JP2010105682A - Method of packing electrophotographic photoreceptor and electrophotographic photoreceptor packed using this method - Google Patents

Method of packing electrophotographic photoreceptor and electrophotographic photoreceptor packed using this method Download PDF

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JP2010105682A
JP2010105682A JP2008278431A JP2008278431A JP2010105682A JP 2010105682 A JP2010105682 A JP 2010105682A JP 2008278431 A JP2008278431 A JP 2008278431A JP 2008278431 A JP2008278431 A JP 2008278431A JP 2010105682 A JP2010105682 A JP 2010105682A
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photosensitive member
electrophotographic photosensitive
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black light
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Kimiko Nishi
貴美子 西
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Sharp Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electrophotographic photoreceptor packing method for packing an electrophotographic photoreceptor with a photoreceptor layer containing a photoconductive material without using an adhesive tape. <P>SOLUTION: In the electrophotographic photoreceptor packing method, a sheet of black lightproof paper 1 is wound around an electrophotographic photoreceptor 8 provided with a photoreceptor layer formed of a photoconductive material on the surface of a cylindrical substrate for packing. The paper 1 is wound around the receptor 8 after the paper 1 is curled in advance. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、円筒形状の電子写真感光体を保護するための黒色遮光紙を用いた電子写真感光体梱包方法に関する。   The present invention relates to a method for packing an electrophotographic photosensitive member using black shading paper for protecting a cylindrical electrophotographic photosensitive member.

カールソンプロセス方式等を採用した電子写真装置に用いられる電子写真感光体は、円筒状基体の表面に、光導電性材料を含有する感光層を形成して構成されている。この感光層は、電子写真プロセスにおいて光学像を静電潜像に変換する等、重要な役割を有することから、機械的な損傷や外光による劣化等から感光層を保護する必要があり、このため、この感光層を備えた電子写真感光体に対して、黒色遮光紙を巻付けて梱包する方法が一般に採用されている。   An electrophotographic photosensitive member used in an electrophotographic apparatus employing the Carlson process method or the like is configured by forming a photosensitive layer containing a photoconductive material on the surface of a cylindrical substrate. Since this photosensitive layer has an important role such as converting an optical image into an electrostatic latent image in an electrophotographic process, it is necessary to protect the photosensitive layer from mechanical damage and deterioration due to external light. For this reason, a method of winding a black light-shielding paper and packing the electrophotographic photosensitive member provided with this photosensitive layer is generally employed.

一方、上記のカールソンプロセス方式等を採用した電子写真装置には、通常、帯電器、現像器、クリーナー等が備えられている。このクリーナーとしては、板状のゴム材を使用したクリーニングブレードが、簡便な構成で、且つ、クリーニング効率が高いため、広く採用されている。   On the other hand, an electrophotographic apparatus employing the above-described Carlson process method or the like is usually provided with a charger, a developer, a cleaner, and the like. As this cleaner, a cleaning blade using a plate-like rubber material is widely adopted because of its simple configuration and high cleaning efficiency.

上記の電子写真装置において、このクリーニングブレードは、その端辺部が電子写真感光体の表面に当接されて使用され、その当接部分を電子写真感光体の回転方向と逆方向へ向くように設置されている。そのため、電子写真装置における最初の動作時に、クリーニングブレードが反転しやすいという弱点がある。   In the above-described electrophotographic apparatus, the cleaning blade is used with its end side in contact with the surface of the electrophotographic photosensitive member, and the contacting portion is directed in the direction opposite to the rotation direction of the electrophotographic photosensitive member. is set up. Therefore, there is a weak point that the cleaning blade is easily reversed during the first operation in the electrophotographic apparatus.

そこで、このブレード反転を防止ためには、このブレードと電子写真感光体との接触部に潤滑性粉体を介在させるようにするのが効果的であり、そのため、電子写真感光体表面上に潤滑性粉体を塗布する、或いは、電子写真感光体の保護シートである黒色遮光紙に、潤滑性粉体を塗布することが行われている。   Therefore, in order to prevent this blade reversal, it is effective to interpose a lubricating powder at the contact portion between this blade and the electrophotographic photosensitive member. Therefore, lubrication on the surface of the electrophotographic photosensitive member is effective. The lubricating powder is applied to the black light-shielding paper that is a protective sheet of the electrophotographic photosensitive member.

従って、上記のカールソンプロセス方式等を採用した電子写真装置では、感光層を備えた電子写真感光体に対して、この感光層そのものを械的な損傷や外光による劣化等から保護すると共に、電子写真感光体が最初に動作する時に、クリーニングブレードが反転するのを防止する観点から、潤滑性粉体を塗布した黒色遮光紙を、電子写真感光体に巻付けて梱包する、或いは、電子写真感光体表面上に潤滑性粉体を塗布した電子写真感光体に、黒色遮光紙を巻付けて梱包する方法が、多く採用されている。   Therefore, in the electrophotographic apparatus employing the above-mentioned Carlson process method, the electrophotographic photosensitive member having the photosensitive layer is protected from mechanical damage, deterioration due to external light, etc. From the viewpoint of preventing the cleaning blade from reversing when the photographic photosensitive member is first operated, a black shading paper coated with a lubricating powder is wrapped around the electrophotographic photosensitive member and packaged, or the electrophotographic photosensitive member is wound. Many methods have been adopted in which a black light-shielding paper is wrapped around an electrophotographic photosensitive member having a lubricating powder coated on the surface of the body.

これらの、潤滑性粉体を塗布した黒色遮光紙を電子写真感光体に巻付けて梱包する方法、或いは、電子写真感光体表面上に潤滑性粉体を塗布した電子写真感光体に黒色遮光紙を巻付けて梱包する方法のいずれにおいても、上記の黒色遮光紙としては、黒色の上質紙が多く使用されている。また、巻付けた黒色遮光紙の固定には、シール或いはテープ等の粘着性物質を有する部材が、一般的に用いられている(例えば、特許文献1参照)。
特開2005−195853号公報
A method of wrapping a black light-shielding paper coated with a lubricating powder around an electrophotographic photosensitive member, or a black light-shielding paper on an electrophotographic photosensitive member coated with a lubricating powder on the surface of the electrophotographic photosensitive member. In any of the methods of wrapping and packing, black high quality paper is often used as the black shading paper. In addition, a member having an adhesive substance such as a seal or a tape is generally used for fixing the wound black light shielding paper (see, for example, Patent Document 1).
JP 2005-195853 A

しかしながら、特許文献1に記載されているような電子写真感光体梱包方法における、巻付けた黒色遮光紙を、シール、或いは、テープ等の粘着性物質を有する部材で固定する梱包方法では、梱包された状態の電子写真感光体から、黒色遮光紙を取外す際に、或いは、高温高湿にて長時間保管した際に、黒色遮光紙を固定するための粘着テープの粘着剤が、電子写真感光体表面に対して付着しやすいという問題がある。   However, in the electrophotographic photosensitive member packaging method described in Patent Document 1, the wound black shading paper is fixed by a member having an adhesive substance such as a seal or a tape. When the black shading paper is removed from the electrophotographic photosensitive member in a state where it is stored or when the black shading paper is stored for a long time at high temperature and high humidity, the adhesive of the adhesive tape for fixing the black shading paper is an electrophotographic photosensitive member. There is a problem that it tends to adhere to the surface.

即ち、電子写真感光体に対して、黒色遮光紙を巻付けて固定して保管するのに、通常、粘着テープが使用される。そして、そのような粘着テープをはがして、黒色遮光紙を取外した場合に、粘着テープにおける粘着剤(主剤や粘着付与剤)、或いは、粘着剤に含まれる低分子量物等が、電子写真感光体表面に付着して、画像不良の原因となるという問題である。   That is, an adhesive tape is usually used for wrapping black light-shielding paper around the electrophotographic photosensitive member and fixing it. And when such an adhesive tape is peeled off and the black shading paper is removed, the adhesive (main agent or tackifier) in the adhesive tape, or the low molecular weight substance contained in the adhesive is an electrophotographic photoreceptor. It is a problem that it adheres to the surface and causes image defects.

また、高温高湿にて長時間保管した場合に、粘着テープにおける粘着剤(主剤や粘着付与剤)、或いは、粘着剤に含まれる低分子量物等が、黒色遮光紙を浸透して、電子写真感光体表面に付着し、画像不良の原因となるという問題もある。そのため、黒色遮光紙の固定に粘着テープを用いずに、黒色遮光紙で電子写真感光体を梱包することが要望されていた。   In addition, when stored at high temperature and high humidity for a long time, the adhesive (main agent or tackifier) in the adhesive tape or the low molecular weight substance contained in the adhesive penetrates the black shading paper, and the electrophotographic There is also a problem that it adheres to the surface of the photoreceptor and causes image defects. Therefore, it has been desired to pack the electrophotographic photosensitive member with black light shielding paper without using an adhesive tape for fixing the black light shielding paper.

そこで、この発明は、上記の要望に対処するためになされたものであって、粘着テープを用いずに、光導電性材料を含有する感光層を備えた電子写真感光体を梱包する電子写真感光体梱包方法を提供しようとするものである。   Accordingly, the present invention has been made in order to address the above-described demands, and is an electrophotographic photosensitive material for packaging an electrophotographic photosensitive member having a photosensitive layer containing a photoconductive material without using an adhesive tape. It is intended to provide a body packing method.

本発明の電子写真感光体梱包方法は、円筒状基体の表面に光導電性材料で形成された感光層を備える電子写真感光体に、黒色遮光紙を巻付けて梱包する電子写真感光体梱包方法である。この電子写真感光体梱包方法は、黒色遮光紙にあらかじめカール(湾曲)を形成した後、該黒色遮光紙を電子写真感光体に巻付けることを特徴としている。   The electrophotographic photosensitive member packing method of the present invention is an electrophotographic photosensitive member packing method in which a black light-shielding paper is wrapped around an electrophotographic photosensitive member having a photosensitive layer formed of a photoconductive material on the surface of a cylindrical substrate. It is. This electrophotographic photosensitive member packing method is characterized in that curls (curves) are formed in advance on a black light-shielding paper, and then the black light-shielding paper is wound around the electrophotographic photosensitive member.

この電子写真感光体梱包方法によれば、黒色遮光紙に、あらかじめ、後述するような感光体の外径以下のカールを形成しておくことで、粘着テープを用いずに電子写真感光体を梱包することができる。   According to this electrophotographic photosensitive member packing method, the electrophotographic photosensitive member can be packed without using an adhesive tape by forming a curl of the outer diameter of the photosensitive member as described later on the black shading paper in advance. can do.

また、梱包を外すのに、粘着テープを剥がすというような作業を行うことがないので、粘着テープの粘着剤が電子写真感光体に対して付着することにより生じる不具合を、防止することができる。   In addition, since the operation of removing the adhesive tape is not performed to remove the packaging, it is possible to prevent problems caused by the adhesive of the adhesive tape adhering to the electrophotographic photosensitive member.

従って、上記の電子写真感光体梱包方法によって電子写真感光体を梱包することにより、該電子写真感光体が装着される画像形成装置における画像特性を、向上させることができるのみならず、該電子写真感光体の梱包、及び、交換における作業効率を、著しく向上することができる。   Accordingly, by packing the electrophotographic photosensitive member by the above-described electrophotographic photosensitive member packing method, not only the image characteristics in the image forming apparatus to which the electrophotographic photosensitive member is mounted can be improved, but also the electrophotographic It is possible to remarkably improve the working efficiency in packing and replacement of the photoreceptor.

上記の電子写真感光体梱包方法において、黒色遮光紙を円筒形の加熱ローラーに接触させることによって黒色遮光紙を加熱して、該黒色遮光紙にカールを形成するようにするのが好適である。   In the electrophotographic photosensitive member packing method described above, it is preferable that the black light shielding paper is brought into contact with a cylindrical heating roller to heat the black light shielding paper to form a curl on the black light shielding paper.

このようにすることにより、黒色遮光紙にカールを確実に形成することができ、粘着テープ等の粘着部材を用いずに、黒色遮光紙を電子写真感光体に巻きつけることが可能なカールを、形成することができる。また、その状態で保管した際に、巻戻りもなく、長期間にわたって巻付けた状態を保持可能な電子写真感光体の梱包をすることができる。また、短時間で、簡単に黒色遮光紙にカールを形成することができる。   By doing this, curl can be reliably formed on the black shading paper, and curling that can wrap the black shading paper around the electrophotographic photosensitive member without using an adhesive member such as an adhesive tape, Can be formed. In addition, when stored in that state, the electrophotographic photosensitive member can be packaged without being rewound and capable of holding the wound state for a long period of time. Further, the curl can be easily formed on the black shading paper in a short time.

また、上記の加熱ローラーを用いた電子写真感光体梱包方法において、加熱ローラーによる黒色遮光紙の加熱温度を、120℃以上230℃以下とするのが好適である。   Moreover, in the electrophotographic photoreceptor packaging method using the heating roller, it is preferable that the heating temperature of the black light shielding paper by the heating roller is 120 ° C. or more and 230 ° C. or less.

その理由は、120℃未満で加熱した場合には、黒色遮光紙のカールが十分でなく、電子写真感光体を梱包するのが困難となるからである。また、230℃を超えた温度で加熱した場合には、黒色遮光紙1が焦げ付く可能性があるからである。   The reason is that when heated at less than 120 ° C., the black shading paper is not sufficiently curled and it is difficult to pack the electrophotographic photosensitive member. Further, when heated at a temperature exceeding 230 ° C., the black shading paper 1 may be burnt.

また、上記の加熱ローラーを用いた電子写真感光体梱包方法において、電子写真感光体の直径をR、加熱ローラーの直径をrとすると、該加熱ローラーの直径rが、R/6≦r≦R/2を満足するようにするのが好適である。   In the electrophotographic photosensitive member packing method using the heating roller, when the diameter of the electrophotographic photosensitive member is R and the diameter of the heating roller is r, the diameter r of the heating roller is R / 6 ≦ r ≦ R. It is preferable to satisfy / 2.

その理由は、加熱ローラーの直径rが、r>R/2である加熱ローラーを用いて黒色遮光紙をカールさせた場合、黒色遮光紙のカールが十分でなく、電子写真感光体を梱包するのが困難となるからである。また、加熱ローラーの直径rが、r<R/6である加熱ローラーを用いて黒色遮光紙をカールさせた場合、黒色遮光紙のカールが非常に強く、自ら丸まってしまうため、電子写真感光体を梱包する作業性が極めて悪くなるからである。   The reason for this is that when the black light-shielding paper is curled using a heating roller having a heating roller diameter r of r> R / 2, the black light-shielding paper is not sufficiently curled and the electrophotographic photosensitive member is packed. This is because it becomes difficult. Further, when the black light-shielding paper is curled using a heating roller having a heating roller diameter r of r <R / 6, the black light-shielding paper is very strong and curls itself. This is because the workability of packing the package becomes extremely poor.

また、上記の加熱ローラーを用いた電子写真感光体梱包方法において、ロール状の黒色遮光紙を用いる場合、該黒色遮光紙の巻癖のカールの向きと、加熱ローラーの接触により形成されるカールの向きとが、同じとなるように、該黒色遮光紙を加熱ローラーに接触させるのが好適である。   In addition, in the electrophotographic photosensitive member packing method using the heating roller, when a roll-shaped black light shielding paper is used, the curl direction of the curl of the black light shielding paper and the curl formed by the contact of the heating roller are used. It is preferable that the black light-shielding paper is brought into contact with the heating roller so that the directions are the same.

その理由は、この向きを逆にすると、巻癖のカールと加熱ローラーとの接触により形成されるカールとが相殺されてしまい、加熱ローラーにより形成されるカール力のみでは、電子写真感光体に巻付けることが困難となるからである。   The reason is that if this direction is reversed, the curl of the curl and the curl formed by the contact with the heating roller cancel each other, and only the curl force formed by the heating roller can be wound around the electrophotographic photosensitive member. It is because it becomes difficult to attach.

また、上記の各電子写真感光体梱包方法において、黒色遮光紙にあらかじめカールを形成した後、該黒色遮光紙を電子写真感光体に巻付ける前に、潤滑性粉体の付着したローラーを該黒色遮光紙に接触させることによって、該黒色遮光紙に潤滑性粉体を塗布するようにするのが好ましい。   In each of the above electrophotographic photosensitive member packing methods, after the curl is formed on the black light-shielding paper in advance, before the black light-shielding paper is wound around the electrophotographic photosensitive member, the roller to which the lubricating powder is attached is attached to the black light-shielding paper. It is preferable to apply the lubricating powder to the black shading paper by bringing it into contact with the shading paper.

このようにすることにより、黒色遮光紙上に固体潤滑剤を塗布することで、上記の電子写真感光体が装着される画像形成装置に備えられているクリーニングブレードの反転を防ぐことができる。また、電子写真感光体に、あらかじめ固体潤滑剤を塗布する手間を省くことができるため、作業効率を向上することができる。   In this way, by applying the solid lubricant onto the black light-shielding paper, it is possible to prevent the cleaning blade provided in the image forming apparatus on which the electrophotographic photosensitive member is mounted from being inverted. Further, since it is possible to save the trouble of applying a solid lubricant to the electrophotographic photosensitive member in advance, the working efficiency can be improved.

また、上述したいずれか1つの電子写真感光体梱包方法を用いて、電子写真感光体を梱包して、この電子写真感光体を、梱包された電子写真感光体とすることができる。   In addition, any one of the above-described electrophotographic photosensitive member packing methods can be used to pack an electrophotographic photosensitive member so that the electrophotographic photosensitive member is a packed electrophotographic photosensitive member.

本発明によれば、黒色遮光紙に、あらかじめカールを形成しておくことで、粘着テープ等の粘着部材を用いずに電子写真感光体を梱包することができる。   According to the present invention, the electrophotographic photosensitive member can be packed without using an adhesive member such as an adhesive tape by previously forming a curl on the black shading paper.

また、梱包を外すのに、粘着テープを剥がすというような作業を行うことがないので、粘着テープの粘着剤が電子写真感光体に対して付着することにより生じる不具合を、防止することができる。   In addition, since the operation of removing the adhesive tape is not performed to remove the packaging, it is possible to prevent problems caused by the adhesive of the adhesive tape adhering to the electrophotographic photosensitive member.

従って、上記の電子写真感光体梱包方法によって電子写真感光体を梱包することにより、該電子写真感光体が装着される画像形成装置における画像特性を、向上させることができるのみならず、電子写真感光体の梱包、及び、交換における作業効率を、著しく向上することができる。   Therefore, by packing the electrophotographic photosensitive member by the above-described electrophotographic photosensitive member packing method, not only the image characteristics in the image forming apparatus to which the electrophotographic photosensitive member is mounted can be improved, but also the electrophotographic photosensitive member. The work efficiency in body packing and replacement can be remarkably improved.

次に、本発明の実施の形態における電子写真感光体梱包方法について、図面に基づき詳細に説明する。図1は、本実施の形態における電子写真感光体梱包方法の梱包過程を示した斜視図であり、(a)は、梱包直前の状態を示し、(b)は、梱包直後の状態を示している。   Next, the electrophotographic photosensitive member packing method in the embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view showing a packing process of the electrophotographic photosensitive member packing method in the present embodiment, where (a) shows a state immediately before packing, and (b) shows a state immediately after packing. Yes.

本実施の形態における電子写真感光体梱包方法は、図1に示すように、電子写真感光体8の周囲に、あらかじめカールさせた黒色遮光紙1を巻付ける梱包方法である。この本実施の形態における電子写真感光体梱包方法は、後述するように、黒色遮光紙1の固定に、粘着テープ等の粘着部材を用いないことを特徴としている。   The electrophotographic photoreceptor packaging method in the present embodiment is a packaging method in which a black light-shielding paper 1 curled in advance is wound around the electrophotographic photoreceptor 8 as shown in FIG. The electrophotographic photosensitive member packing method in this embodiment is characterized in that an adhesive member such as an adhesive tape is not used for fixing the black light shielding paper 1 as will be described later.

図2は、上記の電子写真感光体梱包方法を具体的に実現する方法を説明した説明図である。本実施の形態における電子写真感光体梱包方法では、図2に示すような、電子写真感光体梱包装置10を用いる。尚、図3は、電子写真感光体梱包装置10に備えられている後述する感光体保持部材6の斜視図である。また、図4は、同じく、電子写真感光体梱包装置10に備えられている後述する潤滑性粉体塗布工程5の動作の状態を示した斜視図である。   FIG. 2 is an explanatory view for explaining a method for concretely realizing the above-described electrophotographic photosensitive member packing method. In the electrophotographic photoreceptor packaging method in the present embodiment, an electrophotographic photoreceptor packaging apparatus 10 as shown in FIG. 2 is used. FIG. 3 is a perspective view of a later-described photoreceptor holding member 6 provided in the electrophotographic photoreceptor packaging apparatus 10. FIG. 4 is also a perspective view showing the state of operation of a lubricating powder coating process 5 described later provided in the electrophotographic photosensitive member packing apparatus 10.

図2において、電子写真感光体梱包装置10は、黒紙遮光紙ドラム9、2つの紙送ローラー2a、加熱ローラー3、1対の紙送ローラー2b、紙送りガイド4、潤滑性粉体付着部5、感光体保持部材6、及び、カッター7で構成されている。尚、図2では、向かって左方向が前方、右方向が後方である。   In FIG. 2, the electrophotographic photoreceptor packing apparatus 10 includes a black paper shading paper drum 9, two paper feed rollers 2a, a heating roller 3, a pair of paper feed rollers 2b, a paper feed guide 4, and a lubricating powder adhering portion. 5, a photosensitive member holding member 6 and a cutter 7. In FIG. 2, the left direction is the front and the right direction is the rear.

上記の電子写真感光体梱包装置10は、次のように、構成されている。即ち、円筒形状の電子写真感光体8を、該電子写真感光体8の円筒形の中心軸が水平になるようにして保持している感光体保持部材6と、中心軸が水平な加熱ローラー3とが、水平に離間して対向していると共に、感光体保持部材6が前方に、加熱ローラー3が後方に位置してそれぞれ配置されている。   The electrophotographic photosensitive member packing apparatus 10 is configured as follows. That is, the photosensitive member holding member 6 holding the cylindrical electrophotographic photosensitive member 8 so that the cylindrical central axis of the electrophotographic photosensitive member 8 is horizontal, and the heating roller 3 having a horizontal central axis. Are spaced apart from each other and face each other, and the photosensitive member holding member 6 is disposed forward and the heating roller 3 is disposed rearward.

この内、感光体保持部材6が保持する電子写真感光体8の中心軸には、モータの軸が結合され、このモータにより、電子写真感光体8は、図2において、反時計方向に回転する。   The motor shaft is coupled to the central axis of the electrophotographic photosensitive member 8 held by the photosensitive member holding member 6, and the electrophotographic photosensitive member 8 is rotated counterclockwise in FIG. 2 by this motor. .

また、感光体保持部材6と、加熱ローラー3との間には、加熱ローラー3の上端と、感光体保持部材6に保持されている電子写真感光体8の上端とを結ぶ搬送路が、形成されている。この搬送路は、黒紙遮光紙1を搬送するのに用いられる。   In addition, a conveyance path connecting the upper end of the heating roller 3 and the upper end of the electrophotographic photosensitive member 8 held by the photosensitive member holding member 6 is formed between the photosensitive member holding member 6 and the heating roller 3. Has been. This conveyance path is used to convey the black paper shading paper 1.

この搬送路の途中における加熱ローラー3側には、1対の紙送ローラー2bが、上記の搬送路を挟んで上下に配置され、また、上記の搬送路の途中における感光体保持部材6側には、上下に配置された1対のローラーを備えた潤滑性粉体塗布工程5が、設けられている。   On the heating roller 3 side in the middle of the transport path, a pair of paper feed rollers 2b are arranged above and below the transport path, and on the photoreceptor holding member 6 side in the middle of the transport path. Is provided with a lubricating powder coating step 5 having a pair of rollers arranged one above the other.

また、加熱ローラー3、1対の紙送ローラー2b、潤滑性粉体塗布工程5、及び、感光体保持部材6の各間には、黒紙遮光紙1の搬送路に沿って、該搬送路を挟んで上下に1対の紙送りガイド4が、それぞれ配置されている。   Further, between the heating roller 3, the pair of paper feed rollers 2 b, the lubricating powder coating process 5, and the photosensitive member holding member 6, the transport path is along the transport path of the black paper shading paper 1. A pair of paper feed guides 4 are arranged on the top and bottom of the sheet, respectively.

また、加熱ローラー3の下には、該加熱ローラー3の下端と上端を接する紙送ローラー2aが配置され、この紙送ローラー2aの前方に、もう1つの紙送ローラー2aが配置されている。そして、このもう1つの紙送ローラー2aの下方に離間して、黒紙遮光紙ドラム9が配置されている。この黒紙遮光紙ドラム9には、黒紙遮光紙1が、該黒紙遮光紙1の内側面を黒紙遮光紙ドラム9の中心軸に向けて、巻付けられている。   Further, below the heating roller 3, a paper feeding roller 2a that contacts the lower end and the upper end of the heating roller 3 is disposed, and another paper feeding roller 2a is disposed in front of the paper feeding roller 2a. A black paper shading paper drum 9 is disposed below the other paper feeding roller 2a. A black paper shading paper 1 is wound around the black paper shading paper drum 9 with the inner surface of the black paper shading paper 1 facing the central axis of the black paper shading paper drum 9.

上記の電子写真感光体梱包装置10では、黒紙遮光紙ドラム9から引き出された黒紙遮光紙1は、該黒紙遮光紙1の外側面を、上記のもう1つの紙送ローラー2aの斜め上端から上端にかけて接面させて通過すると共に、加熱ローラー3へ向かって進む。   In the electrophotographic photosensitive member packing apparatus 10 described above, the black paper light-shielding paper 1 drawn out from the black paper light-shielding paper drum 9 is placed on the outer surface of the black paper light-shielding paper 1 at an angle of the other paper feeding roller 2a. While passing from the upper end to the upper end in contact, it proceeds toward the heating roller 3.

そして、黒紙遮光紙1は、この加熱ローラー3と紙送ローラー2aとが接している接点を経て、該加熱ローラー3の半周にわたって、黒紙遮光紙1の内側面を加熱ローラー3に接面して巻きつけられて通過する。この際に、黒紙遮光紙1が過熱されて、該黒紙遮光紙1にカールが形成される。   Then, the black light shielding paper 1 passes through the contact point where the heating roller 3 and the paper feed roller 2 a are in contact, and the inner surface of the black paper light shielding paper 1 is in contact with the heating roller 3 over a half circumference of the heating roller 3. Then it is wrapped and passed. At this time, the black paper shading paper 1 is overheated, and curls are formed on the black paper shading paper 1.

加熱ローラー3に接面して巻きつけられた黒紙遮光紙1は、紙送りガイド4、1対の紙送ローラー2b、紙送りガイド4、潤滑性粉体塗布工程5を経て、黒紙遮光紙1の内面に潤滑性粉体が塗布され、紙送りガイド4を経て、感光体保持部材6に保持されている電子写真感光体8に巻付けられた後、切断され、この切断により、電子写真感光体8に対する梱包が完了する。   The black paper shading paper 1 wound in contact with the heating roller 3 passes through the paper feed guide 4, the pair of paper feed rollers 2 b, the paper feed guide 4, and the lubricating powder coating process 5, and then the black paper is shielded. Lubricating powder is applied to the inner surface of the paper 1, wound around the electrophotographic photosensitive member 8 held by the photosensitive member holding member 6 through the paper feed guide 4, and then cut. Packaging for the photoconductor 8 is completed.

即ち、上記の電子写真感光体梱包装置10は、主として、黒紙遮光紙ドラム9(ロール状黒紙遮光紙保持手段)と、該黒紙遮光紙ドラム9から引き出された黒紙遮光紙1を接触させて過熱してカールを形成する加熱ローラー3(ローラー状加熱手段)と、電子写真感光体8を保持して回転させると共に、カールが形成された黒紙遮光紙1を、該電子写真感光体8へ、該電子写真感光体8の表面を少なくとも一周して巻付けする感光体保持部材6(感光体保持手段)と、該巻付けが完了した黒紙遮光紙1を切断するカッター7(黒紙遮光紙切断手段)と、を備えて構成されている。   That is, the electrophotographic photosensitive member packing apparatus 10 mainly includes the black paper shading paper drum 9 (rolled black paper shading paper holding means) and the black paper shading paper 1 drawn from the black paper shading paper drum 9. The heating roller 3 (roller-like heating means) that is heated by contact and heated to form a curl and the electrophotographic photosensitive member 8 are held and rotated, and the black light shielding paper 1 on which the curl is formed is transferred to the electrophotographic photosensitive member. A photosensitive member holding member 6 (photosensitive member holding means) that winds around the surface of the electrophotographic photosensitive member 8 at least once around the body 8, and a cutter 7 that cuts the black paper shading paper 1 that has been wound. Black paper shading paper cutting means).

次に、図2に示す上記の電子写真感光体梱包装置10を用いた本実施の形態における電子写真感光体梱包方法について、具体的に説明する。上記の電子写真感光体梱包装置10において、まず、電子写真感光体8の円筒長と同じ幅を有する黒色遮光紙1の黒紙遮光紙ドラム9を用意し、紙送ローラー2aにのせて搬送する。   Next, the electrophotographic photosensitive member packing method in the present embodiment using the electrophotographic photosensitive member packing apparatus 10 shown in FIG. 2 will be specifically described. In the electrophotographic photosensitive member packing apparatus 10 described above, first, the black light shielding paper drum 9 of the black light shielding paper 1 having the same width as the cylindrical length of the electrophotographic photosensitive member 8 is prepared and conveyed on the paper feed roller 2a. .

次に、黒色遮光紙1を円筒形の加熱ローラー3に接触させることによって加熱し、黒色遮光紙1にカールを形成させる。そして、次に、紙送りガイド4、1対の紙送ローラー2bを用いて黒色遮光紙1を潤滑性粉体塗布工程5へ搬送し、黒色遮光紙1に潤滑性粉体を塗布する。   Next, the black light-shielding paper 1 is heated by being brought into contact with the cylindrical heating roller 3 to form a curl on the black light-shielding paper 1. Then, the black light shielding paper 1 is conveyed to the lubricating powder coating process 5 using the paper feeding guide 4 and a pair of paper feeding rollers 2 b, and the lubricating powder is applied to the black light shielding paper 1.

さらに、黒色遮光紙1を感光体保持部材6に固定された電子写真感光体8の外表面に誘導すると、カールされた黒色遮光紙1のカール力のみで、電子写真感光体8を巻き始める。   Further, when the black light shielding paper 1 is guided to the outer surface of the electrophotographic photosensitive member 8 fixed to the photosensitive member holding member 6, the electrophotographic photosensitive member 8 starts to be wound only by the curling force of the curled black light shielding paper 1.

そして、最後に黒色遮光紙1の巻始め部が巻き終り部と重なり合うような長さまで黒色遮光紙1を巻付けたところで、カッター7で黒色遮光紙1を切断して、黒色遮光紙1の電子写真感光体8への巻付けを完了する。   Finally, when the black light-shielding paper 1 is wound to such a length that the winding start portion of the black light-shielding paper 1 overlaps the winding end portion, the black light-shielding paper 1 is cut by the cutter 7 and the black light-shielding paper 1 The winding around the photoconductor 8 is completed.

次に、上記の電子写真感光体梱包装置10における各構成要素について説明すると共に、上記の電子写真感光体梱包方法について、さらに具体的に説明する。   Next, each component in the electrophotographic photosensitive member packing apparatus 10 will be described, and the above-described electrophotographic photosensitive member packing method will be described more specifically.

<黒色遮光紙1>
上記の電子写真感光体梱包方法において使用される黒色遮光紙1は、電子写真感光体8の円筒と同じ横幅を有している。また、黒色遮光紙1の厚さは電子写真感光体8の機械的保護性や、外光に対する遮光性を考慮して定められると共に、カッターで容易に切断でき、加熱ローラーでカールをつけることができるように考慮して定められる。
<Black shading paper 1>
The black shading paper 1 used in the above-described electrophotographic photosensitive member packing method has the same width as the cylinder of the electrophotographic photosensitive member 8. The thickness of the black light-shielding paper 1 is determined in consideration of the mechanical protection of the electrophotographic photosensitive member 8 and the light-shielding property against external light, can be easily cut with a cutter, and can be curled with a heating roller. It is determined taking into account as much as possible.

この観点から、黒色遮光紙1の厚さは、0.05〜0.5mmの範囲内の厚さにすることが好ましい。また、黒色遮光紙1の厚さが0.05mm未満になると、電子写真感光体8に対する機械的保護性や遮光性を充分に発揮することが困難になる可能性がある。また、黒色遮光紙1の厚さが0.5mmを超えると、遮光保護部材であるこの黒色遮光紙1の切断がやや困難になると共に、黒色遮光紙1のカール、及び、電子写真感光体8の梱包をスムーズに行うことができなくなる等、作業性が低下する。そこで、このような点を考慮すると、黒色遮光紙の厚さは、さらに、0.08〜0.3mmの範囲とすることが、なお、いっそう好ましい。   From this viewpoint, it is preferable that the thickness of the black light-shielding paper 1 is in the range of 0.05 to 0.5 mm. Further, when the thickness of the black light-shielding paper 1 is less than 0.05 mm, it may be difficult to sufficiently exhibit mechanical protection and light-shielding properties for the electrophotographic photosensitive member 8. If the thickness of the black light-shielding paper 1 exceeds 0.5 mm, the black light-shielding paper 1 serving as a light-shielding protective member is somewhat difficult to cut, and the curl of the black light-shielding paper 1 and the electrophotographic photosensitive member 8 are used. The workability is reduced, for example, because it becomes impossible to smoothly pack. Therefore, in consideration of such points, it is still more preferable that the thickness of the black light-shielding paper be in the range of 0.08 to 0.3 mm.

また、黒色遮光紙1の形状は、黒色遮光紙1に対するカール形成と、電子写真感光体8の梱包を連続して行うために、上述した黒紙遮光紙ドラム9のように、ロール状等の連続した形状のものを用いるのが好ましい。   Further, the shape of the black light-shielding paper 1 is a roll-like shape like the black paper light-shielding paper drum 9 described above in order to continuously curl the black light-shielding paper 1 and package the electrophotographic photosensitive member 8. It is preferable to use a continuous shape.

但し、ロール状の黒色遮光紙1を用いる場合、ロール状で存在していた黒色遮光紙1の巻癖のカールの向き(図2の黒紙遮光紙のカール方向11)と、電子写真感光体梱包装置10における加熱ローラー3との接触により形成されるカールの向き(図2の加熱ローラーにおけるカール方向12)とが、逆にならないように、ロール状の黒色遮光紙1の搬送向きに注意する必要がある。   However, when the roll-shaped black light-shielding paper 1 is used, the curl direction of the curl of the black light-shielding paper 1 existing in the roll shape (curl direction 11 of the black paper light-shielding paper in FIG. 2) and the electrophotographic photosensitive member Pay attention to the direction of conveyance of the roll-shaped black shading paper 1 so that the direction of curl formed by contact with the heating roller 3 in the packing device 10 (curl direction 12 in the heating roller in FIG. 2) is not reversed. There is a need.

この向きを逆にすると、ロール状の黒色遮光紙1の巻癖のカールと、電子写真感光体梱包装置10における加熱ローラー3との接触により形成されるカールとが相殺されてしまい、加熱ローラー3により形成されるカール力のみでは、電子写真感光体8に巻付けることが困難となるからである。   If this direction is reversed, the curl of the roll-shaped black shading paper 1 and the curl formed by contact with the heating roller 3 in the electrophotographic photosensitive member packing apparatus 10 are offset, and the heating roller 3 This is because it is difficult to wind the electrophotographic photosensitive member 8 only with the curl force formed by the above.

また、一般に、ロール状の黒色遮光紙1の芯付近(中心部)は、巻癖のカールが強く、この芯から離れると巻癖のカールが弱くなる。しかし、上記の電子写真感光体梱包方法においては、元来存在する巻癖のカールの大小は、考慮する必要はない。   In general, the curl of the curl is strong near the core (center portion) of the roll-shaped black shading paper 1, and the curl of the curl becomes weak when it is away from the core. However, in the above-described electrophotographic photosensitive member packing method, there is no need to consider the size of the curl of the curl that originally exists.

その理由は、上記の電子写真感光体梱包方法を用いることにより、平面状で巻癖のカールのついていない黒色遮光紙1に対しても、電子写真感光体梱包装置10における加熱ローラー3との接触により、電子写真感光体8を梱包するのに十分なカール力を得ることができるため、ロール状の黒色遮光紙1の芯から離れた巻癖のカールが弱い部分でも、電子写真感光体8を梱包するのに、十分なカール力を得ることができるからである。   The reason is that, by using the above-described electrophotographic photosensitive member packing method, even the black light-shielding paper 1 that is flat and has no curl curl is in contact with the heating roller 3 in the electrophotographic photosensitive member packing apparatus 10. Thus, a sufficient curling force for packing the electrophotographic photosensitive member 8 can be obtained, so that the electrophotographic photosensitive member 8 can be removed even in a portion where the curl of the curl away from the core of the roll-shaped black light shielding paper 1 is weak. This is because a sufficient curling force can be obtained for packing.

また、ロール状の黒色遮光紙1の芯付近(中心部)における巻癖のカールが強い部分では、巻癖のカールと上記の電子写真感光体梱包方法における加熱ローラー3との接触により形成するカールとが相乗効果となって、電子写真感光体8を梱包することができる十分なカール力を得ることができる。   Further, at the portion where the curl of the curl near the core (center) of the roll-shaped black light shielding paper 1 is strong, the curl formed by contact between the curl of the curl and the heating roller 3 in the electrophotographic photosensitive member packing method described above. As a result, a sufficient curling force capable of packing the electrophotographic photosensitive member 8 can be obtained.

<紙送ローラー2a,2b>
紙送ローラー2aは、黒色遮光紙1を、加熱ローラー3へ搬送する機能を有しており、一対の紙送ローラー2bは、黒色遮光紙1を、電子写真感光体8を保持している感光体保持部材6へ搬送する機能を有している。
<Paper feed rollers 2a, 2b>
The paper feed roller 2 a has a function of transporting the black light-shielding paper 1 to the heating roller 3, and the pair of paper feed rollers 2 b is a photosensitive member holding the electrophotographic photosensitive member 8 with the black light-shielding paper 1. It has a function of conveying to the body holding member 6.

<加熱ローラー3>
加熱ローラー3は、黒色遮光紙1を、この加熱ローラー3に接触させることで、黒色遮光紙1にカールを形成させる機能を有している。この機能により、黒色遮光紙1にカールを確実に形成することができ、粘着テープ等の粘着部材を用いずに、黒色遮光紙1を電子写真感光体8に巻付けることが可能なカールを形成することができる。また、簡単な装置で、かつ、短時間で、黒色遮光紙1にカールを形成させることができる。
<Heating roller 3>
The heating roller 3 has a function of forming a curl on the black light shielding paper 1 by bringing the black light shielding paper 1 into contact with the heating roller 3. By this function, the curl can be reliably formed on the black light-shielding paper 1, and the curl capable of winding the black light-shielding paper 1 around the electrophotographic photosensitive member 8 without using an adhesive member such as an adhesive tape is formed. can do. Further, the curl can be formed on the black light-shielding paper 1 with a simple apparatus and in a short time.

黒色遮光紙1にカールを形成させるための、加熱ローラー3による黒色遮光紙1の加熱は、120℃以上230℃以下で行うのが好ましい。その理由は、120℃未満で加熱した場合には、黒色遮光紙1のカールが十分でなく、電子写真感光体8を梱包するのが困難となるからである。また、230℃を超えた温度で加熱した場合には、黒色遮光紙1が焦げ付く可能性があるからである。   The heating of the black light shielding paper 1 by the heating roller 3 for forming the curl on the black light shielding paper 1 is preferably performed at 120 ° C. or higher and 230 ° C. or lower. The reason is that when heated below 120 ° C., the black light shielding paper 1 is not sufficiently curled, and it becomes difficult to pack the electrophotographic photosensitive member 8. Further, when heated at a temperature exceeding 230 ° C., the black shading paper 1 may be burnt.

また、加熱ローラー3の直径としては、梱包する円筒形状の電子写真感光体8の直径をR、加熱ローラー3の直径をrとすると、この加熱ローラー3の直径rは、R/6≦r≦R/2を満足するようにするのが好ましい。   As for the diameter of the heating roller 3, if the diameter of the cylindrical electrophotographic photosensitive member 8 to be packed is R and the diameter of the heating roller 3 is r, the diameter r of the heating roller 3 is R / 6 ≦ r ≦. It is preferable to satisfy R / 2.

その理由は、加熱ローラー3の直径rが、r>R/2である加熱ローラー3を用いて黒色遮光紙1をカールさせた場合、黒色遮光紙1のカールが十分でなく、電子写真感光体8を梱包するのが困難となるからである。また、加熱ローラー3の直径rが、r<R/6である加熱ローラー3を用いて黒色遮光紙1をカールさせた場合、黒色遮光紙1のカールが非常に強く、自ら丸まってしまうため、電子写真感光体8を梱包する作業性が極めて悪くなるからである。   The reason is that when the black light-shielding paper 1 is curled using the heating roller 3 having a diameter r of the heating roller 3 where r> R / 2, the black light-shielding paper 1 is not sufficiently curled, and the electrophotographic photosensitive member. This is because it becomes difficult to pack 8. Also, when the black light shielding paper 1 is curled using the heating roller 3 having a diameter r of the heating roller 3 of r <R / 6, the curl of the black light shielding paper 1 is very strong and curls itself. This is because the workability for packing the electrophotographic photosensitive member 8 is extremely deteriorated.

また、加熱ローラー3による黒色遮光紙1の加熱時間としては、0.5秒以上とするのが好ましい。0.5秒未満の加熱の場合には、黒色遮光紙1のカールが十分でなく、電子写真感光体8を梱包するのが困難となるからである。   The heating time of the black light shielding paper 1 by the heating roller 3 is preferably 0.5 seconds or more. In the case of heating for less than 0.5 seconds, curling of the black light-shielding paper 1 is not sufficient, and it becomes difficult to pack the electrophotographic photosensitive member 8.

加熱ローラー3に関しては、上述した条件を満足すれば、加熱ローラー3の材質、形状等は、どのようなものであってもよい。   Regarding the heating roller 3, as long as the above-described conditions are satisfied, the material, shape, and the like of the heating roller 3 may be any.

<紙送りガイド4>
紙送りガイド4は、加熱ローラー3に接触してカールした黒色遮光紙1を、電子写真感光体8を梱包する場所に搬送する際に、カールした向きに自ら丸まろうとする黒色遮光紙1を、目的場所である感光体保持部材6に保持されている電子写真感光体8へ誘導するガイドである。
<Paper feed guide 4>
The paper feed guide 4 contacts the heating roller 3 and curls the black light-shielding paper 1 to be curled in the curled direction when the electrophotographic photosensitive member 8 is transported to the place where it is packed. A guide for guiding to the electrophotographic photosensitive member 8 held by the photosensitive member holding member 6 which is a destination.

<潤滑性粉体塗布工程5>
潤滑性粉体塗布工程5は、潤滑性粉体の付着したローラーを、黒色遮光紙1に接触させることで、黒色遮光紙1に潤滑性粉体を塗布する工程である(図4参照)。この潤滑性粉体塗布工程5で用いられているローラーの材質や形状は、黒色遮光紙1に、適量の潤滑性粉体を塗布することができるものであれば、どのようなものであってもよい。潤滑性粉体としては、周知の材料である、例えば、ポリフッ化ビニリデン等が用いられる。
<Lubricating powder application process 5>
The lubricating powder coating step 5 is a step of applying the lubricating powder to the black light shielding paper 1 by bringing the roller to which the lubricating powder is adhered into contact with the black light shielding paper 1 (see FIG. 4). The material and shape of the roller used in this lubricating powder application process 5 are any as long as an appropriate amount of lubricating powder can be applied to the black shading paper 1. Also good. As the lubricating powder, a well-known material such as polyvinylidene fluoride is used.

この潤滑性粉体塗布工程5により、黒色遮光紙1上に固体潤滑剤を塗布することで、上記の電子写真感光体8が装着される画像形成装置に備えられているクリーニングブレードの反転を防ぐことができる。また、電子写真感光体8に、あらかじめ固体潤滑剤を塗布する手間を省くことができるため、作業効率を向上することができる。   By applying the lubricant powder to the black light-shielding paper 1 by the lubricating powder coating process 5, the cleaning blade provided in the image forming apparatus to which the electrophotographic photosensitive member 8 is mounted is prevented from being reversed. be able to. Further, since it is possible to save the trouble of previously applying the solid lubricant to the electrophotographic photosensitive member 8, the working efficiency can be improved.

<感光体保持部材6>
感光体保持部材6は、電子写真感光体梱包装置10において、電子写真感光体8を保持して回転させる機能を有している。この電子写真感光体梱包装置10では、カールさせた黒色遮光紙1を電子写真感光体8の外表面全周に巻付けるのに、この電子写真感光体8を保持して回転させる必要があるためである。
<Photoreceptor holding member 6>
The photosensitive member holding member 6 has a function of holding and rotating the electrophotographic photosensitive member 8 in the electrophotographic photosensitive member packing apparatus 10. In the electrophotographic photosensitive member packing device 10, it is necessary to hold and rotate the electrophotographic photosensitive member 8 in order to wind the curled black light shielding paper 1 around the entire outer surface of the electrophotographic photosensitive member 8. It is.

<カッター7>
カッター7は、カールさせた黒色遮光紙1を搬送して、電子写真感光体8の外表面全周に一周巻付けた後、巻始め部分と巻終り部分とが重なり合うような長さで、黒色遮光紙1を切断する機能を有している。黒色遮光紙1の巻付け方向の長さは、電子写真感光体8に対して、少なくとも一周巻付けて、電子写真感光体8の感光層を覆う程度の長さであればよい。具体的には、直径30mmの電子写真感光体8においては、100mm〜150mmの範囲内の値にすることが好ましい。
<Cutter 7>
The cutter 7 conveys the curled black shading paper 1 and winds it around the entire outer surface of the electrophotographic photosensitive member 8, and then the length is such that the winding start portion and the winding end portion overlap each other. It has a function of cutting the light shielding paper 1. The length of the black light-shielding paper 1 in the winding direction may be long enough to be wound around the electrophotographic photosensitive member 8 at least once so as to cover the photosensitive layer of the electrophotographic photosensitive member 8. Specifically, in the electrophotographic photosensitive member 8 having a diameter of 30 mm, the value is preferably within a range of 100 mm to 150 mm.

<電子写真感光体8>
上記の電子写真感光体梱包方法で梱包される電子写真感光体8は、円筒形状である。また、上記の電子写真感光体梱包方法で梱包される電子写真感光体8の種類は問われない。この電子写真感光体8としては、電子写真感光体8の中心に位置する支持体の上に、電荷発生層、電荷輸送層を積層させて形成された積層型電子写真感光体、或いは、電荷発生材料と電荷輸送材料とが混在する単層型電子写真感光体の何れに対しても、上記の電子写真感光体梱包方法を用いることができる。
<Electrophotographic photoreceptor 8>
The electrophotographic photosensitive member 8 packed by the above-described electrophotographic photosensitive member packing method has a cylindrical shape. The type of the electrophotographic photosensitive member 8 packed by the above-described electrophotographic photosensitive member packing method is not limited. As the electrophotographic photosensitive member 8, a laminated electrophotographic photosensitive member formed by laminating a charge generation layer and a charge transport layer on a support located at the center of the electrophotographic photosensitive member 8, or charge generation The above-described electrophotographic photosensitive member packing method can be used for any single-layer type electrophotographic photosensitive member in which a material and a charge transporting material are mixed.

上述した本実施の形態における電子写真感光体梱包方法の説明では、電子写真感光体8として、フランジを備えていない標準的な電子写真感光体8を用いているが、図5に示すような、フランジ8aを備えた電子写真感光体8に対しても、上述した本実施の形態における電子写真感光体梱包方法が、そのまま適用できる。尚、図5は、フランジ8aを備えた電子写真感光体8に対する梱包過程を示した斜視図であり、(a)は、梱包直前の状態を示し、(b)は、梱包直後の状態を示している。   In the description of the electrophotographic photosensitive member packing method in the present embodiment described above, a standard electrophotographic photosensitive member 8 that does not include a flange is used as the electrophotographic photosensitive member 8, but as shown in FIG. The above-described electrophotographic photosensitive member packing method in the present embodiment can be applied to the electrophotographic photosensitive member 8 provided with the flange 8a as it is. 5A and 5B are perspective views showing a packing process for the electrophotographic photosensitive member 8 provided with the flange 8a. FIG. 5A shows a state immediately before packing, and FIG. 5B shows a state immediately after packing. ing.

次に、上述した本実施の形態における電子写真感光体梱包方法の効果を判断するために、上述した電子写真感光体梱包方法により梱包した電子写真感光体8を用いた保存実験を行った。以下に、この保存実験の結果について、説明する。尚、上述した本実施の形態における電子写真感光体梱包方法は、この保存実験の設定条件により限定されるものではない。   Next, in order to determine the effect of the electrophotographic photosensitive member packing method in the present embodiment described above, a storage experiment was performed using the electrophotographic photosensitive member 8 packed by the above-described electrophotographic photosensitive member packing method. The results of this preservation experiment will be described below. Note that the electrophotographic photosensitive member packing method in the present embodiment described above is not limited by the setting conditions of the storage experiment.

<実験1>
実験1では、電子写真感光体8として、円筒長357mm、外径30mmのアルミニウム円筒形状支持体の上に、周知の電荷発生層と電荷輸送層を積層した有機電子写真感光体を用いた。また、黒色遮光紙1として、357mmの幅を有する平面状の黒色遮光紙(コニーラップ、色:ブラック、リンテック(株)製)を用いたが、その他、色上質紙(色:ブラック、紀州製紙(株)製)も使用可能である。
<Experiment 1>
In Experiment 1, as the electrophotographic photosensitive member 8, an organic electrophotographic photosensitive member in which a known charge generation layer and a charge transport layer were laminated on an aluminum cylindrical support having a cylindrical length of 357 mm and an outer diameter of 30 mm was used. In addition, a flat black shading paper (cony wrap, color: black, manufactured by Lintec Co., Ltd.) having a width of 357 mm was used as the black shading paper 1, but other color-quality paper (color: black, Kishu Paper) (Made by Co., Ltd.) can also be used.

実験1では、図2に示す電子写真感光体梱包装置10における加熱ローラー3の直径を10mmに、温度を180℃に設定し、20mm/sの速度で黒色遮光紙1を搬送し、この黒色遮光紙にカールを形成した。   In Experiment 1, the diameter of the heating roller 3 in the electrophotographic photosensitive member packing apparatus 10 shown in FIG. 2 is set to 10 mm, the temperature is set to 180 ° C., and the black light shielding paper 1 is conveyed at a speed of 20 mm / s. A curl was formed on the paper.

その後、潤滑性粉体としてポリフッ化ビニリデンを塗布した黒色遮光紙1を、電子写真感光体8に一周巻付けて梱包した後、巻始め部分と巻終り部分とが重なり合う長さである100mmで、黒色遮光紙1を切断した。   Then, after the black shading paper 1 coated with polyvinylidene fluoride as a lubricating powder is wrapped around the electrophotographic photosensitive member 8 and packed, the winding start portion and the winding end portion overlap each other at 100 mm, The black shading paper 1 was cut.

この黒色遮光紙1で梱包された電子写真感光体8を、この電子写真感光体8の上からエアパッキン(登録商標)を巻いた後、高温高湿(35℃、85%RH)条件下で1ヶ月間放置した。   The electrophotographic photosensitive member 8 packed with the black light-shielding paper 1 is wound on an air packing (registered trademark) from above the electrophotographic photosensitive member 8 and then subjected to high temperature and high humidity (35 ° C., 85% RH) conditions. Left for one month.

その結果、黒色遮光紙1の巻戻りもなく、初期におけるのと同様の梱包形態を保持することができた(梱包状態評価として、実験本数100本に対し、異常無し100本)。   As a result, the black light-shielding paper 1 was not rewound, and the same packing form as in the initial stage could be maintained (packing state evaluation was 100 for 100 experiments with no abnormality).

また、1ヶ月間放置後の電子写真感光体8を画像形成装置に組み込んで、画像評価を行ったところ、画像異常は見られなかった(画像評価として、実験本数100本に対し、異常無し100本)。   In addition, when the electrophotographic photosensitive member 8 that had been left for one month was incorporated into an image forming apparatus and image evaluation was performed, no image abnormality was observed (as an image evaluation, no abnormality was observed for 100 experiments). Book).

<実験2>
実験2では、黒色遮光紙1のカール向きがロールの巻き癖と逆になるように、ロール状の黒色遮光紙1を設置した。この条件以外は、上記の実験1と同じ条件である。この実験2においても、実験1と同様、高温多湿条件下で1ヶ月放置した。
<Experiment 2>
In Experiment 2, the roll-shaped black light-shielding paper 1 was installed so that the curl direction of the black light-shielding paper 1 was opposite to the curl of the roll. Except for this condition, the conditions are the same as in Experiment 1 above. In Experiment 2, as in Experiment 1, the sample was allowed to stand for 1 month under high temperature and high humidity conditions.

その結果、黒色遮光紙1が巻戻る力が強く、初期と同様の梱包形態を保持することがやや困難であった(梱包状態評価として、実験本数100本に対し、梱包不良気味2本、異常無し98本)。   As a result, the black shading paper 1 had a strong rewinding force, and it was somewhat difficult to maintain the same packing form as the initial stage (as a packing state evaluation, for 100 test pieces, 2 bad packings, abnormal None 98).

しかしながら、電子写真感光体8の上からエアパッキン(登録商標)を巻いていたことで、画像形成装置に組み込んで、画像評価を行った結果では、全く異常が見られなかった(画像評価として、実験本数100本に対し、異常無し100本)。   However, since the air packing (registered trademark) was wound from above the electrophotographic photosensitive member 8, no abnormalities were found in the results of image evaluation incorporated into the image forming apparatus (as image evaluation) 100 for 100 experiments, no abnormality).

<実験3>
実験2では、潤滑性粉体であるポリフッ化ビニリデンを黒色遮光紙に塗布しないこと以外、上記の実験1と同じ条件である。この実験3においても、実験1と同様、高温多湿条件下で1ヶ月放置した。
<Experiment 3>
In Experiment 2, the conditions are the same as in Experiment 1 except that polyvinylidene fluoride, which is a lubricating powder, is not applied to the black shading paper. In Experiment 3, as in Experiment 1, the sample was left for one month under high temperature and high humidity conditions.

その結果、黒色遮光紙1の巻戻りもなく、初期と同様の梱包形態を保持することができた(梱包状態評価として、実験本数100本に対し、異常無し100本)。   As a result, the black light-shielding paper 1 was not rewound, and the same packing form as in the initial stage could be maintained (packing state evaluation was 100 with no abnormality for 100 experiments).

しかし、画像形成装置に組み込んで、画像評価を行った結果、クリーニングブレードの反転が起こった(クリーニングブレードの反転評価として、実験本数100本に対し、ブレード反転有り5本、異常無し95本)。   However, as a result of evaluating the image by incorporating it into the image forming apparatus, the cleaning blade was inverted (as the cleaning blade inversion evaluation, 5 blades were inverted and 95 were abnormal with respect to 100 experiments).

そこで、電子写真感光体表面に潤滑性粉体を塗布した後に、画像形成装置に組み込んで、画像評価を行った。その結果、クリーニングブレードの反転は起こらなかった。従って、実験3においても、実使用上は問題とならない結果を得ることができた。   Therefore, after applying a lubricating powder to the surface of the electrophotographic photosensitive member, it was incorporated into an image forming apparatus and image evaluation was performed. As a result, the cleaning blade was not reversed. Therefore, in Experiment 3, a result that does not cause a problem in actual use could be obtained.

次に、上記の実験と、従来例における電子写真感光体の梱包方法による結果とを比較するために、以下の比較実験を行った。   Next, in order to compare the above experiment with the result of the conventional electrophotographic photoreceptor packaging method, the following comparative experiment was performed.

<比較実験1>
比較実験1では、黒色遮光紙1をカールさせることなく、この黒色遮光紙1を電子写真感光体8に巻付け、粘着テープ(フィクスロンテープNo816、積水化学(株)製)を使用して黒色遮光紙1を固定した後、電子写真感光体8を梱包した。
<Comparison experiment 1>
In Comparative Experiment 1, the black shading paper 1 was not curled, but the black shading paper 1 was wound around the electrophotographic photosensitive member 8 and black using an adhesive tape (Fixlon tape No. 816, manufactured by Sekisui Chemical Co., Ltd.). After fixing the light shielding paper 1, the electrophotographic photosensitive member 8 was packed.

そして、上記の実験1と同様、高温多湿条件下で1ヶ月間放置した。その結果、黒色遮光紙1の巻戻りもなく、初期と同様の梱包形態を保持することができた(梱包状態評価として、実験本数100本に対し、異常無し100本)。   And like the said experiment 1, it was left to stand for one month under high temperature and humidity conditions. As a result, the black light-shielding paper 1 was not rewound, and the same packing form as in the initial stage could be maintained (packing state evaluation was 100 with no abnormality for 100 experiments).

しかし、1ヶ月間放置後の電子写真感光体8から、黒色遮光紙1を取外し、画像形成装置に組込んで画像評価を行ったところ、粘着テープの粘着剤が、電子写真感光体8に付着したことによる画像異常が見られた(画像評価として、実験本数100本に対し、異常有り88本、異常無し12本)。   However, when the black light-shielding paper 1 was removed from the electrophotographic photosensitive member 8 after being left for one month and incorporated in an image forming apparatus to evaluate the image, the adhesive of the adhesive tape adhered to the electrophotographic photosensitive member 8. As a result, image abnormalities were observed (as an image evaluation, there were 88 abnormalities and 12 abnormalities for 100 experiments).

<比較実験2>
比較実験2では、実験1で使用した黒色遮光紙1を、カールしない状態で、電子写真感光体8に対する梱包を試みた。しかし、黒色遮光紙1を電子写真感光体8に巻付けただけでは、黒色遮光紙1を固定することが出来ず、後工程のエアパッキン(登録商標)による梱包も、行うことが出来なかった。
<Comparison experiment 2>
In Comparative Experiment 2, the black shading paper 1 used in Experiment 1 was tried to be packed on the electrophotographic photosensitive member 8 without curling. However, simply wrapping the black light-shielding paper 1 around the electrophotographic photosensitive member 8 cannot fix the black light-shielding paper 1 and cannot be packed with air packing (registered trademark) in the subsequent process. .

以上より、本実施の形態における電子写真感光体梱包方法によれば、黒色遮光紙1に、あらかじめカールを形成しておくことで、粘着テープを用いずに電子写真感光体8を梱包することができる。   As described above, according to the electrophotographic photosensitive member packing method in the present embodiment, the electrophotographic photosensitive member 8 can be packed without using an adhesive tape by forming curls on the black light-shielding paper 1 in advance. it can.

また、梱包を外すのに、粘着テープを剥がすというような作業を行うことがないので、粘着テープの粘着剤が電子写真感光体8に対して付着することにより生じる不具合を、防止することができる。   In addition, since the operation of removing the adhesive tape is not performed to remove the packaging, it is possible to prevent problems caused by the adhesive of the adhesive tape adhering to the electrophotographic photosensitive member 8. .

従って、本実施の形態における電子写真感光体梱包方法によって電子写真感光体8を梱包することにより、該電子写真感光体8が装着される画像形成装置における画像特性を、向上させることができるのみならず、電子写真感光体8の梱包、及び、交換における作業効率を、著しく向上することができる。   Therefore, if the electrophotographic photosensitive member 8 is packed by the electrophotographic photosensitive member packing method in the present embodiment, the image characteristics in the image forming apparatus to which the electrophotographic photosensitive member 8 is mounted can be improved. Therefore, the working efficiency in packing and replacement of the electrophotographic photosensitive member 8 can be remarkably improved.

本実施の形態における電子写真感光体梱包方法の(a)は、梱包直前の状態、(b)は、梱包直後の状態を示した斜視図である。(A) of the electrophotographic photosensitive member packing method in the present embodiment is a state immediately before packing, and (b) is a perspective view showing a state immediately after packing. 本実施の形態における電子写真感光体梱包方法の説明図である。It is explanatory drawing of the electrophotographic photoreceptor packing method in this Embodiment. 本実施の形態における電子写真感光体梱包方法の説明図である。It is explanatory drawing of the electrophotographic photoreceptor packing method in this Embodiment. 本実施の形態における電子写真感光体梱包方法で使用される電子写真感光体梱包装置の潤滑性粉体塗布工程の動作状態を示した斜視図である。It is the perspective view which showed the operation state of the lubricating powder application | coating process of the electrophotographic photosensitive member packing apparatus used with the electrophotographic photosensitive member packing method in this Embodiment. フランジを備えた電子写真感光体に対する本実施の形態における電子写真感光体梱包方法の(a)は、梱包直前の状態、(b)は、梱包直後の状態を示した斜視図である。(A) of the electrophotographic photosensitive member packing method in the present embodiment for the electrophotographic photosensitive member provided with a flange is a perspective view showing a state immediately before packing, and (b) is a perspective view showing a state immediately after packing.

符号の説明Explanation of symbols

1 黒紙遮光紙
2a 紙送ローラー
2b 1対の紙送ローラー
3 加熱ローラー
4 紙送りガイド
5 潤滑性粉体塗布工程
6 感光体保持部材
7 カッター
8 電子写真感光体
8a フランジ
9 黒紙遮光紙ドラム
10 電子写真感光体梱包装置
11 黒紙遮光紙のカール方向
12 加熱ローラーにおけるカール方向
DESCRIPTION OF SYMBOLS 1 Black paper shading paper 2a Paper feed roller 2b A pair of paper feed rollers 3 Heating roller 4 Paper feed guide 5 Lubricating powder application process 6 Photoconductor holding member 7 Cutter 8 Electrophotographic photoconductor 8a Flange 9 Black paper shading paper drum 10 Electrophotographic photoreceptor packing device 11 Curling direction of black paper shading paper 12 Curling direction on heating roller

Claims (7)

円筒状基体の表面に光導電性材料で形成された感光層を備える電子写真感光体に、黒色遮光紙を巻付けて梱包する電子写真感光体梱包方法であって、
前記黒色遮光紙にあらかじめカールを形成した後、該黒色遮光紙を前記電子写真感光体に巻付けることを特徴とする電子写真感光体梱包方法。
An electrophotographic photosensitive member packing method in which a black light-shielding paper is wrapped around and packed in an electrophotographic photosensitive member having a photosensitive layer formed of a photoconductive material on the surface of a cylindrical substrate,
An electrophotographic photoreceptor packing method comprising curling the black shading paper in advance and then winding the black shading paper around the electrophotographic photoreceptor.
請求項1記載の電子写真感光体梱包方法において、
前記黒色遮光紙を円筒形の加熱ローラーに接触させることによって加熱して、該黒色遮光紙に前記カールを形成する電子写真感光体梱包方法。
The electrophotographic photosensitive member packing method according to claim 1,
An electrophotographic photosensitive member packing method in which the black light shielding paper is heated by being brought into contact with a cylindrical heating roller to form the curl on the black light shielding paper.
請求項2記載の電子写真感光体梱包方法において、
前記加熱ローラーによる前記黒色遮光紙の加熱温度は、120℃以上230℃以下とした電子写真感光体梱包方法。
In the electrophotographic photosensitive member packing method according to claim 2,
The electrophotographic photosensitive member packing method in which the heating temperature of the black light shielding paper by the heating roller is 120 ° C. or higher and 230 ° C. or lower.
請求項2または3記載の電子写真感光体梱包方法において、
前記電子写真感光体の直径をR、前記加熱ローラーの直径をrとすると、該加熱ローラー3の直径rは、R/6≦r≦R/2を満足する電子写真感光体梱包方法。
In the electrophotographic photosensitive member packing method according to claim 2 or 3,
An electrophotographic photosensitive member packing method in which the diameter r of the heating roller 3 satisfies R / 6 ≦ r ≦ R / 2, where R is the diameter of the electrophotographic photosensitive member and r is the diameter of the heating roller.
請求項2〜4のいずれか1項に記載の電子写真感光体梱包方法において、
ロール状の前記黒色遮光紙を用いる場合、該黒色遮光紙の巻癖のカールの向きと、前記加熱ローラーの接触により形成されるカールの向きとが、同じとなるように、該黒色遮光紙を前記加熱ローラーに接触させる電子写真感光体梱包方法。
In the electrophotographic photosensitive member packing method according to any one of claims 2 to 4,
When the roll-shaped black shading paper is used, the black shading paper is placed so that the curl direction of the curl of the black shading paper is the same as the curl direction formed by the contact of the heating roller. A method for packing an electrophotographic photosensitive member in contact with the heating roller.
請求項1〜5のいずれか1項に記載の電子写真感光体梱包方法において、
前記黒色遮光紙にあらかじめカールを形成した後、該黒色遮光紙を前記電子写真感光体に巻付ける前に、潤滑性粉体の付着したローラーを該黒色遮光紙に接触させることによって、該黒色遮光紙に前記潤滑性粉体を塗布する電子写真感光体梱包方法。
In the electrophotographic photosensitive member packing method according to any one of claims 1 to 5,
After the curl is formed on the black light-shielding paper in advance, before the black light-shielding paper is wound around the electrophotographic photosensitive member, the black light-shielding paper is brought into contact with the black light-shielding paper by bringing a roller to which lubricating powder is attached An electrophotographic photoreceptor packaging method in which the lubricating powder is applied to paper.
請求項1〜6のいずれか1項に記載の電子写真感光体梱包方法を用いて梱包された電子写真感光体。   An electrophotographic photosensitive member packed by using the electrophotographic photosensitive member packing method according to claim 1.
JP2008278431A 2008-10-29 2008-10-29 Method of packing electrophotographic photoreceptor and electrophotographic photoreceptor packed using this method Pending JP2010105682A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014048509A (en) * 2012-08-31 2014-03-17 Mitsubishi Chemicals Corp Method for packing cylindrical electrophotographic photoreceptor, and cylindrical electrophotographic photoreceptor
JP2014194447A (en) * 2013-03-28 2014-10-09 Mitsubishi Chemicals Corp Packing method of cylindrical electrophotographic photoreceptor, and cylindrical electrophotographic photoreceptor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014048509A (en) * 2012-08-31 2014-03-17 Mitsubishi Chemicals Corp Method for packing cylindrical electrophotographic photoreceptor, and cylindrical electrophotographic photoreceptor
JP2014194447A (en) * 2013-03-28 2014-10-09 Mitsubishi Chemicals Corp Packing method of cylindrical electrophotographic photoreceptor, and cylindrical electrophotographic photoreceptor

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