JP2010174590A - Connection structure and connection method of conductive member of pca frame and pca member used therefor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To facilitate a visual check of connection work and a connection state between conductive members buried in a PCa member and facilitate back filling of a notch by improving fixation performance of post-burial mortar which is filed into the notch. <P>SOLUTION: The conductive member A, the end of which is provided with a metal sheet a, is hammered into the PCa member in a state where the metal sheet is exposed in the interior of the notch b formed on the side of the end of the PCa member in the axial direction. After connecting the PCa members with each other, the conductive members A are physically and electrically connected with each other by welding a metal sheet 11 for connection to the metal sheets a which are in the notches b positioned across a connection joint from each other. After that, the mortar 12 is filled into the notch b. The conductive member A is constituted by an electric conductor 2 and an L-shaped iron plate 3. The conductive member A consists of two reinforcing iron bars 1 arranged in parallel with each other, and the L-shaped iron plate 3 is welded to the two reinforcing iron bars 1 at both ends of the electric conductor 2 in a state where one side of the L-shaped iron plate 3 is sandwitched by the two reinforcing iron bars 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a connection structure and a connection method for conductive members in a PCa frame suitable for lightning conductors and the like in multilayer buildings using PCa (precast concrete) columns, for example.

  In general, in multi-layer buildings using PCa columns, grout-type mechanical joints such as mortar are used for joining the main bars of PCa columns, and the electrical connection between the main bars is broken at the position of the mechanical joint. The main bar cannot be used as a lightning conductor for grounding the lightning current during a lightning strike, as is the case with a conventional RC structure building that presses the main bar.

  For this reason, Patent Document 1 proposes a column connection structure in which a main bar of a column PCa member can be used as a lightning conductor even in a multi-layer building having a PCa frame. In this connection structure, a conductive metal object electrically connected to the main bar is embedded inside the column PCa member so as to be exposed on the upper and lower surfaces of the column PCa member, and the column PCa member on the lower floor side is embedded. By connecting the upper PCa member for the upper floor on the upper and lower sides, the upper and lower conductive metal objects come into contact with each other and are electrically connected.

  However, in this case, since the conductive metal objects are brought into contact with each other inside the gap formed between the end faces of the upper and lower column PCa members, the connection state cannot be visually confirmed. Quality assurance is extremely difficult. Therefore, in the invention described in Patent Document 1, the conductive metal exposed on the upper and lower surfaces of the column PCa member is made of a metal material that is melted by energization. Special measures have been taken, such as melting and electrically connecting hardware. However, even with this ingenuity, it is difficult to confirm whether or not an electrical connection has actually been made by melting, and it is also difficult to respond when a connection failure is confirmed. Many.

  For this reason, the following two methods are often employed in construction work having an actual PCa frame. One of them is, as shown in FIG. 16, in the manufacturing stage of the column PCa member, a synthetic resin sheath tube (PF tube) 15 is driven into the column PCa member, and each time the column PCa member is connected. In this method, a lightning conductor is constructed by passing the soft conductor 16 through the sheath tube 15.

  As shown in FIG. 17, the other one is a lightning conductor with a soft lead wire for connection to a pillar PCa member (this is composed of two reinforcing bars, a soft copper wire, a soft copper strip, a stainless steel plate, etc.). ) 17 protrudes from the upper end of the column PCa member with a length that can bypass the column beam joint PCa member from the upper end of the column PCa member, and the lower connection soft conductor 18b projects to the column PCa member While being exposed in the notch b on the side surface of the end portion of the beam, a vertical groove c is formed on the side surface of the beam column joint portion PCa member in the entire vertical direction, and lightning arrester conductors with soft conductors for connecting the upper and lower sides are formed. 17 and 17 are connected to each other inside the notch b, and the mortar 12 is filled in the notch b and the longitudinal groove c to cover the connecting soft conductive wires 18a and 18b.

  However, in the former case, since the soft conducting wire 16 is inserted into the sheath tube 15, the lightning conductor and the structural reinforcement of the PCa frame are not electrically connected, and there is a potential difference between the lightning conductor and the structural reinforcement during a lightning strike. There is a possibility that an unexpected short-circuit phenomenon may occur, and there is a problem that the soft conductive wire 16 inserted through the sheath 15 is exposed in the sheath 15 due to Fleming's left-hand rule during a lightning strike.

  In the case of the latter, the lightning conductor 17 with a soft conducting wire for connection is tied to the shear reinforcement bar embedded around the main bar of the PCa member with a wire, so that the lightning conductor 17 and the structural reinforcing bar of the PCa frame are electrically connected, and the potential difference Can be eliminated. However, on the other hand, the lightning conductor 17 is a special hardware that combines two rebars, an annealed copper wire, an annealed copper strip, a stainless steel plate, etc., so that the cost is high. Since the soft conductive wire 18a protrudes long, it interferes with the pillar construction work at a high place, and considerable attention is required to avoid danger in the work. In addition, since the conductive member exposed from the PCa member is a soft conductor, when the mortar 12 is filled into the notch b or the longitudinal groove c with a trowel presser, the mortar 12 is lifted due to deformation and restoration of the soft conductor, and a void is generated. Thus, there is a problem that the post-embedding mortar 12 is poorly fixed.

  As a method similar to the latter, as shown in FIG. 18, only the soft connecting wire 19 is connected to the column PCa member, and the upper and lower ends of the notch b formed on the side surfaces of both ends in the axial direction of the PCa member. It is driven in the state exposed inside, and the upper and lower connecting soft conductors 19, 19 are connected to each other by a terminal fitting 20 such as a screw connection joint inside the notch b, and the mortar 12 is filled in the notch b. Patent Document 2 proposes a method of concealing the soft connecting wire. This method has an advantage similar to that of the conventional example of FIG. 17 in that the connection between the soft lead wires for connection can be performed by working from the side surface of the PCa member, but the soft lead wire is exposed inside the notch b. Therefore, the post-filling mortar 12 filled in the notch b is poorly fixed in the same manner as the conventional example of FIG.

JP-A-7-212949 JP 2000-299918 A

  The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to facilitate the connection work between the conductive members embedded in the PCa member and the visual confirmation of the connection state. An object of the present invention is to improve the fixing property of the post-filling mortar filled in the notch so that the notch can be easily backfilled.

  The technical means taken by the present invention in order to achieve the above object are as follows. That is, in the connection structure of the conductive member in the PCa frame according to the first aspect of the present invention, the conductive member having the metal plate at the end is formed on the PCa member and on the side surface of the axial end of the PCa member. The metal plate is driven in a state where the metal plate is exposed inside the notch, and the metal plate exposed inside both the notches and the contact with the metal plate in the notch located opposite to each other with the joint joint between the PCa members interposed therebetween. By joining the attached connecting metal plate, the conductive members are physically and electrically connected to each other, and the metal plate and the connecting metal plate are covered with the filler filled in the notch. It is characterized by that. In the present invention, the specific means for joining may be welding, brazing, or bolt joining. The filler may be any of grout materials such as caking resin in addition to mortar and concrete, but it is desirable to use mortar from the viewpoint of cost, workability and the like.

  The invention according to claim 2 is the connection structure of the conductive member in the PCa frame according to claim 1, wherein the conductive member is bound in contact with a shear reinforcing bar embedded in the PCa member. It is characterized by.

  The invention described in claim 3 is a connection structure for conductive members in the PCa frame according to claim 1 or 2, wherein the connecting metal plate is provided with post-filling mortar fixing strengthening means. Yes.

  The invention according to claim 4 is the connection structure for the conductive member in the PCa frame according to any one of claims 1 to 3, wherein the conductive member is composed of two reinforcing bars in which the conductive members are arranged in parallel to each other. And an L-shaped iron plate welded in a state in which one piece is sandwiched between two reinforcing bars at both ends of the conductor.

  According to a fifth aspect of the present invention, there is provided a method for connecting a conductive member in a PCa frame, in which a conductive member provided with a metal plate at an end is a PCa member, and a cut formed on a side surface of an axial end portion of the PCa member. After the metal plate is driven in an exposed state inside the notch, these PCa members are connected to each other, and then the connecting metal plate is welded to the metal plate inside the notch located opposite to the joint joint. Thus, the conductive members are physically and electrically connected to each other, and then the notch is filled with a filler.

  A PCa member according to a sixth aspect of the present invention is a PCa member used in the method for connecting a conductive member in the PCa frame according to the fifth aspect, wherein the conductive member having metal plates at both ends is used as the PCa member. The PCa member is driven into a state in which the metal plate is exposed inside a notch formed on both side surfaces in the axial direction of the PCa member.

  According to the first aspect of the present invention, since the conductive members are connected by the work from the side surface of the PCa member, the connection work between the conductive members is easy. In addition, since the conductive members can be connected to each other by, for example, a normal welding operation in a building work in which fillet welding is performed on the metal plate exposed inside the notch on the side surface of the PCa member and the connecting metal plate applied thereto. Even if you are not an electrical construction specialist, you can easily connect conductive members, and the visual confirmation of the connection state can be done in the same work as the normal inspection of the welded place. Visual confirmation is easy.

  In particular, since the member exposed inside the notch on the side of the PCa member is a metal plate and there is no soft conductor such as an annealed copper wire or an annealed copper strip inside the notch, the notch is formed after the conductive members are connected by welding. When filling a mortar, which is an example of a filler, with a soldering iron, there is no inconvenience that the mortar floats up due to deformation and restoration of the soft lead wire, and there is no inconvenience that voids are formed, and the post-filling mortar is well fixed. There is an effect that can be easily backfilled.

  According to the second aspect of the present invention, since the conductive member is bound in contact with a shear reinforcement bar such as a hoop bar or a stir bar bar embedded in the PCa member, the present invention is applied to a lightning current during a lightning strike. Is applied to the lightning conductor for grounding, the lightning conductor and the structural rebar of the PCa frame can be electrically connected, and the potential difference between the lightning conductor and the structural bar of the PCa frame during a lightning strike can be eliminated.

  According to the invention described in claim 3, since the post-fill mortar fixing strengthening means is applied to the connecting metal plate, the fixing power of the post-fill mortar can be further enhanced.

  According to the fourth aspect of the present invention, the conductive member driven into the PCa member includes a conductor composed of two reinforcing bars arranged in parallel to each other, and a piece sandwiched between the two reinforcing bars at both ends of the conductor. Since it is composed of general-purpose reinforcing bars and steel plates in construction work called L-shaped iron plates welded in an open state, it can be implemented at low cost and there is no risk of electrical corrosion due to contact with different metals.

  According to the invention described in claim 5, there is an effect that the conductive member connection structure in the PCa frame according to the invention described in claim 1 can be easily realized.

  According to the sixth aspect of the present invention, the conductive member provided with the metal plate at both ends is exposed to the PCa member, and the metal plate is exposed inside the notch formed at the side surfaces of the axial end portions of the PCa member. Since it is driven into the state which was made to do, the connection method of the electroconductive member in the PCa frame which concerns on invention of Claim 5 can be implemented easily.

It is a perspective view which shows an example of the electroconductive member used for this invention. It is a perspective view of the PCa member for pillars used for this invention. It is a perspective view of the PCa member for column beam joints used for the present invention. It is a cross-sectional top view of the PCa member for pillars. It is a cross-sectional plan view of the PCa member for column beam joints. It is a vertical side view explaining the connection structure and connection method of the electroconductive member in the PCa frame which concerns on this invention. It is a vertical side view of the principal part. It is a cross-sectional top view of the principal part. It is a perspective view of the principal part. It is a side view of the principal part. It is a side view of the principal part following the process of FIG. It is a perspective view of the principal part which shows other embodiment of this invention. It is a perspective view of the principal part which shows other embodiment of this invention. It is a vertical side view of the principal part which shows other embodiment of this invention. It is a front view of the principal part in the state before mortar filling. It is a vertical side view explaining a prior art example. It is a vertical side view explaining a prior art example. It is a vertical side view explaining a prior art example.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1A and 1B show an example of a conductive member A configured as a lightning conductor. The conductive member A includes metal plates a and a at both ends. Specifically, as shown in FIGS. 1A and 1B, two reinforcing bars 1 arranged in parallel to each other. 1 and a pair of L-shaped iron plates 3 and 3 welded in a state in which one piece is sandwiched between two reinforcing bars 1 and 1 at both ends of the conductor 2. As the reinforcing bar 1, for example, a D16 deformed reinforcing bar is used, and as the L-shaped iron plate 3, for example, 75 × 75 × 6 angle steel is used.

  The length of the conductive member A is set corresponding to the axial length of the PCa member into which the conductive member A is driven. For example, as shown in FIG. 6, when a PCa column is constructed by combining a PCa member 4 for a column with a long axial length and a PCa member 5 for a column beam joint with a short axial length, as the conductive member A, As shown in FIG. 1A, a long object is driven into the column PCa member 4, and as shown in FIG. 1B, it is driven into the column beam joint PCa member 5. Although a short thing is manufactured, both are the same structures except the length of the conductor 2 differing.

As shown in FIGS. 2 and 4, the PCa member 4 for pillars has a notch formed on the side surfaces of both ends of the PCa member 4 in the axial direction of the conductive member A shown in FIG. The metal plates a and a (one piece of the L-shaped iron plates 3 and 3 on the side opposite to the one welded to the reinforcing bars 1 and 1) are exposed in the inside of b and b, and FIG. 3 and FIG. As shown, in the PCa member 5 for the column beam joint, the conductive member A shown in FIG. 1B is provided with notches b formed on the side surfaces of both ends of the PCa member 5 in the axial direction. The metal plate (the one piece in the L-shaped iron plates 3 and 3) a and a are driven into the inside of b. 2 and 4 is a main bar for the column, and 7 shown in FIGS. 3 and 5 is a metal sheath tube for inserting the main bar.

  As shown in FIGS. 4 and 5, the conductive member A is a shear reinforcement bar arranged around the main bar group (in the illustrated embodiment, it is a hoop bar because it is a PCa column, but the PCa beam In this case, it is a stirrup streak.) 8 is bound in contact with a wire (not shown).

  6 to 11 show a connection structure and a connection method of the conductive member A in the PCa frame constructed using the column PCa member 4 and the column beam joint PCa member 5 described above. This connection structure and connection method will be specifically described as follows.

  First, as shown in FIG. 6, the PCa member 5 for the column beam joint is stacked on the PCa member 4 for the column on the lower floor, and the main bar 6 protruding from the upper end of the PCa member 4 for the column is formed. It is inserted into the sheath tube 7 of the PCa member 5 for the column beam joint and protrudes upward. Then, after the level adjustment, the PCa members 4 and 5 are connected by the joint mortar 9. Thereafter, the PCa member 4 for the upper floor column was stacked on the PCa member 5 for the column beam joint, and the PCa members 4 and 5 were connected by the level adjustment and the joint mortar 9 in the same manner. After that, the main reinforcement 6 of the PCa member 4 for the lower floor column and the main reinforcement 6 of the PCa member 4 for the upper floor column are joined by the grout-type mechanical joint 10 provided on the lower end side of the PCa member 4 for the column. Thereafter, the PCa pillar is constructed by repeating the same process.

  And as shown in FIGS. 6-8, in the notch b and b which opposes on both sides of the joint joint of PCa members 4 and 5, the metal plate exposed inside both notches b and b ( The L-shaped iron plates 3, 3) a and a and the connecting metal plate 11 applied thereto are welded W to physically and electrically connect the conductive members A and A, and then the notches B and b are filled with mortar 12 which is an example of a filler, and the metal plates a and a and the connecting metal plate 11 are covered.

  According to said structure, since the conductive members A and A are connected by the operation | work from the side surface of the PCa members 4 and 5, the connection operation of the conductive members A and A is easy.

  In particular, the conductive members A, A are connected to each other by fillet welding of the PCa member 4, the metal plate a, a exposed inside the notch b, b on the side surface, and the connecting metal plate 11 applied thereto. Because it can be done by ordinary welding work in building construction, it is possible to easily connect conductive members even if they are not an electrical construction specialist, and the visual confirmation of the connection state is also the normal inspection of the welding location. It can be performed in the same operation, and visual confirmation of the connection state is easy.

  The filling of the mortar 12 into the notches b and b is performed by a trowel presser, but the members exposed inside the notches b and b are metal plates a and a, and soft conductors such as an annealed copper wire and an annealed copper strip are not cut. Since the mortar 12 does not exist inside the notches b and b, there is no inconvenience that when the mortar 12 is filled in the notches b and b with a trowel presser, the mortar rises due to deformation and restoration of the soft conductive wire, and voids are generated. Is well fixed. Therefore, the notches b and b can be easily backfilled.

The connecting metal plate 11 may be a flat rectangular iron plate. However, in the illustrated embodiment, in order to increase the fixing force of the mortar 12, the surface of the connecting metal plate 11 is reinforced with mortar fixing. Means 13 are provided. Specifically, as shown in FIGS. 9 to 11, after welding the metal plates a and a and the connecting metal plate 11, the wire mesh as the post-filling mortar fixing strengthening means 13 on the surface of the connecting metal plate 11. (Expanded metal) is attached by spot welding. As described above, when a metal mesh (expanded metal) is retrofitted to the connection metal plate 11, even if a metal mesh (expanded metal) having a width wider than the width of the connection metal plate 11 is used, There is an advantage that each side can be easily fillet welded.

  In addition, as shown in FIG. 9, the adhesive tape 14 is stuck on the surface of the metal plates (L-shaped iron plates) a and a from the time of manufacture of the PCa members 4 and 5 to just before the connection metal plate 11 is applied. It is desirable to cure so that concrete and mortar do not adhere.

  FIG. 12 shows another embodiment of the present invention. In this embodiment, as the connection metal plate 11, welding is performed in the field by using the connection metal plate 11 with a wire mesh in which a wire mesh (expanded metal) as the post-embedding mortar fixing strengthening means 13 is welded on the surface. It is characterized by reduced work. In this case, it is desirable for the wire mesh (expanded metal) to have a lateral width that does not protrude from the connection metal plate 11 in terms of easy fillet welding of each side of the connection metal plate 11. Other configurations and operations are the same as those of the embodiment of FIGS.

  FIG. 13 shows another embodiment of the present invention. This embodiment is characterized in that the fixing power of the mortar 12 is enhanced by using a perforated iron plate (punching metal) provided with through holes as the post-filling mortar fixing strengthening means 13 as the connecting metal plate 11. There is. Other configurations and operations are the same as those of the embodiment of FIGS.

  14 and 15 show another embodiment of the present invention. In this embodiment, the metal plates (L-shaped iron plates 3 and 3) exposed inside the notches b and b inside the notches b and b facing each other across the joint joint between the PCa members 4 and 5. It is characterized in that a and a and the connecting metal plate 11 applied thereto are bolted. 3a is a bolt welded in advance to the L-shaped iron plate 3, and 3b is a nut screwed into the bolt. The bolt insertion hole formed in the connection metal plate 11 is preferably a loose hole. Other configurations and operations are the same as those in the embodiment of FIGS.

  As mentioned above, although embodiment of this invention was described, this invention should not be limited only to embodiment mentioned above. For example, in each of the above-described embodiments, the lightning conductor is constructed inside the PCa column, but the present invention is also applicable to the case where a lightning conductor that is grounded through the inside of the PCa beam is constructed. In this case, the above-mentioned lightning conductor (conductive member A) is driven horizontally into the beam PCa member. Then, the conductive member A is bound to the shear reinforcement bars (stirrup bars) arranged around the beam main bar group in a contact state with a wire.

  In addition to lightning conductors that are grounded through the inside of PCa pillars and PCa beams, they can also be used as grounding conductors that ground current from electrical equipment and electrical products installed in buildings.

A Conductive member W Welding a Metal plate b Notch c Longitudinal groove 1 Reinforcing bar 2 Conductor 3 L-type iron plate 3a Bolt 3b Nut 4 PCa member for column 5 PCa member for column beam joint 6 Main reinforcement 7 Sheath tube 8 Shear reinforcement 9 Joint mortar 10 Grout mechanical joint 11 Metal plate for connection 12 Filler (mortar)
13 Post-fill mortar fixing strengthening means (wire mesh, through hole)
DESCRIPTION OF SYMBOLS 14 Adhesive tape 15 Sheath pipe 16 Soft conducting wire 17 Lightning conductor 18a Upper connection soft conducting wire 18b Lower connecting soft conducting wire 19 Connecting soft conducting wire 20 Terminal metal

Claims (6)

  A conductive member having a metal plate at the end is driven into the PCa member in a state where the metal plate is exposed inside a notch formed on the side surface of the axial end portion of the PCa member. Inside the notches facing each other with the joint joint between them, the metal plates exposed inside both the notches and the connecting metal plate applied thereto are joined together so that the conductive members are physically and A conductive member connection structure in a PCa frame, characterized in that it is electrically connected and the metal plate and the connection metal plate are covered with a filler filled in the notch.   2. The conductive member connection structure in a PCa frame according to claim 1, wherein the conductive member is bundled in contact with a shear reinforcing bar embedded in the PCa member.   The connection structure for conductive members in a PCa frame according to claim 1 or 2, wherein a post-fill mortar fixing reinforcing means is applied to the connection metal plate.   The conductive member is composed of a conductor composed of two reinforcing bars arranged in parallel to each other, and an L-shaped iron plate welded in a state in which one piece is sandwiched between the two reinforcing bars at both ends of the conductor. The connection structure of the electroconductive member in the PCa frame in any one of Claims 1-3.   A conductive member provided with a metal plate at the end is driven into the PCa member in a state where the metal plate is exposed inside a notch formed on the side surface of the axial end portion of the PCa member. After connecting the members, the conductive members are physically and electrically connected to each other by welding the metal plate for connection to the metal plate inside the notch located opposite the connection joint, and then the above-mentioned A method for connecting a conductive member in a PCa frame, wherein the notch is filled with a filler.   A PCa member used in the method for connecting conductive members in a PCa frame according to claim 5, wherein conductive members having metal plates at both ends are formed on the PCa members on both side surfaces in the axial direction of the PCa members. A PCa member, wherein the PCa member is driven into a state in which the metal plate is exposed inside the cutout.

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