JP2010164129A - Bolt fastening method and fastening bolt device used therefor - Google Patents

Bolt fastening method and fastening bolt device used therefor Download PDF

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JP2010164129A
JP2010164129A JP2009006881A JP2009006881A JP2010164129A JP 2010164129 A JP2010164129 A JP 2010164129A JP 2009006881 A JP2009006881 A JP 2009006881A JP 2009006881 A JP2009006881 A JP 2009006881A JP 2010164129 A JP2010164129 A JP 2010164129A
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bolt
washer
fastening
stepped washer
outer peripheral
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JP5132585B2 (en
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Yoshihiko Nakamura
善彦 中村
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IHI Infrastructure Systems Co Ltd
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IHI Infrastructure Systems Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To eliminate the need for coating work after bolt fastening work. <P>SOLUTION: A stepped washer 13 in which a center part 14a on one end side in an axial center direction projects from an outer peripheral part 14b is mounted in an underhead part of a bolt 5 with a relative rotational displacement prevented via a washer fixing jig 16 with the other end surface 15 in the axial center direction brought into close contact with a bolt head 5b. A fastening bolt device 12 is formed by precoating the bolt head 5b, the other end surface 15 in the axial center direction and outer peripheral surface of the stepped washer 13 exposed therearound, and a surface of an outer peripheral part 14b on one end side in the axial center direction and by sticking a packing 17 on the surface of an outer peripheral part 14b on one end side in the axial center direction from above a coating film 18. A shaft part 5a of the bolt 5 is passed through a bolt hole 3 in one steel plate 1 having a surface precoated except the periphery of the bolt hole 3. A center part 14a on one end side in the axial center direction of the stepped washer 13 is brought into close contact with an uncoated part of one steel plate 1. A nut 6 is fastened with the packing 17 sandwiched between the outer peripheral part 14b on one end side in the axial center direction and coated films 18, 18a on one steel plate 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、重ね合わせ鋼板等の締結対象物をボルトで締結するためのボルト締結方法及び該方法に用いる締結用ボルト装置に関するものである。   The present invention relates to a bolt fastening method for fastening a fastening object such as a laminated steel plate with a bolt, and a fastening bolt device used in the method.

鋼橋等の鋼構造物にて鋼板(鋼部材を構成している鋼板を含む)同士を接合する方法としては、高力ボルトを用いた締結方法が広く一般的に用いられている。   As a method for joining steel plates (including steel plates constituting steel members) with a steel structure such as a steel bridge, a fastening method using high-strength bolts is widely used.

この種の高力ボルトを用いた締結として、たとえば、2枚の重ね合わせ鋼板のボルト締結を行う場合は、図11(イ)に示す如く、上記締結対象となる2枚の重ね合わせ鋼板1,2の対応する個所にボルト孔3,4をそれぞれ穿設しておき、該各鋼板1,2のボルト孔3,4に、高力ボルト5を一方の鋼板1の外側より挿通させて配置した後、他方の鋼板2の外側へ突出する上記高力ボルト5の軸部5aの先端部に、ワッシャ7を嵌めてから、ナット6を螺着させて締め込むことで、上記高力ボルト5の軸力により上記2枚の重ね合わせ鋼板1,2に対し両側から締付け力を作用させて、該2枚の重ね合わせ鋼板1,2のボルト締結を行うようにしてある。   As fastening using this type of high-strength bolt, for example, when performing bolt fastening of two superposed steel plates, as shown in FIG. Bolt holes 3 and 4 are respectively drilled at corresponding positions of 2, and high-strength bolts 5 are inserted into the bolt holes 3 and 4 of the steel plates 1 and 2 from the outside of one steel plate 1. Then, after fitting the washer 7 to the tip of the shaft portion 5a of the high-strength bolt 5 projecting to the outside of the other steel plate 2, the nut 6 is screwed and tightened to tighten the high-strength bolt 5 A bolting force is applied to the two stacked steel plates 1 and 2 by applying a clamping force from both sides to the two stacked steel plates 1 and 2 by an axial force.

ところで、鋼構造物では、防錆を図るためや、景観上の観点等、種々の目的に応じて、鋼構造物表面に全面に亘る塗装を行うことがあるが、上記高力ボルト5を用いた2枚の重ね合わせ鋼板1,2の締結後に上記一方の鋼板1の表面に露出されるようになる上記高力ボルト5のボルト頭5bと、上記一方の鋼板1の表面にて上記ボルト頭5bの周りとなるボルト孔3の周辺は、先行塗装を行うことができず、ボルト締結作業の後で、塗装作業を行わなければならない。   By the way, in the steel structure, the surface of the steel structure may be coated over the entire surface in accordance with various purposes such as rust prevention or landscape viewpoint. A bolt head 5b of the high-strength bolt 5 that is exposed on the surface of the one steel plate 1 after the two superposed steel plates 1 and 2 are fastened, and the bolt head on the surface of the one steel plate 1 The periphery of the bolt hole 3 around 5b cannot be pre-painted and must be painted after the bolt fastening operation.

すなわち、上記高力ボルト5のボルト頭5bや、上記一方の鋼板1の表面に全面に亘る先行塗装を施した後に、上記高力ボルト5のボルト頭5bと上記一方の鋼板1の表面との間に塗膜が介在する状態で上記高力ボルト5とナット6による締結を行うと、塗膜のクリープにより上記高力ボルト5の軸力が抜けて、上記2枚の重ね合わせ鋼板1,2のボルト締結部が健全な状態とならない虞が生じる。   That is, after applying the whole surface of the bolt head 5b of the high strength bolt 5 or the surface of the one steel plate 1, the bolt head 5b of the high strength bolt 5 and the surface of the one steel plate 1 When the high-strength bolt 5 and the nut 6 are fastened with the coating film interposed therebetween, the axial force of the high-strength bolt 5 is released due to the creep of the coating film, and the two laminated steel plates 1, 2 There is a possibility that the bolt fastening portion of the steel plate will not be in a healthy state.

そのために、従来は、上記一方の鋼板1のボルト孔3周辺の表面は無塗装か又は無機ジンクリッチペイント塗装までとしておき、上記2枚の鋼板1,2のボルト孔3,4に、一方の鋼板1の外側から無塗装か又はプライマーによる防錆を施した高力ボルト5を挿入して、該高力ボルト5の軸部5aの先端部へのナット6の本締めを行って上記2枚の重ね合わせ鋼板1,2のボルト締結作業を行った後に、図11(ロ)に示すように、上記高力ボルト5のボルト頭5b及び上記一方の鋼板1の表面にて上記ボルト頭5bの周りとなる領域に塗装を行うようにしている。符号8は上記塗装作業により形成される塗膜、5cは上記高力ボルト5にてナット6の本締め時に破断されるピンテールである。   Therefore, conventionally, the surface around the bolt hole 3 of the one steel plate 1 is left uncoated or coated with inorganic zinc rich paint, and one of the bolt holes 3 and 4 of the two steel plates 1 and 2 Insert the high-strength bolt 5 that is not painted or rust-proofed with a primer from the outside of the steel plate 1, and tighten the nut 6 to the tip of the shaft portion 5 a of the high-strength bolt 5 to perform the above two 11 (b), the bolt head 5b of the high strength bolt 5 and the bolt head 5b on the surface of the one steel plate 1 are I'm trying to paint the surrounding area. Reference numeral 8 denotes a coating film formed by the above-described painting operation, and 5 c denotes a pin tail that is broken when the nut 6 is finally tightened by the high-strength bolt 5.

なお、ロボットによるボルト締結作業の自動化を促進できるようにすることを目的として、図12(イ)(ロ)(ハ)に示す如く、ボルト頭9bと接する面と反対側の面の開口端の周縁部に全周に亘ってパッキン係止座ぐり10aを設けた座金10と、該座金10の座ぐり10a内に嵌まり込む形状の環状として、内径がボルト9の軸部9aの外径よりもわずかに小さく設定してある合成樹脂製のパッキン11とを用いて、パッキン11を座ぐり10a内に嵌め込んだ状態の座金10を、座ぐり10aが反ボルト頭9b側に向いた姿勢でボルト9の軸部9aに嵌めることで、該ボルト9に、座金10をパッキン11を介して抜け落ちを防止した状態で保持させる考えは従来提案されている(たとえば、特許文献1参照)。   For the purpose of facilitating the automation of the bolt fastening operation by the robot, as shown in FIGS. 12 (A), (B) and (C), the opening end of the surface opposite to the surface in contact with the bolt head 9b is shown. A washer 10 provided with a packing locking counterbore 10a over the entire periphery thereof and an annular shape fitted into the counterbore 10a of the washer 10 has an inner diameter that is greater than the outer diameter of the shaft 9a of the bolt 9. The washer 10 in which the packing 11 is fitted in the counterbore 10a is used in a posture in which the counterbore 10a faces the bolt head 9b side. The idea of holding the washer 10 in a state in which the washer 10 is prevented from coming off via the packing 11 by being fitted to the shaft portion 9a of the bolt 9 has been conventionally proposed (see, for example, Patent Document 1).

又、折板屋根のタイトフレームに設けた剣先ボルトを折板屋根材(折板本体)を貫通させた後、該剣先ボルトにナットを螺着させて締め込むことで、上記タイトフレームへの折板屋根材の取り付けを行う際、上記剣先ボルトの軸部に装着する座金と、上記折板屋根材の表面との間にパッキンを介装させて防水を図ることが広く行われている(たとえば、特許文献2参照)。   Further, after passing the sword tip bolt provided on the tight frame of the folded plate roof through the folded plate roof material (folded plate main body), a nut is screwed into the sword tip bolt and tightened, thereby folding the sword tip bolt onto the tight frame. When attaching a plate roof material, it is widely practiced to provide waterproofing by inserting a packing between a washer attached to the shaft portion of the sword tip bolt and the surface of the folded plate roof material (for example, , See Patent Document 2).

特許第2755555号公報Japanese Patent No. 2755555 特公平8−16486号公報Japanese Patent Publication No. 8-16486

ところが、図11(イ)(ロ)に示した従来の高力ボルト5による2枚の重ね合わせ鋼板1,2のボルト締結部にて、高力ボルト5のボルト頭5bとその周りの一方の鋼板1の表面を塗装する作業は、ボルト締結作業後の現場塗装作業として行う必要があるために、上記2枚の重ね合わせ鋼板1,2のボルト締結部の配置に応じて塗装作業姿勢が制限されることがあり、又、温度や湿度等の影響を受けることから、作業環境を一定に保つことが難しい。更に、上記2枚の重ね合わせ鋼板1,2のボルト締結現場への塗装装置の搬入搬出作業に手間と時間を要し、塗装作業が完了するまで足場を架設しておく必要があり、しかも、現場塗装の作業工程が必要とされるために、工期が長くなるというのが実状である。   However, at the bolt fastening portion of the two superposed steel plates 1 and 2 with the conventional high-strength bolt 5 shown in FIGS. 11 (a) and 11 (b), the bolt head 5b of the high-strength bolt 5 and one of the surroundings thereof. Since the work of painting the surface of the steel plate 1 needs to be performed as an on-site painting work after the bolt fastening work, the painting work posture is limited according to the arrangement of the bolt fastening portions of the two superposed steel sheets 1 and 2 above. In addition, it is difficult to keep the working environment constant because it is affected by temperature and humidity. Furthermore, it takes time and labor to carry in and out the painting device to the bolt fastening site of the two laminated steel plates 1 and 2, and it is necessary to build a scaffold until the painting work is completed, The actual situation is that the work period is long because the work process of on-site painting is required.

そのために、上記重ね合わせ鋼板の高力ボルトによるボルト締結部にて、高力ボルト5のボルト頭5bと、締結対象表面としての上記一方の鋼板1の表面にて上記ボルト頭5bの周りとなる区域を先行塗装できるようにして、ボルト締結作業後の現場塗装作業を省略できるようにすることが望まれているが、このような現場塗装作業を省略できる有効な手法は従来提案されていない。   Therefore, at the bolt fastening portion of the superposed steel plate with the high-strength bolt, the bolt head 5b of the high-strength bolt 5 and the surface of the one steel plate 1 as the fastening target surface are around the bolt head 5b. Although it is desired that the area can be pre-painted so that the on-site painting work after the bolt fastening operation can be omitted, no effective method has been proposed so far.

なお、特許文献1には、ボルト9の軸部9aに座金10をパッキン11を介して抜け落ちを防止した状態で保持させることが示されているが、上記ボルト9と座金10の相対的な回転変位を阻止できるようにする考えは全く示されていないことから、上記ボルト9のボルト頭9bと座金10に先行塗装を施しても、ボルト9に対し座金10が相対的に回転変位すると、塗膜が切れてしまう。しかも、上記座金10は、単なる環状としてあることから、たとえ、該座金の締結対象と接する面を除いて上記ボルト9のボルト頭9bの周りに露出される表面と外周面に塗装を施したとしても、締結対象の表面に先行塗装を行うことで形成する塗膜との連続性を得ることはできないという問題がある。   In Patent Document 1, it is shown that the washer 10 is held on the shaft portion 9a of the bolt 9 through the packing 11 in a state in which the washer 10 is prevented from coming off, but the relative rotation of the bolt 9 and the washer 10 is described. Since the idea of preventing the displacement is not shown at all, even if the bolt head 9b and the washer 10 of the bolt 9 are pre-painted, if the washer 10 is rotationally displaced relative to the bolt 9, the coating is not performed. The film breaks. Moreover, since the washer 10 has a simple annular shape, it is assumed that the surface and the outer peripheral surface exposed around the bolt head 9b of the bolt 9 are painted except for the surface in contact with the fastening object of the washer. However, there is a problem that continuity with the coating film formed by performing the previous coating on the surface to be fastened cannot be obtained.

特許文献2には、剣先ボルトの軸部に嵌める座金と、折板屋根材との間にパッキンを介装する考えが示されているが、上記剣先ボルトの軸力が上記パッキンを経て上記折板屋根材へ伝えられる構造となっている。したがって、上記パッキンのクリープにより軸力が逃げるため、上記特許文献2に示された構成は、高力ボルトによる締結個所のように大きな軸力によって締付け力を作用させるようにしてあるボルト締結個所に適用できるものではない。   Patent Document 2 discloses the idea of interposing a packing between a washer fitted on the shaft portion of the sword tip bolt and the folded plate roofing material. However, the axial force of the sword tip bolt passes through the packing and the folding is performed. It has a structure that can be transmitted to the roofing material. Therefore, since the axial force escapes due to the creep of the packing, the configuration shown in Patent Document 2 is applied to a bolt fastening portion where a fastening force is applied by a large axial force like a fastening portion using a high-strength bolt. It is not applicable.

そこで、本発明は、高力ボルトを用いたボルト締結個所について、高力ボルトのボルト頭と、該ボルト頭が配置される締結対象表面のボルト締結作業後の現場塗装作業を不要にできるようにするためのボルト締結方法、及び、該方法に用いる締結用ボルト装置を提供しようとするものである。   Therefore, the present invention eliminates the need for on-site painting work after the bolt fastening operation of the bolt head of the high-strength bolt and the fastening target surface on which the bolt head is arranged at the bolt fastening portion using the high-strength bolt. It is an object of the present invention to provide a bolt fastening method and a fastening bolt device used for the method.

本発明は、上記課題を解決するために、請求項1に対応して、ボルトの首下部に、締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の上記締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させて座金固定治具を介して相対的に回転変位しないように取り付け、次に、上記ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、ボルト締結前に先行塗装し、しかる後、締結対象物のボルト孔を中心として上記段付座金の外径寸法よりも小さく且つ上記段付座金の締結対象物に密着できる部分の外径よりも大きい径寸法の円形区域を除いた領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させて、上記段付座金の締結対象物に密着できる部分を上記締結対象物の表面に密着させると共に、上記段付座金の締結対象物に密着させる部分の外周側における上記先行塗装個所と上記締結対象物の表面塗装個所との間にリング状のパッキンを挟んだ状態で、締結対象物をボルトで締結させるボルト締結方法とする。   In order to solve the above-mentioned problem, the present invention can correspond to claim 1, and the surface on the side to be brought into contact with the fastening object can be closely attached to the surface of the fastening object from the center side to the required diameter at the lower part of the bolt. In addition, a stepped washer that allows a gap to be formed between the outer peripheral side and the surface of the object to be fastened, and a surface of the stepped washer opposite to the surface to be brought into contact with the object to be fastened are bolts. Installed in close contact with the seat surface of the head so as not to be relatively rotationally displaced via a washer fixing jig, and then exposing the outer surface of the bolt head and the stepped washer exposed to the outer peripheral side from the bolt head. The part is pre-painted before the bolt is tightened, and then the outer diameter of the part smaller than the outer diameter of the stepped washer around the bolt hole of the object to be fastened and close to the fastening object of the stepped washer. The surface coating is applied to the area excluding the circular area with a larger diameter. The bolt hole with the stepped washer is inserted through the bolt hole of a certain fastening object, and the portion of the stepped washer that can be in close contact with the fastening object is brought into close contact with the surface of the fastening object, and The fastening object is fastened with bolts with a ring-shaped packing sandwiched between the preceding coating part and the surface coating part of the fastening object on the outer peripheral side of the portion to be brought into close contact with the fastening object of the stepped washer. Bolt fastening method.

又、上記において、ボルト首下部の外周面と段付座金の孔の内周面との間に、座金固定治具を介装させ、該座金固定治具を、上記ボルト首下部の外周面と段付座金の孔の内周面に密着させるようにして、ボルトの首下部に、段付座金を取り付けるようにする方法とする。   In the above, a washer fixing jig is interposed between the outer peripheral surface of the bolt neck lower portion and the inner peripheral surface of the hole of the stepped washer, and the washer fixing jig is connected to the outer peripheral surface of the bolt neck lower portion. The stepped washer is attached to the lower neck of the bolt so as to be in close contact with the inner peripheral surface of the hole of the stepped washer.

更に、上記各構成において、ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、先行塗装した後、上記段付座金の締結対象物に密着できる部分の外周側における先行塗装個所に、塗膜の上からリング状のパッキンを貼り付けてから、所定領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させるようにする方法とする。   Further, in each of the above configurations, the outer periphery of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head are pre-painted and then the outer periphery of the portion that can be in close contact with the fastening object of the stepped washer After attaching a ring-shaped packing from the top of the coating film to the preceding coating location on the side, the bolt shaft with the stepped washer attached to the bolt hole of the fastening object that has been surface-coated in a predetermined area It is a method to make it pass.

又、請求項4に対応して、締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の外径よりも小さい外径の頭部を有するボルトの首下部に、該段段付座金の締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させた状態で座金固定治具を介して相対的に回転変位しないように取り付け、且つ上記ボルト頭の外面と上記ボルト頭より外周側に露出する上記段付座金の露出部分を塗装してなる段付座金付きのボルト、及び、上記段付座金の外径寸法と同じか又はやや小さい径のリング状のパッキンを備えてなる構成を有する締結用ボルト装置とする。   Further, in accordance with claim 4, the surface to be brought into contact with the fastening object can be in close contact with the surface of the fastening object from the center side to the required diameter, and the outer peripheral side has a gap between the surface of the fastening object. What is the surface on the side where the stepped washer that can be formed is brought into contact with the fastening object of the stepped washer on the lower neck portion of the bolt having a head having an outer diameter smaller than the outer diameter of the stepped washer The opposite surface is attached so as not to be relatively rotationally displaced via a washer fixing jig in a state where the opposite surface is in close contact with the seat surface of the bolt head, and the outer surface of the bolt head and the outer surface exposed from the bolt head are exposed to the outer side. A bolt with a stepped washer formed by painting an exposed portion of the stepped washer, and a fastening bolt having a ring-shaped packing having a diameter that is the same as or slightly smaller than the outer diameter of the stepped washer A device.

更に、上記構成において、座金固定治具を、ボルト首下部の外周面と段付座金の孔の内周面との間に弾性変形させた状態で介装させて、上記ボルト首下部の外周面と、段付座金の孔の内周面に密着させるようにしてなる構成とする。   Further, in the above configuration, the washer fixing jig is interposed between the outer peripheral surface of the lower part of the bolt neck and the inner peripheral surface of the hole of the stepped washer, and the outer peripheral surface of the lower part of the bolt neck. And it is set as the structure which makes it closely_contact | adhere to the inner peripheral surface of the hole of a stepped washer.

更に又、上記構成において、座金固定治具を、ボルト首下部の外径寸法よりも大きい内径を有し且つ段付座金の孔の内径寸法よりも大きな外径を有する環状の治具本体の周方向所要間隔個所に、上記ボルト首下部の外径寸法よりも小さい径方向位置まで内向きに突出する内周側突部と、上記段付座金の孔の内径寸法よりも大きい径方向位置まで外向きに突出する外周側突部とを交互に設けてなる構成とする。   Further, in the above-described configuration, the washer fixing jig is formed by surrounding the annular jig body having an inner diameter larger than the outer diameter dimension of the bolt neck lower part and an outer diameter larger than the inner diameter dimension of the hole of the stepped washer. The inner peripheral side protrusions projecting inward to a radial position smaller than the outer diameter dimension of the bolt neck lower part and the outer diameter position larger than the inner diameter dimension of the stepped washer hole at the required direction spacing It is set as the structure formed by providing the outer peripheral side protrusion part which protrudes in direction alternately.

本発明によれば、以下のような優れた効果を発揮する。
(1)ボルトの首下部に、締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の上記締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させて座金固定治具を介して相対的に回転変位しないように取り付け、次に、上記ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、ボルト締結前に先行塗装し、しかる後、締結対象物のボルト孔を中心として上記段付座金の外径寸法よりも小さく且つ上記段付座金の締結対象物に密着できる部分の外径よりも大きい径寸法の円形区域を除いた領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させて、上記段付座金の締結対象物に密着できる部分を上記締結対象物の表面に密着させると共に、上記段付座金の締結対象物に密着させる部分の外周側における上記先行塗装個所と上記締結対象物の表面塗装個所との間にリング状のパッキンを挟んだ状態で、締結対象物をボルトで締結させるボルト締結方法としてあるので、ボルトの軸力は、ボルト頭より段付座金を介して締結対象物へ、塗膜を介在させることなく伝えることができる。又、段付座金の締結対象物に接触させる側の面における締結対象物の表面に密着させる部分の外周側の部分の先行塗装個所と、締結対象物の表面塗装個所の塗膜同士の間に挟んだリング状のパッキンにより、上記段付座金の無塗装個所及び上記締結対象物の表面におけるボルト孔周辺の無塗装個所が外部に曝露される虞を解消できる。
(2)よって、締結に用いたボルトのボルト頭、及び、上記締結対象物の表面のボルト締結作業後の現場塗装作業を不要にできる。したがって、上記ボルト締結工事の現場では、塗装装置の搬入搬出作業が不要になり、上記ボルト締結作業後には足場を速やかに撤去することができて、工期の短縮化を図ることが可能となる。
(3)又、上記ボルトのボルト頭と段付座金の所定個所の塗装作業、及び、上記締結対象物の表面の所定個所の塗装作業は、すべて工場等にて先行塗装で行うことができるため、作業環境を安定させることができて、塗装品質を良好なものとすることが可能になる。
(4)ボルト首下部の外周面と段付座金の孔の内周面との間に、座金固定治具を介装させ、該座金固定治具を、上記ボルト首下部の外周面と段付座金の孔の内周面に密着させるようにして、ボルトの首下部に、段付座金を取り付けるようにすることにより、ボルト首下部への段付座金の相対的な回転変位を防止した状態での取り付けを、容易に実施することができる。
(5)ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、先行塗装した後、上記段付座金の締結対象物に密着できる部分の外周側における先行塗装個所に、塗膜の上からリング状のパッキンを貼り付けてから、所定領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させるようにすることにより、段付座金の締結対象物に接触させる側の面にて締結対象物の表面に密着させる部分の外周側の部分の先行塗装個所と、上記締結対象物の表面の先行塗装個所の塗膜同士の間にパッキンを挟む作業を容易に且つ確実に行なうことができて、上記(1)及び(4)のボルト締結方法を実施する際の手間及び労力の削減化を図る効果が期待できる。
(6)締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の外径よりも小さい外径の頭部を有するボルトの首下部に、該段段付座金の締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させた状態で座金固定治具を介して相対的に回転変位しないように取り付け、且つ上記ボルト頭の外面と上記ボルト頭より外周側に露出する上記段付座金の露出部分を塗装してなる段付座金付きのボルト、及び、上記段付座金の外径寸法と同じか又はやや小さい径のリング状のパッキンを備えてなる構成を有する締結用ボルト装置としてあるので、上記(1)のボルト締結方法を容易に実施することが可能となる。
(7)座金固定治具を、ボルト首下部の外周面と段付座金の孔の内周面との間に弾性変形させた状態で介装させて、上記ボルト首下部の外周面と、段付座金の孔の内周面に密着させるようにしてなる構成とすることにより、ボルト首下部への段付座金の相対的な回転変位を防止した状態での取り付けを、容易に実現できる。
(8)座金固定治具を、ボルト首下部の外径寸法よりも大きい内径を有し且つ段付座金の孔の内径寸法よりも大きな外径を有する環状の治具本体の周方向所要間隔個所に、上記ボルト首下部の外径寸法よりも小さい径方向位置まで内向きに突出する内周側突部と、上記段付座金の孔の内径寸法よりも大きい径方向位置まで外向きに突出する外周側突部とを交互に設けてなる構成とすることにより、座金固定治具の環状としてある治具本体が内外方向へ弾性変形されるときの復元力を利用して、ボルト首下部の外周面に内周側突部を、又、段付座金の孔の内周面に外周側突部をそれぞれ密着させることができて、ボルト首下部への段付座金の相対的な回転変位を防止した状態での取り付けを、該座金固定治具を介して容易に実現することができる。
According to the present invention, the following excellent effects are exhibited.
(1) The surface on the side of the bolt to be brought into contact with the fastening object can be in close contact with the surface of the fastening object from the center side to the required diameter, and a gap is formed between the outer peripheral side and the surface of the fastening object. The stepped washer made to be able to be relatively fixed through the washer fixing jig with the surface of the stepped washer opposite to the surface to be brought into contact with the fastening object being in close contact with the seating surface of the bolt head. Next, the outer surface of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head are pre-painted before fastening the bolt, and then the fastening object A surface coating is applied to an area excluding a circular area having a diameter smaller than the outer diameter of the stepped washer and larger than the outer diameter of the portion that can be in close contact with the fastening object of the stepped washer. Attach the above stepped washer to the bolt hole of a certain fastening object. The portion of the stepped washer that is in close contact with the fastening object of the stepped washer is brought into close contact with the surface of the fastening object, and at the outer peripheral side of the part of the stepped washer that is in close contact with the fastening object. Since the bolt fastening method is to fasten the fastening object with a bolt with the ring-shaped packing sandwiched between the preceding painting part and the surface painting part of the fastening object, the axial force of the bolt is the bolt head. Further, it can be transmitted to the fastening object via the stepped washer without interposing a coating film. In addition, between the coating area of the part of the outer peripheral side of the part to be brought into close contact with the surface of the fastening object on the surface of the stepped washer that comes into contact with the fastening object, and the coating film of the surface coating part of the fastening object With the sandwiched ring-shaped packing, it is possible to eliminate the possibility that the unpainted portion of the stepped washer and the unpainted portion around the bolt hole on the surface of the fastening object are exposed to the outside.
(2) Therefore, the bolt head of the bolt used for fastening and the field painting work after the bolt fastening work on the surface of the fastening object can be eliminated. Therefore, at the site of the bolt fastening work, the carrying-in / out work of the coating apparatus is not necessary, and the scaffold can be quickly removed after the bolt fastening work, and the construction period can be shortened.
(3) In addition, the painting operation of the predetermined portion of the bolt head and the stepped washer of the bolt and the painting operation of the predetermined portion of the surface of the fastening object can all be performed by prior painting at a factory or the like. The working environment can be stabilized and the coating quality can be improved.
(4) A washer fixing jig is interposed between the outer peripheral surface of the bolt neck lower portion and the inner peripheral surface of the hole of the stepped washer, and the washer fixing jig is stepped with the outer peripheral surface of the bolt neck lower portion. In a state in which the relative rotational displacement of the stepped washer to the lower part of the bolt neck is prevented by attaching the stepped washer to the lower part of the bolt neck in close contact with the inner peripheral surface of the hole of the washer. Can be easily implemented.
(5) Preliminary coating on the outer peripheral side of the portion where the outer surface of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head can be in close contact with the fastening object of the stepped washer Attach a ring-shaped packing from the top of the paint film to the location, and then insert the bolt shaft with the above stepped washer into the bolt hole of the fastening object whose surface is coated in a predetermined area. By doing this, the surface of the stepped washer that comes into contact with the object to be fastened is contacted with the surface of the object to be fastened, and the portion of the outer peripheral side of the part to be brought into close contact with the surface of the object to be fastened, The work of sandwiching the packing between the coating films can be easily and reliably performed, and the effect of reducing labor and labor when performing the bolt fastening methods (1) and (4) above is expected. it can.
(6) A step in which the surface to be brought into contact with the fastening object can be in close contact with the surface of the fastening object from the center side to the required diameter, and the outer peripheral side can form a gap with the surface of the fastening object. The bolt head has a surface on the opposite side to the surface of the stepped washer that is brought into contact with the fastening object on the neck lower part of the bolt having a head having an outer diameter smaller than the outer diameter of the stepped washer. The stepped washer is exposed to the outer surface of the bolt head and the outer side of the bolt head, and is attached so as not to be relatively rotationally displaced via a washer fixing jig in close contact with the seat surface of the bolt. Since it is a bolt device with a stepped washer formed by coating, and a fastening bolt device having a structure comprising a ring-shaped packing having a diameter that is the same as or slightly smaller than the outer diameter of the stepped washer, Easy implementation of the bolt fastening method of 1) The ability.
(7) A washer fixing jig is interposed between the outer peripheral surface of the bolt neck lower part and the inner peripheral surface of the hole of the stepped washer so as to be elastically deformed. By adopting a configuration in which the inner surface of the hole of the washer is brought into close contact with the bolt, it is possible to easily realize mounting in a state in which relative rotational displacement of the stepped washer to the lower part of the bolt neck is prevented.
(8) Necessary circumferential spacing of an annular jig body having an inner diameter larger than the outer diameter of the bolt neck and an outer diameter larger than the inner diameter of the hole of the stepped washer And projecting outward to a radial position larger than the inner diameter dimension of the hole of the stepped washer, and an inner circumferential projection projecting inward to a radial position smaller than the outer diameter dimension of the bolt neck lower part. By adopting a configuration in which the outer peripheral side protrusions are alternately provided, the outer periphery of the lower part of the bolt neck is utilized by using the restoring force when the jig body as a ring of the washer fixing jig is elastically deformed inward and outward. The inner protrusion on the surface and the outer protrusion on the inner surface of the hole in the step washer can be closely attached to prevent relative rotational displacement of the step washer to the bottom of the bolt neck. Can be easily installed via the washer fixing jig. .

本発明のボルト締結方法に用いる締結用ボルト装置を示すもので、(イ)は各構成部材を分離した状態を、(ロ)は各構成部材を組み立てた状態をそれぞれ示す概略切断側面図である。BRIEF DESCRIPTION OF THE DRAWINGS The bolt apparatus for fastening used for the bolt fastening method of this invention is shown, (A) is the state which isolate | separated each structural member, (B) is a general | schematic cutting side view which respectively shows the state which assembled each structural member. . 図1の装置における座金固定治具の一例を拡大して示すもので、(イ)は外力が作用していない状態を示す平面図、(ロ)は高力ボルトの軸部の外周面と段付座金の孔の内周面との隙間に介装した状態を示す平面図である。FIG. 2 is an enlarged view of an example of a washer fixing jig in the apparatus of FIG. 1, (A) is a plan view showing a state where no external force is acting, and (B) is a step and an outer peripheral surface of a shaft portion of a high-strength bolt. It is a top view which shows the state interposed in the clearance gap with the internal peripheral surface of the hole of a washer. 図2の座金固定治具に設けた内周側突部と外周側突部の側面形状を示すもので、(イ)は内周側突部と外周側突部の軸心方向に離反する端縁部に斜めの切り欠きを設けた場合を、(ロ)は内周側突部と外周側突部の軸心方向両端縁部に斜めの切り欠きを設けた場合をそれぞれ示す図2(イ)のA−A矢視方向から見た図である。FIG. 3 is a side view of the inner peripheral protrusion and the outer peripheral protrusion provided on the washer fixing jig in FIG. 2, and (A) is an end of the inner peripheral protrusion and the outer peripheral protrusion that are separated in the axial direction. FIG. 2 (b) shows the case where diagonal notches are provided at the edges, and FIG. 2B shows the case where diagonal notches are provided at both ends in the axial direction of the inner peripheral protrusion and the outer peripheral protrusion. It is the figure seen from the AA arrow direction. 図1の装置の製作手順を示すもので、(イ)は高力ボルトの首下部に座金固定治具を取り付けた状態を、(ロ)は高力ボルトの首下部に座金固定治具を介して段付座金を取り付けた状態をそれぞれ示す概略切断側面図である。Fig. 1 shows the manufacturing procedure of the device in Fig. 1. (a) shows a state where a washer fixing jig is attached to the lower part of the neck of the high-strength bolt, and (b) shows a state where the washer fixing jig is attached to the lower part of the neck of the high-strength bolt. It is a general | schematic cut side view which shows the state which attached the stepped washer. 図1の装置の製作手順において、図4(ロ)に示す段付座金の取付作業を、高力ボルトの軸部に対するナットの締め付け力を利用して行うようにした場合と、マスキングフィルムにより段付座金の軸心方向一端側中央部の端面とボルト軸部をマスキングした状態を示す概略切断側面図である。In the manufacturing procedure of the apparatus of FIG. 1, the stepped washer shown in FIG. 4 (b) is attached using the tightening force of the nut against the shaft portion of the high-strength bolt, and the masking film is used. It is a schematic cut | disconnection side view which shows the state which masked the end surface and bolt axial part of the axial center one end side center part of a washer. 図1の装置の製作手順において、図5に示す状態で、高力ボルトのボルト頭と段付座金の所定個所に塗装を行った状態を示す一部切断概略側面図である。FIG. 6 is a partially cut schematic side view showing a state where the bolt head of the high-strength bolt and a predetermined portion of the stepped washer are coated in the state shown in FIG. 5 in the manufacturing procedure of the apparatus of FIG. 1. 図1の装置を製作し、この製作された締結用ボルト装置により締結対象物のボルト締結を行うときに、締結対象となる鋼板の表面の所定個所に先行塗装を行った状態を示す概略切断側面図である。1 is a schematic cut side view showing a state in which prior coating is performed on a predetermined portion of the surface of a steel plate to be fastened when the device of FIG. 1 is manufactured and a bolt to be fastened is fastened by the manufactured fastening bolt device. FIG. 図1の装置を用いて行うボルト締結方法の手順において、図7に続く工程を示すもので、高力ボルトの軸力により2枚の重ね合わせ鋼板を締結した状態を示す概略切断側面図である。In the procedure of the bolt fastening method performed using the apparatus of FIG. 1, the process following FIG. 7 is shown and it is a schematic cut side view which shows the state which fastened the two laminated steel plates with the axial force of the high strength bolt. . 本発明の実施の他の形態として、本発明のボルト締結方法を鋼板の表面に露出されたボルト頭とその周りに既存の塗膜が形成されている状態の高力ボルトの取り替えに適用する場合を示すもので、(イ)は既設の高力ボルトを取り外した状態を、(ロ)は、図1の装置を製作すると共に、鋼板表面の所定領域の塗膜を除去した状態をそれぞれ示す概略切断側面図である。As another embodiment of the present invention, the bolt fastening method of the present invention is applied to replacement of a high-strength bolt with a bolt head exposed on the surface of a steel plate and an existing coating film formed around the bolt head. (B) shows a state in which the existing high-strength bolt is removed, and (b) shows a state in which the apparatus shown in FIG. FIG. 本発明の実施の他の形態として、本発明のボルト締結方法を鋼板の表面に露出されたボルト頭とその周りに既存の塗膜が形成されている状態の高力ボルトの取り替えに適用する場合の別の例を示すもので、(イ)は既設の高力ボルトを取り外した状態を、(ロ)は軸心方向一端側中央部の外径寸法がボルト頭の外径より細い段付座金を用いて図1の装置を製作した状態を、それぞれ示す概略切断側面図である。As another embodiment of the present invention, the bolt fastening method of the present invention is applied to replacement of a high-strength bolt with a bolt head exposed on the surface of a steel plate and an existing coating film formed around the bolt head. (B) is a stepped washer in which the outer diameter of the central part at one axial end is thinner than the outer diameter of the bolt head. It is a general | schematic cut side view which shows the state which manufactured the apparatus of FIG. 従来一般的に行われている高力ボルトによる2枚の重ね合わせ鋼板のボルト締結状態を示すもので、(イ)は締結部の該略切断側面図、(ロ)は高力ボルトのボルト頭とその周りに塗装を施した状態を示す概略切断側面図である。Fig. 2 shows a bolt fastening state of two superposed steel plates using a high strength bolt that is generally used in the prior art. (A) is a schematic side view of the fastening portion and (b) is a bolt head of a high strength bolt. It is a general | schematic cutting side view which shows the state which gave the coating around it. ボルトの軸部に座金を予め取り付けるために従来提案されている手法を示すもので、(イ)は概略側面図、(ロ)は座金をボルトの先端側より見た図、(ハ)は(ロ)のB−B方向矢視拡大図である。A conventional method for attaching a washer to a shaft portion of a bolt in advance is shown. (A) is a schematic side view, (B) is a view of the washer viewed from the tip side of the bolt, and (C) is ( It is a BB direction arrow enlarged view of b).

以下、本発明を実施するための形態を図面を参照して説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

図1(イ)(ロ)乃至図8は本発明のボルト締結方法及び該方法で用いる締結用ボルト装置の実施の一形態として、図11(イ)(ロ)に示したと同様の2枚の重ね合わせ鋼板1,2を締結対象とする場合の適用例を示すもので、以下のようにしてある。   1 (a) (b) to FIG. 8 show two embodiments of the bolt fastening method of the present invention and the fastening bolt device used in the method, as shown in FIGS. 11 (b) and 11 (b). An application example when the stacked steel plates 1 and 2 are set as fastening objects is shown as follows.

すなわち、図1(イ)(ロ)乃至図3(イ)(ロ)は上記本発明のボルト締結方法で用いる締結用ボルト装置12を示すもので、締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてある段付座金13として、たとえば、締結対象物に接触させる側となる軸心方向一端側の中央部14aが外周部14bより所要寸法突出する段差を備えた構成を有してなる段付座金13を、該段付座金13の外周部の径よりも小さい外径のボルト頭5bを有する高力ボルト5の首下部の軸部5aの外周に、該段付座金13の上記締結対象物に接触させる側の面とは反対側の面である軸心方向他端面15をボルト頭5bの座面(内面)に密着させて配置させ、該段付座金13を、高力ボルト5に座金固定治具16を介して相対的な回転変位を防止した状態で取り付ける。   That is, FIGS. 1 (a) (b) to 3 (a) (b) show the fastening bolt device 12 used in the bolt fastening method of the present invention, and the surface on the side in contact with the fastening object is the center. As a stepped washer 13 that can be in close contact with the surface of the fastening object from the side to the required diameter and that can form a gap with the surface of the fastening object, for example, the side that contacts the fastening object A stepped washer 13 having a configuration in which a central portion 14a on one end side in the axial center direction is provided with a step projecting a required dimension from the outer peripheral portion 14b is provided with an outer portion smaller than the diameter of the outer peripheral portion of the stepped washer 13. On the outer periphery of the shaft portion 5a at the bottom of the neck of the high-strength bolt 5 having a bolt head 5b having a diameter, the axial direction other than the surface of the stepped washer 13 on the side opposite to the surface to be brought into contact with the fastening object The end surface 15 is disposed in close contact with the seat surface (inner surface) of the bolt head 5b. The stepped lock washer 13 is attached while preventing relative rotational displacement through the washer fixing jig 16 into high-strength bolts 5.

更に、上記高力ボルト5のボルト頭5bの外面と、上記段付座金13にて上記ボルト頭5bの周りに露出する軸心方向他端面15と、該段付座金13の外周面及び上記軸心方向一端側外周部14bの表面に、塗装を施して一連の塗膜18を設ける。   Further, the outer surface of the bolt head 5b of the high-strength bolt 5, the other axial end surface 15 exposed around the bolt head 5b by the stepped washer 13, the outer peripheral surface of the stepped washer 13 and the shaft A series of coating films 18 are provided by coating on the surface of the outer peripheral portion 14b on the one end side in the central direction.

更に又、上記段付座金13の軸心方向一端側外周部14bの表面側に、上記塗膜18の上からパッキン17を同心状に取り付けてなる構成とする。   Further, the packing 17 is concentrically attached from the top of the coating film 18 to the surface side of the outer peripheral portion 14b on one end side in the axial direction of the stepped washer 13.

詳述すると、上記段付座金13は、高力ボルト5のボルト頭5bより所要寸法大きな外径で、軸心方向に所要の厚み寸法を有し、軸心方向一端側には、中央部14aの端面より所要寸法軸心方向他端寄りに位置する外周部14bを備え、且つ軸心方向他端面15はフラットな形状としてある。   More specifically, the stepped washer 13 has an outer diameter larger than the bolt head 5b of the high strength bolt 5 and a required thickness dimension in the axial direction, and a central portion 14a on one end side in the axial direction. The outer peripheral portion 14b is located closer to the other end in the axial direction with respect to the required dimension, and the other axial end surface 15 has a flat shape.

上記座金固定治具16は、図2(イ)に示す如く、所要の弾性を有する材質、たとえば、ポリプロピレン等の樹脂製として、たとえば、上記段付座金13の軸心方向寸法(厚み寸法)よりもやや小さい軸心方向寸法で、内径寸法xが上記高力ボルト5の首下部の軸部5aの外径寸法a(図1(イ)参照)よりも僅かに大きく(x>a)、外径寸法yが上記段付座金13の孔の内径寸法b(図1(イ)参照)よりも僅かに小さい(y<b)環状の治具本体16aを備え、且つ該治具本体16aの内周面の周方向所要間隔個所(図では4個所)に、上記高力ボルト5の首下部の軸部5aの外径寸法aよりもやや小さな内径寸法x1(x1<a)となる位置まで内向きに突出する内周側突部16bを設けると共に、上記治具本体16aの外周面における上記内周側突部16bとは周方向に位置をずらした周方向所要間隔個所(図では4個所)に、上記段付座金13の孔の内径寸法bよりもやや大きな外径寸法x1(x1>b)となる位置まで外向きに突出する外周側突部16cを設けた構成としてある。これにより、上記座金固定治具16を、図2(ロ)に示すように、上記高力ボルト5の首下部の軸部5aの外周面と、上記段付座金13の孔の内周面との間の隙間に押し込むようにして介装すると、上記治具本体16aにて各内周側突部16bが設けてある部分では、該各内周側突部16bが上記高力ボルト5の首下部の軸部5aの外周面に接することで、環状としてある上記治具本体16aが径方向外向きに弾性変形させられる一方、該治具本体16aにて各外周側突部16cが設けてある部分では、該各外周側突部16cが上記段付座金13の内周面に接することで、上記治具本体16aが径方向内向きに弾性変形させられるようにしてある。したがって、上記内周側及び外周側の各突部16b及び16cが設けてある周方向所定個所で内外方向に交互に弾性変形させられる上記環状の治具本体16aの復元力により、上記各内周側突部16bを上記高力ボルト5の首下部の軸部5aの外周面に強く密着させて、座金固定治具16の上記高力ボルト5に対する相対的な回転変位を防止できるようにすると共に、上記各外周側突部16cを上記段付座金13の孔の内周面に強く密着させて、座金固定治具16の上記段付座金13に対する相対的な回転変位を防止できるようにすることで、上記高力ボルト5の首下部の軸部5aに、上記段付座金13を、座金固定治具16を介して相対的な回転変位を阻止した状態で取り付けることができるようにしてある。   As shown in FIG. 2 (a), the washer fixing jig 16 is made of a material having required elasticity, for example, a resin such as polypropylene, for example, from the axial direction dimension (thickness dimension) of the stepped washer 13. The axial dimension is slightly smaller and the inner diameter dimension x is slightly larger (x> a) than the outer diameter dimension a (see FIG. 1 (a)) of the shaft portion 5a at the lower neck of the high-strength bolt 5, and the outer An annular jig body 16a having a diameter y slightly smaller than an inner diameter dimension b of the hole of the stepped washer 13 (see FIG. 1 (a)) (y <b) is provided. The inner circumferential dimension x1 (x1 <a) slightly smaller than the outer diameter dimension a of the shaft portion 5a at the lower part of the neck of the high-strength bolt 5 An inner peripheral protrusion 16b protruding in the direction is provided, and an outer peripheral surface of the jig body 16a is provided. An outer diameter dimension x1 (a little larger than the inner diameter dimension b of the hole of the stepped washer 13 at a circumferentially required interval position (four positions in the figure) that is shifted in the circumferential direction from the inner circumferential projection 16b. The outer peripheral side protrusion 16c that protrudes outward to a position where x1> b) is provided. As a result, the washer fixing jig 16 is connected to the outer peripheral surface of the shaft portion 5a at the lower part of the neck of the high-strength bolt 5 and the inner peripheral surface of the hole of the stepped washer 13 as shown in FIG. If the inner peripheral side protrusions 16b are provided in the jig body 16a, the inner peripheral side protrusions 16b are connected to the necks of the high-strength bolts 5. By contacting the outer peripheral surface of the lower shaft portion 5a, the annular jig body 16a is elastically deformed outward in the radial direction, while each jig-side protrusion 16c is provided on the jig body 16a. In the portion, the jig body 16a is elastically deformed inward in the radial direction by the outer peripheral projections 16c coming into contact with the inner peripheral surface of the stepped washer 13. Therefore, the inner circumferential and outer circumferential projections 16b and 16c are provided at the predetermined locations in the circumferential direction by the restoring force of the annular jig body 16a that is alternately elastically deformed in the inner and outer directions. The side protrusions 16b are brought into close contact with the outer peripheral surface of the shaft portion 5a at the bottom of the high-strength bolt 5 so that the relative displacement of the washer fixing jig 16 with respect to the high-strength bolt 5 can be prevented. The outer peripheral projections 16c are firmly brought into close contact with the inner peripheral surface of the hole of the stepped washer 13 so that the relative rotational displacement of the washer fixing jig 16 with respect to the stepped washer 13 can be prevented. Thus, the stepped washer 13 can be attached to the shaft portion 5a at the lower part of the neck of the high-strength bolt 5 via a washer fixing jig 16 while preventing relative rotational displacement.

更に、上記座金固定治具16の各内周側突部16bと各外周側突部16cには、図3(イ)に示す如く、互いに軸心方向に離反する端縁部、たとえば、図3(イ)では内周側突部16bの下端縁部と、外周側突部16cの上端縁部に、軸心方向より所要角度傾斜した斜めの切り欠きをそれぞれ設けた構成としてある。これにより、上記座金固定治具16を高力ボルト5の軸部5aに嵌めるときには、上記内周側突部16bに切り欠きが設けてある側から嵌めるようにすることで、上記高力ボルト5の軸部5aの外周に上記座金固定治具16の各内周側突部16bをガイドできるようにしてある。更に、上記高力ボルト5の軸部5aに沿って首下部まで移動させた状態の座金固定治具16に対し、各外周側突部16cの切欠きが設けてある側より、上記段付座金13を押し当てることで、上記座金固定治具16の各外周側突部16cを、上記段付座金13の内側へガイドできるようにしてある。よって、上記高力ボルト5の首下部の軸部5aに対する上記座金固定治具16を介した段付座金13の取付作業に要する労力の軽減化を図ることができるようにしてある。   Further, as shown in FIG. 3 (a), the inner peripheral projections 16b and the outer peripheral projections 16c of the washer fixing jig 16 have edge portions separated from each other in the axial direction, for example, FIG. In (a), the lower end edge part of the inner peripheral side protrusion part 16b and the upper end edge part of the outer peripheral side protrusion part 16c are provided with oblique notches inclined at a required angle from the axial direction. Accordingly, when the washer fixing jig 16 is fitted to the shaft portion 5a of the high strength bolt 5, the high strength bolt 5 can be fitted by fitting from the side where the notch is provided in the inner peripheral projection 16b. The inner peripheral projection 16b of the washer fixing jig 16 can be guided on the outer periphery of the shaft portion 5a. Furthermore, with respect to the washer fixing jig 16 that has been moved to the lower neck along the shaft portion 5a of the high-strength bolt 5, the stepped washer from the side where the notches of the outer peripheral projections 16c are provided. By pressing 13, each outer peripheral projection 16 c of the washer fixing jig 16 can be guided to the inside of the stepped washer 13. Therefore, the labor required for attaching the stepped washer 13 via the washer fixing jig 16 to the shaft portion 5a at the lower part of the neck of the high strength bolt 5 can be reduced.

なお、図3(ロ)に示すように、上記座金固定治具16の内周側及び外周側の各突部16b,16cの軸心方向両端縁部に、軸心方向より所要角度傾斜した斜めの切り欠きをそれぞれ設けた構成としてもよい。このようにすれば、高力ボルト5の軸部5aの外周に上記座金固定治具16を嵌める際、該座金固定治具16の軸心方向の向きを考慮する必要がなくなるため、作業性をより向上させることが可能となる。   In addition, as shown in FIG. 3 (b), diagonally inclined at a required angle from the axial direction at both end edges in the axial direction of the protrusions 16b, 16c on the inner peripheral side and the outer peripheral side of the washer fixing jig 16. It is good also as a structure which provided each notch. In this way, when the washer fixing jig 16 is fitted on the outer periphery of the shaft portion 5a of the high-strength bolt 5, it is not necessary to consider the orientation of the washer fixing jig 16 in the axial direction. This can be further improved.

上記パッキン17は、空気及び水を通さない柔軟な材質、たとえば、シリコンゴム等のゴム製として、該パッキン17に外力が作用しない状態での厚み寸法が、上記段付座金13の軸心方向一端側外周部14bより突出する軸心方向一端側中央部14aの突出寸法よりも大きくなるようにしてある。これにより、上記パッキン17を上記段付座金13の軸心方向一端側外周部14bの表面側に同心状に配置した状態で、該段付座金13の軸心方向一端側中央部14aの端面を締結対象物となる所要の鋼板の表面に密着させると、その外周側で該所要の鋼板の表面と上記段付座金13の軸心方向一端側外周部14bとの間に形成される隙間に上記パッキン17が挟まれて圧縮され、この圧縮されたパッキン17が上記所要の鋼板の表面と上記段付座金13の軸心方向一端側外周部14bの双方に密着することで、該パッキン17の内側の空間を、止水性、気密性を保持した状態で外部より遮断することができるようにしてある。   The packing 17 is made of a flexible material that does not allow air and water to pass therethrough, for example, rubber such as silicon rubber, and the thickness dimension in a state where no external force is applied to the packing 17 is one end in the axial direction of the stepped washer 13. It is configured to be larger than the projecting dimension of the axial center one end side central portion 14a projecting from the side outer peripheral portion 14b. Thus, the end face of the central portion 14a in the axial direction one end side of the stepped washer 13 is arranged in a state where the packing 17 is concentrically disposed on the surface side of the outer peripheral portion 14b in the axial direction one end of the stepped washer 13. When closely attached to the surface of a required steel plate to be fastened, the gap is formed on the outer peripheral side between the surface of the required steel plate and the outer peripheral portion 14b on one end side in the axial direction of the stepped washer 13. The packing 17 is sandwiched and compressed, and the compressed packing 17 comes into close contact with both the surface of the required steel plate and the outer peripheral portion 14b on one end side in the axial direction of the stepped washer 13 so that the inner side of the packing 17 This space can be blocked from the outside while maintaining water-tightness and airtightness.

その他、図11(イ)(ロ)に示したものと同一のものには同一符号が付してある。   In addition, the same components as those shown in FIGS. 11A and 11B are denoted by the same reference numerals.

以上の構成としてある本発明の締結用ボルト装置を使用して、図11(イ)(ロ)に示したと同様の2枚の重ね合わせ鋼板1と2のボルト締結を行う場合は、工場等にて、先ず、図4(イ)に示すように、高力ボルト5の首下部の軸部5aの外周に、上記座金固定治具16を嵌める。   When using the fastening bolt device of the present invention having the above-described configuration to fasten the two laminated steel plates 1 and 2 similar to those shown in FIGS. First, as shown in FIG. 4A, the washer fixing jig 16 is fitted to the outer periphery of the shaft portion 5a at the lower neck portion of the high strength bolt 5.

次に、上記段付座金13を、軸心方向他端面15側より上記高力ボルト5の軸部5aに遊嵌させるように配置してから、図4(ロ)に示す如く、該段付座金13を、上記高力ボルト5の首下部に取り付けてある座金固定部材16の外周に強制的に嵌めると共に、該段付座金13の軸心方向他端面15を、上記高力ボルト5のボルト頭5bに密着させるようにして、上記高力ボルト5の首下部に、上記段付座金13を、上記座金固定治具16を介して相対的な回転変位を防止した状態で取り付ける。   Next, the stepped washer 13 is arranged so as to be loosely fitted to the shaft portion 5a of the high-strength bolt 5 from the axial direction other end surface 15 side, and as shown in FIG. The washer 13 is forcibly fitted to the outer periphery of the washer fixing member 16 attached to the lower part of the neck of the high strength bolt 5, and the axially other end surface 15 of the stepped washer 13 is attached to the bolt of the high strength bolt 5. The stepped washer 13 is attached to the lower part of the neck of the high-strength bolt 5 through the washer fixing jig 16 so as to prevent relative rotational displacement so as to be in close contact with the head 5b.

次いで、上記段付座金13の締結対象物に密着させる面となる軸心方向一端側中央部14aの端面と、上記ボルト5の軸部5aをマスキングする。   Next, the end surface of the axial center one end side central portion 14 a that is a surface to be brought into close contact with the fastening object of the stepped washer 13 and the shaft portion 5 a of the bolt 5 are masked.

なお、上記図4(ロ)に示した工程で高力ボルト5の首下部に取り付けてある座金固定治具16の外周に段付座金13を嵌めて、該段付座金13の軸心方向他端面15を上記高力ボルト5のボルト頭5bに密着させる作業と、上記軸心方向一端側中央部14aの端面及びボルト軸部5aのマスキング作業を同時に且つ容易に行うことができるようにするために、たとえば、図5に示すように、上記座金固定治具16を取り付けた高力ボルト5の軸部5aに、上記段付座金13を遊嵌させるように嵌めて配置した後、該高力ボルト5の軸部5aに、図示しないボルト挿通孔を設けたマスキングフィルム19とワッシャ7を順に嵌めてからナット6を螺着させ、該ナット6を締め込むようにしてもよい。このようにすれば、上記高力ボルト5の軸部5aに締め込むナット6の締め付け力により、上記ワッシャ7及びマスキングフィルム19と一緒に上記段付座金13をボルト頭5b側へ押して、該段付座金13をボルト首下部に取り付けてある上記座金固定治具16の外周に嵌めると共に、段付座金13の軸心方向他端面15を、上記高力ボルト5のボルト頭5bへ容易に密着させることができる。更に、上記段付座金13と上記ワッシャ7との間に挟まれている上記マスキングフィルム19を、該段付座金13の軸心方向一端側中央部14aの端面に密着させてマスキングすることができると共に、上記ワッシャ7及びナット6の外へ拡がる上記マスキングフィルム19によって、上記ボルト軸部5aを包んでマスキングすることができるようになる。   In addition, the stepped washer 13 is fitted on the outer periphery of the washer fixing jig 16 attached to the lower part of the neck of the high strength bolt 5 in the process shown in FIG. In order to allow the end face 15 to be in close contact with the bolt head 5b of the high-strength bolt 5 and the masking work of the end face of the one end side central portion 14a and the bolt shaft portion 5a simultaneously and easily. For example, as shown in FIG. 5, after the stepped washer 13 is loosely fitted on the shaft portion 5a of the high strength bolt 5 to which the washer fixing jig 16 is attached, A masking film 19 provided with a bolt insertion hole (not shown) and a washer 7 may be fitted into the shaft portion 5a of the bolt 5 in this order, and the nut 6 may be screwed to tighten the nut 6. By doing so, the stepped washer 13 is pushed together with the washer 7 and the masking film 19 to the bolt head 5b side by the tightening force of the nut 6 tightened on the shaft portion 5a of the high-strength bolt 5, and the step The washer 13 is fitted to the outer periphery of the washer fixing jig 16 attached to the lower part of the bolt neck, and the axially other end surface 15 of the stepped washer 13 is easily brought into close contact with the bolt head 5b of the high strength bolt 5. be able to. Further, the masking film 19 sandwiched between the stepped washer 13 and the washer 7 can be masked by being brought into close contact with the end surface of the central portion 14a on one end side in the axial direction of the stepped washer 13. At the same time, the masking film 19 that spreads out of the washer 7 and the nut 6 can mask the bolt shaft portion 5a.

上記のようにして段付座金13の軸心方向一端側中央部14aの端面、及びボルト軸部5aのマスキングを行った後は、図6に示すように、上記高力ボルト5のボルト頭5bと、上記段付座金13の軸心方向他端面15にて上記ボルト頭5bの周りに露出されている部分と、該段付座金13の外周面と、軸心方向一端側外周部14bの表面に、締結対象となる2枚の重ね合わせ鋼板1,2のうち、最終的にボルト頭5bが配される一方の鋼板1(図1(イ)参照)の表面に所望する塗装と同様の塗装を先行塗装する。これにより、上記高力ボルト5のボルト頭5bから、上記段付座金13の軸心方向他端面15の露出部分と、外周面を経て軸心方向一端側外周部14bの表面に達する一連の塗膜18が形成されるようになる。なお、上記段付座金13にて高力ボルト5の軸力が作用することとなる上記軸心方向一端側中央部14aの端面は予めマスキングしてあるため、上記塗装工程の際に、上記軸心方向一端側外周部14bより突出する軸心方向一端側中央部14aの外周面まで塗装が行われても、何ら問題はない。   After masking the end face of the central portion 14a in the axial direction of the stepped washer 13 and the bolt shaft portion 5a as described above, the bolt head 5b of the high-strength bolt 5 as shown in FIG. A portion of the stepped washer 13 that is exposed around the bolt head 5b at the axially other end surface 15; an outer peripheral surface of the stepped washer 13; and a surface of the axially one end outer peripheral portion 14b. Further, of the two superposed steel plates 1 and 2 to be fastened, the same coating as the desired coating on the surface of one steel plate 1 (see FIG. 1 (a)) where the bolt head 5b is finally arranged. Pre-paint. As a result, a series of coatings from the bolt head 5b of the high-strength bolt 5 to the exposed portion of the axially other end surface 15 of the stepped washer 13 and the outer peripheral surface to the surface of the axially outer peripheral portion 14b. A film 18 is formed. In addition, since the end face of the central portion 14a in the axial direction where the axial force of the high-strength bolt 5 acts on the stepped washer 13 is masked in advance, the shaft in the coating step is performed. There is no problem even if the coating is performed up to the outer peripheral surface of the central portion 14a in the axial direction protruding from the outer peripheral portion 14b in the axial direction.

その後、上記ナット6及びワッシャ7とマスキングフィルム19を撤去し、上記段付座金13の軸心方向一端側外周部14bの表面の塗膜18が硬化した後、図7に示すように、該軸心方向一端側外周部14bの表面側に、塗膜18の上から上記パッキン17を図示しないシールを介し貼り付けて、本発明の締結用ボルト装置12を製作する。上記のように、軸心方向一端側外周部14bの表面に形成された塗膜18上にパッキン17を予め貼り付けるようにすれば、後述するボルト締結作業の際に上記パッキン17を、上記段付座金13の軸心方向一端側外周部14bと、締結対象物の表面との間の所定位置に挟む作業を容易に且つ確実に行なうことができるようになるため、ボルト締結作業時の手間及び労力の削減化に有利になる。   Thereafter, the nut 6 and the washer 7 and the masking film 19 are removed, and the coating film 18 on the surface of the outer peripheral portion 14b in the axial center direction of the stepped washer 13 is cured, and as shown in FIG. The fastening bolt device 12 of the present invention is manufactured by attaching the packing 17 to the surface side of the outer peripheral portion 14b on the one end side in the center direction from above the coating film 18 through a seal (not shown). As described above, if the packing 17 is pasted on the coating film 18 formed on the surface of the outer peripheral portion 14b on the one end side in the axial direction, the packing 17 is attached to the stepped portion in the bolt fastening operation described later. Since it becomes possible to easily and reliably perform the operation of sandwiching at a predetermined position between the outer peripheral portion 14b on the one end side in the axial direction of the washer 13 and the surface of the fastening object, This is advantageous for reducing labor.

一方、締結対象となる2枚の重ね合わせ鋼板1,2のうち、締結に用いる高力ボルト5のボルト頭5bが露出した状態で配されることとなる一方の鋼板1の表面には、図7に示すように、予め、工場等にて、該一方の鋼板1に設けてあるボルト孔3を中心として、上記段付座金13における軸心方向一端側中央部14aの外径寸法よりも大きく且つ上記パッキン17の内径寸法よりも小さい径の円形の区域を除いた全面に、先行塗装を行うようにしておく。18aは該先行塗装によって形成される塗膜を示す。   On the other hand, on the surface of one steel plate 1 to be arranged in a state where the bolt head 5b of the high-strength bolt 5 used for fastening is exposed among the two stacked steel plates 1 and 2 to be fastened. As shown in FIG. 7, it is larger than the outer diameter of the central portion 14a in the axial direction one end side of the stepped washer 13 around the bolt hole 3 provided in the one steel plate 1 at a factory or the like in advance. In addition, the pre-coating is performed on the entire surface excluding the circular area having a diameter smaller than the inner diameter of the packing 17. Reference numeral 18a denotes a coating film formed by the preceding coating.

その後、上記先行塗装を施した一方の鋼板1は、図8に示すように、他方の鋼板2との締結工事現場にて、該各鋼板1,2をそれぞれのボルト孔3,4の位置を合わせて重ねて配置した状態で、上記ボルト孔3,4に、一方の鋼板1の外側から、上記本発明の締結用ボルト装置12の高力ボルト5の軸部5aを挿通させ、上記他方の鋼板2の外側に突出する上記高力ボルト5の軸部5aの先端部に、ワッシャ7を嵌めてからナット6を螺着し、通常のトルシア形高力ボルトへのナットの締め付けと同様に、所定の工具を用いて上記ナット6を上記高力ボルト5のピンテール5cが破断される所定のトルクで締め付けるようにする。これにより、上記ナット6を締め付けることで上記高力ボルト5の軸力が作用するようになると、上記段付座金13の塗装が行われていない軸心方向一端側中央部14aの端面が、上記一方の鋼板1のボルト孔3の周縁部の無塗装個所の表面に密着するようになるため、上記高力ボルト5の軸力を、ボルト頭5bとナット6より、上記段付座金13とワッシャ7を介して上記2枚の重ね合わせ鋼板1,2に両側から締付け力として作用させることができるため、この締付け力により上記2枚の重ね合わせ鋼板1,2がボルト締結されるようになる。この際、上記軸力の伝達経路には、塗膜が介在していないため、塗膜のクリープにより軸力が抜ける虞はない。   Thereafter, as shown in FIG. 8, one steel plate 1 subjected to the above-mentioned pre-coating is placed at the position of the bolt holes 3, 4 on the steel plates 1, 2 at the site of fastening work with the other steel plate 2. In a state where the two bolts 3 and 4 are arranged and overlapped, the shaft portion 5a of the high-strength bolt 5 of the fastening bolt device 12 of the present invention is inserted into the bolt holes 3 and 4 from the outside of the one steel plate 1, and the other After fitting the washer 7 to the tip of the shaft portion 5a of the high-strength bolt 5 that protrudes outside the steel plate 2, the nut 6 is screwed, and in the same manner as tightening the nut to a normal torcia-type high-strength bolt, Using a predetermined tool, the nut 6 is tightened with a predetermined torque at which the pin tail 5c of the high-strength bolt 5 is broken. Thereby, when the axial force of the high-strength bolt 5 is applied by tightening the nut 6, the end surface of the central portion 14a in the axial direction one end side where the stepped washer 13 is not coated is Since the steel plate 1 comes into close contact with the surface of the unpainted portion at the peripheral edge of the bolt hole 3 of the steel plate 1, the axial force of the high-strength bolt 5 is applied from the bolt head 5b and the nut 6 to the stepped washer 13 and the washer. 7, the two laminated steel plates 1 and 2 can be acted as tightening forces from both sides, so that the two laminated steel plates 1 and 2 are bolted by this tightening force. At this time, since the coating film is not interposed in the axial force transmission path, there is no possibility that the axial force is lost due to the creep of the coating film.

更に、上記段付座金13は、上記高力ボルト5の軸部5aに、座金固定治具16を介して相対的な回転変位が防止された状態で取り付けられているため、先行塗装された該高力ボルト5のボルト頭5bと、上記段付座金13の軸心方向他端面15の露出部、外周面、軸心方向一端側外周部14bの表面に設けた塗膜18に割れ等の破損が生じることはなく、更に、該塗膜18が設けてある上記軸心方向一端側外周部14bの表面と、上記一方の鋼板1の表面にて先行塗装による塗膜18aが形成されている部分との間には、上記パッキン17が圧縮状態で介装され、該パッキン17が上記段付座金13の軸心方向一端側外周部14bの塗膜18と、上記一方の鋼板1の塗膜18aに密着しているため、該パッキン17の内側に位置する上記段付座金13の軸心方向一端側中央部14a、及び、上記一方の鋼板1のボルト孔3の周縁部の無塗装個所は、止水性及び気密性が確保された状態で、上記パッキン17の外部と遮断されるようになることから、該無塗装個所が曝露される虞は解消される。   Further, the stepped washer 13 is attached to the shaft portion 5a of the high-strength bolt 5 with a washer fixing jig 16 in a state in which relative rotational displacement is prevented. Damage to the coating head 18 provided on the surface of the bolt head 5b of the high-strength bolt 5 and the exposed portion, the outer peripheral surface, and the outer peripheral portion 14b on the one end side in the axial direction of the stepped washer 13 In addition, the coating film 18a is formed on the surface of the outer peripheral portion 14b on the one end side in the axial direction where the coating film 18 is provided and the surface of the one steel plate 1 is formed by preceding coating. The packing 17 is interposed in a compressed state, and the packing 17 is applied to the coating 18 on the outer circumferential portion 14b in the axial direction of the stepped washer 13 and the coating 18a of the one steel plate 1. The above steps located inside the packing 17 The central portion 14a on the one end side in the axial direction of the washer 13 and the unpainted portion of the peripheral edge portion of the bolt hole 3 of the one steel plate 1 are connected to the outside of the packing 17 in a state in which waterproofness and airtightness are ensured. Since it will be interrupted | blocked, the possibility that this unpainted part may be exposed is eliminated.

このように、本発明のボルト締結方法及び該方法に用いる締結用ボルト装置によれば、2枚の重ね合わせ鋼板1,2の締結に用いる高力ボルト5のボルト頭5b、及び、上記一方の鋼板1のボルト孔3周辺部を、ボルト締結作業後に現場塗装する作業を不要にできる。したがって、上記2枚の重ね合わせ鋼板1,2のボルト締結工事現場では、塗装装置の搬入搬出作業が不要になり、上記ボルト締結作業後に足場を速やかに撤去することができて、工期の短縮化を図ることが可能となる。   Thus, according to the bolt fastening method of the present invention and the fastening bolt device used in the method, the bolt head 5b of the high-strength bolt 5 used for fastening the two laminated steel plates 1 and 2, and the one of the above The work of painting the periphery of the bolt hole 3 of the steel sheet 1 after the bolt fastening work can be made unnecessary. Therefore, at the bolt fastening work site of the two laminated steel plates 1 and 2, the work of carrying in / out the coating apparatus is not required, the scaffold can be quickly removed after the bolt fastening work, and the construction period is shortened. Can be achieved.

更に、上記高力ボルト5のボルト頭5bと段付座金13の所定個所の塗装作業、及び、上記一方の鋼板1の所定個所の塗装作業は、すべて工場等にて先行塗装で行うことができるため、作業環境を安定させることができて、塗装品質を良好なものとすることが可能になる。   Furthermore, the painting operation of the predetermined portion of the bolt head 5b and the stepped washer 13 of the high-strength bolt 5 and the coating operation of the predetermined portion of the one steel plate 1 can all be performed in advance by a factory or the like. Therefore, the working environment can be stabilized and the coating quality can be improved.

次に、図9(イ)(ロ)は、本発明の実施の他の形態として、本発明のボルト締結方法及び締結用ボルト装置を、鋼板の表面に露出されたボルト頭に該鋼板の表面に設ける塗膜に連なる塗膜が既に施工されている高力ボルトを交換する場合に適用する例を示すものである。   Next, as another embodiment of the present invention, FIGS. 9 (a) and 9 (b) show the bolt fastening method and the fastening bolt device of the present invention on the surface of the steel plate on the bolt head exposed on the surface of the steel plate. The example applied when replacing | exchanging the high strength volt | bolt in which the coating film connected to the coating film provided in is already constructed is shown.

すなわち、たとえば、図11(ロ)に示したと同様に、2枚の重ね合わせ鋼板1,2が高力ボルト5によりボルト締結され、更に、一方の鋼板1の表面と、該一方の鋼板1の表面に露出されている上記高力ボルト5のボルト頭5bに一連の塗膜8が形成されている状態から、図9(イ)に示すように、上記高力ボルト5を取り外すと、該高力ボルト5のボルト頭5bの周りで、上記既存の塗膜8が切れてしまう。   That is, for example, as shown in FIG. 11 (b), two superposed steel plates 1 and 2 are bolted by high-strength bolts 5, and the surface of one steel plate 1 and the one steel plate 1 are When the high strength bolt 5 is removed from the bolt head 5b of the high strength bolt 5 exposed on the surface, as shown in FIG. The existing coating film 8 is cut around the bolt head 5b of the force bolt 5.

この場合は、図9(ロ)に示すように、上記図4(イ)(ロ)乃至図7に示したと同様の手順で本発明の締結用ボルト装置12を製作する一方、図9(ロ)に二点鎖線で示す如く、上記一方の鋼板1の表面に残っている既存の塗膜8について、該一方の鋼板1に設けてあるボルト孔3を中心として、上記本発明の締結用ボルト装置12における段付座金13の軸心方向一端側中央部14aの外径寸法よりも大きく且つパッキン17の内径よりも小さい径の円形の区画内の塗膜8を除去して、上記一方の鋼板1の母材表面を露出させるようにする。   In this case, as shown in FIG. 9 (B), the fastening bolt device 12 of the present invention is manufactured in the same procedure as shown in FIGS. 4 (A), (B) to FIG. ), The existing coating film 8 remaining on the surface of the one steel plate 1 is centered on the bolt hole 3 provided in the one steel plate 1, and the fastening bolt of the present invention is used. The coating film 8 in the circular section having a diameter larger than the outer diameter dimension of the central portion 14a on one end side in the axial center direction of the stepped washer 13 in the apparatus 12 and smaller than the inner diameter of the packing 17 is removed, and the one steel sheet is removed. The surface of the base material 1 is exposed.

なお、上記一方の鋼板1の上記ボルト孔3を中心とする所定区画内の塗膜8を除去する作業は、通常は上記一方の鋼板1の塗膜8が設けられている表面側から作業すればよいが、橋梁の下面側等、上記一方の鋼板1の表面側から作業個所に接近することが困難な場合は、上記2枚の重ね合わせ鋼板1,2のボルト孔3,4を挿通させた工具、たとえば、上記ボルト孔3,4を挿通可能なL字形やJ字形のアームの先端部にやすりを取り付けた工具等を用いて、上記一方の鋼板1の背面側となる他方の鋼板2側から上記所定区画内の塗膜8の除去作業を行うようにしてもよい。   In addition, the operation | work which removes the coating film 8 in the predetermined division centering on the said bolt hole 3 of said one steel plate 1 is normally work from the surface side in which the coating film 8 of said one steel plate 1 is provided. If it is difficult to access the work site from the surface side of the one steel plate 1 such as the lower surface side of the bridge, the bolt holes 3 and 4 of the two superposed steel plates 1 and 2 are inserted. The other steel plate 2 on the back side of the one steel plate 1 using a tool, for example, a tool with a file attached to the tip of an L-shaped or J-shaped arm through which the bolt holes 3 and 4 can be inserted. You may make it perform the removal operation | work of the coating film 8 in the said predetermined division from the side.

上記のようにして一方の鋼板1のボルト孔3の周りに塗膜8が除去された所定の無塗装区画を形成した後は、図8に示したと同様に、上記2枚の重ね合わせ各鋼板1,2のボルト孔3,4に、一方の鋼板1の外側から、上記本発明の締結用ボルト装置12の高力ボルト5の軸部5aを挿通させた後、上記他方の鋼板2の外側に突出する上記高力ボルト5の軸部5aの先端部に、ワッシャ7を嵌めてからナット6を螺着し、該ナット6を所定のトルクで締め付けるようにすればよい。これにより、上記本発明の締結用ボルト装置12の段付座金13の塗装が行われていない軸心方向一端側中央部14aの端面が、上記一方の鋼板1のボルト孔3周辺の無塗装区画の表面に対して、塗膜を介在することなく密着するようになるため、上記高力ボルト5の軸力を、上記2枚の重ね合わせ鋼板1,2に両側から締付け力として作用させることができるようになる。   After forming the predetermined unpainted section from which the coating film 8 is removed around the bolt hole 3 of one steel plate 1 as described above, the two superposed steel plates are similar to those shown in FIG. After the shaft portion 5a of the high-strength bolt 5 of the fastening bolt device 12 of the present invention is inserted into the bolt holes 3 and 4 of 1 and 2 from the outside of the one steel plate 1, the outside of the other steel plate 2 is inserted. The washer 7 is fitted to the tip of the shaft portion 5a of the high-strength bolt 5 protruding to the end, and the nut 6 is screwed to tighten the nut 6 with a predetermined torque. Thereby, the end surface of the axial direction one end side central part 14a where the stepped washer 13 of the fastening bolt device 12 of the present invention is not coated is the uncoated section around the bolt hole 3 of the one steel plate 1. In order to come into close contact with the surface of the steel sheet without interposing a coating film, the axial force of the high-strength bolt 5 can be applied to the two laminated steel plates 1 and 2 as tightening force from both sides. become able to.

更に、上記本発明の締結用ボルト装置12の段付座金13の軸心方向一端側外周部14bの裏面に設けた塗膜18と、上記一方の鋼板1の表面の既存の塗膜8との間にパッキン17が介装されて、該各塗膜18,8の双方に密着するようになるため、該パッキン17の内側に位置する上記段付座金13の軸心方向一端側中央部14aと、上記一方の鋼板1のボルト孔3の周縁部に設けた無塗装個所は、止水性及び気密性が確保された状態で、上記パッキン17の外部と遮断することができて、該無塗装個所が曝露される虞を解消することができる。   Furthermore, the coating film 18 provided on the back surface of the outer peripheral portion 14b in the axial direction of the stepped washer 13 of the fastening bolt device 12 of the present invention, and the existing coating film 8 on the surface of the one steel plate 1 Since the packing 17 is interposed therebetween and comes into close contact with each of the coating films 18 and 8, the axial center one end side central portion 14a of the stepped washer 13 located inside the packing 17 and The unpainted portion provided at the peripheral edge of the bolt hole 3 of the one steel plate 1 can be shut off from the outside of the packing 17 in a state where water-tightness and airtightness are ensured. Can be eliminated.

次いで、図10(イ)(ロ)は、本発明の実施の更に他の形態として、図9(イ)(ロ)に示したと同様に鋼板の表面に露出されたボルト頭に既存の塗膜が施工されている高力ボルトを交換する場合に適用するときの応用例を示すもので、図10(イ)に示す如く、図9(イ)に示したと同様に、2枚の重ね合わせ鋼板1,2のうちの一方の鋼板1の表面に露出されたボルト頭5bに既存の塗膜が施工されている高力ボルト5を取り外した後、図10(ロ)に示す如く、上記図4(イ)(ロ)乃至図7に示したと同様の手順で本発明の締結用ボルト装置12を製作する際に、段付座金13として、軸心方向一端側中央部14aの外径寸法が上記高力ボルト5のボルト頭5bの外径寸法よりも所要寸法小さい段付座金13を用いて本発明の締結用ボルト装置12を製作するようにする。これにより、上記段付座金13では、軸心方向一端側中央部14aの端面を、上記一方の鋼板1の表面にて上記既設の高力ボルト5のボルト頭5bが接していたために既存の塗膜8が存在していない無塗装のボルト孔3の周縁部に密着させることができるようになる。   Next, FIG. 10 (a) (b) shows an existing coating film on the bolt head exposed on the surface of the steel plate as shown in FIG. 9 (b) (b) as still another embodiment of the present invention. FIG. 10 shows an application example when the high-strength bolt in which the steel is installed is replaced. As shown in FIG. 10 (a), the two stacked steel plates are the same as shown in FIG. 9 (a). After removing the high-strength bolt 5 on which the existing coating film is applied to the bolt head 5b exposed on the surface of one of the steel plates 1 of 1 and 2, as shown in FIG. (B) When the fastening bolt device 12 of the present invention is manufactured in the same procedure as shown in FIG. 7 to FIG. 7, the outer diameter dimension of the central portion 14a in the axial direction one end side is the stepped washer 13. Fastening of the present invention using a stepped washer 13 having a required dimension smaller than the outer diameter of the bolt head 5b of the high strength bolt 5 So as to produce a bolt device 12. As a result, in the stepped washer 13, the end surface of the central portion 14 a on the one end side in the axial direction is in contact with the bolt head 5 b of the existing high-strength bolt 5 on the surface of the one steel plate 1. The film 8 can be brought into close contact with the peripheral edge portion of the unpainted bolt hole 3.

なお、上記段付座金13の外径寸法及び上記本発明の締結用ボルト装置12を構成するパッキン17の内径寸法は、上記高力ボルト5のボルト頭5bの外径寸法よりも所要寸法大きくなるようにして、上記既設の高力ボルト5が撤去された後に上記一方の鋼板1の表面に残る既設の塗膜8と、上記段付座金13の軸心方向一端側外周部14bの表面の塗膜18との間に上記パッキン17を挟むことができるようにしてあるものとする。   The outer diameter of the stepped washer 13 and the inner diameter of the packing 17 constituting the fastening bolt device 12 of the present invention are larger than the outer diameter of the bolt head 5b of the high-strength bolt 5. Thus, after the existing high-strength bolt 5 is removed, the existing coating film 8 remaining on the surface of the one steel plate 1 and the coating on the surface of the outer circumferential portion 14b in the axial direction of the stepped washer 13 are applied. It is assumed that the packing 17 can be sandwiched between the membrane 18.

よって、その後、図8に示したと同様に、上記2枚の重ね合わせ鋼板1,2のボルト孔3,4に、一方の鋼板1の外側から、上記本発明の締結用ボルト装置12の高力ボルト5の軸部5aを挿通させた後、上記他方の鋼板2の外側に突出する上記高力ボルト5の軸部5aの先端部に、ワッシャ7を嵌めてからナット6を螺着し、該ナット6を所定のトルクで締め付けるようにすると、上記本発明の締結用ボルト装置12の段付座金13の塗装が行われていない軸心方向一端側中央部14aの端面が、上記一方の鋼板1の元々既存の塗膜8が存在していないボルト孔3の周縁部の表面に密着するようになるため、上記高力ボルト5の軸力を、塗膜を介することなく、上記2枚の重ね合わせ鋼板1,2に両側から締付け力として作用させることができるようになる。   Therefore, after that, as shown in FIG. 8, the high strength of the fastening bolt device 12 of the present invention is applied to the bolt holes 3 and 4 of the two stacked steel plates 1 and 2 from the outside of the one steel plate 1. After inserting the shaft portion 5a of the bolt 5, the nut 6 is screwed onto the tip of the shaft portion 5a of the high-strength bolt 5 protruding outside the other steel plate 2, and the nut 6 is screwed. When the nut 6 is tightened with a predetermined torque, the end surface of the central portion 14a in the axial direction end side where the stepped washer 13 of the fastening bolt device 12 of the present invention is not coated is the one steel plate 1. In order to come into close contact with the surface of the peripheral edge of the bolt hole 3 where the existing coating film 8 does not exist, the axial force of the high-strength bolt 5 is applied to the two layers without interposing the coating film. The laminated steel plates 1 and 2 can act as tightening forces from both sides. Kill as to become.

更に、上記本発明の締結用ボルト装置12の段付座金13の軸心方向一端側外周部14bに設けた塗膜18と、上記一方の鋼板1の表面の既存の塗膜8との間にパッキン17が介装されて、該各塗膜18,8の双方に密着するようになるため、該パッキン17の内側に位置する上記段付座金13の軸心方向一端側中央部14aと、上記一方の鋼板1のボルト孔3の周縁部にて、既設の高力ボルト5を取り外す際に既存の塗膜8が切れることで形成される無塗装個所は、止水性及び気密性が確保された状態で、上記パッキン17の外部と遮断することができて、該無塗装個所が曝露される虞を解消することができる。   Furthermore, between the coating film 18 provided in the axial direction one end side outer peripheral part 14b of the step washer 13 of the fastening bolt device 12 of the present invention and the existing coating film 8 on the surface of the one steel plate 1. Since the packing 17 is interposed and comes into close contact with both of the coating films 18 and 8, the axial center one end side central portion 14a of the stepped washer 13 located inside the packing 17 and the above In the peripheral part of the bolt hole 3 of one steel plate 1, when the existing high-strength bolt 5 is removed, the non-painted portion formed by the existing coating 8 being cut off ensures water-tightness and airtightness. In this state, it can be shielded from the outside of the packing 17 and the possibility that the unpainted portion is exposed can be solved.

なお、本発明は上記各実施の形態のみに限定されるものではなく、段付座金13は、締結対象物に接触させる側の面が中心側から所要径までは締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてあれば、たとえば、締結対象物に密着できる軸心方向一端側中央部14aの外側の軸心方向一端側外周部14bを、軸心方向他端側へ向けて傾斜したテーパー形状とする等、図示した以外の形状としてもよく、更には、軸心方向他端側の形状は、締結に用いる高力ボルト5のボルト頭5bより軸力を受けられる形状であればよく、たとえば、軸心方向他端側の中央部を外周部より突出させた形状とする等、図示した以外の形状としてもよい。   In addition, this invention is not limited only to said each embodiment, The step washer 13 can closely_contact | adhere to the surface of a fastening object from the center side to a required diameter from the side made to contact a fastening object. If the outer peripheral side can form a gap with the surface of the fastening object, for example, the outer peripheral part of the axial direction one end side outside the central part 14a in the axial direction that can be in close contact with the fastening object. The shape of the other end side in the axial direction may be a shape of the high-strength bolt 5 used for fastening. Any shape that can receive an axial force from the bolt head 5b may be used, and for example, a shape other than the illustrated shape may be used, such as a shape in which a central portion on the other end side in the axial center direction protrudes from the outer peripheral portion.

座金固定治具16は、治具本体16aの周方向に設ける内周側と外周側の各突部16b,16cの設置数を適宜変更してもよい。又、段付座金13の厚み寸法以内で、高力ボルト5の首下部の外周面と、段付座金13の孔の内周面との間に弾性変形させた状態で介装することで、その復元力により上記高力ボルト5の首下部の外周面と段付座金13の孔の内周面の双方に密着して、該高力ボルト5の首下部に段付座金13を相対的な回転変位を防止した状態で取り付けることができるようにしてあれば、ポリプロピレン以外の樹脂製としてもよく、更には、弾性を有する任意の材質を用いるようにしてもよい。更に又、図2(イ)(ロ)及び図3(イ)(ロ)に示した以外の構造としてもよい。   In the washer fixing jig 16, the number of protrusions 16b and 16c on the inner peripheral side and the outer peripheral side provided in the circumferential direction of the jig main body 16a may be appropriately changed. In addition, by interposing within the thickness dimension of the stepped washer 13 between the outer peripheral surface of the lower portion of the neck of the high strength bolt 5 and the inner peripheral surface of the hole of the stepped washer 13 in an elastically deformed state, Due to the restoring force, the high strength bolt 5 is brought into close contact with both the outer peripheral surface of the neck lower portion and the inner peripheral surface of the hole of the stepped washer 13, and the stepped washer 13 is relatively attached to the lower neck portion of the high strength bolt 5. As long as it can be mounted in a state where rotational displacement is prevented, it may be made of resin other than polypropylene, and further, an arbitrary material having elasticity may be used. Furthermore, structures other than those shown in FIGS. 2A and 2B and FIGS. 3A and 3B may be used.

パッキン17は、空気及び水を通さない柔軟な材質で、段付座金13の軸心方向一端側外周部14bと、締結対象物の表面との間に挟まれて圧縮されるときに、その復元力により該段付座金13の軸心方向一端側外周部14bと、締結対象物の表面の双方に密着することで、該パッキン17の内側の空間を、止水性、気密性を保持した状態で外部より遮断することができれば、任意の材質のものを用いるようにしてもよい。   The packing 17 is made of a flexible material that does not allow air and water to pass through. When the compression is sandwiched between the outer peripheral portion 14b in the axial direction of the stepped washer 13 and the surface of the fastening object, the packing 17 is restored. In the state where the inner space of the packing 17 is kept watertight and airtight by being in close contact with both the outer peripheral portion 14b on the one end side in the axial center direction of the stepped washer 13 and the surface of the fastening object. Any material can be used as long as it can be blocked from the outside.

段付座金13の厚み寸法や径寸法、軸心方向一端側中央部14a径寸法や軸心方向一端側外周部14bからの突出量、パッキン17の厚み寸法や径寸法、塗膜8,18,18aの厚み寸法はいずれも図示するための便宜的な寸法であり、実際に用いる高力ボルト5のサイズや、塗料の性状等に応じて適宜変更してよい。   The thickness dimension and diameter dimension of the stepped washer 13, the axial dimension one end side center part 14 a diameter dimension, the protruding amount from the axial center one end side outer peripheral part 14 b, the thickness dimension and diameter dimension of the packing 17, the coating films 8, 18, The thickness dimension of 18a is a convenient dimension for illustration, and may be appropriately changed according to the size of the high-strength bolt 5 actually used, the properties of the paint, and the like.

高力ボルト5のボルト頭5bと段付座金13の所定個所の塗装を行う際に、該段付座金13の締結対象物に密着させる面となる軸心方向一端側中央部14aの端面及びボルト軸部5aをマスキングできれば、ボルト軸部5aに螺着させるナット6により上記段付座金13の軸心方向一端側中央部14aにマスキングフィルム19を密着させる手法以外のいかなる手法でマスキングを行うようにしてもよい。   When coating the bolt head 5b of the high-strength bolt 5 and the stepped washer 13 at a predetermined location, the end surface of the central portion 14a in the axial direction and the bolt that are the surfaces to be brought into close contact with the fastening object of the stepped washer 13 If the shaft portion 5a can be masked, masking can be performed by any method other than the method in which the masking film 19 is brought into close contact with the central portion 14a in the axial direction of the stepped washer 13 by the nut 6 screwed to the bolt shaft portion 5a. May be.

その他本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。   Of course, various modifications can be made without departing from the scope of the present invention.

1 一方の鋼板(締結対象物)
3 ボルト孔
5 ボルト
5a 軸部
5b ボルト頭
6 ナット
8 塗膜
13 段付座金
14a 軸心方向一端側中央部
14b 軸心方向一端側外周部
15 軸心方向他端面
16 座金固定治具
16a 治具本体
16b 内周側突部
16c 外周側突部
17 パッキン
18,18a 塗膜
1 Steel plate (object to be fastened)
3 Bolt hole 5 Bolt 5a Shaft part 5b Bolt head 6 Nut 8 Coating film 13 Stepped washer 14a Axis direction one end side central part 14b Axial direction one end outer peripheral part 15 Axial direction other end face 16 Washer fixing jig 16a Jig Main body 16b Inner peripheral protrusion 16c Outer peripheral protrusion 17 Packing 18, 18a Coating film

Claims (6)

ボルトの首下部に、締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の上記締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させて座金固定治具を介して相対的に回転変位しないように取り付け、次に、上記ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、ボルト締結前に先行塗装し、しかる後、締結対象物のボルト孔を中心として上記段付座金の外径寸法よりも小さく且つ上記段付座金の締結対象物に密着できる部分の外径よりも大きい径寸法の円形区域を除いた領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させて、上記段付座金の締結対象物に密着できる部分を上記締結対象物の表面に密着させると共に、上記段付座金の締結対象物に密着させる部分の外周側における上記先行塗装個所と上記締結対象物の表面塗装個所との間にリング状のパッキンを挟んだ状態で、締結対象物をボルトで締結させることを特徴とするボルト締結方法。   The surface of the bolt that is in contact with the object to be fastened can be in close contact with the surface of the object to be fastened from the center side to the required diameter, and the outer peripheral side can form a gap with the surface of the object to be fastened. The stepped washer is relatively rotationally displaced via a washer fixing jig with the surface opposite to the surface of the stepped washer coming into contact with the object to be fastened in close contact with the seating surface of the bolt head. Next, the outer surface of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head are pre-painted before fastening the bolt, and then the bolt hole of the fastening object The fastening object is surface-coated in a region excluding a circular area having a diameter smaller than the outer diameter of the stepped washer and larger than the outer diameter of the portion that can be in close contact with the fastening object of the stepped washer. Bolt with the above stepped washer attached to the bolt hole of the object. The portion of the stepped washer that can be in close contact with the fastening object is brought into close contact with the surface of the fastening object, and the portion of the stepped washer that is in close contact with the fastening object A bolt fastening method, wherein a fastening object is fastened with a bolt in a state where a ring-shaped packing is sandwiched between a preceding painting part and a surface coating part of the fastening object. ボルト首下部の外周面と段付座金の孔の内周面との間に、座金固定治具を介装させ、該座金固定治具を、上記ボルト首下部の外周面と段付座金の孔の内周面に密着させるようにして、ボルトの首下部に、段付座金を取り付けるようにする請求項1記載のボルト締結方法。   A washer fixing jig is interposed between the outer peripheral surface of the lower part of the bolt neck and the inner peripheral surface of the hole of the stepped washer, and the washer fixing jig is attached to the outer peripheral surface of the lower part of the bolt neck and the hole of the stepped washer. The bolt fastening method according to claim 1, wherein a stepped washer is attached to a lower part of the bolt neck so as to be in close contact with the inner peripheral surface of the bolt. ボルト頭の外面と、上記ボルト頭より外周側に露出する上記段付座金の露出部分を、先行塗装した後、上記段付座金の締結対象物に密着できる部分の外周側における先行塗装個所に、塗膜の上からリング状のパッキンを貼り付けてから、所定領域に表面塗装してある締結対象物のボルト孔に、上記段付座金を取り付けたボルトの軸部を挿通させるようにする請求項1又は2記載のボルト締結方法。   After the preceding painting of the outer surface of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head, in the preceding coating location on the outer peripheral side of the portion that can be in close contact with the fastening object of the stepped washer, A ring-shaped packing is applied from above the coating film, and then the shaft portion of the bolt to which the stepped washer is attached is inserted through the bolt hole of the fastening object whose surface is coated in a predetermined region. The bolt fastening method according to 1 or 2. 締結対象物に接触させる側の面が中心側から所要径まで締結対象物の表面に密着でき且つその外周側は締結対象物の表面との間に隙間を形成できるようにしてなる段付座金を、該段付座金の外径よりも小さい外径の頭部を有するボルトの首下部に、該段段付座金の締結対象物に接触させる側の面とは反対側の面をボルト頭の座面に密着させた状態で座金固定治具を介して相対的に回転変位しないように取り付け、且つ上記ボルト頭の外面と上記ボルト頭より外周側に露出する上記段付座金の露出部分を塗装してなる段付座金付きのボルト、及び、上記段付座金の外径寸法と同じか又はやや小さい径のリング状のパッキンを備えてなる構成を有することを特徴とする締結用ボルト装置。   A stepped washer that allows the surface to be brought into contact with the object to be fastened to be in close contact with the surface of the object to be fastened from the center side to the required diameter and that the outer peripheral side can form a gap with the surface of the object to be fastened. The surface of the bolt head having a surface opposite to the surface to be brought into contact with the fastening object of the stepped washer at the lower neck portion of the bolt having a head having an outer diameter smaller than the outer diameter of the stepped washer Attach to the outer surface of the bolt head and the exposed portion of the stepped washer exposed to the outer peripheral side from the bolt head. A fastening bolt device comprising: a bolt with a stepped washer, and a ring-shaped packing having a diameter that is the same as or slightly smaller than the outer diameter of the stepped washer. 座金固定治具を、ボルト首下部の外周面と段付座金の孔の内周面との間に弾性変形させた状態で介装させて、上記ボルト首下部の外周面と、段付座金の孔の内周面に密着させるようにしてなる請求項4記載の締結用ボルト装置。   A washer fixing jig is interposed between the outer peripheral surface of the lower part of the bolt neck and the inner peripheral surface of the hole of the stepped washer so that the outer peripheral surface of the lower part of the bolt neck and the stepped washer The fastening bolt device according to claim 4, wherein the fastening bolt device is brought into close contact with an inner peripheral surface of the hole. 座金固定治具を、ボルト首下部の外径寸法よりも大きい内径を有し且つ段付座金の孔の内径寸法よりも大きな外径を有する環状の治具本体の周方向所要間隔個所に、上記ボルト首下部の外径寸法よりも小さい径方向位置まで内向きに突出する内周側突部と、上記段付座金の孔の内径寸法よりも大きい径方向位置まで外向きに突出する外周側突部とを交互に設けてなる構成とした請求項5記載の締結用ボルト装置。   The washer-fixing jig is disposed at a required interval in the circumferential direction of an annular jig body having an inner diameter larger than the outer diameter dimension of the bolt neck lower part and an outer diameter larger than the inner diameter dimension of the hole of the stepped washer. An inner peripheral protrusion that protrudes inward to a radial position smaller than the outer diameter dimension of the bolt neck lower part, and an outer peripheral protrusion that protrudes outward to a radial position larger than the inner diameter dimension of the hole of the stepped washer. The fastening bolt device according to claim 5, wherein the parts are alternately provided.
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CN102996607A (en) * 2011-09-16 2013-03-27 上海通用汽车有限公司 Gasket assembly for automotive fastener
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US10132356B2 (en) * 2017-02-22 2018-11-20 Mijo Radocaj Washer with step
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