JP2010086898A - Contactor structure of vacuum valve, and method of manufacturing the same - Google Patents

Contactor structure of vacuum valve, and method of manufacturing the same Download PDF

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Publication number
JP2010086898A
JP2010086898A JP2008257407A JP2008257407A JP2010086898A JP 2010086898 A JP2010086898 A JP 2010086898A JP 2008257407 A JP2008257407 A JP 2008257407A JP 2008257407 A JP2008257407 A JP 2008257407A JP 2010086898 A JP2010086898 A JP 2010086898A
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contact
cylindrical body
current
vacuum valve
base material
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JP4770903B2 (en
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Masayuki Furusawa
正幸 古澤
Shoji Yoshida
将司 吉田
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Fuji Electric FA Components and Systems Co Ltd
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Fuji Electric FA Components and Systems Co Ltd
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Priority to JP2008257407A priority Critical patent/JP4770903B2/en
Priority to KR1020090082372A priority patent/KR101114082B1/en
Priority to CN200910205001.9A priority patent/CN101714478B/en
Priority to DE102009043615A priority patent/DE102009043615B4/en
Publication of JP2010086898A publication Critical patent/JP2010086898A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H33/00High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
    • H01H33/60Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
    • H01H33/66Vacuum switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/02Contacts characterised by the material thereof
    • H01H1/0203Contacts characterised by the material thereof specially adapted for vacuum switches
    • H01H1/0206Contacts characterised by the material thereof specially adapted for vacuum switches containing as major components Cu and Cr
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H11/04Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts

Abstract

<P>PROBLEM TO BE SOLVED: To provide a contactor structure of a vacuum bulb in which a contact, a conducting rod, and a screw part for coupling with an outside operation part and a wiring are integrated, and part dimensions of respective parts can be secured easily, and to provide a method of manufacturing the same. <P>SOLUTION: On an opening of an austenite cylindrical body 26 with a bottom 25, mounted with a base material block of oxygen-free copper for conduction rod 27 therein, a formed body 28 of copper-chrome sintered boy is placed, and an infiltrant 29 for the oxygen-free copper block is placed on the formed body. By heating this assembly 30 at 1,200°C in hydrogen atmosphere, the base material for conduction rod 27 and the infiltrant 29 are fused. The infiltrant 29 fills a porous hole parts of the formed body 28, and the residue of the infiltrant is dropped into the cylindrical body 26, fills the inside of the cylindrical body 26 integrally with the base material for conduction rod 27 for the conducting rod, and is solidified by cooling, thereby respective interfaces of the contact 32 before finishing, the cylindrical body 26, and the base material for conduction rod 27 are bonded firmly. After this, a male screw part is formed in the lower part circumference of the cylindrical body 26. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、真空遮断器に使用される通電電流の開閉を行う真空バルブの接触子構造及びその製造方法に関する。   The present invention relates to a contact structure for a vacuum valve that opens and closes an energization current used in a vacuum circuit breaker and a method for manufacturing the contact structure.

図4は、従来の真空バルブの要部の構成を示す断面図である。図4に示す真空バルブは、絶縁性を確保するためのセラミック製の絶縁筒1を備えている。その両端部には、ろう付けを可能とするためのメタライジング2(2a、2b)が施されている。そのメタライズジング2の面に金属製の端板3(上部端板3a、下部端板3b)をそれぞれ接合して気密容器4が形成されている。   FIG. 4 is a cross-sectional view showing a configuration of a main part of a conventional vacuum valve. The vacuum valve shown in FIG. 4 includes a ceramic insulating cylinder 1 for ensuring insulation. Metalizing 2 (2a, 2b) for enabling brazing is applied to both ends. A metal end plate 3 (upper end plate 3 a and lower end plate 3 b) is joined to the surface of the metallizing 2 to form an airtight container 4.

この気密容器4内に、上部端板3a及び下部端板3bをそれぞれ貫通して、可動側接触子5の可動側通電棒6及び固定側接触子7の固定側通電棒8が配置されている。
一方の接触子である可動側接触子5の可動側通電棒6は、気密容器4の内部において、上部端板3aの中央開口縁部に接合された伸縮自在なベローズ9の下部封止面中央部を貫通する形で、カバー11と共にベローズ9に接合されて、ベローズ9により昇降可能に保持されている。
In this airtight container 4, the movable side energizing rod 6 of the movable side contact 5 and the fixed side energizing rod 8 of the fixed side contact 7 are disposed through the upper end plate 3 a and the lower end plate 3 b, respectively. .
The movable energizing rod 6 of the movable contact 5 which is one of the contacts is located in the center of the lower sealing surface of the telescopic bellows 9 joined to the central opening edge of the upper end plate 3a inside the airtight container 4. It is joined to the bellows 9 together with the cover 11 so as to penetrate the part, and is held up and down by the bellows 9.

そして、ベローズ9による保持部よりも上にある可動側通電棒6の外端部は気密容器4の外部に突き出ており、その突き出た部分には、外部の不図示の操作器と可動側通電棒6とを連結するためのオネジ12が、ろう付け層13を介して可動側通電棒6の外端部に固定して取り付けられている。   The outer end portion of the movable energizing rod 6 above the holding portion by the bellows 9 protrudes to the outside of the airtight container 4, and the protruding portion is connected to an external operation device (not shown) and the movable energizing portion. A male screw 12 for connecting the rod 6 is fixedly attached to the outer end portion of the movable-side energizing rod 6 via a brazing layer 13.

この可動側通電棒6の、上記オネジ12が取り付けられている外端部とは反対側の内端部の先端には、この内端部先端の端面よりも面積の広い端面を有する可動接点組付け部14が、可動側通電棒6と一体に形成されており、この可動接点組付け部14の端面に、可動接点15がろう付け層16を介して固定して取り付けられている。   A movable contact group having an end face with a larger area than the end face of the inner end portion at the tip of the inner end portion of the movable side energizing rod 6 opposite to the outer end portion to which the male screw 12 is attached. The brazing portion 14 is formed integrally with the movable-side energizing rod 6, and the movable contact 15 is fixedly attached to the end surface of the movable contact assembly portion 14 via a brazing layer 16.

このように可動接点15、この可動接点15がろう付け層16を介して固定して取り付けられている可動接点組付け部14、この可動接点組付け部14と一体な可動側通電棒6、この可動側通電棒6の外端部にろう付け層13を介して固定して取り付けられているオネジ12により、可動側接触子5が形成されている。   Thus, the movable contact 15, the movable contact assembly portion 14 to which the movable contact 15 is fixedly attached via the brazing layer 16, the movable-side energizing rod 6 integral with the movable contact assembly portion 14, A movable contact 5 is formed by a male screw 12 fixedly attached to the outer end of the movable energizing rod 6 via a brazing layer 13.

また、他方の接触子である固定側接触子7の固定側通電棒8は、その外端部を下部端板3bの中央開口縁部に接合されて固定されている。その外端部には、外端面から内部に埋め込むようにメネジ17が、ろう付け層20を介して接合されて固定されている。   Further, the fixed-side current-carrying rod 8 of the fixed-side contact 7 that is the other contact is fixed by joining its outer end to the central opening edge of the lower end plate 3b. A female screw 17 is joined and fixed to the outer end portion via a brazing layer 20 so as to be embedded inside from the outer end surface.

この固定側通電棒8の、上記メネジ17が埋め込まれて固定されている外端部とは反対側の内端部には、この内端部の端面よりも面積の広い端面を有する固定接点組付け部18が、固定側通電棒8と一体に形成されており、この固定接点組付け部18の端面に、固定接点19がろう付け層21を介して固定して取り付けられている。   A fixed contact group having an end surface having a larger area than the end surface of the inner end portion at the inner end portion of the fixed-side energizing rod 8 opposite to the outer end portion where the female screw 17 is embedded and fixed. A brazing portion 18 is formed integrally with the fixed-side current-carrying rod 8, and a stationary contact 19 is fixedly attached to an end surface of the stationary contact assembly portion 18 via a brazing layer 21.

このように固定接点19、この固定接点19がろう付け層21を介して固定して取り付けられている固定接点組付け部18、この固定接点組付け部18と一体な固定側通電棒8、この固定側通電棒8の外端部に埋め込まれて固定して取り付けられているメネジ17により、固定側接触子7が形成されている。   Thus, the fixed contact 19, the fixed contact assembling portion 18 to which the fixed contact 19 is fixed and attached via the brazing layer 21, the fixed-side energizing rod 8 integrated with the fixed contact assembling portion 18, The fixed-side contact 7 is formed by a female screw 17 that is embedded and fixed in the outer end portion of the fixed-side energizing rod 8.

以上のような構成の図4に示す真空バルブは、外部の不図示の操作器と、可動側通電棒6とがオネジ12を介して連結されることにより、伸縮自在なべローズ6に保持される可動側通電棒6の可動接点15は、気密容器4の気密を保ったままで、固定接点19に対し接離可能に動作する。   The vacuum valve shown in FIG. 4 having the above-described configuration is held by the telescopic bellows 6 by connecting an external operating device (not shown) and the movable-side energizing rod 6 via the male screw 12. The movable contact 15 of the movable side energizing rod 6 operates so as to be able to come into contact with and separate from the fixed contact 19 while keeping the airtight container 4 airtight.

すなわち、真空バルブによる通電の際には、可動接点15が固定接点19に接触し、何らかのトラブル発生の際には、外部からの信号に応じて不図示の操作器が可動側通電棒6の外端部を上部端板3aより外側に引き出し、これにより、可動側通電棒6の内端部に固設されている可動接点15が、気密容器4内において気密を保ったまま、固定接点19から引き離され、接点間が開放される。   That is, the movable contact 15 comes into contact with the fixed contact 19 when energized by the vacuum valve, and in the event of any trouble, an operating device (not shown) is attached to the outside of the movable energizing rod 6 in response to an external signal. The end portion is pulled out from the upper end plate 3 a, so that the movable contact 15 fixed to the inner end portion of the movable side current-carrying rod 6 is fixed from the fixed contact 19 while keeping the airtightness in the airtight container 4. They are pulled apart and the contacts are opened.

可動接点15が固定接点19と離接する際には、接点間にはアークが発生し、火花が周囲に放散されるが、この火花による汚損から筒状体1の内壁を保護するために、可動接点15と固定接点19とが対向配置される接点間と筒状体1の内壁との中間部に、アークシールド22が、固定側通電棒8に支持されて配置されている。   When the movable contact 15 is separated from the fixed contact 19, an arc is generated between the contacts, and a spark is radiated to the surroundings. In order to protect the inner wall of the cylindrical body 1 from contamination by the spark, the movable contact 15 is movable. An arc shield 22 is supported by the fixed-side current-carrying rod 8 and disposed at an intermediate portion between the contacts where the contact 15 and the fixed contact 19 are opposed to each other and the inner wall of the cylindrical body 1.

上述した図4の真空バルブは、従来の真空バルブの基本的な構成を示すものであるが、このような構成における接触子の組付けにおいては、可動接点15と可動側通電棒6、固定接点19と固定側通電棒8、更には可動側通電棒6と外部の操作器とを連結するオネジ12、固定側通電棒8に外部配線端子を接続するメネジ17が、それぞれ、ろう付け層16、21、13及び20を介して接合されている。   The above-described vacuum valve shown in FIG. 4 shows a basic configuration of a conventional vacuum valve. In assembly of the contact in such a configuration, the movable contact 15, the movable energizing rod 6, and the fixed contact are provided. 19 and fixed side energizing rod 8, and further, male screw 12 for connecting movable side energizing rod 6 and an external operating device, and female screw 17 for connecting an external wiring terminal to fixed side energizing rod 8, respectively, brazing layer 16, They are joined via 21, 13 and 20.

このため、真空バルブの組付けにおいては、ろう付け面に事前にろう付け層を形成するという手数の掛かる段取が必要であった。また、可動側通電棒6と操作器とを連結するオネジ12や、固定側通電棒8に外部配線端子を接続するメネジ17をろう付けする場合には、可動側通電棒6とオネジ12相互、あるいは固定側通電棒8とメネジ17相互の部品寸法を最適に確保しなければならないという面倒な問題があった。   For this reason, in assembling the vacuum valve, it is necessary to take a troublesome setup of forming a brazing layer on the brazing surface in advance. Further, when brazing the male screw 12 for connecting the movable-side energizing rod 6 and the operating unit or the female screw 17 for connecting the external wiring terminal to the fixed-side energizing rod 8, the movable-side energizing rod 6 and the male screw 12 are mutually connected. Alternatively, there is a troublesome problem that it is necessary to optimally secure the component size between the fixed-side energizing rod 8 and the female screw 17.

また、オネジ12の材質として、耐蝕性が要求される場合には、オーステナイト系のステンレスを使用する必要があるが、オーステナイト系のステンレスは、ろう材の濡れ性が劣るために、オーステナイト系のステンレスを使用したネジ部品には、Niめっきなどの表面処理を施すという事前処理も必要であった。   In addition, when the corrosion resistance is required as the material of the male screw 12, it is necessary to use austenitic stainless steel. The threaded parts using the material had to be subjected to a pretreatment such as a surface treatment such as Ni plating.

このような、ろう付けのための各種の面倒な事前処理を排除するために、電極部材と通電棒部材を固相接合又は熱間等方圧加圧(HIP)により一体化して形成した真空遮断器が提案されている(例えば、特許文献1参照)。
特開平07−335092号公報
In order to eliminate various troublesome pre-treatments for brazing, a vacuum barrier formed by integrating an electrode member and a current-carrying rod member by solid phase bonding or hot isostatic pressing (HIP) A device has been proposed (see, for example, Patent Document 1).
JP 07-335092 A

しかしながら、固相接合は、接合の界面に要求される界面強度に対して十分な接合密度が得られない場合がある。また、固相接合には、例えば100t(トン)以上のプレス機を必要とし、加工工程が大掛かりになるという問題を有している。   However, in solid phase bonding, there may be cases where sufficient bonding density cannot be obtained with respect to the interface strength required for the bonding interface. In addition, solid phase bonding requires a press machine of, for example, 100 t (tons) or more, and has a problem that the machining process becomes large.

なた、熱間等方圧加圧は、固相接合に比較して接合密度の高い十分な界面強度が得られるが、高圧ガスを用いる装置の取り扱いが面倒であるという問題を有している。
本発明の課題は、上記従来の実情に鑑み、圧力を伴わない簡単な方法で接点と通電棒と外部操作部や配線に連結するためにネジ部とを一体化し、且つネジ部と通電棒相互の最適な部品寸法を容易に確保できる真空バルブの接触子構造及びその製造方法を提供すること
である。
In addition, hot isostatic pressing provides sufficient interface strength with a higher bonding density than solid phase bonding, but has the problem of troublesome handling of equipment using high-pressure gas. .
In view of the above-described conventional situation, an object of the present invention is to integrate a contact point, a current-carrying bar, a screw part to connect to an external operation part or a wiring by a simple method without pressure, and a screw part and a current-carrying bar. It is an object of the present invention to provide a contact structure for a vacuum valve and a method for manufacturing the same that can easily secure the optimum component dimensions.

第1の発明の真空バルブの接触子構造は、通電電流の開閉を目的とする真空バルブの接触子構造において、接点と、該接点に接続する通電棒と、接点及び通電棒を支持すると共に接点を支持する端部とは反対側の端部外周にオネジ部を形成された筒状体と、から成り、接点、通電棒、及び筒状体の各部材が一体化されて構成される。   A contact structure for a vacuum valve according to a first aspect of the present invention is a contact structure for a vacuum valve intended to open and close an energized current, and supports a contact, an energizing rod connected to the contact, the contact and the energizing rod, and a contact And a cylindrical body having a male threaded portion formed on the outer periphery of the end opposite to the end supporting the structure, and the contact, current-carrying rod, and cylindrical body are integrated.

第2の発明の真空バルブの接触子構造は、通電電流の開閉を目的とする真空バルブの接触子構造において、接点と、該接点に接続する通電棒と、接点及び通電棒を支持する筒状体と、該筒状体の接点を支持する端部とは反対側の端部において通電棒内に形成されたメネジ部と、から成り、接点、通電棒、筒状体、及びメネジ部の各部材が一体化されて構成される。   The contact structure of the vacuum valve according to the second invention is a contact structure of a vacuum valve intended to open and close an energization current, a contact, an energizing rod connected to the contact, and a cylindrical shape that supports the contact and the energizing rod. And an internal thread formed in the energizing rod at the end opposite to the end supporting the contact of the cylindrical body, and each of the contact, energizing rod, cylindrical body, and internal thread The members are integrated.

第3の発明の真空バルブの接触子製造方法は、底部のあるカップ状の筒状体を用意する工程と、該筒状体に通電棒用母材を内装する工程と、該通電棒用母材を内装した筒状体の開口部に焼結体からなる成形体を保持させる工程と、該成形体の上面に溶浸材を載置する工程と、により、筒状体、通電棒用母材、成形体、及び溶浸材から成る組立品を構成する工程と、該組立品に対し非酸化性の雰囲気で粉末冶金法による加熱を行って溶浸材により、成形体に溶浸させて筒状体の上端部に接点を形成させ、更に筒状体の成形体保持部に溶浸させて接点と筒状体上端部を一体化させ、更に筒状体内に溶浸させ通電棒用母材と一体化させて筒状体内に通電棒を形成させ、該通電棒の外周を筒状体の内壁に溶浸させて通電棒と筒状体を一体化させる工程と、筒状体の底部を削除して通電棒の底面を外部に露出させる工程と、各工程のいずれかの工程に続いて筒状体の接点を形成される端部とは反対側の端部外周にオネジ部を形成する工程と、を含んで構成される。   According to a third aspect of the present invention, there is provided a method of manufacturing a contact for a vacuum valve, comprising: a step of preparing a cup-shaped cylindrical body having a bottom; a step of interiorizing a base material for a current bar in the cylindrical body; A cylindrical body and a current-carrying rod mother body by a step of holding a molded body made of a sintered body in an opening of a cylindrical body with an internal material and a step of placing an infiltrant on the upper surface of the molded body. Forming an assembly composed of a material, a molded body, and an infiltrant, and heating the assembly by a powder metallurgy method in a non-oxidizing atmosphere to infiltrate the molded body with the infiltrant. A contact is formed at the upper end of the cylindrical body, and further infiltrated into the molded body holding part of the cylindrical body to integrate the contact and the upper end of the cylindrical body, and further infiltrated into the cylindrical body to cause the current-carrying rod mother. A step of forming a current-carrying rod in the cylindrical body by integrating with the material, and infiltrating the outer periphery of the current-carrying rod into the inner wall of the cylindrical body to integrate the current-carrying rod and the cylindrical body Removing the bottom of the cylindrical body to expose the bottom surface of the current-carrying rod to the outside, and the end opposite to the end where the contact of the cylindrical body is formed following any of the steps Forming a male screw part on the outer periphery.

第4の発明の真空バルブの接触子製造方法は、底部中央に内方に突設された凸部を有するカップ状の筒状体を用意する工程と、凸部に通電棒用母材を載置して該通電棒用母材を筒状体に内装する工程と、該通電棒用母材を内装した筒状体の開口部に焼結体から成る成形体を保持させる工程と、該成形体の上面に溶浸材を載置する工程と、により、筒状体、通電棒用母材、成形体、及び溶浸材から成る組立品を構成する工程と、該組立品に対し非酸化性の雰囲気で粉末冶金法による加熱を行って溶浸材により、成形体に溶浸させて筒状体の上端部に接点を形成させ、更に筒状体の成形体保持部に溶浸させて接点と筒状体上端部を一体化させ、更に筒状体内に溶浸させ通電棒用母材と一体化させて凸部を内包する通電棒を筒状体内に形成させ、通電棒の外周を筒状体の内壁に溶浸させて通電棒と筒状体を一体化させる工程と、筒状体の底部を削除して凸部の底部を取り巻く通電棒の底面を外部に露出させる工程と、各工程のいずれかの工程に続いて凸部の底部にメネジ部を形成する工程と、を含んで構成される。   According to a fourth aspect of the present invention, there is provided a vacuum valve contactor manufacturing method comprising: preparing a cup-shaped cylindrical body having a convex portion projecting inwardly at the center of the bottom; and mounting a current bar base material on the convex portion. Placing the base material for the current bar in a cylindrical body, holding the molded body made of a sintered body in the opening of the cylindrical body in which the base material for the current bar is installed, and the molding A step of placing an infiltrant on the upper surface of the body, and a step of forming an assembly comprising a cylindrical body, a base material for a current bar, a molded body, and an infiltrant, and non-oxidizing the assembly In the atmosphere, the powder metallurgy method is used to infiltrate the molded body with an infiltrant to form a contact point at the upper end of the cylindrical body, and further infiltrate into the molded body holding section of the cylindrical body. The contact and the upper end of the cylindrical body are integrated, and further, infiltrated into the cylindrical body and integrated with the base material for the current bar to form a current bar containing the convex portion in the cylindrical body. The outer periphery of the rod is infiltrated into the inner wall of the cylindrical body to integrate the current-carrying rod and the cylindrical body, and the bottom of the cylindrical body is removed to expose the bottom surface of the current-carrying rod surrounding the bottom of the projection And a step of forming a female thread portion at the bottom of the convex portion following any one of the steps.

本発明によれば、圧力を伴わない簡単な方法で接点と通電棒と外部操作部や配線に連結するためのネジ部とを一体化し、且つネジ部と通電棒相互の最適な部品寸法を容易に確保できる真空バルブの接触子構造及びその製造方法を提供することが可能となる。   According to the present invention, the contact, the current bar, and the screw part for connecting to the external operation part and the wiring are integrated by a simple method without pressure, and the optimum part dimensions between the screw part and the current bar can be easily obtained. Therefore, it is possible to provide a contact structure for a vacuum valve and a manufacturing method thereof.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1(a),(b) は、本例の真空バルブの接触子製造方法における一体化の工程を示す図である。尚、本例の真空バルブの接触子製造方法により製造される接触子は、図4に示した
真空バルブの可動側接触子5に相当する接触子である。
1 (a) and 1 (b) are diagrams showing integration steps in the vacuum valve contactor manufacturing method of this example. The contact manufactured by the vacuum valve contact manufacturing method of the present example is a contact corresponding to the movable contact 5 of the vacuum valve shown in FIG.

本例の真空バルブの接触子製造方法は、図1(a) に示すように、先ず、底部25のあるカップ状の筒状体26を用意する。この筒状体26は、ステンレス(SUS304)の棒材から、外径16mm、内径10mm、深さ25mmのカップ状の容器として作成することができる。   As shown in FIG. 1A, the vacuum valve contactor manufacturing method of this example first prepares a cup-shaped cylindrical body 26 having a bottom portion 25. This cylindrical body 26 can be made from a stainless steel (SUS304) rod as a cup-shaped container having an outer diameter of 16 mm, an inner diameter of 10 mm, and a depth of 25 mm.

そして、この筒状体26の内部に、通電棒用母材27を内装(充填)する。通電棒用母材27は、外径約10mm、長さ約10mmの無酸素銅のブロックである。
次に、この通電棒用母材27を内装した筒状体26の開口部に焼結体からなる成形体28を載置して保持させる。この成形体28は、溶浸法による加熱後に接点となるものであり、Cu−Cr(銅−クロム)焼結体で構成されている。そして、その形状は、外径15〜10mm、厚さ約10mmに成形されている。
Then, a current-carrying rod base material 27 is housed (filled) in the cylindrical body 26. The current bar base material 27 is an oxygen-free copper block having an outer diameter of about 10 mm and a length of about 10 mm.
Next, a molded body 28 made of a sintered body is placed and held in the opening of the cylindrical body 26 in which the base material 27 for the current-carrying rod is housed. This molded body 28 becomes a contact after heating by the infiltration method, and is composed of a Cu—Cr (copper-chromium) sintered body. And the shape is shape | molded by outer diameter 15-10mm and thickness about 10mm.

このCu−Cr焼結体で構成される成形体28の製作方法は次の通りである。先ず、溶解時にAl(アルミニウム)などによって脱酸されたCr塊を機械的に粉砕して粒径74μm以下として粒度調整を行ったCr粉と、電解法によって作成されたCu粉(粒径44μm以下)とを、55Cu−Cr質量比で計量し、V型ミキサで混合する。   The manufacturing method of the compact 28 composed of this Cu—Cr sintered body is as follows. First, Cr powder deoxidized by Al (aluminum) or the like at the time of dissolution is mechanically crushed to adjust the particle size to a particle size of 74 μm or less, and Cu powder prepared by an electrolytic method (particle size of 44 μm or less) ) With a 55Cu-Cr mass ratio and mixed with a V-type mixer.

この混合物を、1tonf/cm^2(98MPa)にて加圧成形し、その後に、非酸化性の雰囲気において、Cuの融点以下、約1000℃で加熱して、粉末冶金法でいう焼結を行って成形したものである。   This mixture is pressure-molded at 1 tonf / cm ^ 2 (98 MPa), and then heated at about 1000 ° C. below the melting point of Cu in a non-oxidizing atmosphere to carry out sintering in the powder metallurgy method. It is made by molding.

なお、上記のCr原料粉については、真空バルブに用いられる接点材は、アーク開閉による接点の溶融により接点材から種々のガス分子、主として酸素ガスが放出され、これによって真空容器内の圧力を低下させる原因となりやすい。したがって、できるだけ酸素含有量の少ないものとするために脱酸したCr粉を使用したものである。   As for the above Cr raw material powder, the contact material used for the vacuum valve releases various gas molecules, mainly oxygen gas, from the contact material by melting the contact by opening and closing the arc, thereby reducing the pressure in the vacuum vessel. It is easy to cause. Therefore, deoxidized Cr powder is used to make the oxygen content as low as possible.

また、Cu粉については、本実施例では電解法によって得られたCu粉を使用したが、アトマイズ法で作られたCu粉でも特に問題はない。
次に、上記のように通電棒用母材27を内装した筒状体26の開口部に成形体28を載置したのち、さらに、この成形体28(Cu−Cr焼結体)の上面に、そのCu−Cr焼結体の多孔性の孔部分を埋めて接点に形成するための溶浸材として、外径10mm、長さ約8mmの無酸素銅のブロックからなる溶浸材29を載置した。
Moreover, about Cu powder, although the Cu powder obtained by the electrolysis method was used in the present Example, there is no problem in particular also with Cu powder made by the atomization method.
Next, after placing the molded body 28 in the opening of the cylindrical body 26 in which the base material 27 for the current-carrying rod is housed as described above, the molded body 28 (Cu—Cr sintered body) is further placed on the upper surface. An infiltrant 29 made of an oxygen-free copper block having an outer diameter of 10 mm and a length of about 8 mm is mounted as an infiltrant for filling the porous hole portion of the Cu—Cr sintered body to form a contact. I put it.

このように、本例では、通電棒用母材27と溶浸材29には、同材質すなわち脱酸したCu(銅)のブロックが用いられる。また、筒状体26は、通電棒用母材27や溶浸材29の融点(本例ではCu(銅)の融点)よりも高い融点を持つ材料であれば何でもよいが、本例では、例えばオーステナイト系ステンレスを母材としている。   In this way, in this example, the same material, that is, a deoxidized Cu (copper) block is used for the base material 27 for the current-carrying rod and the infiltrant 29. The cylindrical body 26 may be any material as long as it has a melting point higher than the melting point of the current bar base material 27 or the infiltrant 29 (in this example, the melting point of Cu (copper)). For example, austenitic stainless steel is used as a base material.

このように筒状体26の母材としてオーステナイト系ステンレスを選定した理由は、オーステナイト系ステンレスは耐蝕性に優れているので、後工程で特殊な表面処理をしなくても耐蝕性を有する部品が得られるからである。   The reason for selecting the austenitic stainless steel as the base material of the cylindrical body 26 in this way is that the austenitic stainless steel is excellent in corrosion resistance, so that a part having corrosion resistance can be obtained without performing a special surface treatment in a subsequent process. It is because it is obtained.

上記のようにして、図1(a) に示す筒状体26、通電棒用母材27、成形体28、及び溶浸材29から成る組立品30が形成される。
次に、上記のように配置された組立品30を、水素雰囲気にて1200℃で加熱して、筒状体26内の通電棒用母材27(Cuブロック)および成形体28(Cu−Cr焼結体)の上に置いた溶浸材29(Cuブロック)を溶融させる。
As described above, the assembly 30 including the cylindrical body 26, the current bar base material 27, the molded body 28, and the infiltrant 29 shown in FIG. 1A is formed.
Next, the assembly 30 arranged as described above is heated at 1200 ° C. in a hydrogen atmosphere, so that the current-carrying rod base material 27 (Cu block) and the molded body 28 (Cu—Cr) in the cylindrical body 26. The infiltrant 29 (Cu block) placed on the sintered body is melted.

これにより、成形体28(Cu−Cr焼結体)の上に置いた溶浸材29(Cuブロック)は、成形体28(Cu−Cr焼結体)の多孔性の孔部分を充填する、すなわち粉末冶金法でいういわゆる溶浸するとともに、溶浸材29の余剰となった部分は筒状体26内に滴下して、筒状体26内に配置した通電棒用母材27(Cuブロック)とともに筒状体26内で凝固する。   Thereby, the infiltrant 29 (Cu block) placed on the molded body 28 (Cu—Cr sintered body) fills the porous hole portion of the molded body 28 (Cu—Cr sintered body). That is, the so-called infiltration in the powder metallurgy method is performed, and the surplus portion of the infiltrant 29 is dropped into the cylindrical body 26 and the current-carrying rod base material 27 (Cu block disposed in the cylindrical body 26). ) And solidify in the cylindrical body 26.

図1(b) は、このようにして得られた加熱体の凝固後の加熱後凝固体31の態様を示す図である。図1(b) に示すように、図1(a) に示した溶浸材29は成形体28上から完全に姿を消して、代わって、筒状体26上部には、成形体28と溶浸材29の一部から成る仕上げ前の接点32が形成され、筒状体26の内部には、通電棒用母材27と溶浸材29の残部からなる通電棒33が隙間無く充填されている。   FIG.1 (b) is a figure which shows the aspect of the solidified body 31 after a heating after the solidification of the heating body obtained in this way. As shown in FIG. 1 (b), the infiltrant 29 shown in FIG. 1 (a) disappears completely from the molded body 28, and instead, the molded body 28 and An unfinished contact 32 made of a part of the infiltrating material 29 is formed, and the inside of the cylindrical body 26 is filled with a current-carrying rod 33 consisting of the base material 27 for the current-carrying rod and the remainder of the infiltrant 29 without any gaps. ing.

この加熱後凝固体31の断面における組織観察を行った結果、接点32と筒状体26との接合部界面34、及び筒状体26とその内部に溶融凝固した通電棒33との接合部界面35では、いずれの界面においてもCu(銅)が筒状体26の結晶粒界に浸透して、それぞれの界面部分が強固に接合されていることが確認された。   As a result of the observation of the structure in the cross section of the solidified body 31 after heating, the junction interface 34 between the contact 32 and the cylindrical body 26 and the junction interface between the cylindrical body 26 and the current-carrying rod 33 melted and solidified therein. 35, it was confirmed that Cu (copper) permeates the crystal grain boundary of the cylindrical body 26 at each interface, and the respective interface portions are firmly bonded.

また、接点32の内部36では多孔性の孔が溶浸材29(Cu(銅))で完全に埋め尽くされて接点全体が強化されていた。また、接点32と通電棒33との界面37では、通電棒33と一体となった溶浸材29残部が、接点32内部の溶浸材29と連続して、ここでも界面部分が強固に接合されていることが確認された。   Further, in the inside 36 of the contact 32, the porous hole was completely filled with the infiltrant 29 (Cu (copper)), and the entire contact was strengthened. Further, at the interface 37 between the contact 32 and the current-carrying rod 33, the remaining part of the infiltrant 29 integrated with the current-carrying bar 33 is continuous with the infiltrant 29 inside the contact 32, and here the interface part is firmly joined. It has been confirmed.

図2は、上記の加熱後凝固体31の仕上げ加工後の形状を示す図である。図2に示すように、接点32は、上面の円周縁部を例えばフィレット等で丸み付けして、真空バルブの接点の形状に加工され、筒状体26は、接点32の補強と通電棒33の補強となるように一部分を残し、他の部分には外部の操作器と連結できるようにオネジが形成される。   FIG. 2 is a diagram showing the shape of the solidified body 31 after heating after finishing. As shown in FIG. 2, the contact 32 is processed into the shape of the contact of the vacuum valve by rounding the peripheral edge of the upper surface with, for example, a fillet or the like. A male screw is formed so that it can be connected to an external operating device in the other part while leaving a part so as to be reinforced.

すなわち、筒状体26の約1/2の上部は、接点32との接合部では接点32の補強部としてフランジ部38を形成するように切り残され、残る胴部分は厚さの約2/3を切除されて、残る1/3の厚さ部分が通電棒33の補強部として円環部39を形成するように切り残される。   That is, about 1/2 of the upper portion of the cylindrical body 26 is left uncut so as to form a flange portion 38 as a reinforcing portion of the contact 32 at the joint with the contact 32, and the remaining barrel portion is about 2 / th of the thickness. 3 is cut off and the remaining 1/3 thickness portion is left uncut to form an annular portion 39 as a reinforcing portion of the current-carrying rod 33.

そして、円環部39に続く筒状体26の約1/2の下部は、図1(a),(b) に示した底部25が切除されて通電棒33の底部が外部に露出され、その底部切除後の筒状体26の約1/2の下部には、外部の操作器と連結するためのオネジ部41が形成される。   And about the lower half of the cylindrical body 26 following the annular portion 39, the bottom 25 shown in FIGS. 1 (a) and 1 (b) is cut off to expose the bottom of the current-carrying rod 33 to the outside. A male screw portion 41 for connecting to an external operating device is formed at a lower half of the cylindrical body 26 after the bottom portion is cut off.

尚、オネジ部41の形成は加熱前であってもよい。また、加熱後にオネジ部41を形成する場合は、オネジ部41を形成してから底部25を切除するようにしてもよく、または底部25を切除してからオネジ部41を形成するようにしてもよい。   The male screw portion 41 may be formed before heating. Further, when the male screw portion 41 is formed after heating, the bottom portion 25 may be removed after the male screw portion 41 is formed, or the male screw portion 41 may be formed after the bottom portion 25 is cut off. Good.

これにより、図4に示した可動側接触子5と機能的に相当し、但し接点32と通電棒33及び接点補強部としてのフランジ部38が強固に接合され、且つ円環部39及びオネジ部41が通電棒補強部として通電棒33と強固に接合されている構造を有する接触子42が完成する。   Thereby, it is functionally equivalent to the movable contact 5 shown in FIG. 4, except that the contact point 32, the energizing rod 33, and the flange portion 38 as the contact reinforcing portion are firmly joined, and the annular portion 39 and the male screw portion. A contact 42 having a structure in which 41 is firmly joined to the current bar 33 as a current bar reinforcing portion is completed.

このように本例では、溶浸方による加熱によって接触子全体を一体化するので、ろう付けが不要となる。したがって、接点32の補強部(フランジ部38)、通電棒33の補強部(円環部39)、更にはオネジ部41(筒状体26の切り残し部)として、ろう材の濡れ性が劣るオーステナイト系のステンレスを使用しても、Niめっきなどの表面処理を施す必要がなく、そのまま用いて、オーステナイト系のステンレスが持つ優れた耐蝕性を活
用することができる。
Thus, in this example, since the whole contactor is integrated by the heating by the infiltration method, brazing becomes unnecessary. Accordingly, the brazing material has poor wettability as the reinforcing portion (flange portion 38) of the contact point 32, the reinforcing portion (annular portion 39) of the current-carrying rod 33, and the male screw portion 41 (the uncut portion of the cylindrical body 26). Even if austenitic stainless steel is used, it is not necessary to perform surface treatment such as Ni plating, and the superior corrosion resistance of austenitic stainless steel can be utilized as it is.

尚、本実施例では接点32の母材金属としてCu−Cr合金を例にとって説明したが、接点材としては、Cu(銅)及び銀(Ag)のうち一種または両方を含有し、更にクロム(Cr)、タングステン(W)、モリブデン(Mo)、タンタル(Ta)から選ばれた1種類以上の金属、更にはそれらの炭化物を含有する構成としても、製作可能である。   In this embodiment, a Cu—Cr alloy is described as an example of the base metal of the contact 32. However, the contact material contains one or both of Cu (copper) and silver (Ag), and further contains chromium ( It is also possible to manufacture a structure containing one or more kinds of metals selected from Cr), tungsten (W), molybdenum (Mo), and tantalum (Ta), and further carbides thereof.

また、テルリューム(Te)、ビスマス(Bi)、鉛(Pb)等の低融点の元素を添加するようにしてもよい。
このように本例では、真空バルブの接触子の構造を、接点を形成するための溶浸作業と同時に加熱により筒状体と通電棒と接点を一体化して筒状体にオネジ部を形成するので、加熱前の各部品の組付け時の相互の部品寸法をラフな寸法としても、加熱・凝固後の相互の寸法関係を筒状体を中心として適正に確保することができる。
Moreover, you may make it add elements with low melting points, such as tellurium (Te), bismuth (Bi), and lead (Pb).
As described above, in this example, the structure of the contact of the vacuum valve is formed by integrating the cylindrical body, the current-carrying rod, and the contact by heating simultaneously with the infiltration operation for forming the contact, thereby forming the male thread portion in the cylindrical body. Therefore, even if the mutual component dimensions at the time of assembling the respective parts before heating are rough, the mutual dimensional relationship after heating and solidification can be appropriately ensured centering on the cylindrical body.

このように、組付け時の相互の部品寸法がラフな寸法でよく、且つろう付けの処理が不要であるので工程が簡略化され、また、部品間の界面の強固な結合を得るために溶浸法を用いているので、固相接合のように大掛かりな加圧装置が不要であり、安価な接触子を提供することが可能となる。   In this way, the mutual part dimensions during assembly may be rough, and the brazing process is unnecessary, so the process is simplified, and in order to obtain a strong bond at the interface between parts, Since the immersion method is used, a large-scale pressurizing apparatus such as solid phase bonding is not required, and an inexpensive contact can be provided.

図3(a),(b) は、実施例2の真空バルブの他の接触子製造方法における一体化のための部品組付け方法の2例を示す図であり、図3(c) は、完成後の接触子の形状を示す断面図である。尚、本例の真空バルブの接触子製造方法により製造される接触子は、図4に示した真空バルブの固定側接触子7に相当する接触子である。   3 (a) and 3 (b) are diagrams showing two examples of a part assembling method for integration in another contactor manufacturing method of the vacuum valve of Example 2, and FIG. It is sectional drawing which shows the shape of the contactor after completion. The contact manufactured by the vacuum valve contact manufacturing method of this example is a contact corresponding to the fixed contact 7 of the vacuum valve shown in FIG.

本例の真空バルブの接触子製造方法において用いられる各部品の母材は、一部の寸法と形状が異なることを除いて、材質は、図1(a) の場合と同様である。また、各部品の製法も図1(a) で説明した方法と同様である。   The base material of each component used in the vacuum valve contactor manufacturing method of this example is the same as that shown in FIG. 1 (a), except that some dimensions and shapes are different. The manufacturing method of each part is the same as the method described in FIG.

したがって、ここでは材質や個々の部品の製法の説明は省略し、専ら製造方法における手順のみを説明する、また、図3(a),(b),(c) には、図1(a),(b) 及び図2の場合と同様の機能を有する部分には図1(a),(b) 及び図2と同一の番号を付与して示している。   Therefore, the description of the material and the manufacturing method of the individual parts is omitted here, and only the procedure in the manufacturing method is described. Also, FIGS. 3 (a), (b), and (c) are shown in FIG. , (b) and parts having the same functions as those in FIG. 2 are given the same numbers as those in FIGS. 1 (a), (b) and FIG.

先ず、図3(a) 又は図3(b) に示すように、底部25の中央に、内方に突設された凸部45を有する、カップ状の筒状体26を用意する。なお、図3(a) は、凸部45を有する底部25と円環部39とが初めから一体に作成された筒状体26を示し、図3(b) は、円環部39とは別体に作成された凸部45と底部25から成る別体部品46を、円環部39の下端面に溶接47で接合した筒状体26を示している。   First, as shown in FIG. 3 (a) or 3 (b), a cup-shaped cylindrical body 26 having a convex portion 45 projecting inwardly at the center of the bottom portion 25 is prepared. 3A shows the cylindrical body 26 in which the bottom portion 25 having the convex portion 45 and the annular portion 39 are integrally formed from the beginning. FIG. 3B shows the annular portion 39. A cylindrical body 26 is shown in which a separate part 46 composed of a convex part 45 and a bottom part 25 created separately is joined to the lower end surface of an annular part 39 by welding 47.

上記に続いて、凸部45に通電棒用母材27を載置して、筒状体26に通電棒用母材27を内装する。そして、この通電棒用母材27を内装した筒状体26の開口部に、焼結体から成る成形体28を載置して保持させる。更に、その成形体28の上面に溶浸材29を載置する。   Following the above, the current-carrying bar base material 27 is placed on the convex portion 45, and the current-carrying bar base material 27 is housed in the cylindrical body 26. And the molded object 28 which consists of a sintered compact is mounted in the opening part of the cylindrical body 26 which equipped this base material 27 for electricity supply rods, and is hold | maintained. Further, an infiltrant 29 is placed on the upper surface of the molded body 28.

これにより、筒状体26、通電棒用母材27、成形体28、及び溶浸材29から成る組立品43又は44が形成される。この後、この組立品43又は44に対して、非酸化性の雰囲気(例えば水素雰囲気)にて粉末冶金法による1200℃の加熱を行う。   As a result, an assembly 43 or 44 including the cylindrical body 26, the current bar base material 27, the molded body 28, and the infiltrant 29 is formed. Thereafter, the assembly 43 or 44 is heated at 1200 ° C. by a powder metallurgy method in a non-oxidizing atmosphere (for example, a hydrogen atmosphere).

この加熱により、成形体28上の溶浸材29及び筒状体26内の通電棒用母材27が溶融する。そして、溶浸材29は成形体28の多孔性の孔部分を充填(溶浸)するとともに
、余剰の溶浸材29が筒状体26内に滴下する。
By this heating, the infiltrant 29 on the molded body 28 and the current-carrying rod base material 27 in the cylindrical body 26 are melted. The infiltrant 29 fills (infiltrates) the porous hole portion of the molded body 28, and excess infiltrant 29 is dropped into the cylindrical body 26.

これにより、筒状体26内部で一体となった余剰の溶浸材29と通電棒用母材27とが凸部45を包み込むようにして筒状体26内に充満したのち凝固する。
この溶融・凝固した形状の態様は、筒状体26内に凸部45が通電棒用母材27と一体に形成されていることと、筒状体26の厚さがオネジを形成するだけの厚さを持たず、それよりも薄い円環部39の厚さになっていることを除いて、図1(b) に示した加熱後凝固体31の態様と同様である。
As a result, the excess infiltrant 29 and the current-carrying rod base material 27 integrated within the cylindrical body 26 are solidified after filling the cylindrical body 26 so as to wrap the convex portion 45.
The form of the melted and solidified shape is that the convex portion 45 is formed integrally with the current bar base material 27 in the cylindrical body 26 and that the thickness of the cylindrical body 26 forms a male screw. It is the same as the embodiment of the solidified body 31 after heating shown in FIG. 1 (b) except that it has no thickness and the thickness of the annular portion 39 is thinner than that.

すなわち、各部に溶浸した溶浸材29は、図3(c) に示すように(ただし図3(c) は仕上げ後の形状を示している)、筒状体26の上端部に内部の強化された接点32を形成し、筒状体26の上端部(成形体保持部)に溶浸して接点32と筒状体26の上端部を一体化させる。   That is, the infiltrant 29 infiltrated in each part is formed in the upper end of the cylindrical body 26 as shown in FIG. 3 (c) (however, FIG. 3 (c) shows the shape after finishing). The reinforced contact 32 is formed and infiltrated into the upper end portion (molded body holding portion) of the cylindrical body 26 so that the contact 32 and the upper end portion of the cylindrical body 26 are integrated.

更に、溶浸した溶浸材29は、筒状体26内に滴下(溶浸)して通電棒用母材27と一体化し、凸部45を内包する通電棒33を筒状体26内に形成する。また、通電棒33はその外周において筒状体26の内壁に溶浸し、これにより通電棒33と筒状体26が一体化する。   Furthermore, the infiltrated material 29 that has been infiltrated is dropped (infiltrated) into the cylindrical body 26 and integrated with the base material 27 for the current-carrying rod, and the current-carrying rod 33 that includes the convex portion 45 is placed in the cylindrical body 26. Form. Further, the current-carrying bar 33 is infiltrated into the inner wall of the cylindrical body 26 at the outer periphery thereof, whereby the current-carrying bar 33 and the cylindrical body 26 are integrated.

この後、筒状体26の底部25を削除して凸部45の底部を取り巻く通電棒33の底面を外部に露出させ、凸部45の底部にメネジ部48を形成する。
尚、メネジ部48の形成は加熱前であってもよい。また、加熱後にメネジ部48を形成する場合は、メネジ部48を形成してから底部25を切除するようにしてもよく、または底部25を切除してからメネジ部48を形成するようにしてもよい。
Thereafter, the bottom portion 25 of the cylindrical body 26 is deleted to expose the bottom surface of the current-carrying rod 33 surrounding the bottom portion of the convex portion 45 to the outside, and a female screw portion 48 is formed at the bottom portion of the convex portion 45.
The female thread portion 48 may be formed before heating. Further, when the female thread portion 48 is formed after heating, the bottom portion 25 may be cut off after the female screw portion 48 is formed, or the female screw portion 48 may be formed after the bottom portion 25 is cut off. Good.

これにより、図4に示した固定側接触子7と機能的に相当し、但し接点32と通電棒33、及び通電棒33の補強部としての筒状体26の円環部39と接点32とが強固に接合され、且つ円環部39と通電棒33と、及び通電棒33とメネジ部48とが強固に接合されている構造を有する接触子49が完成する。   This functionally corresponds to the fixed-side contact 7 shown in FIG. 4, except that the contact 32 and the energizing rod 33 and the annular portion 39 and the contact 32 of the cylindrical body 26 as a reinforcing portion of the energizing rod 33 Are firmly joined, and the contact 49 having a structure in which the annular portion 39 and the energizing rod 33 and the energizing rod 33 and the female screw portion 48 are firmly joined is completed.

このように本例の場合も、溶浸方による加熱によって接触子全体を一体化するので、ろう付けが不要となる。したがって、通電棒33の補強部(円筒体26)として、更にはメネジ部48(凸部45)として、濡れ性が劣るオーステナイト系のステンレスを使用しても、Niめっきなどの表面処理を施す必要がなく、そのまま用いて、オーステナイト系のステンレスが持つ優れた耐蝕性を活用することができる。   Thus, also in this example, since the whole contact is integrated by heating by the infiltration method, brazing becomes unnecessary. Therefore, even if austenitic stainless steel having poor wettability is used as the reinforcing portion (cylindrical body 26) of the current-carrying rod 33 and further as the female screw portion 48 (convex portion 45), it is necessary to perform surface treatment such as Ni plating. It can be used as it is, and the excellent corrosion resistance of austenitic stainless steel can be utilized.

このように本例では、真空バルブの接触子の構造を、接点を形成するための溶浸作業と同時に加熱により底部に凸部付きの筒状体と通電棒と接点を一体化して凸部にメネジ部を形成するので、加熱前の各部品の組付け時の相互の部品寸法をラフな寸法としても、加熱・凝固後の相互の寸法関係を筒状体を中心として適正に確保することができる。   In this way, in this example, the structure of the contact of the vacuum valve is integrated into the convex portion by integrating the cylindrical body with the convex portion on the bottom, the current-carrying rod and the contact by heating simultaneously with the infiltration operation for forming the contact. Since the female thread is formed, the mutual dimensional relationship after heating and solidification can be properly ensured centering on the cylindrical body even if the mutual component dimensions when assembling the parts before heating are rough dimensions. it can.

このように、組付け時の相互の部品寸法がラフな寸法でよく、且つろう付けの処理が不要であるので工程が簡略化され、また、部品間の界面の強固な結合を得るために溶浸法を用いているので、固相接合のように大掛かりな加圧装置が不要であり、安価な接触子を提供することが可能となる。   In this way, the mutual part dimensions during assembly may be rough, and the brazing process is unnecessary, so the process is simplified, and in order to obtain a strong bond at the interface between parts, Since the immersion method is used, a large-scale pressurizing apparatus such as solid phase bonding is not required, and an inexpensive contact can be provided.

尚、実施例1の接触子42を真空バルブの可動側接触子に相当するとし、実施例2の接触子49を真空バルブの固定側接触子に相当するとして説明したが、これに限ることなく、実施例1の接触子42を固定側接触子とし、実施例2の接触子49を可動側接触子としてもよく、また、可動側接触子及び固定側接触子ともに、実施例1の接触子42で構成す
る、あるいは実施例2の接触子49で構成するようにしてもよい。
In addition, although the contact 42 of Example 1 was demonstrated as equivalent to the movable contact of a vacuum valve, and the contact 49 of Example 2 was demonstrated as equivalent to the fixed side contact of a vacuum valve, it does not restrict to this. The contact 42 of the first embodiment may be a fixed contact, the contact 49 of the second embodiment may be a movable contact, and both the movable contact and the fixed contact are contacts of the first embodiment. 42 or the contact 49 of the second embodiment.

(a),(b) は実施例1の真空バルブの接触子製造方法における一体化の工程を示す図である。(a), (b) is a figure which shows the process of integration in the contactor manufacturing method of the vacuum valve of Example 1. FIG. 実施例1の真空バルブの接触子製造方法における加熱後凝固体の仕上げ加工後の形状を示す図である。It is a figure which shows the shape after the finishing process of the solidified body after a heating in the contactor manufacturing method of the vacuum valve of Example 1. FIG. (a),(b) は、実施例2の真空バルブの他の接触子製造方法における一体化のための部品組付け方法の2例を示す図であり、(c) は、完成後の接触子の形状を示す断面図である。(a), (b) is a figure which shows two examples of the component assembly method for the integration in the other contactor manufacturing method of the vacuum valve of Example 2, (c) is the contact after completion It is sectional drawing which shows the shape of a child. 従来の真空バルブの要部の構成を示す断面図である。It is sectional drawing which shows the structure of the principal part of the conventional vacuum valve.

符号の説明Explanation of symbols

1 絶縁筒
2(2a、2b) メタライジング
3 端板
3a 上部端板
3b 下部端板
4 気密容器
5 可動側接触子
6 可動側通電棒
7 固定側接触子
8 固定側通電棒
9 ベローズ
11 カバー
12 オネジ
13 ろう付け層
14 可動接点組付け部
15 可動接点
16 ろう付け層
17 メネジ
18 固定接点組付け部
19 固定接点
20、21 ろう付け層
22 アークシールド
25 底部
26 筒状体
27 通電棒用母材
28 成形体
29 溶浸材
30 組立品
31 加熱後凝固体
32 接点
33 通電棒
34 接点・筒状体接合界面
35 筒状体・通電棒接合界面
36 接点内部
37 接点・通電棒接合界面
38 フランジ部
39 円環部
41 オネジ
42 接触子
43、44 組立品
45 凸部
46 別体部品
47 溶接部
48 メネジ部
49 接触子
DESCRIPTION OF SYMBOLS 1 Insulation cylinder 2 (2a, 2b) Metalizing 3 End plate 3a Upper end plate 3b Lower end plate 4 Airtight container 5 Movable side contact 6 Movable side energizing rod 7 Fixed side contact 8 Fixed side energizing rod 9 Bellows 11 Cover 12 Male screw 13 Brazing layer 14 Movable contact assembly 15 Movable contact 16 Brazing layer 17 Female screw 18 Fixed contact assembly 19 Fixed contact 20, 21 Brazing layer 22 Arc shield 25 Bottom 26 Tubular body 27 Base material for current-carrying rod 28 Molded body 29 Infiltrant 30 Assembly 31 Solidified body after heating 32 Contact 33 Current bar 34 Contact / Cylinder joint interface 35 Cylindrical body / Current bar joint interface 36 Contact inside 37 Contact / Current bar joint interface 38 Flange 39 Ring part 41 Male screw 42 Contactor 43, 44 Assembly 45 Convex part 46 Separate part 47 Welding part 48 Female thread part 49 Contactor

Claims (14)

通電電流の開閉を目的とする真空バルブの接触子構造において、
接点と、該接点に接続する通電棒と、前記接点及び前記通電棒を支持すると共に前記接点を支持する端部とは反対側の端部外周にオネジ部を形成された筒状体と、
から成り、
前記接点、前記通電棒、及び前記筒状体の各部材が一体化されている、
ことを特徴とする真空バルブの接触子構造。
In the contact structure of the vacuum valve for the purpose of opening and closing the energizing current,
A contact, a current-carrying rod connected to the contact, a cylindrical body that supports the contact and the current-carrying rod and has an external thread formed on the outer periphery of the end opposite to the end that supports the contact;
Consisting of
Each member of the said contact, the said electricity supply rod, and the said cylindrical body is integrated,
This is a contact structure of a vacuum valve.
通電電流の開閉を目的とする真空バルブの接触子構造において、
接点と、該接点に接続する通電棒と、前記接点及び前記通電棒を支持する筒状体と、該筒状体の前記接点を支持する端部とは反対側の端部において前記通電棒内に形成されたメネジ部と、
から成り、
前記接点、前記通電棒、前記筒状体、及び前記メネジ部の各部材が一体化されている、ことを特徴とする真空バルブの接触子構造。
In the contact structure of the vacuum valve for the purpose of opening and closing the energizing current,
A contact, a current-carrying rod connected to the contact, a cylindrical body that supports the contact and the current-carrying rod, and an end of the cylindrical body opposite to the end that supports the contact, An internal thread formed on
Consisting of
A contact structure for a vacuum valve, wherein the contact, the current-carrying rod, the cylindrical body, and the female thread member are integrated.
前記接点は、固定接点、または該固定接点に対して離接可能に配置された可動接点である、ことを特徴とする請求項1又は2記載の真空バルブの接触子構造。   The contact structure of the vacuum valve according to claim 1, wherein the contact is a fixed contact or a movable contact arranged to be detachable from the fixed contact. 前記一体化は、溶浸法により形成されている、ことを特徴とする請求項1又は2記載の真空バルブの接触子構造。   The vacuum valve contactor structure according to claim 1, wherein the integration is formed by an infiltration method. 前記接点は、Cu(銅)及び銀(Ag)のうち一種または両方を含有し、Cr(クロム)、W(タングステン)、Mo(モリブデン)、Ta(タンタル)及びその炭化物から成る、ことを特徴とする請求項1又は2記載の真空バルブの接触子構造。   The contact contains one or both of Cu (copper) and silver (Ag), and is made of Cr (chromium), W (tungsten), Mo (molybdenum), Ta (tantalum), and carbides thereof. The contact structure of the vacuum valve according to claim 1 or 2. 前記接点は、Te(テルリューム)、Bi(ビスマス)、Pb(鉛)等の低融点元素が添加されている、ことを特徴とする請求項5記載の真空バルブの接触子構造。   6. The contact structure of a vacuum valve according to claim 5, wherein the contact is added with a low melting point element such as Te (tellurium), Bi (bismuth), Pb (lead) or the like. 前記筒状体、又は前記オネジ部を形成された筒状体、又は前記メネジ部は、オーステナイト系ステンレスを母材としている、ことを特徴とする請求項1又は2記載の真空バルブの接触子構造。   3. The contact structure for a vacuum valve according to claim 1, wherein the cylindrical body, the cylindrical body formed with the male thread portion, or the female thread portion is made of austenitic stainless steel as a base material. . 底部のあるカップ状の筒状体を用意する工程と、
該筒状体に通電棒用母材を内装する工程と、
該通電棒用母材を内装した前記筒状体の開口部に焼結体からなる成形体を保持させる工程と、
該成形体の上面に溶浸材を載置する工程と、
により、
前記筒状体、前記通電棒用母材、前記成形体、及び前記溶浸材から成る組立品を構成する工程と、
該組立品に対し非酸化性の雰囲気で粉末冶金法による加熱を行って前記溶浸材により、
前記成形体に溶浸させて前記筒状体の上端部に接点を形成させ、
更に前記筒状体の前記成形体保持部に溶浸させて前記接点と前記筒状体上端部を一体化させ、
更に前記筒状体内に溶浸させ前記通電棒用母材と一体化させて前記筒状体内に通電棒を形成させ、
該通電棒の外周を前記筒状体の内壁に溶浸させて前記通電棒と前記筒状体を一体化させる工程と、
前記筒状体の底部を削除して前記通電棒の底面を外部に露出させる工程と、
前記各工程のいずれかの工程に続いて前記筒状体の前記接点を形成される端部とは反対側の端部外周にオネジ部を形成する工程と、
を含むことを特徴とする真空バルブの接触子製造方法。
Preparing a cup-shaped cylindrical body with a bottom,
A step of interiorizing the base material for the current-carrying rod in the cylindrical body;
A step of holding a molded body made of a sintered body in an opening of the cylindrical body in which the base material for the current bar is installed;
Placing an infiltrant on the upper surface of the molded body;
By
A step of configuring an assembly comprising the cylindrical body, the base material for the current-carrying rod, the molded body, and the infiltrant;
The assembly is heated by a powder metallurgy method in a non-oxidizing atmosphere,
Infiltrating the molded body to form a contact at the upper end of the cylindrical body,
Further, the contact point and the upper end of the cylindrical body are integrated by infiltrating the molded body holding portion of the cylindrical body,
Furthermore, infiltrating into the cylindrical body and integrating with the base material for the current bar to form a current bar in the cylindrical body,
A step of infiltrating the outer periphery of the current bar to the inner wall of the cylindrical body to integrate the current bar and the cylindrical body;
Removing the bottom of the cylindrical body and exposing the bottom surface of the current-carrying rod to the outside;
A step of forming a male screw portion on the outer periphery of the end opposite to the end where the contact of the cylindrical body is formed following any one of the steps;
A method of manufacturing a contact for a vacuum valve, comprising:
底部中央に内方に突設された凸部を有するカップ状の筒状体を用意する工程と、
前記凸部に通電棒用母材を載置して該通電棒用母材を前記筒状体に内装する工程と、
該通電棒用母材を内装した前記筒状体の開口部に焼結体から成る成形体を保持させる工程と、
該成形体の上面に溶浸材を載置する工程と、
により、
前記筒状体、前記通電棒用母材、前記成形体、及び前記溶浸材から成る組立品を構成する工程と、
該組立品に対し非酸化性の雰囲気で粉末冶金法による加熱を行って前記溶浸材により、
前記成形体に溶浸させて前記筒状体の上端部に接点を形成させ、
更に前記筒状体の前記成形体保持部に溶浸させて前記接点と前記筒状体上端部を一体化させ、
更に前記筒状体内に溶浸させ前記通電棒用母材と一体化させて前記凸部を内包する通電棒を前記筒状体内に形成させ、
前記通電棒の外周を前記筒状体の内壁に溶浸させて前記通電棒と前記筒状体を一体化させる工程と、
前記筒状体の底部を削除して前記凸部の底部を取り巻く前記通電棒の底面を外部に露出させる工程と、
前記各工程のいずれかの工程に続いて前記凸部の底部にメネジ部を形成する工程と、
を含むことを特徴とする真空バルブの接触子製造方法。
Preparing a cup-shaped cylindrical body having a convex portion projecting inwardly at the center of the bottom;
Placing the current-carrying rod base material on the convex portion and internally installing the current-carrying bar base material in the cylindrical body;
A step of holding a molded body made of a sintered body in an opening of the cylindrical body in which the base material for the current bar is installed;
Placing an infiltrant on the upper surface of the molded body;
By
A step of configuring an assembly comprising the cylindrical body, the base material for the current-carrying rod, the molded body, and the infiltrant;
The assembly is heated by a powder metallurgy method in a non-oxidizing atmosphere,
Infiltrating the molded body to form a contact at the upper end of the cylindrical body,
Further, the contact point and the upper end of the cylindrical body are integrated by infiltrating the molded body holding portion of the cylindrical body,
Furthermore, infiltrating into the cylindrical body and integrating with the base material for the current-carrying rod, forming a current-carrying rod that encloses the convex portion in the cylindrical body,
A step of infiltrating the outer periphery of the current bar to the inner wall of the cylindrical body to integrate the current bar and the cylindrical body;
Removing the bottom of the cylindrical body and exposing the bottom surface of the energizing rod surrounding the bottom of the convex portion to the outside;
A step of forming a female thread portion at the bottom of the convex portion following any one of the steps;
A method of manufacturing a contact for a vacuum valve, comprising:
前記筒状体、又は前記オネジ部を形成された筒状体、又は前記メネジ部は、オーステナイト系ステンレスを母材とする、ことを特徴とする請求項8又は9記載の真空バルブの接触子製造方法。   10. The contact manufacturing of a vacuum valve according to claim 8, wherein the cylindrical body, the cylindrical body formed with the male thread portion, or the female thread portion is made of austenitic stainless steel as a base material. Method. 前記通電棒用母材及び前記溶浸材は、Cu(銅)材である、ことを特徴とする請求項8又は9記載の真空バルブの接触子製造方法。   The method for manufacturing a contact for a vacuum valve according to claim 8 or 9, wherein the base material for the current-carrying rod and the infiltrant are Cu (copper) materials. 前記成形体は、Cu(銅)及びAg(銀)のうち一種または両方を含有し、Cr(クロム)、W(タングステン)、Mo(モリブデン)、Ta(タンタル)及びその炭化物から成る、ことを特徴とする請求項8又は9記載の真空バルブの接触子製造方法。   The molded body contains one or both of Cu (copper) and Ag (silver), and is composed of Cr (chromium), W (tungsten), Mo (molybdenum), Ta (tantalum), and carbides thereof. The method for manufacturing a contact for a vacuum valve according to claim 8 or 9, characterized in that: 前記成形体は、Te(テルリューム)、Bi(ビスマス)、Pb(鉛)等の低融点元素が添加されている、ことを特徴とする請求項12記載の真空バルブの接触子製造方法。   13. The method for manufacturing a contact for a vacuum valve according to claim 12, wherein the compact is added with a low melting point element such as Te (tellurium), Bi (bismuth), Pb (lead) or the like. 前記接点は、固定接点、または該固定接点に対して離接可能に配置される可動接点である、ことを特徴とする請求項8又は9記載の真空バルブの接触子製造方法。   10. The method of manufacturing a contact for a vacuum valve according to claim 8, wherein the contact is a fixed contact or a movable contact arranged to be detachable from the fixed contact.
JP2008257407A 2008-10-02 2008-10-02 Contact structure of vacuum valve and manufacturing method thereof Expired - Fee Related JP4770903B2 (en)

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CN200910205001.9A CN101714478B (en) 2008-10-02 2009-09-29 A contact structure of a vacuum valve and manufacture method thereof
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KR101114082B1 (en) 2012-03-14

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