JP2010101201A - Base of pump unit - Google Patents

Base of pump unit Download PDF

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JP2010101201A
JP2010101201A JP2008271105A JP2008271105A JP2010101201A JP 2010101201 A JP2010101201 A JP 2010101201A JP 2008271105 A JP2008271105 A JP 2008271105A JP 2008271105 A JP2008271105 A JP 2008271105A JP 2010101201 A JP2010101201 A JP 2010101201A
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motor
pump body
mounting portion
pump
base
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JP5209435B2 (en
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Akihiro Yamanaka
章弘 山中
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Toyo Machinery and Metal Co Ltd
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Toyo Machinery and Metal Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a base of a pump unit securing sufficient bending strength and twisting strength of a connecting part connecting a pump body mounting part and a motor mounting part while constructing the connecting part with the minimum member, and satisfying mechanical strength required for a base while lightening the weight to a limit. <P>SOLUTION: In the base 10 of the pump unit 12 including the pump body mounting part 20, the motor mounting part 22, and the connecting part 24, the connecting part 24 is composed of a pair of connecting members 50a, 50b, and a pair of inclined connecting members 52a, 52b, a pair of the connecting members 50a, 50b is formed in such a manner that the length on the pump body mounting part 20 side is longer than the length on the motor mounting part 22 side, and a pair of the inclined connecting members 52a, 52b is formed in such a manner that the length is longer than the width. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ポンプユニットが取り付けられるベースに関する。   The present invention relates to a base to which a pump unit is attached.

ダイカストマシンなどの油圧機械には、圧油を高い圧力で供給するためのポンプユニットが設けられており、このポンプユニットは、一般に、ポンプ本体の駆動軸とモータの出力軸とがカップリング等を介して連結された状態で、鋳物等で形成されたベースの上面に取り付けられており(例えば、特許文献1)、ポンプユニットが取り付けられるベースは、ポンプ本体が取り付けられるポンプ本体取付部と、モータが取り付けられるモータ取付部とを備えている。   A hydraulic machine such as a die-casting machine is provided with a pump unit for supplying pressurized oil at a high pressure. In general, a pump shaft of a pump body and a motor output shaft are coupled with each other. Are connected to the upper surface of a base formed of a casting or the like (for example, Patent Document 1), and the base to which the pump unit is attached includes a pump body attaching portion to which the pump body is attached, a motor The motor attachment part to which is attached.

従来のベース1は、図7〜図9に示すように、平面視四角形状のポンプ本体取付部2と、同じく平面視四角形状のモータ取付部3と、ポンプ本体取付部2およびモータ取付部3を連結する連結部4とで構成されており、ベース1における上下縁部5a、5bの縦幅は、中央平面部5c等の縦幅に比べて長く形成されている(図8)。   As shown in FIGS. 7 to 9, the conventional base 1 includes a pump body mounting portion 2 having a square shape in plan view, a motor mounting portion 3 having a rectangular shape in plan view, and a pump body mounting portion 2 and a motor mounting portion 3. The vertical width of the upper and lower edge portions 5a and 5b in the base 1 is longer than the vertical width of the central flat portion 5c and the like (FIG. 8).

なお、モータYの大きさは、ポンプ本体Xの大きさよりも大きいことが一般的であることから、ベース1においても、モータ取付部3の大きさがポンプ本体取付部2の大きさよりも大きく形成されている。このため、連結部4の形状は、ポンプ本体取付部2側端辺よりもモータ取付部3側端辺の方が長い平面視台形状になっている。
特開平6−42501号公報
Since the size of the motor Y is generally larger than the size of the pump body X, the size of the motor mounting portion 3 is also made larger than the size of the pump body mounting portion 2 in the base 1. Has been. For this reason, the shape of the connecting portion 4 is a trapezoidal shape in plan view, with the motor attachment portion 3 side edge being longer than the pump body attachment portion 2 side edge.
Japanese Patent Laid-Open No. 6-42501

ところが、近年、鉄鋼など原料の価格高騰の影響を受け、ポンプユニットのベースにも、単に機械的強度を満足するだけではなく、機械的強度を満足しつつ、より軽量化することが求められている。   However, in recent years, due to the impact of soaring prices of raw materials such as steel, the base of the pump unit is required not only to satisfy the mechanical strength but also to reduce the weight while satisfying the mechanical strength. Yes.

すなわち、上述したベース1は、ポンプユニットのベースとして要求される機械的強度を満足しているものの、軽量化という点では、未だ満足できるものではなかった。   That is, the above-described base 1 satisfies the mechanical strength required as the base of the pump unit, but is not yet satisfactory in terms of weight reduction.

本発明は、このような従来技術の問題に鑑みて開発されたものである。それゆえに本発明の主たる課題は、限界まで軽量化しつつ、しかもベースに要求される機械的強度を満足することのできるポンプユニットのベースを供給することにある。   The present invention has been developed in view of such problems of the prior art. Therefore, a main object of the present invention is to provide a base of a pump unit that can satisfy the mechanical strength required for the base while reducing the weight to the limit.

請求項1に記載した発明は、「平面視四角形状に形成されており、ポンプユニット12のポンプ本体14が取り付けられるポンプ本体取付部20と、
平面視四角形状に形成されるとともに、前記ポンプ本体取付部20に並べて配設されており、前記ポンプユニット12のモータ16が取り付けられるモータ取付部22と、
前記ポンプ本体取付部20および前記モータ取付部22を連結する連結部24とを備えており、
前記連結部24は、
前記ポンプ本体取付部20における、前記モータ取付部22に対向するポンプ本体側辺32bの一方端32b1と、前記モータ取付部22における、前記ポンプ本体取付部20に対向して前記ポンプ本体側辺32bよりも長いモータ側辺40aの一方端40a1とを連結する第1連結部材50a、
前記ポンプ本体側辺32bの他方端32b2と、前記モータ側辺40aの他方端40a2とを連結する第2連結部材50b、
前記ポンプ本体側辺32bの一方端32b1と、前記モータ側辺40aの他方端40a2とを連結する第1傾斜連結部材52a、および
前記ポンプ本体側辺32bの他方端32b2と、前記モータ側辺40aの一方端40a1とを連結する第2傾斜連結部材52bを備えており、
前記第1連結部材50aおよび前記第2連結部材50bの縦幅は、前記モータ取付部22側よりも前記ポンプ本体取付部20側の方が長く形成されており、
前記第1傾斜連結部材52aおよび前記第2傾斜連結部材52bの縦幅は、横幅よりも長く形成されていることを特徴とするポンプユニットのベース10」である。
The invention described in claim 1 is “a pump body mounting portion 20 which is formed in a square shape in plan view and to which the pump body 14 of the pump unit 12 is mounted;
A motor mounting portion 22 that is formed in a quadrangular shape in plan view and is arranged side by side on the pump body mounting portion 20 to which the motor 16 of the pump unit 12 is mounted;
A connecting portion 24 for connecting the pump body mounting portion 20 and the motor mounting portion 22;
The connecting portion 24 is
One end 32b1 of the pump main body side 32b facing the motor mounting portion 22 in the pump main body mounting portion 20 and the pump main body side 32b facing the pump main body mounting portion 20 in the motor mounting portion 22. A first connecting member 50a that connects one end 40a1 of the longer motor side 40a,
A second connecting member 50b for connecting the other end 32b2 of the pump body side 32b and the other end 40a2 of the motor side 40a;
A first inclined connecting member 52a that connects one end 32b1 of the pump body side 32b and the other end 40a2 of the motor side 40a, the other end 32b2 of the pump body side 32b, and the motor side 40a A second inclined connecting member 52b for connecting the one end 40a1 of the
The vertical width of the first connecting member 50a and the second connecting member 50b is formed longer on the pump body mounting portion 20 side than on the motor mounting portion 22 side,
A vertical width of the first inclined connecting member 52a and the second inclined connecting member 52b is longer than the horizontal width of the base 10 "of the pump unit.

ポンプ本体14が取り付けられたポンプ本体取付部20、およびモータ16が取り付けられたモータ取付部22は、それぞれポンプ本体14あるいはモータ16と一体になり、大きな応力を加えても変形しない「剛体」と考えることができるので、ベース10に作用する応力、例えば、何らかのトラブルによってポンプ本体14の駆動軸14aがロック状態となったとき、モータ16の出力軸16aから出力される大きなトルク(回転力)に起因して、ポンプ本体取付部20をモータ取付部22に対してモータ16の回転方向にねじる「ねじり応力T」は、ポンプ本体取付部20とモータ取付部22とを連結する連結部24に対して集中的に作用することになる。   The pump body attachment portion 20 to which the pump body 14 is attached and the motor attachment portion 22 to which the motor 16 is attached are integrated with the pump body 14 or the motor 16, respectively, and are “rigid bodies” that do not deform even when a large stress is applied. Since it can be considered, when the driving shaft 14a of the pump main body 14 is locked due to some trouble, for example, due to some trouble, the torque (rotational force) output from the output shaft 16a of the motor 16 is increased. As a result, the “torsional stress T” that twists the pump body mounting portion 20 with respect to the motor mounting portion 22 in the rotational direction of the motor 16 is applied to the connecting portion 24 that connects the pump body mounting portion 20 and the motor mounting portion 22. Work intensively.

モータ側辺40aは、ポンプ本体側辺32bよりも長く(つまり、ポンプ本体側辺32bの方が短く)形成されていることから、上記「ねじり応力T」が連結部24に作用すると、第1および第2連結部材50a、50bは、ポンプ本体取付部側端50a1、50b1の方が、モータ取付部側端50a2、50b2よりも大きくねじられる。同時に、当該「ねじり応力T」は、第1傾斜連結部材52aあるいは第2傾斜連結部材52bのいずれか一方に対する縦幅方向への「曲げ応力」として作用するので、傾斜連結部材52aあるいは52bのポンプ本体取付部20側端52a1、52b1は、ベース10の縦幅方向に曲げられる。   Since the motor side 40a is formed longer than the pump body side 32b (that is, the pump body side 32b is shorter), the first torsional stress T acts on the connecting portion 24. The second connecting members 50a and 50b are twisted more at the pump body mounting portion side ends 50a1 and 50b1 than at the motor mounting portion side ends 50a2 and 50b2. At the same time, the “torsional stress T” acts as a “bending stress” in the longitudinal direction with respect to either the first inclined connecting member 52a or the second inclined connecting member 52b, and therefore the pump of the inclined connecting member 52a or 52b. The body attachment portion 20 side ends 52 a 1 and 52 b 1 are bent in the longitudinal width direction of the base 10.

これに対し(図6参照)、第1連結部材50aおよび第2連結部材50bの縦幅は、モータ取付部22側よりもポンプ本体取付部20側の方が長く形成されているので、連結部材50a、50b全体を軽量化しつつ、連結部材50a、50bにおけるモータ取付部22側の断面二次モーメント(応力に対する変形しにくさを表す値であり、値が大きいほど変形しにくい)よりもポンプ本体取付部20側の断面二次モーメントを大きくして上記「ねじり」に対応できるとともに連結部材50a、50bとポンプ本体側辺32bとの連結部分への応力集中を回避することができ、加えて、第1傾斜連結部材52aおよび第2傾斜連結部材52bは、上記「曲げ応力」が作用する縦幅が、横幅よりも長く形成されているので、横幅を短くして傾斜連結部材52a、52b全体を軽量化しつつ、上記「曲げ応力」に耐えることのできる断面二次モーメントを確保することができる。なお、モータ16の回転方向として、ポンプ本体14の仕様等により、時計回りあるいは反時計回りが選択されるが、どちらを選択したとしても、一対の傾斜連結部材52a、52bのどちらかで「ねじり」に対応することができる。   On the other hand (see FIG. 6), the vertical width of the first connecting member 50a and the second connecting member 50b is longer on the pump body mounting portion 20 side than on the motor mounting portion 22 side. 50a, 50b While reducing the overall weight, the pump body than the moment of inertia of the cross section of the connecting member 50a, 50b on the motor mounting portion 22 side (a value representing the difficulty of deformation with respect to stress. It is possible to increase the cross-sectional secondary moment on the mounting portion 20 side to cope with the “torsion” and to avoid stress concentration on the connecting portion between the connecting members 50a, 50b and the pump body side 32b. The first inclined connecting member 52a and the second inclined connecting member 52b are formed so that the vertical width on which the “bending stress” acts is longer than the horizontal width. Member 52a, while reducing the weight of the entire 52 b, it is possible to secure a second moment that can withstand the "bending stress". As the rotation direction of the motor 16, either clockwise or counterclockwise is selected depending on the specifications of the pump body 14, and any one of them is selected by either the pair of inclined connecting members 52a and 52b. ".

このように、本発明によれば、連結部を構成する一対の連結部材および一対の傾斜連結部材の全体を軽量化しつつ、各部材を互いに連携させて「ねじり応力」に耐えられるようにしているので、限界まで軽量化しつつ、しかもベースに要求される機械的強度を満足することのできるポンプユニットのベースを供給することができる。   As described above, according to the present invention, the entire pair of connecting members and the pair of inclined connecting members constituting the connecting portion are reduced in weight, and the members are made to cooperate with each other so as to withstand “torsional stress”. Therefore, it is possible to supply the base of the pump unit that can satisfy the mechanical strength required for the base while reducing the weight to the limit.

以下、本発明を図示実施例に従い説明する。本発明に係るベース10は、ポンプユニット12を取り付けるためのものであり、ダイカストマシンM(もちろん、ダイカストマシンに限られず、他の油圧機械であってもよい。)の側面下方に固定されている。図1は、ベース10にポンプユニット12を取り付けた状態を示す正面図であり、図2は、ベース10の平面図であり、図3は、図2におけるA−A線断面図であり、図4は、図2におけるB−B線断面図である。また、図5は、図2における連通部(後述)およびその周辺を拡大した図である。   The present invention will be described below with reference to the illustrated embodiments. The base 10 according to the present invention is for attaching the pump unit 12 and is fixed below the side surface of the die casting machine M (of course, not limited to the die casting machine but may be other hydraulic machines). . 1 is a front view showing a state in which the pump unit 12 is attached to the base 10, FIG. 2 is a plan view of the base 10, and FIG. 3 is a cross-sectional view taken along line AA in FIG. 4 is a cross-sectional view taken along line BB in FIG. FIG. 5 is an enlarged view of a communication portion (described later) and its periphery in FIG.

ベース10に取り付けられるポンプユニット12について簡単に説明すると、ポンプユニット12は、大略、ポンプ本体14と、ポンプ本体14を駆動するためのモータ16と、ポンプ本体14の側面から突出する駆動軸14aおよび当該駆動軸14aに対向するモータ16の側面から突出する出力軸16aを連結するためのカップリング18とで構成されている。   Briefly describing the pump unit 12 attached to the base 10, the pump unit 12 is roughly composed of a pump main body 14, a motor 16 for driving the pump main body 14, a drive shaft 14 a protruding from the side surface of the pump main body 14, and It comprises a coupling 18 for connecting the output shaft 16a protruding from the side surface of the motor 16 facing the drive shaft 14a.

ベース10は、ポンプ本体取付部20と、モータ取付部22と、連結部24とで構成されている。   The base 10 includes a pump main body mounting portion 20, a motor mounting portion 22, and a connecting portion 24.

ポンプ本体取付部20は、ポンプユニット12のポンプ本体14が取り付けられる平面視四角形状部分であり、ポンプ本体14をボルト26で固定するためのネジ穴28が天面に設けられ、図2中において左右方向に延びる一対の横枠材30a、30bと、横枠材30aにおける長手方向の一方端(以下、「枠材」の一方端あるいは他方端は、「枠材」の長手方向を基準する。)と横枠材30bの一方端とを連結する縦枠材32aと、横枠材30aの他方端と横枠材30bの他方端とを連結する縦枠材32bとを備えており、各枠材30a、30b、32a、32bがそれぞれポンプ本体取付部20を構成する一辺となる。以下では、モータ取付部22に対向する辺(=縦枠材32b)を「ポンプ本体側辺32b」ともいう。   The pump body mounting portion 20 is a quadrangular portion in plan view to which the pump body 14 of the pump unit 12 is mounted. A screw hole 28 for fixing the pump body 14 with a bolt 26 is provided on the top surface. A pair of horizontal frame members 30a, 30b extending in the left-right direction and one end in the longitudinal direction of the horizontal frame member 30a (hereinafter, one end or the other end of the “frame member” is based on the longitudinal direction of the “frame member”. ) And one end of the horizontal frame member 30b, and a vertical frame member 32b connecting the other end of the horizontal frame member 30a and the other end of the horizontal frame member 30b. Each of the materials 30a, 30b, 32a, and 32b constitutes one side that constitutes the pump body mounting portion 20. Hereinafter, the side (= vertical frame member 32b) facing the motor mounting portion 22 is also referred to as “pump main body side 32b”.

また、横枠材30a、30bおよび縦枠材32a、32bで囲まれた内側には、横枠材30aの一方端と横枠材30bの他方端とを連結し、横枠材30aの他方端と横枠材30bの一方端とを連結する一対の斜材34a、34bが、中央でクロスするX字状にて一体的に設けられている。   Further, on the inner side surrounded by the horizontal frame members 30a and 30b and the vertical frame members 32a and 32b, one end of the horizontal frame member 30a and the other end of the horizontal frame member 30b are connected, and the other end of the horizontal frame member 30a is connected. And a pair of diagonal members 34a, 34b that connect one end of the lateral frame member 30b are integrally provided in an X shape that crosses at the center.

モータ取付部22は、平面視四角形状に形成された、モータ16が取り付けられる部分であり、モータ16の大きさに合わせて、ポンプ本体取付部20よりも大きく形成されている。このモータ取付部22は、モータ16をボルト(図示せず)で固定するためのネジ穴36が天面に設けられ、図中において左右方向に延びる、断面略コ字状の一対の横枠材38a、38bと、横枠材38aの一方端と横枠材38bの一方端とを連結する縦枠材40aと、横枠材38aの他方端と横枠材38bの他方端とを連結する縦枠材40bとを備えており、各枠材38a、38b、40a、40bがそれぞれモータ取付部22を構成する一辺となる。以下では、ポンプ本体取付部20に対向する辺(=縦枠材40a)をモータ側辺40aともいう。また、縦枠材40aは、上述したポンプ本体取付部20を構成する辺の一つである縦枠材32bよりも長く、かつ、縦枠材32bに対向するように配設されている。   The motor attachment portion 22 is a portion that is formed in a square shape in plan view and to which the motor 16 is attached. The motor attachment portion 22 is formed larger than the pump body attachment portion 20 in accordance with the size of the motor 16. The motor mounting portion 22 has a pair of horizontal frame members having a substantially U-shaped cross section in which a screw hole 36 for fixing the motor 16 with a bolt (not shown) is provided on the top surface and extends in the left-right direction in the drawing. 38a, 38b, a vertical frame member 40a connecting one end of the horizontal frame member 38a and one end of the horizontal frame member 38b, and a vertical member connecting the other end of the horizontal frame member 38a and the other end of the horizontal frame member 38b. The frame material 40b is provided, and each frame material 38a, 38b, 40a, 40b is a side constituting the motor mounting portion 22, respectively. Hereinafter, the side (= vertical frame member 40a) facing the pump main body mounting portion 20 is also referred to as a motor side 40a. Further, the vertical frame member 40a is longer than the vertical frame member 32b which is one of the sides constituting the pump body mounting portion 20 described above, and is disposed so as to face the vertical frame member 32b.

また、横枠材38a、38bおよび縦枠材40a、40bで囲まれた内側には、横枠材38aの一方端と横枠材38bの他方端とを連結し、横枠材38aの他方端と横枠材38bの一方端とを連結する一対の斜材42a、42bが、中央でクロスするX字状にて一体的に設けられている。   In addition, on the inner side surrounded by the horizontal frame members 38a and 38b and the vertical frame members 40a and 40b, one end of the horizontal frame member 38a and the other end of the horizontal frame member 38b are connected, and the other end of the horizontal frame member 38a is connected. And a pair of diagonal members 42a and 42b that connect one end of the horizontal frame member 38b are integrally provided in an X shape that crosses at the center.

また、横枠材38a、38bの一方端および他方端における外側には、モータ取付部22を据付ボルト56でダイカストマシンMに取り付けるための孔44が設けられたブラケット46がそれぞれ突設されている。   In addition, brackets 46 each provided with a hole 44 for mounting the motor mounting portion 22 to the die casting machine M with a mounting bolt 56 project from the outer sides of one end and the other end of the horizontal frame members 38a and 38b. .

さらに、横枠材38a、38bの一方端部および他方端部は上方に突出しており、その突出部分38a1、38b1には、外側面から内側面に貫通するネジ孔48が設けられている(図3参照)。これらネジ孔48に対して外側から内側に向けて押しボルト(図示せず)がねじ込まれており、当該押しボルトのねじ込み量を調節することにより、モータ16の取付位置を微調整することができるようになっている。   Further, one end and the other end of the horizontal frame members 38a and 38b protrude upward, and screw holes 48 penetrating from the outer surface to the inner surface are provided in the protruding portions 38a1 and 38b1 (see FIG. 3). A push bolt (not shown) is screwed into the screw holes 48 from the outside to the inside, and the mounting position of the motor 16 can be finely adjusted by adjusting the screwing amount of the push bolt. It is like that.

連結部24は、ポンプ本体取付部20およびモータ取付部22を連結する部分であり、縦枠材32bの一方端32b1(図5中の上側端)と、縦枠材40aの一方端40a1(図5中の上側端)とを連結する第1連結部材50a、縦枠材32bの他方端32b2(図5中の下側端)と、縦枠材40aの他方端40a2(図5中の下側端)とを連結する第2連結部材50b、縦枠材32bの一方端32b1と、縦枠材40aの他方端40a2とを連結する第1傾斜連結部材52a、および縦枠材32bの他方端32b2と、縦枠材40aの一方端40a1とを連結する第2傾斜連結部材52bを備えている。   The connecting portion 24 is a portion that connects the pump main body attaching portion 20 and the motor attaching portion 22, and includes one end 32b1 (upper end in FIG. 5) of the vertical frame member 32b and one end 40a1 (see FIG. 5) of the vertical frame member 40a. 5, the other end 32 b 2 (the lower end in FIG. 5) of the vertical frame member 32 b, and the other end 40 a 2 (the lower side in FIG. 5) of the vertical frame member 40 a. End), the first inclined connecting member 52a connecting the one end 32b1 of the vertical frame member 32b and the other end 40a2 of the vertical frame member 40a, and the other end 32b2 of the vertical frame member 32b. And a second inclined connecting member 52b that connects the one end 40a1 of the vertical frame member 40a.

また、第1連結部材50aの天面および第2連結部材50bの天面には、それぞれ略三角形状の補強部54が一体的に取り付けられており、連結部材50a、50bの縦幅は、モータ取付部22側よりもポンプ本体取付部20側の方が長く形成されている。   Further, substantially triangular reinforcing portions 54 are integrally attached to the top surface of the first connecting member 50a and the top surface of the second connecting member 50b, respectively, and the vertical width of the connecting members 50a and 50b is determined by the motor. The pump body attachment portion 20 side is formed longer than the attachment portion 22 side.

なお、本実施例では、連結部材50a、50bの縦幅は、連結部材50a、50bの中程ややモータ取付部22よりの位置からポンプ本体取付部20に向けて徐々に長くなるように設定されているが、もちろん、連結部材50a、50bのモータ取付部22側端部からポンプ本体取付部20に向けて徐々に長くなるように設定してもよく、また、ポンプ本体取付部20側端部だけが長くなるように設定してもよい。   In this embodiment, the longitudinal width of the connecting members 50a and 50b is set so as to gradually increase from the middle of the connecting members 50a and 50b slightly from the position of the motor mounting portion 22 toward the pump body mounting portion 20. However, of course, the connecting members 50a and 50b may be set so as to gradually become longer from the motor mounting portion 22 side end portion toward the pump main body mounting portion 20, or the pump main body mounting portion 20 side end portion. You may set so that only becomes long.

次に、本実施例に係るポンプユニット12のベース10の作用効果について説明する。まず、ボルト26を用いて、ベース10のポンプ本体取付部20にポンプユニット12のポンプ本体14を固定する。そして、ベース10のモータ取付部22にモータ16を載置し、モータ取付部22のネジ孔48にねじ込まれた押しボルトのねじ込み量を調節して、モータ16の出力軸16aの軸心とポンプ本体14の駆動軸14aの軸心とを一致させた後、モータ16を固定する。最後に、モータ16の出力軸16aとポンプ本体14の駆動軸14aとをカップリング18で連結することにより、ポンプユニット12のベース10への取り付けが完了する。   Next, the effect of the base 10 of the pump unit 12 according to the present embodiment will be described. First, the pump body 14 of the pump unit 12 is fixed to the pump body mounting portion 20 of the base 10 using the bolts 26. Then, the motor 16 is placed on the motor mounting portion 22 of the base 10, and the screwing amount of the push bolt screwed into the screw hole 48 of the motor mounting portion 22 is adjusted, and the shaft center of the output shaft 16 a of the motor 16 and the pump are adjusted. After matching the axis of the drive shaft 14a of the main body 14, the motor 16 is fixed. Finally, the output shaft 16a of the motor 16 and the drive shaft 14a of the pump body 14 are connected by the coupling 18, whereby the mounting of the pump unit 12 to the base 10 is completed.

ポンプユニット12が取り付けられたベース10は、モータ取付部22の横枠材38a、38bから突設されたブラケット46の孔44に据付ボルト56を挿通してダイカストマシンMに取り付けられる。   The base 10 to which the pump unit 12 is attached is attached to the die casting machine M by inserting installation bolts 56 through holes 44 of the bracket 46 projecting from the horizontal frame members 38 a and 38 b of the motor attachment portion 22.

ダイカストマシンMを稼働させ、モータ16に電力が供給されると、モータ16の出力軸16aが回転し、カップリング18を介してモータ16からのトルク(回転力)がポンプ本体14に伝達され、加圧された圧油がダイカストマシンの射出シリンダ等(図示せず)に供給される。   When the die casting machine M is operated and electric power is supplied to the motor 16, the output shaft 16 a of the motor 16 rotates, and torque (rotational force) from the motor 16 is transmitted to the pump body 14 through the coupling 18. The pressurized pressure oil is supplied to an injection cylinder or the like (not shown) of the die casting machine.

ポンプ本体14が取り付けられたポンプ本体取付部20、およびモータ16が取り付けられたモータ取付部22は、それぞれポンプ本体14あるいはモータ16と一体になり、大きな応力を加えても変形しない「剛体」と考えることができるので、ベース10に作用する応力、例えば、何らかのトラブルによってポンプ本体14の駆動軸14aがロック状態となったとき、モータ16の出力軸16aから出力される大きなトルク(回転力)に起因して、ポンプ本体取付部20をモータ取付部22に対してモータ16の回転方向にねじる「ねじり応力T」は、ポンプ本体取付部20とモータ取付部22とを連結する連結部24に対して集中的に作用することになる。   The pump body attachment portion 20 to which the pump body 14 is attached and the motor attachment portion 22 to which the motor 16 is attached are integrated with the pump body 14 or the motor 16, respectively, and are “rigid bodies” that do not deform even when a large stress is applied. Since it can be considered, when the driving shaft 14a of the pump main body 14 is locked due to some trouble, for example, due to some trouble, the torque (rotational force) output from the output shaft 16a of the motor 16 is increased. As a result, the “torsional stress T” that twists the pump body mounting portion 20 with respect to the motor mounting portion 22 in the rotational direction of the motor 16 is applied to the connecting portion 24 that connects the pump body mounting portion 20 and the motor mounting portion 22. Work intensively.

モータ側辺40aは、ポンプ本体側辺32bよりも長く(つまり、ポンプ本体側辺32bの方が短く)形成されていることから、上記「ねじり応力T」が連結部24に作用すると、第1および第2連結部材50a、50bは、ポンプ本体取付部側端50a1、50b1の方が、モータ取付部側端50a2、50b2よりも大きくねじられる。同時に、当該「ねじり応力T」は、第1傾斜連結部材52aあるいは第2傾斜連結部材52bのいずれか一方に対する縦幅方向への「曲げ応力」として作用するので、傾斜連結部材52aあるいは52bのポンプ本体取付部20側端52a1、52b1は、ベース10の縦幅方向に曲げられる。   Since the motor side 40a is formed longer than the pump body side 32b (that is, the pump body side 32b is shorter), the first torsional stress T acts on the connecting portion 24. The second connecting members 50a and 50b are twisted more at the pump body mounting portion side ends 50a1 and 50b1 than at the motor mounting portion side ends 50a2 and 50b2. At the same time, the “torsional stress T” acts as a “bending stress” in the longitudinal direction with respect to either the first inclined connecting member 52a or the second inclined connecting member 52b, and therefore the pump of the inclined connecting member 52a or 52b. The body attachment portion 20 side ends 52 a 1 and 52 b 1 are bent in the longitudinal width direction of the base 10.

これに対し(図6参照)、第1連結部材50aおよび第2連結部材50bの縦幅は、モータ取付部22側よりもポンプ本体取付部20側の方が長く形成されているので、連結部材50a、50b全体を軽量化しつつ、連結部材50a、50bにおけるモータ取付部22側の断面二次モーメント(応力に対する変形しにくさを表す値であり、値が大きいほど変形しにくい)よりもポンプ本体取付部20側の断面二次モーメントを大きくして上記「ねじれ」に対応できるとともに連結部材50a、50bとポンプ本体側辺32bとの連結部分への応力集中を回避することができ、加えて、第1傾斜連結部材52aおよび第2傾斜連結部材52bは、上記「曲げ応力」が作用する縦幅が、横幅よりも長く形成されているので、横幅を短くして傾斜連結部材52a、52b全体を軽量化しつつ、上記「曲げ応力」に耐えることのできる断面二次モーメントを確保することができる。なお、モータ16の回転方向として、ポンプ本体14の仕様等により、時計回りあるいは反時計回りが選択されるが、どちらを選択したとしても、一対の傾斜連結部材52a、52bのどちらかで「ねじり」に対応することができる。   On the other hand (see FIG. 6), the vertical width of the first connecting member 50a and the second connecting member 50b is longer on the pump body mounting portion 20 side than on the motor mounting portion 22 side. 50a, 50b While reducing the overall weight, the pump body than the moment of inertia of the cross section of the connecting member 50a, 50b on the motor mounting portion 22 side (a value representing the difficulty of deformation with respect to stress. The cross-sectional secondary moment on the mounting portion 20 side can be increased to cope with the “twist” and the stress concentration on the connecting portion between the connecting members 50a and 50b and the pump body side 32b can be avoided. The first inclined connecting member 52a and the second inclined connecting member 52b are formed so that the vertical width on which the “bending stress” acts is longer than the horizontal width. Member 52a, while reducing the weight of the entire 52 b, it is possible to secure a second moment that can withstand the "bending stress". As the rotation direction of the motor 16, either clockwise or counterclockwise is selected depending on the specifications of the pump body 14, and any one of them is selected by either the pair of inclined connecting members 52a and 52b. ".

このように、ベース10によれば、連結部24を構成する一対の連結部材50a、50bおよび一対の傾斜連結部材52a、52bの全体を軽量化しつつ、各部材を互いに連携させて「ねじり応力T」に耐えられるようにしているので、限界まで軽量化しつつ、しかもベースに要求される機械的強度を満足することのできるポンプユニットのベースを供給することができる。   As described above, according to the base 10, while reducing the weight of the pair of connecting members 50 a and 50 b and the pair of inclined connecting members 52 a and 52 b constituting the connecting portion 24, the respective members are linked with each other to obtain “torsional stress T Therefore, it is possible to supply the base of the pump unit that can satisfy the mechanical strength required for the base while reducing the weight to the limit.

本発明に係るベースにポンプユニットを取り付けた状態を示す正面図である。It is a front view which shows the state which attached the pump unit to the base which concerns on this invention. 本発明に係るベースの平面図である。It is a top view of the base concerning the present invention. 図2のA−A線断面図である。It is the sectional view on the AA line of FIG. 図2のB−B線断面図である。FIG. 3 is a sectional view taken along line B-B in FIG. 2. 図2における連結部およびその周辺を拡大した図である。It is the figure which expanded the connection part and its periphery in FIG. 通常状態(実線)とねじり応力が作用した状態(二点鎖線線)とを示す連結部の斜視図である。It is a perspective view of the connection part which shows a normal state (solid line) and the state (two-dot chain line) which the torsional stress acted on. 従来技術を示す正面図である。It is a front view which shows a prior art. 図7に示す従来技術に係るベースの平面図である。It is a top view of the base which concerns on the prior art shown in FIG. 図8のC−C線断面図である。It is CC sectional view taken on the line of FIG.

符号の説明Explanation of symbols

10…ベース
12…ポンプユニット
14…ポンプ本体
16…モータ
18…カップリング
20…ポンプ本体取付部
22…モータ取付部
24…連結部
26…ボルト
28…ネジ穴
30a、30b…横枠材
32a、32b…縦枠材(ポンプ本体側辺32b)
34a、34b…斜材
36…ネジ穴
38a、38b…横枠材
40a、40b…縦枠材(モータ側辺40a)
42a、42b…斜材
44…孔
46…ブラケット
48…ネジ孔
50a…第1連結部材
50b…第2連結部材
52a…第1傾斜連結部材
52b…第2傾斜連結部材
54…補強部
56…据付ボルト
DESCRIPTION OF SYMBOLS 10 ... Base 12 ... Pump unit 14 ... Pump main body 16 ... Motor 18 ... Coupling 20 ... Pump main body attaching part 22 ... Motor attaching part 24 ... Connection part 26 ... Bolt 28 ... Screw hole 30a, 30b ... Horizontal frame material 32a, 32b ... Vertical frame (pump body side 32b)
34a, 34b ... diagonal material 36 ... screw hole 38a, 38b ... horizontal frame material 40a, 40b ... vertical frame material (motor side 40a)
42a, 42b ... diagonal material 44 ... hole 46 ... bracket 48 ... screw hole 50a ... first connecting member 50b ... second connecting member 52a ... first inclined connecting member 52b ... second inclined connecting member 54 ... reinforcing part 56 ... installation bolt

Claims (1)

平面視四角形状に形成されており、ポンプユニットのポンプ本体が取り付けられるポンプ本体取付部と、
平面視四角形状に形成されるとともに、前記ポンプ本体取付部に並べて配設されており、前記ポンプユニットのモータが取り付けられるモータ取付部と、
前記ポンプ本体取付部および前記モータ取付部を連結する連結部とを備えており、
前記連結部は、
前記ポンプ本体取付部における、前記モータ取付部に対向するポンプ本体側辺の一方端と、前記モータ取付部における、前記ポンプ本体取付部に対向して前記ポンプ本体側辺よりも長いモータ側辺の一方端とを連結する第1連結部材、
前記ポンプ本体側辺の他方端と、前記モータ側辺の他方端とを連結する第2連結部材、
前記ポンプ本体側辺の一方端と、前記モータ側辺の他方端とを連結する第1傾斜連結部材、および
前記ポンプ本体側辺の他方端と、前記モータ側辺の一方端とを連結する第2傾斜連結部材を備えており、
前記第1連結部材および前記第2連結部材の縦幅は、前記モータ取付部側よりも前記ポンプ本体取付部側の方が長く形成されており、
前記第1傾斜連結部材および前記第2傾斜連結部材の縦幅は、横幅よりも長く形成されていることを特徴とするポンプユニットのベース。
It is formed in a square shape in plan view, and a pump body mounting portion to which the pump body of the pump unit is mounted,
A motor mounting portion that is formed in a square shape in plan view and is arranged side by side on the pump body mounting portion, to which a motor of the pump unit is mounted,
A connecting portion that connects the pump body mounting portion and the motor mounting portion;
The connecting portion is
One end of the side of the pump body facing the motor mounting part in the pump body mounting part, and a side of the motor side longer than the side of the pump body facing the pump body mounting part in the motor mounting part. A first connecting member for connecting one end;
A second connecting member that connects the other end of the pump body side and the other end of the motor side;
A first inclined connecting member that connects one end of the pump body side and the other end of the motor side; and a first inclined connection member that connects the other end of the pump body side and one end of the motor side. 2 inclined connecting members,
The longitudinal width of the first connecting member and the second connecting member is formed longer on the pump body mounting portion side than on the motor mounting portion side,
The base of the pump unit, wherein the first inclined connecting member and the second inclined connecting member are formed so that a vertical width is longer than a horizontal width.
JP2008271105A 2008-10-21 2008-10-21 Pump unit base Expired - Fee Related JP5209435B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017036114A (en) * 2015-08-10 2017-02-16 株式会社荏原製作所 Method for hoisting pump system and pump system
JP2021161895A (en) * 2020-03-31 2021-10-11 テラル株式会社 Rotary machine-base assembly, base, and suspension method

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JPS51111203U (en) * 1975-03-05 1976-09-08
JPS51137701U (en) * 1975-04-30 1976-11-06
JPS54112601U (en) * 1978-01-27 1979-08-08
JPS5515443U (en) * 1978-07-19 1980-01-31
JPS58176342A (en) * 1982-04-09 1983-10-15 株式会社奥村組 Construction of building
JPS5920093U (en) * 1982-07-29 1984-02-07 株式会社荏原製作所 pump base
JPH0642501A (en) * 1992-07-22 1994-02-15 Daikin Ind Ltd Hydraulic unit
JPH09192577A (en) * 1995-10-30 1997-07-29 Nordson Corp Molten thermoplastic material feeding apparatus having removable driving system
JPH10318159A (en) * 1997-05-20 1998-12-02 Atlas Copco Airpower Nv Coupling unit for compressor unit

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JPS51111203U (en) * 1975-03-05 1976-09-08
JPS51137701U (en) * 1975-04-30 1976-11-06
JPS54112601U (en) * 1978-01-27 1979-08-08
JPS5515443U (en) * 1978-07-19 1980-01-31
JPS58176342A (en) * 1982-04-09 1983-10-15 株式会社奥村組 Construction of building
JPS5920093U (en) * 1982-07-29 1984-02-07 株式会社荏原製作所 pump base
JPH0642501A (en) * 1992-07-22 1994-02-15 Daikin Ind Ltd Hydraulic unit
JPH09192577A (en) * 1995-10-30 1997-07-29 Nordson Corp Molten thermoplastic material feeding apparatus having removable driving system
JPH10318159A (en) * 1997-05-20 1998-12-02 Atlas Copco Airpower Nv Coupling unit for compressor unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017036114A (en) * 2015-08-10 2017-02-16 株式会社荏原製作所 Method for hoisting pump system and pump system
JP2021161895A (en) * 2020-03-31 2021-10-11 テラル株式会社 Rotary machine-base assembly, base, and suspension method

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