JP2010070603A - Aqueous rust-preventive coating composition - Google Patents
Aqueous rust-preventive coating composition Download PDFInfo
- Publication number
- JP2010070603A JP2010070603A JP2008237734A JP2008237734A JP2010070603A JP 2010070603 A JP2010070603 A JP 2010070603A JP 2008237734 A JP2008237734 A JP 2008237734A JP 2008237734 A JP2008237734 A JP 2008237734A JP 2010070603 A JP2010070603 A JP 2010070603A
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- JP
- Japan
- Prior art keywords
- mass
- silane coupling
- coupling agent
- vinylidene chloride
- water
- Prior art date
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- Pending
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- 239000008199 coating composition Substances 0.000 title claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 35
- 229920006026 co-polymeric resin Polymers 0.000 claims abstract description 27
- 239000004816 latex Substances 0.000 claims abstract description 27
- 229920000126 latex Polymers 0.000 claims abstract description 27
- 239000007787 solid Substances 0.000 claims abstract description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 43
- 239000003973 paint Substances 0.000 claims description 35
- 239000000178 monomer Substances 0.000 claims description 33
- 230000003449 preventive effect Effects 0.000 claims description 26
- 229920002554 vinyl polymer Polymers 0.000 claims description 22
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 20
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 15
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 14
- -1 chloropropyl group Chemical group 0.000 claims description 12
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 9
- 239000000460 chlorine Substances 0.000 claims description 8
- 229910052801 chlorine Inorganic materials 0.000 claims description 8
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 5
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 abstract description 24
- 238000000576 coating method Methods 0.000 abstract description 24
- 238000003860 storage Methods 0.000 abstract description 12
- 229920001577 copolymer Polymers 0.000 abstract description 5
- 239000004566 building material Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 239000004035 construction material Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000000049 pigment Substances 0.000 description 13
- 230000002265 prevention Effects 0.000 description 12
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 11
- 239000000126 substance Substances 0.000 description 9
- 230000008961 swelling Effects 0.000 description 9
- OXYZDRAJMHGSMW-UHFFFAOYSA-N 3-chloropropyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCl OXYZDRAJMHGSMW-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 239000000080 wetting agent Substances 0.000 description 3
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000001263 FEMA 3042 Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 2
- 229940033123 tannic acid Drugs 0.000 description 2
- 235000015523 tannic acid Nutrition 0.000 description 2
- 229920002258 tannic acid Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 2
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 2
- LXOFYPKXCSULTL-UHFFFAOYSA-N 2,4,7,9-tetramethyldec-5-yne-4,7-diol Chemical compound CC(C)CC(C)(O)C#CC(C)(O)CC(C)C LXOFYPKXCSULTL-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- IKYAJDOSWUATPI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propane-1-thiol Chemical compound CO[Si](C)(OC)CCCS IKYAJDOSWUATPI-UHFFFAOYSA-N 0.000 description 1
- JSGVZVOGOQILFM-UHFFFAOYSA-N 3-methoxy-1-butanol Chemical compound COC(C)CCO JSGVZVOGOQILFM-UHFFFAOYSA-N 0.000 description 1
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 125000001951 carbamoylamino group Chemical group C(N)(=O)N* 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- ZXPDYFSTVHQQOI-UHFFFAOYSA-N diethoxysilane Chemical compound CCO[SiH2]OCC ZXPDYFSTVHQQOI-UHFFFAOYSA-N 0.000 description 1
- WHGNXNCOTZPEEK-UHFFFAOYSA-N dimethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](C)(OC)CCCOCC1CO1 WHGNXNCOTZPEEK-UHFFFAOYSA-N 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は、建築及び建材などの各種金属部材への防錆塗料用途において、塗料組成物の貯蔵安定性が良好で、十分な防錆性と、上塗り塗料との耐水付着性に優れる塩化ビニリデン系共重合体ラテックスを主成分とする水系防錆塗料組成物に関する。 The present invention is a vinylidene chloride type which has good storage stability of coating compositions, sufficient rust prevention, and excellent water resistance adhesion to top coating in various anti-corrosive coating applications such as construction and building materials. The present invention relates to a water-based anticorrosive coating composition mainly comprising a copolymer latex.
近年、地球環境保護に対する関心が高まり、塗料に対する溶剤規制や重金属に対する規制が強化されるなどの影響で溶剤系塗料から水系塗料へ移行する動きが活発となっており、溶剤系塗料と同等の性能を有する防錆性、防湿性に優れた水系塗料が強く望まれている。種々の水系塗料用樹脂の中で特に塩化ビニリデン系共重合体ラテックス樹脂は、水蒸気透過率や酸素透過率が低いなどのバリヤ性に優れていることから、防錆塗料用樹脂として非常に適している。 In recent years, interest in the protection of the global environment has increased, and there has been an active shift from solvent-based paints to water-based paints due to the stricter regulations on solvents and heavy metals. There is a strong demand for water-based paints having excellent antirust and moisture resistance. Among various water-based paint resins, the vinylidene chloride copolymer latex resin is particularly suitable as a resin for rust-proof paint because of its excellent barrier properties such as low water vapor transmission rate and low oxygen transmission rate. Yes.
防錆塗料としては、塩化ビニリデン系共重合樹脂ラテックスにタンニン酸を混合した防錆塗料組成物が特許文献1に開示されている。この防錆塗料組成物は、塩化ビニリデン樹脂のバリヤ作用とタンニン酸と酸化鉄とのキレート反応との相乗効果により優れた防錆性能を示している。しかしこの塗料組成物は、20℃以上の温度で貯蔵中に変化が生じてタンニンの効果が序々に薄れ、防錆性が次第に低下するなどの問題があった。また塩化ビニリデン系共重合樹脂ラテックスに防錆顔料であるトリポリリン酸アルミニウムと多価アルコール化合物を混合した防錆塗料組成が特許文献2に開示されている。ところがこの水性防錆塗料組成物を下塗り塗料として塗装後、上塗りに各種塗料を塗装した場合、下塗り塗膜と上塗り塗膜との弾性率の違いが大きいことに起因する付着性不良が発生するという問題があった。一方、上塗り塗膜との付着性を向上させることを目的として、塩化ビニリデン系共重合樹脂ラテックスにシリコン樹脂系レベリング剤を混合した水性塗料組成が特許文献3に開示されている。しかしながら、この水性防錆塗料組成物を下塗りした塗膜上に、上塗り塗料を塗装した塗膜を水に浸せきした場合、上塗り塗膜と下塗り塗膜の吸水率の差が大き過ぎることに起因する体積膨張差が生じ、この体積膨張差から発生するひずみを吸収するだけの付着力が十分でないため、下塗りと上塗りの塗膜の間で膨れが生じるなどの問題があった。
本発明の目的は、塗料組成物の貯蔵安定性が良好で、十分な防錆性、及び上塗りとの耐水付着性に優れる塗膜を形成し得る塩化ビニリデン系共重合樹脂からなるラテックスを主成分とする水系防錆塗料組成物を提供することにある。 The object of the present invention is mainly composed of a latex composed of a vinylidene chloride copolymer resin capable of forming a coating film having good storage stability of the coating composition, sufficient rust prevention property, and excellent water resistance adhesion to the top coat. It is in providing the water-system antirust coating composition made into.
本発明者らは、上記のような問題点を解決するために鋭意研究を重ねた結果、特定の塩化ビニリデン系共重合樹脂からなるラテックスに、特定のシランカップリング剤を使用した水性防錆塗料組成物においてのみ貯蔵安定性が良好で、防錆性、及び上塗りとの耐水付着性に優れることを見いだし、本発明を完成するに至った。
即ち、本発明の第1は、塩化ビニリデン、塩化ビニルの中から選ばれる少なくとも1種からなる塩素含有ビニル系単量体(A)80〜95質量%、カルボン酸基含有ビニル系単量体(B)0.5〜5質量%、これらと共重合可能な1種または2種以上のその他のビニル系単量体(C)3〜15質量%を含む混合物を乳化重合して形成される塩化ビニリデン系共重合樹脂からなるラテックスと、シランカップリング剤とを含む組成物であって、該塩化ビニリデン系共重合樹脂からなるラテックスの固形分100質量部に対して該シランカップリング剤を0.05〜3質量部含むことを特徴とする水性防錆塗料組成物である。
本発明の第2は、塩化ビニリデン、塩化ビニルの中から選ばれる少なくとも1種からなる塩素含有ビニル系単量体(A)中の塩化ビニルの比率が0〜25質量%であることを特徴とする上記第1に記載の水性防錆塗料組成物である。
本発明の第3は、カルボン酸基含有ビニル系単量体(B)がアクリル酸、メタクリル酸の中から選ばれる少なくとも1種以上であることを特徴とする上記第1又は2に記載の水性防錆塗料組成物である。
本発明の第4は、シランカップリング剤がエポキシ基を有するシランカップリング剤、クロロプロピル基を有するシランカップリング剤、イソシアネート基を有するシランカップリング剤、メルカプト基を有するシランカップリング剤の中から選ばれる少なくとも1種であることを特徴とする上記第1〜3のいずれか一つに記載の水性防錆塗料組成物である。
As a result of intensive studies in order to solve the above-mentioned problems, the present inventors have found that a water-based anticorrosive paint using a specific silane coupling agent in a latex made of a specific vinylidene chloride copolymer resin. Only in the composition, it was found that the storage stability was good, the rust prevention property and the water-resistant adhesion to the top coat were excellent, and the present invention was completed.
That is, the first of the present invention is a chlorine-containing vinyl monomer (A) comprising 80 to 95% by mass of at least one kind selected from vinylidene chloride and vinyl chloride, a carboxylic acid group-containing vinyl monomer ( B) Chloride formed by emulsion polymerization of a mixture containing 0.5 to 5% by mass and one or more other vinyl monomers (C) 3 to 15% by mass copolymerizable therewith. A composition comprising a latex comprising a vinylidene-based copolymer resin and a silane coupling agent, wherein the silane coupling agent is added to the solid content of 100 parts by mass of the latex comprising the vinylidene chloride-based copolymer resin. It is an aqueous rust preventive coating composition characterized by containing 05-3 mass parts.
The second aspect of the present invention is characterized in that the ratio of vinyl chloride in the chlorine-containing vinyl monomer (A) composed of at least one selected from vinylidene chloride and vinyl chloride is 0 to 25% by mass. The water-based rust preventive coating composition according to the first aspect.
In the third aspect of the present invention, the aqueous carboxylic acid group-containing vinyl monomer (B) is at least one selected from acrylic acid and methacrylic acid. It is a rust preventive coating composition.
A fourth aspect of the present invention is a silane coupling agent having an epoxy group as a silane coupling agent, a silane coupling agent having a chloropropyl group, a silane coupling agent having an isocyanate group, or a silane coupling agent having a mercapto group. It is at least 1 sort (s) chosen from these, The water-based antirust coating composition as described in any one of said 1st-3rd characterized by the above-mentioned.
以下、本発明の内容を詳細に説明する。
本発明の塩化ビニリデン、塩化ビニルの中から選ばれる少なくとも1種からなる塩素含有ビニル系単量体(A)の合計量は80〜95質量%であり、好ましくは85〜93質量%である。80質量%以上でバリア性が向上し、十分な防錆性を発現出来る。一方、95質量%以下とすることで上塗りとの付着性を向上させることが出来る。また塩化ビニリデン、塩化ビニルの中から選ばれる少なくとも1種からなる塩素含有ビニル系単量体(A)中の塩化ビニルの比率は0〜25質量%であり、好ましくは5〜20質量%の範囲である。塩化ビニルの比率が増すと塩化ビニリデン系共重合樹脂中の結晶性が低下して付着性向上に寄与するが、塩化ビニルの比率が25質量%以上ではバリヤ性が低下し結果的に防錆性が低下する。
Hereinafter, the contents of the present invention will be described in detail.
The total amount of the chlorine-containing vinyl monomer (A) composed of at least one selected from vinylidene chloride and vinyl chloride of the present invention is 80 to 95% by mass, preferably 85 to 93% by mass. When it is 80% by mass or more, the barrier property is improved, and sufficient antirust property can be exhibited. On the other hand, the adhesiveness with a topcoat can be improved by setting it as 95 mass% or less. The proportion of vinyl chloride in the chlorine-containing vinyl monomer (A) composed of at least one selected from vinylidene chloride and vinyl chloride is 0 to 25% by mass, preferably 5 to 20% by mass. It is. Increasing the proportion of vinyl chloride reduces the crystallinity in the vinylidene chloride copolymer resin and contributes to improved adhesion. However, if the proportion of vinyl chloride is 25% by mass or more, the barrier property decreases and, as a result, rust prevention. Decreases.
本発明の塩化ビニリデン系共重合樹脂からなるラテックスには、カルボン酸基含有ビニル系単量体(B)が共重合される。カルボン酸基ビニル系単量体を使用することにより、顔料との分散性が良好になり、防錆性が向上するばかりでなく、被塗物や上塗り塗膜との付着性も良好になる。カルボン酸基含有ビニル系単量体(B)としては、例えば、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、フマール酸などが挙げられる。そのなかでも好ましいのは、アクリル酸、メタクリル酸である。 The latex composed of the vinylidene chloride copolymer resin of the present invention is copolymerized with a carboxylic acid group-containing vinyl monomer (B). By using the carboxylic acid group vinyl monomer, the dispersibility with the pigment is improved, the rust prevention is improved, and the adhesion to the object to be coated and the top coat film is also improved. Examples of the carboxylic acid group-containing vinyl monomer (B) include acrylic acid, methacrylic acid, itaconic acid, maleic acid, and fumaric acid. Among these, acrylic acid and methacrylic acid are preferable.
カルボン酸基含有ビニル系単量体(B)の量は0.5〜5質量%であり、好ましくは1〜3質量%の範囲である。0.5質量%以上で顔料との分散性が良くなり、付着性が向上するとともに、十分な防錆性を発現させることが出来る。一方、5質量%以下とすることで塗膜中の親水性物質が好ましい量となり、本発明が目指す耐水付着性を発現出来る。 The amount of the carboxylic acid group-containing vinyl monomer (B) is 0.5 to 5% by mass, preferably 1 to 3% by mass. When the content is 0.5% by mass or more, dispersibility with the pigment is improved, adhesion is improved, and sufficient rust prevention can be exhibited. On the other hand, when the content is 5% by mass or less, the hydrophilic substance in the coating film becomes a preferable amount, and the water-resistant adhesion aimed by the present invention can be expressed.
塩素系ビニル単量体(A)及びカルボン酸基含有ビニル系単量体(B)と共重合可能なその他のビニル系単量体(C)としては、例えば、アクリル酸メチル、アクリル酸プロピル、アクリル酸ブチル、メタクリル酸メチル等のエチレン系α,β−不飽和カルボン酸のアルキルエステル単量体が挙げられる。また、例えば、アクリロニトリル、またはメタクリロニトリル等の二トリル基を有する単量体も同様に挙げられる。また、エチレン系α、β−不飽和カルボン酸のヒドロキシアルキルエステル、アクリルアミド等のエチレン系α、β−不飽和カルボン酸のアクリルアミド化合物、酢酸ビニル等のビニルエステル、酢酸アリル等のアリルエステル、アリルメチルエーテル等のアリルエーテル等が挙げられ、さらにスチレン系化合物も挙げられる。 Examples of the other vinyl monomers (C) copolymerizable with the chlorine vinyl monomer (A) and the carboxylic acid group-containing vinyl monomer (B) include, for example, methyl acrylate, propyl acrylate, Examples thereof include alkyl ester monomers of ethylene-based α, β-unsaturated carboxylic acids such as butyl acrylate and methyl methacrylate. Moreover, the monomer which has nitrile groups, such as acrylonitrile or methacrylonitrile, is mentioned similarly, for example. Also, ethylene-based α, β-unsaturated carboxylic acid hydroxyalkyl esters, acrylamide and other ethylene α, β-unsaturated carboxylic acid acrylamide compounds, vinyl acetate and other vinyl esters, allyl acetate and other allyl esters, allyl methyl Examples include allyl ethers such as ethers, and also styrene compounds.
塩素系ビニル単量体(A)及びカルボン酸基含有ビニル系単量体(B)と共重合可能なその他のビニル系単量体(C)の量は3〜15質量%であり、好ましくは5〜10質量%の範囲である。3質量%以上で塩化ビニリデン系共重合樹脂の結晶性が低下し、成膜性が向上するばかりでなく、樹脂自体の弾性率が低くなり付着性が向上する。一方、15質量%以下とすることで塩化ビニリデン系共重合樹脂中の塩化ビニリデン量が減少することなく好ましい量となり、十分な防錆性を発現させることが出来る。 The amount of the other vinyl monomer (C) copolymerizable with the chlorine vinyl monomer (A) and the carboxylic acid group-containing vinyl monomer (B) is 3 to 15% by mass, preferably It is the range of 5-10 mass%. When the content is 3% by mass or more, the crystallinity of the vinylidene chloride copolymer resin is lowered and the film formability is improved, and the elastic modulus of the resin itself is lowered and the adhesion is improved. On the other hand, when the content is 15% by mass or less, the amount of vinylidene chloride in the vinylidene chloride copolymer resin is a preferable amount without decreasing, and sufficient rust prevention properties can be exhibited.
塩化ビニリデン系共重合樹脂ラテックスは、上記した各単量体を上記範囲内で混合し、重合開始剤、界面活性剤等を添加して乳化重合することにより得られるが、重合開始剤、界面活性剤等の種類は特に限定されない。この乳化重合は従来と同様の方法で実施することが出来る。 The vinylidene chloride copolymer resin latex is obtained by mixing each of the above monomers within the above range and adding a polymerization initiator, a surfactant and the like and emulsion polymerization to obtain a polymerization initiator, a surfactant. The type of the agent is not particularly limited. This emulsion polymerization can be carried out in the same manner as before.
さらに、本発明の水性防錆塗料用塩化ビニリデン系共重合樹脂ラテックスは、そのままコーティング剤としてクリヤー皮膜を形成させるために使用することもできるし、必要に応じて、一般的に使用されている種々の成分、たとえば、消泡剤、レオロジー調整剤、増粘剤、分散剤、及び、界面活性剤等の安定化剤、湿潤剤、可塑剤、着色剤、ワックス、シリコーンオイルなどを添加してもよい。また、必要に応じて、着色顔料、体質顔料、防錆顔料を配合して使用することも可能である。 Furthermore, the vinylidene chloride copolymer resin latex for water-based anticorrosive paints of the present invention can be used as it is to form a clear film as a coating agent, and various kinds of commonly used as required. In addition, for example, antifoaming agents, rheology modifiers, thickeners, dispersants, surfactants and other stabilizers, wetting agents, plasticizers, colorants, waxes, silicone oils, etc. Good. Moreover, if necessary, it is also possible to mix and use a color pigment, an extender pigment, and a rust preventive pigment.
本発明の塩化ビニリデン系共重合樹脂ラテックスにシランカップリング剤を配合することで、該塩化ビニリデン系共重合樹脂ラテックスを主成分とした水性防錆塗料組成物を下塗り塗料とした塗膜は、上塗り塗料との耐水付着性の向上に大きく寄与する。 By coating the vinylidene chloride copolymer resin latex of the present invention with a silane coupling agent, the coating film using the water-based anticorrosive paint composition mainly composed of the vinylidene chloride copolymer resin latex as the undercoat is a top coat. It greatly contributes to the improvement of water-resistant adhesion with paint.
シランカップリング剤としては、末端にアルコキシシランを有する化合物で有れば特に制限されないが、同時にビニル基、エポキシ基、スチル基、メタクリロキシ基、アクリロキシ基、アミノ基、ウレイド基、クロロプロピル基、メルカプト基、スルフィド基、イソシアネート基、ケチミノ基などを有するものが用いられる。特に、エポキシ基、クロロプロピル基、イソシアネート基、メルカプト基を有するシランカップリング剤が塗料組成物の保存安定性保持や下塗り塗膜と上塗り塗膜との耐水付着性向上の観点から選ばれる。エポキシ基を有するシランカップリング剤としては、例えば、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルトリエトキシシラン、3−グリシドキシプロピルメチルジメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランなどが挙げられ、特に、3−グリシドキシプロピルトリメトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランなどが挙げられる。クロロプロピル基を有するシランカップリング剤としては、例えば、3−クロロプロピルトリメトキシシランなどが挙げられる。イソシアネート基を有するシランカップリング剤としては、例えば、3−イソシアネートプロピルトリエトキシシランなどが挙げられる。メルカプト基を有するシランカップリング剤としては、例えば、3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−メルカプトプロピルトリエトキシシランなどが挙げられる。 The silane coupling agent is not particularly limited as long as it is a compound having an alkoxysilane at the terminal, but at the same time vinyl group, epoxy group, stil group, methacryloxy group, acryloxy group, amino group, ureido group, chloropropyl group, mercapto group. Those having a group, a sulfide group, an isocyanate group, a ketimino group and the like are used. In particular, a silane coupling agent having an epoxy group, a chloropropyl group, an isocyanate group, or a mercapto group is selected from the viewpoint of maintaining the storage stability of the coating composition and improving the water-resistant adhesion between the undercoat film and the topcoat film. Examples of the silane coupling agent having an epoxy group include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, and 3-glycidoxypropylmethyl. Examples include diethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and the like, in particular, 3-glycidoxypropyltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and the like. Is mentioned. Examples of the silane coupling agent having a chloropropyl group include 3-chloropropyltrimethoxysilane. Examples of the silane coupling agent having an isocyanate group include 3-isocyanatopropyltriethoxysilane. Examples of the silane coupling agent having a mercapto group include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, and 3-mercaptopropyltriethoxysilane.
シランカップリング剤の量は、塩化ビニリデン系共重合樹脂からなるラテックスの固形分100質量部に対して0.05〜3質量部であり、好ましくは0.1〜2質量部である。0.05質量部以上で、本発明の目的である上塗り塗料との耐水付着性が十分発揮出来、3質量部以下とすることで塗料組成物の保存安定性を維持させることが出来る。 The amount of the silane coupling agent is 0.05 to 3 parts by weight, preferably 0.1 to 2 parts by weight, based on 100 parts by weight of the solid content of the latex composed of the vinylidene chloride copolymer resin. When the amount is 0.05 parts by mass or more, the water-resistant adhesion with the top coating material, which is the object of the present invention, can be sufficiently exerted, and when the amount is 3 parts by mass or less, the storage stability of the coating composition can be maintained.
本発明の水性防錆塗料組成物を塗布する方法としては、被塗物表面にエアースプレー、エアーレス、ロールコーター、カーテンフローコート、ロールコート、浸漬等の公知の方法を用いることが出来、塗布後は常温または加熱下で所定時間保持して乾燥する。 As a method for applying the water-based anticorrosive coating composition of the present invention, known methods such as air spray, airless, roll coater, curtain flow coat, roll coat, and immersion can be used on the surface of the article to be coated. Is dried at room temperature or under heating for a predetermined time.
本発明の水性防錆塗料組成物はそのまま防錆塗料皮膜として使用できるが、美装性、耐候性などを保持させる目的で上記水性防錆塗料皮膜の上に、上塗り塗料を塗装することも可能である。上塗り塗料としては、特に限定されるものではなく、例えば、アクリル樹脂系、ウレタン樹脂系、シリコン樹脂系、塩化ビニル樹脂系などの溶剤系や水系の上塗り塗料が挙げられる。 The aqueous rust preventive paint composition of the present invention can be used as it is as a rust preventive paint film, but it is also possible to apply a top coat onto the water rust preventive paint film for the purpose of maintaining the appearance and weather resistance. It is. The top coating is not particularly limited, and examples thereof include solvent-based and water-based top coatings such as acrylic resin, urethane resin, silicon resin, and vinyl chloride resin.
本発明の塩化ビニリデン系共重合樹脂からなるラテックスを主成分とする水系防錆塗料組成物の下塗り塗膜として用いることで、上塗り塗料との耐水付着性に優れる塗膜を形成することが出来る。
本発明の塩化ビニリデン系共重合樹脂ラテックスとシランカップリング剤からなる水性防錆塗料組成物は、塗料組成物の貯蔵安定性が良好で、十分な防錆性、各種上塗り塗料との耐水付着性に優れており、各種被塗物への防錆塗料として非常に有用である。
By using it as an undercoat film of a water-based anti-corrosion paint composition mainly composed of a latex composed of the vinylidene chloride copolymer resin of the present invention, a paint film having excellent water-resistant adhesion with a top coat paint can be formed.
The aqueous rust preventive coating composition comprising the vinylidene chloride copolymer resin latex of the present invention and a silane coupling agent has good storage stability of the coating composition, sufficient rust prevention, and water-resistant adhesion to various top coats. It is very useful as a rust preventive paint for various objects.
以下、実施例などにより本発明を更に具体的に説明するが、本発明はこれらの実施例などにより何ら限定されるものではない。なお、実施例及び比較例中の部及び%はそれぞれ質量部、及び質量%を示す。 Hereinafter, the present invention will be described more specifically with reference to examples and the like, but the present invention is not limited to these examples and the like. In addition, the part and% in an Example and a comparative example show a mass part and the mass%, respectively.
塩化ビニリデン系共重合樹脂ラテックスを下記の方法により製造した。ガラスライニングを施した耐圧反応器中に純水82部、アルキルジフェニルエーテルジスルホン酸ナトリウム0.2部、過硫酸ナトリウム0.1部を仕込み、攪拌しながら脱気を行ったのち、内容物の温度を50℃に保った。別の容器に塩化ビニリデン(VDC)73部、塩化ビニル(VC)17部、アクリル酸(AA)2部、ブチルアクリレート(BA)8部を計量混合してモノマー混合物を作成した。該モノマー混合物の内10部を上記耐圧反応器中に一括添加し、内圧が降下するまで重合した。続いて、残りのモノマー混合物90部を15時間にわたって連続的に定量して圧入した。並行してアルキルジフェニルエーテルジスルホン酸ナトリウム0.8部を10時間にわたって連続的に定量圧入した。この間内容物を攪拌しながら50℃に保ち、内圧が十分に降下するまで反応を進行させた。重合収率は99.9%であった。重合収率は、ほぼ100%なので、共重合体の組成は仕込み比にほぼ等しい。かくして得られたラテックスを水蒸気ストリッピングによって未反応モノマーを除去したのち、固形分を60%に調整した。 A vinylidene chloride copolymer resin latex was produced by the following method. In a pressure-resistant reactor with glass lining, 82 parts of pure water, 0.2 part of sodium alkyldiphenyl ether disulfonate and 0.1 part of sodium persulfate were charged, and after deaeration with stirring, the temperature of the contents was adjusted. Maintained at 50 ° C. In a separate container, 73 parts of vinylidene chloride (VDC), 17 parts of vinyl chloride (VC), 2 parts of acrylic acid (AA) and 8 parts of butyl acrylate (BA) were weighed and mixed to prepare a monomer mixture. 10 parts of the monomer mixture was added all at once into the pressure-resistant reactor and polymerized until the internal pressure dropped. Subsequently, 90 parts of the remaining monomer mixture was continuously quantified and injected over 15 hours. In parallel, 0.8 parts of sodium alkyldiphenyl ether disulfonate was continuously metered in over 10 hours. During this time, the contents were kept at 50 ° C. while stirring, and the reaction was allowed to proceed until the internal pressure sufficiently decreased. The polymerization yield was 99.9%. Since the polymerization yield is almost 100%, the composition of the copolymer is almost equal to the charge ratio. After removing the unreacted monomer from the latex thus obtained by steam stripping, the solid content was adjusted to 60%.
このようにして得られた塩化ビニリデン系共重合樹脂ラテックスを用いて下記に示す配合組成で水性防錆塗料を作製した。
<水性防錆塗料の作製>
純水16.35部、ブチルグリコール(成膜助剤:和光純薬工業(株)製)1.89部、Benton LT(増粘剤:NL.Induatries Inc.製)0.13部、SNデフォーマーH2(消泡剤:サンノプコ(株)製)0.20部、シンペロニックPE/F87 30%水溶液(安定化剤:ICI Chem.& Ply.社製)3.43部、サーフィノール104E(湿潤剤:日信化学工業(株)製)0.30部、Proxel BD(防腐剤:Avecia製)0.05部、BYK154(分散剤:BYK Chemie Gmbh製)0.50部、K−white84(防錆顔料:テイカ(株)製)5.96部、トダカラー120ED(着色顔料:戸田工業(株)製)3.28部、タルクMS(体質顔料:日本タルク(株)製)20.37部を容器に仕込み、VMA GETZMANN GmbH社製 DISPERMAT GMBH−D−51580にて毎分10000回転で20分間攪拌して顔料分散液を調製した。ついでこの顔料分散液に、予め10%アンモニア水にてpH4に調整した上記塩化ビニリデン系共重合樹脂ラテックス45.40部、KBM−703(シランカップリング剤:信越化学工業(株)製3−クロロピルトリメトキシシラン)0.16部(塩化ビニリデン系共重合樹脂の固形分比0.5%)を加えたのち、10%亜硝酸ナトリウム(フラッシュラスト防止剤:和光純薬工業(株)製)1.14部、CS−12(成膜助剤:チッソ(株)製)1.00部を加えて均一なるまで攪拌して水性防錆塗料を得た。
Using the vinylidene chloride copolymer resin latex thus obtained, an aqueous rust preventive paint was prepared with the following composition.
<Production of water-based rust preventive paint>
16.35 parts of pure water, 1.89 parts of butyl glycol (film-forming auxiliary: manufactured by Wako Pure Chemical Industries, Ltd.), 0.13 part of Benton LT (thickener: manufactured by NL. Industries Inc.), SN deformer H2 (antifoaming agent: manufactured by San Nopco Co., Ltd.) 0.20 part, Synperonic PE / F87 30% aqueous solution (stabilizer: manufactured by ICI Chem. & Ply.) 3.43 parts, Surfynol 104E (wetting agent: Manufactured by Nissin Chemical Industry Co., Ltd.) 0.30 parts, Proxel BD (preservative: manufactured by Avecia) 0.05 parts, BYK154 (dispersant: manufactured by BYK Chemie GmbH), 0.50 parts, K-white84 (antirust pigment) : Teika Co., Ltd.) 5.96 parts, Toda Color 120ED (Colored Pigment: Toda Kogyo Co., Ltd.) 3.28 parts, Talc MS (External Pigment: Nihon Talc Co., Ltd.) 2 Charged .37 parts to the vessel to prepare a pigment dispersion was stirred min 10,000 revolutions for 20 minutes at VMA GETZMANN GmbH Co. DISPERMAT GMBH-D-51580. Subsequently, 45.40 parts of the vinylidene chloride copolymer resin latex previously adjusted to pH 4 with 10% ammonia water, KBM-703 (silane coupling agent: 3-chloro, manufactured by Shin-Etsu Chemical Co., Ltd.) were added to this pigment dispersion. Pyrtrimethoxysilane) 0.16 parts (solid content ratio of vinylidene chloride copolymer resin 0.5%), 10% sodium nitrite (flash rust inhibitor: Wako Pure Chemical Industries, Ltd.) 1.14 parts and 1.00 parts of CS-12 (film forming aid: manufactured by Chisso Corporation) were added and stirred until uniform to obtain an aqueous rust-proof paint.
ついで上塗り付着性評価に用いる上塗り塗料を下記に示す配合組成で作製した。
<上塗り塗料の作製>
プロピレングリコール(成膜助剤:和光純薬工業(株)製)2.1部、水3部、AMP95(pH調整剤:AngusChemicalCompany製)0.2部、Dehydran1293(消泡剤:CognisCompany製)0.5部、サーフィノール104E(湿潤剤:日信化学工業(株)製)0.4%、オロタン165A(分散剤:ローム・アンド・ハース・ジャパン(株)製)6.2部、を容器に仕込み、VMA GETZMANN GmbH社製 DISPERMAT GMBH−D−51580にて毎分10000回転で10分間攪拌して顔料分散液を調製した。ついでこの顔料分散液にポリトロンF830(バインダー:旭化成ケミカルズ(株)製アクリルラテックス)53.7部、メトキシブタノール(成膜助剤:和光純薬工業(株)製)5部、ブチルジグリコール(成膜助剤:和光純薬工業(株)製)5部、Dehydran1293(消泡剤:CognisCompany製)0.8部、CoatexBR100P(増粘剤:CognisCompany製)5部を加えて均一になるまで攪拌して上塗り塗料を得た。
Subsequently, the top coat used for top coat adhesion evaluation was prepared with the following composition.
<Preparation of top coat>
Propylene glycol (film-forming aid: manufactured by Wako Pure Chemical Industries, Ltd.) 2.1 parts, water 3 parts, AMP95 (pH adjuster: Angus Chemical Company) 0.2 parts, Dehydran 1293 (antifoaming agent: Cognis Company) 0 .5 parts, Surfinol 104E (wetting agent: manufactured by Nissin Chemical Industry Co., Ltd.) 0.4%, Orotan 165A (dispersing agent: manufactured by Rohm and Haas Japan Co., Ltd.) 6.2 parts, And stirred for 10 minutes at 10,000 rpm with a DISPERMAT GMBH-D-51580 manufactured by VMA GETZMANN GmbH to prepare a pigment dispersion. Subsequently, 53.7 parts of Polytron F830 (binder: Asahi Kasei Chemicals Co., Ltd. acrylic latex), 5 parts of methoxybutanol (film forming aid: Wako Pure Chemical Industries, Ltd.), butyl diglycol (Nippon Chemical Co., Ltd.) were added to this pigment dispersion. Membrane auxiliary: Wako Pure Chemical Industries, Ltd. 5 parts, Dehydran 1293 (antifoaming agent: Cognis Company) 0.8 part, Coatex BR100P (thickener: Cognis Company) 5 parts are added and stirred until uniform. A top coat was obtained.
上述のようにして得られた水性防錆塗料と上塗り塗料を用いて、下記に示す試験方法で試験を実施した。 The test was carried out by the test method shown below using the water-based anti-corrosion paint and the top coat obtained as described above.
<塗料組成物の貯蔵安定性試験>
プラスチック容器に入れて密封した水性防錆塗料を40℃熱風乾燥機に1ヶ月保存し、20℃に冷却後の塗料の固化状態を目視観察した。なお保存安定性の評価は以下の基準とした。
○;容器を斜めに傾けたときに塗料に流動性がある
×;容器を斜めに傾けたときに塗料に流動性がない
<Storage stability test of coating composition>
The water-based anticorrosive paint sealed in a plastic container was stored in a hot air dryer at 40 ° C. for 1 month, and the solidified state of the paint after cooling to 20 ° C. was visually observed. The storage stability was evaluated according to the following criteria.
○: The paint is fluid when the container is tilted ×: The paint is not fluid when the container is tilted
<防錆性試験>
JIS K 5600−1−4に準処して処理、調整した研磨鋼板にアプリケーターを用いて水性防錆塗料を乾燥塗膜が40μmとなるように塗装し、乾燥させたのち、端部と背面も同一水性防錆塗料を用いて塗装した。この塗装板を20℃、55%RH雰囲気下、一週間乾燥した。このようにして得られた塗板をJIS K 5600−7−1に準処して耐中性塩水噴霧性の試験を240時間行った。なお防錆性の評価は以下の基準とした。
○;膨れがなく、スクラッチからの錆巾が1mm以下
△;膨れがあるが、スクラッチからの錆巾が1mm以下
×;膨れがあり、スクラッチからの錆巾が1mm以上
<Rust prevention test>
After applying and applying a water-based anti-corrosion paint to the polished steel sheet processed and adjusted according to JIS K 5600-1-4 using an applicator so that the dry coating film has a thickness of 40 μm, the end and back are the same. Painted with water-based anti-corrosion paint. The coated plate was dried for one week in an atmosphere of 20 ° C. and 55% RH. The coated plate thus obtained was subjected to JIS K 5600-7-1 as a semi-treatment, and a neutral resistance salt spray test was conducted for 240 hours. The evaluation of rust prevention was based on the following criteria.
○: No swelling, rust width from scratch is 1 mm or less. Δ: Swelling is, but rust width from scratch is 1 mm or less. ×: There is swelling, rust width from scratch is 1 mm or more.
<上塗りとの耐水付着性試験>
JIS K 5600−1−4に準処して処理、調整した研磨鋼板(寸法:70×150×1t)にアプリケーターを用いて水性防錆塗料を乾燥塗膜が40μmとなるように塗装し、乾燥させたのち、端部と背面も同一水性防錆塗料を用いて塗装した。この塗装板を20℃、55%RH雰囲気下、一日間乾燥した。ついでこの乾燥塗膜の上にアプリケーターを用いて上塗り塗料を塗装し、20℃、55%RH雰囲気下、一週間乾燥した。下塗りと上塗りの乾燥塗膜が合計90μmのものを得た。このようにして得られた塗板を、約600mLの水を入れた1Lのプラスチック容器に入れて、開口部を防湿ラップフィルムでシールしたのち、20℃の水中に1週間浸漬して膨れの状態を観察した。さらに水中から取出したのち、20℃、55%RH雰囲気下、1週間乾燥後、水に浸せきした部分の付着性をJIS K 5600−5−6(クロスカット法)に準処して測定した。なお耐水付着性の膨れの評価は下記の基準とした。また、乾燥塗膜の付着性の評価は、JIS K 5600−5−6の試験結果の分類に従った。
[膨れの評価]
○;水浸せき部、非浸せき部ともに膨れなし
△;水浸せき部に膨れがあるが、非浸せき部には膨れなし
×;水浸せき部、非浸せき部ともに膨れあり
[乾燥塗膜の付着性の評価]
0;カットの縁が完全で滑らかで、どの格子の目にもはがれがない
1;カットの交差点における塗膜の小さなはがれ。クロスカット部分で影響を受けるのは、明確に5%を上回ることはない
2;塗膜がカットの縁に沿って、及び/又は交差点においてはがれている。
クロスカット部分で影響を受けるのは明確に5%を超えるが15%を上回ることはない
3;塗膜がカットの縁に沿って、部分的又は全面的に大はがれを生じており、及び/又は目のいろいろな部分が部分的又は全面的にはがれている。クロスカット部分で影響を受けるのは明確に15%を超えるが35%を上回ることはない
4;塗膜がカットの縁に沿って、部分的又は全面的に大はがれを生じており、及び/又は数か所の目が部分的又は全面的にはがれている。クロスカット部分で影響を受けるのは明確に35%を超えるが65%を上回ることはない
5;はがれの程度が分類4を超える場合
<Water resistance adhesion test with top coat>
Apply a water-based anticorrosive paint to a polished coating steel plate (dimensions: 70 × 150 × 1t) processed and adjusted according to JIS K 5600-1-4 using an applicator so that the dry coating film has a thickness of 40 μm, and let it dry. After that, the edge and the back were also painted using the same water-based rust preventive paint. The coated plate was dried for one day in an atmosphere of 20 ° C. and 55% RH. Then, an overcoating was applied onto the dried coating film using an applicator and dried for one week in an atmosphere of 20 ° C. and 55% RH. A total of 90 μm of dry coating films for the undercoat and the topcoat was obtained. The coated plate thus obtained is put into a 1 L plastic container containing about 600 mL of water, the opening is sealed with a moisture-proof wrap film, and then immersed in water at 20 ° C. for 1 week to swell. Observed. Furthermore, after taking out from water, after drying for 1 week in 20 degreeC and 55% RH atmosphere, the adhesiveness of the part immersed in water was measured according to JISK5600-5-6 (cross-cut method). The evaluation of the swelling of water-resistant adhesion was based on the following criteria. Moreover, evaluation of the adhesiveness of a dry coating film followed the classification | category of the test result of JISK5600-5-6.
[Evaluation of swelling]
○: No swelling in water soaked part and non-soaked part △: Swelling in water soaked part but no swelling in non-soaked part ×: Swelled in both water soaked part and non-soaked part [Adhesion of dry paint film Evaluation]
0: The edge of the cut is perfect and smooth, and there is no peeling to the eyes of any grid. 1; Small peeling of the coating film at the intersection of the cut. It is clearly not more than 5% that is affected at the crosscut part 2; the coating is peeled along the edges of the cut and / or at the intersections.
It is clearly more than 5% but not more than 15% that is affected at the cross-cut part 3; the coating is partially or totally exfoliated along the edges of the cut and / or Or various parts of the eye are partially or completely peeled off. The cross-cut part is clearly affected by more than 15% but not more than 35%. 4; The coating is partially or fully peeled along the edges of the cut and / or Or some of the eyes are partially or completely peeled off. The cross-cut portion is clearly affected by more than 35% but not more than 65%. 5: When the degree of peeling exceeds Category 4
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)を0.27部(塩化ビニリデン系共重合樹脂の固形分比1.0%)とした以外は実施例1と同様にした。 0.27 parts (solid content ratio of vinylidene chloride copolymer resin) of KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the aqueous rust preventive coating composition in Example 1 0.0%).
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)の代わりにKBM−403(シランカップリング剤:信越化学工業製の3−グリシドキシプロピルトリメトキシシラン)とした以外は実施例1と同様にした。 KBM-403 (silane coupling agent: manufactured by Shin-Etsu Chemical Co., Ltd.) instead of KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the composition of the water-based anti-corrosion paint in Example 1 The same procedure as in Example 1 except that 3-glycidoxypropyltrimethoxysilane was used.
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)の代わりにKBM−9007(シランカップリング剤:信越化学工業製の3−イソシアネートプロピルトリエトキシシラン)とした以外は実施例1と同様にした。 KBM-9003 (silane coupling agent: manufactured by Shin-Etsu Chemical Co., Ltd.) instead of KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the aqueous rust preventive coating composition in Example 1 The same procedure as in Example 1 was conducted except that 3-isocyanatopropyltriethoxysilane was used.
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)の代わりにKBM−803(シランカップリング剤:信越化学工業製の3−メルカプトプロピルトリメトキシシラン)とした以外は実施例1と同様にした。 KBM-803 (silane coupling agent: manufactured by Shin-Etsu Chemical Co., Ltd.) instead of KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the aqueous rust preventive coating composition in Example 1 The same procedure as in Example 1 except that 3-mercaptopropyltrimethoxysilane was used.
実施例1におけるモノマー混合物を塩化ビニリデン(VDC)80部、塩化ビニル10部、アクリル酸(AA)3部、ブチルアクリレート(BA)7部とした以外は実施例1と同様にした。 The monomer mixture in Example 1 was the same as Example 1 except that 80 parts of vinylidene chloride (VDC), 10 parts of vinyl chloride, 3 parts of acrylic acid (AA), and 7 parts of butyl acrylate (BA) were used.
実施例1におけるモノマー混合物を塩化ビニリデン(VDC)90部、アクリル酸(AA)3部、ブチルアクリレート(BA)7部とした以外は実施例1と同様にした。 The monomer mixture in Example 1 was the same as Example 1 except that 90 parts of vinylidene chloride (VDC), 3 parts of acrylic acid (AA), and 7 parts of butyl acrylate (BA) were used.
<比較例1>
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)を0部とした以外は実施例1と同様にした。
<Comparative Example 1>
The same procedure as in Example 1 was carried out except that KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the aqueous rust-proof coating composition in Example 1 was changed to 0 part.
<比較例2>
実施例1における水性防錆塗料組成中のKBM−703(シランカップリング剤:信越化学工業製の3−クロロピルトリメトキシシラン)を1.36部(塩化ビニリデン系共重合樹脂の固形分比5.0%)とした以外は実施例1と同様にした。
<Comparative example 2>
1.36 parts of KBM-703 (silane coupling agent: 3-chloropyrtrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.) in the aqueous rust preventive coating composition in Example 1 (solid content ratio of vinylidene chloride copolymer resin 5) 0.0%).
<比較例3>
実施例1におけるモノマー混合物を塩化ビニリデン(VDC)55部、塩化ビニル30部、アクリル酸(AA)5部、ブチルアクリレート(BA)10部とした以外は実施例1と同様にした。
<Comparative Example 3>
The monomer mixture in Example 1 was the same as Example 1 except that 55 parts of vinylidene chloride (VDC), 30 parts of vinyl chloride, 5 parts of acrylic acid (AA), and 10 parts of butyl acrylate (BA) were used.
<比較例4>
実施例1におけるモノマー混合物を塩化ビニリデン(VDC)90部、塩化ビニル5部、アクリル酸(AA)0部、ブチルアクリレート(BA)5部とした以外は実施例1と同様にした。
<Comparative example 4>
The monomer mixture in Example 1 was the same as Example 1 except that 90 parts of vinylidene chloride (VDC), 5 parts of vinyl chloride, 0 part of acrylic acid (AA) and 5 parts of butyl acrylate (BA) were used.
実施例1〜7と比較例1〜4を比較すると、本発明の水性防錆塗料組成物は貯蔵安定性が良好で、防錆性、上塗りとの耐水付着性のいずれの特性も優れていることが判る。 Comparing Examples 1 to 7 and Comparative Examples 1 to 4, the aqueous rust preventive coating composition of the present invention has good storage stability, and is excellent in both rust prevention and water-resistant adhesion properties with the top coat. I understand that.
本発明は、塗料組成物の貯蔵安定性が良好で、防錆性、上塗り塗料との耐水付着性に優れる塩化ビニリデン系共重合体ラテックスを主成分とする水系防錆塗料組成物を提供できる。従って、建築及び建材などの各種金属部材への防錆塗料として好適に使用可能である。
INDUSTRIAL APPLICABILITY The present invention can provide a water-based rust-preventive coating composition mainly composed of a vinylidene chloride copolymer latex, which has good storage stability, excellent rust-preventive properties, and excellent water-resistant adhesion to a top coat. Therefore, it can be suitably used as a rust preventive paint for various metal members such as buildings and building materials.
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CN106749833A (en) * | 2016-11-23 | 2017-05-31 | 江苏十松新材料科技有限公司 | Vinylidene chloride acrylate Organosiliconcopolymere latex and preparation method thereof |
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