JP2010121526A - Exhaust component cover - Google Patents

Exhaust component cover Download PDF

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JP2010121526A
JP2010121526A JP2008295880A JP2008295880A JP2010121526A JP 2010121526 A JP2010121526 A JP 2010121526A JP 2008295880 A JP2008295880 A JP 2008295880A JP 2008295880 A JP2008295880 A JP 2008295880A JP 2010121526 A JP2010121526 A JP 2010121526A
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cover
exhaust part
exhaust
exhaust component
outside
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JP5145199B2 (en
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Toru Hisanaga
徹 久永
Shingo Oshimizu
慎吾 大清水
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Yutaka Giken Co Ltd
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Yutaka Giken Co Ltd
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Priority to JP2008295880A priority Critical patent/JP5145199B2/en
Priority to US12/616,963 priority patent/US8028795B2/en
Priority to MYPI20094807A priority patent/MY147917A/en
Priority to EP09252640.9A priority patent/EP2199561B1/en
Priority to CN2009102245958A priority patent/CN101737138B/en
Publication of JP2010121526A publication Critical patent/JP2010121526A/en
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Publication of JP5145199B2 publication Critical patent/JP5145199B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technology capable of reducing the temperature of an exhaust component. <P>SOLUTION: In an exhaust component cover 10 being a cover to be attached to an exhaust component 11 and provided with louvers 12 allowing air to pass therethrough, the louvers 12 has a circular shape formed by joining two semicircles when the exhaust component cover 10 is viewed from outside, the one semicircle is composed of a quarter-spherical shell projecting outward, and the other semicircle is comprised of a quarter-spherical shell depressed so as to be close to the exhaust component. When the inside and outside of the exhaust component cover 10 are communicated with each other through the louvers 12, a convection occurs from the outside of the exhaust component cover 10 to the inside thereof. The convection allows heat to be released outward, resulting in reduction of the temperature of the exhaust component. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、排気部品を覆う排気部品用カバーに関する。   The present invention relates to an exhaust part cover that covers an exhaust part.

エンジンから延びる排気部品において、特に触媒コンバータやマフラ等の高温部分にヒートインシュレータと呼ばれる遮熱カバーが設けられる(例えば、特許文献1参照。)。
特開2000−136720公報(図2)
In the exhaust parts extending from the engine, a heat insulating cover called a heat insulator is provided in a high temperature portion such as a catalytic converter or a muffler (see, for example, Patent Document 1).
JP 2000-136720 A (FIG. 2)

特許文献1を次図に基づいて説明する。
図6は従来の技術の基本構成を説明する図であり、想像線で示される排気部品101に排気部品カバー102を被せる。
排気部品カバー102を被せると、矢印(1)で示すように排気部品101から生ずる輻射熱を遮断することができる。
Patent document 1 is demonstrated based on the following figure.
FIG. 6 is a diagram for explaining the basic configuration of the prior art, in which an exhaust part cover 102 is put on an exhaust part 101 indicated by an imaginary line.
When the exhaust part cover 102 is covered, the radiant heat generated from the exhaust part 101 can be blocked as shown by the arrow (1).

ところで、排気部品用カバー102は、排気部品101の振動で共振するため、高い剛性が求められる。
この点、排気部品用カバー102の上面に、複数の凸部103を設けることにより、排気部品カバー102の表面が平坦面である場合に比べ、排気部品カバー102の剛性を高めることができる。
Incidentally, since the exhaust component cover 102 resonates due to vibration of the exhaust component 101, high rigidity is required.
In this regard, by providing the plurality of convex portions 103 on the upper surface of the exhaust component cover 102, the rigidity of the exhaust component cover 102 can be increased as compared with the case where the surface of the exhaust component cover 102 is a flat surface.

しかし、このように遮断された熱は、排気部品101と排気部品カバー102との間にこもる。この結果、排気部品101が高温になる。高温であると排気部品101の材料を耐熱鋼にする等の配慮が必要となり、材料コストが嵩む。そこで、排気部品101の低温化が望まれる。   However, the heat blocked in this way is trapped between the exhaust part 101 and the exhaust part cover 102. As a result, the exhaust part 101 becomes high temperature. If the temperature is high, considerations such as making the material of the exhaust part 101 heat resistant steel are necessary, and the material cost increases. Therefore, it is desired to lower the temperature of the exhaust part 101.

本発明は、カバーの剛性を確保し、排気部品を空冷することができる技術の提供を課題とする。   An object of the present invention is to provide a technique capable of ensuring the rigidity of a cover and air-cooling an exhaust part.

請求項1に係る発明は、排気部品に取り付けられるカバーであって、空気を流通させることのできるルーバーが設けられている排気部品用カバーにおいて、
前記ルーバーは、前記排気部品用カバーを外から見たときに半円形を呈し、この半円は外方へ突出する1/4球殻体で構成したことを特徴とする。
The invention according to claim 1 is a cover attached to an exhaust part, wherein the exhaust part cover is provided with a louver capable of circulating air.
The louver has a semicircular shape when the exhaust part cover is viewed from the outside, and the semicircle is formed of a ¼ spherical shell projecting outward.

請求項2に係る発明は、排気部品に取り付けられるカバーであって、空気を流通させることのできるルーバーが設けられている排気部品用カバーにおいて、
前記ルーバーは、前記排気部品用カバーを外から見たときに2個の半円を合わせてなる円形を呈し、一方の半円は外方へ突出する1/4球殻体で構成し、他方の半円は前記排気部品に接近するように窪ませた1/4球殻体で構成したことを特徴とする。
The invention according to claim 2 is a cover attached to an exhaust part, wherein the exhaust part cover is provided with a louver capable of circulating air.
The louver has a circular shape formed by combining two semicircles when the exhaust part cover is viewed from the outside, and one semicircle is composed of a quarter spherical shell projecting outward, The semicircle is formed of a 1/4 spherical shell that is recessed so as to approach the exhaust part.

請求項1に係る発明では、ルーバーは、排気部品用カバーを外から見たときに半円形を呈し、この半円は外方へ突出する1/4球殻体で構成した。排気部品から排気部品用カバーへ向かって直線的に伸びる輻射熱は、排気部品用カバーで遮熱される。   In the invention according to claim 1, the louver has a semicircular shape when the exhaust part cover is viewed from the outside, and the semicircle is constituted by a ¼ spherical shell projecting outward. Radiant heat that extends linearly from the exhaust component toward the exhaust component cover is shielded by the exhaust component cover.

一方、ルーバーにより排気部品用カバー内部と外部を繋ぐことにより、排気部品用カバー外部から内部に向かって対流が発生する。この対流により外部へ熱を放出することができる。対流により外部へ熱を放出するため、排気部品と排気部品カバーの間に熱がこもりにくくなり、排気部品用カバーの低温化が図れる。   On the other hand, by connecting the inside and the outside of the exhaust part cover with the louver, convection is generated from the outside to the inside of the exhaust part cover. This convection can release heat to the outside. Since heat is released to the outside by convection, it becomes difficult for heat to be trapped between the exhaust part and the exhaust part cover, and the temperature of the exhaust part cover can be lowered.

請求項2に係る発明では、更に排気部品に接近する側に窪ませた1/4球殻体を設けた。これにより、排気部品用カバー外部から取入れることができる空気の量を多くすることができ、排気部品の冷却性能を更に高めることができる。   In the invention according to claim 2, a quarter spherical shell body is provided which is further recessed on the side approaching the exhaust part. Thereby, the amount of air that can be taken in from the outside of the exhaust part cover can be increased, and the cooling performance of the exhaust part can be further enhanced.

本発明を実施するための最良の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図1は本発明に係る排気部品用カバーを説明する斜視図であり、排気部品用カバー10は、想像線で示される排気部品11を覆うように配置され、この排気部品11と外部とを繋ぐ複数のルーバー12が上面に設けられる。
The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.
FIG. 1 is a perspective view for explaining an exhaust part cover according to the present invention. The exhaust part cover 10 is disposed so as to cover an exhaust part 11 indicated by an imaginary line, and connects the exhaust part 11 and the outside. A plurality of louvers 12 are provided on the upper surface.

排気部品用カバー10を排気部品11に取付ける際は、排気部品11上に取付けられたステー等を介して、排気部品用カバー10のボルト穴13、13にボルトを通すことにより排気部品用カバー10を取付ける。   When the exhaust part cover 10 is attached to the exhaust part 11, the exhaust part cover 10 is passed by passing bolts through the bolt holes 13 and 13 of the exhaust part cover 10 through a stay or the like attached to the exhaust part 11. Install.

図2は本発明に係る排気部品用カバーの断面図であり、排気部品用カバー10は、外板16と、この外板16の内側に貼合わせるようにして外板16の一部を折曲げ形成した内板17、17と、外板16の上面に設けられる複数のルーバー12とからなる。
内板17には、複数のパンチング穴18が開けられる。これらの、パンチング穴18は、外板16のうち折曲げられて内板17となる部分に予め開けられる。
FIG. 2 is a cross-sectional view of the exhaust part cover according to the present invention. The formed inner plates 17 and 17 and a plurality of louvers 12 provided on the upper surface of the outer plate 16.
A plurality of punching holes 18 are formed in the inner plate 17. These punching holes 18 are previously opened in a portion of the outer plate 16 that is bent to become the inner plate 17.

ところで、排ガスの脈動が振動の形態で排気部品11に伝わると、この振動は、更に排気部品用カバー10に伝わる。
このとき排気部品用カバー10が振動する際の固有振動数fnは、fn=1/(2π)・(k/m)0.5で示される。kは物質により数値が異なるばね定数、mは質量である。
By the way, when the pulsation of the exhaust gas is transmitted to the exhaust component 11 in the form of vibration, this vibration is further transmitted to the exhaust component cover 10.
At this time, the natural frequency fn when the exhaust component cover 10 vibrates is represented by fn = 1 / (2π) · (k / m) 0.5 . k is a spring constant whose value varies depending on the substance, and m is mass.

内板17は、外板16と同一物質であるため、ばね定数kが外板16と同一の値となる。一方、内板17にパンチング穴18が開けられる分、外板16と内板17の質量mが異なるため、外板16と内板17の固有振動数fnは異なり、振動特性を向上させることができる。   Since the inner plate 17 is made of the same material as the outer plate 16, the spring constant k has the same value as that of the outer plate 16. On the other hand, since the mass m of the outer plate 16 and the inner plate 17 is different by the amount that the punching hole 18 is formed in the inner plate 17, the natural frequencies fn of the outer plate 16 and the inner plate 17 are different, and the vibration characteristics can be improved. it can.

加えて、ルーバー12の形状を断面視(正面視)半円形状とすることにより、排気部品用カバー10の剛性を高めることができる。   In addition, the rigidity of the exhaust part cover 10 can be increased by making the shape of the louver 12 into a semicircular shape in a sectional view (front view).

図3は図2の3矢視図であり、ルーバー12は、排気部品用カバー10を外から見たときに2個の半円を合わせてなる円形を呈している。
図面上側の半円は、図面表側へ向かって突出する凸部21であり、図面下側の半円は、図面裏側へ向かって窪ませた凹部22である。
3 is a view taken in the direction of arrow 3 in FIG. 2, and the louver 12 has a circular shape formed by combining two semicircles when the exhaust part cover 10 is viewed from the outside.
The semicircle on the upper side of the drawing is a convex portion 21 protruding toward the front side of the drawing, and the semicircle on the lower side of the drawing is a concave portion 22 recessed toward the back side of the drawing.

図4は図2の4−4線断面図であり、凸部21は外方(図面上側)へ突出する1/4球殻体であり、凹部は内方(図面下側)へ窪ませた1/4球殻体である。凸部21の先端23と、凹部の先端24とは、平面視で重なるように構成される。   4 is a cross-sectional view taken along line 4-4 of FIG. 2. The convex portion 21 is a 1/4 spherical shell projecting outward (upper side of the drawing), and the concave portion is recessed inward (lower side of the drawing). It is a 1/4 spherical shell. The tip 23 of the convex portion 21 and the tip 24 of the concave portion are configured to overlap in plan view.

図3及び図4から以下のことがいえる。
ルーバー12は、排気部品用カバー10を外から見たときに2個の半円(凸部21及び凹部22)を合わせてなる円形を呈し(図3)、一方の半円(凸部21)は外方へ突出する1/4球殻体で構成し、他方の半円(凹部22)は排気部品(図2符号11)に接近するように窪ませた1/4球殻体で構成されている(図4)。
The following can be said from FIGS.
The louver 12 has a circular shape formed by combining two semicircles (the convex portion 21 and the concave portion 22) when the exhaust component cover 10 is viewed from the outside (FIG. 3), and one semicircle (the convex portion 21). Is composed of a 1/4 spherical shell projecting outward, and the other semicircle (recess 22) is composed of a 1/4 spherical shell recessed so as to approach the exhaust part (reference numeral 11 in FIG. 2). (FIG. 4).

以上の構成からなる排気部品用カバーの作用を次に述べる。
図5は本発明に係る実施例と比較例との比較を説明する図であり、(a)に示すように、比較例1では、矢印(2)で示すように輻射熱が遮断される。しかし、排気部品110と排気部品用カバー111との間に熱がこもる。
The operation of the exhaust part cover having the above-described configuration will be described below.
FIG. 5 is a diagram for explaining a comparison between an example according to the present invention and a comparative example. As shown in FIG. 5A, in the comparative example 1, the radiant heat is blocked as shown by an arrow (2). However, heat is trapped between the exhaust part 110 and the exhaust part cover 111.

(b)に示すように、排気部品用カバー112の表面に穴113を開けた比較例2では、矢印(3)で示すように、輻射熱が直接外部へ向かう。即ち、熱がこもることはないが、輻射熱を遮断することができない。   As shown in (b), in Comparative Example 2 in which a hole 113 is formed on the surface of the exhaust part cover 112, the radiant heat goes directly to the outside as shown by an arrow (3). That is, although heat is not trapped, radiant heat cannot be blocked.

(c)において矢印(4)で示すように、本発明に係る排気部品用カバー10を用いた場合は、輻射熱を排気部品用カバー10で遮断した上で、(d)において矢印(5)で示すように、外部から冷却空気を取込むことにより、排気部品11を冷却することができる。   When the exhaust part cover 10 according to the present invention is used as indicated by an arrow (4) in (c), the radiant heat is blocked by the exhaust part cover 10 and then the arrow (5) in (d). As shown, the exhaust part 11 can be cooled by taking in cooling air from the outside.

即ち、(c)及び(d)から以下のことがいえる。外部へ向かって直線的に伸びる輻射熱((c)に示す矢印(4))は、排気部品用カバー10にぶつかり、遮熱される。一方、ルーバー12により排気部品用カバー10内部と外部を繋ぐことにより、排気部品用カバー10外部から内部に向かって対流が発生する。この対流により外部へ熱を放出することができ、排気部品11を低温にすることができる。   That is, the following can be said from (c) and (d). Radiant heat that extends linearly outward (arrow (4) shown in (c)) hits the exhaust part cover 10 and is shielded from heat. On the other hand, by connecting the inside and outside of the exhaust component cover 10 by the louver 12, convection is generated from the outside to the inside of the exhaust component cover 10. Heat can be released to the outside by this convection, and the exhaust part 11 can be cooled.

更に、排気部品用カバー10は、輻射熱と同じように直線的に広がる((c)参照)音も遮断することができる。   Further, the exhaust component cover 10 can also block the sound that linearly spreads (see (c)) in the same manner as radiant heat.

以下に本発明に係る図5の別実施例を説明する。
図6は図5の別実施例図であり、ルーバー12は、凸部21のみから構成される。
このような場合であっても(a)において矢印(6)で示すように、本発明に係る排気部品用カバー10を用いた場合は、輻射熱を排気部品用カバー10で遮断した上で、(b)において矢印(7)で示すように、外部から冷却空気を取込むことにより、排気部品11を冷却することができる。
Another embodiment of FIG. 5 according to the present invention will be described below.
FIG. 6 is a diagram showing another embodiment of FIG. 5, and the louver 12 is composed of only convex portions 21.
Even in such a case, as shown by the arrow (6) in (a), when the exhaust component cover 10 according to the present invention is used, after the radiant heat is blocked by the exhaust component cover 10, As shown by arrow (7) in b), the exhaust component 11 can be cooled by taking in cooling air from the outside.

尚、本発明に係る排気部品は、車両用マフラーの他、キャタライザー、一般排気管であってもよい。   The exhaust component according to the present invention may be a catalyzer or a general exhaust pipe in addition to a vehicle muffler.

本発明の排気部品カバーは、車両用マフラーの保護に好適である。   The exhaust part cover of the present invention is suitable for protecting a vehicle muffler.

本発明に係る排気部品用カバーである。1 is a cover for exhaust parts according to the present invention. 本発明に係る排気部品用カバーの断面図である。It is sectional drawing of the cover for exhaust components which concerns on this invention. 図2の3矢視図である。FIG. 3 is a view taken in the direction of arrow 3 in FIG. 2. 図2の4−4線断面図である。FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 本発明に係る実施例と比較例との比較を説明する図である。It is a figure explaining the comparison with the Example and comparative example which concern on this invention. 図である。FIG. 従来の技術の基本構成を説明する図である。It is a figure explaining the basic composition of the conventional technology.

符号の説明Explanation of symbols

10…排気部品用カバー、11…排気部品、12…ルーバー、21…凸部(一方の半円)、22…凹部(他方の半円)。   DESCRIPTION OF SYMBOLS 10 ... Exhaust part cover, 11 ... Exhaust part, 12 ... Louver, 21 ... Convex part (one semicircle), 22 ... Concave part (the other semicircle).

Claims (2)

排気部品に取り付けられるカバーであって、空気を流通させることのできるルーバーが設けられている排気部品用カバーにおいて、
前記ルーバーは、前記排気部品用カバーを外から見たときに半円形を呈し、この半円は外方へ突出する1/4球殻体で構成したことを特徴とする排気部品用カバー。
In the exhaust part cover provided with a louver capable of circulating air, which is a cover attached to the exhaust part,
The louver has a semicircular shape when the exhaust component cover is viewed from the outside, and the semicircle is constituted by a ¼ spherical shell projecting outward.
排気部品に取り付けられるカバーであって、空気を流通させることのできるルーバーが設けられている排気部品用カバーにおいて、
前記ルーバーは、前記排気部品用カバーを外から見たときに2個の半円を合わせてなる円形を呈し、一方の半円は外方へ突出する1/4球殻体で構成し、他方の半円は前記排気部品に接近するように窪ませた1/4球殻体で構成したことを特徴とする排気部品用カバー。
In the exhaust part cover provided with a louver capable of circulating air, which is a cover attached to the exhaust part,
The louver has a circular shape formed by combining two semicircles when the exhaust part cover is viewed from the outside, and one semicircle is composed of a quarter spherical shell projecting outward, The semicircular shape of the exhaust part cover is composed of a 1/4 spherical shell that is recessed so as to approach the exhaust part.
JP2008295880A 2008-11-19 2008-11-19 Cover for exhaust parts Expired - Fee Related JP5145199B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2008295880A JP5145199B2 (en) 2008-11-19 2008-11-19 Cover for exhaust parts
US12/616,963 US8028795B2 (en) 2008-11-19 2009-11-12 Exhaust component cover
MYPI20094807A MY147917A (en) 2008-11-19 2009-11-12 Exhaust component cover
EP09252640.9A EP2199561B1 (en) 2008-11-19 2009-11-18 Exhaust component cover
CN2009102245958A CN101737138B (en) 2008-11-19 2009-11-19 Exhaust component cover

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JP2008295880A JP5145199B2 (en) 2008-11-19 2008-11-19 Cover for exhaust parts

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JP2010121526A true JP2010121526A (en) 2010-06-03
JP5145199B2 JP5145199B2 (en) 2013-02-13

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5726008Y2 (en) * 1978-05-19 1982-06-07
JPS62118758U (en) * 1986-01-21 1987-07-28
JPH064314U (en) * 1992-06-22 1994-01-21 株式会社ユタカ技研 Window structure for heat radiation of heat damage cover
JPH0868598A (en) * 1994-08-31 1996-03-12 Hino Motors Ltd Fin structure of radiator core
JP2001140642A (en) * 1999-11-18 2001-05-22 Fuji Heavy Ind Ltd Cover structure
JP2007105753A (en) * 2005-10-13 2007-04-26 Calsonic Kansei Corp Method and apparatus for manufacturing corrugated fin for heat exchanger

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5726008Y2 (en) * 1978-05-19 1982-06-07
JPS62118758U (en) * 1986-01-21 1987-07-28
JPH064314U (en) * 1992-06-22 1994-01-21 株式会社ユタカ技研 Window structure for heat radiation of heat damage cover
JPH0868598A (en) * 1994-08-31 1996-03-12 Hino Motors Ltd Fin structure of radiator core
JP2001140642A (en) * 1999-11-18 2001-05-22 Fuji Heavy Ind Ltd Cover structure
JP2007105753A (en) * 2005-10-13 2007-04-26 Calsonic Kansei Corp Method and apparatus for manufacturing corrugated fin for heat exchanger

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