resin component of the said composite fiber has thermal adhesiveness, a web constituent fiber can be thermally bonded by this resin component. Thus, when the low melting point resin component of the composite fiber has thermal adhesiveness, the fiber form can be maintained by the high melting point resin component, so that there is an advantage that the strength is excellent. In addition, it is easy to mold with a mold so that the space formed by the contact between the pleat crest and the crest is a quadrangular prism or a cylinder, and the vicinity of the tip is a quadrangular pyramid or a cone. Become.

  Examples of the present invention will be described below, but these are only suitable examples for facilitating the understanding of the present invention, and the present invention is not limited to the contents of these examples.

Example 1
Using a short fiber having a fiber diameter of 2.2 decitex (17 μm), which is a core-sheath type composite fiber having a polyethylene resin as a low melting point sheath and a polypropylene resin as a high melting point core as a core, A fiber web having an areal density of 100 g / m ² was formed. Next, the fibrous web is moved to a heating zone while being sandwiched between a pair of belts, and the constituent fibers are bonded by heat-fusible fibers, and a sheet-like filter medium having a surface density of 100 g / m ² and a thickness of 1 mm. Got.

Next, the sheet-shaped filter medium is passed between a pair of uneven forming rolls, and as shown in the development view of FIG. The valley folding vertical lines 4 are alternately provided so that the distance _IV between them is 5 mm, and the mountain folding line 5 and the valley folding line 6 are arranged in a direction orthogonal to the longitudinal direction so that the distance I _H between them is Alternately provided to be 130 mm,
Further, the fixed point A ₁ on the mountain fold vertical line at a certain distance L _A (20 mm) from the intersection A ₀ between the valley fold horizontal line 6 and the mountain fold vertical line 3 is adjacent to the mountain fold vertical line 3. _Two diagonal fold lines 7 connecting the intersections A ₂ and A ₃ of the valley fold vertical line 4 and the valley fold horizontal line 6 are provided, and the distance L _A (20 mm) between the intersection A ₀ and the fixed point A ₁ The mountain fold vertical line corresponding to is folded back into a valley fold vertical line 4c.
Further, a fixed point B ₁ on the valley fold vertical line located at a certain distance L _B (20 mm) from the intersection B ₀ between the mountain fold horizontal line 5 and the valley fold vertical line 4 is adjacent to the valley fold vertical line 4. Two valley fold diagonal lines 8 connecting the intersections B ₂ and B _{3 of the} mountain fold vertical line 3 and the mountain fold horizontal line 5 are provided, and the distance L _B (20 mm) between the intersection B ₀ and the fixed point B ₁ A portion corresponding to the valley fold vertical line is folded back to form a mountain fold vertical line 3c.

Next, in the longitudinal direction of the sheet-like filter medium 2, each fold line 3, 3 c, 5, 7 is a mountain and each valley fold line 4, 4 c, 6, 8 is a valley. The pleats were formed in parallel, and the pleats 3a and 3b were bent in a direction perpendicular to the longitudinal direction so as to face each other as shown in FIG.
In this bending, as shown in FIG. 5, a triangular or substantially triangular portion S _A1 surrounded by a line connecting the fixed points A ₁ , A ₂ and A ₃ is adjacent to a part of the sheet-shaped filter medium (fixed point A ₁ , A triangle or a substantially triangular portion surrounded by a line connecting fixed points B ₁ , B ₂ and B ₃ so as to touch a triangle or a substantially triangular portion S _A4 ) surrounded by a line connecting A ₂ and A ₄ The sheet-shaped filter medium was folded so that S _B1 was in contact with a part of the adjacent sheet-shaped filter medium (a triangle or a substantially triangular portion S _B4 surrounded by a line connecting fixed points B ₁ , B ₂ and B ₄ ). In this bending, as shown in FIGS. 7 and 8, the pleats 3a and 3b are in contact with each other.
As a result, as shown in FIG 7 and the spacing I _P between the pleats of the crests is 8 mm, peak height H _P of the pleats is 3 mm, the dimensions of the filter element, the height H _E A filter element having a width of 130 mm, a width W of 300 mm, and a depth D of 300 mm was obtained.

DESCRIPTION OF SYMBOLS 1 Filter element 2 Sheet-like filter medium 3, 3a, 3b, 3c Pleated mountain or mountain fold vertical line 4, 4a, 4c, 4d Valley fold vertical line 5 Mountain fold horizontal line 6, 6a, 6b Valley fold horizontal line 7 Mountain fold Diagonal line 8 Valley fold oblique line 11 (11a, 11b, 11c, 11d) Mountain part 12 (12a, 12b, 12c) Refraction part 21 (21a, 21b, 21c, 21d) Valley part 22 (22a, 22b, 22c) Refraction Part 20 Sheet-shaped filter medium 30 Filter element 40 Filter element 41 Sheet-shaped filter medium 42 Pleated fold line 60 Vacuum cleaner filter 62 Filter medium 71 First fold line 72 Second fold line 73 Partition 80 Fold-fold filter element 81 Filter paper 82 Mountain fold forming folding line 82a Mountain fold 83 Valley fold forming folding line 83a Valley fold 84 Turning fold forming folding line 84a Folding corner 5 fold plication for folding muscle 85a folded folds section

Claims (1)

A pleat is formed in parallel to the longitudinal direction of the sheet-like filter medium, and the filter element is bent in a direction perpendicular to the longitudinal direction so that the pleats and the ridges are opposed to each other,
In the unfolded state, the sheet-like filter medium is provided with alternately a mountain fold vertical line and a valley fold vertical line parallel to the longitudinal direction, and a mountain fold horizontal line and a valley fold horizontal line perpendicular to the longitudinal direction. And are provided alternately,
The fixed point A ₁ of the mountain fold vertical line from the intersection A ₀ of the valley fold horizontal line and the mountain fold vertical line at a position a certain distance L _A, valley fold vertical lines and valley fold transversely adjacent to the mountain fold vertical line line intersection a ₂ and a ₃ and two mountain fold diagonal line connecting is provided with the intersection point a ₀ and mountain fold vertical line of a portion corresponding to the distance L _a between the fixed point a ₁ is folded It has become a valley fold vertical line,
Mountain fold and valley fold vertically fixed point B ₁ on the line from the intersection B ₀ of the horizontal line and the valley fold vertical line at a position a certain distance L _B, crease fold vertical line and the mountain adjacent to the valley fold vertical lines horizontal two valley fold diagonal line connecting the intersection B ₂ and B ₃ of the line is provided with, valley fold vertical line of a portion corresponding to the distance L _B between the intersection B ₀ and fixed point B ₁ represents wrap It has become a mountain fold vertical line,
The filter element, wherein the sheet-shaped filter medium is bent so that a mountain fold line becomes a mountain and a valley fold line becomes a valley.

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