JP2010172230A - Method for producing noodle - Google Patents

Method for producing noodle Download PDF

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JP2010172230A
JP2010172230A JP2009016620A JP2009016620A JP2010172230A JP 2010172230 A JP2010172230 A JP 2010172230A JP 2009016620 A JP2009016620 A JP 2009016620A JP 2009016620 A JP2009016620 A JP 2009016620A JP 2010172230 A JP2010172230 A JP 2010172230A
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noodles
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dough
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Shigeru Toyoda
茂 豊田
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing noodles using microorganisms to ripen dough, for solving a harmful effect of marks made on dough by bubbles with occurrence of carbon dioxide, to palate feeling. <P>SOLUTION: This method for producing the noodles includes adding to the raw material, 0.1-5.0 wt.% of preferably yeast as microorganism and preferably agar as seaweed. As a result, it is possible to make noodles without salt, shorten a boiling time, and make the delicious noodles with smooth feeling in the throat. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、麺類の製造方法。                   The present invention is a method for producing noodles.

従来の麺類の製造方法で麺類を製造すると、製造過程で生地を寝かす工程があります.大変重要な作業でした又、湯がく時間も長くかかり時間の短縮も課題のひとつでした.本発明では微生物の働きで生地を熟成させるために短時間で熟成し、生地を寝かす工程を省くことができ、微生物の働きで生地に穴を開けることで、湯で時間を大幅に短縮でき、つるつるとこしの強い麺に仕上がることを特徴とした麺類の製造方法である。                   When manufacturing noodles using the conventional noodle manufacturing method, there is a process of laying the dough in the manufacturing process.It was a very important work, and it took a long time to boil water and shortened the time. It can be aged in a short time to ripen the dough with the work of, and the process of laying down the dough can be omitted, and the hole can be made in the dough with the action of microorganisms, so the time can be greatly shortened with hot water. It is a method for producing noodles characterized in that it is finished into strong noodles.

麺類を製造する際に寒天を添加することで、艶のある麺に仕上がることも解明した。もともと寒天は粘着代としても使われている事からも寒天の効果がうかがわれる。寒天を使用していない場合は微生物の働きで炭酸ガスを放出する際に気泡を作り生地に穴ができ表面がざらつき舌触りも、のどごしも悪く感じられていたが、寒天を添加することで課題を解決した麺類の製造方法である。                   It was also clarified that glossy noodles can be made by adding agar during the production of noodles. The effect of agar can be seen from the fact that agar is originally used as an adhesive. When agar was not used, bubbles were created when carbon dioxide was released due to the action of microorganisms, holes were formed in the dough, and the surface was rough and the mouth feels awkward. It is the manufacturing method of noodles which solved.

微生物の働きで麺類を製造する場合の利点はまず、従来麺類を製造するとき小麦粉を撹拌し塩水で粉をこねて団子にした段階で一定の温度に保ち生地を寝かす工程が重要でしたが、塩分で生地を熟成しないため、その工程が必要無くなり時間が短縮されることを特徴とする麺類の製造方法である。                   The advantage of producing noodles by the action of microorganisms was that, first, when producing noodles, the process of stirring the flour and kneading the powder with salt water to maintain the temperature at a constant temperature was important, Since the dough is not ripened with salt, the process is not required and the time is shortened.

微生物の働きで麺類を製造する場合の利点第2に、麺類を湯がく時間が短縮できる、なぜならば微生物の働きで麺に穴を開けることで従来の麺類を茹でる時間の1/3まで短縮できる、この製造方法の大きな利点であり、環境に配慮し省エネに貢献する麺類の製造方法である。                   Advantages of producing noodles by the action of microorganisms Secondly, the time for boiling noodles can be shortened, because by making holes in the noodles by the action of microorganisms, it can be reduced to 1/3 of the time for boiling conventional noodles This is a great advantage of this production method, and is a production method of noodles that contributes to energy saving in consideration of the environment.

微生物の働きで麺類を製造する場合の利点第3に、生めんのまま冷凍することが可能になった。
微生物を使って生地を熟成することで従来の食塩を使って熟成するより粘度がはるかに増すことで可能にしたものである。
このことは特願2007−336828に記載してある。
Advantages of producing noodles by the action of microorganisms Thirdly, it becomes possible to freeze raw noodles.
It is made possible by aging the dough using microorganisms and making the viscosity much higher than aging using conventional salt.
This is described in Japanese Patent Application No. 2007-336828.

微生物の働きで麺類を製造する場合の利点第4に、従来は冷凍うどんを製造する場合にはタピオカ澱粉を4割も使用しなければ冷凍うどんを作ることはできなかったが、微生物の働きで成熟させることで、小麦粉だけで十分な粘度が得られるため湯で麺にして冷凍麺にしても何も問題は無い冷凍麺の製造方法である。                   Advantages of producing noodles by the action of microorganisms Fourth, in the past, when producing frozen udon, it was not possible to make frozen udon without using 40% tapioca starch. When matured, a sufficient viscosity can be obtained with only wheat flour, so that it is a method for producing frozen noodles with no problems even if it is made into hot water noodles and frozen noodles.

微生物の働きで麺類を製造する場合の利点第5に、従来の冷凍麺類のように大量の澱粉は使用しなくて良くなり麺類本来の食感や味が得られるものである。コスト的にも安くなり経済効果がのぞまれる。
本発明では原材料1kgに対し寒天4g添加している。微生物は微量でよい、寒天は食物繊維であるからむしろ大量に添加するのが好ましい意見も多い。
Advantages in the case of producing noodles by the action of microorganisms Fifth, unlike the conventional frozen noodles, a large amount of starch is not required and the original texture and taste of the noodles can be obtained. The cost is also reduced and the economic effect is expected.
In the present invention, 4 g of agar is added to 1 kg of raw material. Microorganisms may be in trace amounts, and agar is a dietary fiber, so it is often preferable to add a large amount.

微生物の働きで麺類を製造する場合の利点第6に、従来はうどんなどの麺類を製造するためには大量の塩を使っていたので麺を湯がく際に残る茹で湯に高い濃度の塩分が残り環境問題になっているが、本発明では、塩をつかわなくてもこしのある麺類の製造が可能になり茹で湯に塩分は無く環境にやさしく家畜の飼料などに再利用を可能にした麺類の製造方法である。                   Advantages of producing noodles by the action of microorganisms Sixth, a large amount of salt has been used to produce udon noodles in the past, so there is a high concentration of salt in the boiling water left when boiling the noodles. Although it is a remaining environmental problem, in the present invention, it is possible to produce noodles that do not require salt, and the boiled water has no salt and is environmentally friendly and can be reused for livestock feed etc. It is a manufacturing method.

微生物の働きで麺類を製造する場合の利点第7に、塩分は別な目的で添加することが可能である。
本発明は微生物の働きで熟成するものであるから塩は必要ないが、味が物足りない人には塩を入れても製造工程に変わりは無いことを特徴とした麺類の製造方法である。
Advantages of producing noodles by the action of microorganisms Seventh, salt can be added for other purposes.
The present invention is a method for producing noodles characterized in that a salt is not necessary because it is aged by the action of microorganisms, but even if salt is unsatisfactory, even if salt is added, the production process does not change.

微生物の働きで麺類を製造する場合の利点第8に、生麺、乾麺、生麺のままの冷凍麺、生地のまま冷凍、茹でて冷凍麺色々な麺類を製造する場合に、製造工程を変えることなくひとつの方法で色々な麺類に加工できることを特徴とした麺類の製造方法である。                   Advantages of producing noodles by the action of microorganisms Eighth, raw noodles, dry noodles, frozen noodles with raw noodles, frozen with raw dough, boiled and frozen noodles When manufacturing various noodles, the production process is changed It is a method for producing noodles characterized in that it can be processed into various noodles by one method.

本発明で使用する微生物は酵母菌の中でも安く簡単に入手できるイースト菌を使用する。原材料1kgに対してイースト菌は耳掻き1~2杯で十分な塾生を得ることができ、扱いが簡単で価格も安くつくなどの利点があげられる。                   As the microorganism used in the present invention, yeast that can be easily obtained at low cost is used among yeasts. Yeast bacteria can produce enough cram students with 1 to 2 ears per 1 kg of raw materials, and are easy to handle and cheap.

特願2007−336828Japanese Patent Application No. 2007-336828

特開2007−336828の製造方法で麺類を製造し、のど越しのよい麺類にするためには、微生物の働きで、できる気泡で、麺の荒れによる、のど越しの悪さの欠点をどのように、補うかが課題になる。                   In order to produce noodles by the production method of Japanese Patent Application Laid-Open No. 2007-336828, and to make noodles with good throat, how to avoid the disadvantage of bad throat due to the bubble caused by the action of microorganisms, rough noodles, The problem is how to compensate.

本発明は、問題を解決するために、さまざまな実験の結果、寒天の粘着効果に着目して寒天を添加することで課題の解決することに成功した麺類の製造方法である。                   The present invention is a method for producing noodles that has succeeded in solving the problem by adding agar, focusing on the adhesive effect of agar, as a result of various experiments in order to solve the problem.

麺類の生地をねかす工程を省いたことを特徴とした麺類の製造方法である。                   It is a method for producing noodles characterized in that the step of squeezing the dough for noodles is omitted.

本発明で、麺類を製造すれば、無塩、茹で時間の短縮、艶のあるのど越しよく美味しい麺類となる。                   In the present invention, when noodles are produced, the noodles become salty, boiled, shortened in time, glossy throat and delicious.

本発明で無塩で麺類を提供すれば多くの成人病に悩むの人々に役立つものと思われる。高血圧症はWHO, JSHともに最高血圧140mmhg以上、最低血90mmhg以上と定義されれている、日本人男性30歳以上の人の5割以上が、又、日本人女性30歳以上の4割が該当すると報告されている。国の各省庁により血圧を下げる取り組みが奨励されている現状からも、本発明はこれらの病気に悩む人々に、貢献できる麺類の製造方法である。                   Providing noodles without salt in the present invention will be useful for people suffering from many adult diseases. For hypertension, both WHO and JSH are defined as having a maximum blood pressure of 140 mmhg or more and a minimum blood of 90 mmhg or more. More than 50% of Japanese men over 30 years old and 40% of Japanese women over 30 years old It has been reported. The present invention is a method for producing noodles that can contribute to people suffering from these diseases even from the current situation where efforts to lower blood pressure are encouraged by national ministries and agencies.

本発明で、麺類を製造すると、湯で時間の短縮ができ、コストの削減になり経済的にも貢献し又環境問題に配慮している。                   In the present invention, when noodles are produced, the time can be shortened with hot water, the cost is reduced, and it contributes economically and considers environmental problems.

本発明で、無塩の麺類を湯がいた後に残る茹で湯には塩分がないので色々な物に利用できる可能性を持つ、まずは身近なものからあげると草木の水やりや家畜の飼料などが考えられる、まだ、さまざまな物に利用できると考えられる。                   In the present invention, boiled hot water remaining after boiling unsalted noodles has no salt, so it can be used for various things. First of all, it is watering plants and livestock feed etc. It is thought that it can still be used for various things.

麺類の製造を行っている製麺所の近くの川や池、田畑などでうどんの茹で湯で環境の悪化が懸念されているとNHKの四国羅針盤とゆう特集番組で紹介されていた。                   NHK's Shikoku Rashinban and Yu Special Program introduced that there is a concern about the environmental deterioration caused by the boiling of udon in rivers, ponds, and fields near noodle shops that produce noodles.

本発明で製造した麺類は、無塩であるため鍋物などに適している。従来のうどんなどの麺類は一度湯がく必要があったが、本発明で製造した麺類はその作業を省くことができることを、特徴とする。                   The noodles produced in the present invention are suitable for pots and the like because they are salt-free. Conventional udon noodles need to be watered once, but the noodles produced in the present invention are characterized in that the work can be omitted.

微生物の働きで麺類の湯で時間を半分以下に短縮され、海藻を原材料とする食物繊維の働きで麺ののど越しが良くなり食感、舌触りも良くなる。                   The time of the noodles is reduced to less than half by the action of microorganisms, and the action of dietary fiber made from seaweed improves the throat of the noodles and improves the texture and texture.

生地のまま冷凍することや、生めんのまま冷凍でき又、従来のように湯がいて冷凍することも可能にした。                   The dough can be frozen as it is, or it can be frozen as raw noodles, or it can be frozen with hot water as before.

本発明で製造したうどんで湯で時間を調べたところ厚さ4ミリ幅4ミリの麺を5分、7分、9分、16分と時間を変えて試したが、目立つ変化はなく早く湯がけ、又長く茹でても茹で伸びしにくく大変扱いやすいことを特徴とするものである。                   When the time was examined with hot water in the udon produced in the present invention, 4 mm thick and 4 mm thick noodles were tried for 5 minutes, 7 minutes, 9 minutes, and 16 minutes. It is characterized by being easy to handle because it is hard to stretch even if it is boiled for a long time.

本発明では、塩分は必要ないが塩を添加する場合も効果や、製造工程は変えることはない、なでならば熟成は微生物が行うからである。                   In the present invention, salt is not required, but the effect and the production process are not changed even when salt is added, because aging is performed by microorganisms.

本発明は、微生物の働きで生地を熟成するためには、微生物の働きを制御しなくてはならない。本発明で使う微生物は容易に入手できるイースト菌を使う、イースト菌は 摂氏4℃から摂氏60℃の間で活どうする。摂氏4℃以下では休眠し摂氏60℃以上で死滅することを、利用した麺類の製造方法。                   In the present invention, in order to mature the dough by the action of microorganisms, the action of microorganisms must be controlled. The microorganism used in the present invention uses yeast that is easily available. Yeast is active between 4 ° C and 60 ° C. A method for producing noodles utilizing the fact that it sleeps at 4 ° C or lower and dies at 60 ° C or higher.

本発明は、六つの方法でイースト菌を制御することを特徴とする麺類の製造方法。 イースト菌の活動を制御するために、乾燥法方、無酸素法方、冷凍法方、三つの休眠法方と、アルコール殺菌法方、低温殺菌方法、加熱殺菌法方、三つの殺菌方法で、イースト菌を制御することで麺類の製造を可能にした。                   The present invention provides a method for producing noodles characterized by controlling yeast by six methods. In order to control the activity of yeast, dry method, oxygen-free method, freezing method, three dormant methods, alcohol sterilization method, pasteurization method, heat sterilization method, three sterilization methods, It was possible to produce noodles by controlling.

本発明で製造した麺類を、生地のまま流通する為には無酸素方法と、冷凍方法がある、従来、酸素吸着剤を食品に使用する目的は品質保護や賞味期限の延長などが多くの目的でしたが、本発明ではイースト菌を休眠させるために使用する。イースト菌が活動すると麺が膨張し炭酸ガスが発せいして商品にそぐわない物になる。冷凍方法もイースト菌の休眠を目的にするもので、従来、生地を冷凍にはできなかったが、本発明では生地のまま冷凍が可能になった。イースト菌で熟成するために粘度が増すことで可能にしたことを特徴にした麺類の製造方法である。                     In order to distribute the noodles produced in the present invention as dough, there are an oxygen-free method and a freezing method. Conventionally, the purpose of using an oxygen adsorbent in foods is for many purposes such as quality protection and extension of the expiration date. However, in the present invention, yeast is used to make it dormant. When the yeast is active, the noodles expand and emit carbon dioxide, making it unfit for the product. The freezing method is also for the purpose of dormancy of yeast, and conventionally, the dough could not be frozen, but in the present invention, the dough can be frozen as it is. This is a method for producing noodles characterized by being made possible by increasing the viscosity in order to age with yeast.

本発明で製造した麺類を低温殺菌してイースト菌を死滅させ麺類を流通することができる、この方法での生めんを流通すれば麺類を安定的に供給することが可能になることを特長にした麺類の製造方法である。                   Noodles characterized in that the noodles produced in the present invention can be pasteurized to kill yeast and distribute the noodles, and the noodles can be stably supplied by distributing the raw noodles by this method. It is a manufacturing method.

本発明で製造したうどんを加熱殺菌して、冷凍うどんにして供給すると従来の冷凍うどんのように澱粉などの添加物は必要なくなり作業も簡単でコストも安くなる麺類の製造方法である。                   When the udon produced in the present invention is sterilized by heating and supplied as frozen udon, it is a method for producing noodles that does not require additives such as starch as in conventional frozen udon, and that the operation is simple and the cost is low.

本発明で平打のパスタを製造た。パスタは厚さ1ミリ幅5ミリで製麺したもので茹で時間、舌触り、歯ごたえ、のど越し、色艶、のモニタリングをした。茹で時間は1分から1分30秒で茹で上がり、かなり時間の短縮が明らかになった。 パスタの幅を5ミリから3ミリに細くして茹で時間を調べたところ1分を切る速さで茹で上がることが判明した。                   A flat pasta was produced according to the present invention. The pasta was made from noodles with a thickness of 1 mm and a width of 5 mm, and was monitored for boiled time, texture, texture, throat, and gloss. Boiled time increased from 1 minute to 1 minute and 30 seconds, and a considerable reduction in time was revealed. The pasta width was reduced from 5 mm to 3 mm, and the time was measured with a boil.

Figure 2010172230
Figure 2010172230

本発明で製造した平打パスタを生麺のまま冷凍保存した物で、調査実験した。一週間後、製麺後と変りなし、一月後、製麺後と変わりく、一年後、色艶、舌触り、歯ごたえ、のど越し、に変化はなく食することができた。                   An investigation experiment was conducted on the flat pasta produced in the present invention which was frozen and stored as raw noodles. One week later, no change after noodle making, one month later, after noodle making, one year later, there was no change in color, texture, texture and throat.

本発明で製造したうどんを、湯がいてモニター100人で試食しアンケートをとったところ次のような結果がでた。                   The udon produced in the present invention was sampled by 100 people with hot water and sampled, and the following results were obtained.

Figure 2010172230
Figure 2010172230

本発明で製造したうどんで、生めんのまま冷凍した麺と、湯がいて冷凍した麺での違いを比べたところ品質に違いは認められなかった。                   When the difference between the noodles produced in the present invention and frozen noodles in fresh noodles and noodles frozen in hot water was compared, no difference in quality was observed.

本発明で製造したうどんを生麺のまま冷凍して一週間保存したものを湯がいてモニター100人試食実験したところ次のような結果がでた。                   The udon produced according to the present invention was frozen in raw noodles and stored for a week, and when a tasting experiment was conducted with 100 monitors, the following results were obtained.

Figure 2010172230
Figure 2010172230

本発明で製造したうどんで、湯がいて冷凍うどんを熱湯で解凍しモニター100人で試食実験した。                     The udon produced in the present invention, hot water was added, the frozen udon was thawed with hot water, and a sample experiment was conducted with 100 monitors.

Figure 2010172230
Figure 2010172230

本発明で麺類を製造すれば製造コストの削減になる。                   Production of noodles according to the present invention will reduce production costs.

本発明で麺類を製造すれば製造工程の時間の短縮になる。                   If noodles are manufactured by this invention, the time of a manufacturing process will be shortened.

本発明で冷凍麺類を製造すれば99パーセント以上が原材料だけですむ。                   If frozen noodles are manufactured according to the present invention, only 99% or more of raw materials are required.

本発明で麺類を製造すれば生地のまま、生めんのまま冷凍することができる。                   If noodles are manufactured by this invention, it can be frozen with raw | dough and raw noodles.

本発明で製造した麺類は茹で時間半分以下に短縮できコストの削減になる。                   The noodles produced according to the present invention can be shortened to less than half the time by boiling, resulting in cost reduction.

本発明で製造した麺類を茹でて残る茹で汁には塩分はなく環境にやさしいもので、又再利用可能で
ある。
The noodles produced in the present invention are boiled and the remaining boiled juice has no salt and is environmentally friendly and can be reused.
is there.

本発明は麺類を無塩でも有塩でも製造工程を変えることなく製造できることから病院食や成人病に悩
む人々に貢献できるものである。
The present invention makes it possible to produce noodles without salt or salt without changing the production process.
It can contribute to people.

本発明では、製造工程は同じで無塩、有塩両方の麺類が製造できる。
In the present invention, the production process is the same, and both unsalted and salted noodles can be produced.

Claims (4)

微生物と、海藻を原材料とした食物繊維を麺類材料に対して0,1〜5,0の重量%であることを特徴とする麺類。                   Noodles characterized in that the dietary fiber made from microorganisms and seaweed as raw materials is 0,1 to 5,0% by weight of the noodle materials. 微生物はイースト菌であり、海藻を原材料とする食物繊維は寒天である、請求項1記載の麺類。                   The noodles according to claim 1, wherein the microorganism is yeast, and the dietary fiber made from seaweed is agar. 微生物と、海藻を原材料とした食物繊維を麺類材料に対して0,1〜5,0の重量であることを特徴とすの麺類の製造方法。                   A method for producing noodles, characterized in that the weight of the dietary fiber made from microorganisms and seaweed is 0,1 to 5,0 with respect to the noodle material. 微生物はイースト菌であり、海藻を原材料とする食物繊維は寒天である、請求項3記載の麺類の製造方法。
The method for producing noodles according to claim 3, wherein the microorganism is yeast, and the dietary fiber made from seaweed is agar.
JP2009016620A 2009-01-28 2009-01-28 Method for producing noodle Pending JP2010172230A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS421462B1 (en) * 1964-09-15 1968-01-24
JPS53101546A (en) * 1977-02-15 1978-09-05 Sapporo Breweries Noodles containing yeast
JPS5539758A (en) * 1978-09-14 1980-03-19 Chiba Seifun Kk Chinese noodle free from salt water and their preparation
JPH05199846A (en) * 1991-04-15 1993-08-10 Hakubakumai Kk Production of dried noodle capable of quickly boiling
JP2005034130A (en) * 2003-06-30 2005-02-10 Nisshin Flour Milling Inc Flour for instant noodle and method for producing instant noodle
JP2008092913A (en) * 2006-10-16 2008-04-24 Shigeru Toyoda Method for producing salt-free noodle
JP2008136429A (en) * 2006-12-04 2008-06-19 Shigeru Toyoda Method for shortening boiling time of japanese wheat noodle and noodle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS421462B1 (en) * 1964-09-15 1968-01-24
JPS53101546A (en) * 1977-02-15 1978-09-05 Sapporo Breweries Noodles containing yeast
JPS5539758A (en) * 1978-09-14 1980-03-19 Chiba Seifun Kk Chinese noodle free from salt water and their preparation
JPH05199846A (en) * 1991-04-15 1993-08-10 Hakubakumai Kk Production of dried noodle capable of quickly boiling
JP2005034130A (en) * 2003-06-30 2005-02-10 Nisshin Flour Milling Inc Flour for instant noodle and method for producing instant noodle
JP2008092913A (en) * 2006-10-16 2008-04-24 Shigeru Toyoda Method for producing salt-free noodle
JP2008136429A (en) * 2006-12-04 2008-06-19 Shigeru Toyoda Method for shortening boiling time of japanese wheat noodle and noodle

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