JP2010123668A - Production method of superconductive coil, superconductive coil, and production apparatus of superconductive coil - Google Patents

Production method of superconductive coil, superconductive coil, and production apparatus of superconductive coil Download PDF

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JP2010123668A
JP2010123668A JP2008294489A JP2008294489A JP2010123668A JP 2010123668 A JP2010123668 A JP 2010123668A JP 2008294489 A JP2008294489 A JP 2008294489A JP 2008294489 A JP2008294489 A JP 2008294489A JP 2010123668 A JP2010123668 A JP 2010123668A
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insulating member
superconducting
prepreg insulating
prepreg
conductor
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JP5269556B2 (en
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Yoshifumi Nagamoto
義史 長本
Mamoru Shimada
守 嶋田
Kazunari Nakamoto
一成 中本
Takayuki Kobayashi
孝幸 小林
Masanao Shibui
正直 澁井
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Toshiba Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

Abstract

<P>PROBLEM TO BE SOLVED: To provide a production method of a superconductive coil excellent in insulation characteristics and reliability for a long period by suppressing a displacement of the superconductive coil in a coil diameter direction during a heating treatment thereof to reduce a displaced amount thereof in the innermost circumference and the outermost circumference and to achieve a satisfactory adhesion strength between superconductive conductors. <P>SOLUTION: This production method of a superconductive coil includes: coating the outer circumference of a superconductive conductor with a first prepreg insulating member and winding the superconductive conductor; coating the top face and the bottom face of the superconductive conductor coated with the first prepreg insulating member with a second prepreg insulating member, where when the superconductive conductor forms a plurality of layers, the interlayer thereof is separated with the second prepreg insulating member; and subjecting the superconductive conductor to a heating treatment to fill gaps of the superconductive conductor with a resin in the first prepreg insulating member and the second prepreg insulating member, where during the heating treatment, the rigidity of the second prepreg insulating member should be smaller than the rigidity of the first prepreg insulating member. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、超電導コイルの製造方法、超電導コイル及び超電導コイルの製造装置に関する。   The present invention relates to a superconducting coil manufacturing method, a superconducting coil, and a superconducting coil manufacturing apparatus.

超電導コイルの絶縁方法については、プリプレグ絶縁方式、含浸絶縁方式などが主に知られている。プリプレグ絶縁方式は超電導導体にあらかじめプリプレグ絶縁材を巻回してコイル状に成型し、加熱処理時に超電導導体間を強く面接触させて硬化させる絶縁方法である(例えば特許文献1〜2参照)。含浸絶縁方式は超電導導体をコイル状に成型後、含浸容器内で絶縁樹脂を注入し硬化させる絶縁方法である。特に真空加圧含浸法(VPI)がよく知られている(例えば特許文献3)。   As a method for insulating a superconducting coil, a prepreg insulation method, an impregnation insulation method, and the like are mainly known. The prepreg insulation method is an insulation method in which a prepreg insulating material is wound around a superconducting conductor in advance and molded into a coil shape, and the superconducting conductor is strongly brought into surface contact and cured during heat treatment (see, for example, Patent Documents 1 and 2). The impregnation insulation method is an insulation method in which a superconducting conductor is molded into a coil shape, and then an insulating resin is injected and cured in an impregnation container. In particular, a vacuum pressure impregnation method (VPI) is well known (for example, Patent Document 3).

特開平7−130531号Japanese Patent Laid-Open No. 7-130531 特許3739810号Patent 3739810 特開2001−189226号JP 2001-189226 A

プリプレグ絶縁方式では、超電導導体間の十分な接着強度を得るためプリプレグ絶縁材を加圧する必要があり、コイル軸方向、コイル径方向ともに圧縮しながら加熱処理を行う。このとき、プリプレグ絶縁材に含まれる半硬化性樹脂が押し出され、超電導導体間の寸法が変化する。大型コイル、特に巻幅の広いパンケーキコイルなどでは、コイル径方向における各ターン間の変位量はわずかでも、最内周あるいは最外周ではその変位量は無視できなくなり、外周側を変位させると超電導導体端部のずれや巻き乱れなどの原因となり、内周側を変位させると超電導導体内に歪が発生し超電導特性を低下させてしまう。   In the prepreg insulation method, it is necessary to pressurize the prepreg insulating material in order to obtain sufficient adhesion strength between superconducting conductors, and heat treatment is performed while compressing both in the coil axial direction and the coil radial direction. At this time, the semi-curable resin contained in the prepreg insulating material is extruded, and the dimension between the superconducting conductors changes. For large coils, especially pancake coils with a wide winding width, even if the amount of displacement between turns in the coil radial direction is slight, the amount of displacement cannot be ignored at the innermost or outermost periphery. If the inner peripheral side is displaced due to displacement of the conductor end portion or winding disturbance, distortion occurs in the superconducting conductor and the superconducting characteristics are deteriorated.

含浸絶縁方式では、コイルを成型後に樹脂を注入するため超電導導体は変位しないが、コイル内部(注入樹脂内部)にボイドが発生し、応力集中によるクラック、絶縁特性低下、熱伝導特性低下などの問題を引き起こす。特に大型コイルやポリイミドテープなどを介在させたコイルではその傾向が顕著であり、長期信頼性に不安が残る。   In the impregnation insulation method, the superconducting conductor does not move because the resin is injected after molding the coil, but voids are generated inside the coil (inside the injected resin), causing problems such as cracks due to stress concentration, deterioration of insulation characteristics, and deterioration of heat conduction characteristics. cause. In particular, the tendency is remarkable in the case of a large coil or a coil with a polyimide tape interposed, and the long-term reliability remains uneasy.

本発明は上述の課題を解決するためになされたもので、加熱処理時に超電導導体がコイル径方向に変位することを抑制して、その最内周及び最外周での変位量を低減しつつ、十分な超電導導体間の接着強度を実現し、かつ絶縁特性、長期信頼性に優れた超電導コイルおよびその製造方法、製造装置を提供することを目的とする。   The present invention was made in order to solve the above-mentioned problem, suppressing the displacement of the superconducting conductor in the coil radial direction during the heat treatment, while reducing the displacement amount at the innermost periphery and the outermost periphery, It is an object of the present invention to provide a superconducting coil, a manufacturing method thereof, and a manufacturing apparatus which realize a sufficient adhesive strength between superconducting conductors and have excellent insulation characteristics and long-term reliability.

上記目的を達成すべく、本発明の一態様は、超電導導体の外周を第1のプリプレグ絶縁部材で被覆して、前記超電導導体を巻回する工程と、前記第1のプリプレグ絶縁部材で被覆された前記超電導導体の上面及び下面の少なくとも一方を第2のプリプレグ絶縁部材で被覆する工程と、前記超電導導体、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材に対して加熱処理を施し、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材中の樹脂を前記超電導導体の隙間に充填する工程とを具え、加熱処理中の、前記第2のプリプレグ絶縁部材の剛性が前記第1のプリプレグ絶縁部材の剛性よりも小さいことを特徴とする、超電導コイルの製造方法に関する。   In order to achieve the above object, according to one aspect of the present invention, a step of covering the outer periphery of a superconducting conductor with a first prepreg insulating member and winding the superconducting conductor, and covering with the first prepreg insulating member is performed. A step of covering at least one of the upper surface and the lower surface of the superconducting conductor with a second prepreg insulating member; and heating the superconducting conductor, the first prepreg insulating member, and the second prepreg insulating member. And filling the gap between the superconducting conductors with the resin in the first prepreg insulating member and the second prepreg insulating member, and the rigidity of the second prepreg insulating member during the heat treatment is The present invention relates to a method of manufacturing a superconducting coil, which is smaller than the rigidity of one prepreg insulating member.

また、本発明の一態様は、複数の超電導導体の外周を第1のプリプレグ絶縁部材で被覆するとともに巻回して第1の方向に配列する工程と、前記第1のプリプレグ絶縁部材で被覆された前記複数の超電導導体を、前記第1の方向と垂直な第2の方向において、第2のプリプレグ絶縁部材で少なくとも一箇所以上層間分離して積層する工程と、前記複数の複超電導導体、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材に対して加熱処理を施し、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材中の樹脂を前記複数の超電導導体の隙間に充填する工程とを具え、加熱処理中の、前記第2のプリプレグ絶縁部材の剛性が前記第1のプリプレグ絶縁部材の剛性よりも小さいことを特徴とする、超電導コイルの製造方法に関する。   Further, according to one aspect of the present invention, the outer periphery of the plurality of superconducting conductors is covered with the first prepreg insulating member and wound and arranged in the first direction, and the first prepreg insulating member is covered. Laminating the plurality of superconducting conductors in a second direction perpendicular to the first direction with at least one layer separation with a second prepreg insulating member, the plurality of superconducting conductors, Heat treatment is performed on one prepreg insulating member and the second prepreg insulating member, and the resin in the first prepreg insulating member and the second prepreg insulating member is filled in the gaps of the plurality of superconducting conductors. And manufacturing the superconducting coil, wherein the rigidity of the second prepreg insulating member is smaller than the rigidity of the first prepreg insulating member during the heat treatment. Law on.

上記態様によれば、単層の超電導コイルの場合は、超電導導体の外周を第1のプリプレグ絶縁部材で被覆して前記第1のプリプレグ絶縁部材で被覆された前記超電導導体の上面及び下面の少なくとも一方を第2のプリプレグ絶縁部材で被覆するようにしている。また、多層の超電導コイルの場合は、超電導導体の外周を第1のプリプレグ絶縁部材で被覆するとともに巻回して第1の方向に配列し、前記第1のプリプレグ絶縁部材で被覆された前記超電導導体を、前記第1の方向と垂直な第2の方向において、第2のプリプレグ絶縁部材で少なくとも一箇所以上層間分離して積層している。   According to the above aspect, in the case of a single-layer superconducting coil, at least the upper and lower surfaces of the superconducting conductor covered with the first prepreg insulating member by coating the outer periphery of the superconducting conductor with the first prepreg insulating member. One is covered with a second prepreg insulating member. In the case of a multi-layer superconducting coil, the outer periphery of the superconducting conductor is covered with a first prepreg insulating member, wound and arranged in the first direction, and the superconducting conductor covered with the first prepreg insulating member. In a second direction perpendicular to the first direction, the second prepreg insulating member separates and laminates at least one place.

そして、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材を加熱処理して、これらプリプレグを構成する半硬化状態の樹脂を前記超電導導体の隙間(例えばターン間)に充填し、固化させるようにしている。   Then, the first prepreg insulating member and the second prepreg insulating member are heat-treated, and the semi-cured resin constituting these prepregs is filled in the gap (for example, between turns) of the superconducting conductor and solidified. I am doing so.

この際、加熱処理中の、前記第2のプリプレグ絶縁部材の剛性が前記第1のプリプレグ絶縁部材の剛性よりも小さくなるようにしている。よって、加熱処理中の前記超電導導体がターン方向あるいは前記第1の方向に変位することを抑制しつつ、前記複数の超電導導体間の接着強度を十分に確保することができる。従って、最終的に得る超電導コイルの端部、すなわち最内周あるいは最外周での変位量を十分に低減して、巻き乱れや歪み等のない良好な超電導特性を有する超電導コイルを提供することができる。   At this time, the rigidity of the second prepreg insulating member during the heat treatment is made smaller than the rigidity of the first prepreg insulating member. Therefore, it is possible to sufficiently secure the adhesive strength between the plurality of superconducting conductors while suppressing the superconducting conductor during the heat treatment from being displaced in the turn direction or the first direction. Accordingly, it is possible to provide a superconducting coil having good superconducting characteristics free from turbulence or distortion by sufficiently reducing the amount of displacement at the end of the superconducting coil finally obtained, that is, the innermost or outermost circumference. it can.

また、含浸絶縁方式と異なり、超電導コイルの成型後に樹脂を注入するのではなく、上述した加熱処理による超電導コイルの成型過程においてプリプレグ絶縁部材に含まれる樹脂を流出させ隙間に充填するので、樹脂中にボイドが発生しにくい。従って、応力集中によるクラック、絶縁特性低下、熱伝導特性低下などのリスクを低減することができる。このため、長期信頼性に優れた超電導コイルを提供することができるようになる。   Also, unlike the impregnation insulation method, resin is not injected after the superconducting coil is molded, but the resin contained in the prepreg insulating member is flowed out and filled in the gap in the molding process of the superconducting coil by the heat treatment described above. It is hard for voids to occur. Therefore, it is possible to reduce risks such as cracks due to stress concentration, deterioration of insulation characteristics, and deterioration of heat conduction characteristics. For this reason, the superconducting coil excellent in long-term reliability can be provided.

なお、上記第1の方向及び第2の方向は、いわゆるパンケーキコイルではそれぞれ径方向及び軸方向に相当する。また、上記ターン方向(列方向)及び層方向は、いわゆるパンケーキコイルではそれぞれ径方向及び軸方向に相当する。また、“少なくとも一箇所以上”とは、例えば、超電導コイルが4層からなる場合において、第1層及び第2層間、並びに第3層及び第4層間には上記第2のプリプレグ絶縁部材を配置するが、第2層及び第3層間には上記第2のプリプレグ絶縁部材を配置しないような、いわゆる間引きを意味する他、隣接層間において、その一部に上記第2のプリプレグ絶縁部材が存在するような場合の、両方の意味を有するものである。   The first direction and the second direction correspond to a radial direction and an axial direction in a so-called pancake coil, respectively. The turn direction (row direction) and the layer direction correspond to a radial direction and an axial direction in a so-called pancake coil, respectively. Further, “at least one place” means that, for example, when the superconducting coil is composed of four layers, the second prepreg insulating member is disposed between the first layer and the second layer and between the third layer and the fourth layer. However, in addition to the so-called thinning out in which the second prepreg insulating member is not disposed between the second layer and the third layer, the second prepreg insulating member exists in a part of the adjacent layer. In such a case, it has both meanings.

上記態様の一例として、前記第1のプリプレグ絶縁部材を、前記超電導導体の外周を被覆することに代えて、前記第1の方向において隣接する前記超電導導体間に配設し、前記超電導導体の前記外周を被覆する固体絶縁部材を設けるようにすることができる。この場合、前記超電導導体を確実に絶縁することが可能となるので、特に超電導コイルを大型化した際に有利である。なお、上記固体絶縁部材は、ポリイミドフィルム等から構成することができる。   As an example of the above aspect, instead of covering the outer periphery of the superconducting conductor, the first prepreg insulating member is disposed between the superconducting conductors adjacent in the first direction, and the superconducting conductor A solid insulating member covering the outer periphery can be provided. In this case, the superconducting conductor can be surely insulated, which is particularly advantageous when the superconducting coil is enlarged. The solid insulating member can be composed of a polyimide film or the like.

なお、この場合でも、加熱処理中の、前記第2のプリプレグ絶縁部材の剛性を前記第1のプリプレグ絶縁部材の剛性よりも小さくなるようにしているので、上記同様に、加熱処理中の、前記第1のプリプレグ絶縁部材によって、前記超電導導体が前記第1の方向に変位することを抑制しつつ、前記超電導導体間の接着強度を十分に確保することができる。従って、最終的に得る超電導コイルの端部、すなわち最内周あるいは最外周での変位量を十分に低減して、巻き乱れや歪み等のない良好な超電導特性を有する超電導コイルを提供することができる。   Even in this case, since the rigidity of the second prepreg insulating member during the heat treatment is made smaller than the rigidity of the first prepreg insulating member, similarly to the above, The first prepreg insulating member can sufficiently secure the adhesive strength between the superconducting conductors while suppressing displacement of the superconducting conductors in the first direction. Accordingly, it is possible to provide a superconducting coil having good superconducting characteristics free from turbulence or distortion by sufficiently reducing the amount of displacement at the end of the superconducting coil finally obtained, that is, the innermost or outermost circumference. it can.

同様に、樹脂中にボイドが発生しにくく、応力集中によるクラック、絶縁特性低下、熱伝導特性低下などのリスクを低減することができる。このため、長期信頼性に優れた超電導コイルを提供することができる。   Similarly, voids are unlikely to occur in the resin, and risks such as cracks due to stress concentration, deterioration of insulation characteristics, and deterioration of heat conduction characteristics can be reduced. For this reason, the superconducting coil excellent in long-term reliability can be provided.

なお、本発明における“積層”とは、互いに完全に分離した超電導導体を積み重ねることを意味する他に、連続した単一の超電導導体または異なる超電導導体同士を接続したものを用いて層形成を実施して多層化した場合をも意味する。例えば、単一の超電導導体を巻回して第1の方向に配列し、1層目の超電導導体を形成した後に、前記超電導導体を上方へ向けて延在させ、前記1層目の上でさらに巻回して第1の方向に配列し、2層目の超電導導体を形成した場合を指す。あるいは、超電導導体を巻回して第1の方向に配列し、1層目の超電導導体を形成した後に、前記超電導導体を上方へ向けて延在させ、別の超電導導体を接続しつつ前記1層目の上でさらに巻回して第1の方向に配列し、2層目の超電導導体を形成した場合も指す。   In addition, in the present invention, “lamination” means that superconducting conductors completely separated from each other are stacked, and layer formation is performed using a single continuous superconducting conductor or a combination of different superconducting conductors. It also means the case where it is multi-layered. For example, after a single superconducting conductor is wound and arranged in the first direction to form the first superconducting conductor, the superconducting conductor is extended upward, and further on the first layer. It refers to the case where a second layer of superconducting conductor is formed by winding and arranging in the first direction. Alternatively, after the superconducting conductor is wound and arranged in the first direction to form the first superconducting conductor, the superconducting conductor is extended upward, and another superconducting conductor is connected to the first layer. It also refers to the case where a second layer of superconducting conductor is formed by further winding on the eye and arranging in the first direction.

また、本発明の一態様は、上記製造方法に基づいて製造されたことを特徴とする、超電導コイルに関する。   Another embodiment of the present invention relates to a superconducting coil, which is manufactured based on the above manufacturing method.

さらに、本発明の態様は、上記超電導コイルの製造装置であって、多層多列構造の超電導導体を収納する枠体と、前記多層多列構造の超電導導体を加熱する加熱手段と、前記加熱処理中に前記枠体内を減圧し、前記超電導導体間を減圧して大気圧より低くする排気手段と、を具えることを特徴とする、超電導コイル製造装置に関する。   Furthermore, an aspect of the present invention is the above-described superconducting coil manufacturing apparatus, a frame housing a superconducting conductor having a multilayer multi-row structure, heating means for heating the superconducting conductor having a multi-layer multi-row structure, and the heat treatment The present invention relates to an apparatus for manufacturing a superconducting coil, comprising: an exhaust means for reducing the pressure inside the frame and reducing the pressure between the superconducting conductors to lower than atmospheric pressure.

以上説明したように、本発明によれば、加熱処理時に超電導導体がターン方向あるいは第1の方向に変位することを抑制して、その最内周及び最外周での変位量を低減しつつ、十分な超電導導体間の接着強度を実現し、かつ絶縁特性、長期信頼性に優れた超電導コイルおよびその製造方法、製造装置を提供することができる。   As described above, according to the present invention, it is possible to suppress the displacement of the superconducting conductor in the turn direction or the first direction during the heat treatment, and reduce the displacement amount at the innermost periphery and the outermost periphery. It is possible to provide a superconducting coil, a method for manufacturing the same, and a manufacturing apparatus that realize a sufficient bonding strength between superconducting conductors and are excellent in insulation characteristics and long-term reliability.

以下、本発明の詳細、その他の特徴及び利点について、実施の形態に基づいて説明する。   Hereinafter, details of the present invention, other features, and advantages will be described based on embodiments.

(第1の実施形態)
図1は、本態様に係わる超電導コイルの概略構成を示す一部切り欠き図であり、図2は、図1に示す超電導コイルを構成する領域“A”に示すような、超電導導体の巻回及び積層状態を実現するための製造過程における一工程図である。なお、本態様では、いわゆるパンケーキ型の超電導コイルについて示している。
(First embodiment)
FIG. 1 is a partially cutaway view showing a schematic configuration of a superconducting coil according to this embodiment, and FIG. 2 is a winding of a superconducting conductor as shown in a region “A” constituting the superconducting coil shown in FIG. FIG. 4 is a process diagram in a manufacturing process for realizing a stacked state. In this embodiment, a so-called pancake type superconducting coil is shown.

図1及び図2に示すように、本態様の超電導コイル10は、軸方向において超電導導体11が2層で積層されており、径方向において5列で配列されている。超電導導体11は、その外周が第1のプリプレグ絶縁部材12で被覆されるとともに、超電導導体11の積層方向、すなわち軸方向において、第2のプリプレグ絶縁部材13で層間分離されている。また、下層に位置する超電導導体11の下面及び上層に位置する超電導導体11の上面が第2のプリプレグ絶縁部材13で被覆されている。   As shown in FIGS. 1 and 2, the superconducting coil 10 of this aspect has superconducting conductors 11 laminated in two layers in the axial direction, and is arranged in five rows in the radial direction. The outer periphery of the superconducting conductor 11 is covered with the first prepreg insulating member 12, and the layers are separated by the second prepreg insulating member 13 in the stacking direction of the superconducting conductor 11, that is, the axial direction. The lower surface of the superconducting conductor 11 located in the lower layer and the upper surface of the superconducting conductor 11 located in the upper layer are covered with the second prepreg insulating member 13.

なお、超電導コイル10は、互いに完全に分離した2つの超電導導体とすることができる。また、連続した単一の超電導導体で1層目の超電導導体を形成した後に、前記超電導導体を上方へ向けて延在させ、前記1層目の上でさらに巻回して第1の方向に配列して2層目の超電導導体を形成するようにすることもできる。あるいは、単一の超電導導体で1層目の超電導導体を形成した後に、前記超電導導体を上方へ向けて延在させ、別の超電導導体を接続しつつ前記1層目の上でさらに巻回して第1の方向に配列して2層目の超電導導体を形成するようにすることもできる。   The superconducting coil 10 can be two superconducting conductors completely separated from each other. In addition, after forming the first layer superconducting conductor with a single continuous superconducting conductor, the superconducting conductor extends upward and is further wound on the first layer to be arranged in the first direction. Thus, a second layer superconducting conductor can be formed. Alternatively, after the first superconductor is formed with a single superconductor, the superconductor is extended upward and further wound on the first layer while connecting another superconductor. A second layer of superconducting conductors may be formed in the first direction.

なお、超電導導体11は径方向において板状の絶縁部材14によって隣接する箇所を互いに隔離されている。一例として、絶縁部材14は、厚さ0.5mm程度のFRPスペーサとすることができる。形状は板状の他、シート状、テープ状、ひも状、あるいは不織布などでもよく、材質はFRPの他、ガラス、ポリイミドなどでもよい。   The superconducting conductor 11 is separated from each other in the radial direction by a plate-like insulating member 14. As an example, the insulating member 14 can be an FRP spacer having a thickness of about 0.5 mm. The shape may be a plate shape, a sheet shape, a tape shape, a string shape, or a nonwoven fabric, and the material may be FRP, glass, polyimide, or the like.

本態様においては、加熱処理中の、第2のプリプレグ絶縁部材13の剛性が第1のプリプレグ絶縁部材12の剛性よりも小さいことが必要である。このような要件を満足するには、例えば、第2のプリプレグ絶縁部材13の樹脂含有率を第1のプリプレグ絶縁部材12の樹脂含有率よりも大きくすることによって簡易に実現することができる。   In this aspect, it is necessary that the rigidity of the second prepreg insulating member 13 is smaller than the rigidity of the first prepreg insulating member 12 during the heat treatment. Satisfying such a requirement can be easily realized, for example, by making the resin content of the second prepreg insulating member 13 larger than the resin content of the first prepreg insulating member 12.

具体的には、第2のプリプレグ絶縁部材13の樹脂含有率が50重量%以上であり、第1のプリプレグ絶縁部材12の樹脂含有率が50重量%未満とする。より好ましくは、第2のプリプレグ絶縁部材13の樹脂含有率が70重量%程度とし、第1のプリプレグ絶縁部材12の樹脂含有率が20〜40重量%程度とする。これによって以下に示す作用効果を簡易かつより効果的に実現することができるようになる。   Specifically, the resin content of the second prepreg insulating member 13 is 50% by weight or more, and the resin content of the first prepreg insulating member 12 is less than 50% by weight. More preferably, the resin content of the second prepreg insulating member 13 is about 70% by weight, and the resin content of the first prepreg insulating member 12 is about 20 to 40% by weight. As a result, the following effects can be realized easily and more effectively.

一例として、第1のプリプレグ絶縁部材12は、厚さ0.03mm程度のポリイミドフィルムを厚さ0.03mm程度のガラステープで挟み込み、エポキシ樹脂を約40重量%含有させてプリプレグ加工を行ったテープを1/2重ねで1層巻きして構成したものとすることができる。また、第2のプリプレグ絶縁部材13は、厚さ2mm程度のポリエステルフェルトにエポキシ樹脂を約70重量%含有させてプリプレグ加工を行った絶縁シートとすることができる。   As an example, the first prepreg insulating member 12 is a tape in which a polyimide film having a thickness of about 0.03 mm is sandwiched between glass tapes having a thickness of about 0.03 mm and prepreg processing is performed by containing about 40% by weight of an epoxy resin. Can be formed by winding one layer in a 1/2 layer. The second prepreg insulating member 13 can be an insulating sheet obtained by performing prepreg processing by adding about 70% by weight of an epoxy resin to a polyester felt having a thickness of about 2 mm.

本態様では、図2に示す状態の積層体に対して加熱処理を施す。例えば、前記積層体を、80℃で10時間保持した後、130℃で10時間保持する。この際、上記加熱処理によって、第1のプリプレグ絶縁部材12及び第2のプリプレグ絶縁部材13を構成する半硬化状態の樹脂が流れ出し、超電導導体11の隙間(例えば、ターン間)に流れ込んで埋設し、その後硬化して絶縁層を形成するようになる。なお、前記加熱処理は、減圧雰囲気下で行うこともできるし、大気圧下で行うこともできる。   In this embodiment, the laminated body in the state shown in FIG. For example, the laminate is held at 80 ° C. for 10 hours and then held at 130 ° C. for 10 hours. At this time, by the above heat treatment, the semi-cured resin constituting the first prepreg insulating member 12 and the second prepreg insulating member 13 flows out and flows into the gap (for example, between turns) of the superconducting conductor 11 to be embedded. Thereafter, it is cured to form an insulating layer. Note that the heat treatment can be performed in a reduced-pressure atmosphere or under atmospheric pressure.

この際、加熱処理中の第2のプリプレグ絶縁部材13の剛性が第1のプリプレグ絶縁部材12の剛性よりも小さいので、径方向よりも軸方向で優先的に変位する。また、第2のプリプレグ絶縁部材から流れ出た樹脂は超電導導体11の隙間、例えばターン間に充填されるため、超電導導体11が径方向に変位することを抑制しつつ、超電導導体11の導体間には十分かつ均一な面圧が発生してムラのない十分な接着強度を呈するようになる。従って、最終的に得る超電導コイル10の端部、すなわち最内周あるいは最外周での変位量を十分に低減して、巻き乱れや歪み等のない良好な超電導特性を有する超電導コイル10を提供することができる。   At this time, since the rigidity of the second prepreg insulating member 13 during the heat treatment is smaller than the rigidity of the first prepreg insulating member 12, it is displaced preferentially in the axial direction rather than in the radial direction. Further, since the resin flowing out from the second prepreg insulating member is filled in the gap between the superconducting conductors 11, for example, between turns, the superconducting conductor 11 is prevented from being displaced in the radial direction, and between the conductors of the superconducting conductor 11. Produces sufficient and uniform surface pressure and exhibits sufficient adhesive strength without unevenness. Therefore, the end portion of the superconducting coil 10 finally obtained, that is, the amount of displacement at the innermost circumference or the outermost circumference is sufficiently reduced to provide the superconducting coil 10 having good superconducting characteristics free from winding disturbance and distortion. be able to.

また、含浸絶縁方式と異なり、超電導コイルの成型後に樹脂を注入するのではなく、上述した加熱処理による超電導コイルの成型過程においてプリプレグ絶縁部材に含まれる樹脂を流出させ隙間に充填するので、樹脂中にボイドが発生しにくい。従って、応力集中によるクラック、絶縁特性低下、熱伝導特性低下などのリスクを低減することができる。このため、長期信頼性に優れた超電導コイルを提供することができるようになる。   Also, unlike the impregnation insulation method, resin is not injected after the superconducting coil is molded, but the resin contained in the prepreg insulating member is flowed out and filled in the gap in the molding process of the superconducting coil by the heat treatment described above. It is hard for voids to occur. Therefore, it is possible to reduce risks such as cracks due to stress concentration, deterioration of insulation characteristics, and deterioration of heat conduction characteristics. For this reason, the superconducting coil excellent in long-term reliability can be provided.

なお、上記加熱処理において、超電導導体11間を減圧し大気圧よりも低くすることが好ましい。これによって、超電導導体11の隙間(例えばターン間)により簡易かつ効率的に樹脂を充填させることができる。   In the above heat treatment, it is preferable to reduce the pressure between the superconducting conductors 11 to be lower than the atmospheric pressure. Thereby, the resin can be easily and efficiently filled in the gap (for example, between turns) of the superconducting conductor 11.

また、超電導導体11に対して、径方向及び軸方向の少なくとも一方において圧力を負荷することが好ましい。特に軸方向に圧力を負荷した場合、第2のプリプレグ絶縁部材13が圧縮され、そこから流れ出た樹脂が超電導導体11の隙間、例えばターン間に充填される。これによって、超電導導体11の径方向への変位を抑制しつつ、超電導導体11間の面圧をより効果的に高めることができ、より接着強度の高いコイルを提供できる。等方的に圧力を負荷した場合でも、加熱処理中の第2のプリプレグ絶縁部材13の剛性が第1のプリプレグ絶縁部材12の剛性よりも小さいので、径方向よりも軸方向で優先的に変位し、同様の作用効果を得ることができる。   Moreover, it is preferable to apply pressure to the superconducting conductor 11 in at least one of the radial direction and the axial direction. In particular, when pressure is applied in the axial direction, the second prepreg insulating member 13 is compressed, and the resin that flows out of the insulating member 13 is filled between the gaps of the superconducting conductor 11, for example, between turns. Thereby, the surface pressure between the superconducting conductors 11 can be increased more effectively while suppressing the displacement of the superconducting conductors 11 in the radial direction, and a coil having higher adhesive strength can be provided. Even when the pressure is applied isotropically, the rigidity of the second prepreg insulating member 13 during the heat treatment is smaller than the rigidity of the first prepreg insulating member 12, so that the displacement is preferentially displaced in the axial direction rather than in the radial direction. And the same operation effect can be obtained.

本態様では、超電導コイル10を、軸方向において超電導導体11が2層で積層され、径方向において5列で配列されるようにして構成したが、必要に応じて配列個数及び積層数は任意の決定することができ、単層でも良い。また、超電導導体11は単一でも複数でも良い。   In this embodiment, the superconducting coil 10 is configured such that the superconducting conductors 11 are laminated in two layers in the axial direction and arranged in five rows in the radial direction. However, the number of arrangements and the number of laminations are arbitrary as required. A single layer may be used. Moreover, the superconducting conductor 11 may be single or plural.

また、本態様では、1つの超電導コイルを単独で製造する場合について説明したが、内外径のほぼ等しい複数の超電導コイルに対しても適用することができる。この場合、複数の超電導コイルをそれぞれ巻線した後、層方向に積み重ねて同時に加熱処理を行うことで、前記複数の超電導コイルを上記同様の効果の下に、同時に製造することができる。   Moreover, although this embodiment demonstrated the case where one superconducting coil was manufactured independently, it can be applied also to a plurality of superconducting coils having substantially the same inner and outer diameters. In this case, after winding a plurality of superconducting coils, the plurality of superconducting coils can be simultaneously manufactured under the same effect as described above by stacking in the layer direction and simultaneously performing the heat treatment.

(第2の実施形態)
図3は、本実施形態に係わる工程図である。なお、図3は、上記第1の実施形態における図2に相当するものである。
(Second Embodiment)
FIG. 3 is a process diagram according to this embodiment. FIG. 3 corresponds to FIG. 2 in the first embodiment.

本態様では、超電導導体11の外周を第1のプリプレグ絶縁部材12で被覆することに代えて、例えばポリイミドなどの絶縁部材14で被覆するようにしている。そして、一方、第1のプリプレグ絶縁部材12は、超電導コイル10の径方向において隣接する超電導導体11間に配設するようにしている。   In this embodiment, instead of covering the outer periphery of the superconducting conductor 11 with the first prepreg insulating member 12, the outer periphery is covered with an insulating member 14 such as polyimide. On the other hand, the first prepreg insulating member 12 is disposed between the superconducting conductors 11 adjacent in the radial direction of the superconducting coil 10.

この場合においても、例えば、前記積層体を80℃で10時間保持した後、130℃で10時間保持する加熱処理により、第1のプリプレグ絶縁部材12及び第2のプリプレグ絶縁部材13を構成する半硬化状態の樹脂が流れ出し、超電導導体11の隙間(例えば、ターン間)に流れ込んで埋設し、その後硬化して絶縁層を形成するようになる。   Also in this case, for example, the first prepreg insulating member 12 and the second prepreg insulating member 13 are formed by heat treatment in which the laminate is held at 80 ° C. for 10 hours and then held at 130 ° C. for 10 hours. The cured resin flows out, flows into the gap (for example, between turns) of the superconducting conductor 11 and embeds it, and then hardens to form an insulating layer.

そして、加熱処理中の、第2のプリプレグ絶縁部材13の剛性が第1のプリプレグ絶縁部材12の剛性よりも小さいので、超電導導体11が径方向に変位することを抑制しつつ、超電導導体11の導体間には十分かつ均一な面圧が発生してムラのない十分な接着強度を呈するようになる。従って、最終的に得る超電導コイル10の端部、すなわち最内周あるいは最外周での変位量を十分に低減して、巻き乱れや歪み等のない良好な超電導特性を有する超電導コイル10を提供することができる。   Since the rigidity of the second prepreg insulating member 13 during the heat treatment is smaller than the rigidity of the first prepreg insulating member 12, the superconducting conductor 11 is prevented from being displaced in the radial direction while suppressing the superconducting conductor 11 from being displaced in the radial direction. Sufficient and uniform surface pressure is generated between the conductors to exhibit a sufficient adhesive strength without unevenness. Therefore, the end portion of the superconducting coil 10 finally obtained, that is, the amount of displacement at the innermost circumference or the outermost circumference is sufficiently reduced to provide the superconducting coil 10 having good superconducting characteristics free from winding disturbance and distortion. be able to.

また、含浸絶縁方式と異なり、超電導コイルの成型後に樹脂を注入するのではなく、上述した加熱処理による超電導コイルの成型過程においてプリプレグ絶縁部材に含まれる樹脂を流出させ隙間に充填するので、樹脂中にボイドが発生しにくい。従って、応力集中によるクラック、絶縁特性低下、熱伝導特性低下などのリスクを低減することができる。このため、長期信頼性に優れた超電導コイルを提供することができるようになる。   Also, unlike the impregnation insulation method, resin is not injected after the superconducting coil is molded, but the resin contained in the prepreg insulating member is flowed out and filled in the gap in the molding process of the superconducting coil by the heat treatment described above. It is hard for voids to occur. Therefore, it is possible to reduce risks such as cracks due to stress concentration, deterioration of insulation characteristics, and deterioration of heat conduction characteristics. For this reason, the superconducting coil excellent in long-term reliability can be provided.

なお、上記加熱処理において、超電導導体11間を減圧し大気圧よりも低くすることが好ましく、超電導導体11に対して、径方向及び軸方向の少なくとも一方において圧力を負荷することが好ましい。また、本態様も1つの超電導コイルだけでなく、複数の超電導コイルに対しても適用することができる。   In the heat treatment, it is preferable to reduce the pressure between the superconducting conductors 11 to lower than the atmospheric pressure, and it is preferable to apply pressure to the superconducting conductor 11 in at least one of the radial direction and the axial direction. Moreover, this aspect can be applied not only to one superconducting coil but also to a plurality of superconducting coils.

本態様によれば、超電導導体11を確実に絶縁することが可能となるので、特に超電導コイル10を大型化した際に有利である。   According to this aspect, the superconducting conductor 11 can be surely insulated, which is particularly advantageous when the superconducting coil 10 is enlarged.

(第3の実施形態)
本態様では、上述した超電導コイル10を製造するために使用する装置について説明する。図4は、超電導コイル10の製造装置の一例を示す概略構成図である。
(Third embodiment)
In this embodiment, an apparatus used for manufacturing the above-described superconducting coil 10 will be described. FIG. 4 is a schematic configuration diagram illustrating an example of an apparatus for manufacturing the superconducting coil 10.

図4に示すように、本態様における製造装置20は、底板21、底板21と連結するようにして鉛直方向に延在するようにして設けられた一対の側壁22、及び底板21と対向し側壁22と接するようにして設けられた上板23とを有している。これらは枠体を構成し、その内部に製造過程にある超電導コイル10(具体的には、図2及び3に示すような積層体)が配置されるようになっている。   As shown in FIG. 4, the manufacturing apparatus 20 in this embodiment includes a bottom plate 21, a pair of side walls 22 provided so as to extend in the vertical direction so as to be connected to the bottom plate 21, and a side wall facing the bottom plate 21. 22 and an upper plate 23 provided so as to be in contact with 22. These constitute a frame, and a superconducting coil 10 in the manufacturing process (specifically, a laminated body as shown in FIGS. 2 and 3) is arranged inside the frame.

また、底板21内にはヒータ25が埋設されるとともに、右方の側壁22にはバルブ26Aを介してポンプ26が連結されている。   A heater 25 is embedded in the bottom plate 21, and a pump 26 is connected to the right side wall 22 via a valve 26A.

図4に示す装置20を用い、ヒータ25によって超電導コイル10を加熱すると、上述したように、第1のプリプレグ絶縁部材12及び第2のプリプレグ絶縁部材13を構成する半硬化状態の樹脂が流れ出し、超電導導体11の隙間(例えば、ターン間)に流れ込んで埋設するようになり、第1の実施形態及び第2の実施形態で説明した作用効果を奏するようになる。   When the superconducting coil 10 is heated by the heater 25 using the apparatus 20 shown in FIG. 4, as described above, the semi-cured resin constituting the first prepreg insulating member 12 and the second prepreg insulating member 13 flows out, The superconducting conductor 11 flows into a gap (for example, between turns) and embeds, and the effects described in the first embodiment and the second embodiment are exhibited.

また、バルブ26Aを介してポンプ26により超電導導体11間を減圧し、大気圧よりも低くすることができるので、上述したように、超電導導体11の隙間(例えばターン間)により簡易かつ効率的に樹脂を流入させることができる。   In addition, since the pressure between the superconducting conductors 11 can be reduced by the pump 26 via the valve 26A and can be made lower than the atmospheric pressure, as described above, the gap between the superconducting conductors 11 (for example, between turns) can be simply and efficiently. Resin can flow.

なお、上述したヒータ25の代わりに側壁22中を高温の流体が流れるように構成してもよい。また、枠体全体を外側から輻射やガス対流で加熱するように構成してもよい。   In addition, you may comprise so that a high temperature fluid may flow through the side wall 22 instead of the heater 25 mentioned above. Moreover, you may comprise so that the whole frame may be heated from the outside by radiation or gas convection.

底板21、側壁22及び上板23は互いに固定することもできるが、スライド可能なように構成することもできる。この場合、超電導コイル10の加熱処理途中において、超電導導体11が変位しても、底板21等は前記変位に追従することが可能なため、超電導導体11の導体間の面圧を均一に保持することができる。したがって、上述したように、超電導導体11の導体間には十分かつ均一な面圧が発生してムラのない十分な接着強度を呈するようになる。   The bottom plate 21, the side wall 22, and the top plate 23 can be fixed to each other, but can also be configured to be slidable. In this case, even if the superconducting conductor 11 is displaced during the heat treatment of the superconducting coil 10, the bottom plate 21 and the like can follow the displacement, so that the surface pressure between the conductors of the superconducting conductor 11 is kept uniform. be able to. Therefore, as described above, a sufficient and uniform surface pressure is generated between the conductors of the superconducting conductor 11 to exhibit a sufficient adhesive strength without unevenness.

なお、図4に示すように、側壁22に対して直接ポンプ26を連結させる代わりに、底板21等からなる枠体をエアバッグ等に入れ、前記エアバッグ内をポンプ26で減圧し、超電導導体11間を間接的に減圧するようにすることもできる。   As shown in FIG. 4, instead of connecting the pump 26 directly to the side wall 22, a frame made of the bottom plate 21 or the like is put in an airbag or the like, the inside of the airbag is decompressed by the pump 26, and the superconducting conductor It is also possible to indirectly reduce the pressure between the eleven.

図5は、超電導コイル10の製造装置の他の例を示す概略構成図である。図5に示す製造装置30は、図4に示す製造装置20に対して加圧板28及びボルト28A、皿ばね28Bが設けられている点で相違し、その他の点については同様に構成されている。   FIG. 5 is a schematic configuration diagram illustrating another example of the manufacturing apparatus for the superconducting coil 10. The manufacturing apparatus 30 shown in FIG. 5 is different from the manufacturing apparatus 20 shown in FIG. 4 in that a pressure plate 28, a bolt 28A, and a disc spring 28B are provided, and the other points are similarly configured. .

図5に示す製造装置30によれば、上述した加圧操作によって、超電導導体11を径方向及び軸方向に拘束することができるようになるので、超電導導体11の径方向への変位を抑制しつつ、より効果的に超電導導体11間の面圧を高めることができ、上述した作用効果をより顕著に奏することができるようになる。   According to the manufacturing apparatus 30 shown in FIG. 5, the superconducting conductor 11 can be constrained in the radial direction and the axial direction by the pressurizing operation described above, so that the displacement of the superconducting conductor 11 in the radial direction is suppressed. On the other hand, the surface pressure between the superconducting conductors 11 can be increased more effectively, and the above-described operational effects can be exhibited more remarkably.

なお、加圧機構が付加された点を除き、図5に示す製造装置30は図4に示す製造装置20と同様の構成を呈するので、図4に示す製造装置と同様の作用効果を奏するようになる。   Since the manufacturing apparatus 30 shown in FIG. 5 has the same configuration as the manufacturing apparatus 20 shown in FIG. 4 except that a pressurizing mechanism is added, the same function and effect as the manufacturing apparatus shown in FIG. 4 is achieved. become.

図6は、超電導コイル10の製造装置のその他の例を示す概略構成図である。図6に示す製造装置40は、図4に示す製造装置20に対して加圧板28及びボルト28Aが設けられ、さらに超電導コイル10と加圧板28との間にバルブ29を介して流体Sを注入するように構成されている。   FIG. 6 is a schematic configuration diagram illustrating another example of the manufacturing apparatus of the superconducting coil 10. The manufacturing apparatus 40 shown in FIG. 6 is provided with a pressure plate 28 and a bolt 28 </ b> A with respect to the manufacturing apparatus 20 shown in FIG. 4, and injects a fluid S between the superconducting coil 10 and the pressure plate 28 via a valve 29. Is configured to do.

図6に示す製造装置40によれば、注入した流体Sによって超電導導体11が加圧され、超電導導体11を径方向及び軸方向に拘束することができるようになるので、超電導導体11の径方向への変位を抑制しつつ、より効果的に超電導導体11間の面圧を高めることができ、上述した作用効果をより顕著に奏することができるようになる。   According to the manufacturing apparatus 40 shown in FIG. 6, the superconducting conductor 11 is pressurized by the injected fluid S and can be constrained in the radial direction and the axial direction. The surface pressure between the superconducting conductors 11 can be more effectively increased while suppressing the displacement to the above, and the above-described operational effects can be exhibited more remarkably.

なお、加圧機構が付加された点を除き、図6に示す製造装置40は図4に示す製造装置20と同様の構成を呈するので、図4に示す製造装置と同様の作用効果を奏するようになる。   Since the manufacturing apparatus 40 shown in FIG. 6 has the same configuration as the manufacturing apparatus 20 shown in FIG. 4 except that a pressurizing mechanism is added, the same effects as the manufacturing apparatus shown in FIG. 4 are achieved. become.

以上、本発明を上記具体例に基づいて詳細に説明したが、本発明は上記具体例に限定されるものではなく、本発明の範疇を逸脱しない限りにおいて、あらゆる変形や変更が可能である。   The present invention has been described in detail based on the above specific examples. However, the present invention is not limited to the above specific examples, and various modifications and changes can be made without departing from the scope of the present invention.

第1の実施形態に係わる超電導コイルの概略構成を示す一部切り欠き図である。It is a partially cutaway view showing a schematic configuration of a superconducting coil according to the first embodiment. 図1に示す超電導コイルを構成する超電導導体の巻回及び積層状態を実現するための製造過程の一工程図である。It is one process figure of the manufacturing process for implement | achieving the winding of the superconducting conductor which comprises the superconducting coil shown in FIG. 1, and a lamination | stacking state. 第2の実施形態に係わる超電導コイルを構成する超電導導体の巻回及び積層状態を実現するための製造過程の一工程図である。It is one process figure of the manufacturing process for implement | achieving the winding of the superconducting conductor which comprises the superconducting coil concerning 2nd Embodiment, and a lamination | stacking state. 超電導コイルの製造装置の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the manufacturing apparatus of a superconducting coil. 超電導コイルの製造装置の他の例を示す概略構成図である。It is a schematic block diagram which shows the other example of the manufacturing apparatus of a superconducting coil. 超電導コイルの製造装置のその他の例を示す概略構成図である。It is a schematic block diagram which shows the other example of the manufacturing apparatus of a superconducting coil.

符号の説明Explanation of symbols

10 超電導コイル
11 超電導導体
12 第1のプリプレグ絶縁部材
13 第2のプリプレグ絶縁部材
14 絶縁部材
20,30,40 超電導コイルの製造装置
21 底板
22 側壁
23 上板
25 加熱手段
26 ポンプ
28 加圧板
29 バルブ
S 流体
DESCRIPTION OF SYMBOLS 10 Superconducting coil 11 Superconducting conductor 12 1st prepreg insulating member 13 2nd prepreg insulating member 14 Insulating member 20, 30, 40 Superconducting coil manufacturing apparatus 21 Bottom plate 22 Side wall 23 Upper plate 25 Heating means 26 Pump 28 Pressure plate 29 Valve S fluid

Claims (13)

超電導導体の外周を第1のプリプレグ絶縁部材で被覆して、前記超電導導体を巻回する工程と、
前記第1のプリプレグ絶縁部材で被覆された前記超電導導体の上面及び下面の少なくとも一方を第2のプリプレグ絶縁部材で被覆する工程と、
前記超電導導体、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材に対して加熱処理を施し、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材中の樹脂を前記超電導導体の隙間に充填する工程とを具え、
加熱処理中の、前記第2のプリプレグ絶縁部材の剛性が前記第1のプリプレグ絶縁部材の剛性よりも小さいことを特徴とする、超電導コイルの製造方法。
Covering the outer periphery of the superconducting conductor with a first prepreg insulating member and winding the superconducting conductor;
Coating at least one of the upper surface and the lower surface of the superconducting conductor covered with the first prepreg insulating member with a second prepreg insulating member;
The superconducting conductor, the first prepreg insulating member, and the second prepreg insulating member are subjected to heat treatment, and the resin in the first prepreg insulating member and the second prepreg insulating member is transferred to the superconducting conductor. A process of filling the gap,
A method of manufacturing a superconducting coil, wherein the rigidity of the second prepreg insulating member during heat treatment is smaller than the rigidity of the first prepreg insulating member.
超電導導体の外周を第1のプリプレグ絶縁部材で被覆するとともに巻回して第1の方向に配列する工程と、
前記第1のプリプレグ絶縁部材で被覆された前記超電導導体を、前記第1の方向と垂直な第2の方向において、第2のプリプレグ絶縁部材で少なくとも一箇所以上層間分離して積層する工程と、
前記超電導導体、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材に対して加熱処理を施し、前記第1のプリプレグ絶縁部材及び前記第2のプリプレグ絶縁部材中の樹脂を前記複数の超電導導体の隙間に充填する工程とを具え、
加熱処理中の、前記第2のプリプレグ絶縁部材の剛性が前記第1のプリプレグ絶縁部材の剛性よりも小さいことを特徴とする、超電導コイルの製造方法。
Covering the outer periphery of the superconducting conductor with the first prepreg insulating member and winding and arranging in the first direction;
Laminating the superconducting conductor coated with the first prepreg insulating member in a second direction perpendicular to the first direction with at least one or more layers separated by a second prepreg insulating member; and
The superconducting conductor, the first prepreg insulating member, and the second prepreg insulating member are subjected to heat treatment, and the resin in the first prepreg insulating member and the second prepreg insulating member is converted into the plurality of superconducting members. And filling the gap between the conductors,
A method of manufacturing a superconducting coil, wherein the rigidity of the second prepreg insulating member during heat treatment is smaller than the rigidity of the first prepreg insulating member.
前記第2のプリプレグ絶縁部材は、前記複数の超電導導体の最上層及び最下層の少なくとも一方を被覆することを特徴とする、請求項2に記載の超電導コイルの製造方法。   The method of manufacturing a superconducting coil according to claim 2, wherein the second prepreg insulating member covers at least one of an uppermost layer and a lowermost layer of the plurality of superconducting conductors. 前記第1のプリプレグ絶縁部材を、前記超電導導体の外周を被覆することに代えて、前記第1の方向において隣接する前記超電導導体間に配設し、
前記超電導導体の前記外周を被覆する固体絶縁部材を設けることを特徴とする、請求項1〜3のいずれか一に記載の超電導コイルの製造方法。
Instead of covering the outer periphery of the superconducting conductor, the first prepreg insulating member is disposed between the superconducting conductors adjacent in the first direction,
The method for manufacturing a superconducting coil according to any one of claims 1 to 3, wherein a solid insulating member that covers the outer periphery of the superconducting conductor is provided.
前記固体絶縁部材は、ポリイミドフィルムを含むことを特徴とする、請求項1〜4のいずれか一に記載の超電導コイルの製造方法。   The said solid insulation member contains a polyimide film, The manufacturing method of the superconducting coil as described in any one of Claims 1-4 characterized by the above-mentioned. 加熱処理前において、前記第2のプリプレグ絶縁部材の樹脂含有率が前記第1のプリプレグ絶縁部材の樹脂含有率よりも高いことを特徴とする、請求項1〜5のいずれか一に記載の超電導コイルの製造方法。   The superconductivity according to any one of claims 1 to 5, wherein a resin content of the second prepreg insulating member is higher than a resin content of the first prepreg insulating member before the heat treatment. Coil manufacturing method. 前記第2のプリプレグ絶縁部材の樹脂含有率が50重量%以上であり、前記第1のプリプレグ絶縁部材の樹脂含有率が50重量%未満であることを特徴とする、請求項1〜6のいずれか一に記載の超電導コイルの製造方法。   The resin content of the second prepreg insulating member is 50% by weight or more, and the resin content of the first prepreg insulating member is less than 50% by weight. A method for producing a superconducting coil according to claim 1. 前記加熱処理中に前記超電導導体間を減圧し、大気圧より低くする工程を具えることを特徴とする、請求項1〜7のいずれか一に記載の超電導コイル製造方法。   The superconducting coil manufacturing method according to any one of claims 1 to 7, further comprising a step of reducing the pressure between the superconducting conductors during the heat treatment so as to make the pressure lower than the atmospheric pressure. 加熱処理中に前記超電導導体を前記第1の方向及び前記第2の方向の少なくとも一方において、加圧する工程を具えることを特徴とする、請求項1〜8のいずれか一に記載の超電導コイル製造方法。   The superconducting coil according to any one of claims 1 to 8, further comprising a step of pressurizing the superconducting conductor in at least one of the first direction and the second direction during heat treatment. Production method. 請求項1〜9のいずれか一に記載の方法で製造されたことを特徴とする、超電導コイル。   A superconducting coil manufactured by the method according to any one of claims 1 to 9. 請求項10に記載の超電導コイルの製造装置であって、
多層多列構造の超電導導体を収納する枠体と、
前記多層多列構造の超電導導体を加熱する加熱手段と、
前記加熱処理中に前記枠体内を減圧し、前記超電導導体間を減圧して大気圧より低くする排気手段と、
を具えることを特徴とする、超電導コイル製造装置。
The superconducting coil manufacturing apparatus according to claim 10,
A frame that houses the superconducting conductor of the multilayer multi-row structure;
Heating means for heating the superconducting conductor of the multilayer multi-row structure;
An exhaust means for reducing the pressure inside the frame during the heat treatment and reducing the pressure between the superconducting conductors to lower than the atmospheric pressure;
A superconducting coil manufacturing apparatus comprising:
前記加熱処理中に、前記超電導導体を前記第1の方向に加圧する手段を具えることを特徴とする、請求項11に記載の超電導コイル製造装置。   The superconducting coil manufacturing apparatus according to claim 11, further comprising means for pressurizing the superconducting conductor in the first direction during the heat treatment. 前記加熱処理中に、前記超電導導体を前記第2の方向に加圧する手段を具えることを特徴とする、請求項11又は12に記載の超電導コイル製造装置。   The superconducting coil manufacturing apparatus according to claim 11 or 12, further comprising means for pressing the superconducting conductor in the second direction during the heat treatment.
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