JP2010138662A - Heat insulating panel - Google Patents

Heat insulating panel Download PDF

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JP2010138662A
JP2010138662A JP2008318303A JP2008318303A JP2010138662A JP 2010138662 A JP2010138662 A JP 2010138662A JP 2008318303 A JP2008318303 A JP 2008318303A JP 2008318303 A JP2008318303 A JP 2008318303A JP 2010138662 A JP2010138662 A JP 2010138662A
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reinforcing
metal
heat insulating
core material
heat insulation
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JP5210139B2 (en
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Mitsuhiko Yazaki
光彦 矢崎
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Nippon Steel Coated Sheet Corp
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Nippon Steel and Sumikin Coated Sheet Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat insulating panel of high strength with flat appearance. <P>SOLUTION: The heat insulating panel is formed by filling a core material 3 formed of an inorganic material, between two metal skins 1, 2. Reinforcing members 4 are mounted between the metal skins 1, 2. The heat insulating panel can be reinforced by providing the reinforcing members 4 in a state of not projecting on the surface of the metal skins 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、外壁材、屋根材、天井材、間仕切り材などとして使用される断熱パネルに関するものである。   The present invention relates to a heat insulating panel used as an outer wall material, a roof material, a ceiling material, a partition material and the like.

従来より、二枚の金属外皮の間に芯材を充填することにより断熱パネルを製造することが行われている。このような断熱性を有するサンドイッチパネルは、パネル全体の強度を向上させるために、表面側の金属外皮を断面凹凸形状に形成するようにしている（例えば、特許文献１、２参照）。
特開平１０−１９６００９号公報 特開平１１−２９３８５９号公報 Conventionally, a heat insulating panel has been manufactured by filling a core material between two metal shells. In such a sandwich panel having heat insulating properties, in order to improve the strength of the entire panel, the metal skin on the surface side is formed in a concavo-convex shape (see, for example, Patent Documents 1 and 2).
Japanese Patent Laid-Open No. 10-196209 JP-A-11-293859

しかし、上記の従来例では断熱パネルの表面が凹凸に形成されるために、壁面や天井面等をフラットな外観にすることができないという問題があった。   However, in the above conventional example, since the surface of the heat insulation panel is formed to be uneven, there is a problem that the wall surface, the ceiling surface and the like cannot be made flat.

本発明は上記の点に鑑みてなされたものであり、フラットな外観で強度の高い断熱パネルを提供することを目的とするものである。   This invention is made | formed in view of said point, and it aims at providing the heat insulation panel with high intensity | strength with a flat external appearance.

本発明の請求項１に係る断熱パネルは、二枚の金属外皮１、２の間に無機材料で形成される芯材３を充填して成る断熱パネルにおいて、金属外皮１、２の間に補強材４を装着して成ることを特徴とするものである。   The heat insulation panel according to claim 1 of the present invention is a heat insulation panel formed by filling a core material 3 formed of an inorganic material between two metal skins 1 and 2, and is reinforced between the metal skins 1 and 2. It is characterized by being equipped with a material 4.

本発明の請求項２に係る断熱パネルは、請求項１において、補強材４とその補強材４に対向する金属外皮２とに間隙５を設けて成ることを特徴とするものである。   A heat insulating panel according to a second aspect of the present invention is characterized in that, in the first aspect, a gap 5 is provided between the reinforcing member 4 and the metal skin 2 facing the reinforcing member 4.

本発明の請求項３に係る断熱パネルは、請求項１又は２において、補強材４が断面略Ｕ字状であることを特徴とするものである。   The heat insulation panel according to claim 3 of the present invention is characterized in that, in claim 1 or 2, the reinforcing material 4 has a substantially U-shaped cross section.

請求項１の発明では、補強材４を金属外皮１の表面に突出しない状態で設けて断熱パネルの補強をすることができ、金属外皮１の表面のフラットな外観を損なわないようにして強度を高くすることができるものである。   According to the first aspect of the present invention, the reinforcing material 4 can be provided without protruding on the surface of the metal skin 1 to reinforce the heat insulating panel, and the strength can be increased without impairing the flat appearance of the surface of the metal skin 1. It can be raised.

請求項２の発明では、間隙５により金属外皮１と金属外皮２とが補強材４により接続されないようにすることができ、金属外皮１と金属外皮２とのヒートブリッジを防止することができるものである。   In the invention of claim 2, the metal skin 1 and the metal skin 2 can be prevented from being connected by the reinforcing material 4 by the gap 5, and a heat bridge between the metal skin 1 and the metal skin 2 can be prevented. It is.

請求項３の発明では、一方の金属外皮１に補強材４を固定しながら他方の金属外皮２と補強材４の先端との間に間隙５を設けることができ、補強効果とヒートブリッジ防止の効果とを容易に得ることができるものである。   According to the third aspect of the present invention, it is possible to provide the gap 5 between the other metal skin 2 and the tip of the reinforcing material 4 while fixing the reinforcing material 4 to the one metal skin 1, thereby preventing the reinforcing effect and heat bridge. The effect can be easily obtained.

以下、本発明を実施するための最良の形態を説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

本発明の断熱パネルは所謂サンドイッチパネルであって、図１、２に示すように、二枚の金属外皮１、２と芯材３及び補強材４を備えて形成されている。芯材３は金属外皮１、２の間に充填されていると共に補強材４は金属外皮１、２の間に装着されている。また、断熱パネルの一側端部には嵌合凸部２０が全長にわたって形成されていると共に断熱パネルの他側端部には嵌合凹部２１が全長にわたって設けられており、断熱パネルの嵌合凸部２０と他の断熱パネルの嵌合凹部２１とを互いに嵌合することによって、隣接する断熱パネルを接続することができるものである。嵌合凸部２０と嵌合凹部２１とは、図３に示すように、嵌合凸部２０の頂面と嵌合凹部２１の底面との間に防水用のパッキン１０を介在させた状態で嵌合することができる。また、嵌合凸部２１の表面に溝部１１を全長にわたって設け、この溝部１１の全長にわたってチューブ状のパッキン１２を設けて嵌合凸部２０と嵌合凹部２１の防水性を高めることができる。   The heat insulation panel of the present invention is a so-called sandwich panel, and is formed by including two metal skins 1, 2, a core material 3 and a reinforcing material 4 as shown in FIGS. The core material 3 is filled between the metal shells 1 and 2 and the reinforcing member 4 is mounted between the metal shells 1 and 2. Moreover, the fitting convex part 20 is formed in the one side edge part of the heat insulation panel over the full length, and the fitting recessed part 21 is provided in the other side edge part of the heat insulation panel over the whole length, The adjacent heat insulation panel can be connected by fitting the convex part 20 and the fitting recessed part 21 of another heat insulation panel mutually. As shown in FIG. 3, the fitting convex portion 20 and the fitting concave portion 21 are in a state where a waterproof packing 10 is interposed between the top surface of the fitting convex portion 20 and the bottom surface of the fitting concave portion 21. Can be fitted. Moreover, the groove part 11 is provided in the surface of the fitting convex part 21, and the tubular packing 12 is provided over the full length of this groove part 11, and the waterproofness of the fitting convex part 20 and the fitting recessed part 21 can be improved.

金属外皮１、２は例えば厚み０．２７〜１．６ｍｍ程度の金属板をロール加工や折り曲げ加工するなどして形成することができる。この金属外皮１、２用の金属板としては、亜鉛めっき鋼板や塗装鋼板、ガルバリウム鋼板（登録商標）などを用いることができるが、これに限定されるものではない。   The metal shells 1 and 2 can be formed, for example, by rolling or bending a metal plate having a thickness of about 0.27 to 1.6 mm. As the metal plate for the metal shells 1 and 2, a galvanized steel plate, a coated steel plate, a Galvalume steel plate (registered trademark) or the like can be used, but is not limited thereto.

芯材３としては厚み２０〜１２０ｍｍ程度の断熱材を用いることができる。この断熱材としては、ロックウールやグラスウールなどの繊維状の無機材料をブロック状に固めて形成したものを用いることができる。   As the core material 3, a heat insulating material having a thickness of about 20 to 120 mm can be used. As this heat insulating material, what formed and formed the fibrous inorganic material, such as rock wool and glass wool, in the shape of a block can be used.

補強材４は例えば厚み０．３５〜３．２ｍｍ程度の金属板を折り曲げ加工することにより長尺部材として形成されている。また。補強材４はその長尺方向と直交する方向において断面略Ｕ字状に形成されており、図４に示すように、平板状の固定片４ａと、固定片４ａの両端に略垂直に突設した一対の補強片４ｂ、４ｂとから形成することができる。尚、補強材４は断面略Ｕ字状だけでなく、断面略Ｍ字状や断面略ハット型などの形状に形成することができる。   The reinforcing material 4 is formed as a long member by, for example, bending a metal plate having a thickness of about 0.35 to 3.2 mm. Also. The reinforcing member 4 is formed in a substantially U-shaped cross section in a direction perpendicular to the longitudinal direction, and as shown in FIG. 4, a flat plate-like fixing piece 4a and projecting substantially vertically at both ends of the fixing piece 4a. And a pair of reinforcing pieces 4b and 4b. The reinforcing member 4 can be formed not only in a substantially U-shaped cross section but also in a shape such as a substantially M-shaped cross section or a substantially hat-shaped cross section.

そして、本発明の断熱パネルを製造するにあたっては、以下のようにして行う。まず、図４に示すように、補強材４の補強片４ｂ、４ｂの間に芯材３を隙間なく充填する。ここで、補強片４ｂ、４ｂの間に充填した芯材３の厚みは補強片４ｂの高さ寸法よりもやや大きく形成されている。   And when manufacturing the heat insulation panel of this invention, it carries out as follows. First, as shown in FIG. 4, the core material 3 is filled between the reinforcing pieces 4 b and 4 b of the reinforcing material 4 without a gap. Here, the thickness of the core material 3 filled between the reinforcing pieces 4b and 4b is slightly larger than the height of the reinforcing piece 4b.

次に、図５に示すように、一方の金属外皮２に補強材４を取り付ける。ここで、補強材４を取り付ける金属外皮は断熱パネルを施工した際に内装側（屋内側）に向く方の金属外皮２とすることができるが、断熱パネルを施工した際に外装側（屋外側）に向く方の金属外皮１に補強材４を取り付けるようにしてもよい。補強材４は金属外皮２に所定の間隔を介して複数本を互いに略平行になるように取り付けることができる。このとき、補強材４としては、その固定片４ａを金属外皮２の芯材３側となる面（断熱パネルの内面となる面であって、他方の金属外皮１の方に向く一方の面）に接着するものと、補強片４ｂ、４ｂの間に充填した芯材３の補強片４ｂの先端よりも突出した表面を金属外皮２の芯材３側の面に接着するものとがあり、それらを交互に並べて配置する。また、隣り合う補強材４、４の補強片４ｂ、４ｂの間及び金属外皮２の両側端部にはさらに別の芯材３を充填して金属外皮２の芯材３側となる面に接着する。この芯材３は補強片４ｂ、４ｂの間に充填したものと同等である。このようにして芯材３を充填した補強材４と別の芯材３とを交互に並べて側面同士を接触させながら金属外皮２の片面に並べて設けることができる。   Next, as shown in FIG. 5, a reinforcing material 4 is attached to one metal skin 2. Here, the metal shell to which the reinforcing material 4 is attached can be the metal shell 2 facing the interior side (indoor side) when the heat insulation panel is constructed, but the exterior side (outdoor side) when the heat insulation panel is constructed. You may make it attach the reinforcement material 4 to the metal outer skin 1 of the direction suitable for. A plurality of reinforcing members 4 can be attached to the metal skin 2 so as to be substantially parallel to each other with a predetermined interval. At this time, as the reinforcing member 4, the fixing piece 4 a is a surface on the core member 3 side of the metal skin 2 (a surface that becomes the inner surface of the heat insulating panel and faces the other metal skin 1). And the surface protruding from the tip of the reinforcing piece 4b of the core member 3 filled between the reinforcing pieces 4b and 4b is bonded to the surface of the metal shell 2 on the core member 3 side. Are arranged alternately. Further, between the reinforcing pieces 4b and 4b of the adjacent reinforcing members 4 and 4 and both end portions of the metal outer skin 2 are filled with another core material 3 and bonded to the surface of the metal outer skin 2 on the core material 3 side. To do. The core material 3 is equivalent to the one filled between the reinforcing pieces 4b and 4b. In this way, the reinforcing material 4 filled with the core material 3 and another core material 3 can be alternately arranged and arranged on one side of the metal shell 2 while the side surfaces are in contact with each other.

次に、金属外皮２の片面に並べて設けた上記芯材３及び補強材４に他方の金属外皮１を接着して取り付ける。この場合、他方の金属外皮１の芯材３側となる面（断熱パネルの内面となる面であって、一方の金属外皮２の方に向く一方の面）に対して、補強材４の固定片４ａと、補強材４の補強片４ｂ、４ｂの間に充填した芯材３と、隣り合う補強材４、４の間に充填した芯材３とを接着する。このようにして一対の対向配置した金属外皮１、２の間に補強材４及び芯材３を介在させた断熱パネルを形成することができる。尚、予め、金属外皮１、２の側端部にロール成形等で所定の形状に加工を施しておき、金属外皮１、２の側端部同士を対向配置することにより嵌合凸部２０及び嵌合凹部２１を形成することができる。また、補強材４の長手方向は嵌合凸部２０及び嵌合凹部２１の長手方向と略平行にすることができるが、これに限らず、補強材４の長手方向は嵌合凸部２０及び嵌合凹部２１の長手方向と直交するようにしてもよい。また、補強材４は断熱パネルの全長にわたって設けることができる。   Next, the other metal skin 1 is attached to the core material 3 and the reinforcing material 4 arranged side by side on one side of the metal skin 2 and attached. In this case, the reinforcing member 4 is fixed to the surface of the other metal skin 1 on the side of the core material 3 (the surface that is the inner surface of the heat insulating panel and faces one metal skin 2). The core material 3 filled between the piece 4a, the reinforcing pieces 4b and 4b of the reinforcing material 4, and the core material 3 filled between the adjacent reinforcing materials 4 and 4 are bonded. In this way, a heat insulating panel in which the reinforcing material 4 and the core material 3 are interposed between the pair of opposed metal skins 1 and 2 can be formed. It should be noted that the side edges of the metal shells 1 and 2 are previously processed into a predetermined shape by roll molding or the like, and the fitting protrusions 20 and The fitting recess 21 can be formed. Further, the longitudinal direction of the reinforcing material 4 can be made substantially parallel to the longitudinal directions of the fitting convex portion 20 and the fitting concave portion 21. You may make it orthogonally cross with the longitudinal direction of the fitting recessed part 21. FIG. Moreover, the reinforcing material 4 can be provided over the full length of a heat insulation panel.

そして、本発明の断熱パネルは、補強材４を金属外皮１、２の芯材３側の面に設けるので、金属外皮１、２の外面（表面）に補強材４による凹凸が形成されないようにすることができ、しかも、補強材４により金属外皮１、２及び芯材３を補強することができ、フラットな外観で曲げ強度や座屈強度等の高い断熱パネルを得ることができる。従って、軽量気泡コンクリート（ＡＬＣ）や中空セメント板等の建材と同様に下地胴縁を必要とせず、支持間隔を大きくしながら建物の床−床間等に施工することができるものである。また、一方の金属外皮１又は２に固定片４ａを接着したい補強材４は、その先端が芯材３により他方の金属外皮２又は１と若干の間隙５を有することになるため、一方の金属外皮１と他方の金属外皮２とが補強材４により接続されないようにすることができ、金属外皮１と金属外皮２とのヒートブリッジを防止して断熱性を高くすることができるものである。   And since the heat insulating panel of this invention provides the reinforcing material 4 in the surface by the side of the core material 3 of the metal shells 1 and 2, the unevenness | corrugation by the reinforcing material 4 is not formed in the outer surface (surface) of the metal shells 1 and 2. In addition, the metal shells 1 and 2 and the core material 3 can be reinforced by the reinforcing material 4, and a heat insulating panel having a flat appearance and high bending strength and buckling strength can be obtained. Therefore, it can be constructed between the floors of the building and the like while increasing the support interval without requiring a base drum edge as in the case of building materials such as lightweight cellular concrete (ALC) and hollow cement board. Further, the reinforcing material 4 to which the fixing piece 4a is to be bonded to one metal skin 1 or 2 has a slight gap 5 with the other metal skin 2 or 1 at the tip thereof by the core material 3, so that one metal The outer skin 1 and the other metal skin 2 can be prevented from being connected to each other by the reinforcing material 4, and the heat bridge between the metal skin 1 and the metal skin 2 can be prevented to increase the heat insulation.

図６に他の実施の形態を示す。この断熱パネルでは、補強材４として上記の図１に示すものに比べて、補強片４ｂが短いものを使用する。従って、図７に示すように、補強片４ｂ、４ｂの間に芯材３を充填した場合に、芯材３の上側略半分が補強片４ｂの先端よりも突出することになる。また、上記の図１に示す断熱パネルでは所定の間隔を介して複数の補強材４、４…を並設し、隣り合う補強材４、４の間には芯材３を充填するようにしたが、この断熱パネルでは、間隔を介さずに、隣り合う補強材４、４を密着させて配置するものである。また、隣り合う補強材４、４は上下が逆になっている。すなわち、固定片４ａが一方の金属外皮１の内面に接着される補強材４と、固定片４ａが他方の金属外皮２の内面に接着される補強材４とが隣接して配置されている。従って、補強材４の補強片４ｂの外面は隣接する他の補強材４に充填した芯材３の側面に密着している。また、隣り合う補強材４、４の一方の補強片４ｂ、４ｂはその先端面同士が上下に対向して配置されるが、この先端面の間には若干の間隙５が設けられており、補強片４ｂ、４ｂが接触しないように形成されている。従って、一方の金属外皮１と他方の金属外皮２とが補強材４、４により接続されないようにすることができ、金属外皮１と金属外皮２とのヒートブリッジを防止して断熱性を高くすることができるものである。その他の構成は上記図１に示す断熱パネルと同様に形成することができる。   FIG. 6 shows another embodiment. In this heat insulation panel, a reinforcing member 4 having a shorter reinforcing piece 4b than that shown in FIG. 1 is used. Therefore, as shown in FIG. 7, when the core material 3 is filled between the reinforcing pieces 4 b and 4 b, the upper half of the core material 3 protrudes beyond the tip of the reinforcing piece 4 b. Further, in the heat insulation panel shown in FIG. 1, a plurality of reinforcing members 4, 4... Are arranged side by side at a predetermined interval, and the core material 3 is filled between the adjacent reinforcing members 4, 4. However, in this heat insulating panel, the adjacent reinforcing members 4 and 4 are arranged in close contact with each other without any interval. Adjacent reinforcing members 4, 4 are upside down. That is, the reinforcing material 4 in which the fixed piece 4 a is bonded to the inner surface of one metal skin 1 and the reinforcing material 4 in which the fixed piece 4 a is bonded to the inner surface of the other metal skin 2 are disposed adjacent to each other. Therefore, the outer surface of the reinforcing piece 4 b of the reinforcing material 4 is in close contact with the side surface of the core material 3 filled in the other adjacent reinforcing material 4. In addition, one reinforcing piece 4b, 4b of the adjacent reinforcing members 4, 4 is disposed so that the front end surfaces thereof face each other vertically, and a slight gap 5 is provided between the front end surfaces, The reinforcing pieces 4b and 4b are formed so as not to contact each other. Therefore, one metal hull 1 and the other metal hull 2 can be prevented from being connected by the reinforcing members 4, 4, and a heat bridge between the metal hull 1 and the metal hull 2 can be prevented to increase heat insulation. It is something that can be done. The other structure can be formed similarly to the heat insulation panel shown in FIG.

本発明の実施の形態の一例を示す断面図である。It is sectional drawing which shows an example of embodiment of this invention. 同上の斜視図である。It is a perspective view same as the above. 同上の接続状態を示す断面図である。It is sectional drawing which shows a connection state same as the above. 同上の芯材を充填した補強材の一例を示す一部の斜視図である。It is a partial perspective view which shows an example of the reinforcing material filled with the core material same as the above. 同上の製造途中を示す断面図である。It is sectional drawing which shows the middle of manufacture same as the above. 同上の他の実施の形態の一例を示す断面図である。It is sectional drawing which shows an example of other embodiment same as the above. 同上の芯材を充填した補強材の他例を示す一部の斜視図である。It is a partial perspective view which shows the other example of the reinforcing material filled with the core material same as the above.

符号の説明Explanation of symbols

１ 金属外皮
２ 金属外皮
３ 芯材
４ 補強材
５ 間隙 1 Metal skin 2 Metal skin 3 Core material 4 Reinforcement material 5 Gap

Claims (3)

二枚の金属外皮の間に無機材料で形成される芯材を充填して成る断熱パネルにおいて、金属外皮の間に補強材を装着して成ることを特徴とする断熱パネル。   A heat insulation panel formed by filling a core material formed of an inorganic material between two metal skins, wherein a reinforcing material is mounted between the metal skins. 補強材とその補強材に対向する金属外皮とに間隙を設けて成ることを特徴とする請求項１に記載の断熱パネル。   2. The heat insulating panel according to claim 1, wherein a gap is provided between the reinforcing material and the metal outer shell facing the reinforcing material. 補強材が断面略Ｕ字状であることを特徴とする請求項１又は２に記載の断熱パネル。
The heat insulation panel according to claim 1 or 2, wherein the reinforcing member has a substantially U-shaped cross section.
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Publication number Priority date Publication date Assignee Title
JP2012092496A (en) * 2010-10-22 2012-05-17 Nippon Steel & Sumikin Coated Sheet Corp Construction structure of heat insulation panel
JP2012092497A (en) * 2010-10-22 2012-05-17 Nippon Steel & Sumikin Coated Sheet Corp Fireproof panel
KR101467745B1 (en) * 2013-02-01 2014-12-01 아이엘지에너지기술(주) Construction panels using styrofoam insulation
JP2015040385A (en) * 2013-08-20 2015-03-02 日鉄住金鋼板株式会社 Heat insulating panel
JP2015040386A (en) * 2013-08-20 2015-03-02 日鉄住金鋼板株式会社 Heat insulating panel
JP2015105529A (en) * 2013-11-29 2015-06-08 日鉄住金鋼板株式会社 Thermal insulation panel and fitting structure thereof
JP2017066864A (en) * 2015-10-02 2017-04-06 日新製鋼株式会社 Metal roofing material

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JPH11293859A (en) * 1998-04-06 1999-10-26 Daido Steel Sheet Corp Heat insulating panel and coupling structure therefor

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JPH10306542A (en) * 1996-01-24 1998-11-17 Kan Kyun-Soku Glass wool panel for building structure and its manufacture
JPH10196009A (en) * 1997-01-10 1998-07-28 Ig Tech Res Inc Fire-resistant panel
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Publication number Priority date Publication date Assignee Title
JP2012092496A (en) * 2010-10-22 2012-05-17 Nippon Steel & Sumikin Coated Sheet Corp Construction structure of heat insulation panel
JP2012092497A (en) * 2010-10-22 2012-05-17 Nippon Steel & Sumikin Coated Sheet Corp Fireproof panel
KR101467745B1 (en) * 2013-02-01 2014-12-01 아이엘지에너지기술(주) Construction panels using styrofoam insulation
JP2015040385A (en) * 2013-08-20 2015-03-02 日鉄住金鋼板株式会社 Heat insulating panel
JP2015040386A (en) * 2013-08-20 2015-03-02 日鉄住金鋼板株式会社 Heat insulating panel
JP2015105529A (en) * 2013-11-29 2015-06-08 日鉄住金鋼板株式会社 Thermal insulation panel and fitting structure thereof
JP2017066864A (en) * 2015-10-02 2017-04-06 日新製鋼株式会社 Metal roofing material
US10724242B2 (en) 2015-10-02 2020-07-28 Nisshin Steel Co., Ltd. Metal roofing material and roofing method

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