JP2010065838A - Method for corrosion prevention in pipe installation structure and mounting frame of pipe - Google Patents

Method for corrosion prevention in pipe installation structure and mounting frame of pipe Download PDF

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JP2010065838A
JP2010065838A JP2008235750A JP2008235750A JP2010065838A JP 2010065838 A JP2010065838 A JP 2010065838A JP 2008235750 A JP2008235750 A JP 2008235750A JP 2008235750 A JP2008235750 A JP 2008235750A JP 2010065838 A JP2010065838 A JP 2010065838A
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pipe
gantry
low friction
anticorrosion
zinc
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Kazunari Morimoto
和成 森本
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Mitsui Mining and Smelting Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To ensure more complete corrosion prevention in a mounting frame of a pipe, and to enable non-destructive inspection of a contact portion between the pipe and the mounting frame from outside even after pipe installation. <P>SOLUTION: The pipe installing structure 1 includes the pipe made of metal more precious than zinc, and the mounting frame for supporting thereof. A low-friction member 7 is arranged fixedly on the mounting frame 4 between the pipe 2 and the mounting frame 4. A corrosion prevention member 3a made of a zinc or zinc alloy plate is arranged between the pipe 2 and the low-friction member 7 so as to directly contact the pipe 2, and slide against the low-friction member 7. When the corrosion prevention member 3a is thermally expanded and contracted, the low-friction member 7 has such a sufficient low-friction coefficient that the corrosion prevention member 3a slides relative to the low-friction member 7. Between the low-friction member 7 and the mounting frame 4, a second corrosion prevention member 3b made of a zinc or zinc alloy may be arranged fixedly on the mounting frame 4. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、配管架設構造及び配管の架台部における防食方法に関する。   The present invention relates to a pipe erection structure and a corrosion prevention method in a pipe gantry.

屋内又は屋外の各種金属製配管は、所定の間隔毎に配設された架台で支持固定されている。この架台と配管の間隙には、塵埃又は水等が蓄積し易く(毛管凝縮)、乾燥しにくいことから腐食が進行し易い。更に雰囲気又は搬送流体の温度変化による配管自身の熱伸縮に起因する律動が避けられず、配管と架台との接触部に生じた腐食生成物は剥離と再生を繰り返し、配管や塗膜の減肉速度を促進する。   Various types of indoor or outdoor metal pipes are supported and fixed by mounts arranged at predetermined intervals. Dust or water is likely to accumulate in the gap between the gantry and the pipe (capillary condensation), and corrosion is likely to proceed because it is difficult to dry. Furthermore, the rhythm caused by the thermal expansion and contraction of the piping itself due to the temperature change of the atmosphere or the transport fluid is unavoidable, and the corrosion products generated at the contact portion between the piping and the base are repeatedly peeled and regenerated, and the pipe and coating film are thinned. Promote speed.

そこで、この配管の架台に接する部位を防食する方法として、例えば、特許文献1には、配管の架台と接する部位に、耐食性樹脂及びステンレスシートから構成される防食材を巻き付け、接着剤とステンレスバンドで固定し防食する方法が記載されている。   Therefore, as a method for preventing corrosion of a portion of the pipe that contacts the frame, for example, in Patent Document 1, an anticorrosive material composed of a corrosion-resistant resin and a stainless sheet is wound around the portion that contacts the pipe frame, and an adhesive and a stainless steel band The method of fixing and preventing corrosion is described.

特開平11−315993号公報Japanese Patent Laid-Open No. 11-315993

しかし、従来の防食方法では、配管自身の熱伸縮による律動の程度によっては、防食材等がずれたり外れたりする場合があり、完全な防食が達成できているとは言えなかった。また、当該防食方法では、配管の架台との接する部分を防食材で覆い、該防食材を接着剤とステンレスバンドで固定しているため、架台と配管との接触部位を検査するためには、接着剤で固定されている防食部材を取り外す必要がある。また、防食部材を接着剤とステンレスバンドで固定するため、接着剤の乾燥に時間がかかり、施工時間を要するという問題もある。更に、この防食方法は、犠牲防食効果ではなく、被覆防食効果で防錆しているため、配管自身の熱伸縮や初期の施工不良により配管と防食部材との間に隙間が生じると、隙間部分の腐食が特に進行し易い。   However, in the conventional anticorrosion method, depending on the degree of rhythm caused by thermal expansion and contraction of the pipe itself, the anticorrosion material or the like may be displaced or detached, and it cannot be said that complete anticorrosion has been achieved. Further, in the anticorrosion method, the portion of the pipe that contacts the frame is covered with an anticorrosive material, and the anticorrosive material is fixed with an adhesive and a stainless steel band. Therefore, in order to inspect the contact portion between the frame and the pipe, It is necessary to remove the anticorrosion member fixed with the adhesive. In addition, since the anticorrosion member is fixed with an adhesive and a stainless steel band, there is a problem that it takes time to dry the adhesive and requires a construction time. Furthermore, since this anticorrosion method is not a sacrificial anticorrosive effect, but is rustproofed by a coating anticorrosive effect, if a gap occurs between the pipe and the anticorrosive member due to thermal expansion and contraction of the pipe itself or an initial construction failure, the gap portion Corrosion of the steel is particularly easy to progress.

本発明の目的は、前述した従来技術が有する欠点を解消し得る配管架設構造及び配管の架台部における防食方法を提供することにある。   An object of the present invention is to provide a pipe erection structure and a corrosion prevention method for a gantry part of a pipe that can eliminate the above-described drawbacks of the prior art.

本発明は、亜鉛より貴な金属製の配管とこれを支持する架台を備えた配管架設構造において、
該配管と該架台との間に、低摩擦部材が、該架台に配置固定されているとともに、
該配管と該低摩擦部材との間に、亜鉛又は亜鉛合金板からなる防食部材が、該配管と直接に接するように、かつ該低摩擦部材と摺動可能なように配されており、
該低摩擦部材は、該配管が熱伸縮したときに、該防食部材が該低摩擦部材に対して摺動するに足る低摩擦係数を有していることを特徴とする配管架設構造を提供するものである。
The present invention is a pipe erection structure including a metal pipe precious than zinc and a gantry supporting the pipe.
A low friction member is disposed and fixed on the frame between the pipe and the frame, and
Between the pipe and the low friction member, an anticorrosion member made of zinc or a zinc alloy plate is arranged so as to be in direct contact with the pipe and slidable with the low friction member,
The low friction member provides a piping construction structure characterized by having a low coefficient of friction that allows the anticorrosion member to slide relative to the low friction member when the pipe thermally expands and contracts. Is.

本発明は、亜鉛より貴な金属製の配管とこれを支持する架台を備えた配管架設構造において、
該配管と該架台との間に、亜鉛又は亜鉛合金板からなる防食部材が、該配管と直接に接するように配されており、
該防食部材における、該架台との対向面に、低摩擦層が設けられており、
該低摩擦層は、該配管が熱伸縮したときに、該防食部材が該架台に対して摺動可能とするものであることを特徴とする配管架設構造を提供するものである。
The present invention is a pipe erection structure including a metal pipe precious than zinc and a gantry supporting the pipe.
Between the pipe and the mount, a corrosion protection member made of zinc or a zinc alloy plate is arranged so as to be in direct contact with the pipe,
A low friction layer is provided on the surface of the anticorrosion member facing the gantry,
The low friction layer provides a pipe erection structure characterized in that the anticorrosion member is slidable with respect to the gantry when the pipe thermally expands and contracts.

また本発明は、亜鉛よりも貴な金属製の配管とこれを支持する架台の間に、低摩擦部材を該架台に配置固定するとともに、該低摩擦部材を配置固定する前に又は配置固定した後に該配管と該低摩擦部材との間に、亜鉛又は亜鉛合金板からなる防食部材を、該配管と直接に接するように、かつ該低摩擦部材と摺動可能なように配する配管の架台部における防食方法であって、
該低摩擦部材として、該配管が熱伸縮したときに、該防食部材が該低摩擦部材に対して摺動するに足る低摩擦係数を有するものを用いたことを特徴とする配管の架台部における防食方法を提供するものである。
In the present invention, the low friction member is arranged and fixed on the gantry between the pipe made of metal precious than zinc and the gantry supporting the pipe, and before or after the low friction member is arranged and fixed. A piping base in which an anticorrosion member made of zinc or a zinc alloy plate is disposed between the piping and the low friction member so as to be in direct contact with the piping and to be slidable with the low friction member. Anticorrosion method in the department,
In the base part of the pipe, the low-friction member having a low friction coefficient that allows the anti-corrosion member to slide relative to the low-friction member when the pipe thermally expands and contracts is used. An anticorrosion method is provided.

また本発明は、亜鉛よりも貴な金属製の配管とこれを支持する架台の間に、亜鉛又は亜鉛合金板からなる防食部材を、該配管と直接に接するように配するとともに、
該防食部材を配する前に又は配した後に、該防食部材における、該架台との対向面に、低摩擦層を設ける配管の架台部における防食方法であって、
該低摩擦層として、該配管が熱伸縮したときに、該防食部材が該架台に対して摺動可能とするものを用いたことを特徴とする配管の架台部における防食方法を提供するものである。
In addition, the present invention, between the pipe made of metal noble than zinc and the gantry supporting this, arranges the anticorrosive member made of zinc or zinc alloy plate so as to be in direct contact with the pipe,
Before or after arranging the anti-corrosion member, the anti-corrosion method of the anti-corrosion member in the pedestal portion of the pipe provided with a low friction layer on the surface facing the gantry,
As the low friction layer, there is provided a corrosion prevention method for a pipe gantry, wherein the anticorrosion member is slidable with respect to the gantry when the pipe thermally expands and contracts. is there.

本発明の配管架設構造は、配管と架台との間に、低摩擦部材が介在されているとともに、該配管と該低摩擦部材との間に、亜鉛又は亜鉛合金板からなる防食部材が、該低摩擦部材と摺動可能なように配されているため、配管の熱伸縮による律動によっても、防食材等がずれたり外れたりすることがなく、極めて効果的な防食を達成し得る。また、配管と架台との間に、前記防食部材と前記低摩擦部材を介在させるという非常に簡潔な構成であるため、架台と配管との接触部が、防食材を取り外すことなく外部から観察することができ、配管の架設後の検査が容易に行える。しかも従来行われているような、配管の周囲を防食部材で覆うという防食方法に比べて、施工時間の短縮化が図れる。   In the pipe erection structure of the present invention, a low friction member is interposed between the pipe and the gantry, and an anticorrosion member made of zinc or a zinc alloy plate is interposed between the pipe and the low friction member. Since it is arranged so as to be slidable with the low friction member, the anticorrosion material or the like is not shifted or detached even by the rhythm caused by the thermal expansion and contraction of the pipe, and extremely effective anticorrosion can be achieved. Further, since the anticorrosion member and the low friction member are interposed between the pipe and the base, the contact portion between the base and the pipe is observed from the outside without removing the anticorrosion material. It is possible to easily inspect after installing the pipe. In addition, the construction time can be shortened as compared with the conventional anticorrosion method in which the periphery of the pipe is covered with an anticorrosion member.

以下、本発明の配管架設構造を、その好ましい実施形態に基づき図面を参照しながら説明する。図1(a)には、本発明の配管架設構造の第1実施形態の断面図が示されている。図1(b)は、図1(a)に示す配管架設構造の平面図であり、図1(c)は図1(a)に示す配管架設構造の側面図である。   Hereinafter, the piping construction structure of the present invention is explained based on the preferred embodiment, referring to drawings. FIG. 1 (a) shows a cross-sectional view of a first embodiment of the piping construction structure of the present invention. FIG.1 (b) is a top view of the piping construction structure shown to Fig.1 (a), FIG.1 (c) is a side view of the piping construction structure shown to Fig.1 (a).

本実施形態の配管架設構造1aは、図1(a)ないし図1(c)に示すように、断面が円形の配管2とこれを支持する架台4とを備えている。配管2は金属製でありその内部には、液体や気体等の各種流体が流される。配管2の外面には、金属の露出を防止するために塗装等によって保護層が形成されていてもよい。   As shown in FIGS. 1A to 1C, the pipe erection structure 1a of the present embodiment includes a pipe 2 having a circular cross section and a gantry 4 that supports the pipe. The pipe 2 is made of metal, and various fluids such as liquid and gas flow through the pipe 2. A protective layer may be formed on the outer surface of the pipe 2 by painting or the like in order to prevent the metal from being exposed.

架台4は金属製であり、その縦断面が略Iビーム状の形状をしており、板状の基台部4a、該基台部4aの幅方向中央部に立設された支持部4b及び該支持部4bの先端から水平方向に張り出した板状の架台部4cを具備している。上述した配管2は、架台部4cの上面に配置される。架台部4cは、その幅が配管2の直径よりも大きくなっている。架台部4cは、配管2の最外部よりも左右に延出した部位を有している。この延出部位に、固定具としてのU字状の押さえ部材5(後述する)の端部が挿入される一対の貫通穴(図示せず)が設けられている。   The gantry 4 is made of metal, and its longitudinal section has a substantially I-beam shape, and includes a plate-like base part 4a, a support part 4b erected at the center in the width direction of the base part 4a, and There is provided a plate-like gantry 4c extending horizontally from the tip of the support 4b. The pipe 2 described above is disposed on the upper surface of the gantry 4c. The width of the gantry 4 c is larger than the diameter of the pipe 2. The gantry 4 c has a portion that extends to the left and right from the outermost part of the pipe 2. A pair of through holes (not shown) into which end portions of a U-shaped pressing member 5 (described later) serving as a fixture are inserted are provided in the extending portion.

配管2は、下向きに開放されたU字状の金属製押さえ部材5によって、上方からクランプされて、架台部4cの上面に固定されている。配管2は、所定の間隔ごとに架台4に固定されている。押さえ部材5の両端部は、架台部4cに設けられた貫通穴(図示せず)に挿入され、架台部4cの下面側においてナット51によってネジ止めされている。   The pipe 2 is clamped from above by a U-shaped metal pressing member 5 opened downward, and is fixed to the upper surface of the gantry 4c. The pipe 2 is fixed to the gantry 4 at predetermined intervals. Both ends of the pressing member 5 are inserted into through holes (not shown) provided in the gantry 4c, and are screwed with nuts 51 on the lower surface side of the gantry 4c.

しかして本実施形態の配管架設構造1aは、配管2と架台部4cの上面との間に、配管2側から防食部材3a(後述する)と低摩擦部材7とがこの順番で介在配置されている点に特徴の一つを有している。低摩擦部材7は、架台部4cの上面に固定されている。低摩擦部材7としては、防食部材3aが熱伸縮したときに、防食部材3aが低摩擦部材7に対して摺動するに足る低摩擦係数を有しているものが用いられる。具体的には、図2に示すように、外気温の変化に起因して配管2の熱伸縮による律動が起こる場合に、配管2と防食部材3aとの接触部位ではなく、防食部材3aと低摩擦部材7との接触面で摺動が起こるような低摩擦部材7を用いる。例えば、JIS−K−7125に準拠した測定法で、低摩擦部材7の防食部材3aに対する動摩擦係数(μ)が0.3以下、防食部材3aに対する静摩擦係数が0.4以下であるものが好適である。また、防食部材3aと低摩擦部材7との接触面での摺動を起り易くするために、防食部材3aと低摩擦部材7との間に、グリースや潤滑油等を塗布してもよい。   Therefore, in the pipe erection structure 1a of the present embodiment, the anticorrosion member 3a (described later) and the low friction member 7 are disposed in this order between the pipe 2 and the upper surface of the gantry 4c from the pipe 2 side. It has one of the features. The low friction member 7 is fixed to the upper surface of the gantry 4c. As the low friction member 7, a member having a low friction coefficient sufficient to slide the anticorrosion member 3 a relative to the low friction member 7 when the anticorrosion member 3 a is thermally expanded and contracted is used. Specifically, as shown in FIG. 2, when a rhythm due to thermal expansion / contraction of the pipe 2 occurs due to a change in the outside air temperature, not the contact portion between the pipe 2 and the anticorrosion member 3 a, but the anticorrosion member 3 a is low. A low friction member 7 that causes sliding on the contact surface with the friction member 7 is used. For example, in the measurement method based on JIS-K-7125, the dynamic friction coefficient (μ) of the low friction member 7 for the anticorrosion member 3a is 0.3 or less, and the static friction coefficient for the anticorrosion member 3a is 0.4 or less. It is. Further, in order to easily cause sliding on the contact surface between the anticorrosion member 3 a and the low friction member 7, grease, lubricating oil, or the like may be applied between the anticorrosion member 3 a and the low friction member 7.

このような低摩擦部材7としては、例えばポリ四フッ化エチレン、ポリアセタール、ポリアミド、高密度ポリエチレン等が挙げられる。   Examples of such a low friction member 7 include polytetrafluoroethylene, polyacetal, polyamide, and high density polyethylene.

図1(b)に示すように、低摩擦部材7は平面視において矩形をしている。その厚みに特に制限はないが、一般に0.2〜20mmに設定することで、配管2の熱伸縮に起因して生じる応力が低摩擦部材7に加わっても座屈することが効果的に防止される。   As shown in FIG. 1B, the low friction member 7 has a rectangular shape in plan view. Although the thickness is not particularly limited, in general, by setting the thickness to 0.2 to 20 mm, it is possible to effectively prevent buckling even when stress generated due to thermal expansion and contraction of the pipe 2 is applied to the low friction member 7. The

低摩擦部材7の幅に関しては、同図に示すように、上述した固定具としての押さえ部材5によって、配管2のみならず低摩擦部材7も架台4に固定することを目的として低摩擦部材7の幅を配管2の外径よりも大きくしている。   With respect to the width of the low friction member 7, as shown in the figure, the low friction member 7 is intended to fix not only the pipe 2 but also the low friction member 7 to the gantry 4 by the pressing member 5 as the fixture described above. Is made larger than the outer diameter of the pipe 2.

低摩擦部材7の長さに関しては、配管2の重量による面圧を低下させ、低摩擦部材7や防食部材3aの減耗量を削減するという観点から、架台4における架台部4cの長さと同等であるか、又はこれを超える長さであることが好ましい。   The length of the low friction member 7 is equal to the length of the gantry 4c in the gantry 4 from the viewpoint of reducing the surface pressure due to the weight of the pipe 2 and reducing the amount of wear of the low friction member 7 and the anticorrosion member 3a. It is preferable that the length is longer than this.

上述したように、図1(a)及び図1(c)に示すように、配管2と低摩擦部材7との間には、防食部材3aが介在配置されている。防食部材3aは、配管2と直接に接するように、かつ低摩擦部材7と摺動可能なように配されている。ここで、「直接に接する」とは、配管2と防食部材3aとが、配管2の外面に両者間に何らの介在物も存在しない状態で接していることを言う。配管2の外面とは、該配管2を構成する金属が露出している場合には、その露出面を言い、該金属の表面に塗料、めっきが施工されているときは、その施工面のことを言う。また、防食部材3aは、防食部材3aと低摩擦部材7との接触面での摺動を起こり易くするため、防食部材3aの低摩擦部材に対向する側の面の表面粗さをRa≦1μmとすることが好ましい。   As described above, as shown in FIGS. 1A and 1C, the anticorrosion member 3 a is interposed between the pipe 2 and the low friction member 7. The anticorrosion member 3 a is arranged so as to be in direct contact with the pipe 2 and slidable with the low friction member 7. Here, “directly touching” means that the pipe 2 and the anticorrosion member 3a are in contact with the outer surface of the pipe 2 in a state where there are no inclusions therebetween. The outer surface of the pipe 2 means the exposed surface when the metal constituting the pipe 2 is exposed, and when the paint or plating is applied to the surface of the metal, the outer surface. Say. Further, in order to make the anticorrosion member 3a easily slide on the contact surface between the anticorrosion member 3a and the low friction member 7, the surface roughness of the surface of the anticorrosion member 3a facing the low friction member is set to Ra ≦ 1 μm. It is preferable that

防食部材3aは、亜鉛又は亜鉛合金から構成されている。亜鉛としては、例えば純度99.9質量%以上の純亜鉛が用いられる。亜鉛合金としては、例えばアルミニウムを0.1〜0.5質量%、マグネシウム0.05〜0.5を質量%含む合金が好適に用いられる。これらの金属を含む亜鉛合金を用いると、アルミニウムあるいはマグネシウムが亜鉛を均一に溶解することを助け、防食部材3aが均一に溶解する。また陽極電位や有効電気量が向上する。   The anticorrosion member 3a is made of zinc or a zinc alloy. As zinc, for example, pure zinc having a purity of 99.9% by mass or more is used. As the zinc alloy, for example, an alloy containing 0.1 to 0.5% by mass of aluminum and 0.05 to 0.5% by mass of magnesium is preferably used. When a zinc alloy containing these metals is used, aluminum or magnesium helps to dissolve zinc uniformly, and the anticorrosion member 3a is uniformly dissolved. Further, the anode potential and the effective amount of electricity are improved.

防食部材3aとしては、亜鉛又は亜鉛合金板のみから構成される一層構造のものでもよいし、あるいは本出願人が製造販売するZAP-SUS等のように、亜鉛又は亜鉛合金板からなる層とステンレスからなる層との複合構造のものであってもよい。複合構造のものを用いる場合、亜鉛又は亜鉛合金からなる層を配管2側に配する必要がある。   The anticorrosion member 3a may have a single layer structure composed only of zinc or a zinc alloy plate, or a layer composed of zinc or a zinc alloy plate and stainless steel, such as ZAP-SUS manufactured and sold by the applicant. It may have a composite structure with a layer composed of In the case of using a composite structure, it is necessary to arrange a layer made of zinc or a zinc alloy on the pipe 2 side.

防食部材3aは平面視において矩形をしており、箔と呼ばれる厚さ0.05mm程度の薄型材料から、厚さ20mm程度の剛直な板状材料までを包含する。配管2に大きな熱伸縮が生じる場合や海の近傍のような腐食環境が厳しい場合には、防食部材3aの厚さが1mm以上であることが熱伸縮による防食部材3aの座屈の防止や長寿命化の観点から好ましい。   The anticorrosion member 3a has a rectangular shape in a plan view, and includes a thin material called a foil having a thickness of about 0.05 mm to a rigid plate material having a thickness of about 20 mm. When the pipe 2 undergoes large thermal expansion or contraction or when the corrosive environment such as the vicinity of the sea is severe, the thickness of the anticorrosion member 3a is 1 mm or more to prevent buckling of the anticorrosion member 3a due to thermal expansion and contraction. It is preferable from the viewpoint of lifetime.

防食部材3aの幅に関しては、図1(a)に示すように、配管2の外径と同等であるか、又はそれよりも若干小さくなっている。防食部材3aの幅をこのような大きさとすることで、防食部材3aが熱伸縮したときに、防食部材3aが低摩擦部材7に対して摺動可能となっている。したがって、低摩擦部材7及び第二の防食部材3b(後述する)と異なり、防食部材3aの左右両側縁部には、U字状の押さえ具5が貫通するための穴が設けられていない。   About the width | variety of the anticorrosion member 3a, as shown to Fig.1 (a), it is equivalent to the outer diameter of the piping 2, or slightly smaller than it. By setting the width of the anticorrosion member 3a to such a size, the anticorrosion member 3a can slide with respect to the low friction member 7 when the anticorrosion member 3a is thermally expanded and contracted. Therefore, unlike the low friction member 7 and the second anticorrosion member 3b (described later), the right and left side edges of the anticorrosion member 3a are not provided with holes for the U-shaped presser 5 to pass therethrough.

防食部材3aの長さに関しては、架台4における架台部4cの長さと同等であるか、又はこれを超える長さであることが好ましい。この理由は、配管架設構造の適用対象が、錆を有する既設配管が多く、少なくとも錆を有する範囲は防食する必要があり、また配管2と架台4の架台部4cとの接触部の近傍は、腐食環境が厳しいため、配管2を効果的に防食するためには、少なくとも架台部4cの長さと同等であることが必要であるためである。   The length of the anticorrosion member 3a is preferably equal to or longer than the length of the gantry 4c in the gantry 4. The reason for this is that there are many existing pipes that have rust, and it is necessary to prevent corrosion at least in the area having rust, and in the vicinity of the contact portion between the pipe 2 and the gantry 4c of the gantry 4, This is because the corrosive environment is severe, so that the pipe 2 needs to be at least equal to the length of the gantry 4c in order to effectively prevent corrosion.

図1(a)及び図1(c)に示すように、低摩擦部材7と架台4との間には、第二の防食部材3bが、架台4に配置固定されている。第二の防食部材3bは、先に説明した防食部材3aと同様に、亜鉛又は亜鉛合金から構成されている。第二の防食部材3bの材質については、防食部材3aの材質に関して上述した説明が適宜適用される。   As shown in FIGS. 1A and 1C, a second anticorrosion member 3 b is disposed and fixed on the gantry 4 between the low friction member 7 and the gantry 4. The second anticorrosion member 3b is made of zinc or a zinc alloy, like the anticorrosion member 3a described above. About the material of the 2nd anti-corrosion member 3b, the description mentioned above regarding the material of the anti-corrosion member 3a is applied suitably.

第二の防食部材3bは、先に説明した防食部材3aと同様に平面視において矩形をしており、箔と呼ばれる厚さ0.05mm程度の薄型材料から、厚さ20mm程度の剛直な板状材料までを包含する。第二の防食部材3bの幅に関しては、上述した固定具としての押さえ部材5によって、架台4に固定することを目的として、配管2の直径よりも大きくなっており、架台4における架台部4cの幅と同等であるか、又はそれよりも若干小さくなっている。   The second anticorrosion member 3b has a rectangular shape in a plan view like the anticorrosion member 3a described above, and is made of a thin plate having a thickness of about 0.05 mm called a foil and a rigid plate shape having a thickness of about 20 mm. Includes up to materials. The width of the second anticorrosion member 3b is larger than the diameter of the pipe 2 for the purpose of fixing to the gantry 4 by the pressing member 5 as the fixing tool described above. It is equivalent to the width or slightly smaller than that.

防食部材3bの長さに関しては、架台4における架台部4cの長さと同等であるか、又はこれを超える長さであることが架台4の表面全体が防食可能であるという観点から好ましい。   The length of the anticorrosion member 3b is preferably the same as or longer than the length of the gantry 4c in the gantry 4 from the viewpoint that the entire surface of the gantry 4 can be anticorrosive.

以上の構成を有する配管架設構造1aは、配管2と架台4との間に、低摩擦部材7を配置固定するとともに、配管2と低摩擦部材7との間に、さらに、亜鉛又は亜鉛合金からなる防食部材3aを、配管2と直接に接するように、かつ低摩擦部材7と摺動可能なように配するものである。配管2と防食部材3aとは、配管2の重み及びU字状の押さえ部材5による締め付け力により生じる塑性変形により圧接されることで、両者間の移動が抑制される。この状態下に配管2の熱伸縮による律動が起こると、防食部材3aの塑性変形に起因して、図2に示すように防食部材3aは配管2とともに熱伸縮移動し、摺動は、配管2と防食部材3aとの接触部位ではなく、防食部材3aと低摩擦部材7との接触面において起こる。このため配管の架台における従来の防食方法である特許文献1に記載の方法とは異なり、防食材等がずれたり外れたりすることがなく、極めて効果的な防食を達成し得る。ここで、配管架設構造1aの適用対象が、既設の配管の場合、配管が腐食しており、配管の外周面に凹凸が存在しているため、配管2と防食部材3a間の移動が更に抑制されている。一方、配管架設構造1aを、新設の配管に施工する場合には、配管2を表面粗化処理や、導電性接着剤あるいは導電性粘着剤をに塗布することにより、配管2と防食部材3a間の移動を更に抑制することが好ましい。これらの処理を、既設配管に対して行うことで、配管2と防食部材3a間の移動の抑制に一層有効となる。また、配管2と架台4との間に、防食部材3aと低摩擦部材7とを介在させるという構成を採用することによって、仮に配管2が濡れた環境に曝されても、配管2に接触した防食部材3aが犠牲防食効果により優先的に腐食して腐食生成物を形成するので、配管2の腐食が効果的に防止される。また、この腐食生成物は、配管2の表面に付着して、配管2と雰囲気とを遮断し、配管2の防食を更に防止する(被覆防食作用)だけでなく、インヒビター効果によっても配管2を防食する。しかも配管2は、その周囲の全域が防食部材で覆われていないので、防食部材を取り外すことなしに配管2と架台4との接触部位を直接観察できる。このことは、配管2の保守性の向上に大きく寄与する。また、第二の防食部材3bを、低摩擦部材7と架台4の架台部4cとの間に配置固定しているので、架台部4cの上面が確実に防食される。更に、防食部材を取り外すことなしに配管2と架台4との接触部位を検査可能とした状態のまま、より広い範囲を防食できる。   The pipe erection structure 1a having the above-described configuration fixes and arranges the low friction member 7 between the pipe 2 and the gantry 4, and further, between the pipe 2 and the low friction member 7, further, from zinc or a zinc alloy. The anticorrosion member 3 a is arranged so as to be in direct contact with the pipe 2 and slidable with the low friction member 7. The pipe 2 and the anticorrosion member 3a are pressed against each other by plastic deformation caused by the weight of the pipe 2 and the tightening force of the U-shaped pressing member 5, thereby suppressing movement between the two. When a rhythm due to thermal expansion / contraction of the pipe 2 occurs in this state, the anticorrosion member 3a moves with heat expansion and contraction together with the pipe 2 as shown in FIG. 2 due to plastic deformation of the anticorrosion member 3a. This occurs at the contact surface between the anticorrosion member 3a and the low friction member 7, not at the contact portion between the anticorrosion member 3a and the anticorrosion member 3a. For this reason, unlike the method described in Patent Document 1 which is a conventional anticorrosion method for a pipe gantry, the anticorrosive material and the like are not shifted or detached, and extremely effective anticorrosion can be achieved. Here, when the application object of the pipe erection structure 1a is an existing pipe, the pipe is corroded and the outer peripheral surface of the pipe has irregularities, so that the movement between the pipe 2 and the anticorrosion member 3a is further suppressed. Has been. On the other hand, when the pipe erection structure 1a is applied to a new pipe, the surface of the pipe 2 is roughened or a conductive adhesive or a conductive adhesive is applied between the pipe 2 and the anticorrosive member 3a. It is preferable to further suppress this movement. By performing these treatments on the existing piping, it becomes more effective in suppressing movement between the piping 2 and the anticorrosion member 3a. In addition, by adopting a configuration in which the anticorrosion member 3a and the low friction member 7 are interposed between the pipe 2 and the gantry 4, even if the pipe 2 is exposed to a wet environment, the pipe 2 is in contact with the pipe 2. Since the anticorrosion member 3a is preferentially corroded by the sacrificial anticorrosive effect to form a corrosion product, the corrosion of the pipe 2 is effectively prevented. In addition, the corrosion product adheres to the surface of the pipe 2 to cut off the pipe 2 and the atmosphere, thereby further preventing the pipe 2 from being anticorrosive (coating anticorrosive action), as well as by inhibiting the pipe 2. Anticorrosion. Moreover, since the entire periphery of the pipe 2 is not covered with the anticorrosion member, the contact portion between the pipe 2 and the mount 4 can be directly observed without removing the anticorrosion member. This greatly contributes to improvement in maintainability of the pipe 2. Moreover, since the 2nd anti-corrosion member 3b is arrange | positioned and fixed between the low friction member 7 and the mount part 4c of the mount frame 4, the upper surface of the mount part 4c is reliably corroded. Furthermore, it is possible to prevent corrosion over a wider range while leaving the contact portion between the pipe 2 and the gantry 4 inspectable without removing the corrosion protection member.

上述の防食効果を顕著に発現させるためには、配管2は、防食部材3a及び第二の防食部材3bに含まれる金属である亜鉛よりも貴な金属で構成されている。具体的には、鋼材、ステンレスなどから構成されていることが好ましい。また、架台4に関しては、少なくとも架台部4cが、配管2と同様に、亜鉛より貴な金属で構成されていることが好ましい。押さえ部材5に関しては、これを亜鉛と同等又は亜鉛よりも貴である金属から構成することが、配管2の防食の観点から好ましい。そのような金属としては例えばアルミニウム、アルミニウム合金、亜鉛めっきされた鋼等が挙げられる。アルミニウム合金としては例えば、A1050等が挙げられる。   In order to make the above-mentioned anticorrosive effect remarkably exhibited, the pipe 2 is made of a metal nobler than zinc, which is a metal contained in the anticorrosive member 3a and the second anticorrosive member 3b. Specifically, it is preferably made of steel, stainless steel or the like. As for the gantry 4, at least the gantry 4 c is preferably made of a metal nobler than zinc, like the pipe 2. Regarding the pressing member 5, it is preferable from the viewpoint of corrosion prevention of the pipe 2 that it is made of a metal that is equivalent to zinc or noble than zinc. Examples of such a metal include aluminum, an aluminum alloy, galvanized steel, and the like. Examples of the aluminum alloy include A1050.

以上の構成を有する配管架設構造1aの施工方法について以下に説明する。亜鉛より貴な配管2と、これを支持する架台4、並びに配管2、低摩擦部材7及び第二の防食部材3bを固定するためのU字状押さえ部材5を用意する。配管架設構造1aを、新設の配管に施工する場合、配管2を表面粗化処理したり、導電性接着剤あるいは導電性粘着剤を塗布したりしておくことが好ましい。これとは別に架台4の架台部4cの上面と同程度の大きさに加工した低摩擦部材7及び第二の防食部材3bと、長さが架台4の架台部4cの上面と同程度であり、幅を配管2の外形と同程度に加工した防食部材3aを用意する。低摩擦部材7、第二の防食部材3b及び架台4には、図1(a)ないし図1(c)に示すように、幅方向両側縁部に、U字状の押さえ部材5の端部5が貫通するための貫通穴を設けておく。次に、図1(a)及び図1(c)に示すように、配管2と直接に接するように防食部材3aを配するとともに、防食部材3aを配する前に又は配した後に低摩擦部材7及び第二の防食部材3bをU字状の押さえ部材5で配管2とともに固定する。   The construction method of the pipe laying structure 1a having the above configuration will be described below. A U-shaped pressing member 5 for fixing the pipe 2 that is nobler than zinc, the gantry 4 that supports the pipe 2, the pipe 2, the low friction member 7, and the second anticorrosion member 3b is prepared. When the pipe erection structure 1a is applied to a new pipe, it is preferable that the pipe 2 is subjected to a surface roughening treatment or a conductive adhesive or a conductive adhesive is applied. Apart from this, the length of the low-friction member 7 and the second anticorrosion member 3b processed to the same size as the upper surface of the gantry 4c of the gantry 4 is the same as the upper surface of the gantry 4c of the gantry 4. The anticorrosion member 3a whose width is processed to the same extent as that of the pipe 2 is prepared. As shown in FIGS. 1 (a) to 1 (c), the low friction member 7, the second anticorrosion member 3b, and the gantry 4 have end portions of U-shaped pressing members 5 at both side edges in the width direction. A through-hole for allowing 5 to penetrate is provided. Next, as shown in FIGS. 1 (a) and 1 (c), the anticorrosion member 3a is disposed so as to be in direct contact with the pipe 2, and the low friction member is disposed before or after the anticorrosion member 3a is disposed. 7 and the second anticorrosion member 3b are fixed together with the pipe 2 by a U-shaped pressing member 5.

次に、本発明の第二、第三実施形態及び第四実施形態の配管架設構造について、図3ないし図8に基づいて説明する。第二、第三及び第四実施形態については、先に説明した第一実施形態と異なる点について説明し、特に説明しない点は、第一実施形態と同様であり、第一実施形態に関して詳述した説明が適宜適用される。また、図3ないし図8において、図1及び図2と同じ部材には同じ符号を付してある。   Next, the piping construction structure of 2nd, 3rd embodiment and 4th embodiment of this invention is demonstrated based on FIG. 3 thru | or FIG. About 2nd, 3rd, and 4th embodiment, a different point from 1st embodiment demonstrated previously is demonstrated, and the point which is not demonstrated in particular is the same as that of 1st embodiment, and is explained in full detail regarding 1st embodiment. The above explanations are applied as appropriate. 3 to 8, the same members as those in FIGS. 1 and 2 are denoted by the same reference numerals.

第二実施形態の配管架設構造1bは、図3(a)ないし図3(c)に示すように、低摩擦部材7及び第二の防食部材3bの幅方向両側縁部が、一対のコ字状の固定具6a,6aによって架台4に固定されている。U字状の押さえ部材5は、配管2だけを固定している。固定具6aは、図3(c)に示すように、細長い矩形の金属板をコ字状に折り曲げ加工したものであり、下向きに開放されたコ字状固定具6aの開口部が、低摩擦部材7の上面並びに低摩擦部材7、第二の防食部材3b及び架台4の前後端面に当接するように配されている。固定具6aは、亜鉛と同等又は亜鉛よりも貴である金属から構成されている。このような金属の例は先に述べたとおりである。特にアルミニウム又はアルミニウム合金は曲げ加工性や防食性に優れるので、好ましい材料である。アルミニウム合金としては、先に述べたものを用いることができる。   As shown in FIGS. 3 (a) to 3 (c), the piping construction structure 1b of the second embodiment has a pair of U-shaped side edges on the low friction member 7 and the second anticorrosion member 3b. It is being fixed to the mount frame 4 by the shape fixing tools 6a and 6a. The U-shaped pressing member 5 fixes only the pipe 2. As shown in FIG. 3C, the fixture 6a is formed by bending an elongated rectangular metal plate into a U-shape, and the opening of the U-shape fixture 6a opened downward has a low friction. The upper surface of the member 7, the low friction member 7, the second anticorrosion member 3 b, and the front and rear end surfaces of the gantry 4 are arranged so as to contact each other. The fixture 6a is made of a metal that is equivalent to or more noble than zinc. Examples of such metals are as described above. In particular, aluminum or an aluminum alloy is a preferable material because it is excellent in bending workability and corrosion resistance. As the aluminum alloy, those described above can be used.

本実施形態における低摩擦部材7及び第二の防食部材3bは、第一実施形態と異なり、その幅が配管2の外径と同程度になっている。また第一実施形態と異なり、低摩擦部材7及び第二の防食部材3bの左右両側縁部には、U字状の押さえ具5が貫通するための穴が設けられていない。尚、図4に示すように、本実施形態も、第一実施形態と同様に、外気温の変化に起因して配管2の熱伸縮による律動が起こる場合に、配管2と防食部材3aとの接触部位ではなく、防食部材3aと低摩擦部材7との接触面で摺動が起こる。また、配管の架設場所が常時湿潤した雰囲気でなければ、押さえ部材5の材料としてステンレス等も使用できる。   Unlike the first embodiment, the low friction member 7 and the second anticorrosion member 3 b in the present embodiment have the same width as the outer diameter of the pipe 2. Unlike the first embodiment, the left and right side edges of the low friction member 7 and the second anticorrosion member 3b are not provided with holes for the U-shaped presser 5 to pass therethrough. As shown in FIG. 4, as in the first embodiment, in this embodiment, when a rhythm due to thermal expansion / contraction of the pipe 2 occurs due to a change in the outside air temperature, the pipe 2 and the anticorrosion member 3 a Sliding occurs at the contact surface between the anticorrosion member 3a and the low friction member 7, not at the contact portion. In addition, stainless steel or the like can be used as the material of the pressing member 5 if the installation location of the pipe is not constantly moistened.

以上の構成を有する配管架設構造1bは、先に説明した第一実施形態と同様の効果を奏するものである。これに加えて、本実施形態の配管架設構造1bは、一対のコ字状の固定具6a,6aで、該固定具6aの開口部が防食部材3a及び架台4を当接するように固定しているので、固定具6aの防食性が更に向上する。   The pipe erection structure 1b having the above configuration has the same effects as those of the first embodiment described above. In addition to this, the pipe laying structure 1b of this embodiment is a pair of U-shaped fixtures 6a and 6a, and the opening of the fixture 6a is fixed so that the anticorrosion member 3a and the gantry 4 abut against each other. Therefore, the anticorrosion property of the fixture 6a is further improved.

第三実施形態の配管架設構造1cは、図5(a)ないし図5(c)に示すように、板状の低摩擦部材7ではなく、液体、粘性体又は粉体状の低摩擦層17を用いている点が第一及び第二の実施形態と異なる。このような低摩擦層を構成する液体又は粘性体状のものとしては、グリースやオイルが挙げられ、粉体状のものとしては、グラファイトや二硫化モリブデンが挙げられる。この低摩擦層17は、防食部材3aの下面と同程度の範囲に塗布される。また、低摩擦層の厚みは、通常0.05〜1mmである。   As shown in FIGS. 5 (a) to 5 (c), the piping construction structure 1c of the third embodiment is not a plate-like low friction member 7 but a liquid, viscous or powdery low friction layer 17. Is different from the first and second embodiments. Examples of the liquid or viscous material constituting the low friction layer include grease and oil, and examples of the powder material include graphite and molybdenum disulfide. The low friction layer 17 is applied in the same range as the lower surface of the anticorrosion member 3a. Moreover, the thickness of a low friction layer is 0.05-1 mm normally.

図5(a)ないし図5(c)に示すように、低摩擦層17と架台との間には、亜鉛又は亜鉛合金からなる第二の防食部材3bが、架台4に配置固定されている本実施形態における第二の防食部材3bは、第一実施形態と同様に、その幅が架台4の架台部4cと同程度になっており、また第二の防食部材3bの左右両側縁部には、U字状の押さえ具5が貫通するための穴が設けられている。また、図6に示すように、外気温の変化に起因して配管2の熱伸縮による律動が起こると、配管2と防食部材3aとの接触部位ではなく、防食部材3aと低摩擦層17との接触面で摺動が起こる   As shown in FIGS. 5A to 5C, a second anticorrosion member 3 b made of zinc or a zinc alloy is disposed and fixed on the gantry 4 between the low friction layer 17 and the gantry. Similarly to the first embodiment, the second anticorrosion member 3b in the present embodiment has the same width as that of the gantry 4c of the gantry 4 and is provided at the left and right side edges of the second anticorrosion member 3b. Is provided with a hole through which the U-shaped presser 5 penetrates. In addition, as shown in FIG. 6, when a rhythm due to thermal expansion / contraction of the pipe 2 occurs due to a change in the outside air temperature, the anticorrosion member 3 a and the low friction layer 17 are not in contact with the pipe 2 and the anticorrosion member 3 a. Sliding on the contact surface

第四実施形態の配管架設構造1dは、図7(a)ないし図7(c)に示すように、防食部材3aと低摩擦層17とは一体的に形成されている点が第三実施形態と異なる。即ち、防食部材3aの架台4の架台部4c側に対向する側の面に、低摩擦層が形成されている。この低摩擦層17は、配管2が熱伸縮したときに、該低防食部材3aが架台4に対して摺動可能とするものである。このような低摩擦層17としては、例えば、フッ素系の塗膜やコーティングが挙げられる。   As shown in FIGS. 7A to 7C, the piping construction structure 1d of the fourth embodiment is that the anticorrosion member 3a and the low friction layer 17 are formed integrally. And different. That is, the low friction layer is formed on the surface of the anticorrosion member 3a on the side facing the gantry 4c side of the gantry 4. The low friction layer 17 enables the low anticorrosion member 3a to be slidable with respect to the gantry 4 when the pipe 2 is thermally expanded and contracted. As such a low friction layer 17, a fluorine-type coating film and coating are mentioned, for example.

図7(a)ないし図7(c)に示すように、低摩擦層17と架台との間には、亜鉛又は亜鉛合金からなる第二の防食部材3bが、架台4に配置固定されている。この第二の防食部材3bにおける低摩擦層17との対向面には、第二の低摩擦層18が更に設けられている。第二の低摩擦層18としては、低摩擦層17と同様のものが挙げられる。   As shown in FIGS. 7A to 7C, a second anticorrosion member 3b made of zinc or a zinc alloy is disposed and fixed on the gantry 4 between the low friction layer 17 and the gantry. . A second low friction layer 18 is further provided on the surface of the second anticorrosion member 3b facing the low friction layer 17. Examples of the second low friction layer 18 include the same as the low friction layer 17.

また、第二の防食部材3bは、第一実施形態と同様に、その幅が架台4の架台部4cと同程度になっており、また第二の防食部材3bの左右両側縁部には、U字状の押さえ具5が貫通するための穴が設けられている。   The second anticorrosion member 3b has the same width as the gantry 4c of the gantry 4 as in the first embodiment, and the left and right side edges of the second anticorrosion member 3b A hole through which the U-shaped presser 5 passes is provided.

図8に示すように、本実施形態では、第一、第二及び第三実施形態とは異なり、外気温の変化に起因して配管2の熱伸縮による律動が起こる場合に、防食部材3aの架台4に対向する面に形成された低摩擦層17と第二の防食部材3bの上面に設けられた第二の低摩擦層18との接触面で摺動が起こる。   As shown in FIG. 8, in this embodiment, unlike the first, second, and third embodiments, when rhythm due to thermal expansion and contraction of the pipe 2 occurs due to a change in the outside air temperature, the anticorrosion member 3a Sliding occurs on the contact surface between the low friction layer 17 formed on the surface facing the gantry 4 and the second low friction layer 18 provided on the upper surface of the second anticorrosion member 3b.

以上の構成を有する第三実施形態の配管架設構造1c及び第四実施形態の配管架設構造1dは、先に説明した第一実施形態と同様の効果を奏するものである。   The pipe erection structure 1c of the third embodiment having the above configuration and the pipe erection structure 1d of the fourth embodiment have the same effects as those of the first embodiment described above.

以上、本発明をその好ましい実施形態に基づき説明したが、本発明は前記実施形態に制限されない。   As mentioned above, although this invention was demonstrated based on the preferable embodiment, this invention is not restrict | limited to the said embodiment.

前記の実施形態においては、架台4は、その縦断面が略Iビーム状の形状であったが架台4の構造はこれに限られず、当該技術分野において通常用いられている架台、例えばH型鋼材、溝形鋼材、板状の溶接構造等を適宜用いることができる。また、配管2の架台4への固定は、U字状の押さえ部材5を用いて行ったが、これに限られず、様々な形状の押さえ部材を用いてもよい。また、第二の防食部材3bの架台への固定もまた、第一、第三及び第四実施形態の押さえ部材5や第二実施形態の固定具6aだけでなく、ペースト状防食材や粘着剤つきテープ接着剤等によって固定してもよく、ステンレスバンドやアルミバンド等のバンド、亜鉛テープ、アルミニウムテープ、ステンレステープ等の金属製のテープや、PPバンド、結束バンド(インシュロック)等の樹脂製のバンドにより、第二の防食部材3b及び架台4の架台部4cを一緒に巻き付け、第二の防食部材3bを架台部4cに固定してもよい。
さらに、前記の実施形態においては、低摩擦部材7と架台4との間に、第二の防食部材3bを介在させたが、防食部材3bを介在させずに、低摩擦部材7と架台4を直接に接するように配してもよい。この場合、U字状の押さえ部材5を用いずに、接着材や両面テープ等によって固定してもよい。この場合、低摩擦部材7の架台4と接する側の面を特殊なエッチング処理等することにより、接着可能としたポリ4フッ化エチレン板等が適応できる。
In the embodiment described above, the gantry 4 has a substantially I-beam shape in the longitudinal section. However, the structure of the gantry 4 is not limited to this, and a gantry usually used in the technical field, for example, an H-shaped steel material. In addition, a channel steel material, a plate-like welded structure, and the like can be used as appropriate. In addition, the pipe 2 is fixed to the gantry 4 using the U-shaped pressing member 5, but the present invention is not limited thereto, and various shapes of pressing members may be used. Further, the second anticorrosive member 3b is fixed not only to the pressing member 5 of the first, third and fourth embodiments and the fixture 6a of the second embodiment, but also to a paste-like anticorrosive material and an adhesive. It may be fixed with adhesive tape, etc. Bands such as stainless steel bands and aluminum bands, metal tapes such as zinc tape, aluminum tape, and stainless steel tape, and plastic bands such as PP bands and binding bands (insulok) The second anticorrosion member 3b and the gantry part 4c of the gantry 4 may be wound together by a band, and the second anticorrosion member 3b may be fixed to the gantry part 4c.
Furthermore, in the above-described embodiment, the second anticorrosion member 3b is interposed between the low friction member 7 and the gantry 4, but the low friction member 7 and the gantry 4 are provided without interposing the anticorrosion member 3b. You may arrange so that it may touch directly. In this case, the U-shaped pressing member 5 may be fixed without using the adhesive member or the double-sided tape. In this case, a polytetrafluoroethylene plate or the like that can be bonded by applying a special etching process or the like to the surface of the low friction member 7 that is in contact with the mount 4 can be applied.

また、第二実施形態においては、コ字状の固定具6a,6aにて、低摩擦部材7及び第二の防食部材3bを架台4の架台部4cに固定したが、ステンレスバンドやアルミバンド等のバンド、亜鉛テープ、アルミニウムテープ、ステンレステープ等の金属製のテープや、PPバンド、結束バンド(インシュロック)等の樹脂製のバンドにより、低摩擦部材7、第二の防食部材3b及び架台4の架台部4cを一緒に巻き付け、低摩擦部材7及び第二の防食部材3bを架台部4cに固定してもよい。   In the second embodiment, the low friction member 7 and the second anticorrosion member 3b are fixed to the gantry 4c of the gantry 4 with the U-shaped fixtures 6a and 6a. Of the low friction member 7, the second anticorrosion member 3 b, and the gantry 4 by a metal tape such as a zinc band, a zinc tape, an aluminum tape, a stainless steel tape, or a resin band such as a PP band or a binding band (insulok). The gantry 4c may be wound together to fix the low friction member 7 and the second anticorrosion member 3b to the gantry 4c.

また、第四実施形態においては、第二の防食部材3bにおける低摩擦層17との対向面には、第二の低摩擦層18が設けられていたが、第二の低摩擦層18は設けなくてもよい。この場合、防食部材3aの架台4に対向する面に形成された低摩擦層17と第二の防食部材3bの上面との接触面で摺動が起こる。   Moreover, in 4th embodiment, although the 2nd low friction layer 18 was provided in the opposing surface with the low friction layer 17 in the 2nd anti-corrosion member 3b, the 2nd low friction layer 18 is provided. It does not have to be. In this case, sliding occurs on the contact surface between the low friction layer 17 formed on the surface of the anticorrosion member 3a facing the gantry 4 and the upper surface of the second anticorrosion member 3b.

以下、実施例により本発明を更に詳細に説明する。しかしながら本発明の範囲はかかる実施例に制限されない。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the scope of the present invention is not limited to such examples.

図1(a)ないし(c)に示す配管架設構造1aを製作した。配管2として、外周面をサンドブラスト処理をした長さ100mmの25AのSGP管を用いた。これを支持する架台4として、塗装等の防錆処理をしていない黒皮のままの長さ100mm、幅40mmのCチャンネルを用いた。配管2を固定するためのU字状の押さえ部材5として25A用Uボルトを用いた。防食部材3aとして、長さ40mm、幅25mm及び厚み2mmの純亜鉛板を用いた。防食部材3bとして、長さ40mm、幅70mm及び厚み2mmの純亜鉛板を用いた。低摩擦部材7として、長さ80mm、幅70mm及び厚み0.5mmのポリ四フッ化エチレン板(淀川ヒューテック(株)製)を用いた。尚、前記Uボルトは、1200N・cmのトルクで締結した。また、ポリ四フッ化エチレン板の上面には、ワセリンを塗布した。この配管架設構造1aについて複合サイクル腐食試験を行った。
サイクル試験では、2時間、35℃の環境下で塩水噴霧環境下に曝露後、4時間、60℃乾燥環境に置き、その後、50℃の湿潤環境に4時間置くことを繰り返した。この繰り返しを30回行った後、配管2をU字状の押さえ部材5で固定したまま架台4から5mmずらし、更に前記の手順を20回繰り返した。この後、配管2を架台4から取り外し、防食部材3aと配管2との接触部位を目視検査したところ、当該部位に発錆は認められなかった。また、5mmのずれは、防食部材3aとポリ四フッ化エチレン板との間で生じた。更に、防食部材3bと架台4の架台部との接触面にも発錆は認められなかった。比較として防食部材3a、3b及び3c並びに低摩擦部材7を用いずに製作した配管架設構造について同様の腐食試験を行ったところ、配管2と架台4との接触部位に発錆が認められた。
A piping construction structure 1a shown in FIGS. 1 (a) to 1 (c) was manufactured. As the pipe 2, a 25 A SGP pipe having a length of 100 mm whose outer peripheral surface was sandblasted was used. As the gantry 4 for supporting this, a C channel having a length of 100 mm and a width of 40 mm with a black skin that is not subjected to rust prevention treatment such as painting was used. A 25 A U-bolt was used as the U-shaped pressing member 5 for fixing the pipe 2. As the anticorrosion member 3a, a pure zinc plate having a length of 40 mm, a width of 25 mm, and a thickness of 2 mm was used. As the anticorrosion member 3b, a pure zinc plate having a length of 40 mm, a width of 70 mm, and a thickness of 2 mm was used. As the low friction member 7, a polytetrafluoroethylene plate (manufactured by Yodogawa Hutec Co., Ltd.) having a length of 80 mm, a width of 70 mm and a thickness of 0.5 mm was used. The U bolt was fastened with a torque of 1200 N · cm. Vaseline was applied to the upper surface of the polytetrafluoroethylene plate. A combined cycle corrosion test was performed on the pipe erection structure 1a.
In the cycle test, after being exposed to a salt spray environment in an environment of 35 ° C. for 2 hours, the sample was placed in a dry environment at 60 ° C. for 4 hours and then placed in a humid environment at 50 ° C. for 4 hours. After repeating this 30 times, the pipe 2 was shifted by 5 mm from the gantry 4 while being fixed by the U-shaped pressing member 5, and the above procedure was further repeated 20 times. Then, when the piping 2 was removed from the mount frame 4 and the contact part of the anticorrosive member 3a and the pipe 2 was visually inspected, rusting was not recognized in the said part. Further, a shift of 5 mm occurred between the anticorrosion member 3a and the polytetrafluoroethylene plate. Further, no rusting was observed on the contact surface between the anticorrosive member 3b and the gantry part of the gantry 4. As a comparison, when a similar corrosion test was performed on a pipe erection structure manufactured without using the anticorrosion members 3a, 3b and 3c and the low friction member 7, rusting was observed at the contact portion between the pipe 2 and the gantry 4.

図1(a)は本発明の配管架設構造の第一実施形態を示す断面図であり、図1(b)は図1(a)に示す配管架設構造の平面図であり、図1(c)は図1(a)に示す配管架設構造の側面図である。FIG. 1A is a cross-sectional view showing a first embodiment of the piping construction structure of the present invention, FIG. 1B is a plan view of the piping construction structure shown in FIG. ) Is a side view of the piping construction structure shown in FIG. 図2は、図1に示す配管架設構造において、配管が熱伸縮した後の様子を示す側面図である。FIG. 2 is a side view showing a state after the pipe is thermally expanded and contracted in the pipe erection structure shown in FIG. 図3(a)は本発明の配管架設構造の第二実施形態を示す断面図であり、図3(b)は図3(a)に示す配管架設構造の平面図であり、図3(c)は図3(a)に示す配管架設構造の側面図である。3A is a cross-sectional view showing a second embodiment of the pipe erection structure of the present invention, FIG. 3B is a plan view of the pipe erection structure shown in FIG. 3A, and FIG. ) Is a side view of the pipe erection structure shown in FIG. 図4は、図3に示す配管架設構造において、配管が熱伸縮した後の様子を示す側面図である。FIG. 4 is a side view showing a state after the pipe is thermally expanded and contracted in the pipe laying structure shown in FIG. 図5(a)は本発明の配管架設構造の第三実施形態を示す断面図であり、図5(b)は図5(a)に示す配管架設構造の平面図であり、図5(c)は図5(a)に示す配管架設構造の側面図である。FIG. 5A is a sectional view showing a third embodiment of the pipe erection structure of the present invention, FIG. 5B is a plan view of the pipe erection structure shown in FIG. 5A, and FIG. ) Is a side view of the piping construction structure shown in FIG. 図6は、図5に示す配管架設構造において、配管が熱伸縮した後の様子を示す側面図である。FIG. 6 is a side view showing a state after the pipe is thermally expanded and contracted in the pipe laying structure shown in FIG. 図7(a)は本発明の配管架設構造の第四実施形態を示す断面図であり、図7(b)は図7(a)に示す配管架設構造の平面図であり、図7(c)は図7(a)に示す配管架設構造の側面図である。FIG. 7A is a sectional view showing a fourth embodiment of the pipe erection structure of the present invention, FIG. 7B is a plan view of the pipe erection structure shown in FIG. ) Is a side view of the pipe erection structure shown in FIG. 図8は、図7に示す配管架設構造において、配管が熱伸縮した後の様子を示す側面図である。FIG. 8 is a side view showing a state after the pipe is thermally expanded and contracted in the pipe laying structure shown in FIG.

符号の説明Explanation of symbols

1 配管架設構造
2 配管
3a 防食部材
3b 第二の防食部材
4 架台
4a 基台部
4b 支持部
4c 架台部
5 押さえ部材
51 ナット
6a 固定具
7 低摩擦部材
17 低摩擦層
18 第二の低摩擦層
DESCRIPTION OF SYMBOLS 1 Piping construction structure 2 Piping 3a Corrosion prevention member 3b Second corrosion prevention member 4 Mounting base 4a Base part 4b Supporting part 4c Mounting part 5 Holding member 51 Nut 6a Fixing tool 7 Low friction member 17 Low friction layer 18 Second low friction layer

Claims (6)

亜鉛より貴な金属製の配管とこれを支持する架台を備えた配管架設構造において、
該配管と該架台との間に、低摩擦部材が、該架台に配置固定されているとともに、
該配管と該低摩擦部材との間に、亜鉛又は亜鉛合金板からなる防食部材が、該配管と直接に接するように、かつ該低摩擦部材と摺動可能なように配されており、
該低摩擦部材は、該配管が熱伸縮したときに、該防食部材が該低摩擦部材に対して摺動するに足る低摩擦係数を有していることを特徴とする配管架設構造。
In the pipe erection structure equipped with a metal pipe noble than zinc and a gantry supporting it,
Between the pipe and the gantry, a low friction member is disposed and fixed to the gantry,
Between the pipe and the low friction member, an anticorrosion member made of zinc or a zinc alloy plate is arranged so as to be in direct contact with the pipe and slidable with the low friction member,
The piping construction structure characterized in that the low friction member has a low friction coefficient sufficient to allow the anticorrosion member to slide relative to the low friction member when the pipe is thermally expanded and contracted.
前記低摩擦部材と前記架台との間に、亜鉛又は亜鉛合金からなる第二の防食部材が、該架台に配置固定されている請求項1記載の配管架設構造。   The pipe erection structure according to claim 1, wherein a second anticorrosion member made of zinc or a zinc alloy is disposed and fixed on the gantry between the low friction member and the gantry. 亜鉛より貴な金属製の配管とこれを支持する架台を備えた配管架設構造において、
該配管と該架台との間に、亜鉛又は亜鉛合金板からなる防食部材が、該配管と直接に接するように配されており、
該防食部材における、該架台との対向面に、低摩擦層が設けられており、
該低摩擦層は、該配管が熱伸縮したときに、該防食部材が該架台に対して摺動可能とするものであることを特徴とする配管架設構造。
In the pipe erection structure equipped with a metal pipe noble than zinc and a gantry supporting it,
Between the pipe and the gantry, an anticorrosive member made of zinc or a zinc alloy plate is arranged so as to be in direct contact with the pipe,
A low friction layer is provided on the surface of the anticorrosion member facing the gantry,
The piping construction structure characterized in that the low friction layer allows the anticorrosion member to slide relative to the gantry when the piping thermally expands and contracts.
前記低摩擦層と前記架台との間に、亜鉛又は亜鉛合金からなる第二の防食部材が、該架台に配置固定されており、
該第二の防食部材における該低摩擦層との対向面に、第二の低摩擦層を更に設けた請求項3記載の配管架設構造。
Between the low friction layer and the gantry, a second anticorrosive member made of zinc or zinc alloy is disposed and fixed to the gantry,
The piping construction structure according to claim 3, wherein a second low friction layer is further provided on a surface of the second anticorrosion member facing the low friction layer.
亜鉛よりも貴な金属製の配管とこれを支持する架台の間に、低摩擦部材を該架台に配置固定するとともに、該低摩擦部材を配置固定する前に又は配置固定した後に該配管と該低摩擦部材との間に、亜鉛又は亜鉛合金板からなる防食部材を、該配管と直接に接するように、かつ該低摩擦部材と摺動可能なように配する配管の架台部における防食方法であって、
該低摩擦部材として、該配管が熱伸縮したときに、該防食部材が該低摩擦部材に対して摺動するに足る低摩擦係数を有するものを用いたことを特徴とする配管の架台部における防食方法。
A low-friction member is disposed and fixed on the frame between a pipe made of metal precious than zinc and a frame that supports the pipe, and the pipe and the pipe are disposed before and after the low-friction member is fixed. An anticorrosion method for a pedestal portion of a pipe, in which an anticorrosion member made of zinc or a zinc alloy plate is disposed between the low friction member so as to be in direct contact with the pipe and slidable with the low friction member. There,
In the base part of the pipe, the low-friction member having a low friction coefficient that allows the anti-corrosion member to slide relative to the low-friction member when the pipe thermally expands and contracts is used. Anticorrosion method.
亜鉛よりも貴な金属製の配管とこれを支持する架台の間に、亜鉛又は亜鉛合金板からなる防食部材を、該配管と直接に接するように配するとともに、
該防食部材を配する前に又は配した後に、該防食部材における、該架台との対向面に、低摩擦層を設ける配管の架台部における防食方法であって、
該低摩擦層として、該配管が熱伸縮したときに、該防食部材が該架台に対して摺動可能とするものを用いたことを特徴とする配管の架台部における防食方法。
Between the pipe made of metal noble than zinc and the gantry supporting this, an anticorrosion member made of zinc or a zinc alloy plate is arranged so as to be in direct contact with the pipe,
Before or after arranging the anti-corrosion member, the anti-corrosion method of the anti-corrosion member in the pedestal portion of the pipe providing a low friction layer on the surface facing the gantry
An anticorrosion method for a pipe gantry, wherein the low friction layer is one in which the anticorrosion member is slidable relative to the gantry when the pipe thermally expands and contracts.
JP2008235750A 2008-09-12 2008-09-12 Method for corrosion prevention in pipe installation structure and mounting frame of pipe Pending JP2010065838A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012149688A (en) * 2011-01-18 2012-08-09 Ihi Corp Piping supporting structure
JP2012169211A (en) * 2011-02-16 2012-09-06 Ngk Spark Plug Co Ltd Spark plug
WO2015042671A1 (en) * 2013-09-26 2015-04-02 Braskem S.A. Pipe support system
JP5719063B1 (en) * 2014-07-17 2015-05-13 株式会社コレスポンド光栄 U bolt unit
JP2017129164A (en) * 2016-01-18 2017-07-27 三菱重工業株式会社 Piping support structure and method for forming the same
JP2019138404A (en) * 2018-02-13 2019-08-22 太平興業株式会社 Electric insulation plate and piping fixture using the same

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012149688A (en) * 2011-01-18 2012-08-09 Ihi Corp Piping supporting structure
JP2012169211A (en) * 2011-02-16 2012-09-06 Ngk Spark Plug Co Ltd Spark plug
CN102684073A (en) * 2011-02-16 2012-09-19 日本特殊陶业株式会社 Spark plug
WO2015042671A1 (en) * 2013-09-26 2015-04-02 Braskem S.A. Pipe support system
US10323775B2 (en) 2013-09-26 2019-06-18 Braskem America, Inc. Pipe support system
JP5719063B1 (en) * 2014-07-17 2015-05-13 株式会社コレスポンド光栄 U bolt unit
JP2017129164A (en) * 2016-01-18 2017-07-27 三菱重工業株式会社 Piping support structure and method for forming the same
JP2019138404A (en) * 2018-02-13 2019-08-22 太平興業株式会社 Electric insulation plate and piping fixture using the same
JP7179467B2 (en) 2018-02-13 2022-11-29 太平興業株式会社 Electrical insulating plate and piping fixture using the same

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