JP2010144100A - Resin composition for housing equipment component and resin molded article for housing equipment component - Google Patents
Resin composition for housing equipment component and resin molded article for housing equipment component Download PDFInfo
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本発明は、住宅設備部材用樹脂組成物および住宅設備部材用樹脂成形品に関するものである。 The present invention relates to a resin composition for a housing equipment member and a resin molded product for a housing equipment member.
近年、石油資源温存のため、樹脂成形品における石油由来樹脂原料の一部を植物由来原料に置き換えることが検討されている。例えば、植物由来の分解物である乳酸を重合して得られるポリ乳酸を植物由来原料として用いる技術が提案されている（特許文献１参照）。
しかしながら、ポリ乳酸を用いて成形した熱可塑性樹脂成形品は加水分解し易いため、住宅設備部材に用いる場合、耐久性が問題となる。 However, since a thermoplastic resin molded product molded using polylactic acid is easily hydrolyzed, durability is a problem when used for housing equipment members.
本発明は、以上の通りの事情に鑑みてなされたものであり、石油資源温存のため、石油由来樹脂原料の一部を植物由来原料に置き換えることができ、さらに耐久性を有する住宅設備部材を得ることができる住宅設備部材用樹脂組成物およびそれを用いた住宅設備部材用樹脂成形品を提供することを課題としている。 The present invention has been made in view of the circumstances as described above, and in order to preserve petroleum resources, a part of petroleum-derived resin raw materials can be replaced with plant-derived raw materials, and a durable housing equipment member is provided. It is an object to provide a resin composition for a housing equipment member that can be obtained and a resin molded product for a housing equipment member using the resin composition.
本発明は、上記の課題を解決するために、以下のことを特徴としている。 The present invention is characterized by the following in order to solve the above problems.
第１に、本発明の住宅設備部材用樹脂組成物は、桐油と無水マレイン酸とを反応させて得られる無水マレイン酸変性桐油およびエポキシ樹脂を含有することを特徴とする。 1stly, the resin composition for housing equipment members of this invention contains the maleic anhydride modified tung oil obtained by making tung oil and maleic anhydride react, and an epoxy resin.
第２に、上記第１の住宅設備部材用樹脂組成物において、さらに植物繊維を含有することを特徴とする。 2ndly, in the said 1st resin composition for housing equipment members, it contains a vegetable fiber further, It is characterized by the above-mentioned.
第３に、本発明の住宅設備部材用樹脂成形品は、上記第１または第２の住宅設備部材用樹脂組成物を加熱硬化成形したものであることを特徴とする。 3rdly, the resin molded product for housing equipment members of this invention is what heat-molded the said 1st or 2nd resin composition for housing equipment members, It is characterized by the above-mentioned.
第４に、本発明の住宅設備部材用樹脂成形品は、上記第１の住宅設備部材用樹脂組成物を植物繊維マットに含浸した後、加熱加圧成形したものであることを特徴とする。 4thly, the resin molded product for house equipment members of this invention is what heat-press-molded after impregnating the said 1st resin composition for house equipment members in a vegetable fiber mat, It is characterized by the above-mentioned.
上記第１の発明によれば、植物由来の桐油を原料とする無水マレイン酸変性桐油を用いることで、樹脂原料の一部を植物由来原料に置き換えることできる。さらに、ポリ乳酸に比べて加水分解による劣化が大幅に抑制され、耐久性に優れた住宅設備部材を得ることができる。また、耐水性が高いため水回り等の住宅設備部材にも長期間用いることができる。 According to the said 1st invention, a part of resin raw material can be replaced with a plant-derived raw material by using the maleic anhydride modified tung oil made from a plant-derived tung oil as a raw material. Furthermore, compared with polylactic acid, the deterioration by hydrolysis is suppressed significantly and the housing equipment member excellent in durability can be obtained. Moreover, since it has high water resistance, it can be used for a long period of time for housing equipment members such as water.
上記第２の発明によれば、植物由来原料として植物繊維を含有することで、上記第１の発明の効果に加え、成形品の植物由来比率をさらに高めることができる。 According to the said 2nd invention, in addition to the effect of the said 1st invention, the plant origin ratio of a molded article can further be raised by containing a plant fiber as a plant origin raw material.
上記第３の発明によれば、植物由来の桐油を原料とする無水マレイン酸変性桐油を含有する住宅設備部材用樹脂組成物を用いることで、樹脂原料の一部を植物由来原料に置き換えることができる。さらに、ポリ乳酸に比べて加水分解による劣化が大幅に抑制され、耐久性に優れている。 According to the third aspect of the invention, by using a resin composition for a housing equipment member containing maleic anhydride-modified tung oil made from plant-derived tung oil, a part of the resin material can be replaced with a plant-derived material. it can. Furthermore, compared with polylactic acid, degradation due to hydrolysis is greatly suppressed, and the durability is excellent.
上記第４の発明によれば、植物由来の桐油を原料とする無水マレイン酸変性桐油を含有する住宅設備部材用樹脂組成物を用いることで、樹脂原料の一部を植物由来原料に置き換えることできる。また、植物由来原料として植物繊維マットを用いることで、植物由来比率をさらに高めることができる。さらに、ポリ乳酸に比べて加水分解による劣化が大幅に抑制され、耐久性に優れている。 According to the said 4th invention, a part of resin raw material can be replaced with a plant-derived raw material by using the resin composition for housing equipment members containing maleic anhydride modified tung oil made from a plant-derived tung oil as a raw material. . Moreover, a plant origin ratio can further be raised by using a plant fiber mat as a plant origin raw material. Furthermore, compared with polylactic acid, degradation due to hydrolysis is greatly suppressed, and the durability is excellent.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明に用いられるエポキシ樹脂は、１分子内に２個以上のエポキシ基を有するものであれば特に制限はなく、その具体例としては、ビスフェノールＡ型エポキシ樹脂、ビスフェノールＦ型エポキシ樹脂等のビスフェノール型エポキシ樹脂、ｏ−クレゾールノボラック型エポキシ樹脂等のクレゾールノボラック型エポキシ樹脂等が挙げられる。これらは１種単独で用いてもよく、２種以上を併用してもよい。なお、住宅設備部材を成形する点からは、エポキシ樹脂は常温（２５℃）で、または多少の加熱により、液状であることが好ましいが、固体のエポキシ樹脂を用いて、溶剤により粘度調整して用いるようにしてもよい。 The epoxy resin used in the present invention is not particularly limited as long as it has two or more epoxy groups in one molecule. Specific examples thereof include bisphenols such as bisphenol A type epoxy resin and bisphenol F type epoxy resin. Cresol novolac type epoxy resins such as an epoxy resin and an o-cresol novolac type epoxy resin. These may be used alone or in combination of two or more. In addition, from the point which shape | molds a housing equipment member, it is preferable that an epoxy resin is liquid at normal temperature (25 degreeC) or by some heating, However, A viscosity is adjusted with a solvent using a solid epoxy resin. You may make it use.
本発明に用いられる無水マレイン酸変性桐油は、桐油と無水マレイン酸とを反応させることにより、すなわち桐油の共役二重結合と無水マレイン酸の二重結合とをDiels-Alder反応させて得られるものであり、エポキシ樹脂の硬化剤として作用する。桐油は、トウダイグサ科の支那油やアブラギリの種子から得られるものである。一般に桐油の主成分は３箇所の共役二重結合を持つため、量論的には桐油１分子に対して３分子の無水マレイン酸が反応すると考えられる。このことと、桐油の平均分子量が約９００、無水マレイン酸の分子量が９８であることから、桐油１００質量部に対して無水マレイン酸３３質量部を反応させればよいことになる。しかしながら桐油は天然由来であり、その他の類似化合物を含むため実際の共役二重結合の数に幅があることや、また、柔軟性や耐熱性を付与する目的で無水マレイン酸と桐油との配合比を適宜変更することも可能であることから、本発明における桐油と無水マレイン酸との配合比は桐油１００質量部に対して無水マレイン酸１０〜１００質量部が好ましい。反応温度は、好ましくは１５〜８０℃、反応時間は、好ましくは１〜１０時間である。 The maleic anhydride-modified tung oil used in the present invention is obtained by reacting tung oil and maleic anhydride, that is, by subjecting a conjugated double bond of tung oil and a double bond of maleic anhydride to a Diels-Alder reaction. And acts as a curing agent for the epoxy resin. Tung oil is obtained from Chinese oil and Euglena seeds of Euphorbiaceae. In general, since the main component of tung oil has three conjugated double bonds, it is believed that three molecules of maleic anhydride react with one molecule of tung oil in terms of quantity. Since this and the average molecular weight of tung oil are about 900 and the molecular weight of maleic anhydride is 98, 33 parts by mass of maleic anhydride may be reacted with 100 parts by mass of tung oil. However, tung oil is naturally derived and contains other similar compounds, so there is a range of actual conjugated double bonds, and blending maleic anhydride and tung oil for the purpose of imparting flexibility and heat resistance Since the ratio can be appropriately changed, the blending ratio of tung oil and maleic anhydride in the present invention is preferably 10 to 100 parts by mass of maleic anhydride with respect to 100 parts by mass of tung oil. The reaction temperature is preferably 15 to 80 ° C., and the reaction time is preferably 1 to 10 hours.
無水マレイン酸変性桐油の配合量は、好ましくは、無水マレイン酸変性桐油のエポキシ樹脂に対する化学量論上の当量比が０．２〜１．４となる量であり、より好ましくは当量比が０．４〜１．２となる量である。当量比がこの範囲外であると、硬化不足や成形品の物性低下を生じる場合がある。 The blending amount of maleic anhydride-modified tung oil is preferably such that the stoichiometric equivalent ratio of maleic anhydride-modified tung oil to the epoxy resin is 0.2 to 1.4, more preferably the equivalent ratio is 0. .4 to 1.2. If the equivalent ratio is outside this range, curing may be insufficient or physical properties of the molded product may be deteriorated.
本発明の住宅設備部材用樹脂組成物には、植物繊維を配合することができる。植物繊維としては、例えばリグノセルロース繊維を用いることができ、その具体例としては、ケナフ、亜麻、ラミー、大麻、ジュート等の麻類植物の靭皮から採取される繊維、マニラ麻やサイザル麻等の麻類植物の茎または葉の筋から採取される繊維、木材繊維等が挙げられる。 A vegetable fiber can be mix | blended with the resin composition for housing equipment members of this invention. As the plant fiber, for example, lignocellulosic fiber can be used, and specific examples thereof include fibers collected from basts of hemp plants such as kenaf, flax, ramie, cannabis, jute, manila hemp, sisal hemp, etc. Examples thereof include fibers collected from stem or leaf muscles of hemp plants and wood fibers.
植物繊維は、植物を原料として従来より用いられている繊維化処理を施したものであれば特に制限はないが、例えば上記に例示したリグノセルロース繊維にレッティングと呼ばれる浸水処理や物理的な解繊処理を施したものや、さらにパルプ化等の化学処理を施して単繊維化したものを用いることができる。これ以外にも、綿糸、その他紡糸処理によって糸状としたもの等、各種のものを用いることができる。 The plant fiber is not particularly limited as long as it has been subjected to a conventional fiberization treatment using a plant as a raw material. For example, the lignocellulosic fiber exemplified above may be submerged or physically defibrated. Those subjected to treatment or those subjected to chemical treatment such as pulping to be monofilaments can be used. In addition to these, various types such as cotton yarn and other yarns formed by a spinning process can be used.
植物繊維の配合量は、成形品の植物由来比率を高め、且つ、耐久性その他の物性を確保する点からは、好ましくは無水マレイン酸変性桐油およびエポキシ樹脂の合計量１００質量部に対して５〜４０質量部である。 The blending amount of the plant fiber is preferably 5 with respect to 100 parts by mass of the total amount of maleic anhydride-modified tung oil and epoxy resin from the viewpoint of increasing the plant-derived ratio of the molded product and ensuring durability and other physical properties. -40 mass parts.
本発明の住宅設備部材用樹脂組成物には、本発明の効果を損なわない範囲内において、さらに他の成分を配合することができる。このような他の成分の具体例としては、硬化促進剤、無機充填材、着色剤等が挙げられる。硬化促進剤の具体例としては、Ｎ，Ｎ−ジメチルベンジルアミン、１，８−ジアザビシクロ（５，４，０）−７−ウンデセン等の第三級アミン類、２−メチルイミダゾール、２−フェニル−４−メチルイミダゾール、２−フェニルイミダゾール、１−ベンジル−２−メチルイミダゾール等のイミダゾール類、トリフェニルホスフィン等の有機ホスフィン類等が挙げられる。これらは１種単独で用いてもよく、２種以上を併用してもよい。 The resin composition for housing equipment members of the present invention can further contain other components within a range not impairing the effects of the present invention. Specific examples of such other components include a curing accelerator, an inorganic filler, a colorant and the like. Specific examples of the curing accelerator include N, N-dimethylbenzylamine, tertiary amines such as 1,8-diazabicyclo (5,4,0) -7-undecene, 2-methylimidazole, 2-phenyl- Examples include imidazoles such as 4-methylimidazole, 2-phenylimidazole, and 1-benzyl-2-methylimidazole, and organic phosphines such as triphenylphosphine. These may be used alone or in combination of two or more.
本発明の住宅設備部材用樹脂組成物は、エポキシ樹脂、無水マレイン酸変性桐油、および必要に応じて他の成分を配合し、必要に応じて温度を調整しながら撹拌等により混合して調製することができる。 The resin composition for a housing equipment member of the present invention is prepared by blending an epoxy resin, maleic anhydride-modified tung oil, and other components as necessary, and mixing by stirring or the like while adjusting the temperature as necessary. be able to.
本発明の住宅設備部材用樹脂組成物は、注型成形、プレス成形等の公知の成形法により加熱硬化成形して住宅設備部材用樹脂成形品とすることができる。成形条件は特に制限はないが、例えば加熱温度１４０〜２００℃、０．５〜２時間の条件で行うことができる。 The resin composition for housing equipment members of the present invention can be made into a resin molded product for housing equipment members by heat-curing molding by a known molding method such as cast molding or press molding. The molding conditions are not particularly limited, but can be performed, for example, under conditions of a heating temperature of 140 to 200 ° C. and 0.5 to 2 hours.
また、本発明の住宅設備部材用樹脂組成物を植物繊維マット（前述の植物繊維をマット状に成形したもの）に含浸し、この住宅設備部材用樹脂組成物を含浸した植物繊維マットを加熱加圧成形することにより住宅設備部材用樹脂成形品とすることもできる。植物繊維マットとしては、例えば、ケナフ繊維等のリグノセルロース長繊維の集合体をニードルパンチ等を用いて３次元状に絡ませマット状にしたもの等を用いることができる。 Further, the resin composition for housing equipment member of the present invention is impregnated in a vegetable fiber mat (the above-mentioned plant fiber is formed into a mat shape), and the vegetable fiber mat impregnated with the resin composition for housing equipment member is heated. It can also be set as the resin molded product for housing equipment members by pressure-molding. As the vegetable fiber mat, for example, a mat formed by ligating an aggregate of lignocellulose long fibers such as kenaf fibers into a three-dimensional shape using a needle punch or the like can be used.
植物繊維マットへの住宅設備部材用樹脂組成物の含浸量は、成形品の植物由来比率を高め、且つ、耐久性その他の物性を確保する点からは、好ましくは植物繊維マット１００質量部に対して５〜９０質量部である。 The amount of impregnation of the resin composition for housing equipment members into the plant fiber mat is preferably based on 100 parts by mass of the plant fiber mat from the viewpoint of increasing the plant-derived ratio of the molded product and ensuring durability and other physical properties. 5 to 90 parts by mass.
本発明の住宅設備部材用樹脂成形品は、長期間用いられる住宅設備部材に用いることができ、例えば、キッチンカウンター、キッチンシンク、洗面カウンター、洗面ボウル、洗面キャビネット、浴槽、浴槽蓋、浴槽パン、浴室床、浴室壁、浴室天井、浴室カウンター、便器、手洗いボウル、水栓、ドアノブ、引出し取っ手、ファイバーボード等の住宅設備部材に好適に用いることができる。 The resin molded product for a housing equipment member of the present invention can be used for a housing equipment member that is used for a long period of time. It can be suitably used for housing equipment members such as bathroom floors, bathroom walls, bathroom ceilings, bathroom counters, toilet bowls, hand-washing bowls, faucets, door knobs, drawer handles, and fiber boards.
以下、実施例により本発明をさらに詳しく説明するが、本発明はこれらの実施例に何ら限定されるものではない。
＜実施例１＞
桐油１５０質量部と無水マレイン酸１００質量部とを８０℃で反応させて、無水マレイン酸変性桐油を得た。
EXAMPLES Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to these Examples at all.
<Example 1>
150 parts by mass of tung oil and 100 parts by mass of maleic anhydride were reacted at 80 ° C. to obtain maleic anhydride-modified tung oil.
この無水マレイン酸変性桐油１００質量部、ビスフェノール型エポキシ樹脂（ＤＩＣ（株）製、エピクロン ８５０）１００質量部、Ｎ，Ｎ−ジメチルベンジルアミン１０質量部を混合し、住宅設備部材用樹脂組成物を調製した。 100 parts by weight of this maleic anhydride-modified tung oil, 100 parts by weight of bisphenol type epoxy resin (DIC Corporation, Epiklon 850) and 10 parts by weight of N, N-dimethylbenzylamine are mixed to obtain a resin composition for housing equipment members. Prepared.
この住宅設備部材用樹脂組成物を真空脱気した後、１５０℃で９０分間加熱硬化成形し、植物由来比率約３７質量％の洗面ミラーキャビネット用棚板に用いられる住宅設備部材用成形品を得た。この住宅設備部材用成形品は、ポリ乳酸に比べて大幅に耐久性が高く、長期間の使用に耐え得るものであった。
＜実施例２＞
実施例１で得られた無水マレイン酸変性桐油１００質量部、ビスフェノール型エポキシ樹脂（ＤＩＣ（株）製、エピクロン ８５０）１００質量部、Ｎ，Ｎ−ジメチルベンジルアミン１０質量部、綿糸（生成、５０番、長さ１０ｍｍ）５０質量部を混合し、住宅設備部材用樹脂組成物を調製した。
After vacuum degassing this resin composition for housing equipment members, heat curing molding is performed at 150 ° C. for 90 minutes to obtain a molded product for housing equipment members used for a shelf plate for a wash mirror cabinet having a plant-derived ratio of about 37% by mass. It was. This molded product for housing equipment members has a significantly higher durability than polylactic acid and can withstand long-term use.
<Example 2>
100 parts by mass of maleic anhydride-modified tung oil obtained in Example 1, 100 parts by mass of bisphenol type epoxy resin (DIC Corporation, Epicron 850), 10 parts by mass of N, N-dimethylbenzylamine, cotton yarn (formation, 50 No., length 10 mm) 50 parts by mass were mixed to prepare a resin composition for housing equipment members.
この住宅設備部材用樹脂組成物を真空脱気した後、１５０℃で９０分間加熱硬化成形し、植物由来比率約５０質量％の引出し取っ手に用いられる住宅設備部材用成形品を得た。この住宅設備部材用成形品は、ポリ乳酸に比べて大幅に耐久性が高く、長期間の使用に耐え得るものであった。
＜実施例３＞
実施例１で得られた無水マレイン酸変性桐油２０質量部、ビスフェノール型エポキシ樹脂（ＤＩＣ（株）製、エピクロン ８５０）２０質量部、Ｎ，Ｎ−ジメチルベンジルアミン０．４質量部、メチルエチルケトン２０質量部の混合物を、ケナフ茎部の外皮部分となる靭皮から得られたケナフ繊維束を用いて作製したケナフ繊維マット１００質量部に含浸し６０℃で２０分間乾燥後、これをプレス機にて１５０℃で６０分間加熱加圧成形し、住宅設備部材用成形品として植物由来比率約８０％のファイバーボードを得た。このファイバーボードは、ポリ乳酸に比べて大幅に耐久性が高く、長期間の使用に耐え得るものであった。
This resin composition for house equipment members was vacuum degassed and then heat-cured and molded at 150 ° C. for 90 minutes to obtain a molded product for house equipment members used for a drawer handle having a plant-derived ratio of about 50% by mass. This molded product for housing equipment members has a significantly higher durability than polylactic acid and can withstand long-term use.
<Example 3>
20 parts by mass of maleic anhydride-modified tung oil obtained in Example 1, 20 parts by mass of bisphenol-type epoxy resin (manufactured by DIC Corporation, Epicron 850), 0.4 parts by mass of N, N-dimethylbenzylamine, 20 parts by mass of methyl ethyl ketone 100 parts by mass of a kenaf fiber mat produced using a kenaf fiber bundle obtained from bast, which is the outer skin part of the kenaf stalk, was dried at 60 ° C. for 20 minutes, and this was then pressed using a press. Heat-press molding was carried out at 150 ° C. for 60 minutes to obtain a fiber board having a plant-derived ratio of about 80% as a molded product for housing equipment members. This fiber board has significantly higher durability than polylactic acid and can withstand long-term use.
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| JP2008324652A JP5139255B2 (en) | 2008-12-19 | 2008-12-19 | Resin composition for housing equipment and resin molded product for housing equipment |
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| JP2012190546A Division JP5536839B2 (en) | 2012-08-30 | 2012-08-30 | Resin molded products for housing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103881055A (en) * | 2014-04-09 | 2014-06-25 | 湖北犇星化工有限责任公司 | Glycidyl ether modified water-borne epoxy resin and preparation method thereof |
| CN104356909A (en) * | 2014-10-28 | 2015-02-18 | 合肥工业大学 | Aqueous tung oil-based insulating paint and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55115460A (en) * | 1979-02-17 | 1980-09-05 | Akzo Nv | Coating composition |
| JPH02222456A (en) * | 1989-02-23 | 1990-09-05 | Matsushita Electric Works Ltd | Dimension stabilizer and resin composition using same |
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2008
- 2008-12-19 JP JP2008324652A patent/JP5139255B2/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55115460A (en) * | 1979-02-17 | 1980-09-05 | Akzo Nv | Coating composition |
| JPH02222456A (en) * | 1989-02-23 | 1990-09-05 | Matsushita Electric Works Ltd | Dimension stabilizer and resin composition using same |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103881055A (en) * | 2014-04-09 | 2014-06-25 | 湖北犇星化工有限责任公司 | Glycidyl ether modified water-borne epoxy resin and preparation method thereof |
| CN104356909A (en) * | 2014-10-28 | 2015-02-18 | 合肥工业大学 | Aqueous tung oil-based insulating paint and preparation method thereof |
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| JP5139255B2 (en) | 2013-02-06 |
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