JP2010130824A - Laminated iron core and method of manufacturing the same - Google Patents

Laminated iron core and method of manufacturing the same Download PDF

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JP2010130824A
JP2010130824A JP2008304219A JP2008304219A JP2010130824A JP 2010130824 A JP2010130824 A JP 2010130824A JP 2008304219 A JP2008304219 A JP 2008304219A JP 2008304219 A JP2008304219 A JP 2008304219A JP 2010130824 A JP2010130824 A JP 2010130824A
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caulking
iron core
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Akihiro Hashimoto
彰博 橋本
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Mitsui High Tec Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated iron core in which core pieces are coupled by caulking with a large joint strength and a high positional accuracy to remarkably improve shape precision, and to provide a method of manufacturing the laminated iron core. <P>SOLUTION: In the laminated iron core, a caulking projection 3A constituting one side of a caulking part 10, and a caulking recess 3B constituting the other side thereof are provided, and the iron cores are caulked and coupled by engaging a projection 3j and a tongue 3t of the caulking projection in one iron piece 3 with a caulking projection engaging hole 3o and a notch 3n of the other recess. A manufacturing method includes: forming the caulking projection and the caulking recess in a metal plate by punching, and caulking and coupling the iron pieces by punching the core piece from the metal plate into a predetermined shape, and engaging the projection and tongue of the caulking projection in the core piece with the caulking projection engaging hole and notch of the caulking recess in the pre-punched core piece. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、鉄心片に形成したカシメ部を介して、積層した複数の鉄心片を互いにカシメ結合して成る積層鉄心に関し、また、プレス装置により金属板にカシメ部を打抜き形成し、金属板から所定形状の鉄心片を外形抜きし、カシメ部を介して複数の鉄心片を互いにカシメ結合する積層鉄心の製造方法に関するものである。     The present invention relates to a laminated iron core formed by caulking and bonding a plurality of laminated iron core pieces to each other via a caulking portion formed on the iron core piece. Further, the caulking portion is formed by punching a metal plate by a press device. The present invention relates to a method of manufacturing a laminated core in which an outer shape of an iron core piece having a predetermined shape is removed and a plurality of iron core pieces are caulked and joined together via caulking portions.

例えば、駆動電動機等の積層鉄心は、通常、プレス装置を用いて金属板から鉄心片を打抜き形成し、この鉄心片を所定枚数積層して、互いにカシメ結合することにより製造される。     For example, a laminated iron core such as a drive motor is usually manufactured by punching and forming iron core pieces from a metal plate using a pressing device, laminating a predetermined number of iron core pieces, and caulking them together.

従来より積層鉄心のカシメ結合には、鉄心片に半抜き突起やV字状突起を形成し、先に外形抜きされた鉄心片に形成した半抜き突起背面側凹部やV字状突起背面側凹部に、上述した半抜き突起やV字状突起を嵌入することによって行われている。   Conventionally, for crimping of laminated cores, half-cut protrusions or V-shaped protrusions are formed on the core piece, and the half-cut protrusion back-side recesses or V-shaped protrusion back-side recesses formed on the core pieces that have been previously cut out In addition, the above-described half-cut projection or V-shaped projection is inserted.

ここで、駆動電動機等の積層鉄心においては、積層された鉄心片同士に隙間がなく、かつ、自身の製造工程の途中や電動機の組立作業中あるいは取扱い時に、鉄心片間に隙間が生じたり分離したりすることなく、鉄心片同士が強固にカシメ結合されて一体化していることが重要である。   Here, in laminated iron cores such as drive motors, there is no gap between the laminated iron core pieces, and there is a gap or separation between the iron core pieces during the manufacturing process or during assembly or handling of the motor. It is important that the iron core pieces are firmly caulked and integrated with each other.

上述の如く、鉄心片に形成した半抜き突起を、他方の鉄心片の半抜き突起背面側凹部に嵌入して、鉄心片同士をカシメ結合する構成によれば、鉄心片同士を位置精度良く一体化でき、もって形状精度に優れた積層鉄心が得られる反面、カシメ結合の強度が必ずしも強固であるとは言い難く、積層鉄心の取扱い中に不用意な衝撃等が加わった場合、鉄心片同士の間に隙間が生じたり、ひどい場合には積層鉄心が分離する等の虞れがあった。   As described above, according to the configuration in which the half-cut protrusion formed on the core piece is fitted into the recess on the back side of the half-cut protrusion of the other core piece, and the core pieces are caulked and joined together, the core pieces are integrated with high positional accuracy. While a laminated iron core with excellent shape accuracy can be obtained, it is difficult to say that the strength of caulking is necessarily strong, and if an inadvertent impact is applied during handling of the laminated core, There was a risk that a gap might be formed between them, or the laminated iron core might be separated if it was severe.

一方、上述の如く、鉄心片に形成したV字状突起を、他方の鉄心片のV字状突起背面側凹部に嵌入して、鉄心片同士をカシメ結合する構成によれば、V字状突起における両側部が、V字状突起背面側凹部の両側縁部と係合するため、カシメ結合の強度は極めて大きなものとなる反面、V字状突起の傾斜部が干渉し合う(競り合う)ことで、鉄心片同士の位置精度が低下することによって、垂直度等の積層鉄心における形状精度が低下する問題があった。   On the other hand, as described above, according to the configuration in which the V-shaped protrusion formed on the iron core piece is inserted into the V-shaped protrusion rear side recess of the other iron core piece, and the iron core pieces are caulked and joined together, Since both sides of the slab engage with both side edges of the V-shaped protrusion back side recess, the strength of the caulking connection is extremely high, but the inclined parts of the V-shaped protrusion interfere with each other (compete). In addition, there is a problem in that the shape accuracy of the laminated iron core such as the degree of perpendicularity is lowered due to a decrease in the position accuracy between the core pieces.

そこで、上述した如き不都合を解消する技術の一例として、V字状突起における傾斜部の板厚を薄くすることで、上記傾斜部が干渉し合うことを抑える構成が提供されている(例えば、特許文献1参照)。   Therefore, as an example of a technique for solving the above-described disadvantages, a configuration is provided in which the inclined portions are prevented from interfering with each other by reducing the plate thickness of the inclined portions in the V-shaped projections (for example, patents). Reference 1).

図9は、上述した構成を採用した積層鉄心の一例であり、この積層鉄心Aにおけるカシメ部Cは、鉄心片Bに形成されたV字状突起BjとV字状突起背面側凹部Boとを具備し、V字状突起Bjにおける傾斜部Bjs、Bjsの板厚が薄く形成されており、V字状突起Bjを下層の鉄心片3のV字状突起背面側凹部Boに嵌入することで、鉄心片B同士を一体にカシメ結合することにより積層鉄心Aが製造されている。
特開平10−80078号
FIG. 9 is an example of a laminated iron core adopting the above-described configuration, and the caulking portion C in the laminated iron core A includes a V-shaped protrusion Bj and a V-shaped protrusion rear-side recess Bo formed on the iron core piece B. The inclined portions Bjs, Bjs in the V-shaped protrusion Bj are formed thin, and the V-shaped protrusion Bj is fitted into the V-shaped protrusion back side concave portion Bo of the lower core piece 3, The laminated core A is manufactured by caulking and joining the core pieces B together.
Japanese Patent Laid-Open No. 10-80078

ところで、上述した構成の積層鉄心Aによれば、鉄心片Bに形成したV字状突起Bjを、他方の鉄心片BのV字状突起背面側凹部Boに嵌入することで、鉄心片B同士のカシメ結合の強度は極めて大きく、また、カシメ部CのV字状突起Bjにおける傾斜部Bjs、Bjsの板厚を薄くしたことで、傾斜部Bjs同士の干渉(競り合い)を防止し、もって積層鉄心における形状精度の低下を抑えることが可能となる。     By the way, according to the laminated core A having the above-described configuration, the V-shaped protrusions Bj formed on the core piece B are fitted into the V-shaped protrusion back-side recess Bo of the other core piece B, so The strength of the caulking portion is extremely high, and the thickness of the inclined portions Bjs and Bjs in the V-shaped protrusion Bj of the caulking portion C is reduced, so that interference (competition) between the inclined portions Bjs is prevented. It is possible to suppress a decrease in shape accuracy in the iron core.

しかしながら、上述した如き構成においては、V字状突起Bjが傾斜部Bjs、Bjsを有する形状であることから、積層した鉄心片B同士の位置ずれを完全に防止することは難しく、このため鉄心片B、B…が傾いて積層されることにより、積層鉄心Aにおける垂直度の低下、言い換えれば形状精度の低下を完全に払拭し得ない不都合があった。   However, in the configuration as described above, since the V-shaped protrusion Bj has a shape having the inclined portions Bjs and Bjs, it is difficult to completely prevent the misalignment between the laminated core pieces B. When B, B... Are inclined and laminated, there is an inconvenience that the lowering of the perpendicularity in the laminated core A, in other words, the reduction of the shape accuracy cannot be completely eliminated.

本発明の目的は、上述した実状に鑑みて、鉄心片同士が大きな結合強度でカシメ結合され、かつ鉄心片同士が位置精度良くカシメ結合されることにより、形状精度の大幅な向上を達成することの可能な積層鉄心、および積層鉄心の製造方法を提供することにある。   An object of the present invention is to achieve a significant improvement in shape accuracy by being caulked and bonded with high bonding strength between core pieces and with high positional accuracy in view of the above-described actual situation. It is an object of the present invention to provide a laminated iron core that can be manufactured and a method for producing the laminated iron core.

上記目的を達成するべく、請求項1の発明に関わる積層鉄心は、鉄心片に形成したカシメ部を介して、積層した複数の鉄心片を互いにカシメ結合して成る積層鉄心であって、
カシメ部の一方を構成するカシメ突起は、鉄心片の板厚方向に突出した突起部と、該突起部の側縁から幅方向に突出した舌片部とを有し、
カシメ部の他方を構成するカシメ凹部は、鉄心片に形成されてカシメ突起の突起部が係合するカシメ突起係合孔と、該カシメ突起係合孔の縁部に形成されてカシメ突起の舌片部が係合する切欠きとを有し、
複数の鉄心片を積層した状態において、一方の鉄心片におけるカシメ突起の突起部および舌片部を、他方の鉄心片におけるカシメ凹部のカシメ突起係合孔および切欠きに係合することで、鉄心片同士を互いにカシメ結合して成ることを特徴としている。
In order to achieve the above object, the laminated core according to the invention of claim 1 is a laminated iron core formed by caulking and bonding a plurality of laminated iron core pieces to each other via caulking portions formed on the iron core pieces.
The caulking projection constituting one of the caulking portions has a protruding portion protruding in the thickness direction of the iron core piece, and a tongue piece protruding in the width direction from the side edge of the protruding portion,
The caulking recess that constitutes the other of the caulking portions is formed in an iron core piece and engages with the caulking protrusion engaging portion, and the caulking protrusion tongue is formed on the edge of the caulking protrusion engaging hole. A notch with which one part engages,
In a state where a plurality of iron core pieces are stacked, by engaging the protrusions and tongue pieces of the caulking protrusions in one iron core piece with the caulking protrusion engaging holes and notches of the caulking recesses in the other iron core piece, It is characterized by caulking the pieces together.

請求項2の発明に関わる積層鉄心は、請求項1の発明に関わる積層鉄心において、鉄心片におけるカシメ突起の舌片部を、突起部における一方の側縁のみに形成したことを特徴としている。   The laminated iron core according to the invention of claim 2 is characterized in that, in the laminated iron core according to the invention of claim 1, the tongue piece portion of the caulking projection in the iron core piece is formed only on one side edge of the projection portion.

請求項3の発明に関わる積層鉄心の製造方法は、プレス装置により金属板にカシメ部を打抜き形成し、金属板から所定形状の鉄心片を外形抜きし、カシメ部を介して複数の鉄心片を互いにカシメ結合する積層鉄心の製造方法であって、
金属板に、カシメ部の一方を構成するカシメ突起を、鉄心片の板厚方向に突出した突起部と、該突起部の側縁から幅方向に突出した舌片部とを設けて打抜き形成するとともに、カシメ部の他方を構成するカシメ凹部を、鉄心片に開口するカシメ突起係合孔と、該カシメ突起係合孔の縁部に臨む切欠きとを設けて打抜き形成する工程と、
金属板から鉄心片を所定形状に外形抜きし、鉄心片におけるカシメ突起の突起部および舌片部を、先に外形抜きした鉄心片におけるカシメ凹部のカシメ突起係合孔および切欠きに係合させ、鉄心片同士を互いにカシメ結合する工程とを含んで成ることを特徴としている。
According to a third aspect of the present invention, there is provided a method of manufacturing a laminated iron core, comprising: pressing a stamped portion on a metal plate by a press device; extracting a core piece of a predetermined shape from the metal plate; and removing a plurality of core pieces through the crimped portion. A method of manufacturing a laminated iron core that is caulked to each other,
A caulking projection constituting one of the caulking portions is punched and formed on a metal plate by providing a protruding portion protruding in the thickness direction of the iron core piece and a tongue piece protruding in the width direction from the side edge of the protruding portion. And a step of punching and forming a caulking recess that constitutes the other of the caulking portion by providing a caulking projection engaging hole that opens to the iron core piece and a notch that faces an edge of the caulking projection engaging hole;
The outer shape of the iron core piece is extracted from the metal plate into a predetermined shape, and the protrusion and tongue piece of the caulking protrusion on the iron core piece are engaged with the caulking protrusion engaging hole and the notch of the caulking recess in the iron core piece that has been previously outer shaped. And a step of caulking and bonding the iron core pieces to each other.

請求項1の発明に関わる積層鉄心によれば、複数の鉄心片を積層した状態において、一方の鉄心片におけるカシメ突起を、他方の鉄心片におけるカシメ凹部に嵌入することで、上記カシメ突起の突起部がカシメ凹部のカシメ突起係合孔と係合するとともに、上記カシメ突起の舌片部がカシメ凹部の切欠きと係合することにより、上述した従来の半抜き突起やV字状突起によるカシメ結合に比べ、格段に強固な結合強度で鉄心片同士をカシメ結合することが可能となる。     According to the laminated iron core relating to the invention of claim 1, in a state where a plurality of iron core pieces are laminated, the caulking protrusion of one iron core piece is fitted into the caulking concave portion of the other iron core piece, whereby the protrusion of the caulking protrusion is formed. And the tongue portion of the caulking protrusion engages with the notch of the caulking concave portion, so that the caulking by the conventional half-drawing protrusion or V-shaped protrusion described above is engaged. Compared with the bonding, the core pieces can be caulked and bonded with a much stronger bonding strength.

また、本発明に関わる積層鉄心によれば、複数の鉄心片を積層した状態において、上記カシメ突起の突起部がカシメ凹部のカシメ突起係合孔と係合するとともに、上記カシメ突起における突起部の側縁から幅方向に突出した舌片部が、カシメ凹部におけるカシメ突起係合孔の縁部に形成された切欠きと係合することで、カシメ部は互いに交差する2方向において拘束されることとなり、もって積層してカシメ結合した鉄心片同士の位置精度が向上することで、垂直度等の積層鉄心における形状精度を大幅に向上させることが可能となる。   Further, according to the laminated iron core according to the present invention, in a state where a plurality of iron core pieces are laminated, the protruding portion of the caulking protrusion engages with the caulking protrusion engaging hole of the caulking recess, and the protruding portion of the caulking protrusion The tongue piece protruding in the width direction from the side edge engages with the notch formed in the edge of the caulking protrusion engaging hole in the caulking recess, so that the caulking part is restrained in two directions intersecting each other. As a result, the positional accuracy of the core pieces that are laminated and crimped together is improved, so that the shape accuracy of the laminated core such as the verticality can be greatly improved.

さらに、本発明に関わる積層鉄心によれば、上述の如くカシメ突起とカシメ凹部との係合が極めて強固であるため、積層鉄心に対してカシメ部を形成する箇所数が少なくて済み、もって製造工程の簡易化を達成し得るとともに、カシメ部の存在に伴う鉄損特性の低下を可及的に抑えることが可能となる。   Furthermore, according to the laminated iron core related to the present invention, since the engagement between the caulking protrusion and the caulking concave portion is extremely strong as described above, the number of places where the caulking portion is formed with respect to the laminated iron core can be reduced, and thus the manufacture. The simplification of the process can be achieved, and the deterioration of the iron loss characteristic due to the presence of the caulking portion can be suppressed as much as possible.

請求項2の発明に関わる積層鉄心によれば、上述した如き作用効果に併せて、鉄心片におけるカシメ突起の舌片部を、突起部における一方の側縁のみに形成し、カシメ部の形状を単純化したことによって、上述した如き請求項1の構成に関わる作用効果に併せて、カシメ部の形成、延いては積層鉄心の製造に関わる作業性を簡易なものとすることができる。   According to the laminated iron core related to the invention of claim 2, in combination with the above-described effects, the tongue piece portion of the caulking protrusion in the iron core piece is formed only on one side edge of the protrusion portion, and the shape of the caulking portion is formed. As a result of simplification, it is possible to simplify the workability related to the formation of the crimped portion and the manufacture of the laminated core, in addition to the operational effects related to the configuration of claim 1 described above.

請求項3の発明に関わる積層鉄心の製造方法によれば、金属板から鉄心片を所定形状に外形抜きする際、一方の鉄心片におけるカシメ突起を、他方の鉄心片におけるカシメ凹部に嵌入することで、上記カシメ突起の突起部がカシメ凹部のカシメ突起係合孔と係合するとともに、上記カシメ突起の舌片部がカシメ凹部の切欠きと係合することにより、上述した従来の半抜き突起やV字状突起によるカシメ結合に比べ、格段に強固な結合強度で鉄心片同士をカシメ結合することが可能となる。   According to the method for manufacturing a laminated core according to the invention of claim 3, when the outer shape of the core piece is extracted from the metal plate into a predetermined shape, the caulking protrusion on one iron core piece is inserted into the caulking recess on the other iron core piece. Thus, the above-mentioned conventional half-projection projection is obtained by engaging the projection portion of the crimping projection with the crimping projection engaging hole of the crimping recess and the tongue piece portion of the crimping projection with the notch of the crimping recess. Compared with the caulking coupling using the V-shaped projections or the V-shaped projections, the iron core pieces can be caulked to each other with a much stronger coupling strength.

また、本発明に関わる積層鉄心の製造方法によれば、金属板から鉄心片を所定形状に外形抜きする際、上記カシメ突起の突起部をカシメ凹部のカシメ突起係合孔と係合させるとともに、上記カシメ突起における突起部の側縁から幅方向に突出した舌片部を、カシメ凹部におけるカシメ突起係合孔の縁部に形成された切欠きと係合させることで、カシメ部は互いに交差する2方向において拘束されることとなり、もって積層してカシメ結合した鉄心片同士の位置精度が向上することで、垂直度等の積層鉄心における形状精度を大幅に向上させることが可能となる。   Further, according to the method of manufacturing a laminated core according to the present invention, when the outer shape of the core piece is extracted from the metal plate into a predetermined shape, the protruding portion of the crimping protrusion is engaged with the crimping protrusion engaging hole of the crimping recess, By engaging the tongue piece protruding in the width direction from the side edge of the protrusion in the caulking protrusion with the notch formed in the edge of the caulking protrusion engaging hole in the caulking recess, the caulking parts intersect each other. It is constrained in two directions, so that the positional accuracy of the core pieces that are laminated and crimped together is improved, so that the shape accuracy of the laminated core such as the verticality can be greatly improved.

さらに、本発明に関わる積層鉄心の製造方法によれば、上述の如くカシメ突起とカシメ凹部との係合が極めて強固であるため、積層鉄心に対してカシメ部を形成する箇所数が少なくて済み、もって製造工程の簡易化を達成し得るとともに、カシメ部の存在に伴う鉄損特性の低下を可及的に抑えることが可能となる。   Furthermore, according to the method for manufacturing a laminated core according to the present invention, since the engagement between the caulking projection and the caulking recess is extremely strong as described above, the number of locations where the caulking portion is formed with respect to the laminated iron core can be reduced. Thus, simplification of the manufacturing process can be achieved, and a reduction in iron loss characteristics due to the presence of the caulking portion can be suppressed as much as possible.

以下、実施例を示す図面に基づいて、本発明を詳細に説明する。
図1は、駆動電動機の固定子を構成する積層鉄心に、本発明を適用した実施例であり、この積層鉄心1は、所定個数の分割鉄心(積層鉄心)2、2…を互いに接続することによって構成され、環形状を呈するヨーク部と、該ヨーク部から径内方向に突出する所定数のティース部とを備えている。
Hereinafter, the present invention will be described in detail with reference to the drawings illustrating embodiments.
FIG. 1 shows an embodiment in which the present invention is applied to a laminated core constituting a stator of a drive motor. This laminated iron core 1 connects a predetermined number of divided iron cores (laminated iron cores) 2, 2,. And a yoke portion having an annular shape, and a predetermined number of teeth portions projecting radially inward from the yoke portion.

図2に示す如く、個々の分割積層鉄心2は、積層鉄心1におけるヨーク部の一部分を構成する分割ヨーク部2Yと、該分割ヨーク部2Yから突出する1つのティース部2Tとを有し、所定の枚数だけ積層した鉄心片3、3…を、分割ヨーク部2Yとティース部2Tとに形成したカシメ部10、10を介し、互いにカシメ結合することによって構成されている。   As shown in FIG. 2, each of the divided laminated cores 2 has a divided yoke part 2Y that constitutes a part of the yoke part in the laminated core 1, and one tooth part 2T that protrudes from the divided yoke part 2Y. .. Are laminated together by caulking portions 10 and 10 formed in the divided yoke portion 2Y and the tooth portion 2T.

図2および図3に示す如く、上記カシメ部10は、一方の鉄心片3に形成したカシメ突起3Aを、他方の鉄心片3に形成したカシメ凹部に係合させることにより、積層された鉄心片3、3…同士をカシメ結合するもので、図4および図5に示す如く、個々の鉄心片3には、カシメ部10の一方を構成するカシメ突起3Aと、前記カシメ部10の他方を構成するカシメ凹部3Bとが形成されている。   As shown in FIGS. 2 and 3, the caulking portion 10 is formed by engaging the caulking protrusion 3 </ b> A formed on one iron core piece 3 with the caulking recess formed on the other iron core piece 3. 4 and FIG. 5, each core piece 3 includes a caulking projection 3 </ b> A constituting one of the caulking portions 10 and the other of the caulking portions 10. The caulking recess 3B is formed.

上記カシメ部10は、後に詳述する如く、プレス装置(図示せず)によって金属板から打抜き形成されるものであり、前記カシメ部10の一方を構成するカシメ突起3Aは、鉄心片3の板厚方向に突出した突起部3jと、該突起部3jの各側縁3je、3jeから幅方向に突出した舌片部3t、3tとを有している。   The caulking portion 10 is formed by punching from a metal plate by a press device (not shown), as will be described in detail later, and the caulking protrusion 3A constituting one of the caulking portions 10 is a plate of the iron core piece 3. It has a protruding portion 3j protruding in the thickness direction and tongue pieces 3t, 3t protruding in the width direction from the side edges 3je, 3je of the protruding portion 3j.

上記突起部3jは、平面視において略長方形を呈しており、金属板(鉄心片3)から剪断された各側縁3je、3jeの略中央部分には、平面視において矩形状を呈する舌片部3t、3tが突出して形成されている。   The protrusion 3j has a substantially rectangular shape in a plan view, and a tongue piece portion having a rectangular shape in a plan view is provided at a substantially central portion of each of the side edges 3je and 3je sheared from the metal plate (iron core piece 3). 3t and 3t are protrudingly formed.

一方、前記カシメ部10の他方を構成するカシメ凹部3Bは、上記カシメ突起3Aの突起部3jに対応した、略長方形の平面形状を呈するカシメ突起係合孔3oと、該カシメ突起係合孔3oの縁部3oeに臨んで開口する、上記カシメ突起3Aの舌片部3t、3tに対応した、平面視において矩形状を呈する切欠き3n、3nとを有している。   On the other hand, the caulking concave portion 3B constituting the other of the caulking portion 10 includes a caulking protrusion engaging hole 3o having a substantially rectangular planar shape corresponding to the protruding portion 3j of the caulking protrusion 3A, and the caulking protrusion engaging hole 3o. There are notches 3n and 3n having a rectangular shape in a plan view corresponding to the tongue pieces 3t and 3t of the caulking projection 3A, which open to face the edge 3oe.

因みに、積層鉄心1のヨーク部に形成されたカシメ部10は、そのカシメ突起3Aおよびカシメ凹部3Bの長手方向(図2中のx−x方向)が、積層鉄心1の周方向に沿って延びる位置態様で形成されており、また、積層鉄心1のティース部に形成されたカシメ部10は、そのカシメ突起3Aおよびカシメ凹部3Bの長手方向(図2中のx−x方向)が、積層鉄心1の径方向に沿って延びる位置態様で形成されている。   Incidentally, in the crimping portion 10 formed in the yoke portion of the laminated core 1, the longitudinal direction (the xx direction in FIG. 2) of the crimping projection 3 </ b> A and the crimping recess 3 </ b> B extends along the circumferential direction of the laminated core 1. The caulking portion 10 formed in the position mode and the caulking portion 10 formed in the tooth portion of the laminated core 1 has the longitudinal direction of the caulking projection 3A and the caulking concave portion 3B (the xx direction in FIG. 2) in the laminated iron core. It is formed in a position mode extending along the radial direction of 1.

図2および図3に示すように、実施例に示した積層鉄心1の分割鉄心(積層鉄心)2は、後に詳述する如く、プレス装置(図示せず)によってカシメ部10のカシメ突起3Aおよびカシメ凹部3Bを打抜き形成したのち、一方の鉄心片3におけるカシメ突起3Aの突起部3jおよび舌片部3t、3tを、他方の鉄心片3におけるカシメ凹部3Bのカシメ突起係合孔3oおよび切欠き3n、3nに係合させることで、積層された鉄心片3同士を互いにカシメ結合することにより構成されている。   As shown in FIGS. 2 and 3, the split iron core (laminated iron core) 2 of the laminated core 1 shown in the embodiment has a caulking protrusion 3A of the caulking portion 10 and a caulking protrusion 10A by a press device (not shown), as will be described in detail later. After punching and forming the caulking recess 3B, the protrusions 3j and tongues 3t and 3t of the caulking protrusion 3A in one iron core piece 3 are used as the caulking protrusion engaging holes 3o and the notches in the caulking recess 3B in the other iron core piece 3. By being engaged with 3n and 3n, the laminated iron core pieces 3 are connected by caulking to each other.

すなわち、上述した如き構成の積層鉄心1によれば、複数の鉄心片3、3…を積層した状態において、一方の鉄心片3におけるカシメ突起3Aを、他方の鉄心片3におけるカシメ凹部3Bに嵌入することで、上記カシメ突起3Aの突起部3jが、カシメ凹部3Bのカシメ突起係合孔3oと係合するとともに、上記カシメ突起3Aの舌片部3t、3tが、カシメ凹部3Bの切欠き3n、3nと係合することにより、従来の半抜き突起やV字状突起によるカシメ結合に比較して、格段に強固な結合強度で鉄心片3同士をカシメ結合することが可能となる。   That is, according to the laminated core 1 having the above-described configuration, the caulking protrusion 3A of one iron core piece 3 is fitted into the caulking recess 3B of the other iron core piece 3 in a state where the plurality of iron core pieces 3, 3. As a result, the protrusion 3j of the caulking protrusion 3A engages with the caulking protrusion engaging hole 3o of the caulking recess 3B, and the tongue pieces 3t and 3t of the caulking protrusion 3A are notched 3n in the caulking recess 3B. By engaging with 3n, iron core pieces 3 can be caulked and joined with a remarkably stronger coupling strength as compared with the caulking coupling with conventional half-bumped projections or V-shaped projections.

また、上述した如き構成の積層鉄心1によれば、複数の鉄心片3、3…を積層した状態において、カシメ突起3Aの突起部3jがカシメ凹部3Bのカシメ突起係合孔3oと係合するとともに、カシメ突起3Aにおける突起部3jの側縁3je、3jeから幅方向に突出した舌片部3t、3tが、カシメ凹部3Bにおけるカシメ突起係合孔3oの縁部3oe、3oeに臨んで形成された切欠き3n、3nと係合することで、カシメ部10は互いに交差する2方向、すなわち、図2中のx−x方向、および図2中のy−y方向において拘束されることとなり、もって積層してカシメ結合した鉄心片3同士の位置精度が向上することで、垂直度等の積層鉄心1における形状精度を大幅に向上させることが可能となる。   Further, according to the laminated core 1 having the above-described configuration, the protruding portion 3j of the crimping projection 3A engages with the crimping projection engaging hole 3o of the crimping recess 3B in a state where the plurality of core pieces 3, 3,. In addition, tongue pieces 3t and 3t projecting in the width direction from the side edges 3je and 3je of the projection 3j in the crimping projection 3A are formed facing the edges 3oe and 3oe of the crimping projection engagement hole 3o in the crimping recess 3B. By engaging with the notches 3n and 3n, the caulking portion 10 is restrained in two directions intersecting each other, that is, in the xx direction in FIG. 2 and the yy direction in FIG. Thus, by improving the positional accuracy between the core pieces 3 that are laminated and crimped together, the shape accuracy of the laminated core 1 such as the verticality can be greatly improved.

さらに、上述した如き構成の積層鉄心1によれば、カシメ突起3Aとカシメ凹部3Bとの係合が極めて強固であるため、積層鉄心1に対してカシメ部10を形成する箇所数が少なくて済み、もって製造工程の簡易化を達成し得るとともに、カシメ部10の存在に伴う鉄損特性の低下を可及的に抑えることが可能となる。   Furthermore, according to the laminated iron core 1 having the above-described configuration, since the engagement between the caulking protrusion 3A and the caulking concave portion 3B is extremely strong, the number of places where the caulking portion 10 is formed on the laminated iron core 1 can be reduced. Thus, simplification of the manufacturing process can be achieved, and a reduction in iron loss characteristics due to the presence of the caulking portion 10 can be suppressed as much as possible.

以下では、上述した構成の積層鉄心1を製造する方法について説明する。
図6は、本発明に関わる積層鉄心の製造方法に基づいて、図示していないプレス装置(順送り金型装置)により加工された金属板(帯状鋼板)Wの平面図であり、プレス装置(図示せず)の加工ステーションS1〜S7を経て、金属板(帯状鋼板)Wから鉄心片3,3…、さらには鉄心片3,3…をカシメ結合することにより積層鉄心1が製造される。
Below, the method to manufacture the laminated core 1 of the structure mentioned above is demonstrated.
FIG. 6 is a plan view of a metal plate (strip steel plate) W processed by a press device (sequential feed die device) (not shown) based on the method for manufacturing a laminated core according to the present invention. Through the processing stations S1 to S7 (not shown), the laminated iron core 1 is manufactured by caulking the iron core pieces 3, 3,..., And the iron core pieces 3, 3,.

先ず、加工ステーションS1においてパイロット穴Wp、Wp…、加工ステーションS2でスロットWs、Ws…を形成し、加工ステーションS3でヨークを分割する切離しWl、Wl…を形成したのち、加工ステーションS4において内径を打抜き形成する。   First, pilot holes Wp, Wp... Are formed in the processing station S1, slots Ws, Ws... Are formed in the processing station S2, and separations Wl, Wl... For dividing the yoke are formed in the processing station S3. Punching forming.

次いで、加工ステーションS5において、カシメ部10を構成するカシメ突起3Aとカシメ凹部3Bとを打抜き形成する。   Next, in the processing station S5, the caulking projection 3A and the caulking recess 3B constituting the caulking portion 10 are formed by punching.

すなわち、加工ステーションS5において、カシメ部10の一方を構成するカシメ突起3Aを、鉄心片3の板厚方向に突出した突起部3jと、該突起部3jの側縁3je、3jeから幅方向に突出した舌片部3t、3tとを設けて打抜き形成するとともに、カシメ部10の他方を構成するカシメ凹部3Bを、鉄心片3に開口するカシメ突起係合孔3oと、該カシメ突起係合孔3oの縁部3oe、3oeに臨む切欠き3n、3nとを設けて打抜き形成する。   That is, in the processing station S5, the caulking protrusion 3A constituting one of the caulking parts 10 is protruded in the width direction from the protruding part 3j protruding in the thickness direction of the iron core piece 3 and the side edges 3je and 3je of the protruding part 3j. The tongue piece portions 3t and 3t are formed by punching, and the caulking concave portion 3B constituting the other of the caulking portion 10 is formed with a caulking projection engaging hole 3o that opens into the iron core piece 3, and the caulking projection engaging hole 3o. The notches 3n and 3n facing the edges 3oe and 3oe are provided and punched.

上述の如く、加工ステーションS5において、カシメ部10を構成するカシメ突起3Aとカシメ凹部3Bとを打抜き形成したのち、遊びの加工ステーションS6を経た加工ステーションS7において、分割ヨーク部の外形を打ち抜いて個々の鉄心片3、3…を分離形成する。   As described above, after the caulking projection 3A and the caulking recess 3B constituting the caulking portion 10 are punched and formed at the processing station S5, the outer shape of the divided yoke portion is punched out at the processing station S7 after the play processing station S6. Are formed separately.

また、上記加工ステーションS7においては、上述の如く個々の鉄心片3、3…を分離形成するとともに、鉄心片3におけるカシメ突起3Aの突起部3jおよび舌片部3t、3tを、先に外形抜きした鉄心片3、3…におけるカシメ凹部3Bのカシメ突起係合孔3oおよび切欠き3n、3nに係合させ、鉄心片3同士を互いにカシメ結合することによって積層鉄心1を製造している。   In the processing station S7, the individual iron core pieces 3, 3... Are separated and formed as described above, and the protrusions 3j and the tongue pieces 3t, 3t of the caulking protrusion 3A of the iron core piece 3 are first removed from the outer shape. The laminated core 1 is manufactured by engaging the crimping protrusion engaging holes 3o and the notches 3n and 3n of the crimping recesses 3B of the core pieces 3, 3.

すなわち、上述した如き積層鉄心の製造方法によれば、金属板Wから鉄心片3を所定形状に外形抜きする際、一方の鉄心片3におけるカシメ突起3Aを、他方の鉄心片3におけるカシメ凹部3Bに嵌入することで、上記カシメ突起3Aの突起部3jがカシメ凹部3Bのカシメ突起係合孔3oと係合するとともに、上記カシメ突起3Aの舌片部3t、3tがカシメ凹部3Bの切欠き3n、3nと係合することにより、従来の半抜き突起やV字状突起によるカシメ結合に比べ、格段に強固な結合強度で鉄心片3同士をカシメ結合することが可能となる。   That is, according to the method for manufacturing a laminated core as described above, when the core piece 3 is extracted from the metal plate W in a predetermined shape, the caulking protrusion 3A on one iron core piece 3 is replaced with the caulking recess 3B on the other iron core piece 3. By fitting into the caulking projection 3A, the projection 3j of the caulking projection 3A is engaged with the caulking projection engaging hole 3o of the caulking recess 3B, and the tongue pieces 3t, 3t of the caulking projection 3A are notched 3n of the caulking recess 3B. By engaging with 3n, it becomes possible to crimp the core pieces 3 to each other with a much stronger coupling strength than conventional crimping coupling with half-drawn projections or V-shaped projections.

また、上述した如き積層鉄心の製造方法によれば、金属板Wから鉄心片3を所定形状に外形抜きする際、上記カシメ突起3Aの突起部3jをカシメ凹部3Bのカシメ突起係合孔3oと係合させるとともに、上記カシメ突起3Aにおける突起部3jの側縁3je、3jeから幅方向に突出した舌片部3t、3tを、カシメ凹部3Bにおけるカシメ突起係合孔3oの縁部3oe、3oeに形成された切欠き3n、3nと係合させることで、カシメ部10は互いに交差する2方向、すなわち、図2中のx−x方向、および図2中のy−y方向において拘束されることとなり、もって積層してカシメ結合した鉄心片3同士の位置精度が向上することで、垂直度等の積層鉄心1における形状精度を大幅に向上させることが可能となる。   Further, according to the method for manufacturing a laminated core as described above, when the core piece 3 is extracted from the metal plate W into a predetermined shape, the protrusion 3j of the caulking protrusion 3A is connected to the caulking protrusion engaging hole 3o of the caulking recess 3B. The tongue pieces 3t and 3t protruding in the width direction from the side edges 3je and 3je of the projection 3j in the caulking projection 3A are engaged with the edges 3oe and 3oe of the caulking projection engaging hole 3o in the caulking recess 3B. By engaging with the formed notches 3n and 3n, the caulking portion 10 is restrained in two directions intersecting each other, that is, in the xx direction in FIG. 2 and the yy direction in FIG. As a result, the positional accuracy of the core pieces 3 laminated and crimped together is improved, so that the shape accuracy of the laminated core 1 such as the verticality can be greatly improved.

さらに、上述した如き積層鉄心の製造方法によれば、上述の如くカシメ突起3Aとカシメ凹部3Bとの係合が極めて強固であるため、積層鉄心1に対してカシメ部10を形成する箇所数が少なくて済み、もって製造工程の簡易化を達成し得るとともに、カシメ部10の存在に伴う鉄損特性の低下を可及的に抑えることが可能となる。   Furthermore, according to the method for manufacturing a laminated core as described above, the engagement between the caulking protrusion 3A and the caulking recess 3B is extremely strong as described above, so that the number of places where the caulking portion 10 is formed with respect to the laminated core 1 is reduced. Thus, the manufacturing process can be simplified, and the deterioration of the iron loss characteristic due to the presence of the crimping portion 10 can be suppressed as much as possible.

図7は、本発明に関わる積層鉄心の他の実施例を示しており、この実施例におけるカシメ部10の一方を構成するカシメ突起3Aの舌片部3t、3tには、そのコーナー部にR部3tr、3trが形成され、上記カシメ突起3Aの舌片部3t、3tに対応する、カシメ凹部3Bにおける切欠き3n、3nのコーナー部にも、R部3nr、3nrが形成されている。   FIG. 7 shows another embodiment of the laminated iron core according to the present invention. The tongue piece portions 3t and 3t of the caulking projection 3A constituting one of the caulking portions 10 in this embodiment have an R at the corner portion. The portions 3tr and 3tr are formed, and the R portions 3nr and 3nr are also formed at the corner portions of the notches 3n and 3n in the caulking concave portion 3B corresponding to the tongue pieces 3t and 3t of the caulking projection 3A.

なお、舌片部3t、3tのコーナー部にR部3tr、3trが形成されている点、および切欠き3n、3nのコーナー部にR部3nr、3nrが形成されている点以外は、図1〜図3に示した積層鉄心1の構成と変わるところはない。   1 except that the R portions 3tr and 3tr are formed at the corner portions of the tongue pieces 3t and 3t, and the R portions 3nr and 3nr are formed at the corner portions of the notches 3n and 3n. There is no difference from the configuration of the laminated core 1 shown in FIG.

上記構成の積層鉄心1によれば、図1〜図3に示した積層鉄心1と同様の作用効果を得られることと併せ、R部を多く有する形状に起因して、カシメ部10の打抜き形成が容易なものとなり、もって製造コストの低減を図ることが可能となる。   According to the laminated core 1 having the above-described configuration, it is possible to obtain the same effect as the laminated core 1 shown in FIGS. Thus, the manufacturing cost can be reduced.

図8は、本発明に関わる積層鉄心の更に他の実施例を示しており、この実施例におけるカシメ部10′の一方を構成するカシメ突起3A′は、突起部3j′における一方の側縁3je′にのみ舌片部3t′が突設されており、また、カシメ部10′の他方を構成するカシメ凹部3B′のカシメ突起係合孔3o′には、上記舌片部3t′に対応する一方の切欠き3n′のみが形成されている。   FIG. 8 shows still another embodiment of the laminated iron core according to the present invention. The caulking projection 3A ′ constituting one of the caulking portions 10 ′ in this embodiment has one side edge 3je of the protruding portion 3j ′. The tongue piece 3t 'is projected only on the ′, and the caulking projection engaging hole 3o ′ of the caulking recess 3B ′ constituting the other of the caulking portion 10 ′ corresponds to the tongue piece 3t ′. Only one notch 3n 'is formed.

なお、上記舌片部3t′および切欠き3n′が1個ずつ形成されている点以外は、図1〜図3に示した積層鉄心1の構成と変わるところはなく、積層鉄心1′の構成要素において、積層鉄心1の構成要素と同一の作用を成すものには、図8において図1〜図3と同一の符号に′(ダッシュ)を附して詳細な説明は省略する。   The configuration of the laminated core 1 ′ is the same as the configuration of the laminated core 1 shown in FIGS. 1 to 3 except that the tongue pieces 3t ′ and the notches 3n ′ are formed one by one. Elements having the same functions as those of the components of the laminated core 1 are denoted by the same reference numerals as those in FIGS. 1 to 3 in FIG.

上記構成の積層鉄心1′によれば、図1〜図3に示した積層鉄心1と同様の作用効果を得られることと併せ、カシメ部10′の平面形状が単純化することによって、カシメ部10′の打抜き形成が容易なものとなり、もって製造コストの低減を図ることが可能となる。   According to the laminated core 1 ′ having the above-described configuration, the same effect as that of the laminated core 1 shown in FIGS. 1 to 3 can be obtained, and the planar shape of the crimped portion 10 ′ is simplified. 10 'can be easily formed by punching, and the manufacturing cost can be reduced.

なお、図7に示した積層鉄心と同様に、舌片部3t′および切欠き3n′のコーナー部にR部を形成することも可能であり、このような構成によれば積層鉄心の製造に関わるコストの更なる低減を図ることができる。   In addition, similarly to the laminated core shown in FIG. 7, it is possible to form an R portion at the corners of the tongue piece 3t ′ and the notch 3n ′. With such a configuration, the laminated core can be manufactured. The cost involved can be further reduced.

ここで、上述した実施例においては、駆動電動機の固定子を構成する積層鉄心に本発明を適用した例を示したが、駆動電動機の固定子以外の様々な積層鉄心に対しても、本願発明を有効に適用し得ることは言うまでもない。   Here, in the above-described embodiment, the example in which the present invention is applied to the laminated iron core constituting the stator of the drive motor is shown, but the present invention is applied to various laminated iron cores other than the stator of the drive motor. It goes without saying that can be applied effectively.

また、上述した実施例では、所定個数の分割鉄心を接続して製造される積層鉄心を対象とし、上記分割鉄心において積層される鉄心片のカシメ結合に関して詳述したが、本願発明は、分割されていない所定形状の鉄心片を積層し、各々の鉄心片をカシメ結合して成る積層鉄心、さらには、分割された複数の鉄心片(セグメントコア片)を帯状に連結して成る帯状鉄心片を、螺旋状に巻回しつつ積層してカシメ結合することで製造される積層鉄心に対しても適用することが可能であり、何れの適用の態様においても、実施例に示した積層鉄心および製造方法と同様の作用効果を奏することは勿論である。   Further, in the above-described embodiment, the laminated core manufactured by connecting a predetermined number of divided cores is targeted, and the caulking connection of the core pieces laminated in the divided core is described in detail. However, the present invention is divided. A laminated core formed by laminating core pieces of a predetermined shape and caulking and joining each of the core pieces, and further, a strip-shaped core piece formed by connecting a plurality of divided core pieces (segment core pieces) in a strip shape. In addition, the present invention can be applied to a laminated iron core manufactured by laminating while being spirally wound and bonded together, and in any application mode, the laminated iron core and the manufacturing method shown in the examples Of course, the same effects can be obtained.

本発明に関わる積層鉄心の一実施例を示す全体斜視図。BRIEF DESCRIPTION OF THE DRAWINGS The whole perspective view which shows one Example of the laminated iron core in connection with this invention. (a)および(b)は、図1に示した積層鉄心を構成する分割鉄心の外観斜視図、および分割鉄心の要部平面図。(a) And (b) is an external appearance perspective view of the split iron core which comprises the laminated iron core shown in FIG. 1, and the principal part top view of a split iron core. (a)および(b)は、図2(b)中のa−a線断面図、および図2(b)中のb−b線断面図。(a) And (b) is the sectional view on the aa line in FIG.2 (b), and the sectional view on the bb line in FIG.2 (b). 図1に示した積層鉄心の分割鉄心を構成する鉄心片の要部斜視図。The principal part perspective view of the iron core piece which comprises the split iron core of the laminated iron core shown in FIG. (a)、(b)および(c)は、図1に示した積層鉄心の分割鉄心を構成する鉄心片の要部平面図、(a)中のb−b線断面図、および(a)中のc−c線断面図。(a), (b) and (c) are the principal part top views of the core piece which comprises the split iron core of the laminated core shown in FIG. 1, the bb sectional view taken on the line in (a), and (a) The cc sectional view taken on the line. 本発明に関わる積層鉄心の製造方法における工程を示す金属板の平面図。The top view of the metal plate which shows the process in the manufacturing method of the laminated iron core in connection with this invention. (a)、(b)および(c)は、本発明に関わる積層鉄心の他の実施例を示す鉄心片の要部平面図、カシメ凹部の要部平面図、およびカシメ突起の要部平面図。(a), (b), and (c) are the principal part top view of the core piece which shows the other Example of the laminated iron core concerning this invention, the principal part top view of a caulking recessed part, and the principal part top view of a caulking protrusion . (a)、(b)および(c)は、本発明に関わる積層鉄心の更に他の実施例を示す鉄心片の要部平面図、(a)中のb−b線断面図、および(a)中のc−c線断面図。(a), (b), and (c) are the principal part top views of the core piece which shows the further another Example of the laminated core concerning this invention, bb sectional view taken on the line in (a), ) In FIG. (a)および(b)は、従来の積層鉄心におけるカシメ部を示す要部平面図、および(a)中のb−b線断面図。(a) And (b) is a principal part top view which shows the crimping | crimped part in the conventional laminated iron core, and the bb sectional view taken on the line in (a).

符号の説明Explanation of symbols

1…積層鉄心、
2…分割鉄心(積層鉄心)、
2Y…分割ヨーク部、
2T…ティース部、
3…鉄心片、
3A…カシメ突起、
3j…突起部、
3t…舌片部、
3B…カシメ凹部、
3o…カシメ突起係合孔、
3n…切欠き、
10…カシメ部。
1 ... laminated iron core,
2 ... split core (laminated core),
2Y: Divided yoke part,
2T ... Teeth,
3 ... Iron core piece,
3A ... caulking protrusion,
3j ... protrusions,
3t ... tongue part,
3B ... caulking recess,
3o: Caulking protrusion engaging hole,
3n ... Notches,
10 ... Caulking part.

Claims (3)

鉄心片に形成したカシメ部を介して、積層した複数の鉄心片を互いにカシメ結合して成る積層鉄心であって、
前記カシメ部の一方を構成するカシメ突起は、前記鉄心片の板厚方向に突出した突起部と、該突起部の側縁から幅方向に突出した舌片部とを有し、
前記カシメ部の他方を構成するカシメ凹部は、前記鉄心片に形成されて前記カシメ突起の前記突起部が係合するカシメ突起係合孔と、該カシメ突起係合孔の縁部に形成されて前記カシメ突起の前記舌片部が係合する切欠きとを有し、
複数の前記鉄心片を積層した状態において、一方の前記鉄心片における前記カシメ突起の前記突起部および前記舌片部を、他方の前記鉄心片における前記カシメ凹部の前記カシメ突起係合孔および前記切欠きに係合することで、前記鉄心片同士を互いにカシメ結合して成ることを特徴とする積層鉄心。
A laminated iron core formed by caulking and bonding a plurality of laminated iron core pieces via caulking portions formed on the iron core piece,
The caulking projection constituting one of the caulking portions has a protruding portion protruding in the plate thickness direction of the iron core piece, and a tongue piece portion protruding in the width direction from the side edge of the protruding portion,
The caulking recess that constitutes the other of the caulking portions is formed on the iron core piece and is formed at the edge of the caulking protrusion engaging hole, and the caulking protrusion engaging hole that engages with the protruding portion of the caulking protrusion. A notch with which the tongue piece of the caulking protrusion engages,
In a state where a plurality of the iron core pieces are stacked, the protrusions and the tongue pieces of the caulking protrusions in one iron core piece, the caulking protrusion engaging holes and the cuts of the caulking recesses in the other iron core piece, A laminated core characterized in that the core pieces are crimped together by engaging with the notches.
前記鉄心片における前記カシメ突起の前記舌片部を、前記突起部における一方の側縁のみに形成したことを特徴とする請求項1記載の積層鉄心。 The laminated core according to claim 1, wherein the tongue piece portion of the caulking protrusion in the iron core piece is formed only on one side edge of the protrusion. プレス装置により金属板にカシメ部を打抜き形成し、前記金属板から所定形状の鉄心片を外形抜きし、前記カシメ部を介して複数の前記鉄心片を互いにカシメ結合する積層鉄心の製造方法であって、
前記金属板に、前記カシメ部の一方を構成するカシメ突起を、前記鉄心片の板厚方向に突出した突起部と、該突起部の側縁から幅方向に突出した舌片部とを設けて打抜き形成するとともに、前記カシメ部の他方を構成するカシメ凹部を、前記鉄心片に開口するカシメ突起係合孔と、該カシメ突起係合孔の縁部に臨む切欠きとを設けて打抜き形成する工程と、
前記金属板から前記鉄心片を所定形状に外形抜きし、前記鉄心片における前記カシメ突起の前記突起部および前記舌片部を、先に外形抜きした前記鉄心片における前記カシメ凹部の前記カシメ突起係合孔および前記切欠きに係合させ、前記鉄心片同士を互いにカシメ結合する工程と、
を含んで成ることを特徴とする積層鉄心の製造方法。
A method of manufacturing a laminated core in which a crimping portion is punched and formed on a metal plate by a pressing device, a core piece having a predetermined shape is extracted from the metal plate, and a plurality of the core pieces are crimped together via the crimping portion. And
On the metal plate, a caulking protrusion constituting one of the caulking portions is provided with a protruding portion protruding in the plate thickness direction of the iron core piece and a tongue piece portion protruding in the width direction from a side edge of the protruding portion. In addition to punching and forming, a caulking recess that constitutes the other of the caulking portion is formed by providing a caulking protrusion engaging hole that opens to the iron core piece and a notch that faces an edge of the caulking protrusion engaging hole. Process,
The iron core piece is extracted from the metal plate in a predetermined shape, and the protrusion and the tongue piece of the caulking protrusion in the iron core piece are connected to the caulking protrusion of the caulking recess in the iron core piece having the outer shape previously extracted. Engaging the hole and the notch, and caulking the core pieces together;
A method for producing a laminated iron core, comprising:
JP2008304219A 2008-11-28 2008-11-28 Laminated iron core and method of manufacturing the same Pending JP2010130824A (en)

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Publication number Priority date Publication date Assignee Title
KR101679470B1 (en) * 2014-05-16 2016-11-25 뉴모텍(주) Laminated Core for Motor and Method for Manufacturing the Same
US11472169B2 (en) * 2018-07-31 2022-10-18 Mitsui High-Tec, Inc. Metal laminate and manufacturing method of metal laminate

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6251206A (en) * 1985-08-30 1987-03-05 Mitsubishi Electric Corp Manufacture of laminated iron core

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6251206A (en) * 1985-08-30 1987-03-05 Mitsubishi Electric Corp Manufacture of laminated iron core

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101679470B1 (en) * 2014-05-16 2016-11-25 뉴모텍(주) Laminated Core for Motor and Method for Manufacturing the Same
US9705386B2 (en) 2014-05-16 2017-07-11 New Motech Co., Ltd. Laminated core for motor and method for manufacturing the same
US9935529B2 (en) 2014-05-16 2018-04-03 New Motech Co., Ltd. Method for manufacturing laminated core for motor
US11472169B2 (en) * 2018-07-31 2022-10-18 Mitsui High-Tec, Inc. Metal laminate and manufacturing method of metal laminate

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