JP2010131808A - Tire molding device and tire molding method - Google Patents

Tire molding device and tire molding method Download PDF

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JP2010131808A
JP2010131808A JP2008308369A JP2008308369A JP2010131808A JP 2010131808 A JP2010131808 A JP 2010131808A JP 2008308369 A JP2008308369 A JP 2008308369A JP 2008308369 A JP2008308369 A JP 2008308369A JP 2010131808 A JP2010131808 A JP 2010131808A
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tire
constituent member
molded body
rear end
holding
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Kengo Fukuda
健吾 福田
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Bridgestone Corp
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To accurately wind a tire component member to a body to be molded without assistance when an unvulcanized tire is molded. <P>SOLUTION: The tire component member G drawn on a server 11 is cut in a winding length by a cutting means 20, and the front end and rear end of the tire component member G are sucked and held by respective suction pads 43, 53 of a front end holding sticking means 40 and a rear end holding sticking means 50. Both the holding sticking means 40 and 50 are moved to the side of the body H to be molded, the holding of the front end is released by sticking the front end of the tire component member G to the body H to be molded, and the tire component member G is wound to the body H to be molded by rotating a support 2. In accordance with the winding of the tire component member G, the rear end holding sticking means 50 is moved toward the body H to be molded, and the rear end of the tire component member G is stuck to the body H to be molded to join the ends to each other. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、タイヤ構成部材を被成形体に巻き付けて未加硫タイヤを成形するタイヤ成形装置及びタイヤ製造方法に関する。   The present invention relates to a tire forming apparatus and a tire manufacturing method for forming an unvulcanized tire by winding a tire constituent member around a molded object.

空気入りタイヤは、一般に、タイヤ成形装置により、未加硫ゴム等からなる各タイヤ構成部材を被成形体に順次配置して未加硫タイヤを成形した後、加硫モールド内で加硫成型して製造される。また、このタイヤ成形装置として、従来、成形ドラムの外周にタイヤ構成部材の先端部を貼り付け、成形ドラムを回転させてタイヤ構成部材を1周巻き付け、その先端部と後端部とを接合して所定形状に形成する装置が知られている(特許文献1参照)。   In general, a pneumatic tire is formed by laying out tire components made of unvulcanized rubber or the like on a molded body in order using a tire molding apparatus to form an unvulcanized tire, followed by vulcanization molding in a vulcanization mold. Manufactured. In addition, as a conventional tire molding apparatus, the front end portion of the tire constituent member is attached to the outer periphery of the molding drum, the molding drum is rotated to wind the tire constituent member once, and the front end portion and the rear end portion are joined. An apparatus for forming a predetermined shape is known (see Patent Document 1).

ところで、タイヤ構成部材は、タイヤのユニフォーミティ等の観点から、被成形体に精度よく巻き付けて、被成形体に対する配置位置(セット位置)や端部同士の重なりの仕方を、タイヤ成形毎に安定させて変化を小さく維持する必要がある。特に、タイヤ構成部材の巻き始めや巻き終わりは、被成形体への配置位置が目標位置からずれる虞が大きく、その先端部と後端部を、それぞれ正確に貼り付けて配置することが要求される。そのため、タイヤ成形工程では、例えば配置位置の目標位置(プロセス値)からの変位量、端部同士の幅方向のズレ量(段ズレ量)、端部同士の重なり量(ジョイント量)等の許容範囲の規格を各々設定し、この規格により良否を判定して、タイヤの性能(特性)上要求されるタイヤ構成部材の巻付精度を確保している。   By the way, from the viewpoint of tire uniformity, the tire components are wound around the molded body with high accuracy, and the arrangement position (set position) with respect to the molded body and the manner of overlapping of the end portions are stabilized for each tire molding. Need to keep the change small. In particular, at the start and end of winding of the tire constituent member, there is a high possibility that the arrangement position on the molded body will deviate from the target position, and it is required that the front end portion and the rear end portion be accurately attached and arranged. The For this reason, in the tire molding process, for example, the amount of displacement from the target position (process value) of the arrangement position, the amount of displacement in the width direction between the ends (step displacement), the amount of overlap between the ends (joint amount), etc. Each range standard is set, and the quality is determined based on this standard to ensure the winding accuracy of the tire constituent members required for the performance (characteristics) of the tire.

これに対し、従来は、タイヤ構成部材を供給して被成形体に巻き付けた後、その後端部を手動で切断して、人手により先端部に合わせて被成形体に貼り付けることが行われている。この場合には、人手によりタイヤ構成部材を掴んで正しい配置位置に容易に誘導できるとともに、後端部の位置を微調整しながら先端部の位置に一致させて貼り付けられるため、タイヤ構成部材の配置や端部同士の接合を精度よく行え、巻き付けの各規格や精度を比較的安定して満たすことができる。   On the other hand, conventionally, after supplying the tire constituent member and winding it around the molded body, the rear end portion is manually cut and manually attached to the molded body according to the tip portion. Yes. In this case, the tire component member can be gripped by hand and easily guided to the correct placement position, and the rear end portion position can be finely adjusted and pasted to match the tip portion position. Arrangement and end-to-end joining can be performed with high accuracy, and each winding standard and accuracy can be satisfied relatively stably.

しかしながら、このように巻き付けに人手を要するときには、タイヤ成形工程の自動化や、それによる生産性の向上が図れず、かつ、近年のタイヤ製造の全自動化を妨げることにもなる。そのため、タイヤ構成部材は、種類等に応じた充分な精度を確保しつつ、人手を介さずに被成形体へ巻き付けることが要求されている。その際、タイヤ構成部材の先端部と後端部の配置位置を自動で調整して被成形体へ正確に貼り付け、全体に亘る精度のよい巻き付けを実現する必要がある。   However, when manpower is required for winding as described above, the automation of the tire forming process and the improvement of the productivity cannot be achieved, and the full automation of the recent tire manufacturing is hindered. For this reason, the tire constituent member is required to be wound around the molded body without manual intervention while ensuring sufficient accuracy according to the type and the like. At that time, it is necessary to automatically adjust the arrangement positions of the front end portion and the rear end portion of the tire constituent member so as to be accurately attached to the object to be molded, and to realize high-precision winding throughout.

特開平7−40460号公報Japanese Patent Laid-Open No. 7-40460

本発明は、このような従来の問題に鑑みなされたものであって、その目的は、未加硫タイヤを成形する際に、タイヤ構成部材を被成形体に人手を介さずに高い精度で巻き付けられるようにし、タイヤ製造の生産性を向上させることである。   The present invention has been made in view of such a conventional problem, and its object is to wind a tire component member around a molded body with high accuracy without manual intervention when molding an unvulcanized tire. To improve the productivity of tire manufacturing.

本発明は、タイヤ構成部材の供給手段と、被成形体の回転手段とを備え、回転する被成形体にタイヤ構成部材を巻き付けて未加硫タイヤを成形するタイヤ成形装置であって、タイヤ構成部材を被成形体への巻き付け長さに切断する切断手段と、タイヤ構成部材の巻き付け先端部及び後端部をそれぞれ保持して被成形体に貼り付ける先端保持貼付手段及び後端保持貼付手段と、先端部が貼り付けられたタイヤ構成部材の被成形体への巻き付けに合わせて、後端部を保持する後端保持貼付手段を被成形体に向かって後端部の貼付位置まで移動させる移動手段と、を備えたことを特徴とする。
また、本発明は、タイヤ構成部材を回転する被成形体に巻き付けて未加硫タイヤを成形するタイヤ製造方法であって、タイヤ構成部材を被成形体への巻き付け長さに切断する工程と、タイヤ構成部材の巻き付け先端部を保持して被成形体に貼り付ける工程と、先端部を貼り付けたタイヤ構成部材を被成形体に巻き付ける工程と、切断したタイヤ構成部材の巻き付け後端部を保持し、タイヤ構成部材の被成形体への巻き付けに合わせて被成形体に向かって移動させる工程と、被成形体まで移動させたタイヤ構成部材の後端部を被成形体に貼り付ける工程と、を有することを特徴とする。
The present invention relates to a tire molding apparatus comprising a tire component supply means and a molding body rotation means, and forms an unvulcanized tire by winding a tire component around a rotating molded body. A cutting means for cutting the member to a winding length around the molded body, a front end holding pasting means and a rear end holding pasting means for holding the winding front end portion and the rear end portion of the tire constituent member respectively and sticking them to the molded body; In accordance with the winding of the tire constituent member with the front end portion attached to the molded body, the rear end holding attaching means for holding the rear end portion is moved toward the formed body to the application position of the rear end portion. Means.
Further, the present invention is a tire manufacturing method for forming an unvulcanized tire by winding a tire constituent member around a rotating molded body, the step of cutting the tire constituent member into a winding length around the molded body, The process of holding the winding tip of the tire component and attaching it to the molded body, the step of winding the tire component having the tip attached to the molded article, and holding the winding rear end of the cut tire component And, the step of moving toward the molded body according to the winding of the tire constituent member around the molded body, the step of attaching the rear end portion of the tire constituent member moved to the molded body to the molded body, It is characterized by having.

本発明によれば、未加硫タイヤを成形する際に、タイヤ構成部材を被成形体に人手を介さずに高い精度で巻き付けることができ、タイヤ製造の生産性を向上させることができる。   According to the present invention, when an unvulcanized tire is molded, the tire constituent member can be wound around the molded body with high accuracy without manual intervention, and the tire manufacturing productivity can be improved.

以下、本発明のタイヤ成形装置及びタイヤ製造方法の一実施形態について、図面を参照して説明する。
本実施形態のタイヤ成形装置は、回転する被成形体にタイヤ構成部材を供給して巻き付け、所定形状及び構造の未加硫タイヤを成形する装置であり、タイヤ構成部材の巻き付けを自動で行うようになっている。
Hereinafter, an embodiment of a tire forming device and a tire manufacturing method of the present invention will be described with reference to the drawings.
The tire molding apparatus according to the present embodiment is an apparatus that supplies and winds a tire constituent member around a rotating molded body to form an unvulcanized tire having a predetermined shape and structure, and automatically winds the tire constituent member. It has become.

図1は、このタイヤ成形装置の概略構成を模式的に示す要部側面図である。
タイヤ成形装置1は、図示のように、支持体2と、支持体2にタイヤ構成部材Gを供給する供給手段10と、タイヤ構成部材Gを切断する切断手段20と、それらの上方に配置された、タイヤ構成部材Gの巻付装置30と、を備えている。
FIG. 1 is a main part side view schematically showing a schematic configuration of the tire forming apparatus.
As shown in the figure, the tire molding apparatus 1 is disposed above the support 2, the supply means 10 for supplying the tire constituent member G to the support 2, the cutting means 20 for cutting the tire constituent member G, and above them. In addition, a winding device 30 for the tire constituent member G is provided.

支持体2は、未加硫タイヤの成形時に、被成形体Hを軸線周りに回転可能に支持する支持手段であり、例えば成形する未加硫タイヤの内面形状に応じた外面形状を有する剛体コアや、拡縮可能な円筒状の成形ドラム等からなる。ここでは、支持体2は、軸線周りに回転可能な成形ドラムからなり、その外周側にタイヤ構成部材Gが順に巻き付けや配置等されて被成形体Hが形成され、被成形体Hを同芯状に保持する。また、この支持体2は、モータ等の駆動源や、その回転動力の伝達機構等からなる回転手段(図示せず)を有し、これにより回転駆動されて、被成形体Hを軸線周りに所定の回転速度で回転させて任意の回転角で停止させる。   The support body 2 is a support means for supporting the molded body H so as to be rotatable around the axis when the unvulcanized tire is molded. For example, a rigid core having an outer surface shape corresponding to the inner surface shape of the unvulcanized tire to be molded And a cylindrical forming drum that can be expanded and contracted. Here, the support body 2 is composed of a molding drum that can rotate around an axis, and the molding body H is formed by winding or arranging the tire constituent members G in order on the outer peripheral side thereof, and the molding body H is concentric. Hold in shape. Further, the support 2 has a rotation means (not shown) including a drive source such as a motor and a transmission mechanism of the rotational power, and is driven to rotate so that the molded body H is rotated around the axis. It is rotated at a predetermined rotation speed and stopped at an arbitrary rotation angle.

ここで、被成形体Hは、未加硫タイヤの成形時にタイヤ構成部材Gが巻き付けられる対象物であり、支持体2上に配置された成形途中段階の未加硫タイヤや仕掛かり品、又は中間成形体等である。或いは、タイヤ構成部材Gを支持体2上へ直接貼り付けて巻き付けるときには、成形ドラムや剛体コアが被成形体Hを構成する。また、タイヤ構成部材Gは、タイヤ成形工程の所定段階で被成形体Hに巻き付けられる、例えばビードフィラ、サイド補強部材(有機インサート)、ベルト、トレッドゴム、又はキャンバスチェーファ等のタイヤ各部を構成する部材であり、未加硫ゴム等により所定厚さ、幅及び断面形状の帯状やシート状等に形成されて、供給手段10から被成形体Hへ向けて供給される。   Here, the to-be-molded body H is an object around which the tire constituent member G is wound at the time of molding an unvulcanized tire, and an unvulcanized tire or work-in-process at an intermediate stage arranged on the support 2 or An intermediate molded body or the like. Alternatively, when the tire constituent member G is directly affixed and wound on the support body 2, a molding drum or a rigid core constitutes the molded body H. Further, the tire constituent member G constitutes each part of the tire such as a bead filler, a side reinforcing member (organic insert), a belt, a tread rubber, or a canvas chafer, which is wound around the molded body H at a predetermined stage of the tire molding process. It is a member, is formed into a band shape or a sheet shape having a predetermined thickness, width and cross-sectional shape from unvulcanized rubber or the like, and is supplied from the supply means 10 toward the molded body H.

供給手段10は、長尺なタイヤ構成部材Gをロールに巻き取る等してストックするストック部(図示せず)を備え、そこからタイヤ構成部材Gを引き出して、被成形体Hへの巻き付け動作に応じて被成形体Hへ供給(矢印K)する。また、供給手段10は、回転自在に支持された複数の搬送ロールRからなるサーバ11と、サーバ11と支持体2の間に配置されたガイド部12とを備え、それらの上側をスライドさせてタイヤ構成部材Gを移動させる。   The supply means 10 includes a stock portion (not shown) that stocks a long tire constituent member G by winding it around a roll, and pulls out the tire constituent member G from the stock portion and winds it around the molded body H. Accordingly, the material is supplied to the molding H (arrow K). The supply means 10 includes a server 11 composed of a plurality of transport rolls R that are rotatably supported, and a guide portion 12 disposed between the server 11 and the support 2, and slides the upper side thereof. The tire constituent member G is moved.

本実施形態では、サーバ11の搬送ロールRを、支持体2の軸線方向と直交する方向に複数配置するとともに、タイヤ構成部材Gの幅方向(図では紙面前後方向)にも複数並列させ、それらを同一面上に配置している。また、搬送ロールRは、タイヤ構成部材Gの移動(供給)経路に沿って、その被成形体Hへの巻き付け長さよりも長い範囲に亘って配置され、予め巻き付け長さに切断されたタイヤ構成部材Gの全体を、直線状に延ばした状態で上側に載置可能になっている。供給手段10は、これら搬送ロールRを、当接するタイヤ構成部材Gの移動に連動してそれぞれ回転させ、タイヤ構成部材Gを直線的に移動させて支持体2まで案内する。加えて、供給手段10は、ガイド部12を、サーバ11の支持体2側(終端側)に隣接して、かつ支持体2の外周面近傍に配置し、ガイド部12の上方縁部に突出する突出部材12Aをタイヤ構成部材Gの一方の側部に当接させて、その幅方向位置を所定位置に維持して案内する。即ち、供給手段10は、サーバ11により、タイヤ構成部材Gを所定位置に沿って案内しつつ長手方向に移動させ、ガイド部12により、タイヤ構成部材Gの幅方向位置を位置決めする。これにより、タイヤ構成部材Gを、被成形体Hの上端部に向けて所定の巻き付け位置に案内し、被成形体Hへの巻き付けに応じて連続して供給する。   In the present embodiment, a plurality of transport rolls R of the server 11 are arranged in a direction orthogonal to the axial direction of the support body 2, and a plurality of transport rolls R are juxtaposed in the width direction of the tire constituent member G (the front-rear direction in the drawing). Are arranged on the same plane. Moreover, the conveyance roll R is arrange | positioned over the range longer than the winding length to the to-be-molded body H along the movement (supply) path | route of the tire structural member G, and the tire structure previously cut | disconnected by the winding length The entire member G can be placed on the upper side in a linearly extended state. The supply means 10 rotates these conveyance rolls R in conjunction with the movement of the tire constituent member G that abuts, and guides the support constituent 2 by moving the tire constituent member G linearly. In addition, the supply means 10 arranges the guide part 12 adjacent to the support body 2 side (termination side) of the server 11 and in the vicinity of the outer peripheral surface of the support body 2, and protrudes from the upper edge of the guide part 12. The protruding member 12A is brought into contact with one side portion of the tire constituent member G, and the width direction position thereof is maintained at a predetermined position for guidance. That is, the supply means 10 moves the tire constituent member G in the longitudinal direction while guiding the tire constituent member G along a predetermined position by the server 11, and positions the position in the width direction of the tire constituent member G by the guide portion 12. Thereby, the tire constituent member G is guided to a predetermined winding position toward the upper end portion of the molded body H, and is continuously supplied according to the winding around the molded body H.

切断手段20は、搬送ロールR間に設けられたアンビル21と、その上方に配置されたカッター22と、カッター22の上端部が取り付けられたピストン・シリンダ機構23とを有し、アンビル21上でタイヤ構成部材Gをカッター22により切断する。アンビル21は、上面がサーバ11上のタイヤ構成部材Gよりも下側になるように、タイヤ構成部材Gの巻き付け長さに対応した位置に配置され、タイヤ構成部材Gの供給時には移動を妨げず、切断時には、タイヤ構成部材Gを下面側から支持する。カッター22は、ピストン・シリンダ機構23により駆動されて、そのピストンロッド23Pのシリンダ23Sからの進退に応じて、ここでは、斜め上方からアンビル21に接近及び離間し、タイヤ構成部材Gに接触して所定の切断形状に切断する。また、切断手段20は、ピストン・シリンダ機構23を、タイヤ構成部材Gの幅方向に直線状に、又は所定角度で傾斜して斜めに移動等させる移動機構(図示せず)を有し、これによりピストン・シリンダ機構23とカッター22とを移動させて、カッター22によりタイヤ構成部材Gを切断する。これにより、切断手段20は、巻き付け前のタイヤ構成部材Gを、サーバ11上で被成形体Hへの巻き付け長さに切断し、所定形状及び長さに形成する。   The cutting means 20 includes an anvil 21 provided between the transport rolls R, a cutter 22 disposed above the anvil 21, and a piston / cylinder mechanism 23 to which an upper end portion of the cutter 22 is attached. The tire constituent member G is cut by the cutter 22. The anvil 21 is disposed at a position corresponding to the winding length of the tire constituent member G so that the upper surface is below the tire constituent member G on the server 11, and does not hinder movement when the tire constituent member G is supplied. At the time of cutting, the tire constituent member G is supported from the lower surface side. The cutter 22 is driven by the piston / cylinder mechanism 23, and in accordance with the advance / retreat of the piston rod 23P from the cylinder 23S, here, the cutter 22 approaches and separates from the anvil 21 obliquely from above and contacts the tire component G. Cut into a predetermined cutting shape. Further, the cutting means 20 has a moving mechanism (not shown) for moving the piston / cylinder mechanism 23 linearly in the width direction of the tire constituent member G or inclined at a predetermined angle. Thus, the piston / cylinder mechanism 23 and the cutter 22 are moved, and the tire constituent member G is cut by the cutter 22. Thereby, the cutting | disconnection means 20 cut | disconnects the tire structural member G before winding to the winding length to the to-be-molded body H on the server 11, and forms in predetermined shape and length.

巻付装置30は、サーバ11の上方に配置されたガイドレール31と、タイヤ構成部材Gの先端保持貼付手段40及び後端保持貼付手段50とを備え、各保持貼付手段40、50により、タイヤ構成部材Gの長手方向の先端部と後端部をそれぞれ保持して被成形体Hに貼り付ける。ガイドレール31は、支持体2の軸線方向と直交する方向に、かつ、サーバ11に沿って平行に配置され、サーバ11の上方から支持体2の上方を越えて直線的に延びるように架け渡されている。また、ガイドレール31には、支持体2側に先端保持貼付手段40が、切断手段20側に後端保持貼付手段50が、それぞれ移動可能に取り付けられている。   The winding device 30 includes a guide rail 31 disposed above the server 11, a front end holding sticking means 40 and a rear end holding sticking means 50 for the tire constituent member G. The front end portion and the rear end portion in the longitudinal direction of the component member G are respectively held and attached to the molded body H. The guide rail 31 is arranged in a direction perpendicular to the axial direction of the support body 2 and parallel to the server 11, and extends so as to extend linearly from above the server 11 to above the support body 2. Has been. The guide rail 31 is movably attached with a front end holding sticking means 40 on the support 2 side and a rear end holding sticking means 50 on the cutting means 20 side.

各保持貼付手段40、50は、ガイドレール31の下面に沿ってスライドして長手方向に移動するスライダ41、51と、その下面に下方向に向けて固定されたピストン・シリンダ機構42、52と、ピストンロッド42P、52Pの先端(下端)に取り付けられた吸着パッド43、53とを各々有する。また、この巻付装置30は、例えばスライダ41、51に電動モータにより回転する回転体を設け、この回転体を介して、スライダ41、51をガイドレール31に沿って走行させる等、それぞれスライダ41、51を移動させる先端及び後端移動手段(図示せず)を有する。巻付装置30は、この各移動手段によりスライダ41、51を互いに独立に所定速度で移動させ、電動モータの回転数により移動距離を判断し、又は、センサにより位置を検知する等して、スライダ41、51をガイドレール31の所定位置で停止させる。これら各位置で、各保持貼付手段40、50は、ピストン・シリンダ機構42、52を作動させてシリンダ42S、52Sからピストンロッド42P、52Pを進退させ、吸着パッド43、53を上下方向に移動させて、タイヤ構成部材Gの上面に接触及び離間させる。   Each holding sticking means 40, 50 includes sliders 41, 51 that slide along the lower surface of the guide rail 31 and move in the longitudinal direction, and piston / cylinder mechanisms 42, 52 fixed downward on the lower surface thereof. And suction pads 43 and 53 attached to the tips (lower ends) of the piston rods 42P and 52P, respectively. In addition, the winding device 30 includes, for example, a slider 41 and 51 provided with a rotating body that is rotated by an electric motor, and the slider 41 and 51 are caused to travel along the guide rail 31 through the rotating body. , 51 for moving the front end and the rear end moving means (not shown). The winding device 30 moves the sliders 41 and 51 independently of each other at a predetermined speed by each moving means, determines the moving distance based on the number of rotations of the electric motor, or detects the position by a sensor, etc. 41 and 51 are stopped at a predetermined position of the guide rail 31. At each of these positions, the holding and sticking means 40 and 50 operate the piston / cylinder mechanisms 42 and 52 to advance and retract the piston rods 42P and 52P from the cylinders 42S and 52S, and move the suction pads 43 and 53 in the vertical direction. Then, the upper surface of the tire constituent member G is brought into contact with and separated from the upper surface.

吸着パッド43、53は、柔軟変形可能なゴム等の弾性体により、開口端(ここでは下端)に向かって次第に拡径するラッパ状に形成され、エアホースや切替弁を介して真空ポンプ等の排気手段(図示せず)に各々接続されている。吸着パッド43、53は、ラッパ状の内部と、その開口端に接触するタイヤ構成部材Gとの間の空気を排気手段により排気し、内部を減圧してタイヤ構成部材Gを所定の吸着力で吸着し、排気を止めて内部を復圧してタイヤ構成部材Gの吸着を解除する。このように、吸着パッド43、53は、タイヤ構成部材Gの吸着保持手段を構成し、タイヤ構成部材Gを上方から着脱可能に吸着して保持する。   The suction pads 43 and 53 are formed in a trumpet shape that gradually increases in diameter toward the opening end (here, the lower end) by an elastic body such as rubber that can be flexibly deformed, and exhausted by a vacuum pump or the like via an air hose or a switching valve. Each is connected to means (not shown). The suction pads 43 and 53 exhaust air between the trumpet-shaped interior and the tire constituent member G contacting the opening end thereof by an exhaust means, and decompress the inside to reduce the tire constituent member G with a predetermined suction force. The suction is stopped, the exhaust is stopped, the inside is restored, and the suction of the tire constituent member G is released. Thus, the suction pads 43 and 53 constitute a suction holding means for the tire constituent member G, and the tire constituent member G is sucked and held detachably from above.

巻付装置30は、この先端保持貼付手段40及び後端保持貼付手段50の各吸着パッド43、53を下降させてタイヤ構成部材Gの各所定位置に接触させ、切断されたタイヤ構成部材Gの巻き付け前に、その巻き付け先端部及び後端部をそれぞれ保持する。その状態で、スライダ41、51を移動させ、各保持貼付手段40、50及び吸着パッド43、53を、後述するタイヤ構成部材Gの巻き付け動作の各段階で、それぞれ被成形体Hの上方まで順に移動させて被成形体Hに向かって下降させる。これにより、タイヤ構成部材Gの各端部を、被成形体Hの外周上の所定位置に押し付けて貼り付け、タイヤ構成部材Gの両端部を接合等する。   The winding device 30 lowers the suction pads 43 and 53 of the front end holding sticking means 40 and the rear end holding sticking means 50 to bring them into contact with the respective predetermined positions of the tire constituent member G. Before winding, the winding front end portion and rear end portion are held. In that state, the sliders 41 and 51 are moved, and the holding and pasting means 40 and 50 and the suction pads 43 and 53 are sequentially moved up to the upper side of the molded body H in each stage of the winding operation of the tire constituent member G described later. It is moved and lowered toward the workpiece H. Thereby, each edge part of the tire structural member G is pressed and affixed to the predetermined position on the outer periphery of the to-be-molded body H, and the both ends of the tire structural member G are joined.

併せて、このタイヤ成形装置1では、先端保持貼付手段40を、切断前のタイヤ構成部材Gの先端部を保持してサーバ11上に引き出す引出手段として使用し、先端保持貼付手段40を切断手段20側から支持体2側に移動させてタイヤ構成部材Gを所定長さ引き出す。また、この引き出したタイヤ構成部材Gを切断手段20により切断し、切断したアンビル21上の後端部を後端保持貼付手段50により保持した後、両保持貼付手段40、50を移動させて、先端保持貼付手段40によりタイヤ構成部材Gの先端部を被成形体Hに貼り付ける。   In addition, in this tire molding apparatus 1, the tip holding and pasting means 40 is used as a pulling means that holds the tip of the tire constituent member G before cutting and draws it on the server 11, and the tip holding and pasting means 40 is cut. The tire component G is pulled out by a predetermined length by moving from the 20 side to the support 2 side. Further, the tire component G pulled out is cut by the cutting means 20, the rear end portion on the cut anvil 21 is held by the rear end holding sticking means 50, and then both holding sticking means 40, 50 are moved, The tip end portion of the tire constituent member G is attached to the molded body H by the tip holding sticking means 40.

なお、本実施形態では、タイヤ構成部材Gを幅方向の全体に亘って保持するため、同方向に沿って複数の吸着パッド43、53を等間隔に配置し、それぞれ連結部材(図示せず)を介して各ピストンロッド42P、52Pの下端に取り付ける。或いは、各スライダ41、51を、サーバ11の幅よりも長く形成して、サーバ11の幅方向(図では紙面前後方向)の全体に亘って上方に配置し、下面に、それぞれ吸着パッド43、53を有する複数のピストン・シリンダ機構42、52を等間隔で設ける。このようにして、各ピストン・シリンダ機構42、52を作動させて、吸着パッド43、53をタイヤ構成部材Gに接触させ、その上面に接触する複数の吸着パッド43、53により、タイヤ構成部材Gの端部を幅方向の全体に亘って均等に吸着して保持する。   In addition, in this embodiment, in order to hold | maintain the tire structural member G over the whole width direction, several suction pads 43 and 53 are arrange | positioned at equal intervals along the same direction, and each is a connection member (not shown). Are attached to the lower ends of the piston rods 42P and 52P. Alternatively, the sliders 41 and 51 are formed longer than the width of the server 11, and are arranged upward in the entire width direction of the server 11 (the front-rear direction in the drawing). A plurality of piston / cylinder mechanisms 42 and 52 having 53 are provided at equal intervals. In this manner, the piston / cylinder mechanisms 42 and 52 are operated to bring the suction pads 43 and 53 into contact with the tire constituent member G, and the tire constituent member G is formed by the plurality of suction pads 43 and 53 in contact with the upper surface thereof. The end of each is sucked and held evenly over the entire width direction.

ただし、複数の吸着パッド43、53は、タイヤ構成部材Gを端部に沿って保持するため、その切断された端部の形状に応じた方向に配置される。即ち、複数の吸着パッド43、53は、例えば、タイヤ構成部材Gの端部が幅方向に平行なときには、幅方向に沿って直線状に配置され、端部が斜めに傾斜するときには、同じ方向に傾斜して斜めに配置される。本実施形態の巻付装置30は、このようにしてタイヤ構成部材Gの端部を複数箇所で保持して移動等させており、以下、吸着パッド43、53というときには、このように同時に吸着保持して移動等する複数の吸着パッド43、53のことをいう。   However, the plurality of suction pads 43 and 53 are disposed in a direction corresponding to the shape of the cut end portion in order to hold the tire constituent member G along the end portion. That is, the plurality of suction pads 43 and 53 are, for example, arranged linearly along the width direction when the end portion of the tire constituent member G is parallel to the width direction, and in the same direction when the end portions are inclined obliquely. It is inclined and inclined. In this way, the winding device 30 of the present embodiment holds and moves the ends of the tire constituent member G at a plurality of locations. Hereinafter, when referred to as the suction pads 43 and 53, they are simultaneously held by suction. The plurality of suction pads 43 and 53 that move and the like.

次に、このタイヤ成形装置1により、タイヤ構成部材Gを被成形体Hに巻き付けて未加硫タイヤを成形し、タイヤを製造する手順や動作について説明する。以下の手順等は、制御装置(図示せず)により制御され、装置各部を予め設定されたタイミングや条件で関連動作させて実行される。この制御装置は、例えばマイクロプロセッサ(MPU)、各種プログラムを格納するROM(Read Only Memory)、及びMPUが直接アクセスするデータを一時的に格納するRAM(Random Access Memory)等を備えたコンピュータから構成され、接続手段を介して装置各部が接続されている。これにより、制御装置は、装置各部と制御信号や各種データを送受信し、タイヤ成形に関する各動作を各々実行させる。   Next, the procedure and operation | movement which winds the tire structural member G around the to-be-molded body H by this tire shaping | molding apparatus 1, shape | molds an unvulcanized tire, and manufactures a tire are demonstrated. The following procedures and the like are controlled by a control device (not shown) and executed by causing each unit of the device to perform related operations at preset timings and conditions. This control device is composed of, for example, a computer having a microprocessor (MPU), a ROM (Read Only Memory) for storing various programs, and a RAM (Random Access Memory) for temporarily storing data directly accessed by the MPU. Each part of the apparatus is connected via a connecting means. Thereby, a control apparatus transmits / receives a control signal and various data with each part of an apparatus, and performs each operation | movement regarding tire shaping | molding, respectively.

図2、図3は、タイヤ構成部材Gの巻き付け手順を模式的に示すタイヤ成形装置1の要部側面図であり、各巻き付け段階の状態を順に示している。
このタイヤ成形装置1では、まず、各保持貼付手段40、50を移動(図2A参照)させて、先端保持貼付手段40を、アンビル21上の切断されたタイヤ構成部材Gの先端部上方に位置させ、その吸着パッド43を下降させてタイヤ構成部材Gの先端部を吸着して保持する。続いて、その状態で、先端保持貼付手段40を支持体2に向かって移動させて、タイヤ構成部材Gをサーバ11上に沿って所定長さ引き出し(図2B参照)、タイヤ構成部材Gの先端から切断手段20による切断位置までの長さが、所定の巻き付け長さになったときに、先端保持貼付手段40を停止させる。
2 and 3 are side views of the main part of the tire forming apparatus 1 schematically showing the winding procedure of the tire constituent member G, and sequentially showing the state of each winding stage.
In the tire molding apparatus 1, first, the holding and sticking means 40 and 50 are moved (see FIG. 2A) so that the tip holding and sticking means 40 is positioned above the tip of the cut tire constituent member G on the anvil 21. The suction pad 43 is lowered to suck and hold the tip of the tire constituent member G. Subsequently, in this state, the tip holding and pasting means 40 is moved toward the support body 2, the tire constituent member G is pulled out a predetermined length along the server 11 (see FIG. 2B), and the tip of the tire constituent member G is drawn. When the length from the cutting position to the cutting position by the cutting means 20 reaches a predetermined winding length, the tip holding and sticking means 40 is stopped.

次に、切断手段20を作動させて、この引き出したタイヤ構成部材Gをカッター22により切断し、タイヤ構成部材Gを、端部同士のジョイント量を含む被成形体Hへの巻き付け長さに形成する。また、後端保持貼付手段50を、タイヤ構成部材Gの切断された後端部上方に移動させ、その吸着パッド53を下降させてタイヤ構成部材Gの後端部を吸着して保持する。このように、各吸着パッド43、53により、タイヤ構成部材Gの先端部及び後端部の同じ側の面(ここでは貼付面の逆側面である上面)を、それぞれ着脱可能に吸着して保持し、両保持貼付手段40、50を、支持体2に向かって同期して同じ速度で移動させる。これにより、タイヤ構成部材Gの全体をサーバ11上で長手方向(図では左方向K)に移動させ、その保持された先端部が被成形体Hの所定の貼付位置上方まで移動したときに、両保持貼付手段40、50を停止(図2C参照)させる。   Next, the cutting means 20 is operated to cut the drawn tire constituent member G with the cutter 22, and the tire constituent member G is formed to have a winding length around the molded body H including the joint amount between the ends. To do. Further, the rear end holding sticking means 50 is moved above the cut rear end portion of the tire constituent member G, and the suction pad 53 is lowered to suck and hold the rear end portion of the tire constituent member G. In this manner, the suction pads 43 and 53 respectively detachably adsorb and hold the same side surface (here, the upper surface opposite to the pasting surface) of the tire component member G. Then, both holding and pasting means 40 and 50 are moved at the same speed synchronously toward the support 2. Thereby, the entire tire constituent member G is moved on the server 11 in the longitudinal direction (left direction K in the figure), and when the held tip portion is moved above a predetermined pasting position of the molding H, Both holding sticking means 40 and 50 are stopped (see FIG. 2C).

タイヤ成形装置1は、以上のように、切断したタイヤ構成部材Gの巻き付け先端部を先端保持貼付手段40で保持し、それらを上記した先端移動手段により、被成形体Hに向かって先端部の貼付位置まで移動させ、被成形体Hの所定位置に、移動させた先端部を貼り付ける。具体的には、巻付装置30は、先端保持貼付手段40の吸着パッド43を下降させ、タイヤ構成部材Gの吸着した逆側面(貼付面)を被成形体Hに押し付け(図2D参照)、吸着して保持した先端部を被成形体Hに圧着する。次に、吸着パッド43によるタイヤ構成部材Gの吸着を解除し、吸着パッド43を上昇させて、先端保持貼付手段40を支持体2の逆側まで移動させて待機位置で停止(図2Dでは破線で示す)させる。   As described above, the tire molding device 1 holds the winding tip portion of the cut tire constituent member G with the tip holding sticking means 40, and the tip portion of the tip portion toward the molding body H by the tip moving means described above. The tip is moved to a sticking position, and the moved tip is stuck to a predetermined position of the molded body H. Specifically, the winding device 30 lowers the suction pad 43 of the tip holding sticking means 40 and presses the opposite side surface (sticking surface) on which the tire constituent member G is sucked against the molded body H (see FIG. 2D). The tip end portion that has been adsorbed and held is pressure-bonded to the workpiece H. Next, the suction of the tire constituent member G by the suction pad 43 is released, the suction pad 43 is raised, the tip holding sticking means 40 is moved to the opposite side of the support 2 and stopped at the standby position (indicated by the broken line in FIG. 2D). ).

続いて、支持体2及び被成形体H(図3A参照)を所定の回転速度で軸線周りに回転させ、この回転に伴い、先端部を貼り付けたタイヤ構成部材Gをサーバ11から引き出しつつ、被成形体Hの巻付位置に先端部から順に巻き付ける。その際、後端保持貼付手段50を、切断したタイヤ構成部材Gの巻き付け後端部を保持した状態で、上記した後端移動手段により、タイヤ構成部材Gの被成形体Hへの巻き付けに合わせて被成形体Hに向かって移動させる。これにより、保持したタイヤ構成部材Gの後端部を、巻き付けに同期して、支持体2の回転速度(巻付速度)に応じた所定速度で被成形体H側に移動させ、設定された後端部の所定の貼付位置まで移動させる。この移動時に、ここでは、後端保持貼付手段50(保持されたタイヤ構成部材Gの後端部)と被成形体Hとの間の巻き付け前のタイヤ構成部材Gに、長手方向の張力を付加させつつ、後端移動手段により後端保持貼付手段50を移動させる。このように、保持した後端部の位置をコントロールして、タイヤ構成部材Gに所定の張力を付加しつつ後端部を移動させ、支持体2を360度回転させて、被成形体Hの外周にタイヤ構成部材Gを1周巻き付ける。   Subsequently, the support body 2 and the molded body H (see FIG. 3A) are rotated around the axis line at a predetermined rotational speed, and with this rotation, the tire constituent member G with the tip attached is pulled out from the server 11, It winds in order from the front-end | tip part to the winding position of the to-be-molded body H. At that time, the rear end holding sticking means 50 is adjusted to wind the tire constituent member G around the molded body H by the rear end moving means while holding the wound rear end portion of the cut tire constituent member G. To move toward the molding H. Accordingly, the rear end portion of the held tire constituent member G is moved and set to the molded object H side at a predetermined speed corresponding to the rotation speed (winding speed) of the support body 2 in synchronization with the winding. Move to a predetermined pasting position at the rear end. Here, during this movement, a longitudinal tension is applied to the tire constituent member G before winding between the rear end holding sticking means 50 (the rear end portion of the held tire constituent member G) and the molded body H. The rear end holding sticking means 50 is moved by the rear end moving means. In this way, the position of the held rear end portion is controlled, the rear end portion is moved while applying a predetermined tension to the tire constituent member G, the support body 2 is rotated 360 degrees, and The tire constituent member G is wound around the outer periphery once.

次に、支持体2の回転と後端保持貼付手段50の移動を停止(図3B参照)し、吸着パッド53を下降させて、タイヤ構成部材Gの吸着した逆側面を被成形体Hに押し付け(図3C参照)、保持した後端部を被成形体Hに圧着する。このようにして、被成形体Hまで移動させたタイヤ構成部材Gの後端部を、その位置をコントロールしながら被成形体Hの所定位置に貼り付け、最初に貼り付けた先端部と重ね合わせて接合等する。その後、吸着パッド53によるタイヤ構成部材Gの吸着を解除し、吸着パッド53を上昇させて(図3D参照)、1つのタイヤ構成部材Gの巻き付けを終了する。タイヤ成形装置1は、1又は複数のタイヤ構成部材Gを、以上と同様に回転する被成形体Hの所定位置に所定の順序で巻き付けて貼り付け、他のタイヤ構成部材と組み合わせる等して未加硫タイヤを成形する。続いて、成形した未加硫タイヤを加硫成型して製品タイヤが製造される。   Next, the rotation of the support body 2 and the movement of the rear end holding sticking means 50 are stopped (see FIG. 3B), the suction pad 53 is lowered, and the opposite side surface of the tire constituent member G is pressed against the molded body H. (Refer to FIG. 3C) The held rear end portion is pressure-bonded to the molded body H. In this way, the rear end portion of the tire constituent member G that has been moved to the molding body H is pasted to a predetermined position of the molding body H while controlling its position, and is superposed on the tip portion that is pasted first. To join. Thereafter, the suction of the tire constituent member G by the suction pad 53 is released, the suction pad 53 is raised (see FIG. 3D), and the winding of one tire constituent member G is finished. The tire forming apparatus 1 is not yet obtained by winding one or a plurality of tire constituent members G around a predetermined position of the body H to be rotated in a predetermined order in the same manner as described above and combining them with other tire constituent members. Mold vulcanized tires. Subsequently, the formed unvulcanized tire is vulcanized to produce a product tire.

以上説明したように、本実施形態では、タイヤ構成部材Gを予め切断して先端部と後端部を保持し、先端部を被成形体Hに貼り付けて巻き付けを行い、その巻き付けに合わせて、タイヤ構成部材Gの保持した後端部を被成形体Hへの貼り付け位置まで移動させる。そのため、タイヤ構成部材Gを、長手方向の全体に亘って同じ状態で、位置ずれや蛇行等を抑制しながら精度よく自動で巻き付けることができ、特に、先端部と後端部とを、それぞれ位置を調整して正確に貼り付けて被成形体Hに配置することができる。これに伴い、タイヤ構成部材Gの被成形体Hに対する配置位置や端部同士の重なりの仕方を、タイヤ成形毎に安定させて変化を小さく維持でき、上記した配置位置や段ズレ量、ジョイント量等の要求される各規格や巻付精度を安定して確保することができる。このように、このタイヤ成形装置1では、人手を要することなく、タイヤ構成部材Gの配置や端部同士の接合を精度よく自動で行えるため、タイヤ成形工程の生産性を向上でき、かつタイヤのユニフォーミティを向上させることもできる。   As described above, in the present embodiment, the tire constituent member G is cut in advance, the front end portion and the rear end portion are held, the front end portion is attached to the molded body H, and the winding is performed. Then, the rear end portion held by the tire constituent member G is moved to a position where it is attached to the molded body H. Therefore, the tire constituent member G can be wound automatically with high accuracy while suppressing misalignment, meandering, etc. in the same state throughout the longitudinal direction. And can be placed on the molded body H after being accurately attached. Along with this, the arrangement position of the tire constituent member G with respect to the molded body H and the method of overlapping the end portions can be stabilized for each tire molding, and the change can be kept small. Each required standard and winding accuracy can be stably secured. As described above, in the tire molding device 1, since the arrangement of the tire constituent members G and the joining of the end portions can be performed automatically and accurately without requiring manpower, the productivity of the tire molding process can be improved, and the tire Uniformity can also be improved.

従って、本実施形態によれば、未加硫タイヤを成形する際に、タイヤ構成部材Gを被成形体Hに人手を介さずに高い精度で巻き付けることができ、タイヤ製造の生産性を向上させることができる。また、ここでは、タイヤ構成部材Gの後端部を、被成形体Hとの間のタイヤ構成部材Gに所定の張力を付加させつつ移動させるため、被成形体Hに巻き付けられるタイヤ構成部材Gの変位を防止することができる。同時に、タイヤ構成部材Gの張力を長手方向に沿って同じ状態に維持して巻き付けることができ、その部分的な伸び等を抑制して全体に亘って、より均等な状態に巻き付けることができる。その結果、巻き付け時のタイヤ構成部材Gの長さの変化を低減させて、後端部を設定された貼付位置に一層正確に配置することもできる。   Therefore, according to this embodiment, when forming an unvulcanized tire, the tire constituent member G can be wound around the molded body H with high accuracy without manual intervention, and the tire manufacturing productivity is improved. be able to. Further, here, in order to move the rear end portion of the tire constituent member G while applying a predetermined tension to the tire constituent member G between the tire constituent member G and the tire constituent member G, the tire constituent member G wound around the subject H is provided. Can be prevented. At the same time, the tension of the tire constituent member G can be wound while maintaining the same state along the longitudinal direction, and the partial elongation or the like can be suppressed and the tire can be wound in a more even state throughout. As a result, the change in the length of the tire constituent member G at the time of winding can be reduced, and the rear end portion can be more accurately arranged at the set application position.

これに対し、例えば後端部を保持等しないときには、所定長さに切断したタイヤ構成部材Gの長さが巻き付けの間に種々変化し、タイヤ構成部材Gがタイヤ周方向に均一にならない虞がある。また、この場合には、タイヤ構成部材Gの長さが短くなったときには、後端部側だけ引き伸ばす必要があり、逆に、長くなったときには、より大きく端部同士を重ねる必要があり、端部の形状や接合等の精度が低くなる虞もある。しかしながら、ここでは、このような虞を防止して、タイヤ構成部材Gの均一性や巻付精度を効果的に向上させることができる。   On the other hand, for example, when the rear end portion is not held, the length of the tire constituent member G cut to a predetermined length is variously changed during winding, and the tire constituent member G may not be uniform in the tire circumferential direction. is there. Further, in this case, when the length of the tire constituent member G is shortened, it is necessary to extend only the rear end portion side, and conversely, when the length is increased, it is necessary to overlap the end portions more greatly. There is also a risk that the accuracy of the shape of the part, bonding, etc. may be lowered. However, here, such a possibility can be prevented, and the uniformity and winding accuracy of the tire constituent member G can be effectively improved.

ここで、このタイヤ成形装置1では、吸着パッド43、53によりタイヤ構成部材Gを吸着して保持したが、タイヤ構成部材Gの端部は、ロボットハンドのような把持手段により、厚さ方向の両面から挟み込んで把持する等、他の保持手段により保持するようにしてもよい。また、タイヤ構成部材Gの端部は、例えば、被成形体Hの貼付位置に、変位やバラツキが極めて小さくなるまで接近させた状態で保持を解除し、被成形体Hへ向けて落下させて貼り付ける等、圧着以外の方法で貼り付けてもよい。ただし、このタイヤ成形装置1のように、タイヤ構成部材Gを吸着パッド43、53等の吸着保持手段により着脱可能に吸着して保持するときには、端部の貼り付け後に、その貼付位置からの変位を防止しながら保持の解除を容易に行うことができ、貼付精度を高めることができる。併せて、吸着した端部を被成形体Hへ押し付けて圧着することで、端部を強くかつ正確に貼り付けることができる。   Here, in the tire forming apparatus 1, the tire constituent member G is sucked and held by the suction pads 43 and 53, but the end of the tire constituent member G is moved in the thickness direction by a gripping means such as a robot hand. You may make it hold | maintain by other holding means, such as pinching from both surfaces and holding. Further, the end of the tire constituent member G is released from being held in a state in which the end of the tire constituent member G is brought close to the sticking position of the molded body H until the displacement or variation becomes extremely small, and is dropped toward the molded body H. You may affix by methods other than crimping, such as affixing. However, when the tire constituent member G is detachably sucked and held by the suction holding means such as the suction pads 43 and 53 as in the tire molding apparatus 1, the displacement from the sticking position after the end portion is pasted. The holding can be easily released while preventing the sticking, and the sticking accuracy can be increased. In addition, by pressing the adsorbed end portion against the molded body H and pressing it, the end portion can be strongly and accurately attached.

なお、本実施形態では、タイヤ構成部材Gを切断してから後端部を保持したが、タイヤ構成部材Gは、後端部を保持してから切断する等、被成形体Hへの巻き付けまでの他のタイミングで保持するようにしても、上記と同様の効果が得られる。また、このタイヤ成形装置1は、生タイヤ(グリーンタイヤ)以外に、ベルトやトレッドゴム等を新たに巻き付けて成形する未加硫の更生タイヤ等、加硫前の各種タイヤの成形に使用することができる。従って、本発明で成形する未加硫タイヤには、生タイヤに加えて、タイヤ構成部材Gを巻き付けて成形する更生タイヤ等の各種タイヤを含む。加えて、タイヤ成形装置1に、複数種類のタイヤ構成部材Gを切り替えて供給する手段を設けることで、タイヤ成形工程のために使用する面積を削減して、省スペース化を図ることができる。   In addition, in this embodiment, after cutting the tire constituent member G, the rear end portion was held, but the tire constituent member G was held around the molded body H, such as being cut after holding the rear end portion. Even if it is held at another timing, the same effect as described above can be obtained. The tire molding apparatus 1 is used for molding various tires before vulcanization, such as unvulcanized retreaded tires that are wound around a belt, tread rubber, or the like in addition to a green tire. Can do. Accordingly, the unvulcanized tire formed by the present invention includes various tires such as a retread tire formed by winding the tire constituent member G in addition to the raw tire. In addition, by providing the tire molding device 1 with means for switching and supplying a plurality of types of tire constituent members G, the area used for the tire molding process can be reduced, and space saving can be achieved.

(タイヤ構成部材Gの巻き付け試験)
本発明の効果を確認するため、以上説明したタイヤ成形装置1により、実際にタイヤ構成部材Gを被成形体Hに巻き付けて、その巻付精度等を評価した。試験では、同じサイズの未加硫タイヤを10個成形し、その際に、所定のタイヤ構成部材Gを上記のようにして巻き付けて、タイヤ構成部材Gの配置位置の目標位置からのズレ量(変位量)、端部同士の幅方向のズレ量(段ズレ量)、端部同士の重なり量(ジョイント量)を測定した。また、タイヤ構成部材G(ここではキャンバスチェーファ)の長手方向に沿って、予め端部から100mm毎に印をつけておき、巻き付け後に各印の間隔を測定して、各位置の長さの変化を評価した。
(Turn test of tire component G)
In order to confirm the effect of the present invention, the tire component G was actually wound around the molded body H by the tire molding apparatus 1 described above, and the winding accuracy and the like were evaluated. In the test, ten unvulcanized tires of the same size were formed, and at that time, a predetermined tire constituent member G was wound as described above, and the amount of deviation from the target position of the arrangement position of the tire constituent member G ( The amount of displacement), the amount of shift in the width direction between the ends (step shift amount), and the amount of overlap between the ends (joint amount) were measured. Further, along the longitudinal direction of the tire constituent member G (here, the canvas chafer), marks are made in advance every 100 mm from the end portion, and after winding, the distance between the marks is measured to determine the length of each position. Changes were evaluated.

図4は、このタイヤ構成部材Gの巻き付け試験の各結果を示すグラフである。
タイヤ構成部材Gの変位量(図4A参照)(図ではタイヤ10個の測定値の平均を示す)は、被成形体Hの回転とともに先端部(0度)から後端部(360度)まで徐々に変化し、それらの間の90度毎に測定した結果、−0.41、0.15、0.39、0.29、−0.41mmであった。このように、タイヤ構成部材Gの変位量は、全体に亘って極めて小さく維持され、変位量の上下差(Rmax)も0.8mmであり、被成形体Hへの巻付精度を高くできることが分かった。また、タイヤ構成部材Gのジョイント量(図4B参照)は3〜7mm、段ズレ量(図4C参照)は0〜1.3mmであり、それぞれバラツキが小さく、端部同士を正確に貼り付けて接合できることがわかった。
FIG. 4 is a graph showing each result of the winding test of the tire constituent member G.
The displacement amount of the tire constituent member G (see FIG. 4A) (shown in the figure is an average of measured values of 10 tires) is from the front end (0 degree) to the rear end (360 degrees) as the molded body H rotates. As a result of gradually changing and measuring every 90 degrees between them, they were −0.41, 0.15, 0.39, 0.29, and −0.41 mm. As described above, the displacement amount of the tire constituent member G is kept extremely small as a whole, the vertical difference (Rmax) of the displacement amount is also 0.8 mm, and the winding accuracy around the molded body H can be increased. I understood. Moreover, the joint amount (refer FIG. 4B) of the tire structural member G is 3-7 mm, and the amount of step shifts (refer FIG. 4C) is 0-1.3 mm, each has a small variation, and pastes edge parts correctly. It turned out that it can join.

更に、タイヤ構成部材Gの上記した印間の間隔(図4D参照)は、先端部側(図の横軸1)から後端部側(図の横軸12)まで測定した結果、100.0〜100.3mmであった。このように、タイヤ構成部材Gは、長手方向の全体に亘って長さの変化が極めて小さく維持され、平均値は100.1mmであった。これより、タイヤ構成部材Gを、巻き付け時の張力を一定に維持して、部分的な伸びを抑制しつつ全体に亘って均等な状態に巻き付けて、正確に配置できることが分かった。   Further, the distance between the marks of the tire component G (see FIG. 4D) was measured from the front end side (horizontal axis 1 in the figure) to the rear end side (horizontal axis 12 in the figure) as a result of 100.0. 100.3 mm. Thus, the tire constituent member G was maintained with a very small change in length over the entire longitudinal direction, and the average value was 100.1 mm. From this, it was found that the tire constituent member G can be accurately placed by keeping the tension at the time of winding constant and winding the tire constituent member G in a uniform state while suppressing partial elongation.

以上の結果から、本発明により、未加硫タイヤを成形する際に、タイヤ構成部材Gを被成形体Hに人手を介さずに高い精度で巻き付けて要求される規格を満たすことができ、タイヤ製造の生産性を向上できることが証明された。   From the above results, according to the present invention, when an unvulcanized tire is molded, the tire constituent member G can be wound around the molded body H with high accuracy without manual intervention to satisfy the required standards. Proven to improve manufacturing productivity.

本実施形態のタイヤ成形装置の概略構成を模式的に示す要部側面図である。It is a principal part side view which shows typically schematic structure of the tire shaping | molding apparatus of this embodiment. タイヤ構成部材の巻き付け手順を模式的に示すタイヤ成形装置の要部側面図である。It is a principal part side view of the tire shaping | molding apparatus which shows typically the winding procedure of a tire structural member. タイヤ構成部材の巻き付け手順を模式的に示すタイヤ成形装置の要部側面図である。It is a principal part side view of the tire shaping | molding apparatus which shows typically the winding procedure of a tire structural member. タイヤ構成部材の巻き付け試験の各結果を示すグラフである。It is a graph which shows each result of the winding test of a tire constituent member.

符号の説明Explanation of symbols

1・・・タイヤ成形装置、2・・・支持体、10・・・供給手段、11・・・サーバ、12・・・ガイド部、20・・・切断手段、21・・・アンビル、22・・・カッター、23・・・ピストン・シリンダ機構、30・・・巻付装置、31・・・ガイドレール、40・・・先端保持貼付手段、41・・・スライダ、42・・・ピストン・シリンダ機構、43・・・吸着パッド、50・・・後端保持貼付手段、51・・・スライダ、52・・・ピストン・シリンダ機構、53・・・吸着パッド、H・・・被成形体、G・・・タイヤ構成部材、R・・・搬送ロール。   DESCRIPTION OF SYMBOLS 1 ... Tire shaping | molding apparatus, 2 ... Support body, 10 ... Supply means, 11 ... Server, 12 ... Guide part, 20 ... Cutting means, 21 ... Anvil, 22. ..Cutter, 23 ... Piston / cylinder mechanism, 30 ... Wounding device, 31 ... Guide rail, 40 ... Tip holding means, 41 ... Slider, 42 ... Piston / cylinder Mechanism: 43 ... Adsorption pad, 50 ... Rear end holding sticking means, 51 ... Slider, 52 ... Piston / cylinder mechanism, 53 ... Adsorption pad, H ... Molded object, G ... tire components, R ... transport rolls.

Claims (6)

タイヤ構成部材の供給手段と、被成形体の回転手段とを備え、回転する被成形体にタイヤ構成部材を巻き付けて未加硫タイヤを成形するタイヤ成形装置であって、
タイヤ構成部材を被成形体への巻き付け長さに切断する切断手段と、
タイヤ構成部材の巻き付け先端部及び後端部をそれぞれ保持して被成形体に貼り付ける先端保持貼付手段及び後端保持貼付手段と、
先端部が貼り付けられたタイヤ構成部材の被成形体への巻き付けに合わせて、後端部を保持する後端保持貼付手段を被成形体に向かって後端部の貼付位置まで移動させる移動手段と、を備えたことを特徴とするタイヤ成形装置。
A tire molding device comprising a tire component supply means and a molded body rotation means, and forms a non-vulcanized tire by winding the tire component around a rotating molded body,
Cutting means for cutting the tire component into a winding length around the molded body;
A front end holding sticking means and a rear end holding sticking means for holding and attaching the winding front end portion and the rear end portion of the tire constituent member to the molded body, and
A moving means for moving the rear end holding sticking means for holding the rear end portion toward the molded body to the sticking position of the rear end portion in accordance with the winding of the tire constituent member with the front end portion attached to the molded body. And a tire forming apparatus.
請求項1に記載されたタイヤ成形装置において、
移動手段が、後端保持貼付手段と被成形体との間のタイヤ構成部材に張力を付加させつつ後端保持貼付手段を移動させることを特徴とするタイヤ成形装置。
In the tire forming apparatus according to claim 1,
A tire molding apparatus, wherein the moving means moves the rear end holding and pasting means while applying tension to a tire constituent member between the rear end holding and pasting means and the molded body.
請求項1又は2に記載されたタイヤ成形装置において、
各保持貼付手段が、タイヤ構成部材を着脱可能に吸着して保持する吸着保持手段を有することを特徴とするタイヤ成形装置。
In the tire forming apparatus according to claim 1 or 2,
Each of the holding and sticking means includes a suction holding means for sucking and holding a tire constituent member in a detachable manner.
タイヤ構成部材を回転する被成形体に巻き付けて未加硫タイヤを成形するタイヤ製造方法であって、
タイヤ構成部材を被成形体への巻き付け長さに切断する工程と、
タイヤ構成部材の巻き付け先端部を保持して被成形体に貼り付ける工程と、
先端部を貼り付けたタイヤ構成部材を被成形体に巻き付ける工程と、
切断したタイヤ構成部材の巻き付け後端部を保持し、タイヤ構成部材の被成形体への巻き付けに合わせて被成形体に向かって移動させる工程と、
被成形体まで移動させたタイヤ構成部材の後端部を被成形体に貼り付ける工程と、を有することを特徴とするタイヤ製造方法。
A tire manufacturing method for forming an unvulcanized tire by winding a tire component around a rotating molded body,
Cutting the tire constituent member into a winding length around the molded body; and
Holding the winding tip of the tire component and attaching it to the molded body;
A step of winding the tire constituent member to which the tip is pasted around the molded body;
A step of holding the wound rear end portion of the cut tire constituent member and moving the tire constituent member toward the molded body in accordance with the winding of the tire constituent member on the molded body; and
A tire manufacturing method comprising: attaching a rear end portion of the tire constituent member moved to the molded body to the molded body.
請求項4に記載されたタイヤ製造方法において、
前記移動させる工程が、タイヤ構成部材の後端部と被成形体との間のタイヤ構成部材に張力を付加しつつ保持した後端部を移動させることを特徴とするタイヤ製造方法。
In the tire manufacturing method according to claim 4,
The tire manufacturing method characterized in that the moving step moves the rear end portion held while applying tension to the tire constituent member between the rear end portion of the tire constituent member and the molded body.
請求項4又は5に記載されたタイヤ製造方法において、
タイヤ構成部材の先端部及び後端部をそれぞれ着脱可能に吸着して保持する工程を有し、
タイヤ構成部材の先端部と後端部を被成形体に貼り付ける各工程が、タイヤ構成部材の吸着した逆側面を被成形体に押し付けて圧着する工程と、圧着したタイヤ構成部材の吸着を解除する工程と、を有することを特徴とするタイヤ製造方法。
In the tire manufacturing method according to claim 4 or 5,
A step of detachably adsorbing and holding the front end portion and the rear end portion of the tire constituent member,
Each step of affixing the front and rear ends of the tire component member to the molded body is a process of pressing the opposite side surface adsorbed by the tire component member against the molded body and releasing the adsorption of the compressed tire component member A tire manufacturing method comprising the steps of:
JP2008308369A 2008-12-03 2008-12-03 Tire molding device and tire molding method Pending JP2010131808A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045828A (en) * 2010-08-27 2012-03-08 Bridgestone Corp Tire manufacturing apparatus and tire manufacturing method
JP2012179854A (en) * 2011-03-02 2012-09-20 Bridgestone Corp Rubber sheet cutting device, and method for manufacturing raw tire
CN106604815A (en) * 2014-08-05 2017-04-26 倍耐力轮胎股份公司 Apparatus and process for building tyres for vehicle wheels

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07241928A (en) * 1994-03-03 1995-09-19 Yokohama Rubber Co Ltd:The Method and apparatus for feeding tire constituting belt-like member

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07241928A (en) * 1994-03-03 1995-09-19 Yokohama Rubber Co Ltd:The Method and apparatus for feeding tire constituting belt-like member

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045828A (en) * 2010-08-27 2012-03-08 Bridgestone Corp Tire manufacturing apparatus and tire manufacturing method
JP2012179854A (en) * 2011-03-02 2012-09-20 Bridgestone Corp Rubber sheet cutting device, and method for manufacturing raw tire
CN106604815A (en) * 2014-08-05 2017-04-26 倍耐力轮胎股份公司 Apparatus and process for building tyres for vehicle wheels
CN106604815B (en) * 2014-08-05 2019-05-10 倍耐力轮胎股份公司 For being configured to the equipment and technique of the tire of wheel of vehicle

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