JP2010084674A - Check valve for vacuum pump - Google Patents

Check valve for vacuum pump Download PDF

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JP2010084674A
JP2010084674A JP2008255775A JP2008255775A JP2010084674A JP 2010084674 A JP2010084674 A JP 2010084674A JP 2008255775 A JP2008255775 A JP 2008255775A JP 2008255775 A JP2008255775 A JP 2008255775A JP 2010084674 A JP2010084674 A JP 2010084674A
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valve
flat plate
plate portion
vacuum pump
chamber
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Keiichi Kai
圭一 甲斐
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Yamada Manufacturing Co Ltd
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Yamada Seisakusho KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a check valve for a vacuum pump used as a power source of a brake servo unit for a vehicle or the like such as an automobile, which has a minimum number of part items, which is made up of the smallest number of parts and constructed highly compactly as a whole, and can generate a high vacuum state. <P>SOLUTION: The check valve for the vacuum pump includes a valve member A and a pump housing B. The valve member A comprises a nearly disc-shaped valve flat-shaped part 1 and a flat-shaped elastic connection flat-shaped part 2 having a nearly arc-shaped flexible part and formed around the valve flat-shaped part 1 at nearly regular spacings in the same shape, wherein at least the outer periphery of the valve flat-shaped part 1 is covered with a non-metallic elastic seal member 51. The pump housing B is connected to a pump chamber by an intake path 61, and has a valve chamber 7 in which an intake opening 72a is formed. The outer end part of the connection flat-shaped part 2 is fixed to the interior of the valve chamber 7, and the elastic seal member 51 is brought into contact with the circumference of the intake opening 72a and closes it. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、主に自動車等の車両用ブレーキ倍力装置等の動力源として用いられるものであって、最小限の部品数で且つ、全体の構成を極めてコンパクトにすると共に高真空状態を作り出すことができるバキュームポンプ用逆止弁に関する。   The present invention is mainly used as a power source for a brake booster for a vehicle such as an automobile and the like, and has a minimum number of parts, makes the entire configuration extremely compact and creates a high vacuum state. The present invention relates to a check valve for a vacuum pump.

従来、一般に車両用ブレーキ倍力装置等の動力源として、大気圧よりも低圧力の負圧源を発生させるバキュームポンプが使用されてきている。このようなバキュームポンプの逆止弁の例として下記特許文献1が挙げられる。特許文献1では、バキュームポンプの逆止弁は第1のバルブケーシング、弁子、弾性部材、第2のバルブケーシングにより構成されている。上記構成の逆止弁を用いる事により、空気の逆流を防止し、もって一定値以上の負圧状態を保つことができる。   Conventionally, as a power source for a vehicle brake booster or the like, a vacuum pump that generates a negative pressure source lower than the atmospheric pressure has been used. The following patent document 1 is mentioned as an example of the check valve of such a vacuum pump. In Patent Document 1, the check valve of the vacuum pump is constituted by a first valve casing, a valve element, an elastic member, and a second valve casing. By using the check valve configured as described above, it is possible to prevent the backflow of air and maintain a negative pressure state of a certain value or more.

特開平7−305682号JP-A-7-305682

しかしながら上記特許文献1における逆止弁には、以下に述べるような課題が存在する。まず、構成部品が、第1のバルブケーシング、弁子、弾性部材、第2のバルブケーシング等と多くなってしまっている。次に、ポンプ機能としての到達真空度を向上させ難いものである。詳述すると、ピストン式のバキュームポンプ或いはベーン式のバキュームポンプのいずれであっても、バキュームポンプにおいてはポンプ室の容積をピストンやべ一ンで区分し、そのポンプの作動における最大容積と最小容積の差の分の容積の空気を排出している。   However, the check valve in Patent Document 1 has the following problems. First, the number of components has increased with the first valve casing, the valve element, the elastic member, the second valve casing, and the like. Next, it is difficult to improve the ultimate vacuum as a pump function. In detail, whether it is a piston type vacuum pump or a vane type vacuum pump, in the vacuum pump, the volume of the pump chamber is divided by the piston or the vane, and the maximum volume and the minimum volume in the operation of the pump. The volume of air of the difference is discharged.

すなわち、ポンプ室内の空気についてはポンプの作動により排出することが出来るが、ポンプ室に隣接している逆止弁室の容積の空気についてはポンプの作動に関係無く、排出出来ないものであり、前記逆止弁室の容積が大きければ大きいほど到達真空度が低下する事になる。さらに分かり易く説明すると、バキュームポンプがせっかく空気を排出しても、ポンプ室に隣接している逆止弁室から空気がポンプ室に流れ込んでしまうため、ポンプ室の圧力が上がってしまうことになる。そのために、前記逆止弁室の容積が大きければ大きいほどポンプ室に流れ込む空気の量が増えるので、より到達真空度は低くなるものである。   That is, the air in the pump chamber can be discharged by the operation of the pump, but the air in the volume of the check valve chamber adjacent to the pump chamber cannot be discharged regardless of the operation of the pump. The larger the volume of the check valve chamber, the lower the ultimate vacuum. To explain more clearly, even if the vacuum pump exhausts air, the air flows into the pump chamber from the check valve chamber adjacent to the pump chamber, which increases the pressure in the pump chamber. . Therefore, the larger the volume of the check valve chamber, the greater the amount of air flowing into the pump chamber, so that the ultimate vacuum becomes lower.

そして、特許文献1の弾性部材(圧縮コイルスプリング)は、弾性範囲を確保する必要があり、所定の高さを有しているため、逆止弁室の容積もそれなりに大きくなってしまっている。よって到達真空度は高く出来ないものであり、所望の(同じだけの)到達真空度を得るには、より大きなバキュームポンプとしなければならない。次に、前述した内容と同じであるが、弾性部材(圧縮コイルスプリング)及び弁のサイズ(容積)が大きいものとなってしまっている。   And the elastic member (compression coil spring) of patent document 1 needs to ensure an elastic range, and since it has predetermined | prescribed height, the volume of a non-return valve chamber has also become large as it is. . Therefore, the ultimate vacuum cannot be increased, and a larger vacuum pump must be used to obtain a desired (same) ultimate vacuum. Next, although it is the same as the content mentioned above, the size (volume) of an elastic member (compression coil spring) and a valve has become large.

次に、空気の通り道(隙間)は開示された図から、非常に狭い通路であり、空気の出入りの抵抗となっている。さらに、隙間をあまり大きくしすぎると弁子が傾いてしまい逆止弁として正常な作動が望めなくなる。このように、隙間Gを狭くしても、広くしても、問題点が存在し、逆止弁自体が空気の抵抗となるため、より大きなバキュームポンプが必要となってしまう。   Next, the air passage (gap) is a very narrow passage from the disclosed figure, and is a resistance to the entry and exit of air. Furthermore, if the gap is too large, the valve will tilt and normal operation as a check valve cannot be expected. As described above, there is a problem whether the gap G is narrowed or widened, and the check valve itself becomes the resistance of air, so that a larger vacuum pump is required.

次に、弁子自体で弾性部材(圧縮コイルスプリング)の荷重を支える必要があるため、弁子自体にある程度の強度(硬度)が要求される。すなわちゴム等の柔らかい物質では弁子は変形してしまうため成立せず、合成樹脂等のある程度の強度(硬度)を持った物質が必須である。そのため、環状のシール突起を柔らかい物質に出来ず、ある程度の硬度を持った物質にせざるを得ないため、そこから若干の空気漏れが発生し、シール性は完全とは言えないものであった。本発明の目的(技術的課題)は、最小限の部品数で逆止弁構造を構成し、逆止弁自体を極めてコンパクトにして、逆止弁室の容積を大幅に少なくすると共に高真空状態を作り出すことにある。   Next, since the valve element itself needs to support the load of the elastic member (compression coil spring), the valve element itself is required to have a certain degree of strength (hardness). That is, a soft material such as rubber is not formed because the valve is deformed, and a material having a certain degree of strength (hardness) such as a synthetic resin is essential. For this reason, the annular seal protrusion cannot be made of a soft material and must be made of a material having a certain degree of hardness. Therefore, a slight air leak occurs from the material, and the sealing performance is not perfect. The purpose (technical problem) of the present invention is to construct a check valve structure with a minimum number of parts, make the check valve itself extremely compact, greatly reduce the volume of the check valve chamber and achieve a high vacuum state Is to create.

そこで、発明者は上記課題を解決すべく、鋭意,研究を重ねた結果、請求項1の発明を、略円板形状の弁平板部と、略円弧状の屈曲部を有すると共に前記弁平板部の周囲に略等間隔且つ同一形状に形成された平板状且つ弾性を有する連結平板部とからなり,非金属の弾性シール部材が前記弁平板部の少なくとも外周に被覆されてなる弁部材と、ポンプ室と吸入路にて連通すると共に、吸入開口部が形成された弁室を有するポンプハウジングとからなり、前記連結平板部の外端箇所が前記弁室内に固定されると共に、前記弾性シール部材は前記吸入開口部の周囲箇所に当接して閉鎖してなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。   In view of the above, the inventors have intensively and intensively studied to solve the above-mentioned problems. As a result, the invention according to claim 1 has a substantially disc-shaped valve flat plate portion and a substantially arc-shaped bent portion and the valve flat plate portion. A valve member in which a non-metallic elastic seal member is coated on at least the outer periphery of the valve flat plate portion, and a pump. And a pump housing having a valve chamber in which a suction opening is formed, the outer end portion of the connecting flat plate portion is fixed in the valve chamber, and the elastic seal member is The above problem has been solved by providing a check valve for a vacuum pump that is closed in contact with the peripheral portion of the suction opening.

請求項2の発明を、前述の構成において、前記連結平板部の外端箇所には、固定孔を有する固定端部が形成され、前記弁室側には、前記固定孔に貫通しつつ前記連結平板部を弁室内に固定する固定ピンが設けられてなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。請求項3の発明を、前述の構成において、前記固定ピンにカシメが施されて前記弁部材の固定端部が固定されてなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。   According to a second aspect of the present invention, in the above-described configuration, a fixed end portion having a fixed hole is formed at an outer end portion of the connection flat plate portion, and the connection is made on the valve chamber side while penetrating the fixed hole. The above problem has been solved by providing a check valve for a vacuum pump provided with a fixing pin for fixing the flat plate portion in the valve chamber. According to a third aspect of the present invention, the above problem is solved by using a vacuum pump check valve in which the fixing pin is crimped and the fixed end portion of the valve member is fixed in the configuration described above.

請求項4の発明を、前述の構成において、前記固定孔は、一部が外方に開口されてなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。請求項5の発明を、前述の構成において、前記連結平板部の外端箇所には環状平板部が形成されると共に前記弁平板部を前記環状平板部の直径方向中心としてなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。請求項6の発明を、前述の構成において、前記環状平板部の外周部分には、弾性固定部材が被覆形成され、該弾性固定部材は、前記弁室内に略挟持状態で固定されてなるバキュームポンプ用逆止弁としたことにより、上記課題を解決した。   According to a fourth aspect of the present invention, in the above-described configuration, the fixing hole is a vacuum pump check valve in which a part of the fixing hole is opened outward. According to a fifth aspect of the present invention, in the above-described configuration, an annular flat plate portion is formed at an outer end portion of the connecting flat plate portion, and the valve flat plate portion serves as a center in the diameter direction of the annular flat plate portion. By using a valve, the above problems were solved. According to a sixth aspect of the present invention, in the above-described structure, an elastic fixing member is formed on the outer peripheral portion of the annular flat plate portion, and the elastic fixing member is fixed in the valve chamber in a substantially clamped state. The above-mentioned problem was solved by using a check valve.

本発明において、弁部材は、平板形状の弁平板部と、略円弧状の屈曲部を有すると共に前記弁平板部の周囲に略等間隔且つ同一形状に形成された平板状の連結平板部とから構成されたものであり、前記弁平板部の少なくとも外周に非金属の弾性シール部材が被覆されたものである。前記連結平板部の外端が前記弁室内に固定され、前記弾性シール部材が吸入開口部の周囲箇所に当接して閉鎖するように弾性付勢されたものである。   In the present invention, the valve member includes a flat plate-shaped valve flat plate portion, and a flat connecting plate portion having a substantially arc-shaped bent portion and formed in the same shape at substantially equal intervals around the valve flat plate portion. It is constructed, and at least the outer periphery of the valve flat plate portion is covered with a nonmetallic elastic seal member. An outer end of the connecting flat plate portion is fixed in the valve chamber, and the elastic seal member is elastically biased so as to abut on a peripheral portion of the suction opening portion and close.

前記弾性シール部材は前記弁平板部に被覆形成されたものであり、該弁平板部は弾性を有する複数の連結平板部によって弁室内に支持されたものである。そのために、真空ポンプが作動すると、前記弁室内は負圧となって、複数の弾性を有する連結平板部によって支持されている弁平板部がポンプ室側(吸入路側)に吸引され、前記弁平板部と共に弾性シール部材が前記吸入開口部の周囲から離間させられる。これによって、吸入開口部が開き、たとえば真空ポンプに連結された真空タンク等の真空を必要とする装置の真空を作り出すことができる。   The elastic seal member is formed by covering the valve flat plate portion, and the valve flat plate portion is supported in the valve chamber by a plurality of elastic connecting flat plate portions. Therefore, when the vacuum pump is operated, the valve chamber becomes negative pressure, and the valve plate portion supported by the connecting plate portions having a plurality of elasticity is sucked to the pump chamber side (suction passage side), and the valve plate The elastic seal member is separated from the periphery of the suction opening together with the portion. This opens the suction opening and creates a vacuum in a device that requires a vacuum, such as a vacuum tank connected to a vacuum pump, for example.

前述したように、弁部材は弁平板部,連結平板部及び弾性シール部材等を備え、一つにまとめられたものであり、特に連結平板部は弾性を有することで、スプリングの役目もなす。したがって、弁部材自体で開閉動作を行うことができるものであり、前記吸入開口部の周囲から弁平板部と共に、一旦、離間した弾性シール部材は、真空ポンプが停止すると同時に前記複数の連結平板部によって、前記弁平板部を元の位置に戻すように作用する。これによって、該弁平板部と共に弾性シール部材によって、前記吸入開口部を閉鎖することができるし、そのためのスプリングの役目も連結平板部が行う。   As described above, the valve member includes the valve flat plate portion, the connecting flat plate portion, the elastic seal member, and the like, and is combined into one. In particular, the connecting flat plate portion has elasticity, and also serves as a spring. Therefore, the valve member itself can be opened and closed, and the elastic seal member once separated from the periphery of the suction opening together with the valve flat plate portion is connected to the plurality of connecting flat plate portions at the same time as the vacuum pump is stopped. Therefore, the valve flat plate portion is operated to return to the original position. Thus, the suction opening can be closed by the elastic sealing member together with the valve flat plate portion, and the connecting flat plate portion also serves as a spring for this purpose.

前記連結平板部は、屈曲部を有しており、弾性的に非常にたわみ易いものであり、すなわち変形し易いものである。しかも、弾性シール部材が吸入開口部を閉鎖している状態のときには、弁部材は厚さが極めて薄いものであり、略一枚板状又は略平板状である。このため、弁部材を収納する弁室は、弁部材の弁平板部の移動動作によるスペースも含めて、極めて奥行きの浅く、小空隙とすることができ、ひいては弁室をコンパクトにして装置の省スペース化を実現することができる。   The connecting flat plate portion has a bent portion and is elastically very flexible, that is, easily deformed. In addition, when the elastic seal member closes the suction opening, the valve member is extremely thin and has a substantially single plate shape or a substantially flat plate shape. For this reason, the valve chamber for storing the valve member can be made into a small space with a very small depth including the space due to the movement of the valve plate portion of the valve member. Space can be realized.

また、従来では、弁の復帰動作をコイルスプリングにて行っていることが多いものであったが、本発明では、弁部材自体がスプリングの役目をなす連結平板部を有しているので、部品点数も少なくすることができ、弁室にはコイルスプリングの伸縮領域を確保する必要がなく、より一層厚さの薄い弁室にすることができる。   In the past, the return operation of the valve was often performed by a coil spring. However, in the present invention, the valve member itself has a connecting flat plate portion serving as a spring. The number of points can be reduced, and it is not necessary to secure a stretchable region of the coil spring in the valve chamber, so that the valve chamber can be made thinner.

請求項2の発明では、前記連結平板部の外端箇所には、固定用孔を有する固定端部が形成され、前記弁室側には、前記固定用孔に貫通しつつ前記連結平板部を弁室内に固定する固定ピンが設けられたことにより、弁部材の弁室への装着を簡単にすることができる。請求項3の発明では、前記固定側ピンにカシメが施されて前記弁部材の固定端部が固定されることにより、弁部材が固定ピンからより一層強固に装着させることができる。また専用の取付部材を不要にできる。請求項4の発明では、前記固定用孔は、一部が外方に開口されているので、弁部材を固定ピンによってより一層簡単に装着することができる。   In the invention of claim 2, a fixed end portion having a fixing hole is formed at an outer end portion of the connecting flat plate portion, and the connecting flat plate portion is provided on the valve chamber side while penetrating the fixing hole. By providing the fixing pin for fixing in the valve chamber, the mounting of the valve member to the valve chamber can be simplified. In the invention of claim 3, the fixed pin is caulked and the fixed end portion of the valve member is fixed, so that the valve member can be mounted more firmly from the fixed pin. In addition, a dedicated mounting member can be eliminated. In the invention of claim 4, since the fixing hole is partially opened outward, the valve member can be mounted more easily by the fixing pin.

請求項5の発明では、前記連結平板部の外端箇所には環状平板部が形成されると共に前記弁平板部を直径方向中心としたことにより、環状平板部を前記弁室内の適所に固定することで、弁部材を弁室に極めて安定した状態に設置することができる。また、前記複数の連結平板部は、環状平板部の内周側に接続されており、且つ前記弁平板部は、環状平板部の直径中心に位置するものである。そのために、弁平板部は環状平板部に対して、より一層、平行移動が正確に行われ、弁平板部及び弾性シール部材による吸入開口部における開閉動作を正確且つ迅速に行うことができる。   According to a fifth aspect of the present invention, an annular flat plate portion is formed at an outer end portion of the connecting flat plate portion, and the valve flat plate portion is centered in the diameter direction so that the annular flat plate portion is fixed at an appropriate position in the valve chamber. Thus, the valve member can be installed in the valve chamber in a very stable state. The plurality of connecting flat plate portions are connected to the inner peripheral side of the annular flat plate portion, and the valve flat plate portion is located at the diameter center of the annular flat plate portion. Therefore, the valve flat plate portion is further accurately translated relative to the annular flat plate portion, and the opening / closing operation at the suction opening by the valve flat plate portion and the elastic seal member can be performed accurately and quickly.

請求項6の発明では、前記環状平板部の外周部分には、弾性固定部材が被覆形成され、該弾性固定部材は、前記弁室内に略挟持状態で固定されたことにより、真空ポンプの作動時における振動が前記弁部材に伝達することを防止できる。つまり、環状平板部に被覆された弾性固定部材は、弁室と環状平板部との間に介在されるものである。そのために、真空ポンプの作動時の振動は、前記弾性固定部材によってほとんど吸収され、環状平板部への振動伝達を最小限にすることができ、前記弁平板部及び弾性シール部材は、安定した動作を行うことができる逆止弁としての役目を果たすものである。   According to a sixth aspect of the invention, an elastic fixing member is formed on the outer peripheral portion of the annular flat plate portion, and the elastic fixing member is fixed in a substantially clamped state in the valve chamber so that the vacuum pump is operated. Can be prevented from being transmitted to the valve member. That is, the elastic fixing member covered with the annular flat plate portion is interposed between the valve chamber and the annular flat plate portion. Therefore, vibration during the operation of the vacuum pump is almost absorbed by the elastic fixing member, and vibration transmission to the annular flat plate portion can be minimized, and the valve flat plate portion and the elastic seal member operate stably. It serves as a check valve that can be used.

以下、本発明の実施形態を図面に基づいて説明する。まず、ポンプハウジングBにはポンプ室6及び弁室7が形成され、弁室7には弁部材Aが収容されている。該弁部材Aは、逆止弁として使用されるものであり、前記ポンプ室6の空気の逆流の防止を行う。バキュームポンプの吸入口の上流には真空タンク8等が設けられ、バキュームポンプが運転する事で、真空タンク内の空気を排出する。バキュームポンプの作動停止時において、バキュームポンプから真空タンク8に向かって空気が逆流することを防止する目的で前記逆止弁としての弁部材Aが設けられている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, a pump chamber 6 and a valve chamber 7 are formed in the pump housing B, and a valve member A is accommodated in the valve chamber 7. The valve member A is used as a check valve, and prevents back flow of air in the pump chamber 6. A vacuum tank 8 or the like is provided upstream of the suction port of the vacuum pump, and air in the vacuum tank is discharged by operating the vacuum pump. The valve member A as the check valve is provided for the purpose of preventing air from flowing backward from the vacuum pump toward the vacuum tank 8 when the vacuum pump is stopped.

該弁部材Aには、複数の実施形態が存在するものであり、いずれの実施形態においても、主に、主部材A1と、弾性シール部材51とから構成されている。まず第1実施形態では、前記主部材A1は、前記弁平板部1,連結平板部2及び固定端部3とからなり、金属製で且つ一体成形されている〔図2(B),図3(B)参照〕。前記弁平板部1は、略円板形状に形成されたものであり、該弁平板部1の円形状の外周から前記連結平板部2が略放射状且つ各連結平板部2は、前記弁平板部1を中心として略渦巻き形状となるように構成されている。〔図2(B),図3(B)参照〕。   The valve member A has a plurality of embodiments. In any of the embodiments, the valve member A mainly includes a main member A1 and an elastic seal member 51. First, in the first embodiment, the main member A1 is composed of the valve flat plate portion 1, the connecting flat plate portion 2, and the fixed end portion 3, and is made of metal and integrally formed (FIGS. 2B and 3). (See (B)). The valve flat plate portion 1 is formed in a substantially disc shape, and the connecting flat plate portion 2 is substantially radial from the circular outer periphery of the valve flat plate portion 1, and each connecting flat plate portion 2 is the valve flat plate portion. 1 is formed so as to have a substantially spiral shape. [Refer FIG. 2 (B) and FIG. 3 (B)].

前記連結平板部2は、少なくとも1個以上の円弧状又は湾曲状に屈曲形成された屈曲部21を有するものである。前記円弧状とは、半円及び約(1/4)円等の弧形状である。前記連結平板部2は、具体的には、前記連結平板部2は、2つの屈曲部21,21を有し、この2つの屈曲部21,21によって、平面的に見て略「S」 字形状に形成されたものである〔図8(B),図9(B)参照〕。また、前記弁平板部1に対する連結平板部2との付け根部分は、前記弁平板部1の接線に直交するように連続する形状とすることが好ましい。   The connecting flat plate portion 2 has at least one bent portion 21 that is bent in an arc shape or a curved shape. The arc shape is an arc shape such as a semicircle and an approximately (1/4) circle. Specifically, the connecting flat plate portion 2 has two bent portions 21 and 21, and the two bent portions 21 and 21 are substantially “S” -shaped in plan view. It is formed in a shape [see FIGS. 8B and 9B]. Moreover, it is preferable that the base part with the connection flat plate part 2 with respect to the said valve flat plate part 1 is made into the shape which continues so that it may orthogonally cross to the tangent of the said valve flat plate part 1. FIG.

複数の連結平板部2の形状は、全て同一形状であり、且つ前記弁平板部1の外周から等間隔となるように形成されている。前記連結平板部2の本数は、通常3本であるが、4本又はそれ以上の本数としたり、強度的に許容されるならば連結平板部2を2本としてもよい。本発明の実施形態では、弁平板部1の動作の安定性及び最適な空気の流量等を考慮して3本とすることが好適である。前記連結平板部2は、前述したように、「S」 字形状に形成されたことにより、弾性を有し且つたわみ易く(或いは変形し易く)さらに、元の形状に戻り易いという性質を有する。特に、複数の連結平板部2,2,…は、前記弁平板部1の外周に等間隔で同一形状に形成されているので、前記弁平板部1がその中心軸線に沿って平行移動し易い構造となっている〔図9(C)参照〕。   The plurality of connecting flat plate portions 2 have the same shape, and are formed at equal intervals from the outer periphery of the valve flat plate portion 1. The number of the connecting flat plate portions 2 is usually three. However, the number of connecting flat plate portions 2 may be two or more as long as the number is four or more. In the embodiment of the present invention, it is preferable to use three in consideration of the stability of the operation of the valve plate portion 1 and the optimum air flow rate. As described above, the connecting flat plate portion 2 is formed in an “S” shape, so that it has elasticity, is easy to bend (or easily deforms), and easily returns to its original shape. In particular, since the plurality of connecting flat plate portions 2, 2,... Are formed on the outer periphery of the valve flat plate portion 1 at the same interval and at the same shape, the valve flat plate portion 1 is easy to move in parallel along its central axis. It has a structure (see FIG. 9C).

複数の連結平板部2,2,…のそれぞれの外端、すなわち前記弁平板部1との付け根部分とは反対側には略輪状の固定端部3が形成されている〔図2(B),図3(B)参照〕。該固定端部3は、固定板部31と固定孔32とから構成されたものである。前記弁平板部1には、前記弾性シール部材51が装着されている。前記固定板部31は、前記連結平板部2の外端箇所に平面的且つ部分的に周囲に膨らむ小面積部分である。固定板部31は、外力がかからない状態で前記弁平板部1及び連結平板部2と同一面状となるように形成されたものである。   A substantially ring-shaped fixed end portion 3 is formed on the outer ends of the plurality of connecting flat plate portions 2, 2,..., That is, on the side opposite to the base portion with the valve flat plate portion 1 [FIG. FIG. 3 (B)]. The fixed end 3 is composed of a fixed plate portion 31 and a fixed hole 32. The valve plate portion 1 is equipped with the elastic seal member 51. The fixed plate portion 31 is a small area portion that swells flatly and partially around the outer end portion of the connecting flat plate portion 2. The fixed plate portion 31 is formed to be flush with the valve flat plate portion 1 and the connecting flat plate portion 2 in a state where no external force is applied.

前記弁平板部1には、弾性シール部材51が装着されている〔図2(A),(C)乃至(E),図3(A)参照〕該弾性シール部材51は、弾性を有するものであり、非金属材であり、ゴム又は弾性を有する合成樹脂等が使用される。該弾性シール部材51には、2つのタイプが存在し、まず、第1タイプは、前記弁平板部1の外周にのみ弾性シール部材51が被覆され、前記弁平板部1の中央箇所には弾性シール部材51が被覆されない構成のものであり、これを部分シール51aと称する。該部分シール51aの形状は、略ドーナツ形状となる〔図2(A)及び図3(A)参照〕。   An elastic seal member 51 is mounted on the valve plate portion 1 [see FIGS. 2A, 2C to 2E, FIG. 3A]. The elastic seal member 51 has elasticity. It is a non-metallic material, such as rubber or elastic synthetic resin. There are two types of the elastic seal member 51. First, in the first type, the elastic seal member 51 is covered only on the outer periphery of the valve flat plate portion 1, and the central portion of the valve flat plate portion 1 is elastic. The seal member 51 is not covered and is referred to as a partial seal 51a. The partial seal 51a has a substantially donut shape (see FIGS. 2A and 3A).

次に、弾性シール部材51の第2タイプは、前記弁平板部1全体すなわち該弁平板部1の表裏の全面が弾性シール部材51によって被覆されたもので、全体シール51bと称する (図4参照)。いずれのタイプにおいても、前記連結平板部2の弁平板部1への付根箇所の一部が弾性シール部材51によって被覆されることになるが、連結平板部2の略全体部分は前記弾性シール部材51によって被覆されない。前記弾性シール部材51を弁平板部1に装着する手段としては、金属板にゴムが焼き付けられて被覆されるメタルガスケットと呼ばれる被覆手段が使用される。特に、前記弾性シール部材51を部分シール51aとしたものでは、その断面形状は円形状又は楕円形状である〔図2(C)乃至(D)参照〕   Next, the second type of the elastic seal member 51 is one in which the entire valve plate portion 1, that is, the entire front and back surfaces of the valve plate portion 1 is covered with the elastic seal member 51, and is referred to as an overall seal 51 b (see FIG. 4). ). In any type, a part of the base portion of the connecting flat plate portion 2 to the valve flat plate portion 1 is covered with the elastic seal member 51. However, the substantially whole portion of the connecting flat plate portion 2 is the elastic seal member. 51 is not covered. As a means for attaching the elastic seal member 51 to the valve flat plate portion 1, a covering means called a metal gasket is used in which rubber is baked on and covered with a metal plate. In particular, in the case where the elastic seal member 51 is a partial seal 51a, the cross-sectional shape is circular or elliptical (see FIGS. 2C to 2D).

前記固定孔32においては、該固定孔32の一部が前記固定板部31の外方と連通するように切除開口32aが形成されるタイプも存在する。該切除開口32aによって、前記固定孔32は、略U字形状或いはC字形状に形成されている。さらに、前記切除開口32a箇所では、前記固定孔32の直径よりも僅かに狭くなるように、前記切除開口32aの両端箇所から突起片32b,32bが形成されることもある。   In the fixing hole 32, there is a type in which a cutting opening 32 a is formed so that a part of the fixing hole 32 communicates with the outside of the fixing plate portion 31. The fixing hole 32 is formed in a substantially U shape or C shape by the cut opening 32a. Further, the projecting pieces 32b and 32b may be formed from both end portions of the cutout opening 32a so that the cutout opening 32a is slightly narrower than the diameter of the fixing hole 32.

第1実施形態におけるポンプハウジングBは、図5に示すように、ポンプ室6と弁室7とが設けられている。ポンプ室6では、内部に装着されたベーン63が回転駆動部62によって回転するものであり、このときベーン63は回転駆動部62に対して軸方向に摺動しながら回転する。前記弁室7は、前記ポンプ室6と吸入路61で連通されている。さらに、バキュームポンプは真空タンク8と連通しており、具体的には前記弁室7と前記真空タンク8とがバキュームポンプの外部で吸入管9によって連通している。   As shown in FIG. 5, the pump housing B in the first embodiment includes a pump chamber 6 and a valve chamber 7. In the pump chamber 6, the vane 63 mounted inside is rotated by the rotation driving unit 62. At this time, the vane 63 rotates while sliding in the axial direction with respect to the rotation driving unit 62. The valve chamber 7 communicates with the pump chamber 6 through a suction path 61. Further, the vacuum pump communicates with the vacuum tank 8. Specifically, the valve chamber 7 and the vacuum tank 8 communicate with each other via the suction pipe 9 outside the vacuum pump.

前記弁室7は、図1に示すように、弁室本体部71と弁室カバー部72とから構成されたものである。該弁室カバー部72は、前記弁室7から着脱自在であり、該弁室7との間には弁可動スペース74が構成されるようなっている。前記弁室カバー部72には連結用フック部72dが形成され、前記弁室本体部71に係止することができるようになっている(図5参照)。   As shown in FIG. 1, the valve chamber 7 includes a valve chamber main body 71 and a valve chamber cover 72. The valve chamber cover portion 72 is detachable from the valve chamber 7, and a valve movable space 74 is formed between the valve chamber cover portion 72 and the valve chamber 7. The valve chamber cover portion 72 is formed with a connecting hook portion 72d so that it can be engaged with the valve chamber body portion 71 (see FIG. 5).

弁室カバー部72は、その外形は、円筒状に形成され、前記弁室本体部71に挿入して接続する構造となる。弁室カバー部72にはフランジ部72eが形成され、前記弁室本体部71の開口を塞ぐものである。さらに弁室カバー部72には、その外周に沿って周溝72fが形成され、シール材Saが装着され、該シール材Saによって、前記弁室本体部71と弁室カバー部72とを密封状態で接合することができる。前記弁可動スペース74では、弁部材Aの弁平板部1が中心軸方向に沿って移動することができる空隙である(図6参照)。   The outer shape of the valve chamber cover portion 72 is formed in a cylindrical shape, and is configured to be inserted and connected to the valve chamber main body portion 71. A flange portion 72e is formed in the valve chamber cover portion 72, and closes the opening of the valve chamber main body portion 71. Furthermore, a circumferential groove 72f is formed along the outer periphery of the valve chamber cover portion 72, and a sealing material Sa is attached thereto, and the valve chamber main body portion 71 and the valve chamber cover portion 72 are sealed by the sealing material Sa. Can be joined. The valve movable space 74 is a gap in which the valve flat plate portion 1 of the valve member A can move along the central axis direction (see FIG. 6).

前記弁室カバー部72は、弁室7の室内側と室外側とを連通する連通路72cが形成され、該弁室7の室内側では吸入開口部72aが形成されている。該吸入開口部72aが形成されている範囲の外側の周囲は、前記弁部材Aの弾性シール部材51が当接する当接壁面72bが形成されている〔図1(B)参照〕。該当接壁面72bは、平坦面であり、前記弁部材Aの弁室本体部71に形成された弾性シール部材51が良好な状態で当接することができる。そのために、前記吸入開口部72aの周囲が完全に密封され、吸入開口部72aを気密状に閉鎖することができるようになっている〔図1(A),図6(B)参照〕。前記吸入開口部72aの内径は、当然であるが前記弁部材Aの弾性シール部材51が弁室カバー部72に当接する接触円の直径よりも小さく形成されている。   The valve chamber cover portion 72 is formed with a communication passage 72 c that communicates the indoor side of the valve chamber 7 with the outdoor side, and a suction opening 72 a is formed on the indoor side of the valve chamber 7. A contact wall surface 72b with which the elastic seal member 51 of the valve member A contacts is formed around the outside of the range where the suction opening 72a is formed (see FIG. 1B). The abutting wall surface 72b is a flat surface, and the elastic seal member 51 formed in the valve chamber main body 71 of the valve member A can abut in a good state. Therefore, the periphery of the suction opening 72a is completely sealed, and the suction opening 72a can be closed in an airtight manner (see FIGS. 1A and 6B). Naturally, the inner diameter of the suction opening 72 a is smaller than the diameter of the contact circle with which the elastic seal member 51 of the valve member A abuts the valve chamber cover 72.

この第1実施形態の弁部材Aは、図1,図6及び図7(A),(B)に示すように、弁室7の弁室カバー部72に固定ピン75が形成されている。該固定ピン75は、前記弁部材Aの固定端部3を固定して、弁部材Aを弁室7に装着する役目をなす。具体的には、固定ピン75は、吸入開口部72aの周囲の当接壁面72bに円周上に沿って等間隔に形成された略円筒形状の部位である。固定ピン75の数は、前記弁部材Aの固定端部3の数と同数であり、本発明の実施形態では、3個形成されている〔図1(A)参照〕。   In the valve member A of the first embodiment, a fixing pin 75 is formed on a valve chamber cover portion 72 of the valve chamber 7 as shown in FIGS. The fixing pin 75 serves to fix the fixed end 3 of the valve member A and attach the valve member A to the valve chamber 7. Specifically, the fixing pin 75 is a substantially cylindrical portion formed on the abutting wall surface 72b around the suction opening 72a at equal intervals along the circumference. The number of fixed pins 75 is the same as the number of fixed end portions 3 of the valve member A, and three are formed in the embodiment of the present invention (see FIG. 1A).

前記固定ピン75の外径は、初期状態で前記弁部材Aの固定孔32の内径よりも小さく形成されており、前記固定ピン75は、前記固定孔32に対して余裕を持って容易に挿入させることができる〔図7(A)参照〕。そして、前記固定端部3の固定孔32に前記固定ピン75を挿入した後、固定ピン75にカシメを施し、前記固定孔32の内径よりも固定ピン75の外径が大きくなるように塑性変形させる〔図7(B)参照〕。同様のカシメを全ての固定ピン75に施し、弁部材Aを弁室7に装着固定する。このようにして、弁部材Aを固定ピン75によって弁室7に装着した状態では、前記弾性シール部材51は、前記当接壁面72bに密着した状態であり、前記弁平板部1と弾性シール部材51とによって、吸入開口部72aを密封して塞いでいる状態となっている〔図7(B)参照〕。   The outer diameter of the fixing pin 75 is initially smaller than the inner diameter of the fixing hole 32 of the valve member A, and the fixing pin 75 can be easily inserted into the fixing hole 32 with a margin. (See FIG. 7A). Then, after the fixing pin 75 is inserted into the fixing hole 32 of the fixed end 3, the fixing pin 75 is caulked, and plastic deformation is performed so that the outer diameter of the fixing pin 75 is larger than the inner diameter of the fixing hole 32. [Refer to FIG. 7B]. The same caulking is applied to all the fixing pins 75, and the valve member A is attached and fixed to the valve chamber 7. Thus, in a state where the valve member A is mounted on the valve chamber 7 by the fixing pin 75, the elastic seal member 51 is in close contact with the contact wall surface 72b, and the valve flat plate portion 1 and the elastic seal member 51, the suction opening 72a is hermetically sealed (see FIG. 7B).

さらに、前記固定ピン75がカシメによって塑性変形後の形状では、大径円筒部75aと首部75bとが形成されるようにして、該首部75bの外径は前記固定孔32の内径よりも小さくなるようにしておき、また前記大径円筒部75aの外径は、前記固定孔32の内径よりも大きくし、且つ前記首部75bの軸方向寸法を前記弁部材Aの固定端部3の板厚よりも大きくすることによって、前記弁部材Aの固定端部3には、僅かな動作の自由度を有することができ、弁部材Aの動作をより一層良好にすることができる〔図6(A)参照〕。また、特に図示しないが、前記固定ピン75は、ボルト又はビス等の固着具を使用して、前記弁部材Aを弁室7に固定することもある。   Further, when the fixing pin 75 has a shape after being plastically deformed by caulking, a large-diameter cylindrical portion 75a and a neck portion 75b are formed, and the outer diameter of the neck portion 75b is smaller than the inner diameter of the fixing hole 32. In addition, the outer diameter of the large-diameter cylindrical portion 75a is larger than the inner diameter of the fixed hole 32, and the axial dimension of the neck portion 75b is larger than the plate thickness of the fixed end portion 3 of the valve member A. In addition, the fixed end portion 3 of the valve member A can have a slight degree of freedom of operation, and the operation of the valve member A can be further improved [FIG. 6A]. reference〕. Although not particularly illustrated, the fixing pin 75 may fix the valve member A to the valve chamber 7 by using a fastener such as a bolt or a screw.

また、前記固定孔32に切除開口32aが形成されるタイプの場合には、図7(C)に示すように、弁部材Aの各固定孔32を、対応する固定ピン75の付近に配置し、弁部材Aをそのまま回転させるようにして、固定孔32に固定ピン75を滑り込ませるようにして係合させるものである。前記切除開口32a箇所に両突起片32b,32bが形成されたものでは、固定ピン75から固定ピン75が外れ難くなり、より一層強固な固定にすることができる〔図7(D)参照〕。   In the case of the type in which the excision opening 32a is formed in the fixing hole 32, as shown in FIG. 7C, each fixing hole 32 of the valve member A is arranged in the vicinity of the corresponding fixing pin 75. The valve member A is rotated as it is, and the fixing pin 75 is slid into the fixing hole 32 to be engaged. In the case where both the projecting pieces 32b and 32b are formed at the location of the cutout opening 32a, the fixing pin 75 is difficult to be removed from the fixing pin 75, and the fixing pin 75 can be more firmly fixed (see FIG. 7D).

次に、前記弁部材Aの第2実施形態について図8乃至図13に基づいて説明する。前記主部材A1は、前記弁平板部1,連結平板部2及び環状平板部4とからなり、金属製で且つ一体成形されている〔図8(B),図9(B)参照〕。前記弁平板部1及び前記連結平板部2については、第1実施形態と同様の形状構造を有している。複数の連結平板部2,2,…のそれぞれの外端、すなわちに前記弁平板部1との付け根部分とは反対側には略輪状の環状平板部4が形成されている〔図8(B),図9(B)参照〕。   Next, a second embodiment of the valve member A will be described with reference to FIGS. The main member A1 includes the valve flat plate portion 1, the connecting flat plate portion 2, and the annular flat plate portion 4, and is made of metal and integrally formed (see FIGS. 8B and 9B). About the said valve flat plate part 1 and the said connection flat plate part 2, it has the same shape structure as 1st Embodiment. A substantially ring-shaped annular flat plate portion 4 is formed on the outer ends of the plurality of connecting flat plate portions 2, 2,..., That is, on the side opposite to the root portion with the valve flat plate portion 1 [FIG. ), FIG. 9B].

該環状平板部4は、直径方向に沿って平面を有する円形輪状に形成されたものであり、該環状平板部4の直径方向中心位置に前記弁平板部1が位置する。すなわち、環状平板部4の内周側に複数の連結平板部2,2,…が形成され、前記弁平板部1と前記環状平板部4とは同心円となるように形成されている。また、前記環状平板部4に対する連結平板部2との付け根部分は、前記環状平板部4の内周円の接線に直交するように連続する形状とすることが好ましい。そして、弁平板部1と環状平板部4との間に複数の連結平板部2,2,…が形成されるように、回転方向に2等分,3等分或いは4等分など均等にくり抜かれて形成された形状となる〔図8(B),図9(B)参照〕。それぞれの連結平板部2は、バネとしての役目をなし、弾性範囲において元の形状に戻る板バネとして働く。   The annular flat plate portion 4 is formed in a circular ring shape having a plane along the diametrical direction, and the valve flat plate portion 1 is located at the diametrical center position of the annular flat plate portion 4. That is, a plurality of connecting flat plate portions 2, 2,... Are formed on the inner peripheral side of the annular flat plate portion 4, and the valve flat plate portion 1 and the annular flat plate portion 4 are formed to be concentric. Moreover, it is preferable that the base part with the connection flat plate part 2 with respect to the said cyclic | annular flat plate part 4 is made into the shape which follows so that it may orthogonally cross to the tangent of the inner periphery circle | round | yen of the said cyclic flat plate part 4. Then, the plurality of connecting flat plate portions 2, 2,... Are formed between the valve flat plate portion 1 and the annular flat plate portion 4 so as to be equally divided into two equal parts, three equal parts or four equal parts in the rotational direction. The shape is formed by pulling out (see FIGS. 8B and 9B). Each connecting flat plate portion 2 functions as a spring and functions as a leaf spring that returns to its original shape in the elastic range.

前記環状平板部4は、弁室7内の所定箇所に固定され、前記弁平板部1に空気圧力がかかることに伴って、複数の連結平板部2,2,…が略同時に弾性変形し、前記弁平板部1の位置が前記主部材A1の中心軸線に沿って移動する。また、空気圧力が無くなれば、前記連結平板部2,2,…が元の形状に戻り、前記弁平板部1は元の位置に戻る。但し弁平板部1は、平行に移動することが好ましいものであり、そのために前記複数の連結平板部2,2,…は、同一形状で且つ3本又は4本程度が好ましい。前記弁平板部1には、第1実施形態と同様に弾性シール部材51が少なくとも外周に被覆されている。該弾性シール部材51は、前記第1実施形態と同様に2つのタイプが存在し、すなわち部分シール51a及び全体シール51bが存在する。該弾性シール部材51の構成及び弁平板部1への装着構造は、第1実施形態と同様であり、詳細は省略する。   The annular flat plate portion 4 is fixed at a predetermined location in the valve chamber 7, and the air pressure is applied to the valve flat plate portion 1 so that the plurality of connecting flat plate portions 2, 2,. The position of the valve flat plate portion 1 moves along the central axis of the main member A1. When the air pressure disappears, the connecting flat plate portions 2, 2,... Return to the original shape, and the valve flat plate portion 1 returns to the original position. However, it is preferable that the valve flat plate portion 1 moves in parallel, and therefore, the plurality of connecting flat plate portions 2, 2,... Have the same shape and preferably about three or four. As in the first embodiment, the valve flat plate portion 1 is covered with an elastic seal member 51 at least on the outer periphery. There are two types of the elastic seal member 51 as in the first embodiment, that is, there are a partial seal 51a and an overall seal 51b. The configuration of the elastic seal member 51 and the mounting structure to the valve flat plate portion 1 are the same as those in the first embodiment, and the details are omitted.

環状平板部4の外周箇所には、図8乃至図10に示すように、弾性固定部材52が被覆されている。該弾性固定部材52は、前記弾性シール部材51と同様に、弾性を有する非金属材であり、ゴム又は弾性を有する合成樹脂等が使用される。前記弾性固定部材52の環状平板部4への装着は、前記弾性シール部材51と同様に、焼き付けによるものである。前記弾性固定部材52の直径方向に直交する断面形状は、略円形状又は略楕円形状である。   As shown in FIGS. 8 to 10, the outer peripheral portion of the annular flat plate portion 4 is covered with an elastic fixing member 52. Like the elastic seal member 51, the elastic fixing member 52 is a non-metallic material having elasticity, and rubber, elastic synthetic resin, or the like is used. As with the elastic seal member 51, the elastic fixing member 52 is attached to the annular flat plate portion 4 by baking. The cross-sectional shape orthogonal to the diameter direction of the elastic fixing member 52 is a substantially circular shape or a substantially elliptical shape.

前記環状平板部4を後述する弁室7内の適所に固定することで、弁部材Aを弁室7に極めて安定した状態に設置することができる。さらに、弁平板部1は、環状平板部4の直径方向中心に位置しており、複数の連結平板部2,2,…によって環状平板部4に接続された構成としているので、前記弁平板部1は環状平板部4に対して、平行移動が正確に行われ、弁平板部1及び弾性シール部材51によって前記弁室7の吸入開口部72aにおける開閉動作を正確且つ迅速に行うことができる。また、前記環状平板部4に弾性固定部材52が装着されることによって、真空ポンプの作動時の振動が前記弾性固定部材52によってほとんど吸収され、環状平板部4への振動伝達を最小限にすることができ、前記弁平板部1及び弾性シール部材51は、安定した逆止弁としての役目を果たすものである。   The valve member A can be installed in the valve chamber 7 in a very stable state by fixing the annular flat plate portion 4 at an appropriate position in the valve chamber 7 described later. Further, the valve flat plate portion 1 is positioned at the diametrical center of the annular flat plate portion 4 and is connected to the annular flat plate portion 4 by a plurality of connecting flat plate portions 2, 2,. 1 can be accurately translated relative to the annular flat plate portion 4, and the valve flat plate portion 1 and the elastic seal member 51 can accurately and quickly perform the opening / closing operation at the suction opening 72 a of the valve chamber 7. Further, since the elastic fixing member 52 is mounted on the annular flat plate portion 4, vibration during operation of the vacuum pump is almost absorbed by the elastic fixing member 52, and vibration transmission to the annular flat plate portion 4 is minimized. The valve flat plate portion 1 and the elastic seal member 51 serve as a stable check valve.

第2実施形態におけるポンプハウジングBは、基本的な構造は、第1実施形態と略同様であり、図11に示すように、ポンプ室6と弁室7とが設けられている。ポンプ室6の構成は、第1実施形態で述べたとおりであり、ベーン63及び回転駆動部62を有しており、さらに、バキュームポンプは真空タンク8と連通しており、具体的には前記弁室7と前記真空タンク8とがバキュームポンプの外部で吸入管9によって連通している。   The basic structure of the pump housing B in the second embodiment is substantially the same as in the first embodiment, and as shown in FIG. 11, a pump chamber 6 and a valve chamber 7 are provided. The configuration of the pump chamber 6 is as described in the first embodiment, and includes the vane 63 and the rotation drive unit 62. Further, the vacuum pump communicates with the vacuum tank 8, and specifically, The valve chamber 7 and the vacuum tank 8 are communicated with each other by a suction pipe 9 outside the vacuum pump.

前記弁室7は、図12に示すように、弁室本体部71と弁室カバー部72とから構成されたものである。該弁室カバー部72は、前記弁室7から着脱自在とした構成であり、該弁室7との間に弁部材取付けスペース73と、弁可動スペース74が構成されている。前記弁可動スペース74は、前記円周内壁状に形成された空隙部であり、前記弁部材取付けスペース73は、前記弁可動スペース74よりもさらに内径の大きな円周内壁状の空隙部として形成されたものであり、特に弁部材取付けスペース73は、前記弁室本体部71と前記弁室カバー部72との接合箇所によって円周溝状に構成される部分である。前記弁部材取付けスペース73に、前記弁部材Aの環状平板部4が弾性固定部材52と共に挟持された状態で収納固定される〔図12(B)参照〕。また、前記弁可動スペース74は、弁部材Aの弁平板部1が中心軸方向に沿って移動することができる空隙である〔図12(A)参照〕。   As shown in FIG. 12, the valve chamber 7 includes a valve chamber body 71 and a valve chamber cover 72. The valve chamber cover portion 72 is configured to be detachable from the valve chamber 7, and a valve member mounting space 73 and a valve movable space 74 are formed between the valve chamber 7 and the valve chamber 7. The valve movable space 74 is a gap formed in the shape of the inner circumferential wall, and the valve member mounting space 73 is formed as a gap in the shape of a circumferential inner wall having a larger inner diameter than the valve movable space 74. In particular, the valve member mounting space 73 is a portion configured in a circumferential groove shape by a joint portion between the valve chamber main body portion 71 and the valve chamber cover portion 72. The annular flat plate portion 4 of the valve member A is housed and fixed in the valve member mounting space 73 together with the elastic fixing member 52 (see FIG. 12B). The valve movable space 74 is a gap through which the valve flat plate portion 1 of the valve member A can move along the central axis direction (see FIG. 12A).

前記弁室カバー部72は、弁室7の室内側と室外側とを連通する連通路72cが形成され、該弁室7の室内側では吸入開口部72aが形成されている。該吸入開口部72aが形成されている範囲の外側の周囲は、前記弁部材Aの弾性シール部材51が当接する当接壁面72bが形成されている(図12参照)。該当接壁面72bは、平坦面であり、前記弁部材Aの弁室本体部71に形成された弾性シール部材51が良好な状態で当接することができる。そのために、前記吸入開口部72aの周囲が完全に密封され、吸入開口部72aを気密状に閉鎖することができるようになっている。前記吸入開口部72aの内径は、当然であるが前記弁部材Aの弾性シール部材51が弁室カバー部72に当接する接触円の直径よりも小さく形成されている。   The valve chamber cover portion 72 is formed with a communication passage 72 c that communicates the indoor side of the valve chamber 7 with the outdoor side, and a suction opening 72 a is formed on the indoor side of the valve chamber 7. A contact wall surface 72b with which the elastic seal member 51 of the valve member A contacts is formed around the outside of the range where the suction opening 72a is formed (see FIG. 12). The abutting wall surface 72b is a flat surface, and the elastic seal member 51 formed in the valve chamber main body 71 of the valve member A can abut in a good state. Therefore, the periphery of the suction opening 72a is completely sealed, and the suction opening 72a can be closed in an airtight manner. Naturally, the inner diameter of the suction opening 72 a is smaller than the diameter of the contact circle with which the elastic seal member 51 of the valve member A abuts the valve chamber cover 72.

次に、第1及び第2実施形態における弁部材Aの作用について説明する。第1及び第2実施形態では、弁部材Aの作用は略同等である。まず、バキュームポンプが稼動していない停止状態の時には、バキュームポンプの吸入口の上流に配置された真空タンク8は真空に近い状態で空気圧は低くなっている。そしてバキュームポンプは停止しているので、バキュームポンプのポンプ室6内は略大気圧の状態である。このとき、前記弁部材Aは、弁平板部1と共に前記弾性シール部材51が前記吸入開口部72aを閉鎖した状態である。この状態は、第1実施形態では、図6(B)に示されており、第2実施形態では図12(B)に示されている。これは、主に前記連結平板部2,2,…の弾性による構成で弾性シール部材51が当接壁面72bに押し付けられた状態となるためである。   Next, the operation of the valve member A in the first and second embodiments will be described. In 1st and 2nd embodiment, the effect | action of the valve member A is substantially equivalent. First, when the vacuum pump is not operating, the vacuum tank 8 disposed upstream of the suction port of the vacuum pump is close to vacuum and the air pressure is low. And since the vacuum pump has stopped, the inside of the pump chamber 6 of a vacuum pump is in the state of substantially atmospheric pressure. At this time, the valve member A is in a state where the elastic sealing member 51 together with the valve flat plate portion 1 closes the suction opening 72a. This state is shown in FIG. 6B in the first embodiment, and shown in FIG. 12B in the second embodiment. This is because the elastic seal member 51 is pressed against the abutting wall surface 72b mainly by the elasticity of the connecting flat plate portions 2, 2,.

ポンプ室6内の吸入路61,弁室7,弁部材A,吸入管9,真空タンク8というルートで逆流しようとする空気の圧力p,p,…によっても、弁部材Aの弾性シール部材51は、当接壁面72bに押し付けられることになる〔図6(B),図12(B)参照〕。そして、この状態では、前記弁部材Aは、弁室7の外部、すなわち吸入管9側の方向には弾性変形しない(たわまない)。この状態は、第1実施形態においては図6(B)に示され、第2実施形態では図12(B)に示されている。   The elastic seal member 51 of the valve member A is also affected by the pressures p, p,... Is pressed against the abutting wall surface 72b (see FIGS. 6B and 12B). In this state, the valve member A does not elastically deform (do not bend) outside the valve chamber 7, that is, in the direction toward the suction pipe 9. This state is shown in FIG. 6B in the first embodiment, and shown in FIG. 12B in the second embodiment.

バキュームポンプ運転時は、空気の流れは上記とは逆方向になり、真空タンク8,吸入管9,弁部材A,吸入路61,ポンプ室6のルートで空気が移動する。このとき、前記弁部材Aの弁平板部1は、ポンプ室6からの吸引圧力によって、負圧がかかり、ポンプ室6側に吸引されて、前記弾性シール部材51が前記当接壁面72bから離間し、前記吸入開口部72aが開いて、真空タンク8から空気を吸引し、真空タンク8内を真空にするものである。この状態は、第1実施形態においては図6(A)に示され、第2実施形態では図12(A)に示されている。   During the vacuum pump operation, the air flow is in the opposite direction to that described above, and the air moves along the route of the vacuum tank 8, the suction pipe 9, the valve member A, the suction path 61, and the pump chamber 6. At this time, the valve flat plate portion 1 of the valve member A is subjected to a negative pressure by the suction pressure from the pump chamber 6 and is sucked to the pump chamber 6 side, so that the elastic seal member 51 is separated from the contact wall surface 72b. Then, the suction opening 72a is opened, and air is sucked from the vacuum tank 8, and the vacuum tank 8 is evacuated. This state is shown in FIG. 6A in the first embodiment, and shown in FIG. 12A in the second embodiment.

前述したように、弁部材Aは弁平板部1,連結平板部2,2,…及び弾性シール部材51等を備えたものであり、弁部材A自体にあらゆる機能を有するように一つにまとめられたものである。特に連結平板部2,2,…は、弾性を有することで、スプリングの役目をなす。したがって、弁室7に装着された弁部材A自体で、前記吸入開口部72aの周囲の当接壁面72bから弁平板部1及び弾性シール部材51を離間させて吸入開口部72aを開いたり、又は前記連結平板部2,2,…の復元性によって、弁平板部1と共に弾性シール部材51で吸入開口部72aを閉鎖することができる。   As described above, the valve member A is provided with the valve flat plate portion 1, the connecting flat plate portions 2, 2,..., The elastic seal member 51 and the like, and the valve member A itself is put together so as to have all functions. It is what was done. In particular, the connecting flat plate portions 2, 2,... Serve as springs by having elasticity. Therefore, the valve member A itself mounted in the valve chamber 7 opens the suction opening 72a by separating the valve plate portion 1 and the elastic seal member 51 from the contact wall surface 72b around the suction opening 72a, or Due to the recoverability of the connecting flat plate portions 2, 2,..., The suction opening 72a can be closed by the elastic seal member 51 together with the valve flat plate portion 1.

前記弾性シール部材51が吸入開口部72aを閉鎖している状態のときには、第1及び第2実施形態のいずれにおいても弁部材Aは、その厚さが極めて薄いものであり、略一枚板状又は略平板状となる。このため、弁部材Aを収納する弁室7は、弁部材Aの弁平板部1の移動動作によるスペースも含めて、極めて奥行きを浅いものにでき、前記弁室7をコンパクトにすることができる。   When the elastic seal member 51 is in the state of closing the suction opening 72a, the valve member A is extremely thin in both the first and second embodiments, and has a substantially single plate shape. Or it becomes a substantially flat plate shape. For this reason, the valve chamber 7 in which the valve member A is accommodated can be made extremely shallow, including the space due to the movement of the valve plate 1 of the valve member A, and the valve chamber 7 can be made compact. .

従来では、弁の復帰動作をコイルスプリングにて行っていることが多いものであったが、本発明における第1及び第2実施形態における弁部材Aの複数の連結平板部2,2,…自体は、スプリングの役目をなしている。そのために、弁部材Aとは、別部材となるコイルスプリングが不要となり、弁室7では、この別部材としたコイルスプリングの伸縮領域を含めた収納スペースも不要となり、より一層厚さの薄い全体としてコンパクトな弁室7にすることができ、ひいては全体の小型化を実現できる。図13は、第2実施形態における弁部材Aの環状平板部4に弾性固定部材52が装着されないタイプのものである〔図13(A),(B)参照〕。このタイプでは、前記環状平板部4は、前記弁部材取付けスペース73にガスケット等のシール材Sbを併設して装着されるものである〔図13(C)参照〕。   Conventionally, the return operation of the valve is often performed by a coil spring, but the plurality of connecting flat plate portions 2, 2,... Of the valve member A in the first and second embodiments of the present invention itself. Plays the role of a spring. Therefore, a separate coil spring is not required for the valve member A, and the valve chamber 7 does not require a storage space including the expansion and contraction region of the coil spring as a separate member. As a result, the valve chamber 7 can be made compact, and as a result, the overall size can be reduced. FIG. 13 shows a type in which the elastic fixing member 52 is not attached to the annular flat plate portion 4 of the valve member A in the second embodiment (see FIGS. 13A and 13B). In this type, the annular flat plate portion 4 is mounted with a sealing material Sb such as a gasket in the valve member mounting space 73 (see FIG. 13C).

(A)は本発明の第1実施形態における弁室を構成する弁室カバー部と該弁室カバー部に装着された弁部材の斜視図、(B)は弁室本体部に弁室カバー部と共に弁部材を装着した縦断側面図である。(A) is a perspective view of the valve chamber cover part which comprises the valve chamber in 1st Embodiment of this invention, and the valve member with which this valve chamber cover part was mounted | worn, (B) is a valve chamber cover part in a valve chamber main-body part. It is the vertical side view with which the valve member was mounted | worn with it. (A)は本発明における第1実施形態の弁部材の正面図、(B)は弁部材から弾性シール部材を除いた状態の正面図、(C)は(A)のXa−Xa矢視端面図、(D)は(A)のXb−Xb矢視端面図、(E)は弁平板部がたわんで中心軸に沿って移動した状態図である。(A) is a front view of the valve member of 1st Embodiment in this invention, (B) is a front view of the state which remove | excluded the elastic seal member from the valve member, (C) is an end surface seen from the Xa-Xa arrow of (A). (D) is an end view taken along the line Xb-Xb of (A), and (E) is a state diagram in which the valve plate is bent and moved along the central axis. (A)は本発明における第1実施形態の弁部材の斜視図、(B)は弁部材から弾性シール部材を除いた状態の斜視図、(C)は弁平板部が撓んで中心軸に沿って移動した状態斜視図である。(A) is a perspective view of the valve member of 1st Embodiment in this invention, (B) is a perspective view of the state which remove | excluded the elastic sealing member from the valve member, (C) is a valve flat plate part bent, and along a central axis FIG. (A)は本発明における第1実施形態の別のタイプの弁部材の正面図、(B)は(A)のXc−Xc矢視端面図、(C)は弁平板部がたわんで中心軸に沿って移動した状態図、(D)は(A)の斜視図である。(A) is a front view of another type of valve member according to the first embodiment of the present invention, (B) is an end view taken along arrow Xc-Xc of (A), and (C) is a central axis with the valve plate portion bent. The state figure which moved along (D) is a perspective view of (A). 本発明における第1実施形態の構成を示す全体図である。1 is an overall view showing a configuration of a first embodiment in the present invention. (A)は第1実施形態における弁室において弁部材が開いた状態の作用図、(B)は弁室において弁部材が閉じた状態の作用図である。(A) is an action figure in the state where the valve member opened in the valve chamber in a 1st embodiment, and (B) is an action figure in the state where the valve member closed in the valve chamber. (A),(B)は第1実施形態における環状平板部を装着する工程を示す要部断面図、(C)は本発明の第1実施形態における別のタイプの平面図、(D)はさらに別のタイプの要部平面図である。(A), (B) is principal part sectional drawing which shows the process of mounting | wearing with the cyclic | annular flat plate part in 1st Embodiment, (C) is another type top view in 1st Embodiment of this invention, (D) is It is a principal part top view of another type. (A)は本発明における第2実施形態の弁部材の正面図、(B)は弁部材から弾性シール部材を除いた状態の正面図、(C)は(A)のXd−Xd矢視端面図、(D)は(A)のXe−Xe矢視端面図、(E)は弁平板部が撓んで中心軸に沿って移動した状態図である。(A) is a front view of the valve member according to the second embodiment of the present invention, (B) is a front view of the valve member with the elastic seal member removed, and (C) is an end view as viewed from the arrow Xd-Xd in (A). (D) is an end view as viewed from the arrow Xe-Xe in (A), and (E) is a state diagram in which the valve plate is bent and moved along the central axis. (A)は本発明における第2実施形態の弁部材の斜視図、(B)は弁部材から弾性シール部材を除いた状態の斜視図、(C)は弁平板部が撓んで中心軸に沿って移動した状態斜視図である。(A) is a perspective view of a valve member according to a second embodiment of the present invention, (B) is a perspective view of a state in which the elastic seal member is removed from the valve member, and (C) is along the central axis as the valve plate is bent. FIG. (A)は本発明における第2実施形態の別のタイプの弁部材の正面図、(B)は(A)のXf−Xf矢視端面図、(C)は弁平板部が撓んで中心軸に沿って移動した状態図、(D)は(A)の斜視図である。(A) is a front view of another type of valve member according to the second embodiment of the present invention, (B) is an end view taken along arrow Xf-Xf of (A), and (C) is a central axis when the valve plate portion is bent. The state figure which moved along (D) is a perspective view of (A). 本発明における第2実施形態の構成を示す全体図である。It is a general view which shows the structure of 2nd Embodiment in this invention. (A)は第2実施形態における弁室において弁部材が開いた状態の作用図、(B)は弁室において弁部材が閉じた状態の作用図である。(A) is an action figure in the state where the valve member opened in the valve chamber in a 2nd embodiment, and (B) is an action figure in the state where the valve member closed in the valve chamber. (A)は第2実施形態における環状平板部に弾性固定部材を装着しないタイプの弁部材の正面図、(B)は(A)のXg−Xg矢視断面図、(C)は(A)のタイプの弁部材を弁室に装着した状態の縦断側面図である。(A) is a front view of a valve member of a type in which an elastic fixing member is not attached to the annular flat plate portion in the second embodiment, (B) is a cross-sectional view taken along the arrow Xg-Xg in (A), and (C) is (A). It is a vertical side view of the state which mounted | wore the valve chamber with the valve member of this type.

符号の説明Explanation of symbols

1…弁平板部1、21…屈曲部、2…連結平板部、3…固定端部、32…固定孔、
4…環状平板部、51…弾性シール部材、52…弾性固定部材、A…弁部材、
6…ポンプ室、61…吸入路、7…手弁室、72…吸入開口部。

DESCRIPTION OF SYMBOLS 1 ... Valve flat plate part 1,21 ... Bending part, 2 ... Connection flat plate part, 3 ... Fixed end part, 32 ... Fixed hole,
4 ... annular flat plate portion, 51 ... elastic sealing member, 52 ... elastic fixing member, A ... valve member,
6 ... Pump chamber, 61 ... Suction passage, 7 ... Hand valve chamber, 72 ... Suction opening.

Claims (6)

略円板形状の弁平板部と、略円弧状の屈曲部を有すると共に前記弁平板部の周囲に略等間隔且つ同一形状に形成された平板状且つ弾性を有する連結平板部とからなり,非金属の弾性シール部材が前記弁平板部の少なくとも外周に被覆されてなる弁部材と、ポンプ室と吸入路にて連通すると共に、吸入開口部が形成された弁室を有するポンプハウジングとからなり、前記連結平板部の外端箇所が前記弁室内に固定されると共に、前記弾性シール部材は前記吸入開口部の周囲箇所に当接して閉鎖してなることを特徴とするバキュームポンプ用逆止弁。   A substantially disc-shaped valve flat plate portion, and a flat plate-like and elastic connecting flat plate portion having a substantially arc-shaped bent portion and formed around the valve flat plate portion at substantially equal intervals and in the same shape. A valve member in which a metal elastic seal member is covered on at least the outer periphery of the valve flat plate portion, and a pump housing having a valve chamber in communication with the pump chamber and the suction passage and having a suction opening formed therein; A check valve for a vacuum pump, wherein an outer end portion of the connecting flat plate portion is fixed in the valve chamber, and the elastic seal member is closed in contact with a peripheral portion of the suction opening portion. 請求項1において、前記連結平板部の外端箇所には、固定孔を有する固定端部が形成され、前記弁室側には、前記固定孔に貫通しつつ前記連結平板部を弁室内に固定する固定ピンが設けられてなることを特徴とするバキュームポンプ用逆止弁。   2. The fixed end portion having a fixing hole is formed at an outer end portion of the connecting flat plate portion, and the connecting flat plate portion is fixed in the valve chamber while penetrating the fixing hole on the valve chamber side. A check valve for a vacuum pump, characterized in that a fixing pin is provided. 請求項2において、前記固定ピンにカシメが施されて前記弁部材の固定端部が固定されてなることを特徴とするバキュームポンプ用逆止弁。   The check valve for a vacuum pump according to claim 2, wherein the fixing pin is crimped to fix a fixed end portion of the valve member. 請求項2又は3において、前記固定孔は、一部が外方に開口されてなることを特徴とするバキュームポンプ用逆止弁。   The vacuum pump check valve according to claim 2 or 3, wherein a part of the fixing hole is opened outward. 請求項1において、前記連結平板部の外端箇所には環状平板部が形成されると共に前記弁平板部を前記環状平板部の直径方向中心としてなることを特徴とするバキュームポンプ用逆止弁。   2. The check valve for a vacuum pump according to claim 1, wherein an annular flat plate portion is formed at an outer end portion of the connecting flat plate portion, and the valve flat plate portion serves as a diametrical center of the annular flat plate portion. 請求項5において、前記環状平板部の外周部分には、弾性固定部材が被覆形成され、該弾性固定部材は、前記弁室内に略挟持状態で固定されてなることを特徴とするバキュームポンプ用逆止弁。   6. The reverse of a vacuum pump according to claim 5, wherein an elastic fixing member is formed on the outer peripheral portion of the annular flat plate portion, and the elastic fixing member is fixed in a substantially clamped state in the valve chamber. Stop valve.
JP2008255775A 2008-09-30 2008-09-30 Check valve for vacuum pump Pending JP2010084674A (en)

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Publication number Priority date Publication date Assignee Title
JP2017534022A (en) * 2014-11-13 2017-11-16 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツングRobert Bosch Gmbh Fuel pump with improved pumping behavior
US11079029B2 (en) 2017-11-14 2021-08-03 Audi Ag Check valve element for a check valve assembly and corresponding check valve assembly

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JPS51126428A (en) * 1974-12-31 1976-11-04 Zenith Carburetter Co Ltd Spark ignition type internal combustion engine
DE3329652A1 (en) * 1983-08-17 1985-02-28 Steuerungstechnik Staiger GmbH & Co Produktions-Vertriebs-KG, 7121 Erligheim Non-return valve
JPH0472479A (en) * 1990-05-30 1992-03-06 Mitsubishi Kasei Corp Check valve for piezoelectric vibrator pump
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Publication number Priority date Publication date Assignee Title
JP2017534022A (en) * 2014-11-13 2017-11-16 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツングRobert Bosch Gmbh Fuel pump with improved pumping behavior
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US11079029B2 (en) 2017-11-14 2021-08-03 Audi Ag Check valve element for a check valve assembly and corresponding check valve assembly

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