JP2010079264A - Image forming apparatus, developer supply unit, and scattered developer collecting method for image forming apparatus - Google Patents

Image forming apparatus, developer supply unit, and scattered developer collecting method for image forming apparatus Download PDF

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JP2010079264A
JP2010079264A JP2009165753A JP2009165753A JP2010079264A JP 2010079264 A JP2010079264 A JP 2010079264A JP 2009165753 A JP2009165753 A JP 2009165753A JP 2009165753 A JP2009165753 A JP 2009165753A JP 2010079264 A JP2010079264 A JP 2010079264A
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developer
developing sleeve
image forming
forming apparatus
supply unit
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Katsunori Mizuta
克則 水田
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Toshiba Corp
Toshiba TEC Corp
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Toshiba Corp
Toshiba TEC Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus reducing the scattering of a developer from a developing unit, the developer supply unit, and a scattered developer collecting method for the image forming apparatus. <P>SOLUTION: In a developing sleeve end of a developing unit, an exhaust duct having an opening opened toward a non-printing area of a transfer belt is formed in the developing sleeve turning direction downstream of a nip with a photoreceptor drum. The exhaust duct emits an air flow generated by the rotation of the developing sleeve and the photoreceptor drum from the opening opened toward the non-printing area of a developer carrying face of the transfer belt. The transfer belt electrostatically attracts the emitted scattered developer. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、現像剤供給ユニットからの飛散トナーの発生を低減させる画像形成装置、現像剤供給ユニット及び画像形成装置の飛散現像剤回収方法に関する。   The present invention relates to an image forming apparatus that reduces generation of scattered toner from a developer supply unit, a developer supply unit, and a method for collecting scattered developer of an image forming apparatus.

コピー機、MFP(Multifunction Peripheral:多機能周辺装置)やプリンタなどの電子複写方式の画像形成装置は静電潜像が形成された感光体ドラムに現像剤が現像剤供給ユニットによって供給され、現像剤像が形成される。   In an image forming apparatus such as a copying machine, an MFP (Multifunction Peripheral) and a printer, a developer is supplied to a photosensitive drum on which an electrostatic latent image is formed by a developer supply unit. An image is formed.

現像剤供給ユニットは感光体ドラムに対向する現像スリーブを備える。現像スリーブは現像剤担持体により感光体ドラムとニップ部を形成し、感光体ドラムと逆方向に回転する。   The developer supply unit includes a developing sleeve that faces the photosensitive drum. The developing sleeve forms a nip portion with the photosensitive drum by the developer carrying member, and rotates in the opposite direction to the photosensitive drum.

現像スリーブと感光体ドラムが回転すると、現像スリーブに沿って現像剤供給ユニットのケーシング内へ空気が流れ込み、ケーシング内の気圧が高くなる。ケーシング内の気圧が高くなると、現像スリーブ端部の現像剤担持体が無く、感光体ドラムとニップを形成していない部分から空気が吐き出され、現像剤の飛散が生じる。   When the developing sleeve and the photosensitive drum rotate, air flows into the casing of the developer supply unit along the developing sleeve, and the atmospheric pressure in the casing increases. When the atmospheric pressure in the casing increases, the developer carrying member at the end of the developing sleeve is not present, and air is discharged from a portion that does not form a nip with the photosensitive drum, causing the developer to scatter.

この点に関し、現像剤ユニットのケーシングの現像スリーブ端部に空気を逃す通気部を設け、この通気部にフィルターを設ける技術が提案されている(例えば、特許文献1)。   With regard to this point, a technique has been proposed in which a ventilation portion for releasing air is provided at the end of the developing sleeve of the casing of the developer unit, and a filter is provided in the ventilation portion (for example, Patent Document 1).

また、現像スリーブ回転方向上流の陰圧発生部分に、現像剤を攪拌するスクリュー付近に連通する圧抜き流路を設け、ケーシングの内圧が高まらないようにする技術が提案されている(例えば、特許文献2)。   In addition, a technique has been proposed in which a negative pressure flow passage communicating with the vicinity of the screw for stirring the developer is provided in the negative pressure generating portion upstream of the developing sleeve rotation direction so that the internal pressure of the casing does not increase (for example, patents). Reference 2).

特開平6−202464号公報JP-A-6-202464 特開2005−258275号公報JP 2005-258275 A

しかし、特許文献1記載の技術においては、フィルターを通過する微細な現像剤の存在を無視することができず、また、特許文献2記載の技術においては現像スリーブ下流方向に飛散現像剤が発生することを防止することができない、という問題点がある。   However, in the technique described in Patent Document 1, the presence of fine developer passing through the filter cannot be ignored, and in the technique described in Patent Document 2, scattering developer is generated in the downstream direction of the developing sleeve. There is a problem that this cannot be prevented.

本発明は、現像ユニットからの現像剤の飛散を低減させる画像形成装置、現像剤供給ユニット、及び画像形成装置の飛散現像剤回収方法を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide an image forming apparatus, a developer supply unit, and a scattered developer collecting method for an image forming apparatus that reduce the scattering of the developer from the developing unit.

本発明は、静電潜像が形成された感光体ドラムに現像剤を供給する現像スリーブを有する現像剤供給ユニットと、現像剤によって形成された感光体ドラムの現像剤像を担持して移動可能な移動部材と、現像剤供給ユニットの現像スリーブ近傍と移動部材との間に設けられ、現像スリーブ近傍から移動部材に向けて排気する排気ダクトと、を備えることを特徴とする画像形成装置を提供する。   In the present invention, a developer supply unit having a developing sleeve for supplying a developer to a photosensitive drum on which an electrostatic latent image is formed, and a developer image of the photosensitive drum formed by the developer can be carried and moved. An image forming apparatus comprising: a movable member; and an exhaust duct that is provided between the developing sleeve and the moving member of the developer supply unit and exhausts from the vicinity of the developing sleeve toward the moving member. To do.

本発明によれば、現像剤供給ユニットから発生する飛散現像剤を低減することができるという効果がある。   According to the present invention, there is an effect that the amount of scattered developer generated from the developer supply unit can be reduced.

画像形成装置の概略構成を表す模式図である。1 is a schematic diagram illustrating a schematic configuration of an image forming apparatus. 現像剤供給ユニット付近の断面図である。FIG. 4 is a cross-sectional view of the vicinity of a developer supply unit. 現像剤供給ユニットの斜視図である。It is a perspective view of a developer supply unit. 排気ダクトにフィルターを設けた場合の、排気ダクトの断面図である。It is sectional drawing of an exhaust duct at the time of providing a filter in an exhaust duct.

以下、本発明による画像形成装置の一実施の形態について、図面を用いて詳細に説明する。   Hereinafter, an embodiment of an image forming apparatus according to the present invention will be described in detail with reference to the drawings.

(画像形成装置の概要)
図1は、本実施形態の画像形成装置の構成を表す概略模式図である。図1に示すように、画像形成装置1は、自動原稿送り装置2と、画像読取部3と、画像形成部4と、転写機構5と、用紙搬送機構と、給紙ユニット6と、定着ユニット7と、反転搬送機構8と、排出機構9と、を含む。
(Outline of image forming apparatus)
FIG. 1 is a schematic diagram showing the configuration of the image forming apparatus according to the present embodiment. As shown in FIG. 1, the image forming apparatus 1 includes an automatic document feeder 2, an image reading unit 3, an image forming unit 4, a transfer mechanism 5, a paper transport mechanism, a paper feeding unit 6, and a fixing unit. 7, a reverse conveyance mechanism 8, and a discharge mechanism 9.

自動原稿送り装置2は、画像形成装置1の本体上部に開閉可能に設置される。自動原稿送り装置2は、原稿を一枚ずつ原稿トレイから取り出し、排紙トレイまで搬送する原稿搬送機構を備える。   The automatic document feeder 2 is installed at the top of the main body of the image forming apparatus 1 so as to be openable and closable. The automatic document feeder 2 includes a document conveyance mechanism that takes out documents one by one from the document tray and conveys them to the paper discharge tray.

自動原稿送り装置2は、原稿搬送機能により原稿を一枚ずつ画像読取部3の原稿読取部に搬送する。また、自動原稿送り装置2を開けて画像読取部3の原稿台の上に原稿を載置することも可能である。   The automatic document feeder 2 conveys documents one by one to the document reading unit of the image reading unit 3 by the document conveying function. It is also possible to open the automatic document feeder 2 and place the document on the document table of the image reading unit 3.

画像読取部3は、原稿に露光する露光ランプと反射ミラーを備えるキャリッジと、画像形成装置1の本体フレームに設置された複数の反射ミラーと、レンズブロックと、画像読取センサのCCD(Charge Coupled Device)と、を備える。   The image reading unit 3 includes an exposure lamp that exposes a document and a carriage including a reflection mirror, a plurality of reflection mirrors installed on a main body frame of the image forming apparatus 1, a lens block, and a CCD (Charge Coupled Device) of the image reading sensor. And).

キャリッジは原稿読取部に静止して、あるいは原稿台の下を往復移動して、原稿が反射した露光ランプの光を複数の反射ミラーを介してレンズブロックに反射させる。レンズブロックはこの反射光を変倍し、CCDに出力する。CCDは入射光を電気信号に変換して画像信号として画像形成部4に出力する。   The carriage rests on the document reading unit or reciprocates under the document table to reflect the light of the exposure lamp reflected by the document to the lens block via a plurality of reflection mirrors. The lens block scales the reflected light and outputs it to the CCD. The CCD converts incident light into an electrical signal and outputs it as an image signal to the image forming unit 4.

画像形成部4は、レーザー照射ユニットと、感光体ドラムと、現像剤供給ユニット10と、を備える。   The image forming unit 4 includes a laser irradiation unit, a photosensitive drum, and a developer supply unit 10.

レーザー照射ユニットは画像信号に基づいて感光体ドラムにレーザー光を照射し、感光体ドラム上に静電潜像を形成する。現像剤供給ユニットは現像剤を感光体ドラムに供給し、静電潜像から現像剤像を形成する。   The laser irradiation unit irradiates the photosensitive drum with laser light based on the image signal to form an electrostatic latent image on the photosensitive drum. The developer supply unit supplies the developer to the photosensitive drum and forms a developer image from the electrostatic latent image.

給紙ユニット6は、給紙カセット6aから一枚ずつ記録媒体Pを取り出して用紙搬送機構に引き渡す。用紙搬送機構は記録媒体を転写機構5に搬送する。転写機構5は、移動部材と、転写ローラと、を備える。移動部材は現像剤によって形成された感光体ドラムの現像剤像を担持して移動可能である。移動部材の例としての転写ベルトは、感光体ドラムの現像剤像を転写して担持する。転写ローラは電圧を印加して転写ベルトの現像剤像を搬送されてきた記録媒体Pに転写する。   The paper feed unit 6 takes out the recording medium P one by one from the paper feed cassette 6a and delivers it to the paper transport mechanism. The paper transport mechanism transports the recording medium to the transfer mechanism 5. The transfer mechanism 5 includes a moving member and a transfer roller. The moving member can carry and move the developer image of the photosensitive drum formed by the developer. A transfer belt as an example of the moving member transfers and carries the developer image on the photosensitive drum. The transfer roller applies a voltage to transfer the developer image on the transfer belt to the recording medium P that has been conveyed.

転写ベルトは現像剤像を記録媒体に転写後、クリーニング機構によって残存現像剤がかき落とされる。   After the developer image is transferred to the recording medium on the transfer belt, the remaining developer is scraped off by the cleaning mechanism.

定着ユニット7は、現像剤像を加熱及び加圧して記録媒体Pに定着させる。   The fixing unit 7 heats and pressurizes the developer image to fix it on the recording medium P.

片面モードの場合は、一方の面に現像剤が定着された記録媒体Pは排出機構9を経て排出される。両面印刷モードの場合は、一方の面に現像剤が定着された記録媒体Pは、反転搬送機構8を介して画像形成部4に搬送されて、上述と同様に画像形成し、転写機構5、定着ユニット7及び排出機構9を経て排出される。   In the single-side mode, the recording medium P having the developer fixed on one side is discharged through the discharge mechanism 9. In the double-sided printing mode, the recording medium P having the developer fixed on one side is conveyed to the image forming unit 4 via the reverse conveying mechanism 8 to form an image in the same manner as described above, and the transfer mechanism 5. The paper is discharged through the fixing unit 7 and the discharge mechanism 9.

(現像剤供給ユニット)
図2は、現像剤供給ユニット10付近の断面図である。図3は、現像剤供給ユニット10の斜視図である。図2及び図3に示すように、現像剤供給ユニット10は、感光体ドラム11に対向して配置され、感光体ドラム11と逆方向に回転する現像スリーブ13と、現像剤を攪拌して現像スリーブ13に供給する攪拌スクリュー16と、排気ダクト15と、を備える。
(Developer supply unit)
FIG. 2 is a cross-sectional view of the vicinity of the developer supply unit 10. FIG. 3 is a perspective view of the developer supply unit 10. As shown in FIGS. 2 and 3, the developer supply unit 10 is disposed to face the photosensitive drum 11, and develops by developing the developer sleeve 13 that rotates in the opposite direction to the photosensitive drum 11, and stirring the developer. A stirring screw 16 supplied to the sleeve 13 and an exhaust duct 15 are provided.

感光体ドラム11は、回転方向上流に帯電装置14、レーザー光Lによる照射部位、を有する。   The photosensitive drum 11 has a charging device 14 and a portion irradiated with the laser light L upstream in the rotation direction.

現像スリーブ13は、2成分系の場合は現像剤担持体と現像剤、1成分系の場合は現像剤(以下、いずれも場合も現像剤と呼ぶ。)によって、感光体ドラム11とニップ部を形成する。   In the case of the two-component system, the developing sleeve 13 is connected to the photosensitive drum 11 and the nip portion by a developer carrier and a developer in the case of the one-component system (hereinafter, both are referred to as a developer). Form.

排気ダクト15は、現像剤供給ユニット10の現像スリーブ13近傍と移動部材である転写ベルト12との間に設けられ、現像スリーブ13近傍から転写ベルト12に向けて排気する。   The exhaust duct 15 is provided between the vicinity of the developing sleeve 13 of the developer supply unit 10 and the transfer belt 12 as a moving member, and exhausts from the vicinity of the developing sleeve 13 toward the transfer belt 12.

排気ダクト15は、現像剤供給ユニット10のケーシングに、現像スリーブ13回転方向ニップ部下流に設けられる。この部分は、感光体ドラム11と現像スリーブ13の回転により巻き込まれた空気が排出されるため、気圧が高くなっている。   The exhaust duct 15 is provided in the casing of the developer supply unit 10 downstream of the developing sleeve 13 in the rotational direction nip. The air pressure is high in this portion because air entrained by the rotation of the photosensitive drum 11 and the developing sleeve 13 is discharged.

排気ダクト15は、現像剤供給ユニット10のケーシングの現像スリーブ13端部に設けられる。この端部は、現像スリーブ13の磁性体が存在しないため現像剤層が薄く、感光体ドラム11との間に間隙が生じる。排気ダクト15は、現像ユニットのケーシングの現像スリーブ13両端部に設けられることが望ましい。   The exhaust duct 15 is provided at the end of the developing sleeve 13 of the casing of the developer supply unit 10. At this end, since the magnetic material of the developing sleeve 13 does not exist, the developer layer is thin and a gap is formed between the end and the photosensitive drum 11. The exhaust duct 15 is desirably provided at both ends of the developing sleeve 13 of the casing of the developing unit.

排気ダクト15は、転写ベルト12に向かって開口する開口部を有する。排気ダクト15は、転写ベルト12の転写面、すなわち現像剤担持面の、印字領域以外の部分である非印字領域に向かって開口する開口部を有する。印字領域以外の部分とは、現像剤像が転写される領域以外の部分であり、例えば、転写ベルトの幅方向両端部である。   The exhaust duct 15 has an opening that opens toward the transfer belt 12. The exhaust duct 15 has an opening that opens toward a non-printing area that is a part other than the printing area of the transfer surface of the transfer belt 12, that is, the developer carrying surface. The part other than the printing area is a part other than the area where the developer image is transferred, for example, both ends in the width direction of the transfer belt.

感光体ドラム11と現像スリーブ13の回転により高まった気圧によって、現像スリーブ13の両端部に気流が発生する。この気流は飛散現像剤を発生させる。排気ダクト15は、この気流を転写ベルト12の転写面に逃がす。転写ベルト12は静電気的に正に帯電している。一方、現像剤は負に帯電している。従って、飛散現像剤は転写ベルト12の非印字領域に吸着される。吸着された現像剤はクリーニング機構によってかき落とされる。   An air flow is generated at both ends of the developing sleeve 13 by the atmospheric pressure increased by the rotation of the photosensitive drum 11 and the developing sleeve 13. This air flow generates scattered developer. The exhaust duct 15 allows this air flow to escape to the transfer surface of the transfer belt 12. The transfer belt 12 is electrostatically positively charged. On the other hand, the developer is negatively charged. Accordingly, the scattered developer is adsorbed on the non-printing area of the transfer belt 12. The adsorbed developer is scraped off by the cleaning mechanism.

図4は、排気ダクト15にフィルター17を設けた場合の、排気ダクト15の断面図である。図4に示すように、排気ダクト15の一部にフィルター17を設けてもよい。フィルター17は排気ダクト15の空気流路の途中に設けられる。このフィルター17によってさらに飛散現像剤を低減することができる。   FIG. 4 is a cross-sectional view of the exhaust duct 15 when the filter 17 is provided in the exhaust duct 15. As shown in FIG. 4, a filter 17 may be provided in a part of the exhaust duct 15. The filter 17 is provided in the middle of the air flow path of the exhaust duct 15. The filter 17 can further reduce the scattered developer.

以上述べたように、本実施形態の画像形成装置1は、現像剤供給ユニット10のケーシングの現像スリーブ13端部、かつ、感光体ドラム11とのニップ部の現像スリーブ回転方向下流に、転写ベルト12の非印字領域に向かって開口する開口部を有する排気ダクト15を有する。従って、現像スリーブ13と感光体ドラム11の回転によって生じた気流によって発生する飛散現像剤は、転写ベルト12に静電気よって回収され、飛散現像剤の発生を低減させることができるという効果がある。   As described above, the image forming apparatus 1 according to this embodiment includes the transfer belt at the end of the developing sleeve 13 of the casing of the developer supply unit 10 and the downstream of the developing sleeve rotation direction of the nip portion with the photosensitive drum 11. The exhaust duct 15 has an opening that opens toward the 12 non-printing areas. Therefore, the scattered developer generated by the airflow generated by the rotation of the developing sleeve 13 and the photosensitive drum 11 is collected by the transfer belt 12 by static electricity, and the generation of the scattered developer can be reduced.

10:現像剤供給ユニット、
11:感光体ドラム、
12:転写ベルト、
13:現像スリーブ、
15:排気ダクト、
17:フィルター。
10: Developer supply unit,
11: Photosensitive drum,
12: transfer belt,
13: Development sleeve,
15: exhaust duct,
17: Filter.

Claims (7)

静電潜像が形成された感光体ドラムに現像剤を供給する現像スリーブを有する現像剤供給ユニットと、
前記現像剤によって形成された前記感光体ドラムの現像剤像を担持して移動可能な移動部材と、
前記現像剤供給ユニットの現像スリーブ近傍と前記移動部材との間に設けられ、前記現像スリーブ近傍から前記移動部材に向けて排気する排気ダクトと、
を備えることを特徴とする画像形成装置。
A developer supply unit having a developing sleeve for supplying the developer to the photosensitive drum on which the electrostatic latent image is formed;
A movable member capable of carrying and moving a developer image of the photosensitive drum formed by the developer;
An exhaust duct that is provided between the developing sleeve and the moving member of the developer supply unit, and exhausts from the vicinity of the developing sleeve toward the moving member;
An image forming apparatus comprising:
前記現像剤供給ユニットは、
前記排気ダクトを前記ケーシングの、前記現像スリーブ回転方向の前記感光体ドラムとのニップ部下流に備えることを特徴とする請求項1記載の画像形成装置。
The developer supply unit includes:
The image forming apparatus according to claim 1, wherein the exhaust duct is provided downstream of a nip portion of the casing with the photosensitive drum in the developing sleeve rotation direction.
前記現像剤供給ユニットは、
前記排気ダクトを前記ケーシングに、移動部材の現像剤担持面の非印字領域に向かって開口部が開口するように備えることを特徴とする請求項1記載の画像形成装置。
The developer supply unit includes:
The image forming apparatus according to claim 1, wherein the exhaust duct is provided in the casing such that an opening is opened toward a non-printing area of the developer carrying surface of the moving member.
前記現像剤供給ユニットは、
空気流路の途中にフィルターを有する前記排気ダクトを備えることを特徴とする請求項1記載の画像形成装置。
The developer supply unit includes:
The image forming apparatus according to claim 1, further comprising the exhaust duct having a filter in the middle of the air flow path.
静電潜像を担持する感光体ドラムと対向して配置され、ニップ部を形成する現像スリーブと、
現像剤を攪拌して前記現像スリーブに供給する攪拌スクリューと、
ケーシングの前記現像スリーブ端部に、前記移動部材に向かって開口する開口部を有する排気ダクトと、
を備える現像剤供給ユニット。
A developing sleeve that is disposed opposite to the photosensitive drum carrying the electrostatic latent image and forms a nip portion;
A stirring screw that stirs the developer and supplies it to the developing sleeve;
An exhaust duct having an opening opening toward the moving member at the end of the developing sleeve of the casing;
A developer supply unit.
前記排気ダクトを前記ケーシングに、前記現像スリーブ回転方向の前記感光体ドラムとのニップ部下流に、移動部材の現像剤担持面の非印字領域に向かって開口部が開口するように備えることを特徴とする請求項5記載の現像剤供給ユニット。   The exhaust duct is provided in the casing so as to open toward the non-printing area of the developer carrying surface of the moving member downstream of the nip portion with the photosensitive drum in the rotation direction of the developing sleeve. The developer supply unit according to claim 5. 排気ダクトが、現像スリーブと感光体ドラムの回転によって生じた気流を移動部材の現像剤担持面の非印字領域に向かって開口する開口部から排出し、
移動部材が、前記排出された飛散現像剤を静電吸着する
ことを特徴とする画像形成装置の飛散現像剤回収方法。
The exhaust duct exhausts the airflow generated by the rotation of the developing sleeve and the photosensitive drum from an opening that opens toward the non-printing area of the developer carrying surface of the moving member,
A method for collecting scattered developer of an image forming apparatus, wherein a moving member electrostatically adsorbs the discharged scattered developer.
JP2009165753A 2008-09-24 2009-07-14 Image forming apparatus, developer supply unit, and scattered developer collecting method for image forming apparatus Pending JP2010079264A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007121942A (en) * 2005-10-31 2007-05-17 Ricoh Co Ltd Developing device, process cartridge and image forming apparatus
JP2007226114A (en) * 2006-02-27 2007-09-06 Konica Minolta Business Technologies Inc Developing device, developing unit, and image forming apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007121942A (en) * 2005-10-31 2007-05-17 Ricoh Co Ltd Developing device, process cartridge and image forming apparatus
JP2007226114A (en) * 2006-02-27 2007-09-06 Konica Minolta Business Technologies Inc Developing device, developing unit, and image forming apparatus

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