JP2010069520A - Joining method of metallic member and joining device used for the same - Google Patents

Joining method of metallic member and joining device used for the same Download PDF

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JP2010069520A
JP2010069520A JP2008242210A JP2008242210A JP2010069520A JP 2010069520 A JP2010069520 A JP 2010069520A JP 2008242210 A JP2008242210 A JP 2008242210A JP 2008242210 A JP2008242210 A JP 2008242210A JP 2010069520 A JP2010069520 A JP 2010069520A
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metal member
fitting
peripheral surface
fitting portion
joining
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JP5234505B2 (en
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Akira Hashimoto
晃 橋本
Shinya Okumura
信弥 奥村
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Mazda Motor Corp
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  • Gears, Cams (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a joining method of metallic members capable of preventing occurrence of welding distortion which causes quality deterioration when instantaneously diffusion-joining first and second metallic members with a large current, and also to provide a joining device used for the same. <P>SOLUTION: A first opposite face 10a, a first opposite wall part 10, and a first fitting part 11 are preliminarily formed at a gear 1. A second opposite face 12a, a second opposite wall part 12, and a second fitting part 13 are preliminarily formed at a clutch cone. The clutch cone is externally fitted to the gear and the second fitting part 13 is held in a fittable state at the first fitting part 11. The gear 1 and the clutch cone 2 are pressurized to allow the first and second opposite wall faces 10, 12 to approach with each other, and the large current is instantaneously applied. The second fitting part 13 is fitted to the first fitting part 11 and the inner circumferential part and outer circumferential part of the second fitting part 13 are joined to the inner circumferential part and outer circumferential part of the first fitting part 11, respectively. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、金属部材の接合方法及びその接合装置に関し、特に第1,第2金属部材の軸心直交状の対向壁部同士を大電流で瞬時に拡散接合することにより溶接歪みによる品質低下を防止可能にした技術に関する。   The present invention relates to a method for joining metal members and a joining apparatus therefor, and in particular, the quality deterioration due to welding distortion can be achieved by instantaneously diffusing and joining the opposing wall portions of the first and second metal members orthogonal to each other with a large current. It relates to technology that can be prevented.

従来、特許文献1に示されるように、変速機用のメインギヤにシンクロ用のクラッチコーンを外嵌させ、クラッチコーンの内周面を電子ビーム溶接によりメインギヤに接合する変速機用歯車の製造方法において、電子ビーム溶接の前にクラッチコーンの歯部に近い部分を電気抵抗スポット溶接によりメインギヤに接合しておく技術が実用化されている。
しかし、この製造方法では、電気抵抗溶接と電子ビーム溶接とを併用するため、2工程に分けて溶接を行う必要があるため生産能率が低下するうえ、電気抵抗溶接と電子ビーム溶接の2種類の溶接設備が必要であるため設備費が高価になる。
Conventionally, as disclosed in Patent Document 1, a transmission gear manufacturing method in which a synchro clutch cone is externally fitted to a transmission main gear, and an inner peripheral surface of the clutch cone is joined to the main gear by electron beam welding. A technique in which a portion close to the tooth portion of the clutch cone is joined to the main gear by electric resistance spot welding before electron beam welding has been put into practical use.
However, in this manufacturing method, since electric resistance welding and electron beam welding are used in combination, it is necessary to perform the welding in two steps, so that the production efficiency is reduced and two types of electric resistance welding and electron beam welding are performed. Since welding equipment is required, the equipment cost becomes expensive.

そこで、本願出願人は、コンデンサーに蓄積した多量の電気を瞬時に通電することで金属部材を溶接する溶接技術(マッシュ接合とも言う)により、変速機用歯車部材を製造する技術を開発した。この製造方法においては、図9,図10に示すように、メインギヤ100の筒部101にクラッチコーン102を外嵌可能に保持し加圧した状態において、加圧力を瞬時に増大させ且つ上部電極103から下部電極104に大電流を瞬時に通電し、電気抵抗による発熱を利用して、筒部101の外周面にクラッチコーン102の内周面を拡散接合する。
特開2004−11816号公報
Accordingly, the applicant of the present application has developed a technique for manufacturing a gear member for a transmission by a welding technique (also referred to as mash joining) in which a metal member is welded by instantaneously energizing a large amount of electricity accumulated in a capacitor. In this manufacturing method, as shown in FIGS. 9 and 10, the pressure force is instantaneously increased and the upper electrode 103 is applied in a state where the clutch cone 102 is held on the cylinder portion 101 of the main gear 100 so as to be externally fitted and pressurized. Then, a large current is applied to the lower electrode 104 instantaneously, and the inner peripheral surface of the clutch cone 102 is diffusion bonded to the outer peripheral surface of the cylindrical portion 101 using heat generated by electric resistance.
JP 2004-11816 A

前記のようにして接合した変速機用歯車においては、図11に示すように、溶接時の熱歪みにより、メインギヤ100の筒部101が内径側へ変形し、筒部101の端面101aが軸心直交面に対して傾斜した傾斜状に変形する。そのため、筒部101の内周面を研磨加工により修正しなければならないため、研磨工程が増え、20〜30μmもの大きな変形を研磨修正するのに多大のコストががかかる。しかも、筒部101の端面101aを修正することなく、そのまま変速機に組み込むと、その端面部分の摩耗が進行し、ガタ付きや異音の発生原因となる。   In the transmission gear joined as described above, as shown in FIG. 11, due to thermal distortion during welding, the cylindrical portion 101 of the main gear 100 is deformed toward the inner diameter side, and the end surface 101 a of the cylindrical portion 101 is axially centered. It is deformed into an inclined shape inclined with respect to the orthogonal plane. Therefore, since the inner peripheral surface of the cylinder part 101 must be corrected by polishing, the number of polishing steps is increased, and it takes a great deal of cost to polish and correct a large deformation of 20 to 30 μm. In addition, if the end face 101a of the cylinder portion 101 is incorporated into the transmission as it is without being modified, the wear of the end face portion proceeds, causing play and noise.

本発明の目的は、第1,第2金属部材を大電流で瞬時に拡散接合する際に品質低下原因となるような溶接歪みの発生を防止可能な金属部材の接合方法とその接合装置を提供することである。   An object of the present invention is to provide a method and apparatus for joining metal members capable of preventing the occurrence of welding distortion that causes deterioration in quality when the first and second metal members are diffusion-bonded instantaneously with a large current. It is to be.

本発明(請求項1)の金属部材の接合方法は、円環状の第1金属部材と、この第1金属部材に外嵌される第2金属部材を電気抵抗発熱により第1金属部材に拡散接合する接合方法において、前記第1金属部材に、その軸心と直交し且つ第2金属部材に対向する第1対向面を有する第1対向壁部と、この第1対向壁部に形成された環状の第1嵌合部とを予め形成し、前記第2金属部材に、その軸心と直交し且つ前記第1対向部に対向する第2対向面を有する第2対向壁部と、この第2対向壁部に形成され且つ前記第1嵌合部に嵌合可能な環状の第2嵌合部とを予め形成し、
前記第1金属部材に第2金属部材を外嵌させ且つ第1嵌合部に第2嵌合部を嵌合可能な状態に保持する第1工程と、前記第1,第2対向壁部が相接近するように第1、第2金属部材を加圧すると共に、第1、第2金属部材に電流を瞬間的に印加し、第1嵌合部に第2嵌合部を嵌合させて第1嵌合部の内周部と外周部に第2嵌合部の内周部と外周部を夫々接合する第2工程とを備えたことを特徴としている。
The metal member joining method of the present invention (Claim 1) is to diffusely join an annular first metal member and a second metal member fitted on the first metal member to the first metal member by electric resistance heat generation. In the joining method to be performed, a first opposing wall portion having a first opposing surface perpendicular to the axis of the first metal member and facing the second metal member, and an annular formed on the first opposing wall portion And a second opposing wall portion having a second opposing surface perpendicular to the axial center of the second metal member and opposing the first opposing portion, and a second opposing wall portion. An annular second fitting portion that is formed on the opposing wall portion and can be fitted to the first fitting portion is formed in advance,
A first step of externally fitting a second metal member to the first metal member and holding the second fitting portion in a state in which the second fitting portion can be fitted to the first fitting portion; and the first and second opposing wall portions, While pressurizing the first and second metal members so as to approach each other, a current is instantaneously applied to the first and second metal members, and the second fitting portion is fitted to the first fitting portion. The second step of joining the inner peripheral portion and the outer peripheral portion of the second fitting portion to the inner peripheral portion and the outer peripheral portion of the first fitting portion, respectively.

本発明の上記の構成に、次のような種々の構成を採用してもよい。
(1)前記第1嵌合部が第1金属部材の軸心と同心の円筒状の第1内周面及び第1外周面を有する凹溝であり、前記第2嵌合部が第2金属部材の軸心と同心の円筒状の第2内周面及び第2外周面を有する凸部であり、接合前の状態において第1内周面は第2内周面よりも第1オーバーラップ量だけ大径に形成され且つ第1外周面は第2外周面よりも第2オーバーラップ量だけ小径に形成された(請求項2)。
You may employ | adopt the following various structures as said structure of this invention.
(1) The first fitting portion is a concave groove having a cylindrical first inner peripheral surface and a first outer peripheral surface that are concentric with the axis of the first metal member, and the second fitting portion is a second metal. It is a convex part which has the cylindrical 2nd inner peripheral surface and 2nd outer peripheral surface which are concentric with the axial center of a member, and the 1st inner peripheral surface is the 1st overlap amount rather than the 2nd inner peripheral surface in the state before joining The first outer peripheral surface is formed with a smaller diameter than the second outer peripheral surface by a second overlap amount (Claim 2).

(2)前記第1嵌合部が第1金属部材の軸心と同心の円筒状の第1内周面及び第1外周面を有する凸部であり、前記第2嵌合部が第2金属部材の軸心と同心の円筒状の第2内周面及び第2外周面を有する凹溝であり、接合前の状態において第1内周面は第2内周面よりも第1オーバーラップ量だけ小径に形成され且つ第1外周面は第2外周面よりも第2オーバーラップ量だけ大径に形成された(請求項3)。 (2) The first fitting portion is a convex portion having a cylindrical first inner peripheral surface and a first outer peripheral surface concentric with the axis of the first metal member, and the second fitting portion is a second metal. It is a ditch | groove which has the cylindrical 2nd internal peripheral surface and 2nd outer peripheral surface which are concentric with the axial center of a member, and the 1st internal peripheral surface is the 1st overlap amount rather than the 2nd internal peripheral surface in the state before joining. The first outer peripheral surface is formed to have a larger diameter than the second outer peripheral surface by a second overlap amount (Claim 3).

(3)前記第1オーバーラップ量は第2オーバーラップ量よりも大きく設定する(請求項4)。
(4)接合状態において第1,第2対向壁面を当接させることにより、第1金属部材に対する第2金属部材の軸心方向位置を設定する(請求項5)。
(5)前記第1金属部材は、マニュアル変速機構のギヤ部材であり、第2金属部材がクラッチコーンである(請求項6)。
(3) The first overlap amount is set larger than the second overlap amount.
(4) The axial center position of the second metal member relative to the first metal member is set by bringing the first and second opposing wall surfaces into contact with each other in the joined state.
(5) The first metal member is a gear member of a manual transmission mechanism, and the second metal member is a clutch cone.

請求項7の金属部材の接合装置は、円環状の第1金属部材と、この第1金属部材に外嵌される第2金属部材を電気抵抗発熱により第1金属部材に拡散接合する接合装置において、前記第1金属部材に、その軸心と直交し且つ第2金属部材に対向する第1対向面を有する第1対向壁部と、この第1対向壁部に形成された環状の第1嵌合部とを予め形成し、前記第2金属部材に、その軸心と直交し且つ前記第1対向部に対向する第2対向面を有する第2対向壁部と、この第2対向壁部に形成され且つ前記第1嵌合部に嵌合可能な環状の第2嵌合部とを予め形成し、
前記第1金属部材に第2金属部材を外嵌させ且つ第1嵌合部に第2嵌合部を嵌合可能な状態に保持する保持手段を設け、前記第1,第2対向壁部が相接近するように第1、第2金属部材を加圧すると共に、第1、第2金属部材に電流を印加し、第1嵌合部に第2嵌合部を嵌合させて第1嵌合部の内周部と外周部に第2嵌合部の内周部と外周部を夫々接合する加圧通電手段を設けたことを特徴としている。
According to a seventh aspect of the present invention, there is provided the joining apparatus for a metal member in which a first metal member having an annular shape and a second metal member externally fitted to the first metal member are diffusion-bonded to the first metal member by electric resistance heat generation. The first metal member has a first opposed wall portion having a first opposed surface orthogonal to the axial center and opposed to the second metal member, and an annular first fitting formed on the first opposed wall portion. A second opposing wall having a second opposing surface perpendicular to the axis of the second metal member and opposing the first opposing part; and a second opposing wall part An annular second fitting portion that is formed and can be fitted to the first fitting portion in advance,
The first metal member is externally fitted with a second metal member, and the first fitting portion is provided with holding means for holding the second fitting portion in a state where the second fitting member can be fitted, and the first and second opposing wall portions are The first and second metal members are pressurized so as to approach each other, current is applied to the first and second metal members, and the second fitting portion is fitted to the first fitting portion to perform the first fitting. A pressurizing energization means for joining the inner peripheral portion and the outer peripheral portion of the second fitting portion to the inner peripheral portion and the outer peripheral portion of the second fitting portion, respectively, is provided.

本発明(請求項1)によれば、第1金属部材にその軸心直交状の第1対向面を有する第1対向壁部に第1嵌合部を予め形成しておき、第2金属部材にその軸心直交状の第2対向面を有する第2対向壁部に第2嵌合部を予め形成しておき、第1,第2金属部材を加圧して電流を瞬間的に印加し、第1嵌合部に第2嵌合部を嵌合させ、第1嵌合部の内周部と外周部に、第2嵌合部の内周部と外周部を夫々接合するため、軸心直交方向の第1,第2対向面を夫々有し且つ径方向に変形しにくい第1,第2対向壁部を接合するため、第1,第2金属部材の径方向の変形による品質低下を確実に防止することができる。そのため、溶接歪みを修正するための研磨加工を行う必要がないため、製作コストを低減できる。   According to the present invention (Claim 1), a first fitting portion is formed in advance on a first opposing wall portion having a first opposing surface orthogonal to the axis of the first metal member, and the second metallic member A second fitting portion is formed in advance on a second facing wall portion having a second facing surface orthogonal to the axis, and a current is instantaneously applied by pressurizing the first and second metal members, Since the second fitting portion is fitted to the first fitting portion, and the inner peripheral portion and the outer peripheral portion of the second fitting portion are joined to the inner peripheral portion and the outer peripheral portion of the first fitting portion, respectively, the axial center Since the first and second opposing wall portions that have the first and second opposing surfaces in the orthogonal direction and are difficult to deform in the radial direction are joined, the quality deterioration due to the radial deformation of the first and second metal members is reduced. It can be surely prevented. Therefore, it is not necessary to perform a polishing process for correcting the welding distortion, so that the manufacturing cost can be reduced.

請求項7の発明によれば、本発明と同様の効果を奏する接合装置が得られる。   According to the seventh aspect of the present invention, a joining device having the same effect as the present invention can be obtained.

本発明を実施するための最良の形態について実施例に基づいて説明する。   The best mode for carrying out the present invention will be described based on examples.

図1に示すように、接合対象の第1金属部材としてのギヤ1と、第2金属部材としてのクラッチコーン2が図示されている。ギヤ1は、自動車用の手動変速機に設けられるドリブンギヤであり、クラッチコーン2は、シンクロメッシュ(同期噛合機構)の一構成要素としてギヤ1に溶接接合される部品である。これらギヤ1とクラッチコーン2の材質としては、例えばSCr鋼等の浸炭焼入れ鋼が用いられる。   As shown in FIG. 1, a gear 1 as a first metal member to be joined and a clutch cone 2 as a second metal member are shown. The gear 1 is a driven gear provided in a manual transmission for an automobile, and the clutch cone 2 is a component that is welded and joined to the gear 1 as one component of the synchromesh (synchronous meshing mechanism). As the material for the gear 1 and the clutch cone 2, carburized and quenched steel such as SCr steel is used.

ギヤ1は、軸心Aの方向に所定厚みのある円盤状に形成されてその外周部に歯部3aを有する本体部3と、この本体部3の上端から軸心方向に突出する円筒状の円筒部4とを備えている。このギア1には、その本体部3と円筒部4に亙って軸心方向に貫通する挿通孔5が形成されており、変速機の組立時には、図外のメインシャフトが挿通孔5に摺動可能に、又はベアリングを介して転動可能に挿入される。   The gear 1 is formed in a disc shape having a predetermined thickness in the direction of the axis A and has a main body 3 having a tooth portion 3a on the outer periphery thereof, and a cylindrical shape protruding from the upper end of the main body 3 in the axial direction. And a cylindrical portion 4. The gear 1 is formed with an insertion hole 5 penetrating in the axial direction over the main body portion 3 and the cylindrical portion 4. When the transmission is assembled, the main shaft (not shown) slides into the insertion hole 5. It is inserted so as to be movable or rollable via a bearing.

一方、クラッチコーン2は、本体部6と、この本体部6の上端から軸心Bの方向へ突設されたコーン部7とを有している。本体部6の外周部に歯部6aが形成されている。コーン部7はその外周面が上端側に向かって小径化するテーパ状に形成されている。クラッチコーン2の下部2/3部分には、ギヤ1の円筒部4に遊外嵌可能な貫通孔8が形成され、クラッチコーン2の上部1/3部分には、貫通孔8よりも大径の孔9が形成されている。変速機のシンクロ動作時には、コーン部7のテーパ状の外周面が図外のシンクロリングの内周面に圧接されることにより、回転速度の同期が図られる。   On the other hand, the clutch cone 2 has a main body portion 6 and a cone portion 7 protruding from the upper end of the main body portion 6 toward the axis B. A tooth portion 6 a is formed on the outer peripheral portion of the main body portion 6. The cone portion 7 is formed in a tapered shape whose outer peripheral surface becomes smaller in diameter toward the upper end side. A through hole 8 that can be loosely fitted to the cylindrical portion 4 of the gear 1 is formed in the lower 2/3 portion of the clutch cone 2, and the upper 1/3 portion of the clutch cone 2 has a larger diameter than the through hole 8. The hole 9 is formed. During the synchronization operation of the transmission, the tapered outer peripheral surface of the cone portion 7 is brought into pressure contact with the inner peripheral surface of the synchro ring (not shown) to synchronize the rotational speed.

前記ギヤ1の本体部3の上面部分には、その軸心Aと直交し且つクラッチコーン2に対向する第1対向面10aを有する第1対向壁部10と、この第1対向壁部10に形成された環状の第1嵌合部11とが予め形成されている。第1対向壁部10は、本体部3の上面部分の内径側部分に数mm厚く形成した壁部である。第1嵌合部11は、軸心Aと同心の円筒状の内周面と外周面とを有する断面矩形状の凹溝からなる。   On the upper surface portion of the body portion 3 of the gear 1, a first opposing wall portion 10 having a first opposing surface 10 a orthogonal to the axis A and facing the clutch cone 2, and the first opposing wall portion 10 The formed annular first fitting portion 11 is formed in advance. The first opposing wall portion 10 is a wall portion formed to have a thickness of several millimeters on the inner diameter side portion of the upper surface portion of the main body portion 3. The first fitting portion 11 is formed of a concave groove having a rectangular cross section having a cylindrical inner peripheral surface and an outer peripheral surface that are concentric with the axis A.

前記クラッチコーン2には、その軸心Bと直交し且つギヤ1の第1対向面10aに対向する第2対向面12aを有する第2対向壁部12と、この第2対向壁部12に形成され且つ第1嵌合部11に嵌合可能な環状の第2嵌合部13とが予め形成されている。第2嵌合部13は、軸心Bと同心の円筒状の内周面と外周面とを有する断面矩形状の凸部からなる。第1嵌合部11の深さは、第2嵌合部13の突出高よりも例えば0.2〜0.4mm程度大きく形成されている。   The clutch cone 2 has a second opposing wall portion 12 that has a second opposing surface 12 a that is orthogonal to the axis B and that opposes the first opposing surface 10 a of the gear 1, and is formed on the second opposing wall portion 12. In addition, an annular second fitting portion 13 that can be fitted to the first fitting portion 11 is formed in advance. The 2nd fitting part 13 consists of a convex part with a rectangular cross section which has the cylindrical inner peripheral surface and outer peripheral surface which are concentric with the axial center B. As shown in FIG. The depth of the first fitting portion 11 is formed to be, for example, about 0.2 to 0.4 mm larger than the protruding height of the second fitting portion 13.

図5に示すように、ギヤ1の円筒部4は、クラッチコーン2の貫通孔8よりも小径であり、ギヤ1の円筒部4の外周面と貫通孔8の内周面との間には、例えば約1〜2mmの隙間Gが形成されている。これは、後述の通電時に、貫通孔8の内周面からギヤ1の円筒部4へ電流が流れないようにする為である。
また、図5に示すように、第1嵌合部11の内径D1iは第2嵌合部D2iの内径よりも 第1オーバーラップ量Gi(例えば、0.15mm)だけ大きく形成され、また、第1嵌合部11の外径D1oは第2嵌合部13の外径D2oよりも第2オーバーラップ量Go(例えば、0.15mm)だけ小さく形成されている。上記の第1,第2オーバーラップ量Gi,Goは、溶接接合の締め代であり、後述のように、溶接開始時に溶接電流が流れる電流通路でもある。
As shown in FIG. 5, the cylindrical portion 4 of the gear 1 has a smaller diameter than the through hole 8 of the clutch cone 2, and is between the outer peripheral surface of the cylindrical portion 4 of the gear 1 and the inner peripheral surface of the through hole 8. For example, a gap G of about 1 to 2 mm is formed. This is to prevent current from flowing from the inner peripheral surface of the through hole 8 to the cylindrical portion 4 of the gear 1 during energization described later.
Further, as shown in FIG. 5, the inner diameter D1i of the first fitting portion 11 is formed larger than the inner diameter of the second fitting portion D2i by a first overlap amount Gi (for example, 0.15 mm), The outer diameter D1o of the first fitting portion 11 is formed smaller than the outer diameter D2o of the second fitting portion 13 by a second overlap amount Go (for example, 0.15 mm). Said 1st, 2nd overlap amount Gi, Go is a fastening allowance of welding joining, and also is a current passage through which welding current flows at the start of welding as will be described later.

次に、ギヤ1とクラッチコーン2とを接合する金属部材の接合装置について説明する。 図2〜図4に示すように、この接合装置20は、大容量のコンデンサに蓄電した多量の電気を瞬時にギヤ1とクラッチコーン2の溶接対象部に通電することにより、電気抵抗発熱によりギヤ1とクラッチコーン2を拡散接合する装置である。尚、上記の接合方法は「マッシュ接合」とも言われている。   Next, a metal member joining apparatus for joining the gear 1 and the clutch cone 2 will be described. As shown in FIGS. 2 to 4, the joining device 20 instantaneously energizes the welding target portion of the gear 1 and the clutch cone 2 with a large amount of electricity stored in a large-capacity capacitor, thereby generating a gear by electric resistance heat generation. 1 is a device that diffuses and joins the clutch cone 2 to the clutch cone 2. The above joining method is also called “mash joining”.

この接合装置20は、支持台21と、この支持台21の上端部中央部にボルト22で縦向きに固定されたセンタリング部材23と、支持台21の上面に複数のボルト24で固定された環状の下部電極25と、図示外のフレームに昇降可能に支持されて支持台21に上方から対向するスライド26と、このスライド26の下面に固定された上部電極27と、この上部電極27の下端内周部に固定された位置規制リング28と、スライド26を昇降駆動可能で且つスライド26を下方へ約10ton もの加圧力で押圧駆動可能なエアシリンダ(図示略)と、上部電極27と下部電極25とに接続されて約320kAもの大電流を被接合物(ギヤ1とクラッチコーン2)に通電可能なコンデンサー内蔵の電源装置29などを備えている。   The joining device 20 includes a support base 21, a centering member 23 that is vertically fixed to the center of the upper end portion of the support base 21 with bolts 22, and an annular shape that is fixed to the upper surface of the support base 21 with a plurality of bolts 24. A lower electrode 25, a slide 26 supported by a frame (not shown) so as to be movable up and down, and opposed to the support 21 from above, an upper electrode 27 fixed to the lower surface of the slide 26, and a lower end of the upper electrode 27 A position regulating ring 28 fixed to the periphery, an air cylinder (not shown) that can drive the slide 26 up and down and can be driven to press downward with a pressure of about 10 tons, an upper electrode 27 and a lower electrode 25 And a power supply device 29 with a built-in capacitor capable of supplying a large current of about 320 kA to the objects to be joined (gear 1 and clutch cone 2).

上記のセンタリング部材23は、その一部がギヤ1の挿通孔5に隙間なく内嵌してギヤ1を所定の位置にセンタリングするように構成してある。下部電極25の上端にはギヤ1の下端部を面接触で受け止めて支持し且つ溶接電流を流す為の載置面25aが形成されている。上部電極27はクラッチコーン2とほぼ同径の環状電極部27aを有し、この環状電極部27aの下面には、クラッチコーン2のコーン部7の上端に面接触で当接して加圧力を伝達し且つ溶接電流を流す為の当接面27bが形成されている。   The centering member 23 is configured so that a part thereof is fitted in the insertion hole 5 of the gear 1 without a gap so as to center the gear 1 at a predetermined position. On the upper end of the lower electrode 25, a mounting surface 25a for receiving and supporting the lower end portion of the gear 1 by surface contact and for allowing a welding current to flow is formed. The upper electrode 27 has an annular electrode portion 27a having substantially the same diameter as the clutch cone 2, and the lower surface of the annular electrode portion 27a abuts on the upper end of the cone portion 7 of the clutch cone 2 by surface contact to transmit the applied pressure. In addition, an abutment surface 27b for forming a welding current is formed.

位置規制リング28は、環状電極部27aの下端面のうちの上記当接面27bの内周側部分に固定されている。この位置規制リング28は、クラッチコーン2の軸心Bがギヤ1の軸心Aと一致する同軸位置にクラッチコーン2を位置決めする為の部材であり、上部電極27がクラッチコーン2に当接した状態において、位置規制リング28がコーン部7の孔9に隙間なく内嵌するように構成されている。尚、クラッチコーン2の軸心Bをギヤ1の軸心Aに一致させた状態において、ギヤ1の円筒部4とクラッチコーン2との間には図5に示す前記隙間Gが形成される。   The position restricting ring 28 is fixed to the inner peripheral side portion of the contact surface 27b in the lower end surface of the annular electrode portion 27a. This position regulating ring 28 is a member for positioning the clutch cone 2 at a coaxial position where the axis B of the clutch cone 2 coincides with the axis A of the gear 1, and the upper electrode 27 contacts the clutch cone 2. In the state, the position restricting ring 28 is configured to fit into the hole 9 of the cone portion 7 without a gap. Note that the gap G shown in FIG. 5 is formed between the cylindrical portion 4 of the gear 1 and the clutch cone 2 in a state where the axis B of the clutch cone 2 is aligned with the axis A of the gear 1.

次に、上記の接合装置20を用いて、予め図1に示すような形状に形成されたギヤ1とクラッチコーン2を接合する金属部材の接合方法について説明する。
第1工程において、図2に示すように、ギヤ1を接合装置20にセットし、ギヤ1を下部電極25の載置面25aに搭載してギヤ1の下端面を載置面25aに面接触状態にすると共に、センタリング部材23によりギヤ1をセンタリングして位置決めする。
Next, a metal member joining method for joining the gear 1 and the clutch cone 2 formed in advance in the shape shown in FIG. 1 using the joining device 20 will be described.
In the first step, as shown in FIG. 2, the gear 1 is set in the joining device 20, the gear 1 is mounted on the mounting surface 25a of the lower electrode 25, and the lower end surface of the gear 1 is in surface contact with the mounting surface 25a. At the same time, the centering member 23 positions the gear 1 by centering.

次に、第2工程において、図3に示すように、ギヤ1の上にクラッチコーン2をセットし、クラッチコーン2をギヤ1の円筒部4に遊外嵌させ、第1嵌合部11に第2嵌合部13を嵌合可能に対向させ、スライド26を下降させて上部電極27の下端の当接面27bをクラッチコーン2のテーパ部7の上端に面接触させると共に位置規制リング28をテーパ部7に内嵌させることで、クラッチコーン2の軸心Bがギヤ1の軸心Aと同軸となるようにクラッチコーン2をセンタリングして位置決めする。この状態において、スライド26の押圧力F1(例えば、約1ton )によりクラッチコーン2をギヤ1に押圧する。   Next, in the second step, as shown in FIG. 3, the clutch cone 2 is set on the gear 1, the clutch cone 2 is loosely fitted to the cylindrical portion 4 of the gear 1, and the first fitting portion 11 is fitted. The second fitting portion 13 is opposed so as to be fitted, the slide 26 is lowered, and the contact surface 27b at the lower end of the upper electrode 27 is brought into surface contact with the upper end of the tapered portion 7 of the clutch cone 2 and the position restricting ring 28 is provided. By fitting inside the taper portion 7, the clutch cone 2 is centered and positioned so that the axis B of the clutch cone 2 is coaxial with the axis A of the gear 1. In this state, the clutch cone 2 is pressed against the gear 1 by the pressing force F1 (for example, about 1 ton) of the slide 26.

次に、第2工程において、図4に示すように、スライド26の押圧力F2を約8ton 程度まで瞬時に急増させてクラッチコーン2をギヤ1の方へ接近させると同時に、電源装置29を作動させて、上部電極27とクラッチコーン2とギヤ1と下部電極25に瞬間的に大電流を通電する。すると、その溶接電流が第2嵌合部13から第1嵌合部11の内周部と外周部とに流れる時の電気抵抗発熱と、スライド26から作用する約8ton 程度の加圧力の作用により、第2嵌合部13が第1嵌合部11に嵌合し、第1嵌合部11の内周部及び外周部と、第2嵌合部13の内周部と外周部とに塑性流動が発生して、融点以下の温度で急速な拡散接合がなされる。   Next, in the second step, as shown in FIG. 4, the pressing force F2 of the slide 26 is rapidly increased to about 8 tons to bring the clutch cone 2 closer to the gear 1 and at the same time, the power supply device 29 is activated. Thus, a large current is passed through the upper electrode 27, the clutch cone 2, the gear 1 and the lower electrode 25 instantaneously. Then, due to the electric resistance heat generated when the welding current flows from the second fitting portion 13 to the inner peripheral portion and the outer peripheral portion of the first fitting portion 11, and the pressure of about 8 tons acting from the slide 26. The second fitting portion 13 is fitted into the first fitting portion 11, and the inner and outer peripheral portions of the first fitting portion 11 and the inner and outer peripheral portions of the second fitting portion 13 are plastic. Flow occurs and rapid diffusion bonding is performed at a temperature below the melting point.

その結果、図4、図6に示すように、第1嵌合部11と第2嵌合部13とが、内周部と外周部の2箇所で拡散接合されて一体化する。尚、第1嵌合部11の底面と第2嵌合部13の間の隙間には、余剰の金属がはみ出してバリ30となる。また、ギヤ1の第1対向壁部10にクラッチコーン2の第2対向壁部12が面接触状態になって、ギヤ1に対するクラッチコーン2の軸方向位置が正確に定まる。   As a result, as shown in FIGS. 4 and 6, the first fitting portion 11 and the second fitting portion 13 are diffusion-bonded and integrated at two locations of the inner peripheral portion and the outer peripheral portion. In addition, surplus metal protrudes into the gap between the bottom surface of the first fitting portion 11 and the second fitting portion 13 to become a burr 30. Further, the second opposing wall portion 12 of the clutch cone 2 is brought into surface contact with the first opposing wall portion 10 of the gear 1 so that the axial position of the clutch cone 2 with respect to the gear 1 is accurately determined.

以上説明した接合装置20と接合方法の作用、効果について説明する。
ギヤ1とクラッチコーン2を加圧して大電流を瞬間的に印加し、第1嵌合部11に第2嵌合部13を嵌合させ、第1嵌合部11の内周部と外周部に、第2嵌合部13の内周部と外周部を夫々接合するため、軸心直交方向の第1,第2対向面10a,12aを夫々有し且つ径方向に変形しにくい第1,第2対向壁部10,12を接合するため、ギヤ1とクラッコーン2の径方向への変形による品質低下を確実に防止して高品質のギヤ部材を製作することができる。そのため、溶接歪みを修正するための研磨加工を行う必要がないため、製作コストを大幅に低減できる。
The operation and effect of the bonding apparatus 20 and the bonding method described above will be described.
The gear 1 and the clutch cone 2 are pressurized to apply a large current instantaneously, the second fitting part 13 is fitted to the first fitting part 11, and the inner and outer peripheral parts of the first fitting part 11 In addition, in order to join the inner peripheral portion and the outer peripheral portion of the second fitting portion 13 respectively, the first and second opposing surfaces 10a, 12a in the direction orthogonal to the axial center are respectively provided, and the first, first, which are not easily deformed in the radial direction. Since the second opposing wall portions 10 and 12 are joined together, it is possible to manufacture a high-quality gear member by reliably preventing a deterioration in quality due to the radial deformation of the gear 1 and the crack cone 2. Therefore, it is not necessary to perform a polishing process for correcting the welding distortion, so that the manufacturing cost can be greatly reduced.

センタリング部材23と位置規制リング28を介して、ギヤ1とクラッチコーン2を同軸状に位置決めした状態で接合するため、ギヤ1とクラッチコーン2の同軸性を確保できる。尚、前記実施例において、支持台21と、センタリング部材23と、位置規制リング28と、上部電極25と、スライド26等が「保持手段」に相当する。また、支持台21と、下部電極25と、上部電極27と、スライド26と、このスライド26を下方へ駆動する図示外のエアシリンダと、電源装置29等が「加圧通電手段」に相当する。   Since the gear 1 and the clutch cone 2 are joined in a coaxially positioned state via the centering member 23 and the position regulating ring 28, the coaxiality of the gear 1 and the clutch cone 2 can be ensured. In the embodiment, the support base 21, the centering member 23, the position regulating ring 28, the upper electrode 25, the slide 26, and the like correspond to “holding means”. Further, the support base 21, the lower electrode 25, the upper electrode 27, the slide 26, an air cylinder (not shown) that drives the slide 26 downward, the power supply device 29, and the like correspond to the “pressurizing energizing means”. .

ここで、前記実施例を部分的に変更する例について説明する。
1]前記実施例では、第1,第2嵌合部11,13の内径側の締め代Giと外径側の締め代Goを等しく設定したが、接合時に塑性流動する金属の量(体積)が内径側と外径側とで等しくなるように、内径側の締め代Giを外径側の締め代Goよりも大きく設定してもよい。例えば、図7に示すように、第1,第2嵌合部11,13の径方向の幅を大きく設定した場合など、D1i・Gi=D1o・Goのように設定することが特に望ましい。
接合時に塑性流動する金属の量(体積)を内径側と外径側とで等しくなるように設定すれば、内径側に流れる電流と外径側に流れる電流をほぼ等しくすることができ、接合品質を高めることができるからである。
Here, the example which changes the said Example partially is demonstrated.
1] In the above embodiment, the inner diameter side tightening allowance Gi and the outer diameter side tightening allowance Go of the first and second fitting portions 11 and 13 are set to be equal, but the amount (volume) of the metal that plastically flows during joining. The inner diameter side tightening allowance Gi may be set larger than the outer diameter side tightening allowance Go so that the inner diameter side is equal to the outer diameter side. For example, as shown in FIG. 7, it is particularly desirable to set D1i · Gi = D1o · Go when the radial widths of the first and second fitting portions 11 and 13 are set large.
If the amount (volume) of metal that plastically flows during welding is set to be equal on the inner diameter side and the outer diameter side, the current flowing on the inner diameter side and the current flowing on the outer diameter side can be made substantially equal, and the bonding quality It is because it can raise.

2]図7に示すように、第2嵌合部13の内径側と外径側に、接合時の余剰の金属を逃す逃し溝13a,13bを形成してもよい。このような逃し溝13a,13bに余剰の金属を逃すことにより、第1,第2対向面10a,12aの密着性を高めることができる。   2] As shown in FIG. 7, on the inner diameter side and the outer diameter side of the second fitting portion 13, escape grooves 13 a and 13 b for escaping excess metal at the time of joining may be formed. By allowing excess metal to escape into the escape grooves 13a and 13b, the adhesion between the first and second opposing surfaces 10a and 12a can be enhanced.

3]前記実施例では、第1嵌合部11を凹溝で構成し、第2嵌合部13を凸部で構成したが、これとは逆に、図8に示すように、第1嵌合部11Aを凸部で構成し、第2嵌合部13Aを凹溝で構成してもよい。
4]前記実施例では、第1,第2嵌合部11,13の内周面と外周面とを軸心と同軸の円筒面に形成したが、第1,第2嵌合部11,13の内周面と外周面の少なくとも一方は、軸心と同軸の円筒面に近いテーパ面に形成してもよい。
その他、当業者ならば前記実施例に種々の変更を付加した形態で実施可能である。
3] In the above-described embodiment, the first fitting portion 11 is constituted by a concave groove and the second fitting portion 13 is constituted by a convex portion. On the contrary, as shown in FIG. 11 A of joint parts may be comprised by a convex part, and 13 A of 2nd fitting parts may be comprised by a ditch | groove.
4] In the above embodiment, the inner and outer peripheral surfaces of the first and second fitting portions 11 and 13 are formed on a cylindrical surface coaxial with the axis, but the first and second fitting portions 11 and 13 are formed. At least one of the inner peripheral surface and the outer peripheral surface may be formed in a tapered surface close to a cylindrical surface coaxial with the axis.
In addition, those skilled in the art can implement the present invention in a form in which various modifications are added.

本発明の実施例に係るギヤとクラッチコーンの断面図である。It is sectional drawing of the gear and clutch cone which concern on the Example of this invention. 接合装置の支持台とセンタリング部材と下部電極とギヤの断面図である。It is sectional drawing of the support stand of a joining apparatus, a centering member, a lower electrode, and a gear. 接合装置にギヤとクラッチコーンをセットした状態を示す断面図である。It is sectional drawing which shows the state which set the gear and the clutch cone to the joining apparatus. 接合装置によりギヤとクラッチコーンを接合した状態を示す断面図である。It is sectional drawing which shows the state which joined the gear and the clutch cone with the joining apparatus. ギヤとクラッチコーンの接合前の要部拡大断面図である。It is a principal part expanded sectional view before joining of a gear and a clutch cone. ギヤとクラッチコーンの接合後の要部拡大断面図である。It is a principal part expanded sectional view after joining of a gear and a clutch cone. 変更例に係る図5相当図である。FIG. 6 is a diagram corresponding to FIG. 5 according to a modified example. 別の変更例に係る図5相当図である。FIG. 6 is a diagram corresponding to FIG. 5 according to another modification. 従来技術の接合装置にギヤとクラッチコーンをセットした状態の断面図である。It is sectional drawing of the state which set the gear and the clutch cone to the joining apparatus of a prior art. 図9のギヤとクラッチコーンを接合した状態の断面図である。FIG. 10 is a cross-sectional view of a state where the gear of FIG. 9 and the clutch cone are joined. 図9の接合後のギヤとクラッチコーン要部拡大断面図である。FIG. 10 is an enlarged cross-sectional view of the main part of the gear and clutch cone after joining in FIG. 9.

符号の説明Explanation of symbols

1 ギヤ(第1金属部材)
2 クラッチコーン(第2金属部材)
10 第1対向壁部
10a 第1対向面
11 第1嵌合部
12 第2対向壁部
12a 第2対向面
13 第2嵌合部
20 接合装置
23 センタリング部材
28 位置規制リング
1 Gear (first metal member)
2 Clutch cone (second metal member)
DESCRIPTION OF SYMBOLS 10 1st opposing wall part 10a 1st opposing surface 11 1st fitting part 12 2nd opposing wall part 12a 2nd opposing surface 13 2nd fitting part 20 Joining device 23 Centering member 28 Position control ring

Claims (7)

円環状の第1金属部材と、この第1金属部材に外嵌される第2金属部材を電気抵抗発熱により第1金属部材に拡散接合する接合方法において、
前記第1金属部材に、その軸心と直交し且つ第2金属部材に対向する第1対向面を有する第1対向壁部と、この第1対向壁部に形成された環状の第1嵌合部とを予め形成し、
前記第2金属部材に、その軸心と直交し且つ前記第1対向面に対向する第2対向面を有する第2対向壁部と、この第2対向壁部に形成され且つ前記第1嵌合部に嵌合可能な環状の第2嵌合部とを予め形成し、
前記第1金属部材に第2金属部材を外嵌させ且つ第1嵌合部に第2嵌合部を嵌合可能な状態に保持する第1工程と、
前記第1,第2対向壁面が相接近するように第1、第2金属部材を加圧すると共に、第1、第2金属部材に電流を瞬間的に印加し、第1嵌合部に第2嵌合部を嵌合させて第1嵌合部の内周部と外周部に第2嵌合部の内周部と外周部を夫々接合する第2工程と、
を備えたことを特徴とする金属部材の接合方法。
In a joining method in which an annular first metal member and a second metal member externally fitted to the first metal member are diffusion-bonded to the first metal member by electric resistance heat generation,
A first opposing wall portion having a first opposing surface perpendicular to the axis of the first metal member and facing the second metal member, and an annular first fitting formed on the first opposing wall portion And forming a part in advance,
A second opposing wall portion having a second opposing surface that is orthogonal to the axial center of the second metal member and that opposes the first opposing surface, and the first fitting is formed on the second opposing wall portion. An annular second fitting part that can be fitted to the part is formed in advance,
A first step of externally fitting a second metal member to the first metal member and holding the second fitting portion in a state in which the second fitting portion can be fitted to the first fitting portion;
The first and second metal members are pressurized so that the first and second opposing wall surfaces come close to each other, and an electric current is instantaneously applied to the first and second metal members, and the second fitting portion is subjected to the second. A second step of fitting the fitting portion to join the inner peripheral portion and the outer peripheral portion of the second fitting portion to the inner peripheral portion and the outer peripheral portion of the first fitting portion, respectively;
A method for joining metal members, comprising:
前記第1嵌合部が第1金属部材の軸心と同心の円筒状の第1内周面及び第1外周面を有する凹溝であり、前記第2嵌合部が第2金属部材の軸心と同心の円筒状の第2内周面及び第2外周面を有する凸部であり、接合前の状態において第1内周面は第2内周面よりも第1オーバーラップ量だけ大径に形成され且つ第1外周面は第2外周面よりも第2オーバーラップ量だけ小径に形成されたことを特徴とする請求項1に記載の金属部材の接合方法。   The first fitting portion is a concave groove having a cylindrical first inner peripheral surface and a first outer peripheral surface that are concentric with the axis of the first metal member, and the second fitting portion is an axis of the second metal member. A convex portion having a cylindrical second inner peripheral surface and a second outer peripheral surface that are concentric with the center, and the first inner peripheral surface has a larger diameter than the second inner peripheral surface by a first overlap amount in a state before joining. The metal member joining method according to claim 1, wherein the first outer peripheral surface is formed to have a smaller diameter than the second outer peripheral surface by a second overlap amount. 前記第1嵌合部が第1金属部材の軸心と同心の円筒状の第1内周面及び第1外周面を有する凸部であり、前記第2嵌合部が第2金属部材の軸心と同心の円筒状の第2内周面及び第2外周面を有する凹溝であり、接合前の状態において第1内周面は第2内周面よりも第1オーバーラップ量だけ小径に形成され且つ第1外周面は第2外周面よりも第2オーバーラップ量だけ大径に形成されたことを特徴とする請求項1に記載の金属部材の接合方法。   The first fitting portion is a convex portion having a cylindrical first inner peripheral surface and a first outer peripheral surface concentric with the axis of the first metal member, and the second fitting portion is a shaft of the second metal member. A concave groove having a cylindrical second inner peripheral surface and a second outer peripheral surface that are concentric with the center, and the first inner peripheral surface is smaller in diameter than the second inner peripheral surface by a first overlap amount in a state before joining. 2. The method for joining metal members according to claim 1, wherein the first outer peripheral surface is formed to have a larger diameter than the second outer peripheral surface by a second overlap amount. 前記第1オーバーラップ量は第2オーバーラップ量よりも大きく設定することを特徴とする請求項2又は3に記載の金属部材の接合方法。   The metal member joining method according to claim 2 or 3, wherein the first overlap amount is set to be larger than the second overlap amount. 接合状態において第1,第2対向壁面を当接させることにより、第1金属部材に対する第2金属部材の軸心方向位置を設定することを特徴とする請求項1〜3の何れかに記載の金属部材の接合方法。   4. The axial center position of the second metal member with respect to the first metal member is set by bringing the first and second opposing wall surfaces into contact with each other in the joined state. Metal member joining method. 前記第1金属部材は、マニュアル変速機構のギヤ部材であり、第2金属部材がクラッチコーンであることを特徴とする請求項1に記載の金属部材の接合方法。   The metal member joining method according to claim 1, wherein the first metal member is a gear member of a manual transmission mechanism, and the second metal member is a clutch cone. 円環状の第1金属部材と、この第1金属部材に外嵌される第2金属部材を電気抵抗発熱により第1金属部材に拡散接合する接合装置において、
前記第1金属部材に、その軸心と直交し且つ第2金属部材に対向する第1対向面を有する第1対向壁部と、この第1対向壁部に形成された環状の第1嵌合部とを予め形成し、
前記第2金属部材に、その軸心と直交し且つ前記第1対向面に対向する第2対向面を有する第2対向壁部と、この第2対向壁部に形成され且つ前記第1嵌合部に嵌合可能な環状の第2嵌合部とを予め形成し、
前記第1金属部材に第2金属部材を外嵌させ且つ第1嵌合部に第2嵌合部を嵌合可能な状態に保持する保持手段を設け、
前記第1,第2対向壁面が相接近するように第1、第2金属部材を加圧すると共に、第1、第2金属部材に電流を印加し、第1嵌合部に第2嵌合部を嵌合させて第1嵌合部の内周部と外周部に第2嵌合部の内周部と外周部を夫々接合する加圧通電手段を設けた、
ことを特徴とする金属部材の接合装置。
In a joining apparatus that diffuses and joins an annular first metal member and a second metal member fitted on the first metal member to the first metal member by electric resistance heat generation,
A first opposing wall portion having a first opposing surface perpendicular to the axis of the first metal member and facing the second metal member, and an annular first fitting formed on the first opposing wall portion And forming a part in advance,
A second opposing wall portion having a second opposing surface that is orthogonal to the axial center of the second metal member and that opposes the first opposing surface, and the first fitting is formed on the second opposing wall portion. An annular second fitting part that can be fitted to the part is formed in advance,
A holding means for holding the second metal member on the first metal member and holding the second fitting portion in a state in which the second fitting portion can be fitted to the first fitting portion;
The first and second metal members are pressurized so that the first and second opposing wall surfaces approach each other, current is applied to the first and second metal members, and the second fitting portion is applied to the first fitting portion. And pressurizing energization means for joining the inner peripheral portion and the outer peripheral portion of the second fitting portion to the inner peripheral portion and the outer peripheral portion of the first fitting portion, respectively,
A metal member joining apparatus characterized by the above.
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CN107639338B (en) * 2016-07-21 2020-02-14 加特可株式会社 Projection welding device

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