JP2010080491A - Structure for mounting electronic component - Google Patents
Structure for mounting electronic component Download PDFInfo
- Publication number
- JP2010080491A JP2010080491A JP2008244040A JP2008244040A JP2010080491A JP 2010080491 A JP2010080491 A JP 2010080491A JP 2008244040 A JP2008244040 A JP 2008244040A JP 2008244040 A JP2008244040 A JP 2008244040A JP 2010080491 A JP2010080491 A JP 2010080491A
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- base resin
- substrate
- electrode
- conductive film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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Abstract
Description
本発明は、電子部品の実装構造に関する。 The present invention relates to an electronic component mounting structure.
従来、各種の電子機器に搭載される回路基板や液晶表示装置などにおいては、半導体ICなどの電子部品を基板上に実装する技術が用いられている。例えば液晶表示装置には、液晶パネルを駆動するための液晶駆動用ICチップが実装される。この液晶駆動用ICチップは、液晶パネルを構成するガラス基板に直接実装される場合もあり、また、液晶パネルに実装されるフレキシブル基板(FPC)上に実装される場合もある。前者による実装構造はCOG(Chip On Glass)構造と呼ばれ、後者はCOF(Chip On FPC)構造と呼ばれている。なお、これら実装構造以外にも、例えばガラエポ基板などにICチップを実装するCOB(Chip On board)構造も知られている。 2. Description of the Related Art Conventionally, in circuit boards and liquid crystal display devices mounted on various electronic devices, a technique for mounting an electronic component such as a semiconductor IC on the substrate is used. For example, a liquid crystal driving IC chip for driving a liquid crystal panel is mounted on the liquid crystal display device. The liquid crystal driving IC chip may be directly mounted on a glass substrate constituting the liquid crystal panel, or may be mounted on a flexible substrate (FPC) mounted on the liquid crystal panel. The former mounting structure is called a COG (Chip On Glass) structure, and the latter is called a COF (Chip On FPC) structure. In addition to these mounting structures, for example, a COB (Chip On board) structure in which an IC chip is mounted on a glass epoxy substrate or the like is also known.
このような実装構造に用いられる基板には、配線パターンに接続するランド(端子)が形成されており、一方、電子部品には、電気的接続を得るためのバンプ電極が形成されている。そして、ランドにバンプ電極を接続させた状態で、基板上に電子部品を実装することにより、電子部品の実装構造が形成されている。 On the substrate used in such a mounting structure, lands (terminals) connected to the wiring pattern are formed, while on the electronic component, bump electrodes for obtaining electrical connection are formed. And the mounting structure of an electronic component is formed by mounting an electronic component on a board | substrate in the state which connected the bump electrode to the land.
ところで、上記の実装構造においては、基板上に電子部品がより強固にかつ確実に接続していることが望まれている。特に、ランドやバンプ電極がそれぞれ複数ずつあり、複数のランド−バンプ電極間をそれぞれ接続させる場合には、全てのランド−バンプ電極間が良好に接続していることが、信頼性を確保するうえで重要となっている。
ところが、一般にランドやバンプ電極は金属によって形成されており、したがって接合時に合わせずれが生じたり、あるいはランドやバンプ電極の位置精度が悪いことによってこれらの間で位置ずれが生じた場合に、これらランドとバンプ電極との間で十分な接合強度が得られず、接触不良(導電不良)を起こしてしまうおそれがあった。
また、基板やICなどの電子部品の反りや、ランドとバンプ電極などの形成高さのばらつきによって、ランドとバンプ電極間の距離が一定でなくなり、これらランドとバンプ電極との間で十分な接合強度が得られず、接触不良(導電不良)を起こしてしまうおそれがあった。
By the way, in the mounting structure described above, it is desired that the electronic components are more firmly and securely connected on the substrate. In particular, when there are a plurality of lands and bump electrodes, and a plurality of lands and bump electrodes are connected to each other, all the lands and bump electrodes are connected well to ensure reliability. It has become important.
However, in general, lands and bump electrodes are made of metal. Therefore, when a misalignment occurs at the time of joining, or when a misalignment occurs between them due to poor position accuracy of the land or bump electrode, these lands and bump electrodes are formed. Insufficient bonding strength is obtained between the bump electrode and the bump electrode, which may cause a contact failure (conductivity failure).
In addition, the distance between the land and the bump electrode is not constant due to warpage of electronic parts such as a substrate and IC, and variations in the formation height of the land and the bump electrode, and sufficient bonding between the land and the bump electrode is possible. The strength could not be obtained, and there was a risk of causing poor contact (conductive failure).
このような不都合を防止するため、従来、台形状断面を有する導体パターンを有し、この導体パターン上に金属導電層を形成するとともに、この金属導電層の表面に多数の凹凸を付与したプリント配線板が提供されている(例えば、特許文献1参照)。
このプリント配線板によれば、金属導電層表面の凹凸によるアンカー効果により、部品実装時に圧力がかかっても、部品(電子部品)の接続電極が基板の電極上を滑ったり、ずれ落ちて傾いたりしないため、実装歩留まりが向上するとされている。
According to this printed wiring board, due to the anchor effect due to the irregularities on the surface of the metal conductive layer, even when pressure is applied during component mounting, the connection electrode of the component (electronic component) slips on the electrode of the board, or falls and tilts. Therefore, the mounting yield is said to be improved.
しかしながら、上記したプリント配線板にあっては、金属導電層表面の凹凸によるアンカー効果により、この金属導電層上に配置される接続電極(バンプ電極)が滑り落ちたりずれ落ちて傾いたりしないようになっているものの、これらの間の接合強度を高め、さらには複数の電極間での接合強度をも高める構造とはなっていない。したがって、接合時に合わせずれが生じたり、電極間(ランドとバンプ電極との間)の位置精度が悪いことに起因してこれらの間で位置ずれが生じた場合には、これら電極間で十分な接合強度が得られず、依然として接触不良(導電不良)を起こしてしまうおそれがある。また、接続電極(バンプ電極)が金属でできていたため、接続電極は接続時に塑性変形を起こし、前記のようにランドとバンプ電極間の距離が一定でなくなった場合に弾性変形による距離変化の吸収能力が低いため、これら電極間で十分な接合強度が得られず、依然として接触不良(導電不良)を起こしてしまうおそれもある。
さらに、このような金属導電層を有するプリント配線板と接続電極を有する部品との接合構造(実装構造)においては、プリント配線板に部品を実装し固定するためにアンダーフィル材などの接着材が必要となっており、これが実装に要するコストの低減化を妨げる一因となっている。
However, in the above-described printed wiring board, the connection electrode (bump electrode) disposed on the metal conductive layer is prevented from slipping or slipping off and tilting due to the anchor effect due to the unevenness on the surface of the metal conductive layer. However, it does not have a structure that increases the bonding strength between them, and further increases the bonding strength between a plurality of electrodes. Therefore, if misalignment occurs at the time of joining or misalignment occurs between the electrodes due to poor positional accuracy between the electrodes (between the land and the bump electrode), it is sufficient between these electrodes. There is a possibility that the bonding strength cannot be obtained and contact failure (conductivity failure) may still occur. In addition, since the connection electrode (bump electrode) is made of metal, the connection electrode undergoes plastic deformation at the time of connection, and when the distance between the land and the bump electrode is not constant as described above, the distance change due to elastic deformation is absorbed. Since the capability is low, sufficient bonding strength between these electrodes cannot be obtained, and there is a possibility that contact failure (conductivity failure) may still occur.
Furthermore, in such a joint structure (mounting structure) between a printed wiring board having a metal conductive layer and a component having a connection electrode, an adhesive such as an underfill material is used to mount and fix the component on the printed wiring board. This is necessary, and this is one factor that hinders cost reduction for mounting.
本発明はこのような事情に鑑みてなされたもので、その目的とするところは、バンプ電極と基板側端子との間の接合強度を高めて導電接続状態の信頼性を向上し、容易に製造することのできる電子部品の実装構造を提供することにある。 The present invention has been made in view of such circumstances, and its object is to increase the bonding strength between the bump electrode and the substrate-side terminal, improve the reliability of the conductive connection state, and easily manufacture It is an object of the present invention to provide an electronic component mounting structure that can be used.
本発明の電子部品の実装構造は、上記課題を解決するために、複数のバンプ電極を有する電子部品を、複数の端子を有する基板上に実装してなる電子部品の実装構造であって、前記バンプ電極は、前記電子部品の能動面に設けられた下地樹脂と、該下地樹脂の表面の一部を覆い残部を露出させるとともに前記能動面に設けられた電極端子に導通する導電膜と、を有してなり、前記下地樹脂は、複数の前記電極端子を取り囲む第1の開口部と、前記電極端子に一端を接続されるとともに前記表面に引き出された前記導電膜の一部が配置された接続部と、前記第1の開口部および前記接続部以外の領域に形成され、前記基板と接着された接着部と、を有し、前記接続部において前記下地樹脂が弾性変形していることで前記接着部が前記基板に接着され、前記導電膜と前記基板上の前記端子とが接続状態に保持されていることを特徴とする。 In order to solve the above problems, an electronic component mounting structure according to the present invention is an electronic component mounting structure in which an electronic component having a plurality of bump electrodes is mounted on a substrate having a plurality of terminals. The bump electrode includes a base resin provided on the active surface of the electronic component, and a conductive film that covers a part of the surface of the base resin, exposes the remaining portion, and is electrically connected to the electrode terminal provided on the active surface. The base resin has a first opening that surrounds the plurality of electrode terminals, and one end connected to the electrode terminals and a part of the conductive film drawn to the surface. A connecting portion, and an adhesive portion formed in a region other than the first opening and the connecting portion, and bonded to the substrate, wherein the base resin is elastically deformed in the connecting portion. The bonding part is bonded to the substrate It is, to the conductive layer and the terminal of the substrate is equal to or held in the connected state.
本発明によれば、下地樹脂に、電子部品の能動面に設けられた複数の電極端子を取り囲む第1の開口部が設けられており、複数の電極端子の周囲に存在する下地樹脂によって各電極端子に水分が侵入するのを防ぐことができる。したがって、電極端子と導電膜との接続部分におけるマイグレーションの発生などを防止することができ、接続信頼性を向上させることができる。
また、接続部において下地樹脂が弾性変形していることで接着部が基板に接着され、導電膜と基板上の端子とが接続状態に保持されているので、バンプ電極と基板側の端子との接続状態が確保され、これによっても導電接続の信頼性が向上する。
According to the present invention, the base resin is provided with the first openings surrounding the plurality of electrode terminals provided on the active surface of the electronic component, and each electrode is formed by the base resin existing around the plurality of electrode terminals. It is possible to prevent moisture from entering the terminal. Therefore, it is possible to prevent the occurrence of migration at the connection portion between the electrode terminal and the conductive film, and to improve the connection reliability.
In addition, since the base resin is elastically deformed in the connection portion, the adhesion portion is bonded to the substrate, and the conductive film and the terminal on the substrate are held in a connected state. A connection state is ensured, which also improves the reliability of the conductive connection.
また、前記下地樹脂には、前記能動面を露出させる第2の開口部が形成されており、前記導電膜が前記第1の開口部から前記下地樹脂上を経由して前記第2の開口部内に延びていることが好ましい。
本発明によれば、導電膜が、下地樹脂の第1の開口部から第2の開口部内に延びていることにより、第1の開口部および第2の開口部間の下地樹脂とその上の導電膜とによってバンプ電極が形成される。このようなバンプ電極は、基板側の端子に対して実装開始時には点接触し、実装達成後には面接触することになる。これにより、安定した電気的な接続を達成することができる。
In addition, the base resin has a second opening that exposes the active surface, and the conductive film passes through the base resin from the first opening to the inside of the second opening. It is preferable to extend.
According to the present invention, since the conductive film extends from the first opening of the base resin into the second opening, the base resin between the first opening and the second opening and the top thereof A bump electrode is formed by the conductive film. Such a bump electrode makes point contact with the terminal on the substrate side at the start of mounting, and makes surface contact after the mounting is achieved. Thereby, a stable electrical connection can be achieved.
また、前記基板と前記電子部品とは、前記下地樹脂の前記接着部の前記基板に対する接着力により、前記バンプ電極が前記端子に導電接触している状態が保持されていることが好ましい。
本発明によれば、基板と電子部品との間にアンダーフィル材などの接着材を配する必要がなくなる。したがって、アンダーフィル材などの接着材に要する材料コストが低減され、また、このような接着材を配する工程も不要になって生産コストが低減されることにより、実装コストの低減化が図られる。
Further, it is preferable that the substrate and the electronic component are held in a state in which the bump electrode is in conductive contact with the terminal by an adhesive force of the bonding portion of the base resin to the substrate.
According to the present invention, it is not necessary to arrange an adhesive such as an underfill material between the substrate and the electronic component. Accordingly, the material cost required for an adhesive such as an underfill material is reduced, and the process of arranging such an adhesive is not required, and the production cost is reduced, thereby reducing the mounting cost. .
また、前記下地樹脂の少なくとも一部に、横断面を略半円形状、略半楕円形状、または略台形状とする凸条部が形成され、前記導電膜は、前記下地樹脂の前記横断面方向に沿って前記表面の一部に帯状に設けられていることが好ましい。
本発明によれば、下地樹脂の表面に間隔をおいて導電膜を設けることにより、複数のバンプ電極を形成することができ、製造が容易である。また、下地樹脂の一部に凸条部を形成することで、安定した電気的な接続を達成できるバンプ電極とすることができる。
Further, at least a part of the base resin is provided with a ridge having a substantially semicircular shape, a semi-elliptical shape, or a substantially trapezoidal cross section, and the conductive film is formed in the cross sectional direction of the base resin. It is preferable that it is provided in a part of the surface along the band.
According to the present invention, a plurality of bump electrodes can be formed by providing a conductive film with an interval on the surface of the base resin, and manufacturing is easy. Moreover, it can be set as the bump electrode which can achieve the stable electrical connection by forming a protruding item | line part in a part of base resin.
また、前記電子部品が、半導体素子であることが好ましい。
本発明によれば、電子部品として半導体素子を適用した場合、半導体素子をその下地樹脂を介して基板に接続することができるので、半導体素子への応力伝達を抑制することができる。
The electronic component is preferably a semiconductor element.
According to the present invention, when a semiconductor element is applied as an electronic component, the semiconductor element can be connected to the substrate via the base resin, and therefore, stress transmission to the semiconductor element can be suppressed.
以下、本発明の電子部品の実装構造を詳しく説明する。
図1は本発明に係る電子部品の実装構造を適用した液晶表示装置を示す模式図である。まず、図1を用いて本発明に係る電子部品の実装構造の適用例を説明する。
図1において符号100は液晶表示装置であり、この液晶表示装置100は、液晶パネル110と、電子部品(液晶駆動用ICチップ)121とを有して構成されている。なお、この液晶表示装置100には、図示しないものの、偏光板、反射シート、バックライト等の付帯部材が、必要に応じて適宜設けられるものとする。
The electronic component mounting structure of the present invention will be described in detail below.
FIG. 1 is a schematic view showing a liquid crystal display device to which an electronic component mounting structure according to the present invention is applied. First, an application example of the electronic component mounting structure according to the present invention will be described with reference to FIG.
In FIG. 1,
液晶パネル110は、ガラスや合成樹脂からなる基板111及び112を備えて構成されたものである。基板111と基板112とは、相互に対向配置され、図示しないシール材などによって相互に貼り合わされている。基板111と基板112の間には、電気光学物質である液晶(図示せず)が封入されている。基板111の表面111A上には、ITO(Indium Tin Oxide)などの透明導電材料からなる電極111aが形成され、基板112の内面上には前記電極111aに対向配置される電極112aが形成されている。
The
電極111aは、同じ材質で一体に形成された配線111bに接続されて、基板111に設けられた基板張出部111Tの内面上に引き出されている。基板張出部111Tは、基板111の端部において基板112の外形よりも外側に張り出された部分である。配線111bの一端側は、端子111bxとなっている。電極112aも、同じ材質で一体に形成された配線112bに接続されて、図示しない上下導通部を介して基板111上の配線111cに導電接続されている。この配線111cも、ITOで形成されている。配線111cは基板張出部111T上に引き出され、その一端側は端子111cxとなっている。基板張出部111Tの端縁近傍には入力配線111dが形成されており、その一端側は端子111dxとなっている。該端子111dxは、前記端子111bx及び111cxと対向配置されている。また、入力配線111dの他端側は、入力端子111dyとなっている。
The
基板張出部111T上には、NCP(Non-Conductive Paste)やNCF(Non-Conductive Film)を介在させることなく、本発明に係る電子部品121が直接実装されている。
この電子部品121は、例えば液晶パネル110を駆動する液晶駆動用ICチップである。電子部品121の下面には、本発明に係る多数のバンプ電極(図示せず)が形成されており、これらのバンプ電極は、基板張出部111T上の端子111bx,111cx,111dxにそれぞれ導電接続されている。これにより、基板111上に電子部品121が実装されてなる、本発明の実装構造が形成されている。
The
The
また、基板張出部111T上の入力端子111dyの配列領域には、異方性導電膜124を介してフレキシブル配線基板123が実装されている。入力端子111dyは、フレキシブル配線基板123に設けられた、それぞれに対応する配線(図示せず)に導電接続されている。そして、このフレキシブル配線基板123を介して外部から制御信号、映像信号、電源電位などが、入力端子111dyに供給されるようになっている。入力端子111dyに供給された制御信号、映像信号、電源電位などは、電子部品121に入力され、ここで液晶駆動用の駆動信号が生成されて液晶パネル110に供給されるようになっている。フレキシブル基板は、ポリイミドや液晶ポリマー等可撓性を有する有機基板であり、その基板上に銅やアルミニウムで回路パターンおよび端子が形成されていることが多く好ましいが、必ずしもその限りではない。端子部には表面に金メッキが施されていると接続抵抗が安定するので、なお良い。
In addition, a
以上のように構成された液晶表示装置100によれば、電子部品121を介して電極111aと電極112aとの間に適宜の電圧が印加されることにより、両電極111a,112aが対向配置される部分に構成される各画素毎に独立して光を変調させることができ、これによって液晶パネル110の表示領域に所望の画像を形成することができる。
According to the liquid
次に、前記液晶表示装置100に適用された、本発明の電子部品の実装構造の実施形態について詳述する。
まず、本実施形態の電子部品の構造について述べる。図2(a)は電子部品121の能動面121a側の斜視図、図2(b)は図2(a)におけるA−A線矢視断面図である。図3(a)は実装構造の要部を拡大して示す斜視図、図3(b)は(a)におけるB−B線矢視断面図であって、同図において、符号11Pは基板111上に設けられた配線パターン、すなわち、配線111b、111c、111dのいずれかを表しており、符号11はこれら配線に設けられた端子、すなわち、前記した端子111bx、111cx,111dxのいずれかを表している。なお、本実施形態では、端子11は比較的膜厚が厚く、したがって高く形成されており、また、その横断面が略台形状になっている。
Next, an embodiment of the electronic component mounting structure of the present invention applied to the liquid
First, the structure of the electronic component of this embodiment will be described. 2A is a perspective view of the
図2(a),(b)に示すように、電子部品121には、基板111の各端子11(111bx,111cx,111dx)にそれぞれ導電接続される多数のバンプ電極12が形成されている。バンプ電極12は、電子部品121の能動面121aに設けられた下地樹脂13と、該下地樹脂13の表面の一部を覆い残部を露出させた導電膜14と、からなるものである。
As shown in FIGS. 2A and 2B, the
下地樹脂13は、電極端子16に対応する箇所を除いて、能動面121a全体を略覆った状態で設けられている。すなわち、下地樹脂13は、電子部品121の矩形の能動面121a上において四角錐台状または四角板状に形成されている。本実施形態の下地樹脂13には、電子部品121の能動面121aに設けられた複数の電極端子16をそれぞれ取り囲むようして2つの開口部(第1の開口部)13b,13bが形成されており、これら各開口部13b,13bに沿って能動面121a上の全ての電極端子16を露出させている。より具体的には、電子部品121の能動面121aには、複数の電極端子16からなる端子列16Aが、電子部品121の両側の長辺121bによってそれぞれ2列並列に配置されており、これら各端子列16A,16Aに対応すべく開口部13b、13bがそれぞれ形成されている。
The
図2(a)に示すように、一つの開口部13b内には端子列16Aを構成する複数の電極端子16が配置されている。これら複数の電極端子16に共通する開口部13bを形成すべく下地樹脂13がパターニングされている。なお、端子列16Aを構成する電極端子16の数については適宜設定し、図2(a)では数を省略しているが、実際には約2000個の電極端子16が配置されている。
As shown in FIG. 2A, a plurality of
これら各開口部13b内で露出する複数の電極端子16には、それぞれ帯状の導電膜14の端部14aが接合(導通)している。一方、導電膜14の端部14aとは反対側の端部14bは、下地樹脂13上に引き出されて下地樹脂13の表面の一部を覆った状態で設けられている。ここで、下地樹脂13は、開口部13b,13b同士の間においてその横断面が略台形状の凸条部(面内の方向に長手の突起部)となるように形成されており、この横断面方向に沿って帯状に導電膜14が設けられている。また、凸条部の長さ方向に導電膜14が複数配列されている。
The
このような構成のバンプ電極12にあっては、図2(a),(b)において下地樹脂13の導電膜14によって覆われている部分が基板111側の各端子11と接続する接続部13Aとなり、この接続部13A上の導電膜14の一部が電極として実質的に機能する部分となっている。
In the
導電膜14は、図2(b)に示すように、電子部品121の表面部において絶縁膜15の開口部15a内に露出した電極端子16に接続・導通し、下地樹脂13上に引き回されたものである。このような導電膜14は、その内側に位置する下地樹脂13とともに、それぞれが独立して、本発明におけるバンプ電極12として機能するようになっている。
As shown in FIG. 2B, the
また、本実施形態では、さらに下地樹脂13の導電膜14に覆われることなく露出している部分の一部が基板111へと接着される接着部13aとなっている。具体的には、下地樹脂13の開口部13b,13bおよび接続部13A以外の領域が接着部13aとされている。
Further, in the present embodiment, a part of the exposed portion of the
このような構成の電子部品121は、図3(a),(b)に示すように、多数のバンプ電極12が、基板111の各端子11(111bx,111cx,111dx)にそれぞれ導電接続されるようにして、基板111へと実装されている。このとき、下地樹脂13の接続部13Aにおいて弾性変形していることで接着部13aが基板111の表面111Aに直接接着され、これによって電子部品121の基板111に対する実装状態が確保されている。
In the
下地樹脂13は、電子部品121を基板111に実装した際、この電子部品121が基板111に対して加圧され圧着されつつ、加熱されることにより、接着性を発揮する、熱接着性を有する絶縁性のものである。具体的には、ポリイミド樹脂やBCB(ベンゾシクロブテン)、液晶ポリマー、各種の熱可塑性樹脂等が用いられ、さらには、熱可塑性成分を有する感光性絶縁樹脂や熱硬化性絶縁樹脂も使用可能である。
また、下地樹脂13は基板111に接着する機能を有する熱硬化性樹脂でも、光硬化性樹脂あるいはそれらを組み合わせた樹脂でも構わない。
When the
Further, the
すなわち、ポリイミド等の熱硬化性樹脂(熱可塑性成分を含有させておく)の場合、バンプ電極12の形成時において下地樹脂13を全硬化させることなく半硬化状態にとどめるように加熱処理し、その後、電子部品121を実装した際、その一部を基板111に当接させこれに圧着させた状態で加熱し、全硬化させる。すると、半硬化状態で接着性を有していた下地樹脂13は、加圧加熱されて硬化する過程で基板111に接着し、そのまま硬化することでこの接着状態を保持するようになる。下地樹脂が光硬化性樹脂の場合は、光を照射するなど下地樹脂が基板に接着する機能を発現させるような工程とする。
That is, in the case of a thermosetting resin such as polyimide (containing a thermoplastic component), heat treatment is performed so that the
また、熱可塑性樹脂(必要に応じて熱硬化成分を含有させておいてもよい)の場合、バンプ電極12の形成時に下地樹脂13を全硬化させておく。次に、電子部品121を実装した際、その一部を基板111に当接させこれに圧着させた状態で加熱する。すると、下地樹脂13は一部溶融し軟化することで接着性を発揮するようになる。
In the case of a thermoplastic resin (a thermosetting component may be included as necessary), the
その後、冷却することで下地樹脂13を再度硬化させる。これによって下地樹脂13は、溶融・軟化し、さらに冷却され硬化する過程で基板111に接着し、そのまま硬化することでこの接着状態を保持するようになる。
Thereafter, the
なお、このように熱可塑性樹脂によって下地樹脂13を形成した場合、この下地樹脂13の接着力を用いて電子部品121を基板111上に実装した後、例えば合わせずれ等の不具合があったとき、再度加熱し下地樹脂13を軟化させることで、基板111から電子部品121を容易に取り外すことができる。
When the
このような樹脂からなる下地樹脂13は、公知のリソグラーフィー技術や印刷技術、ディスペンス技術、エッチング技術により、断面視略台形状とする凸条部に形成されている。なお、樹脂の材質(硬度)や凸条部についての細部における形状(高さや幅)等については、端子11の形状や大きさ等によって適宜に選択・設計される。
The
導電膜14は、Au、TiW、Cu、Cr、Ni、Ti、W、NiV、Al、Pd、鉛フリーハンダ等の金属や合金からなるもので、これら金属(合金)の単層であっても、複数種を積層したものであってもよい。また、このような導電膜14は、スパッタ法等の公知の成膜法で成膜し、その後帯状にパターニングしたものであってもよく、無電解メッキによって選択的に形成したものであってもよい。または、スパッタ法や無電解メッキによって下地膜を形成し、その後電解メッキによって下地膜上に上層膜を形成し、これら下地膜と上層膜とからなる積層膜により、導電膜14を形成してもよい。
The
なお、金属(合金)の種類や層構造、膜厚、幅等については、下地樹脂13の場合と同様に、端子11の形状や大きさ等によって適宜に選択・設計される。ただし、導電膜14は、下地樹脂13(接続部13A)の弾性変形に伴って導電膜14自体も弾性変形することから、特に展延性に優れた金(Au)を用いるのが好ましい。
Note that the type, layer structure, film thickness, width, and the like of the metal (alloy) are appropriately selected and designed according to the shape and size of the terminal 11 as in the case of the
また、積層膜によって導電膜14を形成する場合には、その最外層に金を用いるのが好ましい。さらに、導電膜14の幅については、接合する端子11の幅よりも十分に広く形成しておくのが好ましい。
Further, when the
図4(a)は電子部品121を基板111に実装する前の状態を示す図であり、図3(b)の要部に対応する要部拡大断面図である。なお、下地樹脂13については、前述したように熱硬化性樹脂の場合には半硬化状態とされ、熱可塑性樹脂の場合には全硬化状態とされ、これによって熱接着性を有する状態とされている。
4A is a view showing a state before the
基板111と電子部品121とは、互いの端子11とバンプ電極12とが対向するように位置決めされ、その状態で互いに接合する方向に加圧されることにより、図4(b),(c)に示したようにバンプ電極12の導電膜14が端子11に接合され導電接触させられる。また、この加圧時には、加熱処理も同時に行われる。なお、加熱温度については、下地樹脂13の種類等に応じて適宜に設定される。
The
そして、このように導電膜14と端子11とが導電接触した状態で、さらにこの加圧力が高められてバンプ電極12が基板111に圧着されることにより、図4(d)に示すように下地樹脂13の接続部13Aがさらに圧縮変形する。すると、下地樹脂13は、導電膜14に覆われることなく露出している接着部13aの一部が、基板111に直接接合(接着)するようになる。
Then, in this state where the
そして、さらにこの加圧力が高められると、図3(b)に示したようにバンプ電極12と下地樹脂13の接着部13aとは、そのほぼ全面が基板111に直接接合(接着)するようになる。そして、この状態で前述したように下地樹脂13が硬化(全硬化)させられることにより、この下地樹脂13の接着部13aは基板111に対して良好に接着するようになる。
When this pressure is further increased, as shown in FIG. 3B, the
これにより、電子部品121は下地樹脂13の接着部13aの基板111に対する接着によって基板111に実装され、また、バンプ電極12の端子11に対する導電接触状態も、接着部13aの接着力によって保持されるようになり、本発明の第1実施形態となる実装構造10が得られる。
Accordingly, the
このようにして形成された本発明の第1実施形態となる実装構造10では、複数の電極端子16からなる2つの端子列16Aに対応する箇所を除いて、電子部品121の能動面121aの略全体を覆った状態で下地樹脂13が形成されている。すなわち、端子列16Aを構成する複数の電極端子16に共通する開口部13bを設けることで、電極端子16の設計が細密になっても、安定して下地樹脂13に開口部13bをパターン形成することが可能となる。各電極端子16ごとに微細な開口部を複数形成する場合、隣り合う開口部同士が干渉しやすくなりパターニングが困難となる。しかしながら、本実施形態によれば、各電極端子16ごとではなく、複数の電極端子16ごとに開口部13bを形成することとしたので、独立した開口の数が少なく開口部13bの形成が容易になる。
また、複数の電極端子16を囲むようにして下地樹脂13が存在するために、電極端子16に水分が浸入し難く、電流のリーク(マイグレーション)などに対する信頼性も非常に高いものとなる。
また、下地樹脂13に各端子列16A,16Aに対応する開口部13b,13bを設けることによって、導電膜14によって覆われない部分も広く(大きく)なることから、基板111に直接接着する接着部13aの面積を増やすことができる。これによって、基板111への電子部品121の実装強度を高めることができる。
In the mounting
Further, since the
Further, by providing
本実施形態の実装構造10は、電子部品121が基板111側に相対的に加圧され、これによってバンプ電極12が端子11に当接させられ、さらにその状態で加圧されることにより、バンプ電極12の下地樹脂13(接続部13A)がさらに弾性変形(圧縮変形)し、その下地樹脂13の接着部13aのほぼ全面が基板111に接着している。これにより、バンプ電極12はその下地樹脂13(接続部13A)の弾性変形によって基板111の端子11に対し弾性復元力(反発力)を生じることから、バンプ電極12と端子11との間の接合強度がより高くなり、導電接続状態の信頼性が向上する。
In the mounting
また、上述したように、下地樹脂13の接着部13aの基板111に対する接着力により、バンプ電極12が端子11に導電接触している状態が保持されているので、基板111と電子部品121との間に、NCP等のアンダーフィル材(接着材)を充填する(配する)必要がなくなる。したがって、接着材に要する材料コストが低減され、また、このような接着材を配する工程も不要になって生産コストが低減されることにより、実装コストの低減化を図ることが可能になる。さらに、導電膜14間に位置する下地樹脂13の接着部13aが基板111の表面に直接当接しているので、この接着部13aを挟んで隣り合うバンプ電極12,12間においては、マイグレーションが絶縁性の下地樹脂13によって抑制される。
Further, as described above, the state in which the
なお、第1実施形態の実装構造10では、図2(b)に示したように下地樹脂13の接着部13aのほぼ全面が基板111に直接接合(接着)するように、電子部品121を基板111に実装したが、下地樹脂13の接着力が十分に大きい場合には、図4(d)に示したように、接着部13aの一部のみが基板111に直接接合(接着)している状態で、下地樹脂13を全硬化させるようにしてもよい。このようにしても、接着部13aの接着力によってバンプ電極12と端子11との導電接触状態が良好に保持されるので、基板111と電子部品121との間にアンダーフィル材(接着材)を充填する(配する)必要がなくなる。
In the mounting
次に、本発明の各実施形態について説明する。以下に示す各実施形態の電子部品の実装構造の基本構成は、先の実施形態と略同様であるが、電子部品の構造が一部異なっている。よって、以下の説明では、電子部品の構造について説明し、共通な箇所の説明は省略する。また、説明に用いる図面において、図1〜図4と共通の構成要素には同一の符号を付すものとする。 Next, each embodiment of the present invention will be described. The basic configuration of the electronic component mounting structure of each embodiment described below is substantially the same as that of the previous embodiment, but the structure of the electronic component is partially different. Therefore, in the following description, the structure of the electronic component will be described, and description of common parts will be omitted. In the drawings used for explanation, the same reference numerals are given to the same components as those in FIGS.
(第2実施形態)
以下、本発明の第2実施形態について説明する。図5(a)は、第2実施形態における電子部品131の能動面131a側の平面図、図5(b)は(a)におけるD−D線矢視断面図である。
本実施形態の電子部品131では、下地樹脂13に開口部13bと開口部(第2の開口部)13cとがそれぞれ2つずつ、計4つの開口部13b,13b,13c,13cが設けられている。つまり、各端子列16A,16Aに対して設けられた開口部13b,13bの他に、これら各開口部13b,13bよりも内側でこれらに並行して延びる開口部13c,13cが設けられている。開口部13cは、開口部13bと略同様の大きさで平面視矩形状とされており、対応する開口部13bの近傍であって、該開口部13bとは所定間隔をおいて形成されている。
(Second Embodiment)
Hereinafter, a second embodiment of the present invention will be described. FIG. 5A is a plan view on the
In the
先の実施形態同様、各開口部13b内には複数の電極端子16が配置されており、これら各電極端子16にそれぞれ導電膜14の端部14aが接続されている。導電膜14は、開口部13bから引き出されて下地樹脂13の表面の一部を覆うとともに、端部14aとは反対側となる端部14bが開口部13c内に挿入されている。そして、この端部14bは、開口部13c内で露出する能動面131aの一部に接着されている。導電膜14は、開口部13bから引き出されて下地樹脂13の表面を経由して開口部13c内へと延びている。
As in the previous embodiment, a plurality of
本実施形態では、開口部13bと開口部13cとの間の下地樹脂13における導電膜14によって覆われている部分が基板111側の端子11と接続する接続部13Aとなり、この接続部13A上の導電膜14の一部が電極として実質的に機能する部分となっている。下地樹脂13の接続部13Aはその横断面形状が略台形状となる凸条部とされ、このような下地樹脂13の接続部13Aと、その上を覆っている導電膜14の一部とによって本実施形態におけるバンプ電極22が構成される。
In the present embodiment, a portion of the
このような構成の電子部品131は、バンプ電極22を構成する下地樹脂13の接続部13Aが弾性変形していることで接着部13aが基板111に接着され、導電膜14の一部と基板111側の端子11とが接続状態に保持された状態で基板111に実装されている。
In the
このような第2実施形態では、複数の電極端子16からなる各端子列16A,16Aにそれぞれ対応する箇所と、各端子列16A,16Aを構成する各々の電極端子16に接続される複数の導電膜14の端部14bに対応する箇所を除いて、電子部品131の能動面131aの略全体を覆った状態で下地樹脂13が形成されている。このため、先の実施形態と同様の効果が得られるほか、樹脂コア本来の半球に近い凸断面形状の接点とすることができる。具体的には、本実施形態におけるバンプ電極22によれば、基板111の端子11に対して実装開始時では点接触とされ、実装達成時では面接触とされる。これによって、基板111側の端子11に対して安定した電気的な接続を達成することが可能となる。
In the second embodiment as described above, the portions corresponding to the
また、導電膜14の両端部14a,14bが電子部品131の能動面131aに固定された状態となっており、電極端子16と接続された端部14aとは反対側の端部14bが下地樹脂13上に接着されていた先の実施形態よりも、導電膜14の電子部品131に対する接続強度が高められた構造となっている。
Further, both
(第3実施形態)
次に、本発明の第3実施形態について説明する。図6は、第3実施形態における電子部品141の能動面141a側の平面図である。
本実施形態の電子部品141では、下地樹脂13に、電子部品141の四辺に沿うようにして枠状に形成された開口部13dが一つ設けられている。この開口部13dは、能動面141aに設けられた全ての電極端子16に共通する開口部であって、その内側に能動面141aに設けられた全ての電極端子16が配置されている。これら複数の電極端子16は、電子部品141の各辺に沿ってそれぞれ複数個ずつ配置されており、開口部13dの周方向に沿って一列に配置されている。ここで、下地樹脂13における開口部13dによって囲まれた部分は、その横断面形状が略台形状となる凸条部とされている。
(Third embodiment)
Next, a third embodiment of the present invention will be described. FIG. 6 is a plan view on the
In the
導電膜14は、端部14aが電極端子16にそれぞれ接続されており、端部14aとは反対側の端部14bが開口部13dから引き出されて下地樹脂13の、開口部13dによって囲まれた領域(凸条部)の表面の一部を覆うようにして設けられている。電子部品141における全ての導電膜14は、各々の端部14bを電子部品141の中心に向けて設けられている。
そして、下地樹脂13における導電膜14によって覆われている部分が基板111の端子11と接続する接続部13Aとなり、この接続部13A上の導電膜14の一部が電極として実質的に機能する部分となっている。本実施形態におけるバンプ電極23は、下地樹脂13の一部である接続部13Aと、その上を覆っている導電膜14の一部とによって構成されている。
The
A portion of the
電子部品141が基板111上に実装された状態においては、バンプ電極23における下地樹脂13の接続部13Aが弾性変形していることで、下地樹脂13の接続部13A以外の接着部13aが基板111の表面111Aに接着され、バンプ電極23を構成する導電膜14の一部と基板111の端子11との接続状態が確保されている。
In a state where the
このような第3実施形態では、能動面141aに設けられた全ての電極端子16に共通する開口部13dが下地樹脂13にパターン形成されている。この構成によれば、電極端子16の設計がより細密になったとしても一つの開口部13dで対応することができるので、製造が容易である。つまり、独立した開口部の数が先の実施形態に比べて少なくその大きさが大きいので、下地樹脂13に開口部13dをパターン形成しやすいという利点がある。
In such a third embodiment, the
(変形例)
また、上述した各実施形態における各開口部13b、13c、13d内に配置される複数の電極端子16が一列に整列配置されていなくてもよく、例えば、図7に示すように、隣り合う電極端子16同士が一列ではなく互い違い(ジグザグ)に配置されていてもよい。すなわち、各開口部13b、13c、13dは、それぞれ複数の電極端子16ごとに共通して形成されたものであることから、各電極端子16毎に独立して開口部をパターン形成する場合に比べて電極端子16の位置ずれにも対応することができるので、製造が容易である。
さらにまた、上述した各実施形態における各開口は、必要に応じ可変することができる。
(Modification)
In addition, the plurality of
Furthermore, each opening in each embodiment described above can be varied as necessary.
以上、添付図面を参照しながら本発明に係る好適な実施形態について説明したが、本発明は係る例に限定されないことは言うまでもなく、上記各実施形態を組み合わせても良い。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 The preferred embodiments according to the present invention have been described above with reference to the accompanying drawings. However, it goes without saying that the present invention is not limited to such examples, and the above embodiments may be combined. It is obvious for those skilled in the art that various changes or modifications can be conceived within the scope of the technical idea described in the claims. It is understood that it belongs to.
例えば、基板111については、上記したガラスや合成樹脂からなる基板以外に、リジット基板やシリコン基板、薄厚のセラミックス基板など種々のものが使用可能である。さらに、電子部品としては、液晶駆動用ICチップ以外に各種のICや、ダイオード、トランジスター、発光ダイオード、レーザーダイオード、発信子、コンデンサなどの受動部品など前述したような接続電極(バンプ電極)を有する電子部品であればなんでも構わない。
For example, as the
本発明の電子部品の実装構造が適用される装置としては、前記した液晶表示装置だけではなく、有機エレクトロルミネッセンス装置(有機EL装置)や、プラズマディスプレイ装置、電気泳動ディスプレイ装置、電子放出素子を用いた装置(Field Emission Display 及び Surface-Conduction Electron-Emitter Display 等)など、各種の電気光学装置や各種の電子モジュールに適用可能である。 As an apparatus to which the electronic component mounting structure of the present invention is applied, not only the above-described liquid crystal display apparatus but also an organic electroluminescence apparatus (organic EL apparatus), a plasma display apparatus, an electrophoretic display apparatus, and an electron-emitting device are used. It can be applied to various electro-optical devices and various electronic modules such as conventional devices (Field Emission Display, Surface-Conduction Electron-Emitter Display, etc.).
12…バンプ電極、121,131,141…電子部品、11…端子、111…基板、121a、131a,141a…能動面、13…下地樹脂、16…電極端子、14…導電膜、14a…端部、14b…端部、13A…接続部、13a…接着部、13b、13d…開口部(第1の開口部)、13c…開口部(第2の開口部)
DESCRIPTION OF
Claims (5)
前記バンプ電極は、前記電子部品の能動面に設けられた下地樹脂と、該下地樹脂の表面の一部を覆い残部を露出させるとともに前記能動面に設けられた電極端子に導通する導電膜と、を有してなり、
前記下地樹脂は、複数の前記電極端子を取り囲む第1の開口部と、前記電極端子に一端を接続されるとともに前記表面に引き出された前記導電膜の一部が配置された接続部と、前記第1の開口部および前記接続部以外の領域に形成され、前記基板と接着された接着部と、を有し、前記接続部において前記下地樹脂が弾性変形していることで前記接着部が前記基板に接着され、前記導電膜と前記基板上の前記端子とが接続状態に保持されている
ことを特徴とする電子部品の実装構造。 An electronic component mounting structure in which an electronic component having a plurality of bump electrodes is mounted on a substrate having a plurality of terminals,
The bump electrode includes a base resin provided on the active surface of the electronic component, a conductive film that covers a part of the surface of the base resin, exposes a remaining portion, and is electrically connected to an electrode terminal provided on the active surface; Having
The base resin includes a first opening that surrounds the plurality of electrode terminals, a connection portion in which one end is connected to the electrode terminals and a part of the conductive film drawn to the surface is disposed, An adhesive portion formed in a region other than the first opening and the connection portion and bonded to the substrate, and the base resin is elastically deformed in the connection portion, whereby the adhesive portion is A mounting structure of an electronic component, wherein the electronic component is bonded to a substrate and the conductive film and the terminal on the substrate are held in a connected state.
前記導電膜が前記第1の開口部から前記下地樹脂上を経由して前記第2の開口部内に延びている
ことを特徴とする請求項1記載の電子部品の実装構造。 The base resin has a second opening that exposes the active surface,
2. The electronic component mounting structure according to claim 1, wherein the conductive film extends from the first opening to the second opening through the base resin. 3.
ことを特徴とする請求項1または2記載の電子部品の実装構造。 2. The substrate and the electronic component are held in a state in which the bump electrode is in conductive contact with the terminal by an adhesive force of the bonding portion of the base resin to the substrate. Or the mounting structure of the electronic component of 2.
ことを特徴とする請求項1ないし3のいずれか一項に記載の電子部品の実装構造。 At least a portion of the base resin is provided with a ridge portion having a substantially semicircular shape, a substantially semielliptical shape, or a substantially trapezoidal cross section, and the conductive film extends along the cross sectional direction of the base resin. 4. The electronic component mounting structure according to claim 1, wherein the electronic component mounting structure is provided on a part of the surface in a band shape. 5.
ことを特徴とする請求項1ないし4のいずれか一項に記載の電子部品の実装構造。 The electronic component mounting structure according to claim 1, wherein the electronic component is a semiconductor element.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008244040A JP4888462B2 (en) | 2008-09-24 | 2008-09-24 | Electronic component mounting structure |
US12/561,526 US8497432B2 (en) | 2008-09-24 | 2009-09-17 | Electronic component mounting structure |
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US8118447B2 (en) | 2007-12-20 | 2012-02-21 | Altair Engineering, Inc. | LED lighting apparatus with swivel connection |
US7938562B2 (en) | 2008-10-24 | 2011-05-10 | Altair Engineering, Inc. | Lighting including integral communication apparatus |
US8214084B2 (en) | 2008-10-24 | 2012-07-03 | Ilumisys, Inc. | Integration of LED lighting with building controls |
US8653984B2 (en) | 2008-10-24 | 2014-02-18 | Ilumisys, Inc. | Integration of LED lighting control with emergency notification systems |
US8901823B2 (en) | 2008-10-24 | 2014-12-02 | Ilumisys, Inc. | Light and light sensor |
US8540401B2 (en) | 2010-03-26 | 2013-09-24 | Ilumisys, Inc. | LED bulb with internal heat dissipating structures |
WO2012058556A2 (en) | 2010-10-29 | 2012-05-03 | Altair Engineering, Inc. | Mechanisms for reducing risk of shock during installation of light tube |
US9072171B2 (en) * | 2011-08-24 | 2015-06-30 | Ilumisys, Inc. | Circuit board mount for LED light |
US9271367B2 (en) | 2012-07-09 | 2016-02-23 | Ilumisys, Inc. | System and method for controlling operation of an LED-based light |
KR101984199B1 (en) * | 2012-10-08 | 2019-05-31 | 삼성디스플레이 주식회사 | Display substrate and display apparatus comprising thereof |
US9285084B2 (en) | 2013-03-14 | 2016-03-15 | Ilumisys, Inc. | Diffusers for LED-based lights |
US9267650B2 (en) | 2013-10-09 | 2016-02-23 | Ilumisys, Inc. | Lens for an LED-based light |
KR20160111975A (en) | 2014-01-22 | 2016-09-27 | 일루미시스, 인크. | Led-based light with addressed leds |
US9510400B2 (en) | 2014-05-13 | 2016-11-29 | Ilumisys, Inc. | User input systems for an LED-based light |
US10161568B2 (en) | 2015-06-01 | 2018-12-25 | Ilumisys, Inc. | LED-based light with canted outer walls |
US20190172775A1 (en) * | 2017-12-04 | 2019-06-06 | Canon Components, Inc. | Flexible substrate and electronic device |
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US8497432B2 (en) | 2013-07-30 |
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