JP2010136537A - Rotating electric machine and manufacturing method thereof - Google Patents

Rotating electric machine and manufacturing method thereof Download PDF

Info

Publication number
JP2010136537A
JP2010136537A JP2008310377A JP2008310377A JP2010136537A JP 2010136537 A JP2010136537 A JP 2010136537A JP 2008310377 A JP2008310377 A JP 2008310377A JP 2008310377 A JP2008310377 A JP 2008310377A JP 2010136537 A JP2010136537 A JP 2010136537A
Authority
JP
Japan
Prior art keywords
slot
coil
rotating electrical
electrical machine
slots
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2008310377A
Other languages
Japanese (ja)
Other versions
JP5235634B2 (en
Inventor
Manabu Oshida
学 押田
Toshiaki Ueda
俊明 植田
Yukiaki Shimizu
幸昭 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Astemo Ltd
Original Assignee
Hitachi Automotive Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Automotive Systems Ltd filed Critical Hitachi Automotive Systems Ltd
Priority to JP2008310377A priority Critical patent/JP5235634B2/en
Publication of JP2010136537A publication Critical patent/JP2010136537A/en
Application granted granted Critical
Publication of JP5235634B2 publication Critical patent/JP5235634B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Landscapes

  • Iron Core Of Rotating Electric Machines (AREA)
  • Windings For Motors And Generators (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Synchronous Machinery (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotating electric machine for vehicle which is excellent in productivity and reliability and to provide a manufacturing method thereof. <P>SOLUTION: A stator core 1 of the rotating electric machine for a vehicle includes a winding 2 of single-layer two stage winding. Coils 2a, 2b forming a winding 3 are each molded in a single coil state, subjected to partial resin impregnation and then incorporated into each slot 1s of the stator core 1. With this configuration, coil bending is not required in a state where the coils are attached to the slot 1s of the stator core 1, and the number of windings per coil using single winding is increased to reduce the number of conductor connection points, and reliability can be improved and advantages in manufacturing processes can be obtained. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、回転電機に関する。   The present invention relates to a rotating electrical machine.

車両、特に自動車の電気駆動化またはエネルギー回生に供される回転電機は、小形高出力化が求められ続けている。回転電機の小形化、特に固定子の巻線の軸方向寸法短縮やスロット内導体占積率向上による高出力化、また絶縁や導体接続部の高信頼度化が必須となっている。   Rotating electric machines used for electric drive or energy regeneration of vehicles, particularly automobiles, continue to be required to have small and high output. It is essential to reduce the size of rotating electrical machines, particularly to increase the output by shortening the axial dimension of the winding of the stator, improving the space factor of the conductor in the slot, and increasing the reliability of insulation and conductor connection.

大型交流発電機などでは単層2段巻き巻線方式が知られている(例えば非特許文献1または非特許文献2参照)。   A single-layer two-stage winding method is known for large AC generators (see, for example, Non-Patent Document 1 or Non-Patent Document 2).

また車両用発電機の固定子に用いられる巻線では、矩形導体セグメントや矩形ヘアピンコイルによる波巻き方式が提案されている(例えば特許文献1参照)。   For windings used in the stator of a vehicular generator, a wave winding method using rectangular conductor segments or rectangular hairpin coils has been proposed (see, for example, Patent Document 1).

特許第3815104号公報Japanese Patent No. 3815104 広瀬敬一監修、リヒター原著 電気機械原論、昭和47年6月10日、再版発行、(株)コロナ社、p.107−113Supervised by Keiichi Hirose, original work by Richter Hara, Electric Machinery, June 10, 1972, reprinted, Corona Inc., p.107-113 竹内寿太郎、磯部直吉 共著、電気機器設計原論、昭和47年12月10日 第1版第2刷発行、(株)オーム社、p.152−156Co-authored by Kotaro Takeuchi and Naoyoshi Isobe, The Original Design of Electrical Equipment, December 10, 1972, 1st edition, 2nd edition, Ohm Co., Ltd., p.152-156

大型交流発電機で知られている技術は、対象が定置式回転電機であり、軸方向寸法制約が厳しくなく、使用電圧が高電圧でも絶縁厚みやコイル間の絶縁空隙を大きく取ることができた。これを、エンジンルームその他の寸法制約が大きい車両に適用することは難しいという問題があった。   The technology known for large-sized AC generators is a stationary rotating electrical machine, which is not subject to severe dimensional constraints in the axial direction, and can take a large insulation thickness and insulation gap between coils even when the operating voltage is high. . There is a problem that it is difficult to apply this to a vehicle having a large dimensional constraint such as an engine room.

また、従来の車両用発電機の技術では、コイル辺となる複数の導体を直列に接続して連続した巻線を作る必要があり、導体接続点数の増加が避けられず、信頼性確保の点で必ずしも十分ではなかった。また固定子鉄心のスロットにコイル辺となる導体を挿入した状態でスロット出口部の曲げ加工を行う工程が不可欠であり、コイルの絶縁信頼性確保に多くの労力を要し、また製造装置も複雑で高価であった。   In addition, in the conventional vehicle generator technology, it is necessary to create a continuous winding by connecting a plurality of conductors serving as coil sides in series, and an increase in the number of conductor connection points cannot be avoided, ensuring reliability. It was not always enough. In addition, it is essential to bend the slot outlet while inserting the conductor that is the coil side into the slot of the stator core, requiring a lot of labor to secure the insulation reliability of the coil, and the manufacturing equipment is complicated. It was expensive.

本発明は、生産性や信頼性に優れた車両用回転電機およびその製造方法を提供することを目的とする。   An object of the present invention is to provide a rotating electrical machine for a vehicle excellent in productivity and reliability and a method for manufacturing the same.

本発明は、回転子と、回転子と対向配置された固定子とを有し、半導体電力変換装置によってトルクが制御されるとともに、車両に搭載され車両の駆動力発生またはエネルギー回生を行う回転電機であって、固定子は、毎極毎相のスロット数が整数となる複数のスロットが形成された固定子鉄心と、各々のスロットに挿入された単層巻きのコイルが同極同相で複数同心的に配置された巻線と、を有し、巻線のコイルは、複数の絶縁された矩形断面の導体素線で構成され、導体素線の断面の短辺をスロットの深さ方向に1列に積み重ねて配列されているとともに、スロットの間の亘り部を含むコイルエンド部の形状が、スロットから延出した後、前記固定子の外径側に向かって略直角に曲がり、その後周方向に曲がって固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように延伸している第一のコイル群と、スロットから略直線状に延出した後、周方向に略直角に曲がり、その後固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように延伸している第二のコイル群とを有し、第一のコイル群または第二のコイル群の少なくともいずれか一方はスロットに挿入後の形状に予め成形されている回転電機である。   The present invention includes a rotor and a stator disposed opposite to the rotor, the torque of which is controlled by a semiconductor power conversion device, and a rotating electrical machine that is mounted on a vehicle and generates driving force or energy regeneration of the vehicle The stator includes a stator core having a plurality of slots in which the number of slots per phase per phase is an integer, and a single-layer coil inserted in each slot having the same polarity and the same phase. The winding coil is composed of a plurality of insulated rectangular cross-section conductor strands, and the short side of the cross-section of the conductor strand is 1 in the depth direction of the slot. The shape of the coil end portion that is stacked and arranged in a row and includes a span portion between the slots extends from the slot, and then bends at a substantially right angle toward the outer diameter side of the stator, and then circumferentially The axial end of the stator core A first coil group extending to form an arc along the outer diameter or inner diameter, and extending substantially linearly from the slot, then bends substantially perpendicular to the circumferential direction, and then the axial end of the stator core A second coil group extending so as to form an arc along the outer diameter or inner diameter of the portion, and at least one of the first coil group and the second coil group is inserted into the slot This is a rotating electrical machine that is pre-shaped into a shape.

また本発明は、回転子と、回転子と対向配置された固定子とを有し、半導体電力変換装置によってトルクが制御されるとともに、車両に搭載され車両の駆動力発生またはエネルギー回生を行う回転電機であって、固定子は、毎極毎相のスロット数が整数となる複数のオープンスロットが形成された固定子鉄心と、各々のスロットに挿入された単層巻きのコイルが同極同相で複数同心的に配置された巻線と、を有する回転電機の製造方法であって、巻線のコイルを複数の絶縁された矩形断面の導体素線で構成し、導体素線の断面の短辺をスロットの深さ方向に1列に積み重ねて配列し、スロットの間の亘り部を含むコイルエンド部の形状を、スロットから延出した後、前記固定子の外径側に向かって略直角に曲がり、その後周方向に曲がって固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように第一のコイル群を成形し、スロットの間の亘り部を含むコイルエンド部の形状を、スロットから略直線状に延出した後、周方向に略直角に曲がり、その後固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように第二のコイル群を成形し、その後、第一のコイル群および第二のコイル群をスロットに挿入する回転電機の製造方法である。   The present invention also includes a rotor and a stator disposed opposite to the rotor, the torque of which is controlled by the semiconductor power converter, and the rotation that is mounted on the vehicle and generates the driving force or regenerates the vehicle. The stator includes a stator core having a plurality of open slots in which the number of slots per phase per pole is an integer, and a single-layer coil inserted in each slot having the same polarity and the same phase. A method of manufacturing a rotating electrical machine having a plurality of concentrically arranged windings, wherein a coil of the winding is composed of a plurality of insulated rectangular cross-section conductor strands, and the short side of the conductor strand cross-section Are stacked in a row in the depth direction of the slot, and the shape of the coil end portion including the span portion between the slots is extended from the slot and then substantially perpendicular to the outer diameter side of the stator. Bend, then turn in the circumferential direction and fix The first coil group is formed so as to form an arc along the outer diameter or inner diameter of the axial end of the core, and the shape of the coil end including the span between the slots is made substantially straight from the slot. After extending, the second coil group is formed so as to bend at a substantially right angle in the circumferential direction and then form an arc along the outer diameter or inner diameter of the axial end of the stator core, and then the first coil This is a method of manufacturing a rotating electrical machine in which a group and a second coil group are inserted into a slot.

本発明によれば、生産性や信頼性に優れた車両用回転電機およびその製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the rotary electric machine for vehicles excellent in productivity and reliability and its manufacturing method can be provided.

以下、本発明の一実施形態として、車両の牽引力を制御する電動発電機の固定子の巻線構造を説明する。   Hereinafter, as one embodiment of the present invention, a winding structure of a stator of a motor generator that controls the traction force of a vehicle will be described.

本発明の一実施形態をなす回転電機は、自動車に搭載され、半導体電力変換装置を介してトルクを制御される多相交流回転電機である。回転子と空隙を介して対向配置された固定子鉄心には毎極毎相のスロット数が整数となる複数のオープンスロットが形成されており、各スロットには単層巻きされたコイルが挿入され、同極同相の複数のコイルは同心的に配置されて鎖巻き方式の巻線を成す。各コイルは複数の絶縁された矩形断面の導体素線から構成され、導体素線寸法の短辺をスロット深さ方向に1列に積み重ね配列される。   A rotating electrical machine that constitutes an embodiment of the present invention is a multiphase AC rotating electrical machine that is mounted on an automobile and whose torque is controlled via a semiconductor power converter. A plurality of open slots in which the number of slots for each pole and phase is an integer are formed in the stator core disposed opposite to the rotor via a gap, and a coil wound in a single layer is inserted into each slot. The plurality of coils having the same polarity and the same phase are arranged concentrically to form a chain winding type winding. Each coil is composed of a plurality of insulated rectangular conductor wires, and the short sides of the conductor wire dimensions are stacked and arranged in a row in the slot depth direction.

また単層巻きされたコイルのスロット間亘り部を含むコイルエンド部の概略形状は、コイル間の空間的干渉を避けるためのその概略形状として2種類に区分される。一つはコイルエンド部と亘り部が電機子孔から外径側に向かって略直角に曲げられ固定子鉄心のヨーク部側面に並行してスロット間を円弧状に接続する形状を有するコイル群である。もう一つは、固定子鉄心のスロット底に概ね対応する外径寸法でスロット間を円弧状に接続する形状を有するコイル群から構成される。   Moreover, the schematic shape of the coil end part including the slot span part of the coil wound by single layer is divided into two types as the schematic shape for avoiding the spatial interference between coils. One is a coil group having a shape in which the coil end portion is bent at a substantially right angle from the armature hole toward the outer diameter side and the slots are connected in a circular arc shape in parallel with the side surface of the yoke portion of the stator core. is there. The other is composed of a coil group having an outer diameter dimension generally corresponding to the slot bottom of the stator core and a shape connecting the slots in an arc shape.

これら複数のコイルは固定子鉄心のスロットに装着された場合の概略寸法形状に予め成形され、電機子孔側から固定子鉄心の所定スロットに組み込む。   The plurality of coils are preliminarily formed into a size and shape when fitted in a slot of the stator core, and are incorporated into a predetermined slot of the stator core from the armature hole side.

これにより、コイルをスロットに挿入した状態でコイルエンド部の固定子周方向への導体素線曲げ加工を行うことを回避できる。巻線のコイルエンド部の軸方向寸法を短縮できて、コイルをスロットに挿入した状態でのコイルエンド部の導体素線曲げ加工を必要とせず、コイルの組み込み作業性に優れた、小形,高出力,高信頼性の車両用交流回転電機を提供することができる。   Accordingly, it is possible to avoid conducting the conductor strand bending process in the stator circumferential direction of the coil end portion in a state where the coil is inserted into the slot. The axial dimension of the coil end of the winding can be shortened, and it is not necessary to bend the conductor wire of the coil end when the coil is inserted into the slot. An AC rotating electrical machine for vehicles with high output and high reliability can be provided.

好ましくは、単層巻きされたコイルを固定子鉄心に組み込む前に予め所定の形状に成形し、電機子孔側からスロットに組み込みに際して、コイルのスロット間亘り部を撓ませてコイル両辺をスロットに収納し、組み込み後のコイルエンド部の曲げ加工を不要とすることである。   Preferably, the coil wound on the single layer is formed into a predetermined shape in advance before assembling into the stator core, and when assembling into the slot from the armature hole side, the part between the slots of the coil is bent to make both sides of the coil into the slot. The coil end portion after being housed and assembled is not required to be bent.

また好ましくは、スロット間亘り部が電機子孔から外径側に向かって曲げられ固定子鉄心のヨーク部側面に並行してスロット間を円弧状に接続するコイル群の成形に関して、コイルを概略平板状に展開した場合のコイル形状を出せる巻き型に絶縁された矩形導体素線を巻き付けて成形し、次にコイルの両辺としてスロットに挿入される両側直線部を除いた部分の曲げ加工を行いスロット部とコイルエンド部とスロット間亘り部を立体的に成形し、さらに導体素線でスロットに挿入される直線部のみを樹脂で固着し、あるいはスロット絶縁用絶縁物を貼り付けた後に、固定子鉄心に組み込む。   Preferably, the coil is roughly flattened for forming a coil group in which the portion between the slots is bent from the armature hole toward the outer diameter side and the slots are connected in an arc in parallel with the side surface of the yoke portion of the stator core. A rectangular conductor element wire is wound around a winding form that can produce a coil shape when it is expanded into a shape, and then bending is performed on both sides of the coil except for the straight portions on both sides inserted into the slot. After three-dimensionally forming the part between the coil part, the coil end part, and the slot, and fixing the linear part inserted into the slot with a conductor wire, or attaching the insulator for slot insulation, the stator Install in the iron core.

また好ましくは、同極同相に属し、同心状に配置された複数のコイルのスロット間亘り部で異なるスロットに配置されたコイル間を密着させて樹脂を含浸し、機械的剛性を高め防振構造とする。   Also preferably, the anti-vibration structure is formed by impregnating a resin by closely contacting the coils arranged in different slots at the portion between the slots of a plurality of concentrically arranged coils belonging to the same polarity and in-phase. And

また好ましくは、コイルエンド部やスロット間亘り部で異相コイルが空間的に交差近接する部位で、近接するコイル間電圧がコイルの絶縁耐力を超える場所を事前に特定し、コイル単独状態でこの特定部位のみに補強絶縁材を付加したコイルを固定子鉄心に組み込む。   In addition, it is preferable to specify in advance a location where the inter-phase coil voltage exceeds the dielectric strength of the coil at the part where the heterogeneous coils spatially intersect and close at the coil end part or between the slots, and specify this in the coil alone state. A coil with a reinforcing insulating material added only to the part is incorporated into the stator core.

また好ましくは、オープンスロットの開口部に取付けられてコイル保持に供される楔に、渦電流の流れにくい軟磁性体を適用することにより、固定子鉄心の歯に集中する磁束をスロット空間部にまで拡散させる。   Preferably, a magnetic flux that concentrates on the teeth of the stator core is applied to the slot space by applying a soft magnetic material that does not easily flow eddy current to the wedge that is attached to the opening of the open slot and is used for holding the coil. To diffuse.

これらにより、スロット内導体の渦電流損失を低減すると共にスロット部導体素線から固定子鉄心への熱伝達を良好にして冷却性能に優れた回転電機を提供することができる。   As a result, it is possible to provide a rotating electrical machine that has excellent cooling performance by reducing eddy current loss of the conductor in the slot and improving heat transfer from the slot conductor wire to the stator core.

また、スロット間亘り部の剛性を高め、巻線の耐振性を高めることができる。   Moreover, the rigidity of the part between slots can be improved and the vibration resistance of a coil | winding can be improved.

また、インバータ運転に伴い発生するサージ電圧に対してコイルエンド部とスロット間亘り部における異相間の絶縁を容易に実現できる小形,高信頼性の回転電機を提供することができる。   Further, it is possible to provide a small and highly reliable rotating electrical machine that can easily realize insulation between different phases in the coil end portion and the portion between the slots against the surge voltage generated by the inverter operation.

さらに、固定子鉄心のオープンスロットによる空隙磁束密度脈動を緩和し、電磁振動による騒音や回転子表面の局部的損失発生を抑制することができる。   Furthermore, the air gap magnetic flux density pulsation due to the open slots of the stator core can be alleviated, and noise caused by electromagnetic vibration and local loss on the rotor surface can be suppressed.

以下、図面を用いて本発明の実施形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態をなす回転電機の主要部分の概念図を示す。図1Aは軸方区断面図を、図1Bは軸方向から見た固定子鉄心とコイルエンド部形状を示す。   FIG. 1 is a conceptual diagram of a main part of a rotating electrical machine that constitutes an embodiment of the present invention. FIG. 1A shows a sectional view of the axial section, and FIG. 1B shows the shape of the stator core and the coil end portion viewed from the axial direction.

この回転電機は固定子鉄心1,固定子鉄心1のスロット1sに組み込まれた巻線2,固定子鉄心1によって円環状に囲まれた電機子孔3の中心に位置しトルクを発生する回転子4から構成される。   This rotating electric machine is located at the center of an armature hole 3 enclosed in an annular shape by a stator core 1, a winding 2 incorporated in a slot 1s of the stator core 1, and the stator core 1, and generates a torque. It is composed of four.

巻線2はコイルピッチは異なるものの、コイルエンド部とスロット1s間亘り部の形状で区分けできるコイル(イ)2aとコイル(ロ)2bの2種類のコイル群で構成され、それらのコイルエンドのスロット1s間亘り部は図1Bに示すように、2重の円弧状に配列されて互いのコイルエンドが空間的に干渉を起こさないようになっている。   Although the coil 2 has a different coil pitch, the winding 2 is composed of two types of coil groups, a coil (A) 2a and a coil (B) 2b, which can be divided by the shape of the part between the coil end part and the slot 1s. As shown in FIG. 1B, the portion extending between the slots 1s is arranged in a double arc shape so that the coil ends do not interfere with each other spatially.

図2は、図1のスロット部の断面図を示す。   FIG. 2 shows a cross-sectional view of the slot portion of FIG.

コイルは絶縁された矩形の導体素線10をスロット1sの深さ方向に矩形導体の短辺方向を積み重ねて構成される2段の単層巻きであり、導体素線10の間は樹脂含浸され、導体素線10と固定子鉄心1の間にはスロット絶縁紙11が配置される。またコイルはオープンスロットの開口部に設けられた楔12でスロット内に保持されている。好ましくは楔12に磁性材料が用いられていることである。   The coil is a two-stage single-layer winding formed by stacking insulated rectangular conductor wires 10 in the depth direction of the slot 1s in the short side direction of the rectangular conductors, and the conductor wires 10 are impregnated with resin. A slot insulating paper 11 is disposed between the conductor wire 10 and the stator core 1. The coil is held in the slot by a wedge 12 provided in the opening of the open slot. Preferably, a magnetic material is used for the wedge 12.

図3は、コイルエンド部の導体形状の説明図を示す。コイル(イ)2aは、コイルエンド部と亘り部が電機子孔3から固定子鉄心1の外径側に向かって略直角に曲げられ、固定子鉄心1のヨーク部側面1yに並行してスロット1s間を円弧状に接続する形状を有する。すなわちコイル(イ)は、スロット1sから延出した後、固定子の外径側に向かって略直角に曲がり、その後周方向に曲がって固定子鉄心1の軸方向端部の外径または内径に沿って円弧をなすように延伸している。   FIG. 3 is an explanatory diagram of the conductor shape of the coil end portion. The coil (a) 2a is bent at a substantially right angle from the armature hole 3 toward the outer diameter side of the stator core 1 through the coil end portion 2a, and is parallel to the yoke portion side surface 1y of the stator core 1. It has the shape which connects between 1s in circular arc shape. That is, the coil (A) extends from the slot 1s, then bends at a substantially right angle toward the outer diameter side of the stator, and then bends in the circumferential direction to the outer diameter or inner diameter of the axial end of the stator core 1. It extends so as to form an arc along.

コイル(ロ)2bは、固定子鉄心1のスロット1sの底に概ね対応する外径寸法でスロット1s間を円弧状に接続する形状を有する。スロットから略直線状にコイル(イ)の軸方向高さ以上まで延出した後、周方向に略直角に曲がり、その後固定子鉄心1の軸方向端部の外径または内径に沿って円弧をなすように延伸している。   The coil (b) 2b has a shape in which the slots 1s are connected in an arc shape with an outer diameter generally corresponding to the bottom of the slot 1s of the stator core 1. After extending from the slot substantially linearly to the height of the coil (A) in the axial direction, it bends substantially perpendicularly to the circumferential direction, and then arcs along the outer or inner diameter of the axial end of the stator core 1. It is stretched to make.

同極同相で異なるスロット1sに互いに同心的に配置されたコイル群のスロット1sの間の亘り部14はコイル間を接してまたは密着して樹脂含浸される。   The span 14 between the slots 1s of the coil group arranged concentrically in different slots 1s of the same polarity and in the same phase is impregnated with the resin in contact with or in close contact with the coils.

また異相コイルが空間的に交差近接する部位には補強絶縁15を付加している。   Further, a reinforcing insulation 15 is added to a portion where the different-phase coils spatially intersect and approach each other.

巻線を構成する為の複数のコイル極間接続線13はコイル(イ)とコイル(ロ)で挟まれた空間に配置することができるので、軸方向と半径方向にコイル極間接続に要する付加的専用スペースを必要としない。   A plurality of inter-coil connecting wires 13 for constituting the winding can be arranged in a space sandwiched between the coil (A) and the coil (B), and therefore it is necessary for the connection between the coil poles in the axial direction and the radial direction. No additional dedicated space is required.

図4は、3相,8極,48スロット,1直列星型結線における巻線を構成する各コイル間の接続図を示す。   FIG. 4 shows a connection diagram between coils constituting a winding in a three-phase, eight-pole, 48-slot, one-series star connection.

毎極毎相スロット数は2.0(整数)となるので、1極1相のコイル群は形状がコイル(イ)形で内側と外側に同心的に配置される2個のコイル2aまたは形状がコイル(ロ)形で内側と外側に同心的に配置される2個のコイル2bから構成される。   Since the number of slots per phase per pole is 2.0 (integer), the coil group of one pole and one phase has two coils 2a or shapes that are concentrically arranged inside and outside in the shape of coil (A). Is composed of two coils 2b that are concentrically arranged inside and outside in a coil (b) shape.

U相を例にすると、スロット番号1−8と2−7のコイルは直列結線され、次極を作るスロット番号13−20と14−19の直列結線されたコイルに接続される。続いてスロット番号25−32と26−31の直列結線されたコイルに接続され、最後にスロット番号37−44と38−43の直列結線されたコイルに接続されてスロット番号43のコイル終端は中性点に接続される。   Taking the U phase as an example, the coils of slot numbers 1-8 and 2-7 are connected in series, and connected to the series connected coils of slot numbers 13-20 and 14-19 that form the next pole. Subsequently, it is connected to the serially connected coils of slot numbers 25-32 and 26-31, and finally connected to the serially connected coils of slot numbers 37-44 and 38-43. Connected to sex point.

V相,W相のコイルはU相コイルから電気角度で120度,240度の位相差を持ってU相コイルと同様に配置され、これら3相で巻線を構成する。   The V-phase and W-phase coils are arranged in the same manner as the U-phase coil with a phase difference of 120 degrees and 240 degrees in electrical angle from the U-phase coil, and these three phases form a winding.

各相のコイルはコイル(イ)とコイル(ロ)が相互に同数ずつ接続されるので各相のインピーダンスは平衡したものとなる。   In the coils of each phase, the same number of coils (b) and coils (b) are connected to each other, so that the impedance of each phase is balanced.

次に図5,図6により巻線を構成するコイルの製造工程を説明する。   Next, the manufacturing process of the coil which comprises a coil | winding is demonstrated with FIG. 5, FIG.

図5は形状がコイル(イ)の製造工程の説明図である。図5(A),(B)に示すようにコイルを概略平板状に展開した場合のコイル形状を作り出せる巻型20に絶縁された矩形導体素線21を必要回数巻き付けて図5(C)に示すコイルを製作する。次に図5(D)に示すようにコイルエンド部の曲げ加工を行いスロットに挿入される直線部22とスロット間亘り部23を立体的に成形する。   FIG. 5 is an explanatory view of the manufacturing process of the coil (A). As shown in FIGS. 5 (A) and 5 (B), a rectangular conductor strand 21 insulated around a winding mold 20 capable of creating a coil shape when the coil is developed in a substantially flat plate shape is wound a required number of times in FIG. 5 (C). Make the coil shown. Next, as shown in FIG. 5D, the coil end portion is bent to form the linear portion 22 inserted into the slot and the inter-slot portion 23 three-dimensionally.

次スロットに挿入される直線部22のみを樹脂で固着し、あるいはスロット絶縁用絶縁物24を貼り付けて単独のコイルとする。   Only the straight portion 22 to be inserted into the next slot is fixed with resin, or a slot insulating insulator 24 is attached to form a single coil.

図6はコイル(ロ)の製造工程の説明図である。   FIG. 6 is an explanatory diagram of the manufacturing process of the coil (b).

図6(A),(B)に示すように、概略筒形のコイル形状を作り出せる巻型30に絶縁された矩形導体素線31を必要回数巻き付けて図6(C)に示す筒形コイルを製作する。但しコイルのスロット間亘り部の導体素線長は固定子鉄心の外形側に行くに従って長さが増加するので、巻型はエンド部に傾斜部40を付ける等で曲げ加工後の各導体素線長の調整が出来るように設計されている。   As shown in FIGS. 6 (A) and 6 (B), a rectangular coil 31 shown in FIG. 6 (C) is wound by winding a rectangular conductor wire 31 insulated around a winding mold 30 capable of creating a substantially cylindrical coil shape. To manufacture. However, since the length of the conductor wire between the slots of the coil increases as it goes toward the outer side of the stator core, each winding wire has its conductor wire after bending by attaching an inclined portion 40 to the end portion. It is designed so that the length can be adjusted.

次に図6(D)に示すようにコイルエンド部の曲げ加工を行いスロットに挿入される直線部32とスロット間亘り部33を立体的に成形する。   Next, as shown in FIG. 6D, the coil end portion is bent to form the linear portion 32 inserted into the slot and the inter-slot portion 33 three-dimensionally.

次スロットに挿入される直線部32のみを樹脂で固着し、あるいはスロット絶縁用絶縁物34を貼り付けて単独のコイルとしている。   Only the straight portion 32 to be inserted into the next slot is fixed with resin, or a slot insulating insulator 34 is attached to form a single coil.

このようにコイル(イ),コイル(ロ)を成形した後、スロット1sに挿入する。   After forming the coil (A) and the coil (B) in this way, they are inserted into the slot 1s.

図7は、上記実施形態の回転電機を適用した車両駆動システムのブロック図を示す。この車両駆動システムは、駆動源として内燃機関703と、2つの回転電機704と回転電機705を有し、回転電機704は内燃機関703の駆動軸に設けられ、変速装置709を介して一方の車輪710を駆動する。一方、回転電機705は他方の車輪をデフ711を介して駆動する。なお、回転電機704は、コースト時や下り坂時には、車輪によって駆動される発電機として作用する。   FIG. 7 shows a block diagram of a vehicle drive system to which the rotating electrical machine of the above embodiment is applied. This vehicle drive system has an internal combustion engine 703, two rotary electric machines 704, and a rotary electric machine 705 as drive sources. The rotary electric machine 704 is provided on the drive shaft of the internal combustion engine 703, and one wheel is connected via a transmission 709. 710 is driven. On the other hand, the rotating electrical machine 705 drives the other wheel via the differential 711. The rotating electrical machine 704 acts as a generator driven by wheels during coasting or downhill.

2つの回転電機の回転と、エネルギー貯蔵システムとしてのバッテリ702との間のエネルギー変換は、半導体電力変換装置としてのインバータ706,707、および直流コンバータ708によって行われる。制御装置701は、バッテリ702の状態や他の車両状態情報に基づいて、インバータ706,707、及び直流コンバータ708を制御する。   Energy conversion between the rotation of the two rotating electric machines and the battery 702 as an energy storage system is performed by inverters 706 and 707 and a DC converter 708 as semiconductor power conversion devices. The control device 701 controls the inverters 706 and 707 and the DC converter 708 based on the state of the battery 702 and other vehicle state information.

なお、ここでは2つの回転電機を用いた例を示したが、これに限るものではなく、車両を駆動するために寄与する回転電機を用いたすべての車両に、本実施形態の回転電機を適用することが可能である。   In addition, although the example using two rotary electric machines was shown here, it is not restricted to this, The rotary electric machine of this embodiment is applied to all the vehicles using the rotary electric machine which contributes to drive a vehicle. Is possible.

図8は、上記実施形態の回転電機を適用した車両駆動システムの回路図を示す。本実施例は、半導体電力変換装置としてのIGBT変換回路800を用いた例である。IGBT変換回路800は、スイッチング半導体801を有する。このIGBT変換回路800は、スイッチング半導体801のON/OFFが制御されることによって、バッテリ804と回転電機802の間の交流と直流を変換する機能を有する。なお、ここではスイッチング半導体801としてIGBTを用いたが、MOSFETなどの他のスイッチング半導体を用いても良いことは言うまでもない。   FIG. 8 is a circuit diagram of a vehicle drive system to which the rotating electrical machine of the above embodiment is applied. The present embodiment is an example using an IGBT conversion circuit 800 as a semiconductor power conversion device. The IGBT conversion circuit 800 includes a switching semiconductor 801. The IGBT conversion circuit 800 has a function of converting alternating current and direct current between the battery 804 and the rotating electrical machine 802 by controlling ON / OFF of the switching semiconductor 801. Here, although the IGBT is used as the switching semiconductor 801, it goes without saying that other switching semiconductors such as a MOSFET may be used.

図9は、上記実施形態を適用する車両駆動モータ特有の問題点を示す。回転電機を自動車などの車両駆動源として適用した場合、より高速なスイッチングが要求される。図9(a)は、他のアプリケーションに用いた場合のPWM制御のインバータ出力端子電圧波形を示し、波高値は直流電圧に対応する値となる。一方で、車両駆動用に回転電機を適用した場合、図9(b)に示すように、高速スイッチングによりサージ電圧が重畳され、波高値は直流電圧よりも大きくなる。   FIG. 9 shows problems peculiar to a vehicle drive motor to which the above embodiment is applied. When the rotating electrical machine is applied as a vehicle drive source such as an automobile, higher speed switching is required. FIG. 9A shows an inverter output terminal voltage waveform of PWM control when used for other applications, and the peak value is a value corresponding to the DC voltage. On the other hand, when a rotating electrical machine is applied for driving a vehicle, as shown in FIG. 9B, a surge voltage is superimposed by high-speed switching, and the peak value becomes larger than the DC voltage.

車両に適用された回転電機は、このように直流電圧よりも大きい波高値の電圧が印加される可能性があり、高い絶縁性能が要求される。絶縁性能を向上するためには、例えば巻線同士の沿面距離や空間距離の確保、または絶縁破壊の可能性が高い部位(例えば巻線のタイトな折り曲げ部)を減少させることが有効であるが、エンジンルームや変速機内部などの限られたスペースに設置せざるを得ない車両駆動用回転電機では、自ずとその限界がある。   The rotating electrical machine applied to the vehicle may be applied with a voltage having a peak value larger than the direct current voltage as described above, and high insulation performance is required. In order to improve the insulation performance, for example, it is effective to secure a creepage distance and a spatial distance between the windings or to reduce a portion having a high possibility of dielectric breakdown (for example, a tight bent portion of the winding). In a rotating electrical machine for driving a vehicle that must be installed in a limited space such as in an engine room or in a transmission, there is a limit.

大型発電機は、定置式回転電機であり、軸方向寸法制約が厳しくなく、使用電圧が高電圧でも絶縁厚みやコイル間の絶縁空隙を大きく取ることができた。これを、エンジンルームその他の寸法制約が大きい車両に適用することは難しい。これは、大型発電機にはない車両駆動用回転電機特有の課題であり、これを上記実施形態に記載の技術で解決するものである。   The large generator is a stationary rotating electric machine, and has no severe dimensional constraints in the axial direction. Even when the operating voltage is high, the insulation thickness and the insulation gap between the coils can be made large. It is difficult to apply this to a vehicle having a large dimensional constraint such as an engine room. This is a problem peculiar to a rotating electric machine for driving a vehicle that does not exist in a large generator, and is solved by the technique described in the above embodiment.

なお、上記実施形態は、ハイブリッド自動車や電気自動車で車両牽引力を制御するために使われる各種の電動発電機、回転電機に適用できる。一般産業用回転電機においても比較的極数が多くインバータで制御される同期電動機,誘導電動機,リラクタンス同期電動機,永久磁石電動機などにも適用できる。本実施形態を適用した例として、リラクタンス同期電動機を図10(a)に示す。このように回転軸5によって支持されている回転子4は、磁気空隙101によって形成された磁路により、リラクタンストルクを発生するものである。また磁石式同期電動機を図10(b)に示す。回転子4には、磁石挿入孔102が形成され、そこに磁石が挿入される。図のような磁石挿入孔102の形状によって、方形の磁石の周方向両端に磁気空隙ができ、これによりコギングトルクやトルク脈動が低減される。さらに誘導電動機を図10(c)に示す。回転子4に形成された溝103に銅バーなどが挿入され、すべりトルクによって回転電機として機能するものである。   In addition, the said embodiment is applicable to the various motor generators and rotary electric machines used in order to control vehicle tractive force with a hybrid vehicle or an electric vehicle. In general industrial rotating electrical machines, the present invention can also be applied to synchronous motors, induction motors, reluctance synchronous motors, permanent magnet motors, etc., which have a relatively large number of poles and are controlled by an inverter. As an example to which this embodiment is applied, a reluctance synchronous motor is shown in FIG. Thus, the rotor 4 supported by the rotating shaft 5 generates reluctance torque by the magnetic path formed by the magnetic gap 101. A magnet type synchronous motor is shown in FIG. A magnet insertion hole 102 is formed in the rotor 4 and a magnet is inserted therein. Due to the shape of the magnet insertion hole 102 as shown in the figure, magnetic gaps are formed at both ends in the circumferential direction of the square magnet, thereby reducing cogging torque and torque pulsation. Furthermore, an induction motor is shown in FIG. A copper bar or the like is inserted into the groove 103 formed in the rotor 4 and functions as a rotating electrical machine by sliding torque.

以上、様々な実施形態を説明したが、上記実施形態により、従来の矩形断面導体を用いたセグメントコイルやヘアピンコイルによる波巻き方式では1スロットに収納できる導体素線数は多くて4程度であり、所定のコイル巻き回数を確保する為にはスロット数の増加が必要であるが、本実施形態では1スロット当たりの巻き回数を増やす事が容易に出来て、スロット数とコイル数を少なくできる。これにより巻線内におけるコイル間接続点数を大幅に低減でき、接続作業時間の短縮と信頼性の向上が図れる。   As described above, various embodiments have been described. According to the above embodiment, the number of conductor wires that can be accommodated in one slot is at most about 4 in the wave winding method using a segment coil or hairpin coil using a conventional rectangular cross-section conductor. In order to secure a predetermined number of coil turns, it is necessary to increase the number of slots. However, in this embodiment, the number of turns per slot can be easily increased, and the number of slots and the number of coils can be reduced. As a result, the number of inter-coil connection points in the winding can be greatly reduced, and the connection work time can be shortened and the reliability can be improved.

また導体素線に矩形断面導体を適用することと従来2層巻きに比べてスロット内の層間絶縁が不要であり深さ方向絶縁層厚みが少なくなることでスロット内導体占積率の向上が図れると共に、扁平導体をスロット内で積層配置することで導体渦電流損を抑制できて巻線の損失低減ができる。   In addition, the use of a rectangular cross-section conductor for the conductor wire and the need for interlayer insulation in the slot as compared with the conventional two-layer winding, and the reduction in the thickness of the insulating layer in the depth direction can improve the conductor space factor in the slot. At the same time, by arranging the flat conductors in the slots, the conductor eddy current loss can be suppressed and the winding loss can be reduced.

また、オープンスロット開口部に磁性体の楔を適用する事により空隙の磁束分布が滑らかとなり鉄損低減と電磁振動低減が出来る。さらにコイルエンド部剛性増強によりコイルの電磁振動による騒音を低減できる。   Also, by applying a magnetic wedge to the open slot opening, the magnetic flux distribution in the air gap becomes smooth, and iron loss and electromagnetic vibration can be reduced. Furthermore, noise due to electromagnetic vibration of the coil can be reduced by increasing the rigidity of the coil end portion.

また、従来はコイルを固定子鉄心のスロットに装着した後から樹脂含浸処理を施しているのでスロット内部の導体素線間への樹脂の染み込みは不完全であったが、本実施形態ではスロット内部の導体素線間への樹脂含浸が期待でき、またスロット部コイル外形の樹脂成形化が可能になるのでコイル寸法精度の精度向上が図れ、固定子鉄心とコイル間の空隙を最小化できる。これらにより導体素線から固定子鉄心への熱伝達が改善されてコイルの冷却性能が向上する利点がある。   Conventionally, since the resin impregnation process is performed after the coil is mounted in the slot of the stator core, the penetration of the resin between the conductor wires inside the slot has been incomplete. Therefore, it is possible to expect resin impregnation between the conductor strands of the conductor and to form a resin for the outer shape of the slot coil, so that the accuracy of the coil dimensional accuracy can be improved, and the gap between the stator core and the coil can be minimized. These have the advantage that the heat transfer from the conductor wire to the stator core is improved and the cooling performance of the coil is improved.

本発明の一実施形態をなす回転電機の主要部分の軸方向断面図を示す。The axial sectional view of the principal part of the rotary electric machine which makes one Embodiment of this invention is shown. 図1Aの回転電機を軸方向から見た場合の、固定子鉄心とコイルエンド部形状を示す。1A shows a stator core and a coil end portion shape when the rotating electrical machine of FIG. 1A is viewed from the axial direction. 図1のスロット部の断面図を示す。FIG. 2 shows a cross-sectional view of the slot portion of FIG. 1. 図1の例のコイルエンド部の導体形状の説明図を示す。The explanatory view of the conductor shape of the coil end part of the example of Drawing 1 is shown. 図1の例の各コイル間の接続図を示す。The connection diagram between each coil of the example of FIG. 1 is shown. 図1のコイル(イ)の形状を製作する製造工程を示す。The manufacturing process which manufactures the shape of the coil (A) of FIG. 1 is shown. 図1のコイル(ロ)の形状を製作する製造工程を示す。The manufacturing process which manufactures the shape of the coil (b) of FIG. 1 is shown. 上記実施形態の回転電機を適用した車両駆動システムのブロック図を示す。The block diagram of the vehicle drive system to which the rotary electric machine of the said embodiment is applied is shown. 上記実施形態の回転電機を適用した車両駆動システムの回路図を示す。The circuit diagram of the vehicle drive system to which the rotary electric machine of the said embodiment is applied is shown. 車両駆動モータ特有の問題点を示す。Problems specific to vehicle drive motors are shown. 本発明の一実施形態をなす回転電機の例を示す。The example of the rotary electric machine which makes one Embodiment of this invention is shown.

符号の説明Explanation of symbols

1 固定子鉄心
1s スロット
1y ヨーク部側面
2 巻線
2a コイル(イ)
2b コイル(ロ)
4 回転子
1 Stator Core 1s Slot 1y Yoke Side 2 Winding 2a Coil (A)
2b Coil (b)
4 Rotor

Claims (13)

回転子と、前記回転子と対向配置された固定子とを有し、半導体電力変換装置によってトルクが制御されるとともに、車両に搭載され前記車両の駆動力発生またはエネルギー回生を行う回転電機であって、
前記固定子は、毎極毎相のスロット数が整数となる複数のスロットが形成された固定子鉄心と、各々の前記スロットに挿入された単層巻きのコイルが同極同相で複数同心的に配置された巻線と、を有し、
前記巻線の前記コイルは、複数の絶縁された矩形断面の導体素線で構成され、前記導体素線の断面の短辺を前記スロットの深さ方向に1列に積み重ねて配列されているとともに、前記スロットの間の亘り部を含むコイルエンド部の形状が、前記スロットから延出した後、前記固定子の外径側に向かって略直角に曲がり、その後周方向に曲がって前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように延伸している第一のコイル群と、前記スロットから略直線状に延出した後、周方向に略直角に曲がり、その後前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように延伸している第二のコイル群とを有し、前記第一のコイル群または前記第二のコイル群の少なくともいずれか一方は前記スロット挿入後の形状に予め成形されている回転電機。
A rotating electrical machine that includes a rotor and a stator that is disposed to face the rotor and that is controlled in torque by a semiconductor power conversion device and that is mounted on a vehicle and generates driving force or energy regeneration of the vehicle. And
The stator includes a stator iron core having a plurality of slots in which the number of slots per phase per pole is an integer, and a plurality of single-layer coils inserted in each of the slots having the same polarity and the same phase. With windings arranged,
The coil of the winding is composed of a plurality of insulated rectangular conductor wires, and the short sides of the conductor wires are arranged in a row in the depth direction of the slot. The shape of the coil end portion including the span portion between the slots extends from the slot, then bends substantially at right angles toward the outer diameter side of the stator, and then bends in the circumferential direction to the stator core. A first coil group extending so as to form an arc along the outer diameter or inner diameter of the axial end, and extending substantially linearly from the slot and then bending substantially perpendicular to the circumferential direction. A second coil group extending so as to form an arc along the outer diameter or inner diameter of the axial end portion of the stator core, and the first coil group or the second coil group At least one of the shapes after insertion of the slot Rotating electric machine which is previously molded.
請求項1記載の回転電機であって、
前記巻線は、同極同相の互いに同心的に巻回されているコイルのコイルエンド部に樹脂が含浸している回転電機。
The rotating electrical machine according to claim 1,
The winding is a rotating electrical machine in which a resin is impregnated in a coil end portion of a coil wound concentrically with the same polarity and the same phase.
請求項1記載の回転電機であって、
前記コイルエンド部または前記スロットの間の亘り部で異相の前記コイルと接近する部位に補強絶縁部を有する回転電機。
The rotating electrical machine according to claim 1,
A rotating electrical machine having a reinforcing insulating portion at a portion that approaches the coil in a different phase at a span portion between the coil end portion or the slot.
請求項1記載の回転電機であって、
前記固定子の前記スロットは、前記回転子に向かって開口部を有するオープンスロットである回転電機。
The rotating electrical machine according to claim 1,
The rotating electric machine, wherein the slot of the stator is an open slot having an opening toward the rotor.
請求項4記載の回転電機であって、
前記固定子は、前記スロットの開口部に楔を有するとともに、前記楔に磁性材料が用いられている回転電機。
The rotating electric machine according to claim 4, wherein
The stator has a wedge at the opening of the slot, and a rotating electrical machine in which a magnetic material is used for the wedge.
請求項1記載の回転電機であって、
前記第二のコイル群は、前記スロットから略直線状に前記第一のコイル群の軸方向高さ以上まで延出した後、周方向に略直角に曲がり、その後前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように延伸している回転電機。
The rotating electrical machine according to claim 1,
The second coil group extends substantially linearly from the slot to a height equal to or higher than the axial height of the first coil group, and then bends substantially perpendicularly to the circumferential direction, and then the axial end of the stator core. A rotating electrical machine that extends in an arc along the outer or inner diameter of the part.
回転子と、前記回転子と対向配置された固定子とを有し、半導体電力変換装置によってトルクが制御されるとともに、車両に搭載され前記車両の駆動力発生またはエネルギー回生を行う回転電機であって、前記固定子は、毎極毎相のスロット数が整数となる複数のオープンスロットが形成された固定子鉄心と、各々の前記スロットに挿入された単層巻きのコイルが同極同相で複数同心的に配置された巻線と、を有する回転電機の製造方法であって、
前記巻線の前記コイルを複数の絶縁された矩形断面の導体素線で構成し、前記導体素線の断面の短辺を前記スロットの深さ方向に1列に積み重ねて配列し、
前記スロットの間の亘り部を含むコイルエンド部の形状を、前記スロットから延出した後、前記固定子の外径側に向かって略直角に曲がり、その後周方向に曲がって前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように第一のコイル群を成形し、
前記スロットの間の亘り部を含むコイルエンド部の形状を、前記スロットから略直線状に延出した後、周方向に略直角に曲がり、その後前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように第二のコイル群を成形し、
その後、前記第一のコイル群および前記第二のコイル群を前記スロットに挿入する回転電機の製造方法。
A rotating electrical machine that includes a rotor and a stator that is disposed to face the rotor and that is controlled in torque by a semiconductor power conversion device and that is mounted on a vehicle and generates driving force or energy regeneration of the vehicle. The stator includes a stator core having a plurality of open slots in which the number of slots per phase per pole is an integer, and a plurality of single-layer wound coils inserted in each of the slots in the same polarity and in phase. A method of manufacturing a rotating electrical machine having windings arranged concentrically,
The coil of the winding is composed of a plurality of insulated rectangular cross-section conductor strands, and the short sides of the conductor strand cross-sections are stacked and arranged in a row in the depth direction of the slot,
After extending from the slot, the shape of the coil end portion including the span portion between the slots is bent at a substantially right angle toward the outer diameter side of the stator, and then bent in the circumferential direction to form the stator core. The first coil group is formed so as to form an arc along the outer diameter or inner diameter of the axial end,
The shape of the coil end portion including the span portion between the slots extends from the slot substantially linearly, then bends substantially at right angles to the circumferential direction, and then the outer diameter of the axial end of the stator core or The second coil group is formed so as to form an arc along the inner diameter,
Then, the manufacturing method of the rotary electric machine which inserts said 1st coil group and said 2nd coil group in the said slot.
請求項7記載の回転電機の製造方法であって、
絶縁された前記導体素線を概略板状に巻回し、その後プレス型曲げ加工で前記スロットに挿入される直線部と前記スロット間の亘り部を成形し、前記スロットに挿入される直線部分の前記導体素線を樹脂で固着して前記第一のコイル群を構成した後、前記スロットに挿入する回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 7,
The insulated conductor wire is wound into a substantially plate shape, and then a straight portion inserted into the slot and a span portion between the slots are formed by press-type bending, and the straight portion inserted into the slot A method of manufacturing a rotating electrical machine in which a conductor wire is fixed with a resin to constitute the first coil group and then inserted into the slot.
請求項7記載の回転電機の製造方法であって、
絶縁された前記導体素線を概略板状に巻回し、その後プレス型曲げ加工で前記スロットに挿入される直線部と前記スロット間の亘り部を成形した後、スロット絶縁を構成する絶縁物を貼り付けて前記第二のコイル群を構成した後、前記スロットに挿入する回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 7,
The insulated conductor wire is wound into a substantially plate shape, and after that, a linear portion inserted into the slot and a span portion between the slots are formed by press-type bending, and then an insulator constituting the slot insulation is pasted. A method of manufacturing a rotating electrical machine that is inserted into the slot after forming the second coil group.
請求項7記載の回転電機の製造方法であって、
同極同相の互いに同心的に巻回されている前記コイルのコイルエンド部を密着させて樹脂を含浸する回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 7,
A method of manufacturing a rotating electrical machine in which a coil end portion of the coil that is wound concentrically and concentrically is brought into close contact with and impregnated with resin.
請求項7記載の回転電機の製造方法であって、
前記スロットに前記巻線を挿入する前に、前記コイルエンド部または前記スロットの間の亘り部で異相の前記コイルと接近する部位に、補強絶縁を施す回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 7,
Before inserting the said coil | winding in the said slot, the manufacturing method of the rotary electric machine which provides reinforcement insulation to the site | part which approaches the said coil of a different phase in the said coil end part or the part between the said slots.
請求項7記載の回転電機の製造方法であって、
前記固定子の前記スロットは前記回転子に向かって開口部を有するオープンスロットであり、前記巻線を前記スロットに挿入後、前記スロットの開口部に磁性材料の楔を挿入する回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 7,
The slot of the stator is an open slot having an opening toward the rotor, and a magnetic material wedge is inserted into the opening of the slot after inserting the winding into the slot. .
請求項1記載の回転電機の製造方法であって、
前記スロットの間の亘り部を含むコイルエンド部の形状を、前記スロットから前記第一のコイル群の軸方向高さ以上まで略直線状に延出した後、周方向に略直角に曲がり、その後前記固定子鉄心の軸方向端部の外径または内径に沿って円弧をなすように第二のコイル群を成形する回転電機の製造方法。
A method of manufacturing a rotating electrical machine according to claim 1,
After the shape of the coil end portion including the span portion between the slots extends substantially linearly from the slot to the axial height of the first coil group or more, it bends at a substantially right angle in the circumferential direction, and then The manufacturing method of the rotary electric machine which shape | molds a 2nd coil group so that an arc may be made | formed along the outer diameter or internal diameter of the axial direction edge part of the said stator core.
JP2008310377A 2008-12-05 2008-12-05 Manufacturing method of rotating electrical machine Expired - Fee Related JP5235634B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008310377A JP5235634B2 (en) 2008-12-05 2008-12-05 Manufacturing method of rotating electrical machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008310377A JP5235634B2 (en) 2008-12-05 2008-12-05 Manufacturing method of rotating electrical machine

Publications (2)

Publication Number Publication Date
JP2010136537A true JP2010136537A (en) 2010-06-17
JP5235634B2 JP5235634B2 (en) 2013-07-10

Family

ID=42347214

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008310377A Expired - Fee Related JP5235634B2 (en) 2008-12-05 2008-12-05 Manufacturing method of rotating electrical machine

Country Status (1)

Country Link
JP (1) JP5235634B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120001513A1 (en) * 2009-04-09 2012-01-05 Kabushiki Kaisha Toyota Jidoshokki Stator for electric machine
JP2014099975A (en) * 2012-11-14 2014-05-29 Hitachi Industrial Equipment Systems Co Ltd Inverter driven rotary electric machine and manufacturing method thereof
JP2016073103A (en) * 2014-09-30 2016-05-09 株式会社東芝 Rotary electric machine, and manufacturing method of rotary electric machine
JP2016127610A (en) * 2014-12-26 2016-07-11 ダイキン工業株式会社 Rotary electric machine
CN105790479A (en) * 2016-04-05 2016-07-20 中国船舶重工集团公司第七〇二研究所 Ship propulsion motor and stator coil winding method thereof
JP2021035241A (en) * 2019-08-27 2021-03-01 日立オートモティブシステムズ株式会社 Stator of rotating electrical machine and rotating electrical machine
CN112514207A (en) * 2018-07-25 2021-03-16 株式会社电装 Method for manufacturing armature winding
WO2022201396A1 (en) * 2021-03-24 2022-09-29 三菱電機株式会社 Synchronous reluctance motor
WO2024037237A1 (en) * 2022-08-19 2024-02-22 安徽威灵汽车部件有限公司 Stator, motor, and vehicle

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5798154U (en) * 1980-12-08 1982-06-16
JPS61224841A (en) * 1985-03-29 1986-10-06 Toshiba Corp Single-layer concentric winding 3-phase stator winding
JPH07298528A (en) * 1994-04-26 1995-11-10 Toyota Motor Corp Motor
JPH09215238A (en) * 1996-01-30 1997-08-15 Hitachi Ltd Rotating machine and its forming method
JP2001211587A (en) * 2000-01-21 2001-08-03 Mitsubishi Electric Corp Stator for rotary electric machine
JP2004215483A (en) * 2002-05-29 2004-07-29 Matsushita Electric Ind Co Ltd Motor generator
JP2005080359A (en) * 2003-08-29 2005-03-24 Toyota Motor Corp Manufacturing method of motor
JP2006109662A (en) * 2004-10-08 2006-04-20 Meidensha Corp Wiring insulation structure for rotary electric machine
JP2008167567A (en) * 2006-12-28 2008-07-17 Hitachi Ltd Rotary electric machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5798154U (en) * 1980-12-08 1982-06-16
JPS61224841A (en) * 1985-03-29 1986-10-06 Toshiba Corp Single-layer concentric winding 3-phase stator winding
JPH07298528A (en) * 1994-04-26 1995-11-10 Toyota Motor Corp Motor
JPH09215238A (en) * 1996-01-30 1997-08-15 Hitachi Ltd Rotating machine and its forming method
JP2001211587A (en) * 2000-01-21 2001-08-03 Mitsubishi Electric Corp Stator for rotary electric machine
JP2004215483A (en) * 2002-05-29 2004-07-29 Matsushita Electric Ind Co Ltd Motor generator
JP2005080359A (en) * 2003-08-29 2005-03-24 Toyota Motor Corp Manufacturing method of motor
JP2006109662A (en) * 2004-10-08 2006-04-20 Meidensha Corp Wiring insulation structure for rotary electric machine
JP2008167567A (en) * 2006-12-28 2008-07-17 Hitachi Ltd Rotary electric machine

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8704420B2 (en) * 2009-04-09 2014-04-22 Kabushiki Kaisha Toyota Jidoshokki Stator for electric machine
US20120001513A1 (en) * 2009-04-09 2012-01-05 Kabushiki Kaisha Toyota Jidoshokki Stator for electric machine
JP2014099975A (en) * 2012-11-14 2014-05-29 Hitachi Industrial Equipment Systems Co Ltd Inverter driven rotary electric machine and manufacturing method thereof
JP2016073103A (en) * 2014-09-30 2016-05-09 株式会社東芝 Rotary electric machine, and manufacturing method of rotary electric machine
JP2016127610A (en) * 2014-12-26 2016-07-11 ダイキン工業株式会社 Rotary electric machine
CN105790479A (en) * 2016-04-05 2016-07-20 中国船舶重工集团公司第七〇二研究所 Ship propulsion motor and stator coil winding method thereof
CN112514207A (en) * 2018-07-25 2021-03-16 株式会社电装 Method for manufacturing armature winding
JP2021035241A (en) * 2019-08-27 2021-03-01 日立オートモティブシステムズ株式会社 Stator of rotating electrical machine and rotating electrical machine
WO2021038966A1 (en) * 2019-08-27 2021-03-04 日立オートモティブシステムズ株式会社 Stator for rotating electrical machine, and rotating electrical machine
JP7365824B2 (en) 2019-08-27 2023-10-20 日立Astemo株式会社 Stator of rotating electrical machine and rotating electrical machine
WO2022201396A1 (en) * 2021-03-24 2022-09-29 三菱電機株式会社 Synchronous reluctance motor
JPWO2022201396A1 (en) * 2021-03-24 2022-09-29
JP7422940B2 (en) 2021-03-24 2024-01-26 三菱電機株式会社 synchronous reluctance motor
WO2024037237A1 (en) * 2022-08-19 2024-02-22 安徽威灵汽车部件有限公司 Stator, motor, and vehicle

Also Published As

Publication number Publication date
JP5235634B2 (en) 2013-07-10

Similar Documents

Publication Publication Date Title
JP5235634B2 (en) Manufacturing method of rotating electrical machine
JP5635470B2 (en) Rotating electric machine and method of manufacturing rotating electric machine
JP3752431B2 (en) Rotating electric machine and manufacturing method thereof
USRE46265E1 (en) Rotating electric apparatus and method for connecting stator coils thereof
US10461591B2 (en) Rotary electric machine with armature coil end top portions displaced in a radial direction
US20100001609A1 (en) Rotating electric machine
US20080201935A1 (en) Manufacturing Method for Rotary Electric Machine and Stator
JP7238318B2 (en) Rotating electric machine
JP5174485B2 (en) Rotating electric machine
JP2008228443A (en) Electrical machine and method of manufacturing the same
US6794785B2 (en) Alternator for vehicles
KR20150033665A (en) Stator
CN110771013B (en) Stator of rotating electric machine and rotating electric machine
JP2006191757A (en) Rotating electric machine and electric power steering device therewith
US20240039355A1 (en) Rotating Electrical Machine, Electric Wheel, and Vehicle
US8659201B2 (en) Stator for electric rotating machine
WO2011104763A1 (en) Rotary machine
US20180115211A1 (en) Rotary electric machine
CN112470369B (en) Stator of rotating electric machine
JP6009519B2 (en) Rotating electric machine and method of manufacturing rotating electric machine
US8466598B2 (en) Electric rotating machine
JP4931742B2 (en) Rotating machine
JP7030961B2 (en) Stator and rotary machine
JP6498775B2 (en) Stator and rotating electric machine
US9570951B2 (en) Rotary electric machine unit

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100910

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100910

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120815

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120821

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20121022

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130226

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130326

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160405

Year of fee payment: 3

LAPS Cancellation because of no payment of annual fees