JP2010163222A - Screw supply device - Google Patents

Screw supply device Download PDF

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Publication number
JP2010163222A
JP2010163222A JP2009004677A JP2009004677A JP2010163222A JP 2010163222 A JP2010163222 A JP 2010163222A JP 2009004677 A JP2009004677 A JP 2009004677A JP 2009004677 A JP2009004677 A JP 2009004677A JP 2010163222 A JP2010163222 A JP 2010163222A
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screws
pair
screw
rollers
supply device
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JP5350812B2 (en
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Norihiro Sato
宣弘 佐藤
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Ohtake Root Kogyo Co Ltd
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Ohtake Root Kogyo Co Ltd
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Priority to JP2009004677A priority Critical patent/JP5350812B2/en
Priority to CN2009102540573A priority patent/CN101774479B/en
Publication of JP2010163222A publication Critical patent/JP2010163222A/en
Priority to HK10108897.5A priority patent/HK1142578A1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a screw supply device rich in versatility usable for a screw of a wide range of a size, a shape and many kinds of the screws, capable of surely supplying the predetermined number of screws, formable as a strong structure by a relatively simple constitution, and easy even in maintenance. <P>SOLUTION: The screw supply device is provided by horizontally arranging a pair of arrangement rollers in parallel in an upper part of a storage part 2 for storing the screws. In the screw supply device, opposed spiral grooves of spiral shapes are formed on peripheral surfaces of the pair of arrangement rollers 41. The spiral groove has a U shape having a wide width, having a right angle at the edge and having the shallow depth. The whole width of the opposed spiral groove is formed narrower than a diameter of a bar-shaped screw part of the supplying screws. A brush member is arranged at the upstream side upper side of the storage part of the arrangement rollers. The brush member 43 is arranged in a height degree of the screws of lying down on the lower tip of a brush of the brush member over the substantially whole width in the horizontal direction of the pair of arrangement rollers 41. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ネジ・ナット・鋲・リベット等のネジ類の所定個数を整列して排出するネジ類供給装置に関する。   The present invention relates to a screw supply device for aligning and discharging a predetermined number of screws, such as screws, nuts, hooks, and rivets.

従来、この種のネジ類供給機としては、機台に設けられ多数のネジ類が収容される収容部を設けて、この収容部の内部から外部にかけて一対の回転するローラを設け、このローラに対向する螺旋溝を設けて、一対のローラの螺旋溝の間にネジ類のネジ部を挟むようにして、所定個数のネジ類を外部に送り出すネジ類供給装置が提供されている(特許文献1乃至3)。
例えば、特許文献1の実開平1-123622号公報の技術は、斜行する一対のローラに円錐形の部材の細い部分を挟むようにして、自重で外部に供給する装置が提案されている。また、特許文献2の特開平7-300221号公報の技術は、一対のローラを緩やかに斜行させ、ローラの先端の螺旋のネジ及び溝を設けてネジ類を整列供給するネジ類供給装置が提案されている。特に、図11(a)(b)に示すように、特許文献3の特開2004-168542号公報の技術は、一対のピッチ調整シャフトaを設け、このシャフトの先端に対向する螺旋溝bを設けて、一対のシャフトの螺旋溝bの間にネジ類sの細棒のネジ部s1を挟むようにして、外部に送り出して所定個数のネジ類を供給するネジ類供給装置が提供されている。
Conventionally, this type of screw supply machine is provided with a receiving portion that is provided in a machine base and accommodates a large number of screws, and is provided with a pair of rotating rollers from the inside to the outside of the receiving portion. There is provided a screw supply device that feeds a predetermined number of screws to the outside by providing opposing spiral grooves and sandwiching screw portions between the spiral grooves of a pair of rollers (Patent Documents 1 to 3). ).
For example, Japanese Patent Application Laid-Open No. 1-123622 discloses a device that supplies a thin portion of a conical member between a pair of skewed rollers and feeds it by its own weight. In addition, the technique disclosed in Japanese Patent Application Laid-Open No. 7-300221 of Patent Document 2 is a screw supply device that supplies a screw by aligning screws by gently skewing a pair of rollers and providing a spiral screw and groove at the tip of the roller. Proposed. In particular, as shown in FIGS. 11 (a) and 11 (b), the technique disclosed in Japanese Patent Laid-Open No. 2004-168542 of Patent Document 3 includes a pair of pitch adjusting shafts a and a spiral groove b facing the tip of the shaft. Provided is a screw supply device that supplies a predetermined number of screws by feeding them to the outside so as to sandwich a screw portion s1 of a thin rod of the screws s between the spiral grooves b of the pair of shafts.

ところで、近時、工場の組み立てラインにおいて、ネジ類供給装置の1回の操作で作業者に必要個数のネジ類だけを手渡すようにして、ネジ類の取付の忘れを防ぐようにする場合があり、特に、未習熟作業者にとっては有効な取付忘れ防止手段となっており、確実に所定数だけのネジ類を供給するネジ類供給装置が、電子部品の組み立て分野以外でも求められようになっており、対象部品もネジ以外にもナット・鋲・リベット等の所定数の供給装置が求められて、その大きさも広範囲に亘っている。
前述した公知技術のネジ類を供給するネジ類供給装置は、プリント基板を枠体に取り付けるための比較的小さな電子部材用のネジを取り付けるためのものが大半で、直径7mm以上の太いネジ類の供給となると、螺旋溝を整列させるには大がかり装置となり、またネジ等の部材が螺旋溝間に詰まる等の不都合があった。また、ローラやシャフトに設ける螺旋溝の間に供給部品の一部を挟むように支持するために、汎用性に欠けるとうい問題があった。
更に、ネジ部材の棒状のネジ部の長さが、搬送ローラの直径以上となると下部がローラより下方となって、搬送できないといった問題があった。
By the way, recently, in the assembly line of the factory, there is a case where only a necessary number of screws are handed over to the worker by one operation of the screw supply device to prevent forgetting to install the screws. In particular, it is an effective means of preventing forgetting to attach to unskilled workers, and a screw supply device that reliably supplies a predetermined number of screws is required even outside the field of assembling electronic components. In addition to the screws, the target parts are required to have a predetermined number of supply devices such as nuts, rivets, rivets and the like, and their sizes are also in a wide range.
Most of the above-described screw supply devices for supplying screws of known technology are for mounting screws for relatively small electronic members for mounting a printed circuit board to a frame, and are thick screws having a diameter of 7 mm or more. When supplied, it becomes a large-scale device for aligning the spiral grooves, and there is a disadvantage that a member such as a screw is clogged between the spiral grooves. In addition, since a part of the supply component is supported so as to be sandwiched between the spiral grooves provided on the roller and the shaft, there is a problem that it lacks versatility.
Furthermore, when the length of the rod-like screw portion of the screw member is equal to or larger than the diameter of the conveying roller, there is a problem that the lower portion is below the roller and the conveying cannot be performed.

実開平1-123622号公報Japanese Utility Model Publication No. 1-123622 特開平7-300221号公報Japanese Unexamined Patent Publication No. 7-300221 特開2004-168542号公報JP 2004-168542 A

本発明は、従来の問題点に鑑みてなされたもので、ネジ類供給装置において、そのままの装置でもネジ類の大きさや形や多種類の広範囲なネジ類に使用でき、また、ネジ以外にもナット・鋲・リベット等のネジ類と同等の部材にも使用できるなど汎用性に富み、しかも所定数のネジ類等の部材を確実に整列して供給でき、かつ、比較的簡単な構成で堅牢な構造にでき、装置の保守も容易なネジ類供給装置を提供しようとするものである。   The present invention has been made in view of the conventional problems, and the screw supply device can be used for the size and shape of the screws and a wide variety of screws in the device as it is. It can be used for members equivalent to screws such as nuts, rivets, rivets, etc. It is an object of the present invention to provide a screw supply device that can have a simple structure and can be easily maintained.

上記の課題を解決するために、請求項1の発明は、ネジ類を収納する収納部の上部に一対の配列ローラを平行で水平に設けたネジ類供給装置において、前記一対の配列ローラの周面には対向する螺旋状の螺旋溝を設け、該螺旋溝は広幅で縁が直角で浅い深さのコ字状であって、対向する螺旋溝の全幅が供給するネジ類の棒状ネジ部の直径よりも狭くし、また、該配列ローラの収納部の上流側の上側には刷毛部材を設け、 該刷毛部材は一対の配列ローラの水平方向のほぼ全幅に亘り、且つ、該刷毛部材の刷子の下部先端が横たわるネジ類の高さ程度に配置したことを特徴とする。
請求項2の発明は、請求項1に記載のネジ類供給装置において、前記収納部の下流側の底部は、上流側の回動軸を中心に下流側の可動底の底板が上方に斜行するように可動する上昇機構を設け、該上昇機構は底板にあるネジ部材の加重によって作動することを特徴とする。
請求項3の発明は、請求項1又は2に記載のネジ類供給装置において、前記一対の配列ローラの先端近傍には、ネジ類の通過を検知する検知手段を配置し、該検知手段により予め設定されたネジ類の個数を検知すると該配列ローラの駆動機構を制御して該配列ローラの回転を停止する制御手段を設けたことを特徴とする。
請求項4の発明は、請求項1乃至3に記載のネジ類供給装置において、前記一対の配列ローラの収納部での上流側には、ネジ類を下方から配列ローラの上周面に供給する扇状部側壁を設けたことを特徴とする。
In order to solve the above-described problems, the invention of claim 1 is a screw supply device in which a pair of alignment rollers are provided in parallel and horizontally on an upper portion of a storage portion for storing screws. Opposite spiral grooves are provided on the surface, the spiral grooves are U-shaped with a wide width, a right edge, and a shallow depth, and the entire width of the opposing spiral grooves is a rod-shaped threaded portion of a screw to be supplied. The brush member is narrower than the diameter, and a brush member is provided on the upper upstream side of the storage portion of the arrangement roller. The brush member extends over substantially the entire horizontal width of the pair of arrangement rollers, and the brush of the brush member. It is characterized in that it is arranged at the height of the screws on which the lower end of lies.
According to a second aspect of the present invention, in the screw supply device according to the first aspect, the bottom portion of the downstream side of the storage portion is inclined with the bottom plate of the movable bottom on the downstream side centering on the upstream rotation shaft. A lift mechanism that is movable is provided, and the lift mechanism is operated by a load of a screw member on the bottom plate.
According to a third aspect of the present invention, in the screw supply device according to the first or second aspect, a detecting means for detecting the passage of the screws is arranged in the vicinity of the tip of the pair of arranging rollers, and the detecting means is used in advance. When detecting the set number of screws, there is provided control means for controlling the drive mechanism of the array roller to stop the rotation of the array roller.
According to a fourth aspect of the present invention, in the screw supply device according to any one of the first to third aspects, the screws are supplied to the upper peripheral surface of the arrangement roller from below on the upstream side of the storage portion of the pair of arrangement rollers. A fan-shaped side wall is provided.

請求項1のネジ類供給装置の発明によれば、一対の配列ローラの周面には対向する螺旋溝が広幅で溝縁が直角で浅い深さのコ字状であって、対向する螺旋溝の全幅が供給するネジ類の棒状ネジ部の直径よりも狭くしてあるので、ネジ類供給装置において、そのままの装置でもネジ類の大きさや形や多種類の広範囲なネジ類に使用でき、特に、長さが配列ローラ径以上のネジ類S等の部材の供給にも使用でき、また、ネジ以外にもナット・鋲・リベット等のネジ類と同等の部材にも使用できるなど汎用性に富み、しかも所定数のネジ類等の部材を確実に整列して供給できる。また、一対の配列ローラの上側には刷毛部材を設けて、ネジ類が傷つかないように、一個一個に分離して移送するようにしたので、確実にネジ類を供給できる。更に、従来は棒状のネジ部の長さはローラ直径以内である必要があったが、それ以上に長いネジ類であっても供給可能である。また、ネジ類供給装置として、比較的簡単な構成で堅牢な構造にでき、装置の保守も容易でもある。
請求項2の発明によれば、収納部の下流側の底部は回動軸を中心に下流側の底板が上方に斜行するように可動する可動底とし、ネジ部材の加重が小さくなると下流側が上昇するように作動する上昇機構を設けたので、不必要な個数のネジ部材を配列ローラに供給することがなく、一対の配列ローラから落下したネジ部材を自動的に配列ローラに供給することができ、最後のネジ類Sまで確実に供給することが出来る。また、収納部の容積を大きくすることができ、多量のネジ類S等の部材を収納部に収納することができ、収納部へのネジ類Sの補給回数を減らすことができる。
請求項3の発明によれば、配列ローラの先端近傍にネジ類の通過を検知する検知手段を配置し、検知手段により予め設定されたネジ類の個数を検知すると該配列ローラの駆動機構を制御して該配列ローラの回転を停止する制御手段を設けたので、1回の操作で作業者に必要個数のネジ類だけを手渡すようにして、ネジ類の取付の忘れを防ぐことができ、特に、未習熟作業者にとっては有効な取付忘れ防止手段となる。
請求項4の発明によれば、一対の配列ローラの収納部での上流側にネジ類を下方から配列ローラの上周面に供給する回動スクレーパ機能を有する扇状部側壁を設けたので、重いネジ類でも確実に配列ローラの上流に供給することができる。
According to the invention of the screw supply device of claim 1, the opposing spiral grooves are wide, the groove edges are perpendicular and shallow in depth on the peripheral surfaces of the pair of array rollers, and the opposing spiral grooves Since the full width of the screw is narrower than the diameter of the rod-like screw part of the screws to be supplied, the screw supply device can be used for the size and shape of the screws as well as a wide variety of screws, Can be used for supplying screws S etc. whose length is longer than the arrangement roller diameter, and can be used for members equivalent to nuts, rods, rivets, etc. in addition to screws. In addition, a predetermined number of members such as screws can be reliably aligned and supplied. Further, a brush member is provided on the upper side of the pair of arrangement rollers, and the screws are separated and transferred one by one so that the screws are not damaged, so that the screws can be supplied reliably. Further, conventionally, the length of the rod-shaped screw portion has been required to be within the diameter of the roller, but even longer screws can be supplied. Moreover, as a screw supply apparatus, it can be made into a robust structure with a comparatively simple structure, and maintenance of the apparatus is also easy.
According to the second aspect of the present invention, the bottom portion on the downstream side of the storage portion is a movable bottom that can move so that the bottom plate on the downstream side is inclined upward about the rotation axis. Since the raising mechanism that operates so as to rise is provided, an unnecessary number of screw members are not supplied to the arrangement roller, and the screw members dropped from the pair of arrangement rollers can be automatically supplied to the arrangement roller. It is possible to reliably supply the last screws S. Further, the capacity of the storage unit can be increased, a large amount of members such as screws S can be stored in the storage unit, and the number of times of replenishment of screws S to the storage unit can be reduced.
According to the invention of claim 3, the detecting means for detecting the passage of the screws is arranged in the vicinity of the front end of the arranging roller, and when the number of screws set in advance is detected by the detecting means, the driving mechanism of the arranging roller is controlled. Since the control means for stopping the rotation of the arrangement rollers is provided, only the necessary number of screws are handed over to the operator in one operation, so that forgetting to install the screws can be prevented. For an unskilled worker, this is an effective means of preventing forgetting to attach.
According to the invention of claim 4, since the fan-shaped portion side wall having a rotating scraper function for supplying screws to the upper peripheral surface of the arrangement roller from below is provided on the upstream side in the storage portion of the pair of arrangement rollers, it is heavy. Even screws can be reliably supplied upstream of the arrangement roller.

本発明の実施例のネジ類供給装置の外観斜視図、The external appearance perspective view of the screw supply apparatus of the Example of this invention, 同、ネジ類供給装置の駆動制御部の外観斜視図、The external perspective view of the drive control unit of the screw supply device, 図1の側断面図、1 is a side sectional view of FIG. ネジ類供給装置の収納部の底部とネジ類供給部との分解斜視図、An exploded perspective view of the bottom of the storage part of the screw supply device and the screw supply part, 図5(a)は、図4の扇状部側壁が時計方向に回転した状態の断面図、図5(b)は反時計方向に回転した状態の断面図、5 (a) is a cross-sectional view of a state in which the fan-shaped portion side wall of FIG. 4 is rotated in a clockwise direction, and FIG. 図1の上方からの配設ローラ部を中心とした平面図、The top view centering on the arrangement | positioning roller part from the upper direction of FIG. 図1の駆動機構を中心とした背面図、The rear view centering on the drive mechanism of FIG. 本発明の配列ローラ部の作動を説明する説明図で、図8(a)はネジ類Sが移送されている状態の図、図8(b)は更に前進した状態の図、図8(c)は更にネジ類Sが前進して排出部に落下する状態の図、8A and 8B are explanatory views for explaining the operation of the arrangement roller unit of the present invention, in which FIG. 8A is a diagram showing a state in which the screws S are being transferred, FIG. ) Is a diagram of the state in which the screws S further advance and fall to the discharge part, 図9(a)は本発明での配列ローラがネジ類Sを移送する状態を説明する説明図、図9(b)は同等部材S’を移送する状態を説明する説明図、FIG. 9A is an explanatory diagram for explaining a state in which the arrangement roller in the present invention transfers the screws S, and FIG. 9B is an explanatory diagram for explaining a state in which the equivalent member S ′ is transferred. 図1の排出部を中心とした前面図、FIG. 1 is a front view centering on the discharge part of FIG. 従来のネジ類供給装置の説明図である。It is explanatory drawing of the conventional screw supply apparatus.

本発明は、ネジ類を収納する収納部の上部に一対の配列ローラを平行で水平に設けたネジ類供給装置において、一対の配列ローラの周面には対向する螺旋状の螺旋溝を設け、螺旋溝は広幅で縁が直角で浅い深さのコ字状であって、対向する螺旋溝の全幅が供給するネジ類の棒状ネジ部の直径よりも狭くし、また、配列ローラの収納部の上流側の上側には刷毛部材を設けたネジ類供給装置としたので、そのままの装置でもネジ類の大きさや形や多種類の広範囲なネジ類に使用でき、また、ネジ以外にもナット・鋲・リベット等のネジ類と同等の部材にも使用できるなど汎用性に富み、しかも所定数のネジ類等の部材を確実に整列して供給でき、比較的簡単な構成で堅牢な構造にでき、保守も容易であるという利点がある。   The present invention provides a screw supply device in which a pair of alignment rollers are provided in parallel and horizontally on the upper portion of a storage portion for storing screws, and a spiral spiral groove is provided on the circumferential surface of the pair of alignment rollers, The spiral groove is U-shaped with a wide width, a right edge, and a shallow depth, which is narrower than the diameter of the rod-like thread portion of the screws supplied by the entire width of the opposing spiral groove, Since the screw supply device is provided with a brush member on the upper upstream side, it can be used for various screw sizes and shapes and a wide variety of screws with the same device. -It can be used for members equivalent to screws such as rivets, etc., and is versatile, and can reliably supply a predetermined number of members such as screws, making it a robust structure with a relatively simple configuration, There is an advantage that maintenance is easy.

以下に、本発明を実施したネジ類供給装置の実施例を、図に基づいて詳しく説明する。
本実施例のネジ類供給装置1は、図1、図2に示すように、ネジ類の収納部2、ネジ類Sを収納部2内から外部に整列して移動する配列ローラ部4及びこの配列ローラ部4を駆動する配列ローラ駆動部5、この配列ローラ部4へ収納部2のネジ類Sを供給するネジ類供給部3、配列ローラ部4の先端部からネジ類Sを排出する排出部6、並びに、排出するネジ類を検知する検知部7及び検知部により予め設定されたネジ類の個数を検知すると配列ローラ駆動部5を制御して配列ローラ部4の駆動を停止する駆動制御部8から構成されている。以下、これらの具体的な構成を説明する。
Below, the Example of the screw supply apparatus which implemented this invention is described in detail based on figures.
As shown in FIGS. 1 and 2, the screw supply device 1 of the present embodiment includes a screw storage unit 2, an arrangement roller unit 4 that moves the screws S aligned from the storage unit 2 to the outside, and the arrangement roller unit 4. An array roller drive unit 5 that drives the array roller unit 4, a screw supply unit 3 that supplies the screws S of the storage unit 2 to the array roller unit 4, and a discharge that discharges the screws S from the tip of the array roller unit 4 When the number of screws set in advance is detected by the unit 6, the detection unit 7 that detects the screws to be discharged, and the detection unit, the array roller drive unit 5 is controlled to stop the drive of the array roller unit 4. It consists of part 8. Hereinafter, these specific structures will be described.

[ネジ類の収納部2]
図1、図3、図4を参照して、先ず、ネジ類の収納部2から説明するが、収納部2の下流側の大部分を占める底部21で、背面側の回動軸22を中心に下流側の底板23が上方に斜行するように可動する可動底とし、この底板23の前端部231は、収納部2の前面壁24の円弧状の接触部材241を摺動するように上下に移動する。前端部231の両側端部232には、収納部2の両側の側面壁25に設けられた円弧状の摺動長孔251に嵌合するバネ掛けシャフト233が設けられ、一方、側壁25の外部には収縮バネ26を固定する係止部253とバネ掛けプーリ252とが設けられ、この収縮バネ26の一端を係止部253に係止し、他端をバネ掛けプーリ252を介して前記バネ掛けシャフト233に係止している。
したがって、収納部2に多くのネジ類Sが収納され、収納部2の底板23にもネジ類Sが積載されるが、底板23でのネジ類Sの積載量が多く荷重も大きい場合は、収縮バネ26の収縮力に抗してバネ掛けシャフト233も下方に位置する。そして、収納部2のネジ類Sが後述するネジ類供給部3へ徐々に排出され、底板23に積載されているネジ類Sの個数も少なくなり加重が小さくなると、収縮バネ26の収縮力により徐々にバネ掛けシャフト233も上方に上昇し、これに伴い、底板23は回動軸22を下方位置し前端部231を上方位置として斜行状態となる。
その結果、底板23は回動軸22を下方位置し前端部231を上方位置として、更に斜行状態となるので、この可動底に積載されているネジ類Sは、更に回動軸22側に移動し、徐々にネジ類供給部3に供給されることになり、こうして、底板23上のネジ類Sのほぼすべてがネジ類供給部3に排出されることになる。
また、この収納部2の上側には後述する配列ローラ部4が配置されているので、配列ローラ部4から落下したネジ類Sを再び自動的に配列ローラ部4に供給する構成になっている。この上昇機構である可動底により、不必要な個数のネジ類Sを配列ローラ部4に供給することがないので余分な負荷を加えることなく配列ローラ部4を駆動することができる。
なお、収納部2の上方は開放された上部開口部29が設けられ、供給すべきネジ類Sは上部開口部29から適宜補給する。また、上述したように、底板23を可動底としたことにより、最後のネジ類Sまで確実に供給することが出来るともに、収納部2の容積を大きくすることができ、多量のネジ類S等の部材を収納部2に収納することができ、補給回数を減らすことができる。
[Screw storage part 2]
With reference to FIGS. 1, 3, and 4, the screw storage unit 2 will be described first. The bottom 21 occupies most of the downstream side of the storage unit 2, and the rotation shaft 22 on the back side is the center. The bottom plate 23 on the downstream side is movable so that the bottom plate 23 is inclined upward, and the front end 231 of the bottom plate 23 is vertically moved so as to slide on the arc-shaped contact member 241 of the front wall 24 of the storage unit 2. Move to. Both end portions 232 of the front end portion 231 are provided with spring-loaded shafts 233 that fit into arc-shaped sliding long holes 251 provided on the side walls 25 on both sides of the storage portion 2. Is provided with a locking portion 253 for fixing the contraction spring 26 and a spring-loaded pulley 252. It is locked to the hanging shaft 233.
Therefore, many screws S are stored in the storage unit 2 and the screws S are loaded on the bottom plate 23 of the storage unit 2, but when the loading amount of the screws S on the bottom plate 23 is large and the load is large, The spring hook shaft 233 is also positioned below against the contraction force of the contraction spring 26. Then, when the screws S of the storage unit 2 are gradually discharged to the screw supply unit 3 to be described later and the number of the screws S loaded on the bottom plate 23 is reduced and the load is reduced, the contraction force of the contraction spring 26 is applied. The spring hook shaft 233 gradually rises upward, and the bottom plate 23 is in a skewed state with the rotary shaft 22 positioned downward and the front end 231 positioned upward.
As a result, the bottom plate 23 is further inclined with the rotation shaft 22 positioned downward and the front end 231 positioned upward, so that the screws S loaded on the movable bottom further move toward the rotation shaft 22. It moves and is gradually supplied to the screw supply unit 3, and in this way, almost all of the screws S on the bottom plate 23 are discharged to the screw supply unit 3.
In addition, since an arrangement roller section 4 to be described later is disposed above the storage section 2, the screws S dropped from the arrangement roller section 4 are automatically supplied to the arrangement roller section 4 again. . Since the movable bottom, which is the raising mechanism, does not supply an unnecessary number of screws S to the arrangement roller unit 4, the arrangement roller unit 4 can be driven without applying an extra load.
An upper opening 29 that is opened is provided above the storage portion 2, and screws S to be supplied are appropriately supplied from the upper opening 29. Further, as described above, by making the bottom plate 23 a movable bottom, it is possible to reliably supply the last screws S, and also to increase the volume of the storage portion 2, and to provide a large amount of screws S, etc. This member can be stored in the storage unit 2, and the number of replenishments can be reduced.

[ネジ類供給部3]
上述したように、底板23の回動軸22の背面壁27側には、図4、図5に示すように、ネジ類供給部3が配置されている。
ネジ類供給部3は、往復回動するドラム31が設けられ、ドラム31は背面壁27に接して背面底板34を有し内周側にはネジ類Sが進入しない斜線部分の両側に扇状部側壁32が設けられ、図5(a)に示すように、右方向に回動したときはドラム31の下方はネジ類Sを受け入れる空間部33が形成され、この空間部33に底板23に積載されているネジ類Sが落下する。次に、図5(b)に示すように、左方向に回動したときはドラム31のネジ類Sを受け入れる空間部33は上方に移動し、この空間部33に落下していたネジ類Sは、配列ローラ部4の一対の配列ローラ対41の上に落下する。
この扇状部側壁32は一種のスクレーパ機能を有するが、扇状部側壁32が回動して時計方向の最大回転位置では、図5(a)に示すように、扇状部側壁32の左側斜壁321は配列ローラ部4に向けて斜行してネジ類Sを配列ローラ部4に落下させ、右側斜壁322は底板23に積載されているネジ類Sが落下するように空間部33を形成し左上に退避する。その後、ドラム31は反時計方向に回転し、最大回転位置では、図5(b)に示すような状態となり、扇状部側壁32の右側斜壁322は配列ローラ部4に向けて斜行してネジ類Sを配列ローラ部4に落下させ、左側斜壁321は底板23に積載されているネジ類Sが落下するように空間部33を形成し右上に待機する。
なお、扇状部側壁32は左側斜壁321と右側斜壁322とがなす角度は、往復回動する過程のドラム31内にネジ類Sが進入しないような角度であればよく、好ましくは、110度前後である。
これをドラム駆動機構35によって交互に繰り返すが、図1に示すように、このドラム駆動機構35はドラム31の外周に外歯車351が設けられ、ドラム31の外周には複数の支持シャフト354とそれを支持する支持ベアリング355とが設けられ、複数の支持ベアリング355によってドラム31を支持している。そして、図7に示すように、外歯車351に噛み合う駆動歯車352に連結された駆動モータ353とドラム31の回転位置を検出して逆回転させるドラム回転センサー36とによって往復回動駆動されるように構成されている。
なお、ネジ類供給部3内にある配列ローラ部4には上面だけを露出し、ネジ類Sを噛み込まないように配列ローラカバー37が設けられている。
[Screw supply section 3]
As described above, the screw supply unit 3 is disposed on the side of the back wall 27 of the rotating shaft 22 of the bottom plate 23 as shown in FIGS.
The screw supply unit 3 is provided with a drum 31 that reciprocally rotates. The drum 31 has a back bottom plate 34 in contact with the back wall 27 and has fan-like portions on both sides of the hatched portion where the screws S do not enter the inner peripheral side. As shown in FIG. 5A, a space 33 for receiving screws S is formed under the drum 31 when the side wall 32 is provided, and a space 33 for receiving screws S is formed on the bottom plate 23. Screws S that have been dropped. Next, as shown in FIG. 5 (b), when rotating leftward, the space portion 33 that receives the screws S of the drum 31 moves upward, and the screws S that have fallen into the space portion 33. Falls on the pair of arrangement rollers 41 of the arrangement roller unit 4.
The fan-shaped portion side wall 32 has a kind of scraper function. However, when the fan-shaped portion side wall 32 rotates and reaches the maximum clockwise rotation position, as shown in FIG. Is inclined toward the arrangement roller unit 4 to drop the screws S onto the arrangement roller unit 4, and the right inclined wall 322 forms a space 33 so that the screws S loaded on the bottom plate 23 fall. Evacuate to the upper left. Thereafter, the drum 31 rotates counterclockwise and reaches the state shown in FIG. 5B at the maximum rotation position, and the right inclined wall 322 of the fan-shaped portion side wall 32 is inclined toward the arrangement roller portion 4. The screws S are dropped on the arrangement roller unit 4, and the left inclined wall 321 forms a space 33 so that the screws S loaded on the bottom plate 23 fall and waits in the upper right.
Note that the angle formed between the left inclined wall 321 and the right inclined wall 322 of the fan-shaped side wall 32 may be an angle such that the screws S do not enter the drum 31 in the process of reciprocating rotation, and preferably 110 About degrees.
This is alternately repeated by the drum drive mechanism 35. As shown in FIG. 1, the drum drive mechanism 35 is provided with an external gear 351 on the outer periphery of the drum 31, and a plurality of support shafts 354 and the support shaft 354 are provided on the outer periphery of the drum 31. The drum 31 is supported by a plurality of support bearings 355. Then, as shown in FIG. 7, it is driven to reciprocate by a drive motor 353 connected to a drive gear 352 that meshes with an external gear 351 and a drum rotation sensor 36 that detects the rotational position of the drum 31 and reversely rotates it. It is configured.
Note that an arrangement roller cover 37 is provided so that only the upper surface of the arrangement roller section 4 in the screw supply section 3 is exposed and the screws S are not bitten.

[配列ローラ部4、配列ローラ駆動部5]
前記ネジ類はネジ類供給部3によって収納部2から掬い上げられ、図5(a)、(b)に示すように、一対の配列ローラ部4の上に落下して移動するが、ここで、この配列ローラ部4を図6乃至9に沿って説明する。
図6の本装置の上方からの平面図に示すように、配列ローラ部4には一対の配列ローラ41が収納部2の前面壁24から、ネジ類供給部3のドラム31の背面底板34に亘って配置され、一対の配列ローラ41の外側にはローラ対から外側に落ちるネジ類Sをスムースに底板23に案内する一対の配列ローラガイド28が設けられ、図6、図7に示すように、収納部2の背面壁27の外部にには配列ローラ部4を駆動する配列ローラ駆動部5が設けられている。一対の配列ローラ41の末端に設けられた駆動歯車51a,51bは、配列ローラ駆動部5の駆動モータ52によりアイドル歯車53を介して駆動され、駆動歯車51a,51bに連結された一対の配列ローラ41a,41bを回転駆動する。そして、一対の配列ローラ41a,41bの回転方向は、螺旋状の螺旋溝42,42a,42bがネジ類を排出する方向に回転する。
図8(a)に示すように、配列ローラ部4の主体となる一対の配列ローラ41a,41b(対)は、ネジ類を収納する収納部2の上部に平行で水平に配置され、互いに外周は接しており、上から見て接する位置からに外側に互いに逆方向に回転、すなわち、図面下側の配列ローラ41aは矢印A方向、上側の配列ローラ41bの方法は矢印B方向に回転し、この結果、螺旋溝42,42a,42bがネジ類の一部を引っ掛けて排出する方向、すなわち矢印Cの方向に移動するように回転する。
このように、一対の配列ローラ41a、41bの回転は上面からみて、互いに離反する方向に回転させた場合に、螺旋溝42の方向は、配列ローラ41(対)の回転によって上面であたかも排出される方向に設ける必要がある。
[Array roller unit 4, array roller drive unit 5]
The screws are picked up from the storage unit 2 by the screw supply unit 3 and fall and move on the pair of arrangement roller units 4 as shown in FIGS. 5 (a) and 5 (b). The arrangement roller unit 4 will be described with reference to FIGS.
As shown in a plan view from above of the apparatus of FIG. 6, a pair of arranging rollers 41 is arranged on the arranging roller unit 4 from the front wall 24 of the storage unit 2 to the rear bottom plate 34 of the drum 31 of the screws supply unit 3. A pair of arraying roller guides 28 are provided outside the pair of arraying rollers 41 to smoothly guide the screws S falling outward from the pair of rollers to the bottom plate 23, as shown in FIGS. The arrangement roller driving unit 5 for driving the arrangement roller unit 4 is provided outside the back wall 27 of the storage unit 2. The drive gears 51a and 51b provided at the ends of the pair of array rollers 41 are driven via the idle gear 53 by the drive motor 52 of the array roller drive unit 5, and are connected to the drive gears 51a and 51b. 41a and 41b are rotationally driven. The rotation direction of the pair of arrangement rollers 41a and 41b rotates in the direction in which the spiral spiral grooves 42, 42a, and 42b discharge the screws.
As shown in FIG. 8 (a), the pair of arrangement rollers 41a and 41b (pair) as the main body of the arrangement roller unit 4 are arranged in parallel and horizontally on the upper part of the storage unit 2 for storing screws, and are arranged at the outer periphery of each other. Are in contact with each other and rotated outwardly from the contacted position when viewed from above, that is, the arrangement roller 41a on the lower side of the drawing rotates in the direction of arrow A, and the method of the upper arrangement roller 41b rotates in the direction of arrow B. As a result, the spiral grooves 42, 42a, 42b rotate so as to move in the direction in which a part of the screws are hooked and discharged, that is, in the direction of arrow C.
As described above, when the rotation of the pair of alignment rollers 41a and 41b is rotated in a direction away from each other as viewed from the upper surface, the direction of the spiral groove 42 is discharged as if the upper surface is rotated by the rotation of the alignment roller 41 (pair). It is necessary to install in the direction.

ここで、螺旋溝42自体の形状を説明すると、図9の螺旋溝42の断面図に示すように、ネジ類Sや類似部品の大きさに比較して、十分に広幅Wで平坦底部421を有し溝の縁422は直角で、溝の深さHも浅いコ字状であり、かつ、対向する螺旋溝42の全幅、すなわち溝の深さHの2倍の2Hが、本装置に供給するネジ類や類似部品の最も細い部分、ネジ類Sにおいては棒状ネジ部S1の直径よりも狭くする必要がある。このことは、図9(a)に示すように、対向する螺旋溝42でネジ類S等を挟まないようにして、単に、螺旋溝42の溝の縁422でネジ類S等を引っ掛けるようにして移送し、図9(b)に示すように、同じ螺旋溝42で溝の縁422でナット類S’等も引っ掛けるようにして移送することができる。このように、螺旋溝42の形状が深さHが浅く、溝幅の移送部材に対して十分に広幅の平坦底部421を有するコ字状であることから、同じ形状の螺旋溝42でネジ類や類似部品の大きさや形も広範囲で使用でき、このため配列ローラ部4を取り替えることなく広範囲に使用できることから汎用性に富み、ネジ以外にも・ナット・鋲・リベット等のネジ類と同等の部材を整列して排出でき、後述する駆動制御部8と組み合わせることができ、この場合には所望の所定数のネジ類Sを繰り返して供給できる。
また、一対の配列ローラ41の上側には刷毛部材43が設けられ、刷毛部材43は一対の配列ローラ41の水平方向のほぼ全幅に亘り、且つ、刷毛部材43の刷子下部先端431が横たわるネジ類のS高さ程度に配置して、重なって移送されてくるネジ類Sを、ネジ類が傷つかないように、一個一個に分離して移送するようにして、確実にネジ類Sを整列して供給するようにしている。したがって、刷毛部材43の刷子下部先端431の高さは、ネジ類S等の部材が重なりを排除するように、一対の配列ローラ41よりもネジ類S等の部材の高さの位置に調整することが望ましい。
Here, the shape of the spiral groove 42 itself will be described. As shown in the sectional view of the spiral groove 42 in FIG. 9, the flat bottom 421 has a sufficiently wide width W and a flat bottom 421 as compared with the size of the screws S and similar parts. The groove edge 422 has a right angle and the groove depth H is also U-shaped, and the entire width of the opposing spiral groove 42, that is, 2H twice the groove depth H, is supplied to the apparatus. It is necessary to make the narrowest part of the screws and similar parts, the screws S, smaller than the diameter of the rod-like screw part S1. As shown in FIG. 9 (a), the screws S and the like are not caught between the opposing spiral grooves 42, and the screws S and the like are simply hooked at the groove edge 422 of the spiral groove 42. As shown in FIG. 9B, the nuts S ′ and the like can be transferred by the same spiral groove 42 at the edge 422 of the groove. Thus, the spiral groove 42 has a shallow depth H and a U-shape having a flat bottom portion 421 that is sufficiently wide with respect to the groove width transfer member. And the size and shape of similar parts can be used in a wide range, so it can be used in a wide range without replacing the arrangement roller part 4, and it is versatile. Besides screws, it is equivalent to screws such as nuts, rods, rivets, etc. The members can be aligned and discharged, and can be combined with a drive control unit 8 to be described later. In this case, a desired predetermined number of screws S can be repeatedly supplied.
Further, a brush member 43 is provided on the upper side of the pair of arrangement rollers 41. The brush member 43 extends over substantially the entire horizontal width of the pair of arrangement rollers 41, and the screws on which the brush lower end 431 of the brush member 43 lies. The screws S that are transported in an overlapping manner are separated so that the screws are not damaged, and are transferred one by one so that the screws are not damaged. I am trying to supply. Therefore, the height of the brush lower end 431 of the brush member 43 is adjusted to a position of the height of the members such as the screws S rather than the pair of the arrangement rollers 41 so that the members such as the screws S are excluded from overlapping. It is desirable.

実施例の実際の配列ローラ41(対)のローラ直径は24.4mmで、ローラ41の螺旋溝の寸法は、深さH=2.5mm、平坦部の幅W=12mmで、螺旋角度(ピッチ)は左右にそれぞれ24.4/55であるが、これに使用できるネジ類では直径6mm〜16mmが使用可能であり、特殊形状のネジでも使用可能であり、ナット類では外形6mm〜12mmが使用可能であった。実験の結果、類似する他の部材としては、スリーブやゴム足、ホールプラグ、鋲、リベット等が使用可能であった。
勿論、本実施例では平坦部の幅W=12mmとしたが、平坦部の幅Wを変えることで、供給可能な部材の範囲は増やすことが可能であり、螺旋角度(ピッチ)は左右にそれぞれ24.4/55としたが、上述したように、短い長さの物から長い物に対してもある程度安定して供給できるようにしている。
また、一対の配列ローラ41の回転速度を可変して遅くすれば、短いねじについても確実に1ケづつの排出も可能となり、また、短いねじに対しては溝ピッチを細かくすることでも1ケづつ確実に排出可能することができる。
The roller diameter of the actual arrangement roller 41 (pair) of the embodiment is 24.4 mm, the dimensions of the spiral groove of the roller 41 are the depth H = 2.5 mm, the flat portion width W = 12 mm, and the spiral angle (pitch). ) Is 24.4 / 55 on the left and right, but the screws that can be used for this can be 6mm to 16mm in diameter, can be used with specially shaped screws, and nuts can be used in the outer diameter of 6mm to 12mm. there were. As a result of the experiment, sleeves, rubber feet, hole plugs, scissors, rivets, etc. could be used as other similar members.
Of course, in this embodiment, the width W of the flat portion is set to 12 mm, but by changing the width W of the flat portion, the range of members that can be supplied can be increased, and the spiral angle (pitch) is set to the left and right respectively. Although it was set to 24.4 / 55, as described above, it is possible to supply a product from a short length to a long one with some stability.
Further, if the rotational speed of the pair of arrangement rollers 41 is made variable and slowed, even for a short screw, it is possible to discharge one piece at a time, and for a short screw, it is also possible to make one piece by making the groove pitch fine. It can be surely discharged.

[排出部6、検知部7]
図1、図6、図8に示すように、配列ローラ部4の先端部にはネジ類Sを外部に排出する排出部6が設けられている。この排出部6の全面から図10で説明すると、収納部2の前面壁24の配列ローラ部4の先端部分に続く部分にネジ類S等の排出口242が設けられ、この排出口242に排出部6が取り付けられている。
この排出排出部6は斜行する出口スライダー61からなり、出口スライダー61の滑り経路611の適所、本実施例では滑経路611の中間部に排出するネジ類Sを検知する発光部71とこれに対向する受光センサー72とからなる検出部7が設けられ、この排出部6は取付部材62の取付調節長孔621によって、スムースにネジ類Sが落下するように適宜の位置に固定されている。
この排出部6からのネジ類S等は、適当な受け皿で受け取るか、或いは、人の手等で直接受け取ってもよい。
[Discharge unit 6, detection unit 7]
As shown in FIGS. 1, 6, and 8, a discharge portion 6 that discharges screws S to the outside is provided at the tip of the arrangement roller portion 4. Referring to FIG. 10 from the entire surface of the discharge portion 6, a discharge port 242 such as screws S is provided at a portion of the front wall 24 of the storage portion 2 following the front end portion of the arrangement roller portion 4. Part 6 is attached.
The discharge / discharge unit 6 includes a slanting exit slider 61, and a light emitting unit 71 for detecting screws S discharged to an appropriate portion of the slide path 611 of the exit slider 61, in this embodiment, an intermediate part of the slide path 611, and the light emitting unit 71. A detection unit 7 including an opposing light receiving sensor 72 is provided, and the discharge unit 6 is fixed at an appropriate position by the mounting adjustment long hole 621 of the mounting member 62 so that the screws S are smoothly dropped.
The screws S and the like from the discharge unit 6 may be received by an appropriate tray or directly by a human hand or the like.

[駆動制御部8]
ネジ類供給装置1の駆動制御部8は、図2に示すように、電源スイッチ81とネジ類Sの排出(取出)個数設定の操作ボタン821付きカウンター82が設けられ、ネジ類Sの所定個数排出スイッチ83が設けられていて、この駆動制御部8は電源、検知部7の受光センサー72、ドラム駆動機構35、配列ローラ駆動部5に電気的に接続されている。
駆動制御部8の操作手順は、まず電源スイッチ81を投入し、次に取出個数設定機能の操作ボタン821によって予め取出個数を設定し、所定個数排出スイッチ83を投入してドラム駆動機構35及び配列ローラ駆動部5を稼働させ、排出部6で排出されるネジ類Sを検出するよ受光センサー72からの検出信号を受け、設定させた個数に達すると、自動的にドラム駆動機構35及び配列ローラ駆動部5が停止し、ネジ類Sの供給を停止する。
実際の使用形態例としては、使用者は所定個数排出スイッチ83を押して、排出部6からのネジ類Sを使用者の手で直接受け取って、組み立てる装置や車体とにネジ類を取り付ける。このように、1回の操作で使用者は必要個数のネジ類だけを受け取り、全てを使い切れば、ネジ類の取付け忘れがないことになり、特に、未習熟作業者にとっては有効な取付忘れ防止手段となる。
[Drive control unit 8]
As shown in FIG. 2, the drive control unit 8 of the screw supply device 1 is provided with a power switch 81 and a counter 82 with an operation button 821 for setting the number of ejection (extraction) of screws S, and a predetermined number of screws S is provided. A discharge switch 83 is provided, and the drive control unit 8 is electrically connected to the power source, the light receiving sensor 72 of the detection unit 7, the drum drive mechanism 35, and the array roller drive unit 5.
The operation procedure of the drive control unit 8 is as follows. First, the power switch 81 is turned on, then the number to be taken out is set in advance by the operation button 821 of the take-out number setting function, and the predetermined number discharge switch 83 is turned on. When the roller drive unit 5 is operated and the detection signal from the light receiving sensor 72 is detected to detect the screws S discharged by the discharge unit 6, the drum drive mechanism 35 and the array roller are automatically reached when the set number is reached. The drive part 5 stops and the supply of the screws S is stopped.
As an example of an actual usage pattern, the user presses a predetermined number of discharge switches 83 to directly receive the screws S from the discharge unit 6 by the user's hands, and attach the screws to the device to be assembled and the vehicle body. In this way, the user receives only the necessary number of screws in a single operation, and if all of them are used up, the installation of the screws will not be forgotten, especially for unskilled workers. It becomes a means.

以上のように、本発明のネジ類供給装置の実施例によれば、一対の配列ローラ対41の周面には対向する螺旋溝42が広幅の平坦底部421で縁422が直角で浅い深さのコ字状であって、対向する螺旋溝42の全幅が供給するネジ類Sの棒状ネジ部S1の直径よりも狭くしてあるので、そのままの装置でもネジ類の大きさや形や多種類の広範囲なネジ類に使用でき、特に、長さが配列ローラ径以上のネジ類S等の部材の供給にも使用でき、また、ネジ以外にもナット・鋲・リベット等のネジ類と同等の部材にも使用できるなど汎用性に富み、しかも所定数のネジ類等の部材を確実に整列して供給できる。また、一対の配列ローラ41の上側には刷毛部材43を設けて、ネジ類が傷つかないように、一個一個に分離して移送するようにしたので、確実にネジ類を供給できる。更に、従来は棒状のネジ部の長さはローラ直径以内である必要があったが、それ以上に長いネジ類であっても供給可能である。
また、収納部2の下流側の底部21は回動軸22を中心に下流側の底板23が上方に斜行するように可動する可動底とし、ネジ類S等の部材の加重が小さくなると下流側が上昇するように作動する収縮バネ26による上昇機構を設けたので、不必要な個数のネジ類Sを配列ローラ対41に供給することがなく、一対の配列ローラ41から落下したネジ類Sを自動的に配列ローラ41に供給することができる。更に、配列ローラ41の先端近傍にネジ類の通過を検知する検知部(手段)7を配置し、検知部7により予め設定されたネジ類の個数を検知すると配列ローラ41(対)の配列ローラ駆動部(機構)5を制御して配列ローラ41(対)の回転を停止する駆動制御部(制御手段)8を設けたので、所定個数排出スイッチ83を1回押す操作で使用者(作業者)に必要個数のネジ類Sだけを手渡すようにして、ネジ類Sの取付忘れを防ぐことができ、特に、未習熟作業者にとっては有効な取付忘れ防止手段となる。更に、一対の配列ローラ41の収納部2での上流側にネジ類を下方から配列ローラの上周面に供給するスクレーパ機能の扇状部側壁32を設けたので、白物家電組み立てラインや車両組み立てラインで使用する重いネジ類Sでも確実に配列ローラ41の上流に供給することができる。
ネジ類供給装置として、上述のような構成であるので、比較的簡単な構成で堅牢な構造にでき、装置の保守も容易でもある。
なお、本発明の特徴を損なうものでなければ、前述した実施例に限定されないことは勿論である。
As described above, according to the embodiment of the screw supply device of the present invention, the spiral grooves 42 facing each other on the peripheral surfaces of the pair of arrangement rollers 41 have a wide flat bottom portion 421 and the edge 422 has a right angle and a shallow depth. The overall width of the opposing spiral groove 42 is narrower than the diameter of the rod-shaped screw portion S1 of the screws S to be supplied. Can be used for a wide range of screws, especially for the supply of screws such as screws S whose length is greater than the diameter of the array roller. In addition to screws, the same members as screws such as nuts, rods and rivets It can be used in a wide range of applications, and a predetermined number of members such as screws can be reliably aligned and supplied. Further, the brush members 43 are provided on the upper side of the pair of arrangement rollers 41 so that the screws are separated and transferred one by one so that the screws are not damaged, so that the screws can be reliably supplied. Further, conventionally, the length of the rod-shaped screw portion has been required to be within the diameter of the roller, but even longer screws can be supplied.
Further, the bottom portion 21 on the downstream side of the storage portion 2 is a movable bottom that can move so that the bottom plate 23 on the downstream side is inclined upward about the rotation shaft 22, and downstream when the weight of the members such as the screws S becomes small. Since the raising mechanism by the contraction spring 26 that operates so that the side rises is provided, an unnecessary number of screws S are not supplied to the arrangement roller pair 41, and the screws S that have dropped from the pair of arrangement rollers 41 are removed. It can be automatically supplied to the arrangement roller 41. Further, a detecting unit (means) 7 for detecting the passage of screws is arranged near the tip of the arranging roller 41, and when the number of screws set in advance is detected by the detecting unit 7, the arranging rollers of the arranging roller 41 (pair). Since the drive control unit (control means) 8 for controlling the drive unit (mechanism) 5 to stop the rotation of the arrangement roller 41 (pair) is provided, the user (operator) can be operated by pressing the predetermined number discharge switch 83 once. Only the necessary number of screws S are handed over to prevent forgetting to attach the screws S, and this is an effective means for preventing forgetting especially for unskilled workers. Further, since the fan-shaped side wall 32 having a scraper function for supplying screws to the upper peripheral surface of the arrangement roller from below is provided on the upstream side of the storage section 2 of the pair of arrangement rollers 41, a white goods assembly line or vehicle assembly Even the heavy screws S used in the line can be reliably supplied upstream of the arrangement roller 41.
Since the screw supply device has the above-described configuration, it can be made to have a robust structure with a relatively simple configuration, and maintenance of the device is also easy.
Needless to say, the present invention is not limited to the above-described embodiments as long as the features of the present invention are not impaired.

ネジ類供給装置の一対の配列ローラの周面に、対向する螺旋状の螺旋溝は広幅で縁が直角で浅い深さのコ字状であって、対向する螺旋溝の全幅が供給するネジ類の棒状ネジ部の直径よりも狭いので、ネジ以外のナット・鋲・リベット等のネジ類と同等の部材でも所定数を確実に供給できる。   Screws supplied by the full width of the opposing spiral groove, the opposing spiral spiral grooves having a wide width, a right edge, and a shallow depth on the peripheral surfaces of the pair of arrangement rollers of the screw supply device Since the diameter of the rod-shaped screw portion is narrower, a predetermined number of members other than screws, such as nuts, rods, and rivets, can be reliably supplied.

S・・ネジ類、S1・・棒状ネジ部、S'・・ネジ同等部材、
1・・ネジ類供給装置、
2・・収納部、21・・底部、22・・回動軸、23・・底板(可動底)、
231・・前端部、232・・側端部、233・・バネ掛けシャフト、
24・・前面壁、241・・接触部材、242・・排出口、
25・・側面壁、251・・摺動長孔、252・・バネ掛けプーリ、253・・係止部、
26・・収縮バネ、27・・背面壁、28・・配列ローラガイド、
29・・上部開口部、
3・・ネジ類供給部、31・・ドラム、32・・扇状部側壁、
321・・左側斜壁、322・・右側斜壁、33・・空間部、
34・・背面底板、35・・ドラム駆動機構、351・・外歯車、352・・駆動歯車、
353・・駆動モータ、354・・支持シャフト、355・・支持ベアリング、
36・・ドラム回転センサー、37・・配列ローラカバー、
4・・配列ローラ部、41,41a,41b・・配列ローラ(対)、
42,42a,42b・・螺旋溝、421・・平坦底部、422・・縁、
43・・刷毛部材、431・・刷子下部先端、
5・・配列ローラ駆動部、51a,51b・・駆動歯車、52・・駆動モータ、
53・・アイドル歯車、
6・・排出部、61・・出口スライダー、611・・滑経路、
62・・取付部材、621・・取付調節長孔
7・・検出部、71・・発光部、72・・受光センサー
8・・駆動制御部、81・・電源スイッチ、82・・カウンター、
821・・ 排出個数設定の操作ボタン、83・・所定個数排出スイッチ、
S ・ ・ Screws, S1 ・ ・ Bar-shaped screw part, S '・ ・ Same screw member,
1. Screw supply device,
2 .. Storage part, 21 .. Bottom part, 22 .. Rotating shaft, 23 .. Bottom plate (movable bottom),
231 ... Front end, 232 ... Side end, 233 ... Spring shaft,
24..Front wall, 241, ... Contact member, 242, ... Discharge port,
25 ·· Side wall, 251 · · Sliding long hole, 252 · · Spring pulley, 253 · · Locking part,
26 .. Contraction spring, 27 .. Back wall, 28 .. Arrangement roller guide,
29 .. Upper opening,
3 .. Screw supply part, 31 ... Drum, 32 ... Fan side wall,
321 ... Left wall, 322 ... Right wall, 33 ... Space part,
34 .... Back plate, 35 ... Drum drive mechanism, 351 ... External gear, 352 ... Drive gear,
353 ... Drive motor, 354 ... Support shaft, 355 ... Support bearing,
36..Drum rotation sensor, 37..Array roller cover,
4 .. Arrangement roller part, 41, 41a, 41b ... Arrangement roller (pair),
42, 42a, 42b ... spiral groove, 421 ... flat bottom, 422 ... edge,
43 ... Brush members, 431 ... Lower tip of brush,
5 .. Arrangement roller drive part, 51a, 51b ... Drive gear, 52 ... Drive motor,
53. Idle gear,
6 .... discharge part, 61 ... exit slider, 611 ... slip path,
62 .... Mounting member, 621 ... Mounting adjustment long hole 7 ... Detection part 71 ... Light emitting part 72 ... Light receiving sensor 8 ... Drive control part 81 ... Power switch 82 ... Counter
821 ... Operation buttons for setting the number of discharges, 83 ...

Claims (4)

ネジ類を収納する収納部の上部に一対の配列ローラを平行で水平に設けたネジ類供給装置において、
前記一対の配列ローラの周面には対向する螺旋状の螺旋溝を設け、
該螺旋溝は広幅で縁が直角で浅い深さのコ字状であって、
対向する螺旋溝の全幅が供給するネジ類の棒状ネジ部の直径よりも狭くし、
また、該配列ローラの収納部の上流側の上側には刷毛部材を設け、
該刷毛部材は一対の配列ローラの水平方向のほぼ全幅に亘り、且つ、該刷毛部材の刷子の下部先端が横たわるネジ類の高さ程度に配置したことを特徴とするネジ類供給装置。
In a screw supply device in which a pair of alignment rollers are provided in parallel and horizontally on the upper part of a storage unit for storing screws,
The peripheral surfaces of the pair of arrangement rollers are provided with opposing spiral grooves,
The spiral groove is U-shaped with a wide width, a right edge and a shallow depth,
The full width of the opposing spiral groove is narrower than the diameter of the rod-shaped thread portion of the screws supplied,
Further, a brush member is provided on the upstream side of the storage portion of the arrangement roller,
The screw supply device characterized in that the brush member is arranged at almost the same height as the screws on which the lower end of the brush of the brush member lies across the entire width of the pair of arrangement rollers in the horizontal direction.
前記収納部の下流側の底部は、上流側の回動軸を中心に下流側の可動底の底板が上方に斜行するように可動する上昇機構を設け、該上昇機構は底板にあるネジ部材の加重によって作動することを特徴とする請求項1に記載のネジ類供給装置。   The bottom portion on the downstream side of the storage portion is provided with a lifting mechanism that is movable so that the bottom plate of the downstream movable bottom is tilted upward about the upstream rotation shaft, and the lifting mechanism is a screw member on the bottom plate. The screw supply device according to claim 1, wherein the screw supply device is operated by weighting of the screw. 前記一対の配列ローラの先端近傍には、ネジ類の通過を検知する検知手段を配置し、該検知手段により予め設定されたネジ類の個数を検知すると該配列ローラの駆動機構を制御して該配列ローラの回転を停止する制御手段を設けたことを特徴とする請求項1又は2に記載のネジ類供給装置。   Detection means for detecting the passage of screws is arranged near the tips of the pair of arrangement rollers, and when the number of screws set in advance is detected by the detection means, the drive mechanism of the arrangement rollers is controlled to The screw supply device according to claim 1, further comprising a control unit that stops rotation of the arraying rollers. 前記一対の配列ローラの収納部での上流側には、ネジ類を下方から配列ローラの上周面に供給する扇状部側壁を設けたことを特徴とする請求項1乃至3に記載のネジ類供給装置。   The screws according to any one of claims 1 to 3, wherein a fan-shaped side wall for supplying screws to the upper peripheral surface of the arranging roller from below is provided on the upstream side of the storage portion of the pair of arranging rollers. Feeding device.
JP2009004677A 2009-01-13 2009-01-13 Screw supply device Expired - Fee Related JP5350812B2 (en)

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