JP2010154660A - Motor - Google Patents

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JP2010154660A
JP2010154660A JP2008330077A JP2008330077A JP2010154660A JP 2010154660 A JP2010154660 A JP 2010154660A JP 2008330077 A JP2008330077 A JP 2008330077A JP 2008330077 A JP2008330077 A JP 2008330077A JP 2010154660 A JP2010154660 A JP 2010154660A
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terminal
brush holder
lead wire
pair
end portion
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JP5199861B2 (en
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Masahito Ishikawa
優人 石川
Madrola Marlon
マドロラ マルロン
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Mitsuba Corp
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Mitsuba Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a motor having a simple and low-cost power supply structure for supplying power to a plurality of brushes. <P>SOLUTION: The motor is provided with: a plurality of brushes 32 and 33 which are slidably brought into contact with a commutator of an armature shaft; a brush holder 20 having a brush box 31 for storing the brushes so as to be retractable; and a plurality of terminals 45, 46 and 47 which are electrically connected to the brushes through pigtail wires 34 and are fitted to the brush holder. Power supply lead wires 35, 36 and 39 are wired in the brush holder 20. One end of each lead wire is electrically connected to each pigtail wire 34. The other ends 35b, 36b and 39b of each lead wire are made to pass through a through hole formed in the brush holder so as to be projected to the outside. The other ends 35b, 36b and 39b of each lead wire protruding to the outside are electrically connected to the terminals 45, 46 and 47. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、モータ軸のコンミュテータに摺接するブラシを保持したブラシホルダを備えたモータに関する。   The present invention relates to a motor including a brush holder that holds a brush that is in sliding contact with a commutator of a motor shaft.

例えば、ブラシに給電するための導電性のターミナルと電磁ノイズ低減用のチョークコイル等を備えたモータが知られている(例えば、特許文献1参照。)。   For example, a motor including a conductive terminal for supplying power to a brush and a choke coil for reducing electromagnetic noise is known (see, for example, Patent Document 1).

このモータは、ターミナルとチョークコイル及び中継端子とで構成されたターミナルアッセンブリ(端子組立部品)をギヤケースカバーの天井部の内面に組み付けている。   In this motor, a terminal assembly (terminal assembly part) composed of a terminal, a choke coil, and a relay terminal is assembled on the inner surface of the ceiling portion of the gear case cover.

特開2005−124288号公報JP 2005-124288 A

前記従来のモータでは、ターミナルとチョークコイル及び中継端子の各部品の接合部にストレスを掛けない構造にしたが、各部品が複雑になると共にターミナルの形状が大きくなり、その分、部品及び組立工数が増えてコスト高であった。さらに、ターミナルとチョークコイル及び中継端子とを溶接や半田付け等により接合した後で、ギヤケースカバーの天井部の内面に組み付けるようにしていたため、各部品の接合部が剥離して導通に支障をきたすおそれがあった。   The conventional motor has a structure in which stress is not applied to the joint portion between the terminal, the choke coil, and the relay terminal, but each component becomes complicated and the terminal shape becomes large. Increased costs. In addition, after joining the terminal, choke coil and relay terminal by welding or soldering, etc., it was assembled to the inner surface of the ceiling of the gear case cover. There was a fear.

そこで、本発明は、前記した課題を解決すべくなされたものであり、複数のブラシに給電する給電構造の簡素化及び低コスト化を図ることができるモータを提供することを目的とする。   Therefore, the present invention has been made to solve the above-described problems, and an object thereof is to provide a motor capable of simplifying and reducing the cost of a power feeding structure that feeds power to a plurality of brushes.

請求項1の発明は、アーマチュア軸のコンミュテータに摺接する複数のブラシと、前記ブラシを出没自在に収納するブラシボックスを取り付けたブラシホルダと、前記各ブラシにピグテールワイヤを介して電気的に接続され、前記ブラシホルダに取り付けられる複数のターミナルとを備えたモータにおいて、前記ブラシホルダに給電用のリードワイヤを複数配索し、この各リードワイヤの一端部側を前記各ピグテールワイヤに電気的に接続し、かつ、前記各リードワイヤの他端部を前記ブラシホルダに形成された貫通孔に貫通させて外側に突出させ、この外側に突出させた各リードワイヤの他端部と前記各ターミナルとを電気的に接続したことを特徴とする。   According to a first aspect of the present invention, a plurality of brushes slidably in contact with the armature shaft commutator, a brush holder to which a brush box for storing the brushes in a retractable manner is attached, and each brush are electrically connected to each other via a pigtail wire In a motor provided with a plurality of terminals attached to the brush holder, a plurality of lead wires for power feeding are wired in the brush holder, and one end side of each lead wire is electrically connected to each pigtail wire And the other end of each lead wire passes through a through-hole formed in the brush holder and protrudes outward, and the other end of each lead wire protruding outward and each terminal are connected to each other. It is characterized by electrical connection.

請求項2の発明は、請求項1記載のモータであって、前記各ターミナルと該各ターミナルを保持する一対のターミナルホルダとでコネクタユニットを構成し、このコネクタユニットを前記ブラシホルダの底壁部に着脱自在に取り付け、前記各ターミナルのU字状に折り曲げ形成された基端部に前記各リードワイヤの他端部を挿通させて電気的に接続したことを特徴とする。   A second aspect of the present invention is the motor according to the first aspect, wherein each terminal and a pair of terminal holders holding the terminals constitute a connector unit, and the connector unit is connected to the bottom wall portion of the brush holder. The other end of each lead wire is inserted and electrically connected to the base end of the terminal bent into a U shape.

請求項3の発明は、請求項2に記載のモータであって、前記一対のターミナルホルダそれぞれを同一形状に形成したことを特徴とする。   The invention of claim 3 is the motor according to claim 2, wherein each of the pair of terminal holders is formed in the same shape.

請求項4の発明は、請求項2乃至3記載のモータであって、前記一対のターミナルホルダに前記各リードワイヤの他端部を挿通させる逆円錐面状の挿通孔を形成したことを特徴とする。   Invention of Claim 4 is the motor of Claim 2 thru | or 3, Comprising: The insertion hole of the reverse conical surface shape which penetrates the other end part of each said lead wire was formed in the said pair of terminal holder, It is characterized by the above-mentioned. To do.

請求項5の発明は、請求項1から4いずれか1項記載のモータであって、前記一対のターミナルホルダに前記各ターミナルのU字状の基端部と前記各リードワイヤの他端部とを露出させる開口部をそれぞれ形成し、この各開口部の両側から一対の電極にて前記各ターミナルのU字状の基端部を押し潰すと同時に該各ターミナルのU字状の基端部と前記各リードワイヤの他端部とを溶接接合したことを特徴とする。   The invention according to claim 5 is the motor according to any one of claims 1 to 4, wherein the pair of terminal holders has a U-shaped base end portion of each terminal and the other end portion of each lead wire. Each of the openings is exposed, and the U-shaped base end of each terminal is crushed by a pair of electrodes from both sides of each opening, and at the same time, the U-shaped base end of each terminal The other end of each lead wire is welded and joined.

以上説明したように、請求項1の発明によれば、ブラシホルダに給電用のリードワイヤを複数配索し、この各リードワイヤの一端部側を各ピグテールワイヤに電気的に接続し、かつ、各リードワイヤの他端部をブラシホルダに形成された貫通孔に貫通させて外側に突出させ、この外側に突出させた各リードワイヤの他端部と各ターミナルとを電気的に接続したことにより、ブラシホルダの外側に突出した各リードワイヤの他端部と各ターミナルとを簡単かつ確実に接続することができると共に、部品及び組立の工数を削減することができる。これにより、全体の低コスト化を図ることができる。   As described above, according to the invention of claim 1, a plurality of lead wires for power feeding are wired in the brush holder, one end side of each lead wire is electrically connected to each pigtail wire, and By passing the other end of each lead wire through the through-hole formed in the brush holder and projecting outward, and electrically connecting the other end of each lead wire projecting outward and each terminal The other end of each lead wire protruding outside the brush holder and each terminal can be connected easily and reliably, and the number of parts and assembly steps can be reduced. As a result, the overall cost can be reduced.

請求項2の発明によれば、各ターミナルと該各ターミナルを保持する一対のターミナルホルダとでコネクタユニットを構成し、このコネクタユニットをブラシホルダの底壁部に着脱自在に取り付け、各ターミナルのU字状に折り曲げ形成された基端部に各リードワイヤの他端部を挿通させて電気的に接続したことにより、ブラシホルダの底壁部にコネクタユニットを取り付けるだけで各ターミナルのU字状の基端部に各リードワイヤの他端部を挿通させることができ、組み付け作業を簡素化することができる。   According to the invention of claim 2, each terminal and a pair of terminal holders holding the terminals constitute a connector unit, and the connector unit is detachably attached to the bottom wall portion of the brush holder. The other end of each lead wire is inserted and electrically connected to the base end that is bent in a letter shape, so that the U-shape of each terminal can be simply attached to the bottom wall of the brush holder. The other end portion of each lead wire can be inserted into the base end portion, and the assembling work can be simplified.

請求項3の発明によれば、一対のターミナルホルダをそれぞれ同一形状に形成したことにより、金型を削減でき、低コスト化を図ることができる。   According to the invention of claim 3, since the pair of terminal holders are formed in the same shape, the molds can be reduced and the cost can be reduced.

請求項4の発明によれば、一対のターミナルホルダに各リードワイヤの他端部を挿通させる逆円錐面状の挿通孔を形成したことにより、各リードワイヤの他端部を一対のターミナルホルダに形成された逆円錐面状の挿通孔により簡単かつスムーズに挿通させることができる。   According to the fourth aspect of the present invention, the other end of each lead wire is connected to the pair of terminal holders by forming the inverted conical surface insertion hole through which the other end of each lead wire is inserted into the pair of terminal holders. It can be easily and smoothly inserted through the formed inverted conical surface insertion hole.

請求項5の発明によれば、一対のターミナルホルダに各ターミナルのU字状の基端部と各リードワイヤの他端部とを露出させる開口部をそれぞれ形成し、この各開口部の両側から一対の電極にて各ターミナルのU字状の基端部を押し潰すと同時に該各ターミナルのU字状の基端部と各リードワイヤの他端部とを溶接接合したことにより、ブラシホルダの底壁部にコネクタユニットを取り付けた後で各ターミナルのU字状の基端部と各リードワイヤの他端部とを電気的に接続することができる。これにより、各ターミナルのU字状の基端部と各リードワイヤの他端部との接合部の剥離を確実に防止することができ、常に良好な導通状態を維持することができる。   According to the invention of claim 5, each of the pair of terminal holders is formed with an opening that exposes the U-shaped base end of each terminal and the other end of each lead wire, and from both sides of each opening. By crushing the U-shaped base end portion of each terminal with a pair of electrodes, and simultaneously welding the U-shaped base end portion of each terminal and the other end portion of each lead wire, After the connector unit is attached to the bottom wall portion, the U-shaped base end portion of each terminal and the other end portion of each lead wire can be electrically connected. As a result, it is possible to reliably prevent the joint portion between the U-shaped base end portion of each terminal and the other end portion of each lead wire from being peeled off, and to maintain a good conductive state at all times.

以下、本発明の一実施形態を図面に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態のモータを示す斜視図、図2は同モータのギヤケースカバーに支持されたブラシホルダをカバー側から見た斜視図、図3は同ブラシホルダの斜視図、図4は同ブラシホルダの底面側にコネクタユニットを取り付ける前の状態を示す斜視図、図5は同コネクタユニットの一方のターミナルホルダを取り外した状態を示す斜視図、図6は同ブラシホルダのブラシホルダ本体に縦置きと横置きのチョークコイルをそれぞれ取り付ける前の状態を示す斜視図、図7は同ブラシホルダ本体にサーキットブレーカを取り付ける前の状態を示す斜視図、図8は同ブラシホルダ本体に横置きのチョークコイルを取り付けた状態を示す部分拡大斜視図、図9は同ブラシホルダ本体にサーキットブレーカ用のリードワイヤを取り付ける前の状態を示す斜視図、図10は同ブラシホルダ本体に縦置きと横置きのチョークコイル及びサーキットブレーカとリードワイヤをそれぞれ取り付けた状態を示す斜視図、図11は同ブラシホルダ本体の底壁部に複数のリードワイヤを配索した状態を示す部分拡大斜視図、図12は同ブラシホルダ本体の底壁部より外側へ複数のリードワイヤの他端部側をそれぞれ突出させた状態を示す斜視図である。   1 is a perspective view showing a motor according to an embodiment of the present invention, FIG. 2 is a perspective view of a brush holder supported by a gear case cover of the motor as seen from the cover side, and FIG. 3 is a perspective view of the brush holder. 4 is a perspective view showing a state before the connector unit is attached to the bottom side of the brush holder, FIG. 5 is a perspective view showing a state where one terminal holder of the connector unit is removed, and FIG. 6 is a brush holder of the brush holder. FIG. 7 is a perspective view showing a state before a circuit breaker is attached to the brush holder body, and FIG. 8 is a side view of the brush holder body. FIG. 9 is a partially enlarged perspective view showing a state in which a stationary choke coil is attached, and FIG. 9 is a view before attaching a lead wire for a circuit breaker to the brush holder body. FIG. 10 is a perspective view showing a state in which a vertically placed and a horizontally placed choke coil, a circuit breaker, and a lead wire are respectively attached to the brush holder main body, and FIG. 11 is a bottom wall portion of the brush holder main body. FIG. 12 is a perspective view showing a state in which the other end portions of the plurality of lead wires are protruded outward from the bottom wall portion of the brush holder body. is there.

図1及び図2に示すように、モータ10は、図示しないアーマチュアを収納した有底で円筒状のヨーク(モータケース)11と、このヨーク11の開口部の周りのフランジ部11aがビス17を介して円筒部12aの開口部の周りのフランジ部12bに締結固定され、内部にアーマチュアのアーマチュア軸(モータ軸)15に形成したウォームと該ウォームに噛合するウォームホイールから成る減速機構(図示省略)を収納したギヤケース12と、このギヤケース12の側壁部12cにビス18を介して締結固定されて該側壁部12cの開口部を覆うギヤケースカバー13とを備えている。そして、図2に示すように、ギヤケースカバー13の内面に一体突出形成された雌コネクタ部13aにブラシホルダ20のコネクタユニット40を着脱自在に嵌め込んである。これにより、ブラシホルダ20は、モータ10を組み立てる際に、ギヤケース12の円筒部12a内の所定位置に位置決めされて組み付けられるようになっている。   As shown in FIGS. 1 and 2, the motor 10 includes a bottomed cylindrical yoke (motor case) 11 in which an armature (not shown) is accommodated, and a flange portion 11 a around the opening of the yoke 11 with screws 17. A speed reduction mechanism (not shown) comprising a worm formed on an armature shaft (motor shaft) 15 of an armature and a worm wheel meshing with the worm, which is fastened and fixed to a flange portion 12b around the opening of the cylindrical portion 12a. And a gear case cover 13 that is fastened and fixed to the side wall portion 12c of the gear case 12 via screws 18 to cover the opening of the side wall portion 12c. As shown in FIG. 2, the connector unit 40 of the brush holder 20 is detachably fitted into the female connector portion 13 a integrally formed on the inner surface of the gear case cover 13. Thereby, when assembling the motor 10, the brush holder 20 is positioned and assembled at a predetermined position in the cylindrical portion 12a of the gear case 12.

図2〜図4に示すように、ブラシホルダ20は、アーマチュア軸15のコンミュテータ16に電源を供給する給電用の一対のブラシ32,32及び接地用(アース用)のブラシ33をそれぞれ出没自在に収納する3つのブラシボックス31,31,31を取り付けた合成樹脂製で円環板状のステー30と、このステー30を底壁部22に取り付けると共に、周壁部23の内側に給電用の一対のブラシ32,32にそれぞれ接続される電磁ノイズ低減用の縦置きのチョークコイル35を収納する略半円筒状のチョークコイル収納部24及び横置きのチョークコイル36を収納する四角凹状のチョークコイル収納部26を形成した合成樹脂製のブラシホルダ本体21と、このブラシホルダ本体21の底壁部22の下面22bに着脱自在に取り付けられたコネクタユニット40とを備えている。   As shown in FIGS. 2 to 4, the brush holder 20 allows a pair of brushes 32, 32 for supplying power to supply power to the commutator 16 of the armature shaft 15 and a brush 33 for grounding (grounding) so as to freely appear and disappear. An annular plate-like stay 30 made of synthetic resin with three brush boxes 31, 31, 31 to be housed attached, and the stay 30 is attached to the bottom wall portion 22, and a pair of power feeds are provided inside the peripheral wall portion 23. A substantially semi-cylindrical choke coil housing portion 24 for housing a vertically placed choke coil 35 for reducing electromagnetic noise connected to the brushes 32, 32 and a square concave choke coil housing portion for housing a horizontally placed choke coil 36, respectively. A brush holder main body 21 made of a synthetic resin formed with 26 and a lower surface 22b of the bottom wall portion 22 of the brush holder main body 21 are detachably attached. The and a connector unit 40.

図2〜図4に示すように、ステー30の中央にはアーマチュア軸15のコンミュテータ16を貫通させる円形の貫通孔30aを形成してある。この貫通孔30aを挾むようにしてステー30の上面30bには、各ブラシボックス31を放射状にそれぞれ取り付けてあり、この各ブラシボックス31内に各ブラシ32,33を出没自在に収納してある。また、各ブラシ32,33は図示しない圧縮コイルバネ等の付勢手段によりコンミュテータ16に接触するように押圧付勢されている。尚、ステー30の給電用のブラシボックス31と接地用のブラシボックス31が取り付けられる外周縁30c側には、凹状の切欠き部30d,30eをそれぞれ形成してある。また、ステー30の外周縁30cはブラシホルダ本体21の周壁部23の内周面23aに複数形成された上,下の各係止爪23b,23c間に保持されている。   As shown in FIGS. 2 to 4, a circular through hole 30 a that allows the commutator 16 of the armature shaft 15 to pass through is formed in the center of the stay 30. Each brush box 31 is radially attached to the upper surface 30b of the stay 30 so as to sandwich the through hole 30a, and the brushes 32 and 33 are accommodated in the brush box 31 so as to be able to appear and retract. The brushes 32 and 33 are pressed and biased so as to come into contact with the commutator 16 by biasing means such as a compression coil spring (not shown). Recessed notches 30d and 30e are formed on the outer peripheral edge 30c side of the stay 30 where the power supply brush box 31 and the grounding brush box 31 are attached. Further, a plurality of outer peripheral edges 30 c of the stay 30 are formed on the inner peripheral surface 23 a of the peripheral wall portion 23 of the brush holder main body 21, and are held between the lower locking claws 23 b and 23 c.

図6〜図12に示すように、ブラシホルダ本体21の底壁部22は楕円環板状に形成してあり、その上面22aと周壁部23の一方の垂直壁部分との間には電磁ノイズ低減用で縦置きのチョークコイル35を収納する略半円筒状のチョークコイル収納部24を形成してある。この略半円筒状のチョークコイル収納部24内に収納保持されるチョークコイル35はその巻回部35c内に円柱状のマグネット35dを接着等により固着してあり、その一端部35aには一端部34aが給電用のブラシ32に接続されたピグテールワイヤ34の他端部34bを加締め板34cの加締めにより接合してある。また、図11に示すように、チョークコイル35のリードワイヤを兼ねた他端部35bは、ブラシホルダ本体21の底壁部22に形成された第1の貫通孔25aに貫通されて外側に突出している。この第1の貫通孔25aの周辺のブラシホルダ本体21の底壁部22には後述するコネクタユニット40の各ターミナルホルダ41の一対の係止突起42,42が係止・離脱される各一対の係止孔23d,23dをそれぞれ形成してある。   As shown in FIGS. 6 to 12, the bottom wall portion 22 of the brush holder main body 21 is formed in an elliptical annular plate shape, and electromagnetic noise is formed between the upper surface 22 a and one vertical wall portion of the peripheral wall portion 23. A substantially semi-cylindrical choke coil housing portion 24 for housing a vertically placed choke coil 35 for reduction is formed. The choke coil 35 housed and held in the substantially semi-cylindrical choke coil housing portion 24 has a cylindrical magnet 35d fixed to the winding portion 35c by bonding or the like, and one end portion 35a is attached to one end portion 35a. 34a is joined to the other end 34b of the pigtail wire 34 connected to the power supply brush 32 by caulking a caulking plate 34c. Further, as shown in FIG. 11, the other end portion 35b serving also as the lead wire of the choke coil 35 is penetrated through the first through hole 25a formed in the bottom wall portion 22 of the brush holder body 21 and protrudes outward. ing. A pair of locking projections 42, 42 of each terminal holder 41 of the connector unit 40 described later are locked to and detached from the bottom wall portion 22 of the brush holder main body 21 around the first through hole 25a. Locking holes 23d and 23d are respectively formed.

図6〜図12に示すように、ブラシホルダ本体21の底壁部22の上面22aと周壁部23の一方の垂直壁部分との間には電磁ノイズ低減用で横置きのチョークコイル36を収納する四角凹状のチョークコイル収納部26を形成してあると共に、該底壁部22の上面22aのチョークコイル収納部26から第2の貫通孔25bにかけて横置きのチョークコイル36のリードワイヤを兼ねた他端部36bを配索する収納溝部27を形成してある。チョークコイル収納部26の両側には電磁ノイズ低減用で横置きのチョークコイル36を保持する一対の係止爪26a,26aを一体突出形成してある。また、収納溝部27の両側には横置きのチョークコイル36の他端部36bを係止する一対の突起(係止部)27a,27a及び一対の係止爪(係止部)27b,27bを形成してある。   As shown in FIGS. 6 to 12, a horizontally placed choke coil 36 is housed between the upper surface 22a of the bottom wall portion 22 of the brush holder body 21 and one vertical wall portion of the peripheral wall portion 23 for electromagnetic noise reduction. A rectangular concave choke coil housing portion 26 is formed, and also serves as a lead wire for the horizontally placed choke coil 36 from the choke coil housing portion 26 on the upper surface 22a of the bottom wall portion 22 to the second through hole 25b. A storage groove 27 for routing the other end 36b is formed. On both sides of the choke coil housing portion 26, a pair of locking claws 26a, 26a for holding the horizontally placed choke coil 36 for electromagnetic noise reduction are integrally formed. A pair of protrusions (locking portions) 27a and 27a and a pair of locking claws (locking portions) 27b and 27b for locking the other end portion 36b of the horizontally placed choke coil 36 are provided on both sides of the storage groove portion 27. It is formed.

さらに、ブラシホルダ本体21の四角凹状のチョークコイル収納部26に収納されたチョークコイル36を保持する一方の係止爪26aの近傍の周壁部23には、チョークコイル36の他端部36aを保持するC字状のクランプ部26cを一体形成してある。   Further, the other end portion 36 a of the choke coil 36 is held on the peripheral wall portion 23 in the vicinity of the one locking claw 26 a that holds the choke coil 36 housed in the square concave choke coil housing portion 26 of the brush holder body 21. A C-shaped clamp portion 26c is integrally formed.

図6に示すように、四角凹状のチョークコイル収納部26内に収納保持されるチョークコイル36はその巻回部36c内に円柱状のマグネット36dを接着等により固着してあり、その一端部36aには一端部34aが給電用のブラシ32に接続されたピグテールワイヤ34の他端部34bを加締め板34cの加締めにより接合してある。また、図7,図10,図11に示すように、チョークコイル36のリードワイヤを兼ねた他端部36bは、ブラシホルダ本体21の底壁部22に形成され収納溝部27に配索されると共に第2の貫通孔25bに貫通されて外側に突出している。尚、各チョークコイル35,36は、比較的高い周波数の電流を阻止し、直流又は比較的低い周波数の電流だけを通過させることを目的とした電磁ノイズ低減用(雑音防止用)のコイルである。   As shown in FIG. 6, a choke coil 36 housed and held in a square concave choke coil housing portion 26 has a cylindrical magnet 36d fixed thereto by bonding or the like in its winding portion 36c, and its one end portion 36a. The other end portion 34b of the pigtail wire 34 having one end portion 34a connected to the power supply brush 32 is joined by caulking a caulking plate 34c. As shown in FIGS. 7, 10, and 11, the other end portion 36 b that also serves as a lead wire of the choke coil 36 is formed in the bottom wall portion 22 of the brush holder main body 21 and is routed in the storage groove portion 27. At the same time, it penetrates through the second through hole 25b and protrudes outward. Each of the choke coils 35 and 36 is a coil for reducing electromagnetic noise (for preventing noise) for the purpose of blocking a relatively high frequency current and allowing only a direct current or a relatively low frequency current to pass. .

また、図7,図9〜図12に示すように、ブラシホルダ本体21の底壁部22の上面22aと周壁部23の他方の垂直壁部分との間には過電流防止用のサーキットブレーカ37を収納するサーキットブレーカ収納部28を形成してあると共に、該底壁部22の上面22aのサーキットブレーカ収納部28から第3の貫通孔25cにかけてリードワイヤ39を配索する収納溝部29を形成してある。この収納溝部29の両側にはリードワイヤ39を係止する一対の突起(係止部)29a,29a及び一対の係止爪(係止部)29b,29bを形成してある。さらに、ブラシホルダ本体21の収納溝部29の一端が位置する周壁部23にはリードワイヤ39の折れ曲がった一端部39aを保持するC字状のクランプ部29cを一体突出形成してある。   7 and 9 to 12, a circuit breaker 37 for preventing overcurrent is provided between the upper surface 22a of the bottom wall portion 22 of the brush holder body 21 and the other vertical wall portion of the peripheral wall portion 23. And a storage groove 29 for routing the lead wire 39 from the circuit breaker storage portion 28 on the upper surface 22a of the bottom wall portion 22 to the third through hole 25c. It is. A pair of protrusions (locking portions) 29 a and 29 a for locking the lead wire 39 and a pair of locking claws (locking portions) 29 b and 29 b are formed on both sides of the storage groove portion 29. Further, a C-shaped clamp portion 29 c that holds the bent end portion 39 a of the lead wire 39 is integrally formed on the peripheral wall portion 23 where one end of the storage groove portion 29 of the brush holder body 21 is located.

図7,図9〜図11に示すように、サーキットブレーカ収納部28に収納されるサーキットブレーカ37のサーキットブレーカターミナル38の一端部38aには、一端部34aが接地用のブラシ33に接続されたピグテールワイヤ34の他端部34bにスポット溶接により接合してある。また、サーキットブレーカターミナル38の他端部38bには、収納溝部29に配索されたリードワイヤ39の一端部39aがスポット溶接により接合されるようになっている。そして、この収納溝部29に配索されたれたリードワイヤ39の他端部39bは第3の貫通孔25cに貫通されて外側に突出している。尚、サーキットブレーカ37に固定されたサーキットブレーカターミナル38はブラシホルダ本体21の周壁部23に一体形成された係止片部23eにより保持されている。また、サーキットブレーカターミナル38の他端部38bにはアースターミナル19がスポット溶接により接合されており、このアースターミナル19はギヤケース12の円筒部12a内に接触するようになっている。   As shown in FIGS. 7 and 9 to 11, one end portion 34 a of the circuit breaker terminal 38 of the circuit breaker 37 stored in the circuit breaker storage portion 28 is connected to the ground brush 33. The other end 34b of the pigtail wire 34 is joined by spot welding. Further, one end 39a of a lead wire 39 routed in the storage groove 29 is joined to the other end 38b of the circuit breaker terminal 38 by spot welding. The other end 39b of the lead wire 39 routed in the storage groove 29 penetrates through the third through hole 25c and protrudes outward. The circuit breaker terminal 38 fixed to the circuit breaker 37 is held by a locking piece portion 23e formed integrally with the peripheral wall portion 23 of the brush holder body 21. An earth terminal 19 is joined to the other end 38 b of the circuit breaker terminal 38 by spot welding, and the earth terminal 19 comes into contact with the cylindrical portion 12 a of the gear case 12.

図3〜図5に示すように、コネクタユニット40は、一対のブラシ32,32に電源を供給する給電用の一対のターミナル45,46と、接地用のブラシ33に接続される接地用(アース用)のターミナル47と、これら各ターミナル45,46,47を挾持する合成樹脂製で同一形状の一対のターミナルホルダ41,41とで構成されている。   As shown in FIGS. 3 to 5, the connector unit 40 includes a pair of power supply terminals 45 and 46 that supply power to the pair of brushes 32 and 32 and a grounding (earth) connected to the grounding brush 33. And a pair of terminal holders 41, 41 having the same shape and made of synthetic resin that holds the terminals 45, 46, 47.

このコネクタユニット40の一対のターミナルホルダ41,41の上面には、ブラシホルダ本体21の底壁部22に形成された各一対の係止孔(係合部)23d,23dに係止・離脱される一対の係止突起(係止部)42,42を一体突出形成してある。また、一対のターミナルホルダ41,41の上面には、内部の各ターミナル収納部41a,41b,41cに連通して各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bを挿通させる逆円錐面状の挿通孔43a,43b,43cをそれぞれ形成してある。   On the upper surface of the pair of terminal holders 41, 41 of the connector unit 40, the pair of locking holes (engaging portions) 23d, 23d formed in the bottom wall portion 22 of the brush holder main body 21 are locked and detached. A pair of locking projections (locking portions) 42 and 42 are integrally formed. Further, on the upper surfaces of the pair of terminal holders 41, 41, the other end portions 35b, 36b of the choke coils 35, 36 and the other end portion of the lead wire 39 are communicated with the internal terminal storage portions 41a, 41b, 41c. Recessed conical insertion holes 43a, 43b, 43c through which 39b are inserted are formed.

さらに、一対のターミナルホルダ41,41の側面には、各ターミナル45,46,47のU字状に折り曲げ形成された基端部45a,46a,47aと該各ターミナル45,46,47のU字状の基端部45a,46a,47a内に挿通した各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとを露出させる開口部44a,44b,44cをそれぞれ形成してある。即ち、図5に示すように、一対のターミナルホルダ41,41間で形成される下段のターミナル収納部41aに長尺の給電用のターミナル45を収納してあると共に該ターミナル45のU字状の基端部45aに一方のチョークコイル35の給電用のリードワイヤを兼ねた他端部35bを挿通しており、これらが一対のターミナルホルダ41,41の下段の開口部44aより露出するようになっている。また、一対のターミナルホルダ41,41間で形成される中段のターミナル収納部41bに中尺の給電用のターミナル46を収納してあると共に該ターミナル46のU字状の基端部46aに他方のチョークコイル36の給電用のリードワイヤを兼ねた他端部36bを挿通しており、これらが一対のターミナルホルダ41,41の中段の開口部44bより露出するようになっている。さらに、一対のターミナルホルダ41,41間で形成される上段のターミナル収納部41cに短尺の接地用のターミナル47を収納してあると共に該ターミナル47のU字状の基端部47aに給電用のリードワイヤ39の他端部39bを挿通しており、これらが一対のターミナルホルダ41,41の上段の開口部44cより露出するようになっている。   Further, on the side surfaces of the pair of terminal holders 41, 41, base end portions 45 a, 46 a, 47 a that are bent in a U shape of the terminals 45, 46, 47 and U shapes of the terminals 45, 46, 47 are provided. Openings 44a, 44b and 44c are formed to expose the other end portions 35b and 36b of the choke coils 35 and 36 and the other end portion 39b of the lead wire 39 inserted into the base end portions 45a, 46a and 47a. It is. That is, as shown in FIG. 5, a long terminal 45 for power feeding is accommodated in a lower terminal accommodating portion 41a formed between a pair of terminal holders 41, 41, and the U-shaped of the terminal 45 is formed. The other end portion 35b serving also as a lead wire for feeding power to one choke coil 35 is inserted into the base end portion 45a, and these are exposed from the lower opening 44a of the pair of terminal holders 41 and 41. ing. Further, a middle power supply terminal 46 is accommodated in a middle terminal accommodating portion 41b formed between the pair of terminal holders 41, 41, and the other U-shaped base end portion 46a of the terminal 46 is accommodated in the other end. The choke coil 36 is inserted through the other end 36b serving also as a lead wire for power feeding, and is exposed from the opening 44b at the middle stage of the pair of terminal holders 41, 41. Further, a short grounding terminal 47 is accommodated in an upper terminal accommodating portion 41c formed between the pair of terminal holders 41 and 41, and a U-shaped base end portion 47a of the terminal 47 is supplied with power. The other end 39b of the lead wire 39 is inserted, and these are exposed from the upper opening 44c of the pair of terminal holders 41, 41.

そして、図3に示すように、一対のターミナルホルダ41,41の各開口部44a,44b,44cの両側から一対の電極49,49にて各ターミナル45,46,47のU字状の基端部45a,46a,47aを押し潰すと同時に該各ターミナル45,46,47のU字状の基端部45a,46a,47aと各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとをスポット溶接により接合するようになっている。尚、一対のターミナルホルダ41,41のそれぞれの一端には複数の係止突起41dが形成され、他端には複数の係止凹部41eが形成されている。一方のターミナルホルダ41の複数の係止突起41dと他方のターミナルホルダ41の複数の係止凹部41eに対向するように嵌合されることにより、合体できるようになっている。また、スポット溶接により接合された各ターミナル45,46,47の各先端部45b,46b,47bは一対のターミナルホルダ41,41の正面より外側に突出していて、ギヤケースカバー13の雌コネクタ部13aに嵌合されるようになっている。   And as shown in FIG. 3, the U-shaped base end of each terminal 45, 46, 47 by a pair of electrodes 49, 49 from the both sides of each opening part 44a, 44b, 44c of a pair of terminal holder 41, 41 At the same time that the portions 45a, 46a, 47a are crushed, the U-shaped base ends 45a, 46a, 47a of the terminals 45, 46, 47, the other ends 35b, 36b of the choke coils 35, 36, and the lead wire 39 The other end 39b is joined by spot welding. A plurality of locking projections 41d are formed at one end of each of the pair of terminal holders 41, 41, and a plurality of locking recesses 41e are formed at the other end. By being fitted so as to face the plurality of locking projections 41d of one terminal holder 41 and the plurality of locking recesses 41e of the other terminal holder 41, they can be combined. Further, the tip portions 45b, 46b, 47b of the terminals 45, 46, 47 joined by spot welding protrude outward from the front of the pair of terminal holders 41, 41 and are connected to the female connector portion 13a of the gear case cover 13. It is designed to be fitted.

以上実施形態のモータ10によれば、ブラシホルダ20を組み立てる場合に、図6に示すように、ブラシホルダ本体21の略半円筒状のチョークコイル収納部24内にピグテールワイヤ34を介して給電用のブラシ32を接続した縦置きのチョークコイル35の巻回部35cを収納して保持すると共に、その給電用のリードワイヤを兼ねた他端部35bをブラシホルダ本体21の底壁部22に形成された第1の貫通孔25aに貫通させて外側に突出させる。   According to the motor 10 of the above embodiment, when assembling the brush holder 20, as shown in FIG. 6, for supplying power via the pigtail wire 34 in the substantially semi-cylindrical choke coil housing portion 24 of the brush holder body 21. The winding portion 35c of the vertically installed choke coil 35 to which the brush 32 is connected is housed and held, and the other end portion 35b also serving as a lead wire for power supply is formed on the bottom wall portion 22 of the brush holder body 21. It penetrates through the first through hole 25a thus formed and projects outward.

また、同様にして、ブラシホルダ本体21の四角凹状のチョークコイル収納部26内にピグテールワイヤ34を介して給電用のブラシ32を接続した横置きのチョークコイル36の巻回部36cを収納して一対の係止爪26a,26aで保持すると共に、その給電用のリードワイヤを兼ねた他端部36bをブラシホルダ本体21の底壁部22に形成した収納溝部27内に配索する。この収納溝部27内に配索されたチョークコイル36の他端部36bは、図10,図11に示すように、一対の突起27a,27a及び一対の係止爪27b,27bに係止されるため、脱落することはない。また、チョークコイル36の給電用のリードワイヤを兼ねた他端部36bを、ブラシホルダ本体21の底壁部22に形成された第2の貫通孔25bに貫通させて外側に突出させる。   Similarly, a winding portion 36c of a horizontally placed choke coil 36 to which a power feeding brush 32 is connected via a pigtail wire 34 is accommodated in a square concave choke coil housing portion 26 of the brush holder body 21. While being held by the pair of locking claws 26a, 26a, the other end portion 36b serving also as a lead wire for power feeding is routed in a storage groove portion 27 formed in the bottom wall portion 22 of the brush holder body 21. The other end 36b of the choke coil 36 routed in the storage groove 27 is locked to the pair of protrusions 27a and 27a and the pair of locking claws 27b and 27b as shown in FIGS. Therefore, it will not fall out. Further, the other end portion 36 b serving also as a lead wire for power feeding of the choke coil 36 is penetrated through the second through hole 25 b formed in the bottom wall portion 22 of the brush holder main body 21 so as to protrude outward.

次に、図7,図9に示すように、ブラシホルダ本体21のサーキットブレーカ収納部28の係止片部23eに、ピグテールワイヤ34を介して接地用のブラシ33を接続したサーキットブレーカターミナル38を有するサーキットブレーカ37を係止すると共に、ブラシホルダ本体21の底壁部22に形成した収納溝部29内にリードワイヤ39を配索する。この際、リードワイヤ39の折れ曲がった一端部39aをブラシホルダ本体21のC字状のクランプ部29cに押し込んで固定する。この収納溝部29内に配索されたリードワイヤ39は一対の突起29a,29a及び一対の係止爪29b,29bに係止されるため、脱落することはない。次に、サーキットブレーカターミナル38の他端部38bとリードワイヤ39の一端部39aとをスポット溶接により接合する。また、収納溝部29内に配索されたれたリードワイヤ39の他端部39bを第3の貫通孔25cに貫通させて外側に突出させておく。   Next, as shown in FIGS. 7 and 9, a circuit breaker terminal 38 in which a grounding brush 33 is connected to an engaging piece 23 e of the circuit breaker storage portion 28 of the brush holder main body 21 via a pigtail wire 34 is provided. The circuit breaker 37 is locked, and the lead wire 39 is routed in the storage groove 29 formed in the bottom wall portion 22 of the brush holder main body 21. At this time, the bent one end portion 39 a of the lead wire 39 is pushed into the C-shaped clamp portion 29 c of the brush holder body 21 and fixed. Since the lead wire 39 routed in the storage groove 29 is locked by the pair of protrusions 29a and 29a and the pair of locking claws 29b and 29b, the lead wire 39 does not fall off. Next, the other end 38b of the circuit breaker terminal 38 and one end 39a of the lead wire 39 are joined by spot welding. Further, the other end 39b of the lead wire 39 routed in the storage groove 29 is penetrated through the third through hole 25c so as to protrude outward.

そして、図4に示すように、ブラシホルダ本体21の底壁部22の下面22bより外側に所定長突出した各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとを、コネクタユニット40の上面に形成された逆円錐面状の挿通孔43a,43b,43cを介して簡単かつスムーズに挿通させ、図5に示すように、ブラシホルダ本体21の底壁部22の下面22bにコネクタユニット40を取り付けると、コネクタユニット40の下段のターミナル収納部41aに収納されたターミナル45のU字状の基端部45aに一方のチョークコイル35の他端部35bが挿通し、また、中段のターミナル収納部41bに収納されたターミナル46のU字状の基端部46aに他方のチョークコイル36の他端部36bが挿通し、さらに、上段のターミナル収納部41cに収納されたターミナル47のU字状の基端部47aにリードワイヤ39の他端部39bが挿通する。この際、ターミナル45のU字状の基端部45aと該U字状の基端部45a内を挿通した一方のチョークコイル35の他端部35bはコネクタユニット40の下段の開口部44aより露出し、また、ターミナル46のU字状の基端部46aと該U字状の基端部46a内に挿通した他方のチョークコイル36の他端部36bは中段の開口部44bより露出し、さらに、ターミナル47のU字状の基端部47aと該U字状の基端部47内に挿通したリードワイヤ39の他端部39bは上段の開口部44cより露出する。   As shown in FIG. 4, the other end portions 35 b and 36 b of the choke coils 35 and 36 projecting a predetermined length outward from the lower surface 22 b of the bottom wall portion 22 of the brush holder main body 21 and the other end portion 39 b of the lead wire 39. Are inserted easily and smoothly through insertion holes 43a, 43b, 43c having an inverted conical surface formed on the upper surface of the connector unit 40, and the bottom wall portion 22 of the brush holder main body 21 as shown in FIG. When the connector unit 40 is attached to the lower surface 22b, the other end portion 35b of one choke coil 35 is inserted into the U-shaped base end portion 45a of the terminal 45 housed in the lower terminal housing portion 41a of the connector unit 40. Also, the other end portion 36b of the other choke coil 36 is connected to the U-shaped base end portion 46a of the terminal 46 accommodated in the terminal housing portion 41b in the middle stage. Through, The other end portion 39b of the lead wires 39 in a U-shaped base end portion 47a of the terminal 47 housed in the upper part of the terminal accommodating portion 41c is inserted. At this time, the U-shaped base end portion 45a of the terminal 45 and the other end portion 35b of one choke coil 35 inserted through the U-shaped base end portion 45a are exposed from the lower opening 44a of the connector unit 40. Further, the U-shaped base end portion 46a of the terminal 46 and the other end portion 36b of the other choke coil 36 inserted into the U-shaped base end portion 46a are exposed from the opening 44b in the middle stage, and The U-shaped base end portion 47a of the terminal 47 and the other end portion 39b of the lead wire 39 inserted through the U-shaped base end portion 47 are exposed from the upper opening 44c.

次に、図3に示すように、コネクタユニット40の各開口部44a,44b,44cの両側から一対の電極49,49にて各ターミナル45,46,47のU字状の基端部45a,46a,47aを押し潰すと同時に該各ターミナル45,46,47のU字状の基端部45a,46a,47aと各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとをスポット溶接によりそれぞれ接合させる。そして、ブラシホルダ本体21にブラシボックス31を取り付けたステー30を取り付けることにより、ブラシホルダ20が組み立てられる。   Next, as shown in FIG. 3, a U-shaped base end 45a of each terminal 45, 46, 47 is formed by a pair of electrodes 49, 49 from both sides of each opening 44a, 44b, 44c of the connector unit 40. At the same time as crushing 46a, 47a, the U-shaped base end portions 45a, 46a, 47a of the terminals 45, 46, 47, the other end portions 35b, 36b of the choke coils 35, 36, and the other end of the lead wire 39 The portions 39b are joined to each other by spot welding. And the brush holder 20 is assembled by attaching the stay 30 which attached the brush box 31 to the brush holder main body 21.

このように、各ブラシ32,33のピグテールワイヤ34と各ターミナル45,46,47とをブラシホルダ本体21の底壁部22に配索された給電用のリードワイヤとしての各チョークコイル35,36の他端部35b,36b及びリードワイヤ39を介して電気的に接続したことにより、従来のような複雑な形状のターミナルアッセンブリ(端子組立部品)が不要となり、その分、部品及び組立の工数を削減することができると共に低コスト化を図ることができる。この各チョークコイル35,36の他端部35b,36bを給電用のリードワイヤとして用いることにより、別に雑音防止素子を設ける必要がなくなり、その分、部品点数の削減及び低コスト化をより一段と図ることができる。   As described above, the choke coils 35, 36 as lead wires for power feeding, in which the pigtail wires 34 and the terminals 45, 46, 47 of the brushes 32, 33 are routed on the bottom wall portion 22 of the brush holder body 21. The other end portions 35b, 36b and the lead wires 39 are electrically connected to each other, thereby eliminating the need for a terminal assembly (terminal assembly part) having a complicated shape as in the prior art. It can be reduced and the cost can be reduced. By using the other end portions 35b and 36b of the choke coils 35 and 36 as lead wires for power feeding, there is no need to provide a separate noise prevention element, and accordingly, the number of parts and the cost can be further reduced. be able to.

また、各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bをブラシホルダ本体21の底壁部22の下面22bより外側に所定長突出させ、ブラシホルダ本体21の底壁部22の下面22bにコネクタユニット40を取り付ける際に、外側に所定長突出した各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとをコネクタユニット40の上面に形成された逆円錐面状の挿通孔43a,43b,43cを介して挿通させて、各ターミナル45,46,47のU字状の基端部45a,46a,47aと該各ターミナル45,46,47のU字状の基端部45a,46a,47a内に挿通した各チョークコイル35,36の他端部35b,36bとリードワイヤ39の他端部39bとをコネクタユニット40の各開口部44a,44b,44cに露出させて、各開口部44a,44b,44cの両側から一対の電極49,49にて各ターミナル45,46,47のU字状の基端部45a,46a,47aを押し潰すと同時に各ターミナル45,46,47のU字状の基端部45a,46a,47aと各チョークコイル35,36の他端部35b,36b及びリードワイヤ39の他端部39bとをスポット溶接接合したことにより、ブラシホルダ本体21の底壁部22にコネクタユニット40を取り付けた後で、各ターミナル45,46,47のU字状の基端部45a,46a,47aと各チョークコイル35,36の他端部35b,36b及びリードワイヤ39の他端部39bとを簡単かつ確実に接続させることができる。   Further, the other end portions 35b, 36b of the respective choke coils 35, 36 and the other end portion 39b of the lead wire 39 are protruded from the lower surface 22b of the bottom wall portion 22 of the brush holder body 21 by a predetermined length so that the brush holder body 21 When the connector unit 40 is attached to the lower surface 22 b of the bottom wall portion 22, the other end portions 35 b and 36 b of the choke coils 35 and 36 projecting a predetermined length outward and the other end portion 39 b of the lead wire 39 are connected to the connector unit 40. The U-shaped base end portions 45a, 46a, 47a of the terminals 45, 46, 47 and the terminals 45, 47a, 43b, 43c are inserted through the reverse conical surface insertion holes 43a, 43b, 43c formed on the upper surface. The other end portions 35b, 36b of the choke coils 35, 36 inserted into the U-shaped base end portions 45a, 46a, 47a of 46, 47 and the other end portion of the lead wire 39. 9b is exposed to each opening 44a, 44b, 44c of the connector unit 40, and a pair of electrodes 49, 49 from both sides of each opening 44a, 44b, 44c form a U-shape of each terminal 45, 46, 47. At the same time, the base end portions 45a, 46a, and 47a of the U-shaped base end portions 45a, 46a, and 47a of the terminals 45, 46, and 47, the other end portions 35b and 36b of the choke coils 35 and 36, and leads After attaching the connector unit 40 to the bottom wall portion 22 of the brush holder main body 21 by spot welding joining to the other end portion 39b of the wire 39, U-shaped base end portions of the terminals 45, 46, and 47 45a, 46a, 47a and the other end portions 35b, 36b of the choke coils 35, 36 and the other end portion 39b of the lead wire 39 can be connected easily and reliably. Kill.

これにより、各ターミナル45,46,47のU字状の基端部45a,46a,47aと各チョークコイル35,36の他端部35b,36b及びリードワイヤ39の他端部39bとの接合部の剥離を確実に防止することができ、常に良好な導通状態を維持することができる。また、組立作業が簡単で、大きな設備を使用することがなく、さらに、材料コストも抑えられるため、部品及び組立の工数を大幅に削減することができ、全体の低コスト化を図ることができる。   Thereby, the junction part of U-shaped base part 45a, 46a, 47a of each terminal 45, 46, 47, the other end part 35b, 36b of each choke coil 35, 36, and the other end part 39b of the lead wire 39. Can be reliably prevented, and a good conduction state can always be maintained. In addition, the assembly work is simple, no large equipment is used, and the material cost is reduced, so the number of parts and assembly processes can be greatly reduced, and the overall cost can be reduced. .

尚、前記実施形態によれば、サーキットブレーカターミナルの他端部とリードワイヤの一端部、及び、各ターミナルのU字状の基端部と該U字状の基端部に挿通される各チョークコイルの他端部とリードワイヤの他端部とをスポット溶接によりそれぞれ接合したが、半田付け等の他の手段により接合しても良い。   According to the embodiment, the other end portion of the circuit breaker terminal and one end portion of the lead wire, and the U-shaped base end portion of each terminal and each choke inserted through the U-shaped base end portion The other end of the coil and the other end of the lead wire are joined by spot welding, but may be joined by other means such as soldering.

本発明の一実施形態のモータを示す斜視図である。It is a perspective view which shows the motor of one Embodiment of this invention. 上記モータのギヤケースカバーに支持されたブラシホルダをカバー側から見た斜視図である。It is the perspective view which looked at the brush holder supported by the gear case cover of the said motor from the cover side. 上記ブラシホルダの斜視図である。It is a perspective view of the said brush holder. 上記ブラシホルダの底面側にコネクタユニットを取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching a connector unit to the bottom face side of the said brush holder. 上記コネクタユニットの一方のターミナルホルダを取り外した状態を示す斜視図である。It is a perspective view which shows the state which removed one terminal holder of the said connector unit. 上記ブラシホルダのブラシホルダ本体に縦置きと横置きのチョークコイルをそれぞれ取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching the vertically placed and the horizontally placed choke coil to the brush holder body of the brush holder. 上記ブラシホルダ本体にサーキットブレーカを取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching a circuit breaker to the said brush holder main body. 上記ブラシホルダ本体に横置きのチョークコイルを取り付けた状態を示す部分拡大斜視図である。It is a partial expansion perspective view which shows the state which attached the horizontal installation choke coil to the said brush holder main body. 上記ブラシホルダ本体にサーキットブレーカ用のリードワイヤを取り付ける前の状態を示す斜視図である。It is a perspective view which shows the state before attaching the lead wire for circuit breakers to the said brush holder main body. 上記ブラシホルダ本体に縦置きと横置きのチョークコイル及びサーキットブレーカとリードワイヤをそれぞれ取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the choke coil and circuit breaker, and the lead wire which were installed vertically and horizontally to the said brush holder main body, respectively. 上記ブラシホルダ本体の底壁部に複数のリードワイヤを配索した状態を示す部分拡大斜視図である。It is a partial expansion perspective view which shows the state which wired the several lead wire to the bottom wall part of the said brush holder main body. 上記ブラシホルダ本体の底壁部より外側へ複数のリードワイヤの他端部側をそれぞれ突出させた状態を示す斜視図である。It is a perspective view which shows the state which protruded the other end part side of the several lead wire to the outer side from the bottom wall part of the said brush holder main body, respectively.

符号の説明Explanation of symbols

10 モータ
15 アーマチュア軸
16 コンミュテータ
20 ブラシホルダ
22 底壁部
25a,25b,25c 貫通孔
31 ブラシボックス
32,33 ブラシ
34 ピグテールワイヤ
35 チョークコイル
35b 他端部(給電用のリードワイヤ)
36 チョークコイル
36b 他端部(給電用のリードワイヤ)
39 給電用のリードワイヤ
39b 他端部
40 コネクタユニット
41,41 一対のターミナルホルダ
43a,43b,43c 逆円錐面状の挿通孔
44a,44b,44c 開口部
45,46,47 ターミナル
45a,46b,47b U字状の基端部
DESCRIPTION OF SYMBOLS 10 Motor 15 Armature shaft 16 Commutator 20 Brush holder 22 Bottom wall part 25a, 25b, 25c Through-hole 31 Brush box 32, 33 Brush 34 Pigtail wire 35 Choke coil 35b The other end (lead wire for power supply)
36 Choke coil 36b The other end (lead wire for power supply)
39 Lead wire for power supply 39b Other end 40 Connector unit 41, 41 Pair of terminal holders 43a, 43b, 43c Reverse conical insertion holes 44a, 44b, 44c Openings 45, 46, 47 Terminals 45a, 46b, 47b U-shaped base end

Claims (5)

アーマチュア軸のコンミュテータに摺接する複数のブラシと、前記ブラシを出没自在に収納するブラシボックスを取り付けたブラシホルダと、前記各ブラシにピグテールワイヤを介して電気的に接続され、前記ブラシホルダに取り付けられる複数のターミナルとを備えたモータにおいて、
前記ブラシホルダに給電用のリードワイヤを複数配索し、この各リードワイヤの一端部側を前記各ピグテールワイヤに電気的に接続し、かつ、前記各リードワイヤの他端部を前記ブラシホルダに形成された貫通孔に貫通させて外側に突出させ、この外側に突出させた各リードワイヤの他端部と前記各ターミナルとを電気的に接続したことを特徴とするモータ。
A plurality of brushes slidably in contact with the armature shaft commutator, a brush holder to which a brush box for storing the brush in a retractable manner is attached, and each brush is electrically connected via a pigtail wire and attached to the brush holder In motors with multiple terminals,
A plurality of lead wires for power feeding are wired in the brush holder, one end of each lead wire is electrically connected to each pigtail wire, and the other end of each lead wire is connected to the brush holder. A motor characterized in that it penetrates through the formed through-hole and projects outward, and the other end of each lead wire projecting outward is electrically connected to each terminal.
請求項1記載のモータであって、
前記各ターミナルと該各ターミナルを保持する一対のターミナルホルダとでコネクタユニットを構成し、このコネクタユニットを前記ブラシホルダの底壁部に着脱自在に取り付け、前記各ターミナルのU字状に折り曲げ形成された基端部に前記各リードワイヤの他端部を挿通させて電気的に接続したことを特徴とするモータ。
The motor according to claim 1,
Each terminal and a pair of terminal holders holding each terminal constitute a connector unit, and this connector unit is detachably attached to the bottom wall portion of the brush holder, and is bent into a U-shape of each terminal. A motor characterized in that the other end portion of each lead wire is inserted into and electrically connected to the proximal end portion.
請求項2に記載のモータであって、
前記一対のターミナルホルダをそれぞれ同一形状に形成したことを特徴とするモータ。
The motor according to claim 2,
A motor characterized in that the pair of terminal holders are formed in the same shape.
請求項2乃至3記載のモータであって、
前記一対のターミナルホルダに前記各リードワイヤの他端部を挿通させる逆円錐面状の挿通孔を形成したことを特徴とするモータ。
The motor according to claim 2, wherein
A motor having an inverted conical surface insertion hole through which the other end portion of each lead wire is inserted into the pair of terminal holders.
請求項2から4のいずれか1項に記載のモータであって、
前記一対のターミナルホルダに前記各ターミナルのU字状の基端部と前記各リードワイヤの他端部とを露出させる開口部をそれぞれ形成し、この各開口部の両側から一対の電極にて前記各ターミナルのU字状の基端部を押し潰すと同時に該各ターミナルのU字状の基端部と前記各リードワイヤの他端部とを溶接接合したことを特徴とするモータ。
The motor according to any one of claims 2 to 4,
Openings for exposing the U-shaped base end portions of the terminals and the other end portions of the lead wires are respectively formed in the pair of terminal holders, and the pair of electrodes are used to form the openings from both sides of each opening portion. A motor characterized in that a U-shaped base end portion of each terminal is crushed and at the same time a U-shaped base end portion of each terminal is welded to the other end portion of each lead wire.
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WO2013065736A1 (en) * 2011-11-04 2013-05-10 株式会社ミツバ Electric motor apparatus and method for assembling same
CN103918167A (en) * 2011-11-04 2014-07-09 株式会社美姿把 Electric motor apparatus and method for assembling same
JPWO2013065736A1 (en) * 2011-11-04 2015-04-02 株式会社ミツバ Electric motor device and method for assembling the same
RU2549270C1 (en) * 2011-11-04 2015-04-27 Мицуба Корпорейшн Electric gear motor and method of its assembly
CN103918167B (en) * 2011-11-04 2016-03-09 株式会社美姿把 Electronic device and assemble method thereof
US9614422B2 (en) 2011-11-04 2017-04-04 Mitsuba Corporation Electric motor apparatus and method for assembling the same

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