JP2010095746A - Surface-treated metal material having excellent corrosion resistance, conductivity and heat resistance, and method for manufacturing the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a chromate-free surface-treated metal material having excellent long-term corrosion resistance, conductivity and heat resistance. <P>SOLUTION: An electric plating layer is formed on a metal material, which contains, by mass, 0.01-1% Ca, 0.01-5% Si, and the balance zinc with inevitable impurities, and further contains by mass, 0.0001-0.1% poly dialkyl ammonium chloride surfactant having the average molecular weight of ≥3,000 by mass% of C while the film amount per single side is 1.0-20.0g/m<SP>2</SP>, and the ratio of the Si integration intensity I (the entire thickness Si) in the entire plating layer by GDS to the Si integration intensity I (1/2 of the thickness Si) in the upper half of the plating layer thickness is ≥0.75. Further, a water-based metal surface treatment agent obtained by blending two kinds of specified silane coupling agent, and consisting of an organic silicon compound (W) containing at least two specified functional groups and at least one specified hydrophilic functional group in the molecule, a fluoro compound (x), a phosphoric acid (Y), and a vanadium compound (Z) is coated thereon, and dried to form a compound film containing each component. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a surface-treated metal material having excellent corrosion resistance, conductivity, and heat resistance.

  Metal materials such as galvanized steel sheets are used in a wide range of fields such as automobiles, building materials and home appliances. However, these galvanized steel sheets have the disadvantage that they are corroded in the environment to produce a corrosion product called white rust, and the appearance is deteriorated, which is often a problem particularly in the field of home appliances. . Furthermore, when using metal materials in the field of home appliances such as digital home appliances, precision equipment, OA equipment, white goods home appliances, etc., which are increasingly developed in recent years, in addition to corrosion resistance, they are also conductive and heat resistant from the viewpoint of weldability and electromagnetic shielding properties. Further, performances such as fingerprint resistance and black residue resistance during processing are also required. Also in the automobile field, in addition to various properties such as press formability, weldability and paint adhesion, it is required to have higher corrosion resistance.

  On the other hand, surface-treated steel sheets with higher corrosion resistance have been developed, and plated steel sheets with added alloy elements such as Zn-Mn and Zn-Cr, and oxide particles such as silica and alumina are dispersed. Composite plating to eutectoid is also being studied. For example, Patent Document 1 describes that a dispersion-plated steel sheet containing 2 to 15% of silica in a Zn plating layer has a corrosion resistance that is 1.5 to 3 times better than that of a pure Zn-plated steel sheet. Patent Document 2 discloses a method using a plating bath to which silica particles having a particle diameter of 100 nm or less and nitrate ions are added in order to produce a Zn-silica composite plating, and contains about 5% or more of silica. It is described that the plating layer exhibits about three times the corrosion resistance of the Zn-13% Ni plating layer. Furthermore, Patent Document 3 specifies an optimum form of silica, and high silica gel having an average length of 60 to 300 nm, in which silica particles having an average primary particle diameter of 10 to 40 nm are bonded in a chain form. A corrosion resistant Zn-Ni-silica plated steel sheet is described. However, none of these can achieve an effective corrosion resistance improvement effect unless silica is dispersed in the plating layer in an amount of several percent or more. In order to introduce a large amount of silica during plating, the stability of the plating bath and the operation The above efficiency is sacrificed, which is not only disadvantageous in cost, but also has problems such as surface roughness and processing cracks in the plating layer.

  In addition, the inventors of the present invention have a high corrosion resistance plating steel material in which Ca and Si coexist in Patent Document 4, and the corrosion resistance of plating is greatly improved even when the amount of Ca and Si is small. It was proposed that an electrogalvanized steel material with higher corrosion resistance than before could be obtained without lowering. However, as it is, the corrosion resistance when used in the field of home appliances such as digital home appliances, precision equipment, OA equipment, white goods home appliances, etc. is insufficient, and there are still problems in terms of adhesion of top coat and fingerprint resistance.

  On the other hand, as a technique other than metal plating that generally imparts corrosion resistance, paint adhesion, etc. to the surface of a metal material, a treatment liquid containing chromic acid, dichromic acid, or a salt thereof as a main component on the surface of the metal material A chromate treatment, a phosphate treatment, a treatment with a silane coupling agent alone, a method of performing an organic resin film treatment, and the like are known, and some of the techniques have been put into practical use. In recent years, metal materials that have been subjected to chromate-free surface treatment from metal materials that have been subjected to chromate surface treatment originated from the restrictions on the use of hexavalent chromium, which is an environmentally hazardous substance, as typified by the RoHS and ELV directives. The transition is rapidly progressing.

  As a technique using an inorganic component in the chromate-free surface treatment, Patent Document 5 specifies a dilute water glass solution, a sodium silicate solution, or a mixture thereof in order to improve corrosion resistance and paint adhesion. A method is described in which a treatment liquid to which an amount of an organosilane coupling agent is added is applied to a steel material and dried. Patent Document 6 discloses a metal surface treatment agent containing a vanadium compound and a metal compound containing at least one metal selected from zirconium, titanium, molybdenum, tungsten, manganese, and cerium.

  In particular, as a technique using a silane coupling agent, Patent Document 7 describes the treatment of a metal plate with an aqueous solution containing a low concentration of an organofunctional silane and a crosslinking agent. A crosslinker crosslinks the organofunctional silane to form a dense siloxane film. Patent Document 8 discloses a specific resin compound, a cationic urethane resin having at least one cationic functional group selected from the first to third amino groups and a quaternary ammonium base, and one having a specific reactive functional group. Using a surface treatment agent that contains at least one kind of silane coupling agent and a specific acid compound, and the content of the cationic urethane resin and the silane coupling agent is within a predetermined range, it has excellent corrosion resistance, and A non-chromium surface-treated steel sheet excellent in fingerprint resistance, blackening resistance and paint adhesion and a method for producing the same are disclosed. Further, Patent Document 9 discloses a rust preventive additive in which an ion having a valence of 2 or more such as Ca or Mg is bonded to the surface of a zinc-based or aluminum-plated steel sheet by dissolving an organic compound on the surface of an organic resin and silica. An organic-inorganic composite film containing an agent is described. However, these technologies do not satisfy all of the corrosion resistance, heat resistance, fingerprint resistance, conductivity, and black residue resistance during processing, and further improvement in performance is strongly demanded.

  Therefore, the present inventors disclosed in Patent Document 10 that two or more specific functional groups in a molecule obtained by blending two types of specific silane coupling agents at a specific solid content mass ratio, and a specific hydrophilic property. By forming a composite film containing each component by applying and drying an aqueous metal surface treatment agent comprising an organosilicon compound containing at least one functional group, a fluoro compound, phosphoric acid, and a vanadium compound The present inventors have found that a chromate-free surface-treated metal material satisfying corrosion resistance, heat resistance, fingerprint resistance, electrical conductivity, adhesion to top coating, and black residue resistance during processing can be obtained.

As described above, it is known that the surface-treated metal material satisfying the corrosion resistance, heat resistance, fingerprint resistance, conductivity, adhesion to the top coat, and black residue resistance during processing can be obtained by the conventional technology. It is not corrosion resistance that has been required for general applications such as conventional home appliances, but is required to have long-term corrosion resistance. In fields such as automotive applications that require extremely high corrosion resistance, such as corrosiveness, and building materials that are used outdoors, in addition to the occurrence of white rust due to galvanizing corrosion, it is also required to suppress the occurrence of red rust due to iron corrosion. In the field, further improvement in corrosion resistance is required without significant cost increase.
Japanese Patent Publication No.56-49999 Japanese Patent Publication No. 5-5911 JP-A-8-260199 JP 2003-277994 A JP 58-15541 A JP 2002-30460 A US Pat. No. 5,292,549 JP 2003-105562 A JP 2007-216107 A JP 2007-51365 A

  The present invention solves the above-mentioned problems of the prior art and provides a surface-treated metal material that satisfies long-term corrosion resistance, heat resistance, fingerprint resistance, conductivity, adhesion to top coating, and black residue resistance during processing. It is for the purpose.

  In order to solve the above-described problems of the prior art, the present inventors efficiently applied a galvanized layer to a galvanized layer in the coexistence with a surfactant having a specific structure in a state where a small amount of Ca is adsorbed on silica. Two or more specific functional groups in the molecule, obtained by blending two kinds of specific silane coupling agents with a specific solid content mass ratio, and a specific hydrophilic property. By applying and drying an aqueous metal surface treatment agent comprising an organosilicon compound (W) containing at least one functional group, a fluoro compound (X), phosphoric acid (Y), and a vanadium compound (Z), By forming a composite film containing the components, a remarkable long-term corrosion resistance improvement effect can be obtained, so that the composite film can be made thin, and in addition to conductivity, heat resistance, fingerprint resistance, adhesion to top coating, At the same time, black residue resistance during processing It found that chromate-free surface treated metal material which can Rukoto is obtained.

That is, the present invention includes, as a first layer, mass%, Ca: 0.01 to 1%, Si: 0.01 to 5%, the balance being zinc and inevitable impurities, and an average molecular weight of 3000 or more. A polydialkylammonium chloride surfactant is contained in an amount of 0.0001 to 0.1% by mass% of C, and the coating amount per side is 1.0 to 20.0 g / m ² . The ratio of the Si integrated intensity I (overall thickness Si) to the Si integrated intensity I (1/2 thickness Si) in the upper half of the plating layer thickness, [I (1/2 thickness Si) / I (overall thickness Si)] is A silane coupling agent (A) that forms an electroplating layer of 0.75 or more and contains one amino group in the molecule as a second layer, and a silane coupling agent that contains one glycidyl group in the molecule (B) is 0 by solid content mass ratio [(A) / (B)]. In proportions of from 5 to 1.7 obtained by the formula -SiR ¹ R ² R ³ (wherein in the molecule, R ^1, R ² and R ^3, independently of one another, an alkoxy group or a hydroxyl group, at least One represents an alkoxy group) at least one selected from two or more functional groups (a), a hydroxyl group (separate from those which can be included in the functional group (a)) and an amino group At least one selected from the group consisting of an organosilicon compound (W) having one or more hydrophilic functional groups (b) and an average molecular weight of 1000 to 10,000, and titanium hydrofluoric acid or zirconium hydrofluoric acid A composite film containing each component is formed by applying and drying an aqueous metal surface treatment agent comprising a fluoro compound (X), phosphoric acid (Y), and a vanadium compound (Z), and the composite film In each component, organic The solid content mass ratio [(X) / (W)] of the elemental compound (W) and the fluoro compound (X) is 0.02 to 0.07, and the solid content of the organosilicon compound (W) and phosphoric acid (Y) The mass ratio [(Y) / (W)] is 0.03 to 0.12, and the solid mass ratio [(Z) / (W)] of the organosilicon compound (W) and the vanadium compound (Z) is 0.05 to 0.17, and the solid content mass ratio [(Z) / (X)] of the fluoro compound (X) and the vanadium compound (Z) is 1.3 to 6.0. It is in the surface-treated metal material.

  The water-based metal surface treatment agent further contains, as a component (C), at least one cobalt compound selected from the group consisting of cobalt sulfate, cobalt nitrate, and cobalt carbonate in the second layer film. ) And the cobalt compound (C) are preferably contained in a solid content mass ratio [(C) / (W)] of 0.01 to 0.1.

The surface-treated metal material is coated with the water-based metal surface treatment agent on the surface of the metal material, dried at a temperature higher than 60 ° C. and lower than 250 ° C., and the coating weight after drying is 0.1 to 1. It is preferably 5 g / m ² .

  The metal material is preferably an electrogalvanized steel sheet.

  In the production of the surface-treated metal material, the electroplating bath is preferably an acidic plating bath in which silica particles adsorbed with Ca are dispersed together with a polydialkylammonium chloride surfactant having an average molecular weight of 3000 or more.

  The surface-treated metal material of the present invention is a practically valuable technique because it satisfies long-term corrosion resistance, heat resistance, fingerprint resistance, electrical conductivity, adhesion to top coating, and black residue resistance during processing.

The contents of the present invention will be described in detail below.
The surface-treated metal material of the present invention is formed in the upper half of the galvanized layer in the coexistence with a surfactant having a specific structure in a state where a small amount of Ca that greatly improves corrosion resistance is adsorbed on silica. By using the plating film efficiently introduced and the composite film of the above-mentioned aqueous metal surface treatment agent in combination, a remarkable long-term corrosion resistance improvement effect can be obtained.

  First, the reasons for limitation regarding the components of the surface-treated metal material of the present invention will be described. In the following, “%” means “% by mass”. Since Ca does not electrodeposit in the stable potential range of water, it is an extremely difficult element to introduce into the galvanized layer by electroplating. However, when Ca is present in the presence of Si in particular, it has been found that corrosion of Zn is remarkably suppressed, and as a result of studying a method of introducing this, Ca is dispersed by dispersing silica adsorbed in the plating bath. It was found that it can be introduced into the plating bath together with Si.

  Ca is effective for improving the corrosion resistance even if the content is as small as 0.01%, and if the amount is increased to 0.1% or more, it further contributes to the improvement of the corrosion resistance. The effect is further improved in the presence of Si: 0.1% or more. Since it is actually difficult to introduce Ca of 1% or more, the upper limit is set to 1%.

  On the other hand, when Si is adsorbed and introduced into silica to introduce Ca, it is simultaneously introduced into the plating layer by 0.01% or more. However, it is not only for introducing Ca, but cooperates with Ca. This contributes to improving the corrosion resistance of Zn. When Ca is contained in the Zn plating layer in an amount of 0.01% or more, 0.1% or more is preferable because Si exhibits a sufficient coordinated corrosion resistance effect at 0.1% or more. When the content exceeds 5%, other performance such as workability is deteriorated, so the upper limit was made 5%.

  Although the expression mechanism of this performance is not clear, the expression mechanism that can be estimated will be described. However, the present invention is not limited to this.

  First, a water-based metal is formed on a plating film that is efficiently introduced into the upper half of the galvanized layer in the coexistence of a surfactant having a specific structure with a small amount of Ca adsorbed on silica. When the surface treatment agent is applied and baked, the —OH group contained in the silica adsorbing a small amount of Ca introduced into the Zn plating film and the Si—OH on the composite coating of the aqueous metal surface treatment agent A stable Si—O—Si bond (siloxane bond) is formed by dehydration condensation. Thereby, conventionally, the adhesiveness at the interface between the plating film of the first layer and the coating / drying film of the aqueous metal surface treatment agent of the second layer has been ensured. It is considered that the adhesion of this portion is largely due to the inhibition of the penetration of corrosion factors such as water and salt into the interface. In addition, the corrosion factor suppressing effect of the coating / drying film itself of the aqueous metal surface treatment agent, the inorganic salt other than Si contained in the coating / drying film of the aqueous metal surface treatment agent, and the functional group of the organic compound are -O on the plating surface. The formation of a crosslinked structure through a —OH group and a hydrogen bond is considered to suppress the invasion of corrosion factors, and thus greatly contributes to delaying the start of corrosion as a surface-treated metal material. Conceivable.

  Furthermore, by introducing a small amount of Ca into the galvanized layer while adsorbed on silica, Ca forms a strong coating film in an alkaline environment and contributes to improving corrosion resistance, and silica is precipitated in an acidic environment. Therefore, it is thought that it contributes to the corrosion resistance improvement. That is, it is considered that Ca and silica can function to prevent corrosion in cooperation with the amphoteric and soluble Zn plating layer.

  In addition, the coating and drying film of the aqueous metal surface treatment agent has a regular arrangement of organic substances containing Si-organic functional groups and a relatively short organic chain. The Si-containing part and the organic part, that is, the inorganic substance and the organic substance are densely arranged. Therefore, the heat resistance normally possessed by the inorganic film and the black dust resistance during workability, and the fingerprint resistance and paintability normally possessed by the organic film. It is thought that it has both.

(Description of first layer Ca adsorption Si electroplating)
Furthermore, in addition to the above-mentioned white rust caused by corrosion of zinc plating, the inventors have required long-term corrosion resistance, such as when it is necessary to suppress red rust caused by iron corrosion. The improvement of corrosion resistance was achieved by paying attention to the surfactant with a specific structure. That is, as shown in FIG. 1, the ratio of the Si integrated strength I (overall thickness Si) in the entire plated layer by GDS to the Si integrated strength I (1/2 thickness Si) in the upper half of the plated layer thickness, [I (1 / 2 thickness Si) / I (overall thickness Si)] is preferably 0.75 or more. This is because when an aqueous metal surface treatment agent is applied on a plating film and baked, -OH groups and an aqueous metal surface treatment agent contained in silica adsorbing a small amount of Ca introduced into the Zn plating film This is because the Si—OH on the coated composite film efficiently forms stable Si—O—Si bonds (siloxane bonds) by dehydration condensation. As a result, strong adhesion occurs at the interface between the first layer plating film and the second layer aqueous metal surface treatment coating and drying film, and the invasion of corrosion factors into the interface can be suppressed. Is obtained. Therefore, it is important to disperse the silica having adsorbed Ca in the surface layer portion of the plating. The corrosion resistance evaluation is based on the salt spray flat surface long-term red rust resistance test described later (a salt spray test (SST) according to JIS Z 2371 is performed for 360 hours and evaluated by the area where red rust occurs).

  In addition, the Si integrated intensity I (overall thickness Si) in the whole plating layer by GDS as used herein is RDS GDS (High Frequency Glow Discharge Emission Analyzer) GDA750, with an analysis diameter of 2.5 mm and a plating layer depth direction. This is a value obtained by integrating the intensity of Si when the element distribution is measured. Further, the entire thickness of the plating layer is defined as the depth at which the strength of Zn decreases and no longer changes as measured by GDS. Further, the Si integrated strength I (1/2 thickness Si) in the upper half of the plating layer thickness is a value obtained by integrating the strength of Si existing in the upper half thickness of the entire plating layer thickness.

  Ratio of Si integrated strength I (overall thickness Si) in the entire plating layer by GDS and Si integrated strength I (1/2 thickness Si) in the upper half of the plating layer thickness, [I (1/2 thickness Si) / I (Overall thickness Si)] is 0.75 or more, using silica adsorbing Ca and coexisting with a surfactant having a specific structure, that is, a polydialkylammonium chloride surfactant. It was found that it is preferable to use an acidic plating bath dispersed together. Thereby, the surface-treated metal material of the present invention can be produced while maintaining efficiency and workability equivalent to those of ordinary Zn plating. Furthermore, the average molecular weight of the polydialkylammonium chloride surfactant is preferably 3000 or more, and the electroplating layer preferably contains 0.0001 to 0.1% by mass% of C.

  When using a surfactant having another structure and silica adsorbing a small amount of Ca, Ca-adsorbed silica is hardly introduced into the galvanized layer, or Ca-adsorbed silica is introduced into the galvanized layer. However, the surfactant is mainly present near the interface between the base iron and the galvanized layer. Therefore, the adhesion improvement effect is low at the interface between the coating film of the first layer and the coating and drying film of the water-based metal surface treatment agent of the second layer. The effect is considered to be insufficient.

  On the other hand, the polydialkylammonium chloride surfactant can efficiently introduce silica adsorbing a small amount of Ca into the upper half of the galvanized layer. Therefore, strong adhesion occurs at the interface between the coating film of the first layer and the coating film of the aqueous metal surface treatment agent of the second layer, and the entry of corrosion factors such as water and salt into the interface can be suppressed. It is considered that a corrosion inhibiting effect is exhibited. In addition, the corrosion factor suppressing effect of the coating / drying film itself of the aqueous metal surface treatment agent, the inorganic salt other than Si contained in the coating / drying film of the aqueous metal surface treatment agent, and the functional group of the organic compound are -O on the plating surface. The formation of a crosslinked structure through —OH groups and hydrogen bonds is also considered to suppress the invasion of corrosion factors, so that it is considered possible to greatly delay the initiation of corrosion as a surface-treated metal material. In addition, by introducing a small amount of Ca into the galvanized layer in a state where it is adsorbed on silica, Ca forms a strong film in an alkaline environment and contributes to an improvement in corrosion resistance, and silica is in an acidic environment. The effect which precipitates and contributes to corrosion resistance improvement is also considered.

  It is not clear why a polydialkylammonium chloride surfactant and silica adsorbed with Ca exhibit this effect, but the nonionic structure and cationic structure in the surfactant coexist in the silica. It is possible to efficiently introduce silica having Ca adsorbed during galvanization by intermolecular force with the —OH group and adsorbed Ca, and the molecular weight of the polydialkylammonium chloride surfactant is 3000 or more. In this case, since the molecular chain of the surfactant becomes longer, it is estimated that the polydialkylammonium chloride surfactant can introduce the silica adsorbing Ca more efficiently in the latter half of the electrodeposition of the plating layer. ing.

  The average molecular weight of the polydialkylammonium chloride surfactant is preferably 3000 or more from the viewpoint of improving the long-term corrosion resistance. The upper limit is not particularly set, but if it exceeds 1 million, there may be a problem in plating operability such as foaming generated during circulation of the plating solution, which is not preferable.

  FIG. 2 shows the relationship between C mass% in the electroplating layer and corrosion resistance. The lower limit of the amount of the polydialkylammonium chloride surfactant contained in the electroplating layer is preferably 0.0001% by mass% of C in the plating layer in order to express the necessary long-term corrosion resistance. The upper limit is preferably set to 0.1% from the viewpoint of cost performance and suppressing the deterioration of the corrosion resistance of the plating layer itself.

  Regarding the amount of polydialkylammonium chloride surfactant contained in the electroplating layer, for example, a calibration curve is prepared in advance by a fluorescent X-ray analyzer using a standard sample, and the fluorescent X-ray analysis of plating is performed. It can be measured as the amount of C during plating. The molecular weight can be measured using either direct measurement by TOF-MS method or conversion measurement by chromatography method. Corrosion resistance evaluation is based on a salt spray flat surface long-term red rust resistance test described later (a salt spray test (SST) according to JIS Z 2371 is performed for 360 hours and evaluated by the area where red rust occurs).

With respect to the surface-treated metal material of the present invention, the coating amount per side of the plating film efficiently introduced into the upper half layer of the galvanized layer in a state where a trace amount of Ca is adsorbed to silica is 1.0 to 20. 0 g / m ² is preferred. The lower limit of the coating amount per one side of the plating film is preferably 1.0 g / m ² in order to ensure the minimum corrosion resistance. The upper limit of the coating amount per side of the plating film is preferably 20.0 g / m ² in consideration of cost performance in electroplating production, weldability when applied to the automobile field, and the like. A more preferable range is 5.0 to 20.0 g / m ² .

  In addition, from the viewpoint of cost performance, an electrogalvanized steel sheet is used as a base metal material for forming a plating film that is efficiently introduced into the upper half of the galvanized layer in a state where a small amount of Ca is adsorbed to silica. It is preferable. In this case, a plating layer in which a trace amount of Ca is adsorbed on silica is formed on a general electrogalvanized steel sheet, the lower layer of the two-layer plating is a general electrogalvanization, and the upper layer is a trace amount of Ca. An electrogalvanizing containing adsorbed silica is formed. Improved adhesion at the interface between the plating film and the water-based metal surface treatment coating / drying film by using a general electrogalvanization as the lower layer of the two-layer plating and an electrogalvanization with a trace amount of Ca-adsorbed silica as the upper layer. However, it can be realized efficiently and cost-effectively.

As the silica having adsorbed Ca, for example, a sealdex manufactured by GRACE DAVISION or the like can be used. In order to introduce the silica having adsorbed Ca into the galvanized layer, a normal sulfuric acid base bath can be preferably applied. For example, 400 g of zinc sulfate heptahydrate, 40 g of sulfuric acid, Using a plating bath having a composition of 20 g of Ca-adsorbing silica and 0.4 g of polydialkylammonium chloride surfactant, a current efficiency of 90, as in conventional electrogalvanizing, under a current density condition of 50 to 150 A / dm ² or the like. % Or more can be produced without a decrease in efficiency.

(Explanation regarding the second layer inorganic coating)
The surface-treated metal material of the present invention forms a composite film containing each component by applying an aqueous metal surface treatment agent to the second layer and drying.
The organosilicon compound (W) comprises a silane coupling agent (A) containing one amino group in the molecule and a silane coupling agent (B) containing one glycidyl group in the molecule. (A) / (B)] in a ratio of 0.5 to 1.7. As a compounding ratio of the silane coupling agent (A) and the silane coupling agent (B), the solid content mass ratio [(A) / (B)] needs to be 0.5 to 1.7. 7 to 1.7 are preferable, and 0.9 to 1.1 are most preferable. If the solid content mass ratio [(A) / (B)] is less than 0.5, fingerprint resistance, bath stability, and black residue resistance are remarkably lowered, which is not preferable. On the other hand, if it exceeds 1.7, the water resistance is remarkably lowered.

  In the present invention, the silane coupling agent (A) containing one amino group in the molecule is not particularly limited, but 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane. Examples of the silane coupling agent (B) containing one glycidyl group in the molecule include 3-glycidoxypropyltrimethoxysilane and 3-glycidoxypropyltriethoxysilane. can do.

  Moreover, the manufacturing method of the organosilicon compound (W) of the present invention is not particularly limited, but the silane coupling agent (A) and the silane coupling agent (B) are added to water adjusted to pH 4. The method of adding sequentially and stirring for predetermined time is mentioned.

The number of functional groups (a) in the organosilicon compound (W) needs to be 2 or more. When the number of functional groups (a) is one, the adhesion to the metal material surface and the film-forming property are lowered, so that the black residue resistance is lowered. The number of carbon atoms of the alkoxy group in the definition of R ¹ , R ² and R ³ of the functional group (a) is not particularly limited, but is preferably 1 to 6, more preferably 1 to 4, more preferably 1 or 2. Most preferably. The abundance ratio of the functional group (b) may be one or more in one molecule. The average molecular weight of the organosilicon compound (W) needs to be 1000 to 10000, and preferably 1300 to 6000. The molecular weight here is not particularly limited, but either direct measurement by TOF-MS method or conversion measurement by chromatography method may be used. When the average molecular weight is less than 1000, the water resistance of the formed film is remarkably lowered. On the other hand, if the average molecular weight is larger than 10,000, it becomes difficult to stably dissolve or disperse the organosilicon compound.

  Moreover, regarding the compounding quantity of fluoro compound (X), solid content mass ratio [(X) / (W)] of said organosilicon compound (W) and fluoro compound (X) is 0.02-0.07. It is necessary, 0.03-0.06 is preferable, and 0.04-0.05 is the most preferable. If the solid content mass ratio [(X) / (W)] of the organosilicon compound (W) and the fluoro compound (X) is less than 0.02, the effect of addition is not exhibited, which is not preferable. On the contrary, if it is larger than 0.07, the conductivity is lowered, which is not preferable.

  Moreover, regarding the compounding quantity of phosphoric acid (Y), solid content mass ratio [(Y) / (W)] of the said organosilicon compound (W) and phosphoric acid (Y) is 0.03-0.12. It is necessary, and it is preferable that it is 0.05-0.12, and it is most preferable that it is 0.09-0.1. If the solid content mass ratio [(Y) / (W)] of the organosilicon compound (W) and phosphoric acid (Y) is less than 0.03, the effect of addition is not exhibited, which is not preferable. On the other hand, if it exceeds 0.12, the film becomes extremely water-soluble, which is not preferable.

  Moreover, regarding the compounding quantity of vanadium compound (Z), solid content mass ratio [(Z) / (W)] of the said organosilicon compound (W) and vanadium compound needs to be 0.05-0.17. 0.07 to 0.15 is preferable, 0.09 to 0.14 is more preferable, and 0.11 to 0.13 is most preferable. If the solid content mass ratio [(Z) / (W)] of the organosilicon compound (W) and the vanadium compound is less than 0.05, the effect of addition is not exhibited, which is not preferable. On the other hand, if it exceeds 0.17, the stability is extremely lowered, which is not preferable.

Further, the vanadium compound (Z) is not particularly limited, but vanadium pentoxide V ₂ O ₅ , metavanadate HVO ₃ , ammonium metavanadate, sodium metavanadate, vanadium oxytrichloride VOCl ₃ , vanadium trioxide V ₂ O ₃ , vanadium dioxide VO ₂ , vanadium oxysulfate VOSO ₄ , vanadium oxyacetylacetonate VO (OC (═CH ₂ ) CH ₂ COCH ₃ )) ₂ , vanadium acetylacetonate V (OC (═CH ₂ ) CH ₂ COCH ₃ )) ₃ , vanadium trichloride VCl ₃ , phosphovanadomolybdic acid and the like. In addition, the pentavalent vanadium compound is an organic compound having at least one functional group selected from the group consisting of a hydroxyl group, a carbonyl group, a carboxyl group, a primary to tertiary amino group, an amide group, a phosphoric acid group, and a phosphonic acid group. Those reduced to tetravalent to divalent can also be used.

  Moreover, regarding the compounding quantity of fluoro compound (X) and vanadium compound (Z), solid content mass ratio [(Z) / (X)] of said fluoro compound (X) and vanadium compound (Z) is 1.3- It is necessary to be 6.0, preferably 1.3 to 3.5, more preferably 2.5 to 3.3, and most preferably 2.8 to 3.0. If the mass ratio [(Z) / (X)] of the solid content of the fluoro compound (X) and the vanadium compound (Z) is less than 1.3, the effect of adding the vanadium compound (Z) is not preferable. On the other hand, if it exceeds 6.0, bath stability and black residue resistance are lowered, which is not preferable.

  The cobalt compound (C) needs to be at least one cobalt compound selected from the group consisting of cobalt sulfate, cobalt nitrate, and cobalt carbonate. Moreover, the compounding ratio needs that the solid content mass ratio [(C) / (W)] of the said organosilicon compound (W) and a cobalt compound (C) needs to be 0.01-0.1, and is 0.00. It is preferably 02 to 0.07, and most preferably 0.03 to 0.05. If the solid content mass ratio [(C) / (W)] of the organosilicon compound (W) and the cobalt compound (C) is less than 0.01, the effect of adding the cobalt compound (C) is not preferable. . Conversely, if it is larger than 0.1, the corrosion resistance is lowered, which is not preferable.

The surface-treated metal material of the present invention is coated with the aqueous metal surface treatment agent and dried at an ultimate temperature of more than 60 ° C. and less than 250 ° C., and the coating weight after drying is 0.1 to 1.5 g / m ^2. It is preferable that About drying temperature, it is preferable that it is higher than 60 degreeC and less than 250 degreeC in ultimate temperature, and it is still more preferable that it is 100 to 140 degreeC. An ultimate temperature of less than 60 ° C. is not preferable because the solvent for the aqueous metal surface treatment agent may not completely evaporate. Conversely, when the temperature is 250 ° C. or higher, a part of the organic chain of the film formed with the aqueous metal surface treatment agent is decomposed, which is not preferable. For the coating weight is preferably 0.1 to 1.5 g / m ^2, and still more preferably from 0.3-0.6 g / m ^2. If the coating weight is less than 0.1 g / m ² , the surface of the metal material cannot be coated and the corrosion resistance is inferior. If it is larger than 1.5 g / m ² , the corrosion resistance is excellent, but the black residue resistance and conductivity during processing tend to be slightly lowered, which is not preferable.

  The water-based metal surface treatment agent used in the present invention is a leveling agent, a water-soluble solvent, a metal stabilizer, an etching inhibitor, a pH adjuster, a lubrication agent for improving coating properties within the range not impairing the effects of the present invention. It is possible to use an agent, a photocatalyst function-imparting additive, and the like. Examples of leveling agents include nonionic or cationic surfactants such as polyethylene oxide or polypropylene oxide adducts and acetylene glycol compounds, and examples of water-soluble solvents include alcohols such as ethanol, isopropyl alcohol, t-butyl alcohol, and propylene glycol. , Cellosolves such as ethylene glycol monobutyl ether and ethylene glycol monoethyl ether, esters such as ethyl acetate and butyl acetate, and ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone. Examples of the metal stabilizer include chelate compounds such as ethylenediaminetetraacetic acid and diethylenetriaminepentaacetic acid, and examples of the etching inhibitor include amine compounds such as ethylenediamine, triethylenepentamine, guanidine, and pyrimidine. In particular, those having two or more amino groups in one molecule are more preferable because they are effective as metal stabilizers. Examples of the pH adjuster include organic acids such as acetic acid and lactic acid, inorganic acids such as hydrofluoric acid, ammonium salts and amines. Examples of the lubricant include organic lubricants such as polyethylene wax, and inorganic lubricants such as graphite, molybdenum disulfide, metal oxides such as silica and alumina, and the like. Examples of the photocatalyst function-imparting additive include anatase-type titanium oxide.

EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples of the present invention, but the present invention is not limited thereto. Preparation of the test plate, examples and comparative examples, and a method for applying the surface treatment agent for metal materials will be described below.

[Test material]
(1) Test base material The cold-rolled steel sheet shown below was used as a base material.
-Cold rolled steel sheet: SPC270, thickness = 0.8 mm
(2) Degreasing treatment Using a fine cleaner FC4460 (registered trademark: manufactured by Nippon Parkerizing Co., Ltd.) as an alkaline degreasing agent, the base material was 2 under the conditions of concentration: A agent 20 g / L + B agent 12 g / L, temperature 60 ° C. The test plate was sprayed for 1 minute, washed with pure water for 30 seconds and then dried.

(3) Electroplating method Regarding the plating levels used in the examples and comparative examples, Table 1 shows plating solution composition components and names, Table 2 shows upper and lower layers, plating solution types and component concentrations, plating conditions and amounts, and plating. The content of medium Ca and Si, and the ratio of the Si integrated strength I (overall thickness Si) in the entire plating layer by GDS to the Si integrated strength I (1/2 thickness Si) in the upper half of the plating layer thickness are shown.
For plating, the degreased substrate was dipped in a 5% sulfuric acid solution for 10 seconds, pickled, washed with water, and then electroplated using a sulfate plating bath. For example, the plating conditions of plating level 1 are as follows.
Plating bath composition ZnSO ₄ · 7H ₂ O: 400 g / L
H ₂ SO ₄ : 40 g / L
Ca adsorption type silica: 10 g / L
Polydialkylammonium chloride surfactant amount: 0.2 g / L
pH: 1.8
Cell: Small overflow cell (distance between electrodes: 15 mm, electrode: titanium-platinum)
Bath temperature: 50 ± 2 ° C
Liquid flow velocity: 1 m / sec Current density: 80 A / dm ²
Plating amount: 20 g / m ²

For other plating levels shown in Table 2, the plating bath composition and plating amount differed, but plating was basically performed under the same plating conditions.
With respect to the plating material obtained here, the Si integrated strength I (overall thickness Si) in the entire plating layer and the Si integrated strength I (1/2 thickness Si) in the upper half of the plating layer thickness are RDS GDS (high frequency Glow discharge emission analyzer) GDA750 was used to measure with an analysis diameter of 2.5 mm, and the ratio of the total thickness Si integrated intensity I to the Si integrated intensity I in the upper half of the plating layer thickness was determined. Further, the total thickness of the plating layer was defined as the depth at which the strength of Zn decreased and no longer changed as measured by GDS.
Moreover, about the quantity of Si, Ca, and C contained in an electroplating layer, it prepares a calibration curve in advance with a fluorescent X-ray analyzer using a standard sample, and plating is performed by performing fluorescent X-ray analysis of plating. The Si content, Ca content, and C content were measured. The amount of the surfactant was evaluated by the amount of C, assuming that C was caused by C in the structure of the polydialkylammonium chloride surfactant.

(4) Preparation and treatment of aqueous metal surface treatment agent Next, the silane coupling agent and vanadium (V) compound used for the production of the aqueous metal surface treatment agent are shown in Table 3 and Table 4, respectively, and the formulation example, drying temperature and film The amounts are shown in Tables 5-7.
For example, in Example 1, as a water-based metal surface treatment agent, the ratio of each solid content of 3-aminopropyltrimethoxysilane and 3-glycidoxypropyltrimethoxysilane is 0.5, and the average molecular weight is 1500. An organosilicon compound is prepared, zirconium hydrofluoric acid is 0.03 in solid content ratio with the organosilicon compound, phosphoric acid is 0.05 in solid content ratio with the organosilicon compound, and vanadium oxysulfate is combined with the organosilicon compound. The raw material was adjusted so that the solid content ratio of 0.07 and the solid content ratio with zirconium hydrofluoric acid was 2.3, together with deionized water so that the total solid content concentration of the treatment liquid was 10% by mass. It was adjusted by mixing and stirring. The other levels shown in Tables 5 to 7 were similarly adjusted so as to satisfy the specified component ratios, and water-based metal surface treatment agents were prepared.
The prepared aqueous metal surface treatment agent was applied to the various metal samples that had been subjected to the plating treatment while applying surface pressure using a lab roll coater (urethane rubber roll, diameter 150 mm), and desired in an electric hot stove with an atmospheric temperature of 500 ° C. It dried on the conditions used as ultimate temperature. In addition, about the film | membrane amount, it controlled by roll rotation speed and roll rolling force.
Regarding the amount of film, the cross-sectional sample was measured for 30 non-unique aqueous metal surface treatment thicknesses by observation with a scanning electron microscope (Hitachi SEM, S-2460N), the average value and the film. The film thickness was calculated from the specific gravity.

[2] Evaluation test The following steel plate performance evaluation test was carried out on the test material prepared above. The contents of each test and the evaluation criteria are shown below.
(1) Salt spray flat surface corrosion resistance test A salt spray test (SST) according to JIS Z 2371 was conducted for 120 hours, and the occurrence of white rust was observed.
<Evaluation criteria>
◎◎ = Rust generation is less than 1% of the total area ◎ = Rust generation is 1% to less than 3% of the total area ○ = Rust generation is 3% to less than 10% of the total area △ = Rust generation is 10% of the total area More than 30% and less than 30%

(2) Salt water spray processing part corrosion resistance test After performing the Erichsen test (7 mm extrusion), the salt water spray test by JIS Z2371 was performed for 72 hours, and the white rust generation | occurrence | production situation was observed.
<Evaluation criteria>
◎◎ = Rust generation is less than 5% of total area ◎ = Rust generation is 5% to less than 10% of total area ○ = Rust generation is 10% to less than 20% of total area △ = Rust generation is 20% of total area More than 30% Less than == Rust generation is 30% or more of the total area

(3) Salt spray flat surface long-term red rust resistance test A salt spray test (SST) according to JIS Z 2371 was conducted for 360 hours to observe the occurrence of red rust.
<Evaluation criteria>
◎◎ = Red rust generation is less than 1% of the total area ◎ = Red rust generation is 1% or more and less than 3% ○ = Red rust generation is 3% or more and less than 10% of the total area △ = Red rust generation is 10% of the total area Less than 30% or more x = Red rust generation is 30% or more of the total area

(4) Heat resistance test After heating for 2 hours at 200 ° C in an oven, a salt spray test according to JIS Z 2371 for flat surface corrosion resistance was performed for 48 hours, and the occurrence of white rust was observed.
<Evaluation criteria>
◎ = Rust generation is less than 3% of total area ○ = Rust generation is 3% or more and less than 10% of total area △ = Rust generation is 10% or more and less than 30% of total area × = Rust generation is 30% or more of total area

(5) Conductivity test The interlayer resistance was measured with an interlayer resistance measuring machine.
<Evaluation criteria>
◎ = Interlayer resistance is less than 1.0Ω ○ = Interlayer resistance is 1.0Ω or more and less than 2.0Ω △ = Interlayer resistance is 2.0Ω or more and less than 3.0Ω × = Interlayer resistance is less than 3.0Ω

(6) Paintability test Melamine alkyd paint was applied by bar coating so that the film thickness after baking and drying was 25 μm, baked at 120 ° C. for 20 minutes, then cut into 1 mm grids to evaluate adhesion. The remaining number ratio (remaining number / number of cuts: 100) was performed.
<Evaluation criteria>
◎ = 100%
○ = 95% or more △ = 90% or more and less than 95% × = less than 90%

(7) Black residue test In the high-speed deep drawing test, the degree of black residue generated when processed at a drawing ratio of 2.0
The value was evaluated by increase / decrease.
<Evaluation criteria>
◎ = △ L is less than 0.5 ○ = △ L is 0.5 or more and less than 1.0 △ = △ L is 1.0 or more and less than 2.0 × = △ L is 2.0 or more

(8) Finger-squeezing resistance test With a color difference meter, L value increase / decrease (ΔL) before and after application of petrolatum was measured.
<Evaluation criteria>
◎ = △ L is less than 0.5 ○ = △ L is 0.5 or more and less than 1.0 △ = △ L is 1.0 or more and less than 2.0 × = △ L is 2.0 or more

  Test results are shown in Tables 8-10. It can be seen that Examples 1 to 79 satisfy the excellent corrosion resistance including the long-term red rust resistance, the electrical conductivity, the heat resistance, the fingerprint resistance, the paintability and the black residue resistance during processing at the same time.

It is a graph which shows the influence which the ratio of Si integrated intensity I (overall thickness Si) in the whole plating layer and Si integrated intensity I (1/2 thickness Si) in the upper half of a plating layer thickness has on corrosion resistance. It is a graph which shows the relationship between C mass% in an electroplating layer, and corrosion resistance.

Claims (5)

(1) On the surface of the metal material,
(2) As a first layer, a poly having a mass% of Ca: 0.01 to 1%, Si: 0.01 to 5%, the balance being zinc and inevitable impurities, and an average molecular weight of 3000 or more Dialkylammonium chloride surfactant is contained in an amount of 0.0001 to 0.1% by mass% of C, the coating amount per side is 1.0 to 20.0 g / m ² , and Si integration in the entire plating layer by GDS The ratio of the strength I (overall thickness Si) to the Si integrated strength I (1/2 thickness Si) in the upper half of the plating layer thickness, [I (1/2 thickness Si) / I (overall thickness Si)] is 0. Forming an electroplating layer that is 75 or more,
(3) As a second layer, a silane coupling agent (A) containing one amino group in the molecule and a silane coupling agent (B) containing one glycidyl group in the molecule are combined in a solid mass ratio [( A) / (B)] in a ratio of 0.5 to 1.7, and the formula —SiR ¹ R ² R ³ (wherein R ¹ , R ² and R ³ are independent of each other). 2 or more functional groups (a) represented by an alkoxy group or a hydroxyl group, at least one of which represents an alkoxy group, and a hydroxyl group (separate from those that can be contained in the functional group (a)) ) And an organosilicon compound (W) having at least one hydrophilic functional group (b) selected from amino groups and having an average molecular weight of 1,000 to 10,000,
(4) at least one fluoro compound (X) selected from titanium hydrofluoric acid or zirconium hydrofluoric acid;
(5) phosphoric acid (Y);
(6) Vanadium compound (Z)
A composite film containing each component is formed by applying and drying an aqueous metal surface treatment agent comprising, and in each component of the composite film,
(7) The solid content mass ratio [(X) / (W)] of the organosilicon compound (W) and the fluoro compound (X) is 0.02 to 0.07,
(8) The solid content mass ratio [(Y) / (W)] of the organosilicon compound (W) and phosphoric acid (Y) is 0.03 to 0.12, and (9) the organosilicon compound (W) and vanadium. The solid content mass ratio [(Z) / (W)] of the compound (Z) is 0.05 to 0.17, and
(10) The solid content mass ratio [(Z) / (X)] of the fluoro compound (X) and the vanadium compound (Z) is 1.3 to 6.0.
A surface-treated metal material excellent in corrosion resistance, conductivity, and heat resistance, characterized by being   Further, as the component (C), at least one cobalt compound selected from the group consisting of cobalt sulfate, cobalt nitrate, and cobalt carbonate in the coating of the second layer is added to the organosilicon compound (W) and the cobalt compound (C). The surface-treated metal material excellent in corrosion resistance, conductivity, and heat resistance according to claim 1, wherein the solid content mass ratio [(C) / (W)] is contained in a ratio of 0.01 to 0.1. An aqueous metal surface treatment agent is applied to the surface of the metal material, and drying is performed at a temperature higher than 60 ° C. and lower than 250 ° C., and the coating weight after drying is 0.1 to 1.5 g / m ^2. The surface-treated metal material having excellent corrosion resistance, conductivity, and heat resistance according to claim 1 or 2.   The surface-treated metal material excellent in corrosion resistance, conductivity, and heat resistance according to any one of claims 1 to 3, wherein the metal material is an electrogalvanized steel sheet.   In the manufacturing method of the surface treatment metal material in any one of Claims 1-4, an electroplating bath disperse | distributes the silica particle which adsorbed Ca with the polydialkyl ammonium chloride surfactant whose average molecular weight is 3000 or more. A method for producing a surface-treated metal material having excellent corrosion resistance, electrical conductivity, and heat resistance, characterized by using an acid plating bath.

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