JP2010119818A - Cloth cutting apparatus of sewing machine - Google Patents

Cloth cutting apparatus of sewing machine Download PDF

Info

Publication number
JP2010119818A
JP2010119818A JP2008321584A JP2008321584A JP2010119818A JP 2010119818 A JP2010119818 A JP 2010119818A JP 2008321584 A JP2008321584 A JP 2008321584A JP 2008321584 A JP2008321584 A JP 2008321584A JP 2010119818 A JP2010119818 A JP 2010119818A
Authority
JP
Japan
Prior art keywords
knife
movable
upper knife
needle plate
sewing machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2008321584A
Other languages
Japanese (ja)
Inventor
Norio Komori
則雄 小森
Masao Kawai
正男 河合
Hiroaki Mizumoto
裕章 水本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamato Sewing Machine Mfg Co Ltd
Original Assignee
Yamato Sewing Machine Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamato Sewing Machine Mfg Co Ltd filed Critical Yamato Sewing Machine Mfg Co Ltd
Priority to JP2008321584A priority Critical patent/JP2010119818A/en
Priority to TW098135366A priority patent/TWI429800B/en
Priority to KR1020090110880A priority patent/KR20100056973A/en
Priority to CN2009102256223A priority patent/CN101736532B/en
Publication of JP2010119818A publication Critical patent/JP2010119818A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices
    • D05B37/06Cutting devices with oscillating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00Operations on the work before or after sewing
    • D05D2305/08Cutting the workpiece

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide the cloth cutting apparatus of a sewing machine which aims at a decrease in a running cost by improving the employment life of a sheet of lower knife and the durability of an upper knife mechanism and can maintain sharp cutting action with sufficient stability over a long period. <P>SOLUTION: In the cloth cutting apparatus of the sewing machine consisting of the lower knife 13 fixed to a needle plate 3 and an upper knife 15 attached to a movable knife rest 17 prepared in a way that it can reciprocate rockably up and down around a shaft center perpendicular in a cloth feed direction to a bracket 20 fixed to the lower part of the needle plate 3, blade parts 13A and 13B in a linear form along a back and forth both-side marginal part in a thickness direction are formed in the lower knife 13, and the linear blade parts 13A and 13B of the lower knife 13 in a location in contact with the linear blade part 15A of the upper knife 15 can be replaced back and forth by changing this lower knife 13 in a posture with the front and back reversed and fixed in a thickness direction. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、例えば、婦女子用下着などのように、レース地と薄い生地とを二枚重ねで縫製しつつ、レース地の形状に合わせて薄い生地を切断するような場合に用いられる直線縫いあるいは千鳥縫いミシンの生地切断装置に関する。詳しくは、針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に対して直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、上記上メスの直線状刃部を下メスの直線状刃部に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置に関するものである。  The present invention, for example, women's and women's underwear or the like, is used when a thin fabric is cut in accordance with the shape of the lace while the lace and the thin fabric are sewn in two layers. The present invention relates to a sewing machine cloth cutting device. Specifically, a lower knife having a blade portion fixed to the needle plate and parallel to the upper surface of the needle plate in parallel with the feed direction of the cloth by the feed dog, and a linear blade portion of the lower knife. As well as a straight blade section along the fabric feed direction, and can be reciprocated up and down around an axis perpendicular to the fabric feed direction on a fixed bracket disposed in the lower part of the needle plate An upper knife attached to the movable knife table provided, and a knife table driving means for reciprocating and swinging the movable knife table up and down around the axis, the movable knife through the knife table driving means. The sewing machine cloth cutting device is configured to cut the end portion of the cloth by bringing the linear knife part of the upper knife into contact with the linear knife part of the lower knife by reciprocatingly driving the table up and down. It is about.

この種のミシンの生地切断装置として、従来、例えば特許文献1に開示されているような構成のものが知られている。この特許文献1に開示されている従来の生地切断装置では、下メスとして、その厚さ方向の前後両側縁部のうち一方の縁部にのみ沿わせて直線状の刃部が形成されたものを使用し、この一つの直線状刃部を有する下メスが押付け固定ボルトなどを介して針板に着脱交換可能に取り付けられていた。  2. Description of the Related Art Conventionally, as this type of sewing machine cloth cutting device, one having a configuration as disclosed in, for example, Patent Document 1 is known. In the conventional cloth cutting device disclosed in Patent Document 1, as a lower knife, a straight blade portion is formed along only one edge portion of the front and rear side edges in the thickness direction. The lower knife having this one linear blade portion was attached to the needle plate so as to be attachable / detachable through a pressing fixing bolt or the like.

また、下メスの直線状刃部に接触する直線状刃部を有する上メスは、針板の下方部に配設の固定ブラケットに挿通し固定されている送り歯による生地送り方向に直交する段付き軸の中心(軸心)周りで上下に往復揺動可能に支持された可動メス台上に取り付けられているとともに、前記段付き軸に一端部が嵌合された板バネの他端部を前記可動メス台の側面に弾接させることにより、上メスの刃部を下メスの刃部との接触位置に弾性的に押圧付勢するように構成され、さらに、前記板バネの他端部に係合させて可動メス台の側面にねじ込まれたネジ部材を回転操作して出入調整することにより、前記板バネによる可動メス台側面への押圧付勢力が調節可能に構成されていた(以下、このような構成を上メス機構と称する)。  In addition, the upper knife having the linear blade portion that contacts the linear blade portion of the lower knife is a step perpendicular to the cloth feeding direction by the feed dog that is inserted and fixed to the fixed bracket provided in the lower portion of the needle plate. The other end of the leaf spring is mounted on a movable knife base supported so as to be reciprocally swingable up and down around the center (axial center) of the attached shaft, and one end of the stepped shaft is fitted to the other end of the leaf spring. It is configured to elastically press and urge the blade portion of the upper knife toward the contact position with the blade portion of the lower knife by elastically contacting the side surface of the movable knife base, and further, the other end of the leaf spring The pressing biasing force to the side of the movable knife base by the leaf spring is adjustable by rotating the screw member screwed into the side of the movable knife base and adjusting it in and out (hereinafter referred to as the following). Such a configuration is referred to as an upper knife mechanism).

実開昭58−125580号公報  Japanese Utility Model Publication No. 58-125580

しかしながら、上記特許文献1に開示されている従来の生地切断装置においては、一般的に上メスよりも相対的に柔軟な工具鋼などから構成される下メスの刃部が上メスの刃部と接触することで生地を切断するのであるが、このとき、下メスの刃部には板バネによる押圧付勢力を受けた状態の上メスの刃部が弾性的に接触することになるため、下メスの刃部が短期間のうちに摩耗したり、刃毀れしたりして切れ味を低下しやすい。この下メスは、針板の非常に狭くてスペース的に余裕のない箇所に取り付けられる関係から、摩耗等した刃部を研ぎ直しなどして再使用できるほどの大きさを持たせることができない。そのため、一度、摩耗等して切れ味が低下したときは、別に準備している新たな下メスと交換しなければならない。したがって、一枚の下メスの使用寿命(耐久性)は非常に短く、下メスの度重なる交換がランニングコストの上昇要因の一つとなっていた。  However, in the conventional cloth cutting apparatus disclosed in Patent Document 1, the blade portion of the lower knife generally made of tool steel or the like that is relatively softer than the upper knife is the blade portion of the upper knife. The dough is cut by contact, but at this time, the blade part of the upper knife in a state of receiving the pressing biasing force by the leaf spring elastically contacts the blade part of the lower knife. The blade of the knife is worn out in a short period of time, or the blade sharpens, and the sharpness is likely to deteriorate. The lower knife cannot be made large enough to be reused by sharpening a worn blade part or the like because it is attached to a very narrow portion of the needle plate where there is not enough space. Therefore, once the sharpness is reduced due to wear or the like, it must be replaced with a new lower knife prepared separately. Therefore, the service life (durability) of one lower knife is very short, and repeated replacement of the lower knife is one of the factors that increase the running cost.

また、上述したような構成を採用している従来の生地切断装置における上メス機構においては、可動メス台の上下往復揺動によって、該可動メス台と段付き軸との摺接部に摩耗を生じやすく、摩耗が生じると、上メスの下メスに対する接触角度がばらついて生地の切断ミスや切断不良が発生する。特に、特許文献1に示されているように、段付き軸による可動メス台の支持幅が小さいものでは、前記摺接部の僅かな摩耗によっても上メスの下メスに対する接触角度が大きく変化して、生地の切断ミスや切断不良を一層招きやすい。  Further, in the upper knife mechanism in the conventional dough cutting apparatus adopting the above-described configuration, the sliding contact portion between the movable knife table and the stepped shaft is worn by the reciprocating swing of the movable knife table. When it is easy to occur and wear occurs, the contact angle with the lower knife of the upper knife varies, and a fabric cutting error or cutting failure occurs. In particular, as shown in Patent Document 1, in the case where the support width of the movable knife base by the stepped shaft is small, the contact angle with the lower knife of the upper knife greatly changes even by slight wear of the sliding contact portion. Therefore, it is more likely to cause mistakes in cutting and poor cutting of the fabric.

さらに、上メスの刃部を下メスの刃部との接触位置に弾性的に押圧付勢する板バネの付勢力作用位置が可動メス台の上下往復揺動中心となる段付き軸の軸心から偏った位置であるために、可動メス台と段付き軸との摺接部にこじれが働いて偏摩耗しやすく、この偏摩耗によって、上メスの刃部と下メスの刃部との接触角度を切れ味のよい正常な角度に維持することが困難で、切断ミスや切断不良に止まらず、上メス機構全体の耐久性が非常に乏しいものになるという問題があった。  Further, the axis of the stepped shaft whose urging force acting position of the leaf spring that elastically presses and urges the blade portion of the upper knife toward the contact position with the blade portion of the lower knife is the vertical reciprocating swing center of the movable knife base. Therefore, the sliding contact portion between the movable knife base and the stepped shaft is subject to twisting, and uneven wear tends to occur. This uneven wear causes contact between the blade portion of the upper knife and the blade portion of the lower knife. There is a problem that it is difficult to maintain the angle at a sharp and normal angle, and the durability of the entire upper knife mechanism becomes extremely poor without being limited to a cutting error or cutting failure.

本発明は上述の実情に鑑みてなされたもので、一枚の下メスの使用寿命並びに上メス機構の耐久性の向上により、ランニングコストの低減を図りつつ、切れ味のよい切断作用を長期に亘って安定よく維持することができるミシンの生地切断装置を提供することを目的とするものである。  The present invention has been made in view of the above-mentioned circumstances. By improving the service life of one lower knife and the durability of the upper knife mechanism, it is possible to reduce the running cost and achieve a sharp cutting action over a long period of time. It is an object of the present invention to provide a cloth cutting device for a sewing machine that can be maintained stably and stably.

上記目的を達成するために案出された本発明の請求項1に係るミシンの生地切断装置は、針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に対して直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、上記上メスの直線状刃部を下メスの直線状刃部に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、前記下メスは、その厚さ方向の前後両側縁部に沿わせて直線状の刃部が形成されており、この下メスを針板にその厚さ方向の前後が反転された姿勢に付け替え固定することにより、上メスの直線状刃部と接触する位置における下メスの直線状刃部が前後で入れ換え可能に構成されていることを特徴としている。  The cloth cutting device for a sewing machine according to claim 1 of the present invention devised to achieve the above object is fixed to the needle plate and is linearly parallel to the cloth feed direction by the feed dog and is the upper surface of the needle plate. A lower knife having a blade part parallel to and substantially flush with the straight knife part, and a straight blade part along the cloth feeding direction, like the straight knife part of the lower knife, and arranged at the lower part of the needle plate An upper knife attached to a movable knife base provided on a fixed bracket so as to be able to reciprocate up and down around an axis perpendicular to the material feed direction, and the movable knife table reciprocating up and down around the axis. A knife base drive means for driving and swinging, and by moving the movable knife base up and down and swinging through the knife base drive means, the linear blade portion of the upper knife is moved to the linear blade of the lower knife. Of the sewing machine that is configured to cut the edge of the fabric In the ground cutting device, the lower knife is formed with straight blade portions along both front and rear edges in the thickness direction, and the front and rear in the thickness direction are inverted with the lower knife as a needle plate. It is characterized in that the straight blade portion of the lower knife at the position in contact with the straight blade portion of the upper knife is replaceable in the front-rear direction by changing and fixing to the changed posture.

このように構成すると、下メスの厚さ方向の前後両側縁部に形成の刃部のうち一方の刃部が摩耗や刃毀れ等して切れ味が低下したとき、この下メスを針板にその厚さ方向の前後が反転された姿勢に付け替え固定することで、他方の刃部を上メスの刃部との接触位置に入れ換えて用いることが可能であり、これによって、一枚の下メスで、従来の生地切断装置において二枚の下メスを交換使用する場合と同等な使用寿命を得ることができる。したがって、切れ味のよい状態を保つための下メスの交換サイクルを長くしてランニングコストの低減及びスペースに余裕のない箇所での面倒なメス交換作業手数の軽減を図ることができる。  With this configuration, when one of the blades formed on the front and rear side edges in the thickness direction of the lower knife is worn or sharpened, the lower knife is attached to the needle plate. By replacing the front and rear in the thickness direction and fixing it, it is possible to replace the other blade part with the position of contact with the blade part of the upper knife and use it with one lower knife. In addition, it is possible to obtain a service life equivalent to the case where the two lower knives are replaced and used in the conventional cloth cutting device. Therefore, it is possible to lengthen the lower knife replacement cycle to maintain a sharp state, thereby reducing the running cost and reducing the troublesome labor of replacing the knife in a place where there is not enough space.

上記請求項1において、前記下メスの前後両側縁部の直線状刃部のうち、少なくとも一方の直線状刃部を、上メスの直線状刃部の少なくとも2倍以上の長さに形成し、下メスをその長手方向にスライド移動させることにより、上メスの直線状刃部と接触する位置における下メスの長い直線状刃部を前記長手方向で少なくとも2回入れ換え可能に構成することが好ましい(請求項2)。
この場合は、一枚の下メスで、従来の生地切断装置において少なくとも三枚の下メスを交換使用する場合と同等な使用寿命が得られて、ランニングコストの一層の低減及びメス交換作業手数の一層の軽減を図ることができる。
In the above-mentioned Claim 1, at least one linear blade part is formed at least twice as long as the linear blade part of the upper knife among the linear blade parts of the front and rear side edges of the lower knife, It is preferable that the long straight blade portion of the lower knife is configured to be interchangeable at least twice in the longitudinal direction by sliding the lower knife in the longitudinal direction thereof at a position in contact with the linear blade portion of the upper knife ( Claim 2).
In this case, it is possible to obtain a service life equivalent to the case where at least three lower knives are replaced and used in a conventional cloth cutting device with one lower knive, further reducing running costs and changing the number of knives. Further reduction can be achieved.

また、上記と同一の目的を達成するために案出された本発明の請求項3に係るミシンの生地切断装置は、針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、前記上メスの直線状刃部を下メスの直線状刃部に断続的に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、前記可動メス台の上下往復揺動軸心を形成する上メス軸は可動メス台に固定されているとともに、この上メス軸が前記ブラケットに設けた一対の支持部において回転可能に支承され、かつ、前記可動メス台を介して上メスを下メスとの接触位置に弾性的に押圧付勢するコイルスプリングが前記可動メス台と一方の支持部との間に位置する上メス軸に嵌装されているとともに、上メス軸に嵌合されたカラー部材は上メス軸の軸線方向に位置移動並びに固定可能に構成されており、このカラー部材の位置移動固定により、前記コイルスプリングによる押圧付勢力が調節可能に構成されていることを特徴としている。  A cloth cutting device for a sewing machine according to a third aspect of the present invention devised to achieve the same object as described above is fixed to a needle plate and is linear in a direction parallel to the cloth feeding direction by the feed dog. And a lower knife having a blade portion parallel to and substantially flush with the upper surface of the needle plate, and a straight blade portion along the cloth feeding direction, similar to the straight blade portion of the lower knife, and below the needle plate An upper knife attached to a movable knife base provided on a fixed bracket disposed in a portion so as to be able to reciprocate up and down around an axis perpendicular to the material feed direction, and the movable knife table around the axis And a knife base driving means for reciprocating and swinging up and down, and by moving the movable knife table up and down and swinging through the knife base driving means, the linear blade portion of the upper knife is moved by the lower knife. It is configured to cut the edge of the fabric by intermittent contact with the straight blade. The upper knife shaft that forms the vertical reciprocating swing axis of the movable knife base is fixed to the movable knife table, and the upper knife shaft is provided with a pair of supports provided on the bracket. A coil spring that is rotatably supported by the portion and elastically presses and urges the upper knife toward the contact position with the lower knife via the movable knife base is provided between the movable knife base and one support part. The collar member that is fitted to the upper knife shaft and that is fitted to the upper knife shaft is configured to be movable and fixed in the axial direction of the upper knife shaft. The pressing biasing force by the coil spring is configured to be adjustable.

このように構成すると、可動メス台の上下往復揺動軸心を形成する上メス軸がブラケットに設けた一対の支持部に回転可能に支承され可動メス台には固定されているので、可動メス台と上メス軸との相対摺接による両者間の摩耗はなく、ブラケットの支持部と上メス軸との間で摩耗するだけであり、一対の支持部間の距離が大きいために、仮に上メス軸の支持部分に摩耗が生じたとしても、上メスの下メスに対する接触角度の変化は非常に小さく抑えることができる。加えて、上メスの刃部を下メスの刃部との接触位置に弾性的に押圧付勢するコイルスプリングが上メス軸の外周に嵌装されているので、コイルスプリングによる押圧付勢力が可動メス台の上下往復揺動軸心上で可動メス台に作用することになり、これによって、可動メス台に偏った力が加わることがなく、上メスの下メスに対する接触角度の変化をより少なくすることが可能である。これらの相乗によって、長期間使用後においても、上メスの刃部と下メスの刃部との接触角度を切れ味のよい正常な角度に維持することができて、生地の切断ミスや切断不良の発生を十分に抑制することができる。
また、上メス軸の可動メス台への固定を解除し、該上メス軸に嵌合させたカラー部材を上メス軸の軸線方向に位置移動させることでコイルスプリングによる押圧付勢力を調節して上下両メスを切れ味のよい状態に調整し、その後は、可動メス台、カラー部材を上メス軸に固定することにより、切れ味のよい状態に調節された上メスに対する適正な押圧付勢力を、振動などが作用しても増減変化させることなくほぼ一定に保持することができる。したがって、下メスの刃部の摩耗を最小限に抑えつつ、切れ味よい生地切断作用を長期に亘って確実に発揮させることができる。
With this configuration, the upper knife shaft that forms the vertical reciprocating pivot axis of the movable knife base is rotatably supported by the pair of support portions provided on the bracket and is fixed to the movable knife table. There is no wear between the two due to the relative sliding contact between the base and the upper knife shaft, only wear between the bracket support and the upper knife shaft, and the distance between the pair of support portions is large. Even if the support portion of the knife shaft is worn, the change in the contact angle with the lower knife of the upper knife can be kept very small. In addition, since the coil spring that elastically presses and urges the blade part of the upper knife to the contact position with the blade part of the lower knife is fitted on the outer periphery of the upper knife shaft, the pressing urging force by the coil spring is movable It will act on the movable knife base on the vertical reciprocating swing axis of the knife table, so that no biased force is applied to the movable knife table and the change in the contact angle with the lower knife of the upper knife is reduced. Is possible. Through these synergies, the contact angle between the blade part of the upper knife and the blade part of the lower knife can be maintained at a sharp and normal angle even after a long period of use. Generation | occurrence | production can fully be suppressed.
Also, the pressing force applied by the coil spring is adjusted by releasing the fixation of the upper knife shaft to the movable knife base and moving the collar member fitted to the upper knife shaft in the axial direction of the upper knife shaft. Adjust both the upper and lower knives to a sharp state, and then oscillate the appropriate pressing biasing force against the upper knife adjusted to a sharp state by fixing the movable knife base and collar member to the upper knife shaft. It can be held almost constant without being increased or decreased even if it acts. Therefore, it is possible to reliably exert a sharp cutting action for a long time while minimizing the wear of the blade portion of the lower knife.

さらに、上記と同一の目的を達成するために案出された本発明の請求項4に係るミシンの生地切断装置は、針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、前記上メスの直線状刃部を下メスの直線状刃部に断続的に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、前記下メスは、その厚さ方向の前後両側縁部に沿わせて直線状の刃部が形成されており、この下メスを針板にその厚さ方向の前後が反転された姿勢に付け替え固定することにより、上メスの直線状刃部と接触する位置における下メスの直線状刃部が前後で入れ換え可能に構成され、また、前記可動メス台の上下往復揺動軸心を形成する上メス軸は可動メス台に固定されているとともに、この上メス軸が前記ブラケットに設けた一対の支持部において回転可能に支承され、かつ、前記可動メス台を介して上メスを下メスとの接触位置に弾性的に押圧付勢するコイルスプリングが前記可動メス台と一方の支持部との間に位置する上メス軸に嵌装されているとともに、上メス軸に嵌合されたカラー部材は上メス軸の軸線方向に位置移動並びに固定可能に構成されており、このカラー部材の位置移動固定により、前記コイルスプリングによる押圧付勢力が調節可能に構成されていることを特徴としている。  Furthermore, the cloth cutting device for a sewing machine according to claim 4 of the present invention devised to achieve the same object as described above is fixed to the needle plate and is formed in a linear shape parallel to the cloth feeding direction by the feed dog. And a lower knife having a blade portion parallel to and substantially flush with the upper surface of the needle plate, and a straight blade portion along the cloth feeding direction, similar to the straight blade portion of the lower knife, and below the needle plate An upper knife attached to a movable knife base provided on a fixed bracket disposed in a portion so as to be able to reciprocate up and down around an axis perpendicular to the material feed direction, and the movable knife table around the axis And a knife base driving means for reciprocating and swinging up and down, and by moving the movable knife table up and down and swinging through the knife base driving means, the linear blade portion of the upper knife is moved by the lower knife. Configured to cut the edge of the fabric intermittently in contact with the straight blade In the sewing machine cloth cutting device, the lower knife is formed with straight blade portions along both front and rear edges in the thickness direction, and the lower knife is attached to the needle plate in the thickness direction. The front and back of the upper knife is replaced and fixed, so that the lower knife's linear blade at the position where it comes into contact with the upper knife's linear blade can be exchanged between the front and rear. An upper knife shaft that forms a reciprocating swing axis is fixed to a movable knife base, and the upper knife shaft is rotatably supported by a pair of support portions provided on the bracket. A coil spring that elastically presses and urges the upper knife to a contact position with the lower knife is fitted on the upper knife shaft located between the movable knife base and one of the support parts, and the upper knife The collar member fitted to the shaft Are positional movement and fixably configured in the axial direction of the knife shaft, the position movement fixing of the collar member, the urging pressure by the coil spring is characterized by being configured to be adjustable.

このように構成すると、既述したとおり、一枚の下メスで、従来の生地切断装置において二枚の下メスを交換使用する場合と同等な使用寿命を得ることができ、下メスの交換サイクルを長くしてランニングコストの低減及び面倒なメス交換作業手数の軽減を図ることができるのみならず、上メス機構については、既述のとおり、長期間使用後でも、上メスの刃部と下メスの刃部との接触角度を切れ味のよい正常な角度に維持することができるとともに、切れ味のよい状態に調整した後の押圧付勢力をほぼ一定に保持して下メスの刃部の摩耗を最小限に抑えつつ、切れ味よい生地切断作用を確実に発揮させることができる。  When configured in this way, as described above, with a single lower knife, it is possible to obtain a service life equivalent to the case where two lower knife are replaced and used in a conventional cloth cutting device, and the lower knife replacement cycle In addition to reducing the running cost and troublesome labor of replacing the knife, the upper knife mechanism and the lower knife blade and The contact angle with the knife edge of the knife can be maintained at a sharp and normal angle, and the pressing force after adjusting to a sharp condition can be maintained almost constant to reduce the wear of the knife edge of the lower knife. The dough cutting action can be surely exerted while keeping to a minimum.

上記請求項3または4において、前記上メス軸の軸中心部に、軸線方向に沿った給油孔を形成し、この給油孔内に潤滑油を吸収保持した給油部材を装填した構成を採用することが好ましい(請求項5)。
この場合は、針板の上面に近いことから生地の油汚れを回避しなければならない条件下に位置する可動上メス台とブラケットの支持部との摺接部にも十分に給油することが可能となり、その摺接部の摩耗をより軽減することができ、上メス機構の耐久性向上を促進することができる。
In claim 3 or 4, an oil supply hole is formed in the axial center portion of the upper knife shaft along the axial direction, and an oil supply member that absorbs and holds lubricating oil is loaded in the oil supply hole. (Claim 5).
In this case, it is possible to supply enough oil to the sliding contact part between the movable upper knife base and the bracket support part located under the condition that the oil stain on the fabric must be avoided because it is close to the upper surface of the needle plate. Thus, the wear of the sliding contact portion can be further reduced, and the improvement in the durability of the upper knife mechanism can be promoted.

また、上記請求項3〜5項において、前記上メス軸の外周面に、例えばダイヤモンドライクカーボン(DLC)など耐摩耗性の表面処理膜を形成することが好ましい(請求項6)。
この場合は、上メス軸の摩耗性を一層向上して上下両メスの接触角度をより長く切れ味よい状態に保つことができる。
In the above third to fifth aspects, it is preferable that a wear-resistant surface treatment film such as diamond-like carbon (DLC) is formed on the outer peripheral surface of the upper knife shaft (claim 6).
In this case, the wearability of the upper knife shaft can be further improved, and the contact angle between the upper and lower knife can be kept longer and sharper.

以上要するに、本発明によれば、一枚の下メスの使用寿命並びに上メス機構の耐久性を向上することができて、ランニングコストの低減を図りつつ、切れ味のよい切断作用を長期に亘って安定よく維持することができるミシンの生地切断装置を提供することができる。  In short, according to the present invention, the service life of one lower knife and the durability of the upper knife mechanism can be improved, and the cutting action with a sharpness can be achieved over a long period while reducing the running cost. A cloth cutting device for a sewing machine that can be stably maintained can be provided.

以下、本発明の実施の形態を図面にもとづいて説明する。
図1は本発明に係るミシンの生地切断装置を適用した直線縫いまたは千鳥縫いミシンの要部の斜視図、図2は生地切断装置の構成部品を示す要部の拡大分解斜視図、図3は二枚重ね生地の縫製及び切断状態を示す要部の拡大断面図である。これら図1〜図3において、1はミシンベッドであり、このミシンベッド1を取り囲む状態で該ミシンベッド1の上面と面一のミシンテーブル(図示省略)が設けられている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view of a main part of a straight stitch or staggered sewing machine to which a cloth cutting device for a sewing machine according to the present invention is applied, FIG. 2 is an enlarged exploded perspective view of the main part showing components of the cloth cutting apparatus, and FIG. It is an expanded sectional view of the principal part which shows the sewing and cutting | disconnection state of two-ply cloth. 1 to 3, reference numeral 1 denotes a sewing machine bed, and a sewing machine table (not shown) that is flush with the upper surface of the sewing machine bed 1 is provided so as to surround the sewing machine bed 1.

前記ミシンベッド1には、針板3及び滑り板4がそれらの上面がミシンベッド1の上面と略面一の状態で取り付けられている。針板3には、互いに平行な二列のスロット状長孔5a,5bが貫通されている。そのうち一方の長孔5bは、上下運動する針9が落ち込んで所定の縫製を行なう針落ち部10を挟んで前後二段に分断されている。これら長孔5a,5b内には、それぞれ水平方向及び上下方向の合成運動により、身頃地(下生地)7とレース地などの上生地8の二枚重ね生地を送り方向Xに向けて順次移送する送り歯6が設けられている。なお、この送り歯6を水平方向及び上下方向に合成運動させる送り駆動機構は周知であるため、その詳細は省略する。  A needle plate 3 and a sliding plate 4 are attached to the sewing bed 1 with their upper surfaces substantially flush with the upper surface of the sewing bed 1. The needle plate 3 has two rows of slot-like long holes 5a and 5b parallel to each other. One of the long holes 5b is divided into two stages, front and rear, with a needle drop portion 10 for performing predetermined sewing by dropping the needle 9 moving up and down. In these long holes 5a, 5b, a double-layered fabric of a body fabric (lower fabric) 7 and an upper fabric 8 such as a lace fabric is sequentially transferred in the feed direction X by a combined horizontal and vertical movement. Teeth 6 are provided. Since the feed driving mechanism for synthesizing the feed dog 6 in the horizontal direction and the vertical direction is well known, its details are omitted.

前記針板3における前後二段のスロット状長孔5bの横側部には生地送り方向Xに平行に沿って下メス取付用スリット溝11が形成されているとともに、このスリット溝11の長手方向の略中央部で、かつ、前記針落ち部10に対応する箇所の針板3部分には、後述する上メスの上下揺動運動用の略長方形状の開口部12が貫通形成されている。  A slit groove 11 for attaching a lower knife is formed in the lateral side portion of the front and rear slot-like long holes 5b in the needle plate 3 along the cloth feeding direction X, and the longitudinal direction of the slit groove 11 A substantially rectangular opening 12 for vertically swinging movement of the upper knife, which will be described later, is formed in the needle plate 3 portion at a portion corresponding to the needle drop portion 10 at a substantially central portion of the upper knife 12.

前記スリット溝11には、その上側縁部に生地送り方向Xに平行に沿った直線状の刃部(詳細は後述する)を有する下メス13が、メス長手方向両端部に形成の幅狭取付片13a,13bを針板3の上面側から針板3底部にねじ込まれるビス14,14の頭部で押付け固定することにより、針板3に着脱交換可能に取り付けられている。  The slit groove 11 has a lower knife 13 having a linear blade portion (details will be described later) at the upper edge of the slit groove 11 parallel to the material feed direction X. The pieces 13a and 13b are attached to the needle plate 3 so as to be attachable and detachable by pressing and fixing with the heads of screws 14 and 14 screwed into the bottom of the needle plate 3 from the upper surface side of the needle plate 3.

また、前記開口部12下方の針板3の下面には、下メス13の直線状刃部と同様に生地送り方向Xに沿った直線状刃部15Aを有する上メス15を上下に往復揺動させるための上メス機構が設けられている。前記上メス15には、前記刃部15Aの先端から生地送り方向Xとは逆方向に向けて平面視形状が略逆三角形で側面視において先端側ほど刃部15Aから斜め上方に延び、二枚重ね生地のうちの上生地8を刃部15Aの上方へ逃がし案内する生地案内片15Bが一体に連設されている。  Further, on the lower surface of the needle plate 3 below the opening 12, an upper knife 15 having a linear blade portion 15A along the material feeding direction X is reciprocated up and down in the same manner as the linear blade portion of the lower knife 13. An upper knife mechanism is provided. The upper knife 15 has a substantially inverted triangular shape in a plan view from the tip of the blade portion 15A in the direction opposite to the material feeding direction X, and extends obliquely upward from the blade portion 15A toward the tip side in a side view. A fabric guide piece 15B for guiding the upper fabric 8 out of the blade portion 15A is guided continuously.

前記下メス13は、上メス15よりも相対的に柔軟な工具鋼などから構成されているとともに、図4〜図7に明示するように、その厚さ方向の前後両上側縁部でメス長手方向の中央部Oを中心とする回転対称位置にそれぞれ5°程度の逃げ角θを持つ直線状の刃部13A,13Bが形成されており、この下メス13を、図4及び図7に示すように、前記取付片13a,13b及びビス14,14を介して針板3にその厚さ方向の前後が反転された姿勢に付け替え固定することによって、上メス15の直線状刃部15Aと接触する位置における直線状刃部13A,13Bを前後で2回入れ換え可能に構成されている。  The lower knife 13 is made of tool steel or the like that is relatively more flexible than the upper knife 15, and as shown in FIGS. 4 to 7, the length of the knife at both front and rear upper edges in the thickness direction. Straight blade portions 13A and 13B each having a clearance angle θ of about 5 ° are formed at rotationally symmetric positions around the central portion O of the direction, and the lower knife 13 is shown in FIGS. 4 and 7. As described above, the needle plate 3 is brought into contact with the linear blade portion 15A of the upper knife 15 by being fixed to the needle plate 3 through the mounting pieces 13a and 13b and the screws 14 and 14 so that the front and rear in the thickness direction are reversed. The linear blade portions 13A and 13B at the position to be moved can be interchanged twice in the front and rear directions.

また、前記上メス機構は、次のように構成されている。すなわち、前記上メス15をビス16を介して固定状態に取り付けた可動メス台17で前記上メス固定座17aよりも生地送り方向Xの後方側へ一体に突出する突出部17bには、生地送り方向Xに直交する軸心を有する上メス軸18が挿通され、ビス19を介して固定されているとともに、前記突出部17bとは逆方向に向けて一体に突出する二又状被動部17cには、ミシンの回転に伴い前記針9が上下に一回往復運動する間に図2の矢印Y方向に二回往復駆動揺動する上メス振り腕23の先端部に回転可能に支承された角駒24が係合されている。  The upper knife mechanism is configured as follows. That is, the movable knife base 17 with the upper knife 15 fixed in the fixed state via the screws 16 has a dough feeding portion 17b integrally protruding rearward in the dough feeding direction X from the upper knife fixing seat 17a. An upper female shaft 18 having an axis perpendicular to the direction X is inserted and fixed via a screw 19, and a bifurcated driven portion 17c that protrudes integrally in the opposite direction to the protruding portion 17b. Is a corner that is rotatably supported at the tip of the upper knife swinging arm 23 that swings back and forth twice in the direction of the arrow Y in FIG. 2 while the needle 9 reciprocates up and down once as the sewing machine rotates. The piece 24 is engaged.

一方、針板3の下面にビス21,22を介して固定された上メス台ブラケット20の下部には、生地送り方向Xに直交する方向に間隔を隔てて一対の支持部20a,20aが突設されており、この一対の支持部20a,20a間に亘って前記上メス軸18が回転可能で、かつ、カラー部材30及びビス31を介して軸線方向に移動不能に支承されている。これによって、前記可動メス台17は、上メス振り腕23、角駒24及び二又状被動部17cからなるメス台駆動手段を介して前記上メス軸18の軸心周りで上下に往復揺動駆動可能に構成され、この上下往復揺動により、上メス15の直線状刃部15Aが下メス13の直線状刃部13Aまたは13Bに断続的に接触されて縫製直前の二枚重ね生地のうち下生地(身頃地)7の端部分を切断するように構成されている。  On the other hand, a pair of support portions 20a and 20a protrude from the lower portion of the upper knife base bracket 20 fixed to the lower surface of the needle plate 3 via screws 21 and 22 with a gap in the direction orthogonal to the fabric feed direction X. The upper knife shaft 18 is rotatably supported between the pair of support portions 20a and 20a, and is supported by the collar member 30 and the screw 31 so as not to move in the axial direction. As a result, the movable knife base 17 swings back and forth up and down around the axis of the upper knife shaft 18 via a knife table driving means comprising the upper knife swing arm 23, the square piece 24 and the bifurcated driven portion 17c. The upper and lower reciprocating rockers are configured to be driven, and the straight blade portion 15A of the upper knife 15 is intermittently brought into contact with the straight blade portion 13A or 13B of the lower knife 13, so that the lower fabric of the two-layered fabric immediately before sewing. (Body body) It is comprised so that the edge part of 7 may be cut | disconnected.

また、前記可動メス台17の突出部17bと前記ブラケット20の一方の支持部20aとの間に位置する上メス軸18には、可動メス台17を他方の支持部20a側、つまり、上メス15を下メス13との接触位置側に弾性的に押圧付勢するコイルスプリング25と軸線方向にスライド移動可能なカラー部材26とが嵌合保持されており、前記カラー部材26を軸線方向に任意にスライド移動しビス27を介して固定することにより、前記コイルスプリング25による押圧付勢力を調節可能に構成している。また、コイルスプリング25の押圧付勢力を調節し、カラー部材26をビス27で固定し、可動メス台17をビス19で上メス軸18に固定することにより、上メス15の下メス13への押圧付勢力を増加させることなく、ほぼ一定に保持するように構成している。  Further, the upper knife shaft 18 positioned between the protruding portion 17b of the movable knife base 17 and one support part 20a of the bracket 20 has the movable knife base 17 on the other support part 20a side, that is, the upper knife. A coil spring 25 that elastically presses and biases 15 toward the contact position side with the lower knife 13 and a collar member 26 that is slidable in the axial direction are fitted and held. The collar member 26 can be arbitrarily moved in the axial direction. By being slid and fixed through a screw 27, the pressing biasing force by the coil spring 25 can be adjusted. Further, the pressing biasing force of the coil spring 25 is adjusted, the collar member 26 is fixed with the screw 27, and the movable knife base 17 is fixed to the upper knife shaft 18 with the screw 19, whereby the upper knife 15 is fixed to the lower knife 13. The pressure biasing force is configured to be kept substantially constant without increasing.

さらに、前記上メス軸18の軸中心部には、軸線方向に沿った給油孔28が形成されているとともに、前記ブラケット20の一対の支持部20a,20aに対応する箇所の上メス軸18部分には、前記給油孔28に連通して径方向外方に開口する給油細孔29,29が形成され、かつ、前記給油孔28内には、潤滑油を吸収保持した給油芯部材30が装填されている。これによって、可動メス台17の上下往復揺動に伴い一体に往復回転する上メス軸18とブラケット20側の支持部20a,20aとの摺接部を潤滑可能に構成している。  Further, an oil supply hole 28 is formed in the axial center portion of the upper knife shaft 18 along the axial direction, and the upper knife shaft 18 portion corresponding to the pair of support portions 20a, 20a of the bracket 20 is formed. Are formed with oil supply holes 29 and 29 that communicate with the oil supply hole 28 and open radially outward, and an oil supply core member 30 that absorbs and holds lubricating oil is loaded in the oil supply hole 28. Has been. As a result, the sliding contact portion between the upper knife shaft 18 that reciprocally rotates together with the up and down reciprocating swing of the movable knife base 17 and the support portions 20a and 20a on the bracket 20 side can be lubricated.

さらにまた、前記上メス軸18の外周面及び前記角駒24の外周面には、例えばDLC(ダイヤモンドライクカーボン)のコーティングや、クロムまたは硬質クロムメッキ、ニッケルメッキ、ニッケル・リンメッキ、アルマイト処理などの耐摩耗性でかつ低摩擦性の表面処理が施されている。  Furthermore, the outer peripheral surface of the upper knife shaft 18 and the outer peripheral surface of the square piece 24 are coated with, for example, DLC (diamond-like carbon), chrome or hard chrome plating, nickel plating, nickel / phosphorous plating, anodizing, or the like. Wear-resistant and low-friction surface treatment is applied.

上記のように構成されたミシンの生地切断装置においては、身頃地(下生地)7とレース地などの上生地8の二枚重ね生地を、ミシンベッド1、針板3及び滑り板4の上面にセットした状態でミシンを回転させることにより、二枚重ね生地が送り歯6を介して生地送り方向Xに順次移送される。このとき、二枚重ね生地のうち上生地8は図3に示すように、上メス15に連設の生地案内片15Bに案内されて切断作用位置の上方を迂回するように、かつ、身頃地7は針板3の上面に沿うように上下に分れて移送されて切断作用位置に送り込まれる。  In the sewing machine cutting apparatus configured as described above, a double-layered fabric of a body fabric (lower fabric) 7 and an upper fabric 8 such as a lace fabric is set on the upper surfaces of the sewing machine bed 1, the needle plate 3 and the sliding plate 4. By rotating the sewing machine in this state, the two-ply dough is sequentially transferred in the dough feed direction X via the feed dog 6. At this time, as shown in FIG. 3, the upper fabric 8 of the two-layered fabric is guided by the fabric guide piece 15 </ b> B connected to the upper knife 15 to bypass the cutting action position, and the body 7 is Along the upper surface of the needle plate 3, the needle plate 3 is divided into upper and lower parts and transferred to the cutting action position.

そして、ミシンの回転に連動して矢印Y方向に往復駆動揺動する上メス振り腕23、角駒24及び二又状被動部17cからなるメス台駆動手段を介して可動メス台17がこれに固定の上メス軸18の軸心周りで上下に往復揺動駆動され、この可動メス台17の上下往復揺動により、上メス15の直線状刃部15Aが下メス13の直線状刃部13Aまたは13Bに断続的に接触されて縫製直前の二枚重ね生地のうち下生地(身頃地)7の端部分を切断し、その切断直後において針落ち部10に針9が落ち込んで二枚重ね生地の端部同士を縫製されるとともに、その縫製箇所が生地送り方向Xに移送されて次々と縫製が進行する。  Then, the movable knife base 17 is connected to the movable knife base 17 via a knife base driving means comprising an upper knife swinging arm 23, a square piece 24, and a fork-like driven portion 17c that reciprocally swings in the direction of arrow Y in conjunction with the rotation of the sewing machine. The fixed knife 20 is reciprocated up and down around the axis of the fixed upper knife shaft 18, and the linear knife 15 A of the upper knife 15 is turned into the straight knife 13 A of the lower knife 13 by the vertical knife swinging of the movable knife base 17. Alternatively, the end portion of the lower fabric (body body) 7 is cut intermittently in contact with 13B and immediately before the sewing, and the needle 9 falls into the needle drop portion 10 immediately after the cutting, and the ends of the double-layer fabric are Is sewn, and the sewing location is transferred in the fabric feed direction X, and the sewing proceeds one after another.

このような縫製が行われることに伴って、下メス13の厚さ方向の前後両側縁部に形成の刃部13A,13Bのうち、図4に示すように、最初に使用設定された側の刃部13Aが摩耗や刃毀れ等して切れ味が低下したならば、この下メス13を針板3に対してその厚さ方向の前後が反転された姿勢に付け替え固定することにより、図7に示すように、他方の刃部13Bを上メス15の刃部15Aとの接触位置に入れ換えて用いることが可能である。これによって、一枚の下メス13で、従来の生地切断装置において二枚の下メスを交換使用する場合と同等な使用寿命を得ることができる。  As such sewing is performed, as shown in FIG. 4, of the blade portions 13 </ b> A and 13 </ b> B formed on both front and rear edges in the thickness direction of the lower knife 13, If the blade portion 13A is worn or sharpened, and the sharpness is reduced, the lower knife 13 is fixed to the needle plate 3 in a posture in which the front and rear in the thickness direction are reversed and fixed to FIG. As shown, it is possible to use the other blade portion 13B by replacing it with the contact position of the upper knife 15 with the blade portion 15A. As a result, it is possible to obtain a service life equivalent to a case where two lower knives are exchanged and used in a conventional cloth cutting device with one lower knives 13.

また、可動メス台17の上下往復揺動軸心を形成する上メス軸18が可動メス台17に固定されているので、可動メス台17と上メス軸18との相対摺接による摩耗はなく、ブラケット20の一対の支持部20a,20aと上メス軸18との間で摩耗するだけであり、また、一対の支持部20a,20a間の距離が大きいために、仮に上メス軸18の支持部分に摩耗が生じたとしても、上メス15の刃部15Aの下メス13の刃部13Aまたは13Bに対する接触角度の変化は非常に小さい。加えて、上メス15の刃部15Aを下メス13の刃部13Aまたは13Bとの接触位置に弾性的に押圧付勢するコイルスプリング25が上メス軸18の外周に嵌装されていて、コイルスプリング25による押圧付勢力が可動メス台17の上下往復揺動軸心上で可動メス台17に作用することになるために、可動メス台17に偏った力が加わることがなく、これによって、上メス15の刃部15Aの下メス13の刃部13Aまたは13Bに対する接触角度の変化がより少なくなり、これによって、長期間使用後においても、上メス15の刃部15Aと下メス13の刃部13Aまたは13Bとの接触角度を切れ味のよい正常な角度に維持することができ、生地の切断ミスや切断不良の発生を十分に抑制することができる。  Further, since the upper knife shaft 18 that forms the vertical reciprocating swing axis of the movable knife table 17 is fixed to the movable knife table 17, there is no wear due to the relative sliding contact between the movable knife table 17 and the upper knife shaft 18. The pair of support portions 20a, 20a of the bracket 20 only wears between the upper female shaft 18 and the distance between the pair of support portions 20a, 20a is large, so that the upper female shaft 18 is temporarily supported. Even if the portion is worn, the change in the contact angle with the blade portion 13A or 13B of the lower knife 13 of the blade portion 15A of the upper knife 15 is very small. In addition, a coil spring 25 that elastically presses and urges the blade portion 15A of the upper knife 15 to a contact position with the blade portion 13A or 13B of the lower knife 13 is fitted on the outer periphery of the upper knife shaft 18, Since the pressing urging force by the spring 25 acts on the movable knife table 17 on the vertical reciprocating swing axis of the movable knife table 17, no biased force is applied to the movable knife table 17, thereby The change in the contact angle of the lower knife 13 with the blade part 13A or 13B of the lower knife 13 of the upper knife 15 becomes smaller, and thus the blade part 15A of the upper knife 15 and the blade of the lower knife 13 even after long-term use. The contact angle with the portion 13A or 13B can be maintained at a normal angle with good sharpness, and occurrence of mistakes in cutting and defective cutting of the fabric can be sufficiently suppressed.

さらに、上メス軸18に嵌合させたカラー部材26を上メス軸18の軸線方向に位置移動させることでコイルスプリング25による押圧付勢力を調節して上下両メス15,13を切れ味のよい状態に調整し、その後は、カラー部材26をビス27を介して上メス軸18に固定することにより、切れ味よい状態に調節された上メス15に対する適正な押圧付勢力を、縫製時の振動などが作用しても増減変化させることなくほぼ一定に保持することができる。  Further, the collar member 26 fitted to the upper knife shaft 18 is moved in the axial direction of the upper knife shaft 18 so that the pressing biasing force by the coil spring 25 is adjusted and both the upper and lower knife 15, 13 are sharp. After that, by fixing the collar member 26 to the upper knife shaft 18 via the screw 27, an appropriate pressing biasing force against the upper knife 15 adjusted to a sharp state can be obtained by vibration at the time of sewing. Even if it acts, it can be kept almost constant without increasing or decreasing.

以上のように、下メス13の刃部13A,13Bの摩耗を最小限に抑え得ること、及び、一枚の下メス13の使用寿命を延長し得ること、並びに、既述した上メス機構によって切れ味のよい状態を長期に維持し得ること、の相乗効果として装置全体の耐久性を向上してランニングコストの十分な低減を図りつつ、切れ味よい生地切断作用を長期に亘って確保することができる。  As described above, the wear of the blade portions 13A and 13B of the lower knife 13 can be minimized, the service life of the lower knife 13 can be extended, and the above-described upper knife mechanism. As a synergistic effect of being able to maintain a sharp state for a long period of time, it is possible to ensure a sharp cutting action for a long period of time while improving the durability of the entire apparatus and sufficiently reducing the running cost. .

加えて、給油孔28内に装填した給油芯部材30から給油細孔29,29を通して上メス軸18とブラケット20の一対の支持部20a,20aとの摺接部に十分に給油することが可能な構成であること、及び、上メス軸18の外周面がDLCコーティングなどにより耐摩耗性かつ低摩擦性に表面処理されていることによっても、上メス機構の耐久性向上を促進でき、かつ、上下両メス15,13の接触角度をより長く切れ味よい状態に保つことができる。  In addition, it is possible to sufficiently supply oil to the sliding contact portion between the upper female shaft 18 and the pair of support portions 20a, 20a of the bracket 20 through the oil supply holes 29, 29 from the oil supply core member 30 loaded in the oil supply hole 28. And the durability of the upper knife mechanism can be promoted by the fact that the outer peripheral surface of the upper knife shaft 18 is surface-treated with wear resistance and low friction by DLC coating, etc., and The contact angle between the upper and lower knives 15 and 13 can be kept longer and sharper.

なお、上記実施の形態では、下メス13の厚さ方向の前後両側縁部でメス長手方向の中央部Oを中心とする回転対称位置にそれぞれ5°程度の逃げ角θを持つ直線状の刃部13A,13Bを形成して、この二つの刃部13A,13Bを前後反転により上メス15の刃部15Aに対して入れ換え可能に構成したものについて説明したが、下メス13の少なくとも一方の刃部13Aまたは13Bを、上メス15の刃部15Aの少なくとも2倍以上の長さに形成し、下メス13の長手方向へのスライド移動により長く形成した刃部13Aまたは13Bを長手方向で少なくとも2回入れ換え可能に構成してもよい(図示は省略する)。この場合は、一枚の下メス13で、従来の生地切断装置において少なくとも三枚の下メスを交換使用する場合と同等な使用寿命が得られて、ランニングコストの一層の低減及びメス交換作業手数の一層の軽減を図ることができる。  In the embodiment described above, the straight blades having the clearance angle θ of about 5 ° at the rotationally symmetrical positions around the central portion O in the longitudinal direction of the knife at the front and rear side edges in the thickness direction of the lower knife 13. The parts 13A and 13B are formed, and the two blade parts 13A and 13B are described so as to be interchangeable with the blade part 15A of the upper knife 15 by reversing the front and rear. However, at least one blade of the lower knife 13 is described. The portion 13A or 13B is formed at least twice as long as the blade portion 15A of the upper knife 15, and the blade portion 13A or 13B formed longer by sliding the lower knife 13 in the longitudinal direction is at least 2 in the longitudinal direction. You may comprise so that rotation is interchangeable (illustration is abbreviate | omitted). In this case, the service life equivalent to the case where at least three lower knives are exchanged and used in the conventional cloth cutting apparatus can be obtained with one lower knives 13, and the running cost can be further reduced and the number of knife replacement operations is reduced. Can be further reduced.

また、上記実施の形態では、可動メス台17を上メス軸18の軸心周りで上下往復揺動可能に取り付けるブラケット20が針板3の下面にビス21を介して固定されたもので説明したが、このブラケット20はミシンベッド1の下面に固定してもよい。  In the above embodiment, the bracket 20 for mounting the movable knife base 17 so as to be swingable up and down around the axis of the upper knife shaft 18 is fixed to the lower surface of the needle plate 3 via screws 21. However, the bracket 20 may be fixed to the lower surface of the sewing machine bed 1.

本発明に係るミシンの生地切断装置を適用した直線縫いまたは千鳥縫いミシンの要部の斜視図である。It is a perspective view of the principal part of the straight stitch or zigzag stitch sewing machine to which the cloth cutting device of a sewing machine concerning the present invention is applied. 同上ミシンの生地切断装置の構成部品を示す要部の拡大分解斜視図である。It is an expansion disassembled perspective view of the principal part which shows the component of the cloth cutting device of a sewing machine same as the above. 同上ミシンによる二枚重ね生地の縫製及び切断状態を示す要部の拡大断面図である。It is an expanded sectional view of the principal part which shows the sewing and cutting | disconnection state of the two-ply fabric by a sewing machine same as the above. 同上生地切断装置における上下メスのみを取り出し、下メスの一方の刃部を使用している状態を示す要部の平面図である。It is a top view of the principal part which shows the state which takes out only the up-and-down knife in the cloth cutting device same as the above, and uses one blade part of a lower knife. 図4のA−A線に沿った拡大断面図である。It is an expanded sectional view along the AA line of FIG. 図4のB−B線に沿った拡大断面図である。It is an expanded sectional view along the BB line of FIG. 同上生地切断装置における上下メスのみを取り出し、下メスの他方の刃部を入れ換え使用している状態を示す要部の平面図である。It is a top view of the principal part which shows the state which takes out only the up-and-down knife in the cloth cutting device same as the above, and replaces and uses the other blade part of a lower knife.

符号の説明Explanation of symbols

1 ミシンベッド
3 針板
6 送り歯
7 下生地(身頃地)
8 上生地
9 針
13 下メス
13A,13B 刃部
15 上メス
15A 刃部
17 可動メス台
18 上メス軸
20 ブラケット
20a 一対の支持部
25 コイルスプリング
26 カラー部材
28 給油孔
30 給油用油芯
X 生地送り方向
1 Sewing machine bed 3 Needle plate 6 Feed dog 7 Lower fabric (body body)
8 Upper fabric 9 Needle 13 Lower knife 13A, 13B Blade 15 Upper knife 15A Blade 17 Movable knife base 18 Upper knife shaft 20 Bracket 20a Pair of support portions 25 Coil spring 26 Collar member 28 Oil supply hole 30 Oil core X Material Feed direction

Claims (6)

針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に対して直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、上記上メスの直線状刃部を下メスの直線状刃部に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、
前記下メスは、その厚さ方向の前後両側縁部に沿わせて直線状の刃部が形成されており、この下メスを針板にその厚さ方向の前後が反転された姿勢に付け替え固定することにより、上メスの直線状刃部と接触する位置における下メスの直線状刃部が前後で入れ換え可能に構成されていることを特徴とするミシンの生地切断装置。
A lower knife that is fixed to the needle plate and has a straight blade parallel to the feed direction of the dough by the feed dog and parallel to the upper surface of the needle plate and substantially flush with the lower knife, as well as the linear knife of this lower knife It has a linear blade portion along the fabric feed direction, and is provided on a fixed bracket disposed at the lower portion of the needle plate so as to be able to swing back and forth around an axis perpendicular to the fabric feed direction. An upper knife attached to the movable knife table, and a knife table driving means for reciprocatingly swinging the movable knife table up and down around the axis, the movable knife table is moved up and down via the knife table driving means. In the cloth cutting device for a sewing machine configured to cut the end portion of the cloth by bringing the linear blade part of the upper knife into contact with the linear blade part of the lower knife by reciprocally swinging to
The lower knife is formed with straight blades along both front and rear edges in the thickness direction, and the lower knife is fixed to the needle plate in a posture that is reversed in the thickness direction. Thus, the cloth cutting device for a sewing machine is configured such that the straight blade portion of the lower knife at a position in contact with the straight blade portion of the upper knife is replaceable between front and rear.
前記下メスの前後両側縁部の直線状刃部のうち、少なくとも一方の直線状刃部は、上メスの直線状刃部の少なくとも2倍以上の長さに形成されており、下メスをその長手方向にスライド移動させることにより、上メスの直線状刃部と接触する位置における下メスの長い直線状刃部が前記長手方向で少なくとも2回入れ換え可能に構成されている請求項1に記載のミシンの生地切断装置。  At least one of the straight blade portions at the front and rear side edges of the lower knife is formed at least twice as long as the straight blade portion of the upper knife. The long linear blade portion of the lower knife at a position in contact with the linear blade portion of the upper knife is configured to be exchangeable at least twice in the longitudinal direction by sliding in the longitudinal direction. Sewing machine cutting device. 針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、前記上メスの直線状刃部を下メスの直線状刃部に断続的に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、
前記可動メス台の上下往復揺動軸心を形成する上メス軸は可動メス台に固定されているとともに、この上メス軸が前記ブラケットに設けた一対の支持部において回転可能に支承され、かつ、前記可動メス台を介して上メスを下メスとの接触位置に弾性的に押圧付勢するコイルスプリングが前記可動メス台と一方の支持部との間に位置する上メス軸に嵌装されているとともに、上メス軸に嵌合されたカラー部材は上メス軸の軸線方向に位置移動並びに固定可能に構成されており、このカラー部材の位置移動固定により、前記コイルスプリングによる押圧付勢力が調節可能に構成されていることを特徴とするミシンの生地切断装置。
A lower knife that is fixed to the needle plate and has a straight blade parallel to the feed direction of the dough by the feed dog and parallel to the upper surface of the needle plate and substantially flush with the lower knife, as well as the linear knife of this lower knife A movable knife having a linear blade portion along the cloth feeding direction and provided on a fixed bracket disposed at a lower portion of the needle plate so as to be reciprocally swingable up and down around an axis perpendicular to the cloth feeding direction. An upper knife attached to the table and a knife table driving means for swinging the movable knife table up and down around the axis, and the movable knife table is reciprocated up and down via the knife table driving means. In a sewing machine cloth cutting device configured to intermittently contact the linear blade part of the upper knife with the linear blade part of the lower knife to cut the end portion of the cloth by swinging and driving,
An upper knife shaft that forms a vertical reciprocating swing axis of the movable knife table is fixed to the movable knife table, and the upper knife shaft is rotatably supported by a pair of support portions provided on the bracket, and A coil spring that elastically presses and urges the upper knife toward the contact position with the lower knife via the movable knife base is fitted to the upper knife shaft positioned between the movable knife base and one support portion. In addition, the collar member fitted to the upper knife shaft can be moved and fixed in the axial direction of the upper knife shaft. By this position movement and fixation of the collar member, the pressing biasing force by the coil spring is reduced. A sewing machine cloth cutting device characterized by being configured to be adjustable.
針板に固定され、送り歯による生地送り方向に平行に沿った直線状で針板の上面と平行かつ略面一な刃部を有する下メスと、この下メスの直線状刃部と同様に生地送り方向に沿った直線状の刃部を有し、針板の下方部に配設の固定ブラケットに前記生地送り方向に直交する軸心周りで上下に往復揺動可能に設けられた可動メス台に取り付けられた上メスと、前記可動メス台を前記軸心周りで上下に往復駆動揺動させるメス台駆動手段とを備え、このメス台駆動手段を介して前記可動メス台を上下に往復揺動駆動させることにより、前記上メスの直線状刃部を下メスの直線状刃部に断続的に接触させて生地の端部分を切断するように構成されているミシンの生地切断装置において、
前記下メスは、その厚さ方向の前後両側縁部に沿わせて直線状の刃部が形成されており、この下メスを針板にその厚さ方向の前後が反転された姿勢に付け替え固定することにより、上メスの直線状刃部と接触する位置における下メスの直線状刃部が前後で入れ換え可能に構成され、
また、前記可動メス台の上下往復揺動軸心を形成する上メス軸は可動メス台に固定されているとともに、この上メス軸が前記ブラケットに設けた一対の支持部において回転可能に支承され、かつ、前記可動メス台を介して上メスを下メスとの接触位置に弾性的に押圧付勢するコイルスプリングが前記可動メス台と一方の支持部との間に位置する上メス軸に嵌装されているとともに、上メス軸に嵌合されたカラー部材は上メス軸の軸線方向に位置移動並びに固定可能に構成されており、このカラー部材の位置移動固定により、前記コイルスプリングによる押圧付勢力が調節可能に構成されていることを特徴とするミシンの生地切断装置。
A lower knife that is fixed to the needle plate and has a straight blade parallel to the feed direction of the dough by the feed dog and parallel to the upper surface of the needle plate and substantially flush with the lower knife, as well as the linear knife of this lower knife A movable knife having a linear blade portion along the cloth feeding direction and provided on a fixed bracket disposed at a lower portion of the needle plate so as to be reciprocally swingable up and down around an axis perpendicular to the cloth feeding direction. An upper knife attached to the table and a knife table driving means for swinging the movable knife table up and down around the axis, and the movable knife table is reciprocated up and down via the knife table driving means. In a sewing machine cloth cutting device configured to intermittently contact the linear blade part of the upper knife with the linear blade part of the lower knife to cut the end portion of the cloth by swinging and driving,
The lower knife is formed with straight blades along both front and rear edges in the thickness direction, and the lower knife is fixed to the needle plate in a posture that is reversed in the thickness direction. By doing so, the linear blade portion of the lower knife at the position in contact with the linear blade portion of the upper knife is configured to be interchangeable in the front and rear,
The upper knife shaft that forms the vertical reciprocating swing axis of the movable knife base is fixed to the movable knife base, and the upper knife shaft is rotatably supported by a pair of support portions provided on the bracket. And a coil spring that elastically presses and urges the upper knife toward the contact position with the lower knife via the movable knife table is fitted to the upper knife shaft located between the movable knife table and one support portion. The collar member fitted to the upper knife shaft can be moved and fixed in the axial direction of the upper knife shaft, and the collar member can be pressed by the coil spring. A sewing machine cloth cutting device characterized in that the power is adjustable.
前記上メス軸の軸中心部には、軸線方向に沿った給油孔が形成され、この給油孔内には潤滑油を吸収保持した給油部材が装填されている請求項3または4に記載のミシンの生地切断装置。  The sewing machine according to claim 3 or 4, wherein an oil supply hole along an axial direction is formed in an axial center portion of the upper knife shaft, and an oil supply member that absorbs and holds lubricating oil is loaded in the oil supply hole. Fabric cutting equipment. 前記上メス軸の外周面には、耐摩耗性の表面処理膜が形成されている請求項3ないし5のいずれかに記載のミシンの生地切断装置。  6. The sewing machine cloth cutting apparatus according to claim 3, wherein a wear-resistant surface treatment film is formed on an outer peripheral surface of the upper knife shaft.
JP2008321584A 2008-11-20 2008-11-20 Cloth cutting apparatus of sewing machine Pending JP2010119818A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2008321584A JP2010119818A (en) 2008-11-20 2008-11-20 Cloth cutting apparatus of sewing machine
TW098135366A TWI429800B (en) 2008-11-20 2009-10-20 Sewing machine for fabric cutting device
KR1020090110880A KR20100056973A (en) 2008-11-20 2009-11-17 Cloth cutting device for sewing machine
CN2009102256223A CN101736532B (en) 2008-11-20 2009-11-20 Cloth cut off device of sewing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008321584A JP2010119818A (en) 2008-11-20 2008-11-20 Cloth cutting apparatus of sewing machine

Publications (1)

Publication Number Publication Date
JP2010119818A true JP2010119818A (en) 2010-06-03

Family

ID=42280894

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008321584A Pending JP2010119818A (en) 2008-11-20 2008-11-20 Cloth cutting apparatus of sewing machine

Country Status (4)

Country Link
JP (1) JP2010119818A (en)
KR (1) KR20100056973A (en)
CN (1) CN101736532B (en)
TW (1) TWI429800B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109571884A (en) * 2018-12-17 2019-04-05 深圳市东彩自动化科技有限公司 The antiwear cutting cutter mechanism of one kind and its cutting machine

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6001341B2 (en) * 2012-06-13 2016-10-05 Juki株式会社 Overlock sewing machine
CN103103700B (en) * 2013-02-06 2015-05-20 中山百川汇盈精密实业有限公司 Thread trimming and tape cutting device
TWI615522B (en) * 2016-11-29 2018-02-21 Knife cutter cutting device for sewing machine
CN110079945A (en) * 2019-05-16 2019-08-02 东阳市双燕设备有限公司 Trimming device for embroidery machine
CN110528191B (en) * 2019-09-20 2024-05-14 上海富山精密机械科技有限公司 Upper and lower cutter composite set

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53135756U (en) * 1977-03-29 1978-10-27
JPS58775U (en) * 1981-06-24 1983-01-06 アイシン精機株式会社 Lower knife on sewing machine with knife
JPS58125580U (en) * 1982-02-17 1983-08-26 北陸ワコ−ル縫製株式会社 Automatic fabric edge cutting device in sewing machine
JPS639486A (en) * 1986-06-28 1988-01-16 デユルコツプ・アドレル・アクチエンゲゼルシヤフト Sewing machine having sewing material cutter
JPH07167146A (en) * 1993-12-14 1995-07-04 Brother Ind Ltd Bearing device
JP2001334089A (en) * 2000-05-29 2001-12-04 Yamato Sewing Mach Co Ltd Sewing machine equipped with cutter
EP1992726A1 (en) * 2007-05-15 2008-11-19 Dürkopp Adler Aktiengesellschaft Sewing machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4168360B2 (en) * 1999-06-04 2008-10-22 ヤマトミシン製造株式会社 Sewing machine with a knife

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53135756U (en) * 1977-03-29 1978-10-27
JPS58775U (en) * 1981-06-24 1983-01-06 アイシン精機株式会社 Lower knife on sewing machine with knife
JPS58125580U (en) * 1982-02-17 1983-08-26 北陸ワコ−ル縫製株式会社 Automatic fabric edge cutting device in sewing machine
JPS639486A (en) * 1986-06-28 1988-01-16 デユルコツプ・アドレル・アクチエンゲゼルシヤフト Sewing machine having sewing material cutter
JPH07167146A (en) * 1993-12-14 1995-07-04 Brother Ind Ltd Bearing device
JP2001334089A (en) * 2000-05-29 2001-12-04 Yamato Sewing Mach Co Ltd Sewing machine equipped with cutter
EP1992726A1 (en) * 2007-05-15 2008-11-19 Dürkopp Adler Aktiengesellschaft Sewing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109571884A (en) * 2018-12-17 2019-04-05 深圳市东彩自动化科技有限公司 The antiwear cutting cutter mechanism of one kind and its cutting machine
CN109571884B (en) * 2018-12-17 2023-08-22 深圳市东彩自动化科技有限公司 Anti-abrasion cutting knife mechanism and cutting machine thereof

Also Published As

Publication number Publication date
CN101736532A (en) 2010-06-16
KR20100056973A (en) 2010-05-28
TWI429800B (en) 2014-03-11
CN101736532B (en) 2013-01-16
TW201026919A (en) 2010-07-16

Similar Documents

Publication Publication Date Title
JP2010119818A (en) Cloth cutting apparatus of sewing machine
TW200934906A (en) Thread cutting device of sewing machine
TWI374209B (en)
CN210177104U (en) Thread cutting device for cylinder type sewing machine
JP4940799B2 (en) Thread trimming device for eyelet sewing machine
JP3210359U (en) Sewing machine cording device
CN201530918U (en) Moving-blade axial adjustment mechanism
JP6506071B2 (en) Sewing machine equipped with an upper feed stop mechanism
CN101333728B (en) Cutting needle with replaceable blade
US4523535A (en) Stitch chain cutter for sewing machines
JP2004536729A (en) Ink scraping blade for printing press
JP4296890B2 (en) Eyelet sewing machine cloth cutting device
JP2008229082A (en) Thread cutter of sewing machine
JP2020156984A (en) Cloth cutter and sewing machine
US2280212A (en) Tufting machine
JP2017176306A (en) Device for cutting tape-shaped object for sewing machine
CN210826669U (en) Needle pitch limiting mechanism
CN216804827U (en) Gravure press
CN202380324U (en) Pressing foot of automatic grind cutting machine
JP5062668B2 (en) Ink fountain device for printing machine
JP2008154670A (en) Tape feeder for sawing machine
CN101696536B (en) Automatic thread cutting device in multi-needle machine
TW202039951A (en) Thread trimming device for cylinder type sewing machine which can be easily maintained and calibrated and can prevent the bottom thread from drooping
US2147725A (en) Trimming mechanism
JP4195533B2 (en) Cloth opening device for hole sewing machine

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20110829

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120810

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130326

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130418

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20131015

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20140311