JP2010160208A - Fixing device and image forming device - Google Patents

Fixing device and image forming device Download PDF

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JP2010160208A
JP2010160208A JP2009000942A JP2009000942A JP2010160208A JP 2010160208 A JP2010160208 A JP 2010160208A JP 2009000942 A JP2009000942 A JP 2009000942A JP 2009000942 A JP2009000942 A JP 2009000942A JP 2010160208 A JP2010160208 A JP 2010160208A
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fixing roller
contact
release layer
fixing device
fixing
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Akihiro Kondo
晃洋 近藤
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Kyocera Document Solutions Inc
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Kyocera Mita Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing device capable of recognizing easily an exchanging time of a fixing roller with a simple constitution, and improving its reliability. <P>SOLUTION: This fixing device includes: the fixing roller 39 provided with a mold releasing layer 45 on the surface; a pressure roller 40 arranged oppositely to the fixing roller 39, for nipping and conveying a transfer paper S by cooperation with the fixing roller 41; a separation pawl 41 for preventing sticking of the transfer paper onto a paper-passing domain surface of the fixing roller 39, in contact with the paper-passing domain surface of the fixing roller 39; and a contact member 43 to be brought into contact with the surface of the fixing roller 39 on a non-contact portion with the separation pawl 41. Abrasion speed of the mold releasing layer 45 at the contact portion of the contact member 43 is set to be higher than abrasion speed of the mold releasing layer 45 at the contact portion of the separation pawl 41. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、電子写真方式を用いた複写機、プリンタ、ファクシミリ或いはこれらを機能的に備えた複合機等の画像形成装置に搭載された定着装置及び画像形成装置に関するものである。   The present invention relates to a fixing device and an image forming apparatus mounted on an image forming apparatus such as a copying machine, a printer, a facsimile, or a multifunction machine functionally equipped with the electrophotographic method.

従来から、電子写真方式を用いた複写機、プリンタ、ファクシミリ或いはこれらを機能的に備えた複合機等の画像形成装置には、転写紙表面に形成されたトナー像を加熱定着する定着装置を搭載したものが周知である。   Conventionally, image forming apparatuses such as electrophotographic copying machines, printers, facsimiles or multifunction machines equipped with these functions are equipped with a fixing device that heats and fixes a toner image formed on the surface of a transfer paper. This is well known.

また、このような定着装置は、図4に示すように、定着ヒータ等の加熱源(図示せず)を用いた内部加熱方式又は外部加熱方式により加熱される定着ローラ1と、定着ローラ1に圧接されて協働により転写紙をニップ搬送する加圧ローラ2と、加熱転写に伴う定着ローラ1の表面への転写紙の貼り付を防止するように定着ローラ1の表面と接触する分離爪3と、を備えたものが知られている。   Further, as shown in FIG. 4, such a fixing device includes a fixing roller 1 heated by an internal heating method or an external heating method using a heating source (not shown) such as a fixing heater, and a fixing roller 1. A pressure roller 2 that nips and conveys the transfer paper in cooperation with the pressure contact, and a separation claw 3 that contacts the surface of the fixing roller 1 to prevent the transfer paper from sticking to the surface of the fixing roller 1 due to heat transfer. The thing equipped with these is known.

この際、定着ローラ1は、アルミや鉄等を基材とする芯金1aと、芯金1aの表面に設けられてトナーや紙粉等の付着を防止するためにPFAやPTFE等のフッ素樹脂系材料からなる離型層1bと、を備えている。   At this time, the fixing roller 1 includes a cored bar 1a based on aluminum, iron, or the like, and a fluororesin such as PFA or PTFE provided on the surface of the cored bar 1a to prevent adhesion of toner, paper powder, and the like. And a release layer 1b made of a system material.

一方、このような定着ローラ1は、通紙時に発生する定着ローラ1と転写紙との摩擦等によって、定着ローラ1の離型層1bには経年的に磨耗が発生し、画像の鮮明さ等が損なわれてしまうことから、ある程度の磨耗が発生した場合には定着ローラ1の交換をするのが好ましい。   On the other hand, in such a fixing roller 1, the release layer 1 b of the fixing roller 1 is worn over time due to friction between the fixing roller 1 and the transfer paper that is generated when the paper is passed, and the image is clear. Therefore, it is preferable to replace the fixing roller 1 when a certain amount of wear occurs.

この際、定着ローラ1の寿命をユーザ等が認識することができるように、例えば、離型層1bを着色離型層によって多層化し、その磨耗に伴う離型層1bの色の変化によって交換時期を認識できるようにしたものが知られている(例えば、特許文献1参照)。   At this time, for example, the release layer 1b is multi-layered with a colored release layer so that the user can recognize the life of the fixing roller 1, and the replacement time is determined by a change in the color of the release layer 1b due to wear. Is known (for example, see Patent Document 1).

しかしながら、定着ローラ1の表面には転写紙を剥離させるための分離爪3等が接触しているため、離型層1bはニップ搬送時に発生する転写紙との摩擦だけでなく、図5(A)に示すように、分離爪3の接触等にともなう摩擦によっても磨耗が発生し、分離爪3の接触部分と非接触部分とでは磨耗量が異なってしまう。   However, since the separation claw 3 for separating the transfer paper is in contact with the surface of the fixing roller 1, the release layer 1b has not only friction with the transfer paper generated during nip conveyance, but also FIG. As shown in FIG. 5, wear is generated due to friction caused by the contact of the separation claw 3 and the amount of wear differs between the contact portion and the non-contact portion of the separation claw 3.

従って、離型層1bの磨耗量が部分的に増加し、図5(B)に示すように、芯金1aが露出する摩滅限に達すると、定着ローラ1の表面は、磨耗部分と摩滅限部分とでは、光沢度合いが極端に異なってしまい、転写紙の光沢ムラやオフセットといった画像不具合、或いは、トナーの付着によるJAMや紙シワの発生といった問題が発生してしまう虞があった。   Accordingly, when the wear amount of the release layer 1b partially increases and reaches the wear limit at which the metal core 1a is exposed as shown in FIG. 5B, the surface of the fixing roller 1 is separated from the wear portion and the wear limit. The gloss level is extremely different from that of the portion, and there is a risk that image defects such as uneven gloss and offset of the transfer paper, or problems such as occurrence of JAM or paper wrinkles due to toner adhesion may occur.

そこで、このような経年的な劣化等が発生する消耗品に関しては、定着ローラ1の状態をセンサ等で監視し、その監視部位を基準として交換等が必要な状態(例えば、反射レベル等)となったときに交換を報知する技術(例えば、特許文献2参照)や、消耗品が交換レベルに達するタイミングを交換予測通紙枚数として予め設定し、画像形成処理毎にカウントする公知のカウンタを用いてその交換予測通紙枚数に達したときに交換を報知する技術(例えば、特許文献3参照)等が考えられている。   Therefore, with regard to consumables in which such aged deterioration occurs, the state of the fixing roller 1 is monitored by a sensor or the like, and a state in which replacement or the like is necessary with reference to the monitored part (for example, a reflection level). A technique for notifying the replacement when it becomes a problem (for example, see Patent Document 2), and a known counter that presets the timing at which the consumables reach the replacement level as the predicted number of sheets to be replaced and counts each image forming process. For example, a technique for notifying the replacement when the predicted replacement number of sheets has been reached (see, for example, Patent Document 3) is considered.

ところが、上述した定着ローラ1にあっては、例えば、特許文献1に開示のように、単に離型層1bの磨耗量を有色離型層の顕現等で認識するだけでは、単なる通紙領域と、分離爪3の接触部位等によって離型層1bの磨耗量が部分的に異なるため、どこを基準として交換をしなければならないかの判断が不明となってしまう。   However, in the fixing roller 1 described above, for example, as disclosed in Patent Document 1, simply recognizing the wear amount of the release layer 1b based on the manifestation of the colored release layer, the mere sheet passing region and the like. Since the amount of wear of the release layer 1b is partially different depending on the contact portion of the separation claw 3, etc., the determination as to where the replacement should be made becomes unclear.

また、特許文献2に開示のように、定着ローラ1からの反射光量等をセンサで監視し、予め設定された基準光量レベルに達したときに交換を報知する技術では、特に、高温環境下にある定着ローラ1の近傍に高価なセンサを配置しなければならず、部品コストが増すばかりでなく、センサの故障等が発生すると交換時期を認識することができないという問題が生じていた。   In addition, as disclosed in Patent Document 2, a technique for monitoring the amount of light reflected from the fixing roller 1 with a sensor and notifying the replacement when a preset reference light amount level is reached is particularly high in a high-temperature environment. An expensive sensor has to be disposed in the vicinity of a certain fixing roller 1, which not only increases the cost of parts, but also causes a problem that the replacement time cannot be recognized if a sensor failure occurs.

さらに、特許文献3に開示のように、予め設定された交換予測通紙枚数をカウントする技術では、例えば、定着ローラ1を交換していないにも拘らず通紙枚数カウンタをリセットしてしまったり、定着ローラ1を交換したにも拘らず通紙枚数カウンタをリセットし忘れてしまうといった人為的ミス、或いは、ソフト制御やカウンタメモリ異常等の機械的不具合の発生によって、充分に機能しない虞があるといった問題が生じていた。   Further, as disclosed in Patent Document 3, in the technique of counting the preset predicted replacement number of sheets, for example, the sheet number counter is reset even though the fixing roller 1 is not replaced. There is a possibility that the function may not function sufficiently due to a human error such as forgetting to reset the sheet passing number counter even though the fixing roller 1 is replaced, or a mechanical failure such as software control or counter memory abnormality. There was a problem such as.

尚、一般的に、実際の定着ローラ1の表面に設けられた離型層1bが摩滅限に達する通紙枚数に対して、交換時期の通紙枚数はマージンを確保して設定している。   Note that, in general, the number of sheets to be passed at the replacement time is set with a margin secured against the number of sheets that the release layer 1b provided on the surface of the actual fixing roller 1 reaches the wear limit.

例えば、10万枚の通紙で定着ローラ1の交換時期に達したと判定して定着ローラ1の交換を報知する場合であっても、定着ローラ1における通紙部表面の離型層1bは、実際には12万枚の通紙で芯金1bが露出する摩滅限に達するような膜厚に設定し、10万枚の通紙時点では問題が発生しないようにしている。   For example, even if it is determined that the replacement time of the fixing roller 1 has been reached after 100,000 sheets have passed, the release layer 1b on the surface of the fixing roller 1 on the surface of the sheet passing portion is notified. Actually, the film thickness is set so as to reach the wear limit at which the core bar 1b is exposed when 120,000 sheets are passed, so that no problem occurs when 100,000 sheets are passed.

従って、上述したようなカウンタリセットを早期にリセットしてしまった場合や、リセットし忘れてしまった場合には、メンテナンス等の交換時期の報知タイミングと実際の寿命タイミングとのズレが広がってしまい、全く問題のない時期に報知が行われてしまったり、交換部品の注文を行っていないままに画像不具合等の問題が発生してしまうといった実被害が発生してしまう。   Therefore, if the counter reset as described above is reset early or if you forget to reset, the gap between the notification timing of the replacement time for maintenance etc. and the actual life timing will spread, There will be actual damage such as notification at a time when there is no problem, or problems such as image defects occurring without ordering replacement parts.

このように、従来の定着装置にあっては、定着ローラの交換時期を報知するに際して、その信頼性が低いという問題が生じていた。   As described above, the conventional fixing device has a problem in that the reliability is low when the replacement timing of the fixing roller is notified.

特開2003−263049号公報JP 2003-263049 A 特開2000−081815号公報JP 2000-081815 A 特開平10−177326号公報JP-A-10-177326

そこで、本発明は、上記事情を考慮し、簡素な構成でありながら定着ローラの交換時期を容易に認識し得て、しかもその信頼性を向上することができる定着装置を提供することを目的とする。   SUMMARY OF THE INVENTION In view of the above circumstances, an object of the present invention is to provide a fixing device that can easily recognize the replacement timing of a fixing roller while having a simple configuration and can improve the reliability thereof. To do.

本発明の定着装置は、表面に離型層を設けた定着ローラと、該定着ローラに対向配置されて転写紙を前記定着ローラとの協働によってニップ搬送する加圧部材と、前記定着ローラの通紙領域表面に接触されて前記定着ローラの通紙領域表面への転写紙の貼り付を阻止する分離部材と、を備えた定着装置において、前記分離部材との非接触部位にて前記定着ローラの表面と接触する接触部材を備えると共に、前記接触部材の接触部位における前記離型層の磨耗速度を前記分離部材の接触部位における前記離型層の磨耗速度よりも早くしたことを特徴とする。   The fixing device according to the present invention includes a fixing roller having a release layer on a surface thereof, a pressure member that is disposed to face the fixing roller and nip-conveys transfer paper in cooperation with the fixing roller, and the fixing roller A separation member that is in contact with the surface of the sheet passing area and prevents the transfer paper from sticking to the surface of the sheet passing area of the fixing roller. And a wear rate of the release layer at the contact portion of the contact member is made faster than a wear rate of the release layer at the contact portion of the separation member.

また、表面に離型層を設けた定着ローラと、該定着ローラに対向配置されて転写紙を前記定着ローラとの協働によってニップ搬送する加圧部材と、前記定着ローラの通紙領域表面に接触されて前記定着ローラの通紙領域表面への転写紙の貼り付を阻止する分離部材と、を備えた定着装置において、前記分離部材との非接触部位にて前記定着ローラの表面と接触する接触部材を備えると共に、前記接触部材の接触部位における前記離型層の膜厚を前記分離部材の接触部位における前記離型層の膜厚よりも薄くしたことを特徴とする。   A fixing roller provided with a release layer on the surface; a pressure member disposed opposite to the fixing roller to nip-transfer the transfer paper in cooperation with the fixing roller; and a sheet passing area surface of the fixing roller. And a separation member that prevents the transfer paper from adhering to the surface of the sheet passing area of the fixing roller, and contacts the surface of the fixing roller at a non-contact portion with the separation member. A contact member is provided, and the film thickness of the release layer at the contact portion of the contact member is made thinner than the film thickness of the release layer at the contact portion of the separation member.

この際、前記接触部材は、前記定着ローラの非通紙領域表面と接触するのが好ましい。   At this time, it is preferable that the contact member is in contact with the surface of the non-sheet passing area of the fixing roller.

また、前記分離部材の接触部位における前記離型層の膜厚は、前記定着ローラの通紙領域における通紙に伴う前記離型層の経年磨耗速度と前記分離部材との接触に伴う経年磨耗速度とを合わせた合計磨耗速度を考慮した膜厚方向の磨耗量よりも厚く設定されているのが好ましい。   In addition, the film thickness of the release layer at the contact portion of the separation member is determined as follows: the aging wear rate of the release layer associated with the sheet passing in the sheet passing region of the fixing roller and the aging wear rate associated with the contact with the separation member. It is preferable that the thickness is set to be thicker than the wear amount in the film thickness direction considering the total wear rate.

また、前記接触部材の接触部位における前記離型層の膜厚は、前記分離部材の接触部位における前記離型層の磨耗速度を基準として予め設定された定着ローラ交換時期の通紙枚数に対応する膜厚よりも厚く且つ定着ローラ寿命時期の通紙枚数に対応する膜厚よりも薄く設定されているのが好ましい。   The film thickness of the release layer at the contact portion of the contact member corresponds to the number of sheets to be passed at the fixing roller replacement time set in advance based on the wear rate of the release layer at the contact portion of the separation member. It is preferable that the thickness is set to be thicker than the film thickness and smaller than the film thickness corresponding to the number of sheets to be passed at the fixing roller lifetime.

さらに、前記接触部材は、使用する材質の硬度と摩擦係数並びに前記定着ローラに対する接触圧力の設定によって、前記接触部材の接触部位における前記離型層の磨耗速度を前記分離部材の接触部位における前記離型層の磨耗速度よりも早くしたことを特徴とする。   Further, the contact member determines the wear rate of the release layer at the contact portion of the contact member according to the hardness and friction coefficient of the material used and the contact pressure with respect to the fixing roller. It is characterized by being faster than the wear rate of the mold layer.

この際、前記接触部材は、前記定着ローラと前記加圧部材との協働による転写紙のニップ搬送に連動して前記定着ローラに接触・離反するのが好ましい。   At this time, it is preferable that the contact member contacts and separates from the fixing roller in conjunction with the nip conveyance of the transfer paper by the cooperation of the fixing roller and the pressure member.

さらに、転写紙の通紙を検知する通紙検知部と、該通紙検知部による通紙の検知と同期して前記接触部材の先端を前記定着ローラの表面に接触させる駆動部と、を備えていることを特徴とする。   Furthermore, a sheet passing detection unit that detects the passing of the transfer sheet, and a drive unit that causes the tip of the contact member to contact the surface of the fixing roller in synchronization with the sheet passing detection by the sheet passing detection unit. It is characterized by.

また、前記接触部材の接触に伴う前記離型層の磨耗状態が目視可能であるのが好ましい。   Moreover, it is preferable that the abrasion state of the said release layer accompanying the contact of the said contact member is visible.

しかも、本発明の画像形成装置は、請求項1乃至請求項8に記載の定着装置を備えると共に、前記定着ローラは、導電性の芯金と、該芯金の表面に設けられた絶縁性の前記離型層と、を備え、前記離型層の磨耗によって露出した前記芯金と前記接触部材との接触に伴う導通により前記定着ローラの交換時期を報知する報知部と、を備えていることを特徴とする。   In addition, an image forming apparatus according to the present invention includes the fixing device according to any one of claims 1 to 8, and the fixing roller includes a conductive metal core and an insulating material provided on a surface of the metal core. And a notifying unit for notifying the replacement timing of the fixing roller by conduction with contact between the core metal exposed by wear of the release layer and the contact member. It is characterized by.

本発明の定着装置は、簡素な構成でありながら定着ローラの交換時期を容易に認識し得て、しかもその信頼性を向上することができる。   Although the fixing device of the present invention has a simple configuration, it can easily recognize the replacement time of the fixing roller and can improve the reliability thereof.

本発明の定着装置を搭載した画像形成装置としてのプリンタの説明図である。(実施例1)FIG. 2 is an explanatory diagram of a printer as an image forming apparatus equipped with the fixing device of the present invention. (Example 1) 本発明の定着装置の説明図で、(A)は非ニップ搬送状態、(B)はニップ搬送状態である。(実施例1)2A and 2B are explanatory diagrams of the fixing device of the present invention, in which FIG. 1A shows a non-nip conveyance state and FIG. 2B shows a nip conveyance state. (Example 1) 本発明の定着装置の要部の説明図で、(A)は摩滅前、(B)は摩滅状態の要部の説明図である。(実施例1)2A and 2B are explanatory diagrams of a main part of the fixing device according to the present invention, in which FIG. (Example 1) 従来の定着装置の説明図である。It is explanatory drawing of the conventional fixing device. 従来の定着装置における要部の説明図で、(A)は摩滅前、(B)は摩滅状態の要部の説明図である。It is explanatory drawing of the principal part in the conventional fixing apparatus, (A) is before abrasion and (B) is explanatory drawing of the principal part of an abrasion state.

本発明に係る定着装置においては、簡素な構成でありながら定着ローラの交換時期を容易に認識し得て、しかもその信頼性を向上するという目的を、分離部材との非接触部位にて定着ローラの表面と接触する接触部材を備えると共に、その接触部材の接触部位における離型層の磨耗速度を分離部材の接触部位における前記離型層の磨耗速度よりも早くすることで実現するものである。   In the fixing device according to the present invention, it is possible to easily recognize the replacement time of the fixing roller while having a simple configuration, and to improve the reliability of the fixing roller at a non-contact portion with the separation member. The contact member that contacts the surface of the contact member is provided, and the wear rate of the release layer at the contact portion of the contact member is made faster than the wear rate of the release layer at the contact portion of the separation member.

次に、本発明の定着装置に係る実施例について、図面を参照して説明する。尚、以下に示す実施例は本発明の定着装置における好適な具体例であり、技術的に好ましい種々の限定を付している場合もあるが、本発明の技術範囲は、特に本発明を限定する記載がない限り、これらの態様に限定されるものではない。   Next, an embodiment according to the fixing device of the present invention will be described with reference to the drawings. The following examples are preferred specific examples of the fixing device of the present invention, and may have various technically preferable limitations. However, the technical scope of the present invention particularly limits the present invention. Unless otherwise stated, the present invention is not limited to these embodiments.

図1は本発明に係る実施例1の定着装置を搭載した画像形成装置としてのプリンタの説明図、図2は本発明に係る実施例1の定着装置の説明図、図3は本発明に係る実施例1の定着装置の要部の説明図である。   FIG. 1 is an explanatory view of a printer as an image forming apparatus equipped with the fixing device of Embodiment 1 according to the present invention, FIG. 2 is an explanatory view of the fixing device of Embodiment 1 according to the present invention, and FIG. 3 is according to the present invention. FIG. 3 is an explanatory diagram of a main part of the fixing device according to the first exemplary embodiment.

(画像形成装置の全体構成)
図1に示すように、本発明の実施例1に係る画像形成装置としてのプリンタ11は、画像形成装置本体としてのプリンタ本体12の内部にスライド変位可能に格納された給紙カセット13と、給紙カセット13の収納空間14内に収納した転写紙(図示せず)を取り出す給紙部15と、プリンタ本体12の正面に配置した手差トレイ16と、手差トレイ16にセットした転写紙(図示せず)を取り出す手差給紙部17と、各給紙部15,17から供給された転写紙を搬送する搬送経路18と、搬送経路18のシート搬送方向上流側で各給紙部15,17の合流部よりもシート搬送方向下流側に配置したレジストローラ対19と、レジストローラ対19よりも搬送経路18のシート搬送方向下流側に配置されてトナーコンテナ20から供給されたトナー等の現像剤により転写紙の一面に転写像を形成する画像形成部21と、画像形成部21よりも搬送経路18のシート搬送方向下流側に配置されて転写紙の一面に形成されたトナー画像を定着する定着装置22と、定着装置22を通過した転写紙の他面に転写像を形成する場合に搬送経路18の定着装置22よりも搬送経路下流側からレジストローラ対19よりも搬送経路18の搬送経路上流側へと引き戻す反転経路23と、搬送経路18の終端部に設けられた排紙部24とを備えている。
(Overall configuration of image forming apparatus)
As shown in FIG. 1, a printer 11 as an image forming apparatus according to Embodiment 1 of the present invention includes a paper feed cassette 13 that is slidably stored in a printer main body 12 as an image forming apparatus main body, and a paper supply cassette 13. A paper feed unit 15 for taking out transfer paper (not shown) stored in the storage space 14 of the paper cassette 13, a manual feed tray 16 arranged in front of the printer main body 12, and transfer paper (set on the manual feed tray 16 ( (Not shown), a manual feed unit 17 for taking out, a transport path 18 for transporting transfer paper supplied from the respective paper feed units 15, 17, and each feed unit 15 on the upstream side of the transport path 18 in the sheet transport direction. , 17, the registration roller pair 19 disposed downstream of the sheet conveyance direction from the merging portion, and the registration roller pair 19 disposed downstream of the registration roller pair 19 in the sheet conveyance direction and supplied from the toner container 20. An image forming unit 21 that forms a transfer image on one surface of the transfer paper with a developer such as toner, and a toner that is disposed on the downstream side in the sheet transport direction of the transport path 18 relative to the image forming unit 21 and formed on one surface of the transfer paper A fixing device 22 that fixes an image, and a transport path from the downstream side of the transport path with respect to the fixing device 22 in the transport path 18 from the downstream side of the registration roller pair 19 when forming a transfer image on the other surface of the transfer paper that has passed through the fixing device 18 is provided with a reverse path 23 that is pulled back to the upstream side of the transport path 18 and a paper discharge section 24 provided at the end of the transport path 18.

(トナーコンテナ20の構成)
トナーコンテナ20は、コンテナ本体25の内部に補給用トナーが収納されている。また、その補給用トナーは、可撓性樹脂材料等からなるパドル26によって攪拌されると共に、スパイラル27によって転写紙幅方向(図1の紙面奥行き方向)に搬送された後、その所定位置で画像形成部21の現像デバイス28へと供給される。
(Configuration of toner container 20)
The toner container 20 stores replenishment toner inside the container body 25. The replenishing toner is agitated by a paddle 26 made of a flexible resin material or the like, and is conveyed by the spiral 27 in the transfer paper width direction (the depth direction in FIG. 1), and then forms an image at the predetermined position. Supplied to the developing device 28 of the section 21.

(現像デバイス28の構成)
この現像デバイス28は、トナーコンテナ20から供給された補給用トナーを攪拌しつつ画像形成部21の感光体ドラム29に供給するもので、その内部には隔壁30によって仕切られた状態で一対のスパイラル31,32が配置されている。
(Configuration of developing device 28)
The developing device 28 supplies the toner for replenishment supplied from the toner container 20 to the photosensitive drum 29 of the image forming unit 21 while stirring, and a pair of spirals is partitioned inside by a partition wall 30. 31 and 32 are arranged.

隔壁30の両端(図1の紙面奥行き方向)は各スパイラル31,32の両端間を連通するように開放しており、スパイラル27の下方に設けられたスパイラル31により現像デバイス28の一方側へ向けてトナーを攪拌搬送(往路)した後に、この一方側の隔壁開放端で折り返されてスパイラル32により現像デバイス28の他方側へと向けて補給用トナーを攪拌搬送(復路)し、さらにこの他方側の隔壁開放端で再び折り返される循環搬送経路が構成されている。また、スパイラル32には、感光体ドラム29に対向して補給用トナーを供給する現像ローラ33が配置されている。   Both ends of the partition wall 30 (in the depth direction in FIG. 1) are open so as to communicate between both ends of the spirals 31 and 32, and are directed toward one side of the developing device 28 by the spiral 31 provided below the spiral 27. After the toner is agitated and conveyed (forward path), the toner is turned back at the open end of the partition on one side, and the replenishing toner is agitated and conveyed (return path) toward the other side of the developing device 28 by the spiral 32. A circulation conveyance path is formed that is turned back again at the open end of the partition wall. In addition, a developing roller 33 that supplies replenishing toner is disposed in the spiral 32 so as to face the photosensitive drum 29.

現像ローラ33は、その周面が感光体ドラム29の周面と対向するように配置されている。従って、現像ローラ33に搬送されつつある補給用トナーは、現像ローラ33を介して感光体ドラム29の周面に供給され、これによって感光体ドラム29の周面にトナー像が形成されることになる。この際、現像ローラ(マグネットローラ)33は、感光体ドラム29にトナーを凝集しないよう適度に攪拌しつつ供給する。   The developing roller 33 is disposed so that the peripheral surface thereof faces the peripheral surface of the photosensitive drum 29. Accordingly, the replenishment toner being conveyed to the developing roller 33 is supplied to the peripheral surface of the photosensitive drum 29 via the developing roller 33, thereby forming a toner image on the peripheral surface of the photosensitive drum 29. Become. At this time, the developing roller (magnet roller) 33 supplies the toner to the photosensitive drum 29 while appropriately stirring so as not to aggregate the toner.

(画像形成部21の構成)
画像形成部21は、例えば、アモルファスシリコン製の感光体ドラム29の周囲に、感光体ドラム29の回転方向(図示矢印参照)に沿う画像形成プロセス順に、帯電デバイス34・露光デバイス35・現像デバイス28(現像ローラ33)・転写デバイス36・クリーニングデバイス37・除電デバイス33を備えている。
(Configuration of the image forming unit 21)
The image forming unit 21 includes, for example, a charging device 34, an exposure device 35, and a developing device 28 in the order of the image forming process along the rotation direction of the photosensitive drum 29 (see the arrow in the drawing) around the photosensitive drum 29 made of amorphous silicon. (Developing roller 33)-A transfer device 36-a cleaning device 37-a static elimination device 33 are provided.

これにより、画像形成部21は、感光体ドラム29が図示しない駆動手段によって所定のプロセススピード(周速度)で回転駆動され、その表面が帯電デバイス34によって所定の極性・電位に均一に帯電される。   As a result, in the image forming unit 21, the photosensitive drum 29 is rotationally driven at a predetermined process speed (circumferential speed) by a driving unit (not shown), and the surface thereof is uniformly charged to a predetermined polarity and potential by the charging device 34. .

帯電後の感光体ドラム29は、その表面に露光デバイス35によって静電潜像が形成される。ここで、露光デバイス35は、パーソナルコンピュータ等から出力された印刷データに含まれる画像データに基づいて、感光体ドラム29の表面にレーザ光Pを照射し、感光体ドラム29の表面のレーザ光照射部分の電荷を除去して画像情報に応じた静電潜像を形成する。   An electrostatic latent image is formed on the surface of the charged photosensitive drum 29 by the exposure device 35. Here, the exposure device 35 irradiates the surface of the photosensitive drum 29 with the laser beam P based on the image data included in the print data output from the personal computer or the like, and irradiates the surface of the photosensitive drum 29 with the laser beam. An electrostatic latent image corresponding to the image information is formed by removing the charge of the portion.

そして、感光体ドラム29の表面に形成された静電潜像は、現像デバイス28によってトナーコンテナ20から供給された電荷を有するトナーが静電的に付着されて未定着トナー像として現像される。さらに、その未定着トナー像は、転写デバイス36によって転写紙に転写像として転写される。   The electrostatic latent image formed on the surface of the photosensitive drum 29 is developed as an unfixed toner image by electrostatically attaching the toner having the charge supplied from the toner container 20 by the developing device 28. Further, the unfixed toner image is transferred onto the transfer paper as a transfer image by the transfer device 36.

この際、転写紙に未定着トナー像を転写した感光体ドラム29は、クリーニングデバイス37によって残留トナー等の除去処理が行われた後、次の画像形成時の帯電のために除電デバイス38により除電処理が施される。   At this time, the photosensitive drum 29 on which the unfixed toner image is transferred onto the transfer paper is subjected to a removal process of residual toner and the like by the cleaning device 37, and then removed by the charge removal device 38 for charging at the next image formation. Processing is performed.

(露光デバイス35の構成)
露光デバイス35は、例えば、図示を略するパーソナルコンピュータから送信された印刷データに含まれる画像データを処理して、感光体ドラム29の表面にレーザ光Pを照射する。尚、ここでの印刷データには、上述した画像データの他、例えば、画像形成処理部数・拡大/縮小率・カラー/モノクロ指定・画像濃度等の各種設定に関するデータ等が該当する。また、露光デバイス35は、画像形成装置として、例えば、複写機能の場合には画像読取部で読み取った画像データ、ファクシミリ機能の場合には電話回線等を介して受信した画像データを処理する。
(Configuration of exposure device 35)
The exposure device 35 processes image data included in print data transmitted from a personal computer (not shown), for example, and irradiates the surface of the photosensitive drum 29 with the laser light P. In addition to the image data described above, the print data here includes, for example, data relating to various settings such as the number of image forming processing units, enlargement / reduction ratio, color / monochrome designation, and image density. The exposure device 35, as an image forming apparatus, processes, for example, image data read by an image reading unit in the case of a copying function, and image data received via a telephone line or the like in the case of a facsimile function.

(転写デバイス36の構成)
転写デバイス36には、転写電圧が印加され、感光体ドラム29の表面に形成されたトナー像を、感光体ドラム29と協働して転写紙をニップ搬送しつつ、その印加電圧によって転写する。
(Configuration of transfer device 36)
A transfer voltage is applied to the transfer device 36, and the toner image formed on the surface of the photosensitive drum 29 is transferred by the applied voltage while the transfer paper is nipped and conveyed in cooperation with the photosensitive drum 29.

(除電デバイス38の構成)
除電デバイス38は、LED光源等が用いられ、帯電デバイス34で帯電された感光体ドラム29を除電する。
(Configuration of static elimination device 38)
The neutralization device 38 uses an LED light source or the like, and neutralizes the photosensitive drum 29 charged by the charging device 34.

(定着装置22の構成)
定着装置22は、図2(A),(B)に示すように、搬送経路18を挟んで対向配置された一対の定着ローラ39及び加圧ローラ40と、定着ローラ39の表面に先端が近接する分離部材としての分離爪41と、定着ローラ39及び加圧ローラ40とによるニップ搬送部位よりも搬送経路18の下流側に配置されて定着後の転写紙Sを検出する検出スイッチ42と、検出スイッチ42の転写紙検出状態に連動して回転する接触部材43と、を備えている。
(Configuration of Fixing Device 22)
As shown in FIGS. 2A and 2B, the fixing device 22 has a pair of fixing roller 39 and pressure roller 40 disposed opposite to each other with the conveyance path 18 interposed therebetween, and a tip close to the surface of the fixing roller 39. A separation claw 41 serving as a separating member, a detection switch 42 that is disposed on the downstream side of the conveyance path 18 with respect to the nip conveyance portion by the fixing roller 39 and the pressure roller 40, and detects the transfer sheet S after the fixing. And a contact member 43 that rotates in conjunction with the transfer paper detection state of the switch 42.

(定着ローラ39の構成)
定着ローラ39は、例えば、導電性金属からなる中空パイプ状の芯金44と、芯金44の表層に設けられたPFAチューブ等(例えば、膜厚30μm)の離型層45と、芯金44の軸線上に配置されたハロゲンヒータ等の加熱源46と、を備えており、加熱源46の加熱によって定着ローラ39を内部加熱する。尚、芯金44と離型層45との間に、導電性材料からなる弾性層を設けても良い。
(Configuration of the fixing roller 39)
The fixing roller 39 includes, for example, a hollow pipe-shaped metal core 44 made of a conductive metal, a release layer 45 such as a PFA tube (for example, a film thickness of 30 μm) provided on a surface layer of the metal core 44, and a metal core 44. And a heating source 46 such as a halogen heater disposed on the axis of the fixing roller 39. The fixing roller 39 is internally heated by heating of the heating source 46. An elastic layer made of a conductive material may be provided between the cored bar 44 and the release layer 45.

(加圧ローラ40の構成)
加圧ローラ40は、芯金47と、芯金47の表層に設けられたシリコーンゴム等の弾性層48と、を備えている。尚、弾性層48の表層にPFAチューブ等の離型層を設けても良い。
(Configuration of the pressure roller 40)
The pressure roller 40 includes a cored bar 47 and an elastic layer 48 such as silicone rubber provided on the surface layer of the cored bar 47. A release layer such as a PFA tube may be provided on the surface layer of the elastic layer 48.

(分離爪41の構成)
分離部材としての分離爪41は、耐熱性樹脂又はSUS等の金属からなり、その先端が定着ローラ39の表面に接することで、定着後の転写紙Sの貼り付きを防止する。また、分離爪41は、例えば、図3(A),(B)に示すように、定着ローラ39の中央付近に設定された転写紙Sの幅方向に沿う通紙領域H内の複数個所で定着ローラ39の表面と接触する。尚、分離爪41の材質等は特に限定されるものではなく、また、図3に示したような複数一体型の他、独立型でも良い。
(Configuration of separation claw 41)
The separation claw 41 as a separation member is made of a heat-resistant resin or a metal such as SUS, and the tip of the separation claw 41 is in contact with the surface of the fixing roller 39, thereby preventing the transfer paper S after being fixed from sticking. Further, for example, as shown in FIGS. 3A and 3B, the separation claw 41 is provided at a plurality of locations in the sheet passing region H along the width direction of the transfer sheet S set near the center of the fixing roller 39. It contacts the surface of the fixing roller 39. In addition, the material of the separation claw 41 is not particularly limited, and may be an independent type in addition to a plurality of integrated types as shown in FIG.

(検出スイッチ42の構成)
検出スイッチ42は、図3(A)に示すように、常時はその先端が搬送経路18内に臨んでおり(OFF状態)、転写紙Sがニップ搬送されると、その転写紙Sによって回動することでスイッチがONする構成の公知のものが用いられており、その回動中心にはギヤ49が設けられている。
(Configuration of the detection switch 42)
As shown in FIG. 3A, the detection switch 42 always has its front end facing the conveyance path 18 (OFF state), and is rotated by the transfer paper S when the transfer paper S is nipped. In this way, a known device is used in which the switch is turned on, and a gear 49 is provided at the center of rotation.

尚、検出スイッチ42は、そのON−OFF状態によって、定着装置22付近の転写紙SのJAM検出用並びに通紙枚数カウント用としての公知の検出スイッチである。また、検出スイッチ42は、転写紙Sがニップ搬送されて回動した後は、転写紙Sのニップ搬送の終了と共に自重や復帰スプリングの圧力等によって搬送経路18内に先端が臨むOFF状態へと自動復帰する。   The detection switch 42 is a known detection switch for detecting the JAM of the transfer sheet S near the fixing device 22 and for counting the number of sheets passing depending on the ON / OFF state. Further, after the transfer paper S is nipped and rotated, the detection switch 42 is brought into an OFF state in which the front end faces the conveyance path 18 due to its own weight, the pressure of the return spring, or the like when the transfer paper S is nipped. Automatically recovers.

(接触部材43の構成)
接触部材43は、SUS等の金属片や耐熱性樹脂等にコーティングを施したものからなり、図3(A)に示すように、定着ローラ39の通紙領域Hから外れた一方の端部付近(非通紙領域)に配置され、その非通紙領域にて定着ローラ39の表面と先端が接触するように設定されている。また、接触部材43は、ギヤ50を介して回動可能とされ、検出スイッチ42のギヤ49とギヤ50とを連動ギヤ51を介して連動されている。
(Configuration of contact member 43)
The contact member 43 is made of a metal piece such as SUS or a heat-resistant resin coated, and as shown in FIG. 3A, near one end portion that is out of the sheet passing area H of the fixing roller 39. The non-sheet passing area is set so that the front surface and the tip of the fixing roller 39 are in contact with each other in the non-sheet passing area. Further, the contact member 43 can be rotated via the gear 50, and the gear 49 and the gear 50 of the detection switch 42 are interlocked via the interlocking gear 51.

これにより、接触部材43は、検出スイッチ42に関して転写紙Sが通過していない未検出の状態では定着ローラ39の表面と非接触であり、検出スイッチ42が転写紙Sを検出している状態では定着ローラ39の表面と接触する。   As a result, the contact member 43 is not in contact with the surface of the fixing roller 39 in a state where the transfer sheet S does not pass with respect to the detection switch 42, and in a state where the detection switch 42 detects the transfer sheet S. It contacts the surface of the fixing roller 39.

従って、接触部材43は、検出スイッチ42が転写紙Sを検出しているときに定着ローラ39の表面と接触して離型層45を磨耗させ、検出スイッチ42が転写紙Sを検出していないときには定着ローラ39の表面から離間して離型層45は磨耗させない。   Accordingly, the contact member 43 contacts the surface of the fixing roller 39 when the detection switch 42 is detecting the transfer sheet S and wears the release layer 45, and the detection switch 42 does not detect the transfer sheet S. Sometimes, the release layer 45 is not worn away from the surface of the fixing roller 39.

尚、接触部材43は、分離爪41の材質と異なる材質の選択や分離爪41の定着ローラ39表面との接触圧力と異ならせることにより、離型層45の膜磨耗速度を設定することができる。この場合、接触部材43の材質を分離爪41より硬い材質としたり、接触部材43の接触圧力よりも強い圧力に設定することにより、接触部材43が接触する離型層45の磨耗速度を速くすることができ、他の離型層よりも早く摩滅限に到達せしめることができる。   The contact member 43 can set the film wear rate of the release layer 45 by selecting a material different from the material of the separation claw 41 or making it different from the contact pressure of the separation claw 41 with the surface of the fixing roller 39. . In this case, the material of the contact member 43 is made of a material harder than the separation claw 41 or is set to a pressure stronger than the contact pressure of the contact member 43, thereby increasing the wear rate of the release layer 45 with which the contact member 43 contacts. And the wear limit can be reached faster than other release layers.

また、接触部材43は、分離爪41の材質と同じ材質の選択や定着ローラ39の表面との接触圧力と同じ圧力とすることにより、離型層45の膜厚のみによって磨耗速度を容易に設定することができる。すなわち、接触部材43が接触する離型層45の膜厚を薄く設定することにより、他の離型層よりも早く摩滅限に到達せしめることができる。   In addition, the contact member 43 can easily set the wear rate only by the film thickness of the release layer 45 by selecting the same material as the material of the separation claw 41 and by using the same pressure as the contact pressure with the surface of the fixing roller 39. can do. That is, by setting the film thickness of the release layer 45 with which the contact member 43 contacts to be thin, it is possible to reach the wear limit earlier than other release layers.

次に、本発明の接触部材43の機能を具体的に説明する。   Next, the function of the contact member 43 of the present invention will be specifically described.

まず、定着ローラ39と、この定着ローラ39に圧接された加圧手段である加圧ローラ40とのニップにより転写紙Sが通紙されることで、加熱源46の加熱と加圧ローラ40の加圧作用によって転写紙Sの表面(定着ローラ39側)に転写された未定着トナー画像が定着される。   First, the transfer sheet S is passed through the nip between the fixing roller 39 and the pressure roller 40 which is a pressure unit pressed against the fixing roller 39, whereby the heating of the heating source 46 and the pressure roller 40 are heated. The unfixed toner image transferred to the surface of the transfer paper S (the fixing roller 39 side) by the pressurizing action is fixed.

定着ニップ部を通過した転写紙Sの先端は、分離爪41により定着ローラ39から剥離されつつ、検出スイッチ42によって転写紙Sの通過が検知されてJAM検出や通紙枚数カウントとして使用されると同時に、各ギヤ49,50,51を介して検出スイッチ42の回動変位が接触部材43に伝わることで、検出スイッチ42による通紙の検知と同期して、接触部材43が定着ローラ39における非通紙部領域内で離型層45と接触する。   When the leading edge of the transfer sheet S that has passed through the fixing nip is peeled off from the fixing roller 39 by the separation claw 41, the detection switch 42 detects the passage of the transfer sheet S and is used for JAM detection or sheet count. At the same time, the rotational displacement of the detection switch 42 is transmitted to the contact member 43 via the gears 49, 50, 51, so that the contact member 43 is not in contact with the fixing roller 39 in synchronization with the detection of the sheet passing by the detection switch 42. Contact with the release layer 45 in the paper passing area.

この非通紙領域内の離型層45の膜厚は、例えば、通紙領域H内での離型層45では分離爪41の先端が接触している部位を最速磨耗部位であるとした場合に、その通紙領域H内の離型層45の最速磨耗部位における膜厚を10万枚の通紙で定着ローラ39の交換時期とし且つ12万枚の通紙で離型層45が完全に摩滅して芯金47が露出する寿命時期と設定した場合、11万枚の通紙で接触部材43の接触に伴う磨耗によって芯金47が露出する程度の膜厚に設定されている。   The film thickness of the release layer 45 in the non-sheet passing region is, for example, the case where the portion where the tip of the separation claw 41 is in contact with the release layer 45 in the sheet passing region H is the fastest wear portion. Further, the film thickness at the fastest wear portion of the release layer 45 in the sheet passing region H is set to the replacement time of the fixing roller 39 with 100,000 sheets passed, and the release layer 45 is completely transferred with 120,000 sheets passed. When it is set as the life time when the core metal 47 is worn out, the film thickness is set such that the core metal 47 is exposed due to wear associated with the contact of the contact member 43 when 110,000 sheets are passed.

この際、非通紙領域内の離型層45の膜厚は、接触部材43で使用されている材質や肉厚(弾性)等に伴う硬さ、摩擦抵抗値、接触圧力、等を考慮して、必要に応じた膜厚(=磨耗速度)とされる。尚、本実施の形態においては、離型層45の磨耗速度は、接触部材43との接触部位と分離爪41との接触部位とで略同一速度で磨耗(通紙時間≒枚数)するように設定されている。従って、接触部材43は、分離爪41と同一の材質・厚さ・重量・接触圧力に設定するのが好ましい。   At this time, the film thickness of the release layer 45 in the non-sheet-passing region takes into consideration the hardness, frictional resistance value, contact pressure, etc. associated with the material used for the contact member 43 and the thickness (elasticity). Thus, the film thickness (= wear rate) is set as required. In the present embodiment, the wear rate of the release layer 45 is worn at substantially the same speed at the contact portion with the contact member 43 and the contact portion with the separation claw 41 (paper passing time≈number of sheets). Is set. Therefore, the contact member 43 is preferably set to the same material, thickness, weight, and contact pressure as the separation claw 41.

そして、図3(B)に示すように、その通紙枚数がおよそ11万枚に達すると、分離爪41が接触している通紙領域内での離型層45を残存させた状態で、接触部材43が接触している非通紙領域では離型層45が完全に摩滅する(摩滅限)。   Then, as shown in FIG. 3B, when the number of passing sheets reaches approximately 110,000 sheets, the release layer 45 is left in the sheet passing area where the separation claw 41 is in contact, In the non-sheet passing region where the contact member 43 is in contact, the release layer 45 is completely worn away (wear limit).

これにより、定着ローラ39の非通紙領域での離型層45が接触部材43との接触によって芯金44が露出すると、その芯金44の露出を目視することによって定着ローラ39の交換時期を認識することができる。   As a result, when the cored bar 44 is exposed by contact of the release layer 45 in the non-sheet passing region of the fixing roller 39 with the contact member 43, the replacement timing of the fixing roller 39 is determined by visually observing the exposure of the cored bar 44. Can be recognized.

また、芯金44を導電性部材で構成し、接触部材43が芯金44に接触したことで道通させたスイッチング機能を付与することにより、そのONによってプリンタ本体12の表示部等にその旨を報知させることも可能となる。   Further, the cored bar 44 is made of a conductive member, and the contact member 43 is provided with a switching function that allows the cored bar 44 to come into contact with the cored bar 44. Can also be notified.

尚、通紙領域Hにおける離型層45の磨耗度合いは、通紙する転写紙Sの種類、紙厚、サイズ、画像の種類等によって異なることから、不安定で予測がし難いが、本構成における離型層45の非通紙領域での接触部材43との接触箇所の磨耗度合いは、設計パラメータである設定が定まれば、通紙時間(≒枚数)によって決定するため、比較的精度良く設定することが可能である。   Note that the degree of wear of the release layer 45 in the sheet passing region H varies depending on the type, thickness, size, image type, and the like of the transfer sheet S to be passed, and is unstable and difficult to predict. The degree of wear of the contact portion 43 with the contact member 43 in the non-sheet passing region of the release layer 45 is determined by the sheet passing time (≈the number of sheets) if the setting as a design parameter is determined. It is possible to set.

このように、本発明の定着装置22によれば、簡素な構成でありながら定着ローラ21の交換時期の到達を容易に目視判断することができる。   As described above, according to the fixing device 22 of the present invention, it is possible to easily visually determine whether the replacement time of the fixing roller 21 has been reached with a simple configuration.

また、接触部材43は、非通紙領域である定着ローラ41の端部付近に配置され、その端部付近で交換時期を目視することから、定着ローラ41の中央付近である通紙領域Hよりも機内設置箇所が目視可能な箇所とし易くすることができる。   Further, the contact member 43 is disposed near the end of the fixing roller 41 that is a non-sheet passing area, and the replacement time is visually observed near the end, so that the contact member 43 is from the sheet passing area H that is near the center of the fixing roller 41. In addition, it is possible to make the installation place in the machine easily visible.

ところで、上記実施の形態では、本発明の定着装置をプリンタ11に適用して説明したが、複写機や複合機といった画像形成装置全般に適用することができることは勿論である。   In the above embodiment, the fixing device of the present invention is applied to the printer 11. However, it is needless to say that the fixing device of the present invention can be applied to all image forming apparatuses such as copying machines and multifunction machines.

22…定着装置
44…芯金
45…離型層
39…定着ローラ
40…加圧ローラ(加圧部材)
41…分離爪(分離部材)
43…接触部材
DESCRIPTION OF SYMBOLS 22 ... Fixing device 44 ... Core metal 45 ... Release layer 39 ... Fixing roller 40 ... Pressure roller (pressure member)
41 ... separation claw (separation member)
43 ... Contact member

Claims (10)

表面に離型層を設けた定着ローラと、該定着ローラに対向配置されて転写紙を前記定着ローラとの協働によってニップ搬送する加圧部材と、前記定着ローラの通紙領域表面に接触されて前記定着ローラの通紙領域表面への転写紙の貼り付を阻止する分離部材と、を備えた定着装置において、
前記分離部材との非接触部位にて前記定着ローラの表面と接触する接触部材を備えると共に、前記接触部材の接触部位における前記離型層の磨耗速度を前記分離部材の接触部位における前記離型層の磨耗速度よりも早くしたことを特徴とする定着装置。
A fixing roller provided with a release layer on the surface; a pressure member disposed opposite to the fixing roller to nip-transfer the transfer paper in cooperation with the fixing roller; and a surface of a sheet passing area of the fixing roller. A separation member that prevents the transfer paper from sticking to the surface of the paper passing area of the fixing roller,
A contact member that contacts the surface of the fixing roller at a non-contact portion with the separation member, and the wear rate of the release layer at the contact portion of the contact member is determined by the release layer at the contact portion of the separation member. The fixing device is characterized in that it is faster than the wear rate of.
表面に離型層を設けた定着ローラと、該定着ローラに対向配置されて転写紙を前記定着ローラとの協働によってニップ搬送する加圧部材と、前記定着ローラの通紙領域表面に接触されて前記定着ローラの通紙領域表面への転写紙の貼り付を阻止する分離部材と、を備えた定着装置において、
前記分離部材との非接触部位にて前記定着ローラの表面と接触する接触部材を備えると共に、前記接触部材の接触部位における前記離型層の膜厚を前記分離部材の接触部位における前記離型層の膜厚よりも薄くしたことを特徴とする定着装置。
A fixing roller provided with a release layer on the surface; a pressure member disposed opposite to the fixing roller to nip-transfer the transfer paper in cooperation with the fixing roller; and a surface of a sheet passing area of the fixing roller. A separation member that prevents the transfer paper from sticking to the surface of the paper passing area of the fixing roller,
A contact member that is in contact with the surface of the fixing roller at a non-contact portion with the separation member, and the thickness of the release layer at the contact portion of the contact member is set to the release layer at the contact portion of the separation member. The fixing device is characterized in that it is thinner than the film thickness.
前記接触部材は、前記定着ローラの非通紙領域表面と接触することを特徴とする請求項1又は請求項2に記載の定着装置。   The fixing device according to claim 1, wherein the contact member is in contact with a surface of a non-sheet passing region of the fixing roller. 前記分離部材の接触部位における前記離型層の膜厚は、前記定着ローラの通紙領域における通紙に伴う前記離型層の経年磨耗速度と前記分離部材との接触に伴う経年磨耗速度とを合わせた合計磨耗速度を考慮した膜厚方向の磨耗量よりも厚く設定されていることを特徴とする請求項3に記載の定着装置。   The film thickness of the release layer at the contact portion of the separation member is determined as follows: the aging wear rate of the release layer associated with the sheet passing in the sheet passing region of the fixing roller and the aging wear rate associated with the contact with the separation member. The fixing device according to claim 3, wherein the fixing device is set to be thicker than a wear amount in a film thickness direction in consideration of a combined total wear rate. 前記接触部材の接触部位における前記離型層の膜厚は、予め設定された定着ローラ交換時期の通紙枚数に対応する膜厚よりも厚く且つ定着ローラ寿命時期の通紙枚数に対応する膜厚よりも薄く設定されていることを特徴とする請求項3又は請求項4に記載の定着装置。   The film thickness of the release layer at the contact portion of the contact member is thicker than the film thickness corresponding to the preset number of sheets to be passed at the fixing roller replacement time and corresponding to the number of sheets to be passed at the fixing roller lifetime. The fixing device according to claim 3, wherein the fixing device is set thinner than the fixing device. 前記接触部材は、使用する材質の硬度と摩擦係数並びに前記定着ローラに対する接触圧力の設定によって、前記接触部材の接触部位における前記離型層の磨耗速度を前記分離部材の接触部位における前記離型層の磨耗速度よりも早くしたことを特徴とする請求項1乃至請求項5の何れかに記載の定着装置。   The contact member determines the wear rate of the release layer at the contact portion of the contact member according to the hardness and friction coefficient of the material to be used and the contact pressure with respect to the fixing roller, and the release layer at the contact portion of the separation member. The fixing device according to claim 1, wherein the fixing device is faster than the wear rate. 前記接触部材は、前記定着ローラと前記加圧部材との協働による転写紙のニップ搬送に連動して前記定着ローラに接触・離反することを特徴とする請求項1乃至請求項6の何れかに記載の定着装置。   7. The contact member according to claim 1, wherein the contact member contacts and separates from the fixing roller in conjunction with transfer sheet nip conveyance by cooperation of the fixing roller and the pressure member. The fixing device according to 1. 転写紙の通紙を検知する通紙検知部と、該通紙検知部による通紙の検知と同期して前記接触部材の先端を前記定着ローラの表面に接触させる駆動部と、を備えていることを特徴とする請求項7に記載の定着装置。   A sheet passing detection unit that detects the passing of the transfer sheet; and a driving unit that brings the tip of the contact member into contact with the surface of the fixing roller in synchronization with the sheet passing detection by the sheet passing detection unit. The fixing device according to claim 7. 前記接触部材の接触に伴う前記離型層の磨耗状態が目視可能であることを特徴とする請求項1乃至請求項8の何れかに記載の定着装置。   The fixing device according to any one of claims 1 to 8, wherein the wear state of the release layer accompanying the contact of the contact member is visible. 請求項1乃至請求項9の何れかに記載の定着装置を備えると共に、前記定着ローラは、導電性の芯金と、該芯金の表面に設けられた絶縁性の前記離型層と、を備え、前記離型層の摩滅によって露出した前記芯金と前記接触部材との接触に伴う導通により前記定着ローラの交換時期を報知する報知部と、を備えていることを特徴とする画像形成装置。   A fixing device according to any one of claims 1 to 9, wherein the fixing roller includes a conductive metal core and the insulating release layer provided on a surface of the metal core. An image forming apparatus comprising: a notifying unit for notifying the replacement timing of the fixing roller by conduction with the contact between the metal core exposed by the abrasion of the release layer and the contact member; .
JP2009000942A 2009-01-06 2009-01-06 Fixing device and image forming device Pending JP2010160208A (en)

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