JP2010088185A - Motor control circuit - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem of a system in the prior art wherein the user can not know the cause of abnormal conditions even if it can protect a motor or a driver from breakage by knowing the abnormal conditions and stopping the current flowing to the motor. <P>SOLUTION: A motor control circuit reduces the number of external terminals by sharing one serial port, even if a plurality of motor drivers are built in, and lets a master IC know the abnormal conditions of the plurality of motor drivers in real time, using this one serial port. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a motor control circuit that controls rotation of a motor when the motor is driven. In particular, the present invention relates to a motor control circuit that notifies an abnormal state in motor drive control to the outside using communication means.

  Normally, if an overcurrent continues to flow through the motor for a long period of time, the coil may burn out, or smoke or fire may occur.

In order to prevent such problems, as disclosed in Reference Document 1 (Japanese Patent Laid-Open No. 4-108491), the operation is stopped if the current value of the inverter circuit is a predetermined value or more. It was. In Reference Document 2 (Japanese Patent Laid-Open No. 2001-327175), when a specific abnormality occurs a predetermined number of times or more, a storage unit is provided so that the operation is not stopped and the operation in the abnormal state is not repeated. There has been disclosed and proposed a technique for prohibiting operation when the stored specific abnormality content exceeds a predetermined number of times and preventing further overheating and failure.
JP-A-4-108491 JP 2001-327175 A

  However, the reference 1 described above is a technique that simply stops the operation. Reference 2 is a technique for stopping operation when an abnormality occurs more than a predetermined number of times. Both technologies focus on stopping the motor. That is, there is a problem in that an abnormal state is detected by overcurrent only for the purpose of stopping the rotation of the motor, and the cause of the abnormal state cannot be determined.

  Determining the cause of an abnormal condition is important information for repairing and preventing recurrence. Depending on the cause of the abnormal condition, repair methods and measures may differ. If the repair method or countermeasure is wrong, it may cause a disaster such as smoke or fire due to overcurrent, and accurate repair and countermeasures were required to avoid danger as much as possible. .

  The present invention provides a motor control circuit that controls driving of a motor, an overcurrent detection circuit that detects an overcurrent of a current flowing through the motor, an overheat detection circuit that detects overheating of the motor, and the overcurrent detection circuit; There is provided a motor control circuit comprising: an order detection circuit for detecting which of the overheat detection circuits is detected first; and communication means for transmitting data from the order detection circuit to the outside.

  A current-voltage conversion circuit that converts the current flowing through the motor into a voltage; and a resistor that changes its resistance value due to a rise in temperature. The overcurrent detection circuit outputs an output from the current-voltage conversion circuit. The overvoltage of the current flowing through the motor is detected by comparing the first voltage value and the first reference voltage, and the overheat detection circuit has a second voltage value obtained by flowing the current through the resistor A motor control circuit is provided that detects overheating of the motor by comparing with a second reference voltage.

  Since it can be known which IC is in an abnormal state among a plurality of ICs, accurate repair can be performed by replacing the ICs. Moreover, the reliability of the product can be improved by taking measures such as improvement.

  In addition, since it is possible to shut off the power supply that is supplied to the abnormal state, it is possible to prevent smoke and fire.

  FIG. 1 is a block diagram showing a motor control circuit 1 of a motor control circuit according to the present invention. The motor control circuit 1 is connected to the microcomputer 2 and is controlled by the microcomputer 2. The microcomputer 2 has a serial port, and can use this serial port to control other ICs. Although a parallel port may be used, the parallel port requires a large number of external terminals for communication, and is not practical.

The serial port is generally composed of two terminals, a clock terminal and a data terminal synchronized with the clock terminal. Among them, the I ² C bus is particularly common and is used in many ICs. And versatility. This time, as an example, we will introduce a case using an I ² C bus. With the I ² C bus, a plurality of slave ICs can be connected, and the master IC can freely control the slave IC by designating the address of the slave IC determined individually and communicating with the slave IC. I can do it.

The detailed specification of the I ² C bus is a general matter, and details are disclosed on the website of Philips, etc., and are omitted here. ^Two signal lines used in the I ² C bus are a serial clock (SCK) and serial data (SDA), and SCK is applied from a terminal 104 and SDA is applied from a terminal 105, respectively. In order to start communication, it is necessary for the master IC to specify the address of the slave IC selected by communication. The master IC corresponds to the microcomputer 2, and the slave IC corresponds to the motor control circuit 1.

The motor control circuit 1 includes two driver circuits, a first driver circuit 7 and a second driver circuit 8 that drive the first motor 3 and the second motor 4. However, in order to control two driver circuits individually with one I ² C bus, it is not necessary to prepare two unique addresses for each motor driver circuit, and one unique address may be prepared. .

Here, in order to set a unique address, an address terminal is provided in this embodiment. The terminal 106, the terminal 107, and the terminal 108 correspond to this, and the lower 3 bits of the 7-bit unique address value assigned to the slave IC set by a general I ² C bus depend on the state of the terminal. It can be set from the outside. This is configured such that a maximum of 8 ICs can be connected to the same I ² C bus by changing the lower 3 bits. When only one is connected or when an external terminal cannot be provided, an internal ROM may be used to collate with ROM data.

As shown in FIG. 2, after a start condition for communication via the I ² C bus is sent from the microcomputer 2, a unique address value (7 bits) assigned to the slave IC is output in synchronization with the clock. Is done. The I ² C bus controller circuit 12 in the interface circuit 11 sends the data (address) sent after the start condition to the reception data buffer circuit 13. The reception data buffer circuit 13 sends the held data (address) to the address match detection circuit 14.

  The address match detection circuit 14 holds an address value therein in advance. If the sent data (address value) can be confirmed to be the address values indicating the first motor 3 and the second motor 4, the data from the microcomputer 2 is allowed to be transmitted sequentially, and this motor Communication with the control circuit is enabled.

  The address coincidence detection circuit 14 has two address values, that is, the address value of the first motor 3 and the address value of the second motor 4, and is set individually for each of the first motor 3 and the second motor 4. However, even if there is only one address, the first half of the 24 bits of the memory indicated by the one address is the setting of the first motor 3, and the latter half of the 24 bits is the setting of the second motor 4. If you divide it, you don't need two addresses.

Thus, it is not necessary to set a unique address for each motor driver circuit, and a single address as an IC can be set. As a result, even when a plurality of driver circuits are provided, it is sufficient to prepare one address of the I ² C bus, and even if the number of addresses is limited as IC identification, it can be used effectively.

Conventionally, when two motor drivers are mounted, since the ICs are separate, naturally, it is necessary to set each individually, and two addresses are required. However, even if the number of built-in motor drivers increases, This can be dealt with by simply increasing the capacity of the register, and communication with a plurality of motors is possible using only the address terminal of one I ² C bus. For example, even if there are 8 ICs with 4 motored drivers, there is no need for 32 addresses, and there may be 8 which is the same as the number of ICs.

  In this embodiment, when the communication of the set values for the two motor drivers is completed, the microcomputer 2 transmits a stop condition for ending the data transfer to the motor control circuit 1 and sets the first motor 3 and the second motor 4. Ends. During the data transfer, the reception buffer circuit 13 writes the received data into the reception data storage register 15 in units of 8 bits.

  As the reception data buffer circuit 13 and the reception data storage register 15, a register (storage device) composed of flip-flops is used. Although it may be configured by a memory such as SRAM or DRAM, address management is required, and on the contrary, the chip area of the IC is increased and the system design is also complicated. If the registers are stored in a fixed order, address management is not required and necessary information can be stored efficiently.

  In general, if the motor operating environment is significantly changed during operation, the motor itself may be damaged, so the latest set value written in the received data storage register 15 is immediately updated. It is not reflected in the operating environment of 1 motor 3.

Reflects the most recent setting value of the motor, through the I 2 ^C bus, after the data transfer is completed by a stop condition, and the I 2 ^C bus clock terminal (SCK), separately provided motor driving pulses ( CLK1) terminal 100 is used to detect a change in the drive pulse, and the latest setting is reflected in the motor operating environment according to the timing of the change. The motor driving pulse (CLK1) applied from the terminal 100 is removed by the first shaping noise removal circuit 20 to remove noise such as whiskers, and is applied to both the first rise detection circuit 24 and the first delay circuit 28. The

  The first rise detection circuit 24 detects a change in the drive pulse (CLK1) from the stop state. The configuration of the first rising edge detection circuit 24 has a comparator and a counter inside, and if there is no change for a certain period, it is determined as a stopped state. Is notified to the first motor mode setting holding circuit 16. The first motor mode setting holding circuit 16 transfers the data held in the reception data storage register circuit 15 as it is in accordance with the signal from the first rising detection circuit 24.

  The first delay circuit 28 delays the drive pulse (CLK1). Since the first delay circuit 28 does not require a delay as large as one cycle, it is composed of a basic delay circuit in which several stages of buffers are combined. If sufficient time is required, a shift register may be used to delay. While being delayed by the first delay circuit 28, the set value of the first motor mode setting holding circuit 16 is reflected in the motor operating environment provided in the first driver circuit 7 that actually controls the motor. It will be.

FIG. 3 shows a detailed timing diagram in which the latest set value is reflected by the rising change of the motor drive pulse (CLK1) after the stop condition through the I ² C bus. First, the latest motor setting value is held in the reception data storage register circuit 15. Next, the rising change of the motor driving pulse (CLK1) and the motor driving pulse (CLK2) is detected, and the latest setting value held in the reception data storage register circuit 15 at the timing is changed to the first motor mode setting holding circuit. 16 and the second motor mode setting holding circuit 17.

  At this time, even if the latest data is stored in the reception data storage register circuit 15 after the stop condition, the operation reflecting the latest setting value is not performed immediately. In communication using a serial port, since the data is transmitted serially, the latest setting values are not completed in a short time. Since it takes time, there is a problem that it cannot always be updated at a fixed timing.

  Therefore, the drive pulse (CLK1) is used to determine the timing for reflecting the latest set value. The drive pulse (CLK1) is set to L level (stopped state) for a certain period, and then the latest motor set value is reflected at the timing of starting the operation (restart timing).

  By this process, the timing at which the latest set value is reflected on the first motor 3 can be clarified. However, since the drive pulse (CLK1) is directly related to the rotation of the motor, the content of the first motor mode setting holding circuit 16 is switched and it is difficult to control the rotation immediately. Therefore, a slight time difference is required. In order to create this slight time difference, the first delay circuit 28 is required.

  The point of this operation is that the latest setting value is stored in the reception data register circuit 15 using a relatively time-consuming serial port, and the driving pulse stop period for a certain period is used to obtain the latest setting value. It is configured to determine the update timing.

  With the above procedure, the microcomputer 2 can freely operate the timing for updating to the latest set value of the first motor 3. The motor is not always in the rotating state from the stopped state. It is common to change the setting value while the motor is rotating. If the setting value of the counter is changed during operation, there is a possibility that a malfunction will be moved over, resulting in inconvenience that continuous motor operation cannot be performed. Therefore, it is the safest timing for the motor to set the drive pulse to a stop state for a certain period and update the set value at the next operation start timing.

The capacity of the reception data storage register circuit 15 needs to have a storage capacity corresponding to the number of bits necessary to control the motor. If there are about 48 bits, the capacity of the first motor 3 and the second motor 4 can be controlled. The required number of bits. Assuming that the reception data buffer circuit 13 is 8 bits, the data is full when it is transmitted to the reception data storage register circuit 15 six times. That is, after transmitting data 6 times through the I ² C bus, it is necessary to send a stop condition to complete the data.

  Further, it is convenient that the reception data storage register circuit 15 has the same number of bits as the sum of the first motor mode setting holding circuit 16 and the second motor mode setting holding circuit 17. If the number of bits is the same, there is no need for an address decoder or the like, and the data can be simply transferred to the same bit position as it is, so that a simple configuration is possible.

  FIG. 4 shows an internal block diagram of the first driver circuit 7. The first driver circuit 7 includes a clock rise / fall detection circuit 71 for controlling the motor, an excitation mode setting circuit 72 for setting each excitation mode of the motor, and a reference for generating a reference voltage and determining a motor current. In accordance with the detection result from the voltage generation circuit 73 and the rising / falling detection circuit 71 and the setting signal from the excitation mode setting circuit 72, the phase advance counter 74 that operates, the transistor 50 that actually controls the first motor 3, A pseudo sine wave generation circuit 76 that receives signals from the phase excitation signal generation circuit 75, the reference voltage generation circuit 73, and the phase advance counter 74 that performs switching control of 51, 52, and 53, and generates a pseudo sine wave. A PWM control circuit 77 that receives a sine wave from the wave generation circuit 76 and generates a PWM waveform corresponding to the sine wave is provided.

In the first motor mode setting holding circuit 16, in order, the first 4 bits (from the first bit to the fourth bit) are used for setting the rising / falling detection circuit 71, and the next 4 bits (from the fifth bit to the fifth bit). 8 bits) are used for setting the excitation mode setting circuit 72, the next 4 bits (9th to 12th bits) are used for setting the advance counter 74, and the next 4 bits (13th bit). (Up to the 16th bit) are used for the setting of the phase excitation signal generation circuit 75, and the next 4 bits (from the 17th bit to the 20th bit) are used for the setting of the reference voltage generation circuit 73. The order of each bit may be matched to the operating environment of the first driver circuit.
The phase excitation signal generation circuit 75 uses the count value from the phase advance counter 74 to generate a signal necessary for the excitation mode. With these series of settings, the motor control circuit 1 outputs two-phase drive terminals φ1 (A), φ2 (AB), φ3 (B), and φ4 (BB) to the first motor 3.

  As a specific output example, FIG. 5 shows a timing chart of the two-phase excitation mode, and FIG. 6 shows a timing chart of the 1-2 phase excitation mode. Various motor excitation modes can be freely set according to the phase advance counter value from the phase excitation signal generation circuit 75.

In the above-described embodiment, a case where a two-phase stepping motor is used has been described. However, even in a three-phase motor and a five-phase motor, the basic circuit configuration is not significantly changed as the number of control transistors increases.
<< Detailed explanation >>
As shown in FIG. 1, the IV conversion circuit 81 is a circuit that converts the current flowing through the first motor 3 into a voltage and outputs the voltage. Similarly, the IV conversion circuit 82 is a circuit that converts the current flowing through the second motor 4 into a voltage and outputs the voltage. The voltage output from the IV conversion circuit 81 is applied to the overcurrent detection circuit 39, and the voltage output from the IV conversion circuit 82 is applied to the overcurrent detection circuit 40. The overcurrent detection circuit 39 and the overcurrent detection circuit 40 are generally used overcurrent detection circuits. The overcurrent detection circuit 39 and the overcurrent detection circuit 40 have a comparator inside and determine an abnormality in the amount of current by comparing with a reference voltage. A detailed configuration inside the overcurrent detection circuit is omitted. Further, the overcurrent detection circuit 39 and the overcurrent detection circuit 40 output the detection result to the control circuit 45.

Next, the control circuit 45 can output the data from the transmission data buffer 49 to the microcomputer 2 through the I ² C bus controller circuit 12 through the transmission data storage register 48. However, since this system is premised on the operation as a slave, it is necessary to frequently request data transmission from the microcomputer 2 to this IC. The microcomputer 2 knows that an overcurrent or overheat has been detected based on the received data, and transmits a signal for shutting off the power source to the breaker circuit 37 in the previous stage of the power source 38, and the first motor 3 and the second motor 4 The power supply to is stopped. At this time, since a high-speed operation that instantaneously cuts off the current is required, the microcomputer side needs an optimum sequence design as a system. By interrupting the current, the IC can be prevented from being destroyed.

  In addition, when the control circuit 45 adds data indicating which of the first motor 3 and the second motor 4 is overcurrent when outputting to the microcomputer 2, a countermeasure for repair or prevention of recurrence is provided. Easy to do. According to the above procedure, data indicating which motor has overcurrent can be left in an external microcomputer even if the power supply of the IC is shut off.

  Further, not only the magnitude determination using the comparator but also the value obtained by converting the analog value obtained by converting the current flowing through the first motor 3 and the second motor 4 into the voltage using the A / D converter 44 into the digital value. , You may output. At this time, if the above digital value is periodically output to the microcomputer 2 before an abnormal state occurs, the temporal change can be grasped, and the current increases rapidly or gradually. You can know if has increased.

  Furthermore, not only overcurrent but also overheating can destroy the IC. Therefore, the temperature change of the IC can be detected by using a resistor whose resistance value changes according to the temperature. As the resistor, a thermistor 42 is provided, and a current flows through the thermistor 42, whereby the temperature change of the IC can be known. A thermistor is generally used, but not only the thermistor but also a band gap element may be used. The potential output from the thermistor 42 is output to the overheat detection circuit 41.

  The overheat detection circuit 41 is a commonly used overheat detection circuit, and a detailed configuration inside the overheat detection circuit 41 is omitted. The overheat detection circuit 41 has a comparator inside, compares it with a reference voltage, determines an abnormality in the temperature of the IC, and cuts off the current as in the case of overcurrent.

The detection result of the overheat detection circuit 41 is output to the control circuit 45. The control circuit 45 outputs the detection result of overheating to the microcomputer 2 as in the case of overcurrent. As in the case of the overcurrent, the digital value is periodically output to the microcomputer 2 through the I ² C bus controller circuit 12 before the microcomputer 2 is in an abnormal state using the A / D converter 44. If it is set as the structure to perform, it can grasp | ascertain temporal temperature change. This makes it possible to know whether the heat has suddenly increased or has gradually increased.

  The overcurrent detection circuit 39, the overcurrent detection circuit 40, and the overheat detection circuit 41 are mounted, and each includes an order detection circuit 43 that detects which detection circuit received the earliest detection signal. The sequence detection circuit 43 can determine which one of overcurrent and overheat has entered an abnormal state first. Information obtained by the sequence detection circuit 43 is output to the control circuit 45, and the control circuit 45 outputs to the microcomputer 2 in the same manner as overcurrent and overheating. Overcurrent and overheating are in a correlation, and not only one of them changes. When it becomes overcurrent, it overheats a little later, and when it overheats, it becomes overcurrent a little later. If there is only a short time difference, it is difficult to tell which one was detected first. Therefore, the sequence detection circuit 43 is used to monitor which signal is activated first by the system clock, and the monitoring result is held and notified to the microcomputer 2. Further, when the counter value of the phase advance counter 74 in FIG. 4 is also transmitted to the microcomputer 2, further details of the motor can be obtained.

  With the above configuration, it is possible to obtain information on “when”, “in what state”, and “in what order”. If it is determined that the state is abnormal, the IC can be prevented from being destroyed by cutting off the current. The interruption of the current means that the power is turned off, and the continuation of the abnormal state can be stopped, so that the above problem can be solved.

  Although the best mode for carrying out the invention has been described above, the above embodiment is intended to facilitate understanding of the present invention and is not intended to limit the present invention. The present invention can be changed and improved without departing from the gist thereof, and the present invention includes equivalents thereof.

For example, although the motor driver circuit shown in FIG. 1 is a case with two built-in cases, it can be similarly used even when three or four motor drivers are built-in. FIG. 7 shows a case where four motor driver circuits are incorporated. Even when four motor driver circuits are built in, one unique address value may be prepared in advance in the address match detection circuit.
As described above, even if the number of motor driver circuits is increased, it is only necessary to increase the capacity of the register, and it is not necessary to newly provide an external terminal, so that the motor can be efficiently controlled.

  Although the best mode for carrying out the invention has been described above, the above embodiment is intended to facilitate understanding of the present invention and is not intended to limit the present invention. The present invention can be changed and improved without departing from the gist thereof, and the present invention includes equivalents thereof.

  For example, although the motor driver circuit shown in FIG. 1 is a case with two built-in cases, it can be similarly used even when three or four motor drivers are built-in. FIG. 7 shows a case where four motor driver circuits are incorporated. Even when four motor driver circuits are built in, one unique address value may be prepared in advance in the address match detection circuit. Further, even if the motor driver circuit is built in the IC, it can be dealt with, and it is not necessary to newly provide an external terminal, and the motor can be efficiently controlled.

It is a block diagram which shows the structure of the motor control circuit which concerns on this embodiment. It is a timing diagram which shows the outline | summary of the serial communication process which concerns on this embodiment. It is a timing diagram in the setting value update of the motor which concerns on this embodiment. 2 is a block diagram showing a configuration of a first driver circuit 7 according to the present embodiment. FIG. It is a timing diagram which shows the case of the two-phase excitation mode which concerns on this embodiment. It is a timing diagram which shows the case of the 1-2 phase excitation mode which concerns on this embodiment. It is a block diagram which shows the structure of the motor control circuit which concerns on this embodiment.

Explanation of symbols

1 motor control circuit 2 microcomputer 3 first motor 4 second motor 5 third motor 6 fourth motor 7 first driver circuit 8 the second driver circuit 11 interface circuit 12 ^{I 2} C bus controller circuit 13 receives a buffer circuit 14 address match detection Circuit 15 Received data storage register circuit 16 First motor mode setting holding circuit 17 Second motor mode setting holding circuit 20 First shaping noise removing circuit 21 Second shaping noise removing circuit 24 First rising detection circuit 25 Second rising detection circuit 28 First delay circuit 29 Second delay circuit

Claims (6)

In the motor control circuit that controls the drive of the motor,
An overcurrent detection circuit for detecting an overcurrent of the current flowing through the motor;
An overheat detection circuit for detecting overheating of the motor;
An order detection circuit for detecting which of the overcurrent detection circuit and the overheat detection circuit is detected first;
A motor control circuit comprising: communication means for transmitting data from the sequence detection circuit to the outside. The motor control circuit according to claim 1,
A current-voltage conversion circuit for converting a current flowing through the motor into a voltage;
A resistor whose resistance value changes as the temperature rises, and
The overcurrent detection circuit detects an overcurrent of the current flowing through the motor by comparing the first voltage value output from the current-voltage conversion circuit with a first reference voltage, and the overheat detection circuit A motor control circuit that detects overheating of the motor by comparing a second voltage value obtained by passing a current through the body and a second reference voltage. The motor control circuit according to claim 2,
A storage device for holding data from the sequence detection circuit;
A serial conversion circuit for converting data from the storage device into serial data;
The motor control circuit characterized in that the communication output stage performs a communication circuit by serial data with the outside. The motor control circuit according to claim 3, wherein
A breaker circuit for cutting off the power supply,
The breaker circuit cuts off power supply based on detection results from the overcurrent detection circuit and the overheat detection circuit. An A / D converter that converts the first voltage value and the second voltage value into digital data,
The motor control circuit according to claim 4, wherein the communication unit transmits the digital data to the outside.   The motor control circuit according to claim 5, wherein the resistor is a thermistor.

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