JP2010125566A - Cutting tip, cutting tool, and method for cutting hard-to-cut material - Google Patents

Cutting tip, cutting tool, and method for cutting hard-to-cut material Download PDF

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Publication number
JP2010125566A
JP2010125566A JP2008304185A JP2008304185A JP2010125566A JP 2010125566 A JP2010125566 A JP 2010125566A JP 2008304185 A JP2008304185 A JP 2008304185A JP 2008304185 A JP2008304185 A JP 2008304185A JP 2010125566 A JP2010125566 A JP 2010125566A
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Prior art keywords
cutting
cutting edge
angle
cut surface
tip
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Rinko Matsukawa
倫子 松川
Hitoshi Sumiya
均 角谷
Yasuhiko Okita
泰彦 沖田
Tomohiro Fukaya
朋弘 深谷
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Sumitomo Electric Hardmetal Corp
Sumitomo Electric Industries Ltd
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Sumitomo Electric Hardmetal Corp
Sumitomo Electric Industries Ltd
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Priority to JP2008304185A priority Critical patent/JP2010125566A/en
Priority to PCT/JP2009/069863 priority patent/WO2010061849A1/en
Publication of JP2010125566A publication Critical patent/JP2010125566A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/141Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness
    • B23B27/145Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness characterised by having a special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/043Tool holders for a single cutting tool with cutting-off, grooving or profile cutting tools, i.e. blade- or disc-like main cutting parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2226/00Materials of tools or workpieces not comprising a metal
    • B23B2226/12Boron nitride
    • B23B2226/125Boron nitride cubic [CBN]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2226/00Materials of tools or workpieces not comprising a metal
    • B23B2226/31Diamond
    • B23B2226/315Diamond polycrystalline [PCD]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce the breakage of a boundary region of a cutting tip which has been a problem when cutting a hard-to-cut material with cutting depth exceeding, for example, 0.3 mm. <P>SOLUTION: The cutting tip 1 has a cut surface 5 obtained by removing a corner disposed between two side surfaces 4, 4 which constitute a corner. A ridge line 9 constituting a main cutting blade is formed between the cut surface 5 and an upper surface 2. While the cutting tip is mounted to a holder of a turning tool, the ridge line 9 is inclined to an angle wherein the lateral cutting edge angle α can be set at 60° or larger and 90° or smaller. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、難削材の切削加工に有効な切削チップとそれを用いた切削工具(バイト)及び切削方法に関する。なお、ここで云う難削材は、例えば、材質が耐熱合金、Ti合金、或いはマルエージング鋼の被削材を指す。   The present invention relates to a cutting tip effective for cutting difficult-to-cut materials, a cutting tool (bite) using the cutting tip, and a cutting method. In addition, the difficult-to-cut material mentioned here refers to a work material whose material is a heat-resistant alloy, a Ti alloy, or maraging steel, for example.

周知の切削チップの中に、鋭角コーナ部と鈍角コーナ部を対角位置にそれぞれ備える菱形チップがある。この菱形チップの鋭角コーナ部は、所定のR半径を有するノーズR部として構成されており、被削材の外径旋削加工ではそのノーズR部の稜線(側面と上面との交差部の稜線)が切れ刃として利用される。切込み深さが小さい条件で使用するときにはノーズR部の曲線の稜線のみが切れ刃として切削に関与するが、切込み深さが大きくなればノーズR部に連なる直線の稜線の一部も切れ刃として使用される。   Among known cutting tips, there is a diamond-shaped tip provided with an acute corner portion and an obtuse corner portion at diagonal positions. The acute corner portion of this rhombus tip is configured as a nose R portion having a predetermined R radius, and the ridge line of the nose R portion (the ridge line at the intersection of the side surface and the upper surface) in the outer diameter turning of the work material Is used as a cutting edge. When used under conditions where the depth of cut is small, only the curved ridgeline of the nose R part is involved in cutting as a cutting edge. However, if the cutting depth is increased, a part of the straight ridgeline connected to the nose R part is also used as a cutting edge. used.

なお、一般的な切削チップ、例えば、三角形チップや四角形チップや菱形チップは、ノーズRの大きさ(R半径)が0.2〜1.6mm程度に設定されている。   Note that a general cutting tip, for example, a triangular tip, a square tip, or a rhombus tip, has a nose radius (R radius) set to about 0.2 to 1.6 mm.

ここで、各々が直線の第1の切れ刃(主切れ刃)と第2の切れ刃が先鋭境界部を介して連なったコーナを備え、切込み深さが0.3mm以下の条件での切削において第1の切れ刃が主として被削材を削り、後続の第2の切れ刃は、さらえ刃として働いて面を仕上げる切削インサートが下記特許文献1に開示されている。   Here, in the cutting under the condition that the first cutting edge (main cutting edge) and the second cutting edge, each of which is a straight line, are connected to each other through a sharp boundary portion, and the cutting depth is 0.3 mm or less. A cutting insert in which the first cutting edge mainly cuts the work material and the subsequent second cutting edge works as a cutting edge to finish the surface is disclosed in Patent Document 1 below.

この切削インサートは、第1の切れ刃による切削領域を減少させることで切削エネルギーを小さくし、それにより切削による発熱を減らして寿命を延ばすことを目的として開発されたものであって、被削材の外径旋削で第1の切れ刃が被削材の軸心に対して3〜30°の傾き角をもって被削材に切り込まれるようになっている。   This cutting insert was developed for the purpose of reducing the cutting energy by reducing the cutting area by the first cutting edge, thereby reducing the heat generated by cutting and extending the life. With the outer diameter turning, the first cutting edge is cut into the work material with an inclination angle of 3 to 30 ° with respect to the axis of the work material.

特開2005−324324号公報JP 2005-324324 A

今仮に、鋭角コーナ部のノーズRが1.6mmの汎用菱形チップを用いて切込み深さ0.3mmの条件で被削材の外径旋削を行ったとする。このときに、被削材の最外径部におけるノーズR部切れ刃の傾き角κ(被削材の軸心に対する傾き角)は約35.7°になる。この値は、(90°−傾き角κ)の式で求まる横切れ刃角で表すと約54.3°であるが、首記の難削材の加工では、切込み深さが0.3mmを越える条件で加工を行ったときに横切れ刃角が60°を下回ると切れ刃の横境界部(被削材の最外径部に対応した部分)に欠損が多発することを見出した。難削材の加工では、切削チップの素材として超硬合金やcBN(立方晶型窒化硼素)を含有した焼結体などの硬質材が多用されるが、cBN含有焼結体を用いたチップでも横境界部の欠損が発生している。   Suppose now that the outer diameter turning of the work material is performed under the condition of a cutting depth of 0.3 mm using a general-purpose rhombus insert having an acute corner corner nose R of 1.6 mm. At this time, the inclination angle κ (inclination angle with respect to the axis of the work material) of the nose R portion cutting edge at the outermost diameter part of the work material is about 35.7 °. This value is about 54.3 ° in terms of the horizontal cutting edge angle obtained by the formula of (90 ° −inclination angle κ). However, in the processing of the difficult-to-cut materials mentioned above, the depth of cut exceeds 0.3 mm. When machining was performed under the conditions, it was found that if the side cutting edge angle is less than 60 °, defects frequently occur at the lateral boundary portion of the cutting edge (the portion corresponding to the outermost diameter portion of the work material). In the processing of difficult-to-cut materials, hard materials such as sintered bodies containing cemented carbide and cBN (cubic boron nitride) are frequently used as the material for cutting chips, but even chips using cBN-containing sintered bodies are used. A defect at the lateral boundary has occurred.

一般的な切削チップは、ノーズRが付され、そのノーズRが大きくても1.6mm程度であるので、切込み深さが0.3mmを越える条件での加工において横切れ刃角を60°以上に設定することはできない。60°以上の横切れ刃角の設定が可能になるところまでノーズR部のR半径を大きくすると切削チップが加工規制を受けるものになるので、そのノーズR部のR半径を大きくする方法での対応も望めない。   A general cutting tip is provided with a nose R, and even if the nose R is large, it is about 1.6 mm. Therefore, the side cutting edge angle is set to 60 ° or more in processing under a condition where the cutting depth exceeds 0.3 mm. It cannot be set. If the radius of the nose radius is increased to the point where it is possible to set a side cutting edge angle of 60 ° or more, the cutting tip will be subject to machining restrictions, so it is possible to increase the radius of the radius of the nose radius. I can't even hope.

また、前掲の特許文献1が開示している切削インサートは、第1の切れ刃(主切れ刃)の被削材の軸心に対する傾き角が3〜30°となっている。その値は、横切れ刃角に換算すると87〜60°であるが、特許文献1の切削インサートは、第1の切れ刃は0.05〜0.3mmの切込み深さに対応するものにしている。そのために、切込み深さが0.3mmを越える条件で使用すると、同文献の図2、図3、図5において符号17が付された横切れ刃が切削に関与する。その横切れ刃は、横切れ刃角がほぼ45°の設定になっており、従って、切込み深さが0.3mm以上の条件での加工では、横切れ刃に境界部欠損が発生して工具寿命が短縮されることが明らかである。   Further, the cutting insert disclosed in the above-mentioned Patent Document 1 has an inclination angle of the first cutting edge (main cutting edge) with respect to the axis of the work material of 3 to 30 °. The value is 87 to 60 ° in terms of the horizontal cutting edge angle, but the cutting insert of Patent Document 1 is such that the first cutting edge corresponds to a cutting depth of 0.05 to 0.3 mm. . Therefore, when it is used under the condition that the depth of cut exceeds 0.3 mm, the side cutting edge denoted by reference numeral 17 in FIGS. 2, 3 and 5 of the same document is involved in the cutting. The side cutting edge has a side cutting edge angle of approximately 45 °. Therefore, when machining with a cutting depth of 0.3 mm or more, the side cutting edge is damaged and the tool life is shortened. It is clear that

この発明は、切込み深さが0.3mmを越える条件での難削材の切削加工において問題となっている切削チップの境界部欠損を減少させることを課題としている。   This invention makes it a subject to reduce the boundary part defect | deletion of the cutting tip which is a problem in the cutting of the difficult-to-cut material on the conditions where a cutting depth exceeds 0.3 mm.

上記の課題を解決するため、この発明においては、切削チップを以下の通りに構成した。すなわち、2側面が交わるコーナ部に、前記2つの側面間に配置されてコーナを除去するカット面を設け、そのカット面と上面との間に主切れ刃となす稜線を形成し、その稜線が切削チップを旋削工具のホルダに装着した状態で60°以上、90°以下の横切れ刃角を設定可能な角度で傾斜しているものにした。   In order to solve the above problems, in the present invention, the cutting tip is configured as follows. That is, a corner surface where two side surfaces intersect is provided with a cut surface disposed between the two side surfaces to remove the corner, and a ridge line that forms a main cutting edge is formed between the cut surface and the upper surface. In a state where the cutting tip is mounted on the holder of the turning tool, the side cutting edge angle of 60 ° or more and 90 ° or less is inclined at a settable angle.

この切削チップは、具体的形態として以下に列挙するものが考えられる。
(1)主切れ刃となす前記稜線が0.3mmを越える切込み深さ設定を可能にする長さを有しているもの。
(2)前記稜線が、切削チップを旋削工具のホルダに装着した状態で70°以上、90°以下の横切れ刃角を設定可能な角度で傾斜しているもの。
(3)前記カット面が平面であり、そのカット面と上面との間に形成される前記稜線が直線をなすもの。
(4)前記カット面が曲面であり、そのカット面と上面との間に形成される前記稜線が、横切れ刃角を当該稜線の全域において60°以上、90°以下に設定可能なR半径を有するもの。
(5)基本形状が三角形又は菱形の汎用サイズのチップであり、複数ある鋭角コーナ部の少なくとも1箇所に前記カット面を設けたもの。
(6)主切れ刃となす前記稜線を、2.0mm以下の切込み可能深さに対応できる長さにしたもの。
(7)前記カット面を、同一コーナ部に対して、コーナ角の2等分線を基準にして平面視で対称形状をなして2面設けたもの。
(8)前記側面とカット面が上面に対して90°の角度で交差するネガティブ型チップとして構成したもの。
(9)少なくとも切削に関与する部分を、cBNを35vol%以上含むcBN焼結体で形成したもの。
As the cutting tips, those listed below as specific forms can be considered.
(1) The ridgeline that forms the main cutting edge has a length that enables a cutting depth setting exceeding 0.3 mm.
(2) The ridge line is inclined at an angle at which a side cutting edge angle of 70 ° or more and 90 ° or less can be set in a state where a cutting tip is mounted on a holder of a turning tool.
(3) The cut surface is a flat surface, and the ridge line formed between the cut surface and the upper surface forms a straight line.
(4) The cut surface is a curved surface, and the ridge line formed between the cut surface and the upper surface has an R radius that can set the side cutting edge angle to 60 ° or more and 90 ° or less over the entire ridge line. What you have.
(5) A general-purpose chip having a basic shape of a triangle or a rhombus, and the cut surface is provided in at least one of a plurality of acute corner portions.
(6) The ridge line that forms the main cutting edge has a length corresponding to the depth of possible cutting of 2.0 mm or less.
(7) The cut surface is provided in two planes with respect to the same corner portion so as to form a symmetrical shape in plan view with respect to the bisector of the corner angle.
(8) A negative type chip in which the side surface and the cut surface intersect at an angle of 90 ° with respect to the upper surface.
(9) At least a part involved in cutting is formed of a cBN sintered body containing 35 vol% or more of cBN.

上記した切削チップを、前記カット面と上面との間の稜線によって60°以上、90°以下の横切れ刃角をする主切れ刃が形成される状態に旋削工具のホルダに装着して切削工具を構成する。この発明は、その切削工具も提供する。   The cutting tool is mounted on a turning tool holder so that a main cutting edge having a side cutting edge angle of 60 ° or more and 90 ° or less is formed by a ridge line between the cut surface and the upper surface. Constitute. The present invention also provides the cutting tool.

また、その切削工具を用いて耐熱合金、Ti合金もしくはマルエージング鋼のいずれかの材質の被削材について外径旋削を行い、この外径旋削を、前記カット面と上面との間の稜線で60°以上、90°以下の横切れ刃角を有した主切れ刃を構成して切込み深さが0.3mmを越える条件下で行う難削材の切削方法も併せて提供する。   In addition, the cutting tool is used to perform outer diameter turning on a work material made of any one of a heat-resistant alloy, a Ti alloy, and maraging steel, and this outer diameter turning is performed at a ridge line between the cut surface and the upper surface. There is also provided a cutting method for difficult-to-cut materials, which comprises a main cutting edge having a side cutting edge angle of 60 ° or more and 90 ° or less and performed under a condition where the cutting depth exceeds 0.3 mm.

この発明の切削チップは、2側面が交わるコーナ部にコーナを除去するカット面を設けており、そのカット面と上面との間の稜線で主切れ刃を構成する。その稜線は、切削チップを旋削工具のホルダに装着した状態で60°以上、90°以下の横切れ刃角を設定可能な角度で傾斜しており、かつ、0.3mmを越える切込み深さ設定を可能にする長さを有している。従って、この稜線を主切れ刃にし、その稜線による加工限界(切込み上限)を超えない範囲で切込み深さを設定して旋削加工を行うことで主切れ刃の全域で横切れ刃角を常時60°以上に維持することができ、この対応により、特に、切込み深さが0.3mmを越える条件での難削材加工で問題となっていた横境界部の摩耗、欠損が効果的に抑制される。   In the cutting tip of the present invention, a cut surface for removing a corner is provided at a corner portion where two side surfaces intersect, and a main cutting edge is constituted by a ridge line between the cut surface and the upper surface. The ridge line is inclined at an angle that allows setting of a horizontal cutting edge angle of 60 ° or more and 90 ° or less with a cutting tip mounted on a turning tool holder, and a cutting depth setting exceeding 0.3 mm is set. It has a length that allows it. Therefore, this ridgeline is used as the main cutting edge, and the turning depth is set within a range that does not exceed the machining limit (cutting upper limit) of the ridgeline, so that the side cutting edge angle is always 60 ° throughout the main cutting edge. With this measure, it is possible to effectively suppress wear and breakage of the lateral boundary, which has been a problem in difficult-to-cut material processing particularly when the depth of cut exceeds 0.3 mm. .

前記稜線で形成される主切れ刃の横切れ刃角は、70°以上にすると横境界部の欠損防止の効果が特に顕著に現われる。   When the side cutting edge angle of the main cutting edge formed by the ridge line is set to 70 ° or more, the effect of preventing the horizontal boundary portion from being lost appears particularly remarkably.

カット面は、平面と曲面の2者が考えられる。平面のカット面は上面との間に直線の稜線を生じさせる。その直線の稜線は、切込み深さが変動とは無関係に横切れ刃角が一定して好ましいが、曲面のカット面と上面との間に生じる曲線の稜線もR半径を大きくすることで全域の横切れ刃角を60°以上にすることができる。   The cut surface can be a flat surface or a curved surface. The flat cut surface generates a straight ridge line between the upper surface and the upper surface. The straight ridge line is preferable because the cutting edge angle is constant regardless of the variation in the depth of cut, but the curved ridge line formed between the cut surface and the upper surface of the curved surface is also cut across the entire area by increasing the R radius. The blade angle can be 60 ° or more.

また、基本形状が三角形又は菱形の汎用サイズのチップにこの発明を適用して、そのチップの複数ある鋭角コーナ部の少なくとも1箇所に前記カット面を設けると、既存のホルダを使用して切削加工を行うことができ、経済面で有利になる。   Further, when the present invention is applied to a general-purpose chip having a triangular or rhomboid basic shape and the cut surface is provided at least at one of a plurality of acute corner portions of the chip, cutting is performed using an existing holder. Can be performed, which is economically advantageous.

但し、四角形チップの直角コーナ部や菱形チップの鈍角コーナ部に上記のカット面を設けたチップも考えられる。直角コーナ部や鈍角コーナ部に上記のカット面を設けたチップは、前切れ刃角をつけて使用すると、工具送り方向前方の側面(カット面の一端が連なった側面)と上面との間に生じた稜線の横切れ刃角は60°以下になるが、この発明のチップはその位置の稜線は切削に関与させないので、そのような状況になっても横境界部に対する影響は何もでない。   However, a chip in which the above-described cut surface is provided at a right-angled corner portion of a square tip or an obtuse corner portion of a rhombus tip is also conceivable. Inserts with the above-mentioned cut surfaces at right-angled corners and obtuse corners are used with a front cutting edge angle between the front side in the tool feed direction (the side where one end of the cut surface is connected) and the top surface. Although the edge angle of the generated ridge line is 60 ° or less, the ridge line at that position does not participate in cutting in the tip of the present invention, so even if such a situation occurs, there is no influence on the lateral boundary portion.

なお、カット面と上面との間の稜線は、カット面によるコーナ部の切欠き量が過大になりすぎるとホルダと被削材の干渉などが懸念されるものになって好ましくないので、2.0mm程度の切込み深さを限度にして、限度内での上限切込み深さに対応できる長さに設定するのがよい。   In addition, since the ridgeline between the cut surface and the upper surface is not preferable because the notch amount of the corner portion due to the cut surface becomes excessive, there is a concern about interference between the holder and the work material. It is preferable to set a length corresponding to the upper limit cutting depth within the limit with a cutting depth of about 0 mm as a limit.

このほか、前記カット面が、同一コーナ部に対して、コーナ角の2等分線を基準にして平面視で対称形状をなして2面設けられている切削チップは、送り方向を逆にすることで同一コーナ部の2つの主切れ刃を2度に分けて使用することができ、経済性に優れる。   In addition, the cutting surface in which the cut surface is provided in two planes with a symmetrical shape in plan view with respect to the bisector of the corner angle with respect to the same corner portion, reverses the feeding direction. In this way, the two main cutting edges of the same corner portion can be used in two portions, which is excellent in economic efficiency.

また、ネガティブチップにこの発明を適用したものは、ポジティブチップに適用したものに比べて切れ刃の強度が高く、横境界部の耐欠損性が高まる場合がある。   Moreover, when the present invention is applied to the negative tip, the cutting edge strength is higher than that applied to the positive tip, and the fracture resistance of the lateral boundary portion may be increased.

また、切削に関与する部分がcBNを35vol%以上含むcBN焼結体で形成された切削チップは、cBNの含有量が35vol%以下のcBN焼結体や超硬合金などに比べて横境界部の欠損がさらに減少して耐久性が高まる。   In addition, the cutting tip in which the part involved in cutting is formed of a cBN sintered body containing 35 vol% or more of cBN has a lateral boundary portion as compared with a cBN sintered body or cemented carbide having a cBN content of 35 vol% or less. Deficiencies are further reduced and durability is increased.

なお、この発明の切削チップをホルダに装着して構成されるこの発明の切削工具とそれを用いたこの発明の切削方法によれば、切削チップの特徴が生かされて切れ刃の横境界部の摩耗、欠損が減少し、工具の寿命が延びる。   In addition, according to the cutting tool of the present invention configured by mounting the cutting tip of the present invention on the holder and the cutting method of the present invention using the same, the characteristics of the cutting tip are utilized and the lateral boundary portion of the cutting edge is utilized. Wear and chipping are reduced and tool life is extended.

以下、添付図面の図1〜図10に基づいてこの発明の実施の形態を説明する。図1及び図2は、この発明の切削チップの一形態を表している。この切削チップ1は、鋭角コーナ部のコーナ角θが80°の菱形を基本形状(ISO規格のC型)とするチップであって、上面2、下面3、4つの側面4及び、この発明を特徴づけるカット面5を有している。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 to 10 of the accompanying drawings. 1 and 2 show an embodiment of the cutting tip of the present invention. This cutting tip 1 is a tip having a rhombus whose corner angle θ of an acute corner portion is 80 ° as a basic shape (ISO-standard C type), and includes an upper surface 2, a lower surface 3, four side surfaces 4, and the present invention. It has a cut surface 5 to be characterized.

カット面5は、片方の鋭角コーナ部側に設けられている。そのカット面5の一部はcBN焼結体6で構成されており、切削に関与する部分の最小限に近い領域のみがcBN焼結体6からなる経済的に好ましい構造のチップになっている。   The cut surface 5 is provided on one acute angle corner side. A part of the cut surface 5 is composed of a cBN sintered body 6, and only an area close to the minimum of the part involved in cutting is a chip having an economically preferable structure made of the cBN sintered body 6. .

cBN焼結体6は、超硬合金や高速度鋼などで形成された台金7に鑞付け接合して取り付けており、カット面5のcBN焼結体6で形成された領域と上面2との間の稜線9が横切れ刃角を有する主切れ刃として使用される。   The cBN sintered body 6 is attached by brazing to a base metal 7 formed of cemented carbide or high speed steel, and the region formed by the cBN sintered body 6 of the cut surface 5 and the upper surface 2. Is used as the main cutting edge with a side cutting edge angle.

カット面5は、ここでは、鋭角コーナ部を構成する側面4の一方(前切れ刃になる稜線10を上面2との間に生じさせる側の側面)を延長した線に対してγ1=25°の傾きを有する面にしている。また、切削チップ1を、そのチップの側面4と上面2との間の前記稜線10が前切れ刃になり、かつ、その刃の前切れ刃角βが例えば5°になる姿勢にして旋削工具のホルダに装着したときに、稜線9を主切れ刃にした必要切込み深さの加工が行える長さを稜線9に付与している。稜線9の下限長さは、好ましくは切込み深さdを0.3mm以上に設定できる長さとする。   Here, the cut surface 5 is γ1 = 25 ° with respect to a line obtained by extending one of the side surfaces 4 constituting the acute corner portion (the side surface on the side where the ridge line 10 that becomes the front cutting edge is formed between the upper surface 2). The surface has an inclination of. Further, the turning tool is set so that the ridgeline 10 between the side surface 4 and the upper surface 2 of the tip is a front cutting edge, and the front cutting edge angle β of the blade is, for example, 5 °. When attached to the holder, the ridgeline 9 is provided with a length capable of processing the required cutting depth with the ridgeline 9 as the main cutting edge. The lower limit length of the ridge line 9 is preferably a length that allows the cutting depth d to be set to 0.3 mm or more.

カット面5は、平面のカット面(図2参照)、曲面のカット面のどちらであってもよい。平面のカット面は、上面2との間に直線の稜線(図1の実線の稜線を参照)9を生じさせ、曲面のカット面は、図1に一点鎖線で示すような曲線の稜線9を上面2との間に生じさせる。このカット面5と側面4の交差部に生じる先鋭なエッジは、R半径の小さな曲面を形成して除去すると好ましい。   The cut surface 5 may be a flat cut surface (see FIG. 2) or a curved cut surface. The flat cut surface generates a straight ridge line 9 (see the solid line ridge line in FIG. 1) between the upper surface 2 and the curved cut surface has a curved ridge line 9 as shown by a one-dot chain line in FIG. It is formed between the upper surface 2. The sharp edge generated at the intersection of the cut surface 5 and the side surface 4 is preferably removed by forming a curved surface having a small R radius.

この切削チップ1は、前切れ刃角βをここで述べた5°に仮に設定したとすると、被削材の軸心と平行な基準線Aに対して稜線9がγ=20°傾く。このときの稜線9の横切れ刃角αは、α=(90°−γ)の式で求まり、70°となる。   In this cutting tip 1, assuming that the front cutting edge angle β is set to 5 ° as described herein, the ridge line 9 is inclined by γ = 20 ° with respect to the reference line A parallel to the axis of the workpiece. At this time, the lateral cutting edge angle α of the ridge line 9 is obtained by an equation of α = (90 ° −γ) and is 70 °.

図1及び図2の11は、台金7に設けた取付け穴であり、必要に応じて設けられる。   Reference numeral 11 in FIGS. 1 and 2 denotes a mounting hole provided in the base metal 7, which is provided as necessary.

図3は、横切れ刃角αが60°の例を、また、図4は、横切れ刃角αが85°の例をそれぞれ表している。これらは、基本形状は鋭角コーナ部のコーナ角θが80°の菱形であり、また、前切れ刃角を5°に設定したと仮定したときの横切れ刃角である。   3 shows an example in which the side cutting edge angle α is 60 °, and FIG. 4 shows an example in which the side cutting edge angle α is 85 °. These basic shapes are rhombuses having a corner angle θ of 80 ° at an acute angle corner portion, and are horizontal cutting edge angles when it is assumed that the front cutting edge angle is set to 5 °.

なお、前切れ刃角βは、一般に下限が3〜5°程度に設定される。従って、横切れ刃角αの上限は、理論的には90°であるが、実用面では85〜87°程度が選択されると考えられる。   The lower limit of the front cutting edge angle β is generally set to about 3 to 5 °. Therefore, the upper limit of the side cutting edge angle α is theoretically 90 °, but it is considered that about 85 to 87 ° is selected in practical use.

図5〜図7に示すように、カット面5は、同一コーナ部に対して、コーナ角θの2等分線CLを基準にして平面視で対称形状をなして2面設けることができる。また、三角形、四角形、菱形の各チップは、複数のコーナ部にカット面5を設けることができる。   As shown in FIGS. 5 to 7, two cut surfaces 5 can be provided on the same corner portion in a symmetric shape in plan view with respect to the bisector CL of the corner angle θ. Further, each of the triangular, quadrangular, and rhombus chips can be provided with cut surfaces 5 at a plurality of corner portions.

図8は、左右の勝手が図1とは逆になった切削チップ1をホルダ21に着脱自在に装着して構成したこの発明の切削工具(バイト)を示している。この切削工具20は、チップのカット面5と上面2との間の稜線9によって60°以上、90°以下の横切れ刃角をする主切れ刃22が形成され、その主切れ刃22で切込み深さが0.3mmを越える外径旋削が行えるものになっている。23は前切れ刃であり、これにはβの前切れ刃角が付される。   FIG. 8 shows a cutting tool (bite) according to the present invention constructed by detachably mounting a cutting tip 1 whose left and right sides are opposite to those in FIG. In this cutting tool 20, a main cutting edge 22 having a side cutting edge angle of 60 ° or more and 90 ° or less is formed by a ridge line 9 between the cutting surface 5 and the upper surface 2 of the chip. The outer diameter can be turned over 0.3 mm. Reference numeral 23 denotes a front cutting edge, which has a front cutting edge angle of β.

図9及び図10は、図8の切削工具20による外径旋削の一例を示している。このように、上述した稜線9を主切れ刃22となして被削材Wに切り込ませる。このときの主切れ刃22の横切れ刃角αを60°以上にし、さらに、切込み深さdを、0.3mm以上に設定して被削材Wの外径旋削を行う。   9 and 10 show an example of outer diameter turning by the cutting tool 20 of FIG. In this way, the above-described ridge line 9 becomes the main cutting edge 22 and is cut into the work material W. At this time, the lateral cutting edge angle α of the main cutting edge 22 is set to 60 ° or more, and the cutting depth d is set to 0.3 mm or more to perform the outer diameter turning of the work material W.

このときの被削材Wは、例えば耐熱合金、Ti合金もしくはマルエージング鋼である。その材質の被削材の切削加工でこの発明が目的とする切れ刃の横境界部の摩耗、欠損の抑制効果が発揮されてチップの寿命が延びる。   The work material W at this time is, for example, a heat-resistant alloy, a Ti alloy, or maraging steel. By cutting the work material of the material, the effect of suppressing wear and chipping of the lateral boundary portion of the cutting edge, which is the object of the present invention, is exhibited, and the life of the chip is extended.

この発明の効果を確認する試験の内容を以下に記す。
−実施例1−
cBN含有率70vol%のcBN焼結体を作製、加工し、これを台金に接合して図1に示されるような、コーナ角80°の鋭角コーナ部に、コーナを作り出す2つの側面のそれぞれに対して角度のついた直線の稜線を、カット面を設けて生じさせたC型形状の切削チップを作製する。そのチップは、横切れ刃角を異ならせたものを複数準備する(発明品と比較品)。また、比較用として、ISO規格CNMA120412形状の切削チップも準備する。
The contents of the test for confirming the effect of the present invention are described below.
Example 1
A cBN sintered body having a cBN content of 70 vol% is prepared, processed, and joined to a base metal, and each of the two side surfaces for producing a corner at an acute corner portion having a corner angle of 80 ° as shown in FIG. A C-shaped cutting tip is produced in which a straight ridge line with an angle is generated by providing a cut surface. A plurality of chips having different cutting edge angles are prepared (invention product and comparison product). For comparison, a cutting tip having an ISO standard CNMA120204 shape is also prepared.

次に、これらの切削チップをホルダに装着し、以下の条件で被削材の外径切削加工を行って工具寿命の評価を行う。ここでの評価は、逃げ面の摩耗量が0.2mmを超えた時点、もしくは、工具刃先が欠損した場合を工具寿命とし、寿命までの切削時間の長さを比較する方法で行う。その試験結果を表1に示す。
・被削材:Ni基耐熱合金{インコネル718(スペシャルメタル社商標)} 外径旋削
・ホルダ:PCLNR2525(ISO)
・切削速度:V=300m/min
・送り:f=0.12mm/rev
・切込み深さ:表1に記載
・クーラント:有り
Next, these cutting tips are mounted on the holder, and the tool life is evaluated by cutting the workpiece on the outer diameter under the following conditions. The evaluation here is performed by a method in which the tool life is determined when the wear amount on the flank surface exceeds 0.2 mm, or when the tool edge is missing, and the length of the cutting time until the life is compared. The test results are shown in Table 1.
Work material: Ni-base heat-resistant alloy {Inconel 718 (trademark of Special Metal Co.)} Outside diameter turning Holder: PCLNR2525 (ISO)
・ Cutting speed: V = 300 m / min
・ Feed: f = 0.12mm / rev
-Depth of cut: listed in Table 1-Coolant: Yes

Figure 2010125566
Figure 2010125566

−総評−
・切込み深さを0.8mmに統一した試料No.1〜4の比較
切削時の横切れ刃角が60°に満たない試料No.1(比較品)は、切削開始初期に刃先欠損が生じて寿命となるのに対し、試料No.2(発明品)は、欠損までの切削時間が大幅に延長され、長寿命が発揮されることが分かる。また、試料No.3,4(これらも発明品)は、欠損することなく摩耗して寿命に至っており、これも長寿命で長時間の安定した切削が可能なことが分かる。
-General comment-
・ Comparison of sample Nos. 1 to 4 with a cutting depth of 0.8 mm unified Sample No. 1 (comparative product) with a side cutting edge angle of less than 60 ° at the time of cutting has an edge defect at the beginning of cutting. It can be seen that the sample No. 2 (invention product) has a long life, while the cutting time until the breakage is significantly extended while the life is reached. Samples Nos. 3 and 4 (which are also invented products) are worn out without loss and have reached the end of their lives, and it can be seen that this also enables long-term, stable cutting.

・切込み深さを0.4mmに統一した試料No.5〜9の比較
ISO規格CNMA120412の切削チップを用いた試料No.5(比較品)は、表1に記載するように、本条件で加工する場合の横切れ刃角が42°になる。そのために、切削開始初期に刃先欠損が生じて短寿命になっている。また、切削時の横切れ刃角が60°未満の試料No.6(これも比較品)も、切削開始初期に刃先欠損が生じて寿命となっている。これに対し、試料No.7(発明品)は、欠損までの切削時間が大幅に長くなっており、長寿命が得られることが分かる。また、試料No.8,9(発明品)は、欠損することなく摩耗して寿命に至っており、これも寿命が長くて長時間の安定した切削が可能なことが分かる。
・切込み深さと横切れ刃角の関係の検証
試料No.11と試料No.6(どちらも比較品)は、横切れ刃角が共に45°で等しいが、試料No.11は寿命までの切削時間が12分と長い。これに対し、試料No.6(比較品)は寿命までの切削時間が4分と極端に短くなっている。これから、切込み深さが0.2mmまでなら横切れ刃角が60°以下でも長寿命が得られること、及び、横切れ刃角を60°以上とすることは切込み深さが0.2mm以上のときに有効であることが分かる。現に、試料No.1に比べて試料No.2〜4(発明品)は10分以上の寿命延長効果が生じており、同様に、試料No.5に比べて試料No.7〜9(発明品)も10分以上の寿命延長効果が生じている。また、横切れ刃角が大きくなるほど発明の効果が高まることも分かる。
・ Comparison of sample Nos. 5 to 9 with a cutting depth of 0.4 mm unified Sample No. 5 (comparative product) using a cutting tip of ISO standard CNMA120204 is processed under these conditions as shown in Table 1. In this case, the side cutting edge angle is 42 °. For this reason, a cutting edge defect occurs in the initial stage of cutting, resulting in a short life. Sample No. 6 (also a comparative product) having a side cutting edge angle of less than 60 ° at the time of cutting also has a life due to chipping at the beginning of cutting. On the other hand, Sample No. 7 (invention product) has a significantly longer cutting time until failure and it can be seen that a long life is obtained. Samples Nos. 8 and 9 (invention products) are worn out without missing and have reached the end of their lives, and it can be seen that this also has a long life and can be stably cut for a long time.
・ Verification of the relationship between the depth of cut and the side cutting edge angle Sample No. 11 and Sample No. 6 (both are comparative products) have the same horizontal cutting edge angle of 45 °. 12 minutes long. In contrast, sample No. 6 (comparative product) has an extremely short cutting time of 4 minutes. From this, if the cutting depth is up to 0.2 mm, a long life can be obtained even when the side cutting edge angle is 60 ° or less, and setting the side cutting edge angle to 60 ° or more means that the cutting depth is 0.2 mm or more. It turns out that it is effective. Actually, sample Nos. 2 to 4 (invention product) have a life extension effect of 10 minutes or more compared to sample No. 1, and similarly, sample Nos. 7 to 9 (invention) compared to sample No. 5 Product) also has a life extension effect of 10 minutes or more. It can also be seen that the effect of the invention increases as the side cutting edge angle increases.

−実施例2−
cBN含有率90vol%のcBN焼結体を作製、加工し、これを台金に接合して四角形チップ(S型)のコーナ部の1箇所に図1のチップに設けたような角度のついた直線の稜線(主切れ刃となす稜線)を、カット面を設けて生じさせた切削チップと、四角形チップ(S型)のコーナ部の1箇所に前記直線の稜線に代えて図1に鎖線で示したような曲線の稜線(曲線のR半径を異ならせたもの3種)を設けた切削チップを作製する。
-Example 2-
A cBN sintered body having a cBN content of 90 vol% was prepared and processed, and this was joined to a base metal, and an angle as provided in the chip of FIG. 1 was provided at one corner of a square chip (S type). A straight ridge line (a ridge line that becomes a main cutting edge) is a chain tip in FIG. 1 instead of the straight ridge line in one place of a cutting tip formed by providing a cut surface and a corner portion of a square tip (S type) A cutting tip provided with curved ridgelines (three types with different R radii of the curves) as shown is produced.

次に、これらの切削チップをホルダに装着し、以下の条件で被削材の外径切削加工を行って工具寿命の評価を行う。ここでの評価は、逃げ面の摩耗量が0.3mmを超えた時点、もしくは、工具刃先が欠損した場合を工具寿命とし、寿命までの切削時間の長さを比較する方法で行う。その試験結果を表2に示す。
・被削材:マルエージング鋼 外径旋削
・ホルダ:PSDNN2525(ISO)
・切削速度:V=150m/min
・送り:f=0.15mm/rev
・切込み深さ:d=0.8mm
・クーラント:有り
Next, these cutting tips are mounted on the holder, and the tool life is evaluated by cutting the workpiece on the outer diameter under the following conditions. The evaluation here is performed by a method in which when the wear amount of the flank exceeds 0.3 mm, or when the tool edge is missing, the tool life is taken and the length of the cutting time until the life is compared. The test results are shown in Table 2.
Work material: Maraging steel outer diameter turning Holder: PSDNN2525 (ISO)
・ Cutting speed: V = 150 m / min
・ Feed: f = 0.15mm / rev
-Depth of cut: d = 0.8 mm
・ Coolant: Available

Figure 2010125566
Figure 2010125566

−総評−
・主切れ刃を直線にした試料No.14〜16の比較
切削時の横切れ刃角が60°に満たない試料No.14(比較品)は、切削開始初期に刃先欠損が生じて寿命となるのに対し、試料No.15,16(発明品)は、欠損までの切削時間が大幅に延長され、長時間の切削が安定して行えることが分かる。
・主切れ刃を曲線の稜線で構成した試料No.17〜20の比較
横切れ刃角が60°未満の試料No.17,18(比較品)は、短い切削時間で欠損が生じて寿命となるのに対し、60°以上の横切れ刃角が確保された試料No.19,20(発明品)は、欠損することなく摩耗して寿命に至っており、長寿命で長時間の安定した切削が可能なことが分かる。
・横切れ刃角の影響の検証
試料No.15,16,19,20(発明品)の試験結果から、60°以上の横切れ刃角が確保されていれば主切れ刃が直線、曲線を問わず、寿命延長の効果が得られることが分かる。
-General comment-
・ Comparison of sample Nos. 14 to 16 with the main cutting edge made straight Sample No. 14 (comparative product) whose cutting edge angle during cutting is less than 60 ° has a cutting edge defect at the beginning of cutting and has a lifetime. On the other hand, it can be seen that Sample Nos. 15 and 16 (invention product) have a significantly longer cutting time until the defect and can stably cut for a long time.
・ Comparison of sample Nos. 17 to 20 whose main cutting edge is composed of a curved ridgeline Sample Nos. 17 and 18 (comparative products) with a side cutting edge angle of less than 60 ° have a short cutting time and a short life. On the other hand, sample Nos. 19 and 20 (invention products) with a side cutting edge angle of 60 ° or more were worn without loss and reached the end of their lives, enabling long-life and stable cutting for a long time. I understand that.
・ Verification of influence of side cutting edge angle From the test results of sample Nos. 15, 16, 19, and 20 (invention), if the side cutting edge angle of 60 ° or more is secured, the main cutting edge can be straight or curved. It can be seen that the effect of extending the life can be obtained.

−実施例3−
cBN含有率90vol%のcBN焼結体を作製、加工し、これを台金に接合して図1に示されるような、コーナ角80°の鋭角コーナ部に、コーナを作り出す2つの側面のそれぞれに対して角度のついた直線の稜線を、カット面を設けて生じさせたC型形状の切削チップを作製する。そのチップは、横切れ刃角を異ならせたものを複数準備する(発明品と比較品)。また、比較用として、ISO規格CNMA120412形状の切削チップも準備する。
-Example 3-
A cBN sintered body having a cBN content of 90 vol% is prepared, processed, and joined to a base metal, and each of the two side surfaces creating a corner at an acute corner portion having a corner angle of 80 ° as shown in FIG. A C-shaped cutting tip is produced in which a straight ridge line with an angle is generated by providing a cut surface. A plurality of chips having different cutting edge angles are prepared (invention product and comparison product). For comparison, a cutting tip having an ISO standard CNMA120204 shape is also prepared.

次に、これらの切削チップをホルダに装着し、下記3−1〜3−3の外径切削試験を行って工具寿命の評価を行う。その結果を表3に示す。
(試験3−1)
・被削材:Ni基耐熱合金{インコネル718(スペシャルメタル社商標)} 外径旋削
・ホルダ:PCLNR2525(ISO)
・切削速度:V=180m/min
・送り:f=0.10mm/rev
・切込み深さ:d=0.60mm
・クーラント:有り
ここでの評価は、逃げ面の摩耗量が0.2mmを超えた時点、もしくは、工具刃先が欠損した場合を工具寿命とし、寿命までの切削時間の長さの比較を行う。
(試験3−2)
・被削材:Ti−6Al−4V 外径旋削
・ホルダ:PCLNR2525(ISO)
・切削速度:V=120m/min
・送り:f=0.12mm/rev
・切込み深さ:d=0.40mm
・クーラント:有り
ここでの評価は、逃げ面の摩耗量が0.25mmを超えた時点、もしくは、工具刃先が欠損した場合を工具寿命とし、寿命までの切削時間の長さの比較を行う。
(試験3−3)
・被削材:FC300 外径旋削
・ホルダ:PCLNR2525(ISO)
・切削速度:V=1000m/min
・送り:f=0.13mm/rev
・切込み深さ:d=0.35mm
・クーラント:有り
ここでの評価は、逃げ面の摩耗量が0.05mmを超えた時点、もしくは、工具刃先が欠損した場合を工具寿命とし、寿命までの切削時間の長さの比較を行う。
Next, these cutting tips are mounted on a holder, and an outer diameter cutting test of 3-1 to 3-3 below is performed to evaluate the tool life. The results are shown in Table 3.
(Test 3-1)
Work material: Ni-base heat-resistant alloy {Inconel 718 (trademark of Special Metal Co.)} Outside diameter turning Holder: PCLNR2525 (ISO)
・ Cutting speed: V = 180 m / min
・ Feed: f = 0.10mm / rev
-Depth of cut: d = 0.60mm
-Coolant: Existence In this evaluation, the tool life is determined when the amount of wear on the flank surface exceeds 0.2 mm or when the tool edge is missing, and the length of the cutting time until the life is compared.
(Test 3-2)
Work material: Ti-6Al-4V outer diameter turning Holder: PCLNR2525 (ISO)
・ Cutting speed: V = 120 m / min
・ Feed: f = 0.12mm / rev
・ Cut depth: d = 0.40mm
-Coolant: Existence The evaluation here is performed when the wear amount on the flank surface exceeds 0.25 mm or when the tool edge is missing, and the tool life is compared, and the length of the cutting time until the life is compared.
(Test 3-3)
・ Work material: FC300 outer diameter turning ・ Holder: PCLNR2525 (ISO)
・ Cutting speed: V = 1000 m / min
・ Feed: f = 0.13mm / rev
-Depth of cut: d = 0.35mm
-Coolant: Existence In this evaluation, the tool life is determined when the amount of wear on the flank surface exceeds 0.05 mm, or when the tool edge is missing, and the length of the cutting time until the life is compared.

Figure 2010125566
Figure 2010125566

−総評−
・試料No.21〜26の比較
試料No.21,22から、被削材がNi基耐熱合金の場合、切削時の横切れ刃角が60°未満の試料No.21は、切削開始初期に刃先欠損が生じて寿命となるのに対し、横切れ刃角が70°の試料No.22は、欠損することなく摩耗で寿命になるまで長時間の安定した切削が可能になることが分かる。被削材がTi合金の場合も同様で、そのことが試料No.23,24の試験結果から分かる。
さらに、試料No.25,26から、被削材がFC300(これは難削材ではない)の場合には、横切れ刃角に依存せずに工具損傷状況と工具寿命が同等である。これから、横切れ刃角を60°以上に設定することは、難削材の切削加工において有効なことであることが分かる。
-General comment-
・ Comparison of sample Nos. 21 to 26 From sample Nos. 21 and 22, when the work material is a Ni-based heat-resistant alloy, sample No. 21 whose cutting edge angle during cutting is less than 60 ° is the cutting edge at the beginning of cutting. It can be seen that sample No. 22 with a side cutting edge angle of 70 ° can be stably cut for a long time until it reaches the end of its life due to wear, while the defect occurs and the lifetime is reached. The same applies when the work material is a Ti alloy, which can be seen from the test results of Samples Nos. 23 and 24.
Furthermore, from sample Nos. 25 and 26, when the work material is FC300 (this is not a difficult-to-cut material), the tool damage status and the tool life are equivalent without depending on the side cutting edge angle. From this, it can be seen that setting the side cutting edge angle to 60 ° or more is effective in cutting difficult-to-cut materials.

この発明の切削チップの一形態を示す平面図The top view which shows one form of the cutting tip of this invention 図1の切削チップの斜視図1 is a perspective view of the cutting tip of FIG. この発明の切削チップの他の形態の概要を示す平面図The top view which shows the outline | summary of the other form of the cutting tip of this invention この発明の切削チップのさらに他の形態の概要を示す平面図The top view which shows the outline | summary of the further another form of the cutting tip of this invention この発明の切削チップのさらに他の形態の概要を示す平面図The top view which shows the outline | summary of the further another form of the cutting tip of this invention この発明の切削チップのさらに他の形態の概要を示す平面図The top view which shows the outline | summary of the further another form of the cutting tip of this invention この発明の切削チップのさらに他の形態の概要を示す平面図The top view which shows the outline | summary of the further another form of the cutting tip of this invention この発明の切削工具の一形態を示す平面図The top view which shows one form of the cutting tool of this invention この発明の切削工具による外径旋削方法を示す図The figure which shows the outer-diameter turning method by the cutting tool of this invention 図9の要部を拡大した図The figure which expanded the principal part of FIG.

符号の説明Explanation of symbols

1 切削チップ
2 上面
3 下面
4 側面
5 カット面
6 cBN焼結体
7 台金
9 主切れ刃となす稜線
10 前切れ刃になる稜線
11 取付け穴
20 切削工具
21 ホルダ
22 主切れ刃
23 前切れ刃
W 被削材
A 被削材の軸心と平行な基準線
CL コーナ角の2等分線
α 横切れ刃角
β 前切れ刃角
θ コーナ角
γ1 一側面に対するカット面の傾き角
γ 稜線9の基準線Aに対する傾き角
d 切込み深さ
DESCRIPTION OF SYMBOLS 1 Cutting tip 2 Upper surface 3 Lower surface 4 Side surface 5 Cut surface 6 cBN sintered body 7 Base metal 9 Ridge line which becomes main cutting edge 10 Ridge line which becomes front cutting edge 11 Mounting hole 20 Cutting tool 21 Holder 22 Main cutting edge 23 Front cutting edge W Work material A Reference line CL parallel to the axis of the work material CL Corner angle bisector α Side cutting edge angle β Front cutting edge angle θ Corner angle γ1 Inclination angle γ of the cut surface relative to one side γ Reference line of ridgeline 9 Inclination angle d with respect to line A Cutting depth

Claims (12)

2側面(4,4)が交わるコーナ部に、前記側面(4,4)間に配置されてコーナを除去するカット面(5)を設け、そのカット面(5)と上面(2)との間に主切れ刃となす稜線(9)を形成し、その稜線(9)が、切削チップを旋削工具のホルダに装着した状態で60°以上、90°以下の横切れ刃角(α)を設定可能な角度で傾斜している切削チップ。   At the corner where the two side surfaces (4, 4) intersect, a cut surface (5) is provided between the side surfaces (4, 4) to remove the corner, and the cut surface (5) and the upper surface (2) A ridge line (9) that forms the main cutting edge is formed in between, and the ridge line (9) sets a side cutting edge angle (α) of 60 ° or more and 90 ° or less with the cutting tip mounted on the turning tool holder. Cutting tip inclined at possible angle. 前記稜線(9)が、0.3mmを越える切込み深さ設定を可能にする長さを有している請求項1に記載の切削チップ。   The cutting tip according to claim 1, wherein the ridge line (9) has a length that enables a cutting depth setting exceeding 0.3 mm. 前記稜線(9)が、切削チップを旋削工具のホルダに装着した状態で70°以上、90°以下の横切れ刃角(α)を設定可能な角度で傾斜している請求項1又は2に記載の切削チップ。   The said ridgeline (9) inclines at the angle which can set the side cutting edge angle ((alpha)) of 70 degrees or more and 90 degrees or less in the state which mounted | wore the holder of the turning tool with the cutting tip. Cutting tips. 前記カット面(5)が平面であり、そのカット面(5)と上面(2)との間に形成される前記稜線(9)が直線をなしている請求項1〜3のいずれかに記載の切削チップ。   The said cut surface (5) is a plane, The said ridgeline (9) formed between the cut surface (5) and upper surface (2) has comprised the straight line in any one of Claims 1-3. Cutting tips. 前記カット面(5)が曲面であり、そのカット面(5)と上面(2)との間に形成される前記稜線(9)が、横切れ刃角(α)を60°以上、90°以下に設定可能なR半径を有している請求項1〜3のいずれかに記載の切削チップ。   The cut surface (5) is a curved surface, and the ridge line (9) formed between the cut surface (5) and the upper surface (2) has a side cutting edge angle (α) of 60 ° or more and 90 ° or less. The cutting tip according to any one of claims 1 to 3, wherein the cutting tip has an R radius that can be set to 1. 基本形状が三角形又は菱形の汎用サイズのチップであり、複数ある鋭角コーナ部の少なくとも1箇所に前記カット面(5)を設けた請求項1〜5のいずれかに記載の切削チップ。   The cutting tip according to any one of claims 1 to 5, wherein the basic shape is a general-purpose tip having a triangular or rhombus shape, and the cut surface (5) is provided in at least one of a plurality of acute corner portions. 主切れ刃となす前記稜線(9)を、2.0mm以下の切込み深さに対応できる長さにした請求項1〜6のいずれかに記載の切削チップ。   The cutting tip according to any one of claims 1 to 6, wherein the ridge line (9) forming the main cutting edge has a length corresponding to a cutting depth of 2.0 mm or less. 前記カット面(5)を、同一コーナ部に対して、コーナ角(θ)の2等分線(CL)を基準にして平面視で対称形状をなして2面設けた請求項1〜7のいずれかに記載の切削チップ。   The cut surface (5) is provided in two planes with a symmetrical shape in plan view with respect to the same bisector (CL) of the corner angle (θ) with respect to the same corner portion. The cutting tip according to any one of the above. 前記側面(4)とカット面(5)が上面(2)に対して90°の角度で交差するネガティブ型チップとして構成した請求項1〜8のいずれかに記載の切削チップ。   The cutting tip according to any one of claims 1 to 8, wherein the side surface (4) and the cut surface (5) are configured as a negative type tip that intersects the upper surface (2) at an angle of 90 °. 少なくとも切削に関与する部分を、cBNを35vol%以上含むcBN焼結体で形成した請求項1〜9のいずれかに記載の切削チップ。   The cutting tip according to any one of claims 1 to 9, wherein at least a portion involved in cutting is formed of a cBN sintered body containing 35 vol% or more of cBN. 請求項1〜10のいずれかに記載の切削チップ(1)を、前記カット面(5)と上面(2)との間の稜線(9)によって60°以上、90°以下の横切れ刃角をする主切れ刃(22)が形成される状態に旋削工具のホルダ(21)に装着した切削工具。   The cutting tip (1) according to any one of claims 1 to 10, having a side cutting edge angle of 60 ° or more and 90 ° or less by a ridge line (9) between the cut surface (5) and the upper surface (2). The cutting tool attached to the holder (21) of the turning tool in a state where the main cutting edge (22) to be formed is formed. 請求項11に記載の切削工具(20)を用いて耐熱合金、Ti合金もしくはマルエージング鋼のいずれかの材質の被削材について外径旋削加工を行い、この外径旋削を、前記カット面(5)と上面(2)との間の稜線(9)で60°以上、90°以下の横切れ刃角を有した主切れ刃(22)を構成して切込み深さが0.3mmを越える条件下で行う難削材の切削方法。   Using the cutting tool (20) according to claim 11, an outer diameter turning is performed on a work material made of any one of a heat-resistant alloy, a Ti alloy, and maraging steel, and the outer diameter turning is performed on the cut surface ( 5) and the ridgeline (9) between the upper surface (2) and the main cutting edge (22) having a side cutting edge angle of 60 ° or more and 90 ° or less and the cutting depth exceeds 0.3 mm The cutting method of difficult-to-cut materials performed below.
JP2008304185A 2008-11-28 2008-11-28 Cutting tip, cutting tool, and method for cutting hard-to-cut material Pending JP2010125566A (en)

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WO2020174877A1 (en) * 2019-02-28 2020-09-03 住友電気工業株式会社 Cutting tool, method for producing same, and method for machining nickel-based heat-resistant alloy
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JP2022046605A (en) * 2015-10-09 2022-03-23 サンドビック インテレクチュアル プロパティー アクティエボラーグ Method of machining metal workpiece by turning
JP7364656B2 (en) 2015-10-09 2023-10-18 サンドビック インテレクチュアル プロパティー アクティエボラーグ How to machine metal workpieces by turning
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WO2020174877A1 (en) * 2019-02-28 2020-09-03 住友電気工業株式会社 Cutting tool, method for producing same, and method for machining nickel-based heat-resistant alloy

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