JP2010065768A - Fire resistant two-layer pipe joint and manufacturing method thereof - Google Patents

Fire resistant two-layer pipe joint and manufacturing method thereof Download PDF

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JP2010065768A
JP2010065768A JP2008232974A JP2008232974A JP2010065768A JP 2010065768 A JP2010065768 A JP 2010065768A JP 2008232974 A JP2008232974 A JP 2008232974A JP 2008232974 A JP2008232974 A JP 2008232974A JP 2010065768 A JP2010065768 A JP 2010065768A
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pipe joint
fireproof
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synthetic resin
nonwoven fabric
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JP5522821B2 (en
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Takafumi Sekiguchi
尊文 関口
Naoya Shiokawa
直哉 塩川
Masahiro Tazawa
政博 田沢
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Resonac Kenzai Corp
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Showa Denko Kenzai KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fire resistant two-layer pipe joint wherein a clearance is formed between the outer periphery of an inner pipe of a socket portion of the fire resistant two-layer pipe joint and a mortar, the separation and fall-off of mortar fragments due to the breakage of the mortar of an outer pipe are further prevented even when the inner pipe is swollen and deformed by pressing or striking a straight pipe therein during manufacturing the fire resistant two-layer pipe and constructing a pipe, and troublesome manufacturing processes including manually fixing sheets or paper are also improved, and to provide a manufacturing method thereof. <P>SOLUTION: After the outer periphery of the socket portion of a synthetic resin inner pipe joint is covered with a nonwoven cloth including a thermoplastic material, the synthetic resin inner pipe joint is set in a split-type mold. After pouring uncured fire resistive hydraulic material thereinto from a mold filling port, it is removed from the mold and cured. Thus, the fire resistant two-layer pipe joint 1 is manufactured which has a nonwoven cloth layer 12 between the outer periphery of the socket portion 14 of the synthetic resin inner pipe joint and the fire resistive hydraulic material 11. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、合成樹脂基材からなる内管継手の表面を、耐火性を有する水硬性材料(以下、「モルタル」ともいう)で被覆した耐火二層管継手およびその製造方法に関する。   The present invention relates to a fireproof two-layer pipe joint in which the surface of an inner pipe joint made of a synthetic resin base material is coated with a hydraulic material having fire resistance (hereinafter also referred to as “mortar”) and a method for manufacturing the same.

従来から、耐熱性がない材料に耐熱性を付与するため、その表面を耐火性のある材料で被覆する例として耐火二層管が知られている。一般的な耐火二層管は、ポリ塩化ビニル管等の合成樹脂管の外周を、短繊維等が混入したモルタル等で被覆したものである。   Conventionally, in order to impart heat resistance to a material having no heat resistance, a fire-resistant double-layer tube is known as an example of covering the surface with a material having fire resistance. A general fireproof double-layer pipe is obtained by coating the outer periphery of a synthetic resin pipe such as a polyvinyl chloride pipe with mortar mixed with short fibers or the like.

前記ポリ塩化ビニル管等の合成樹脂管は、金属管に比べて軽量であり、また、耐薬品性、耐衝撃性等にも優れていることから、排水管、換気管等に使用されている。
しかしながら、合成樹脂管は、耐火性に劣り、火災時に延焼するとともに、焼失して、配水管等のために穿孔された耐火壁等を通じて、さらなる延焼等を起こす危険性がある。
このため、建築材として、ポリ塩化ビニル管の外周を繊維含有モルタルで被覆した耐火二層管が一般に使用されている。
Synthetic resin pipes such as polyvinyl chloride pipes are lighter than metal pipes and are excellent in chemical resistance, impact resistance, etc., and are therefore used for drain pipes, ventilation pipes, etc. .
However, the synthetic resin pipe is inferior in fire resistance, and there is a risk that the fire spreads at the time of a fire and burns out and further spreads through a fireproof wall or the like perforated for a water pipe or the like.
For this reason, a fireproof double-layer pipe in which the outer periphery of a polyvinyl chloride pipe is covered with a fiber-containing mortar is generally used as a building material.

この種の耐火二層管においては、モルタルの割れが問題となる。この割れには、ポリ塩化ビニル管とモルタルの熱膨張係数の差に基づく割れと、施工時の割れがある。特に、配管工事において、内管を挿入接続する継手の受け口部(合成樹脂内管の接続に際し、他の内管が挿入可能なように内径が大きく形成されている部分)の割れ、破損が問題となる。   In this type of refractory double-layer tube, cracking of mortar becomes a problem. This crack includes a crack based on the difference in thermal expansion coefficient between the polyvinyl chloride pipe and the mortar and a crack during construction. In particular, in piping work, there is a problem with cracks and breakage of the joint receiving part for inserting and connecting the inner pipe (the part where the inner diameter is large so that other inner pipes can be inserted when connecting the inner pipe of synthetic resin) It becomes.

前記継手の内径部には、入口から奥行き方向にわずかに狭くなるテーパーが設けられており、この狭い部分の内径は、その中に挿入される直管の外径よりわずかに小さい。
このため、前記継手内に直管を挿入して接続する際は、該継手内径を拡げるように強く押し込む必要がある。その際、ポリ塩化ビニル管は弾力性があるため割れることはないが、脆性の外管(モルタル)には亀裂が入ることがある。
また、直管を強く押し込むため、例えば、継手の枝管部に直管を接続する際、該継手の枝管部の反対側を叩く等の衝撃を加えることがあり、その衝撃で外管(モルタル)亀裂が入ることがある。
The inner diameter portion of the joint is provided with a taper that slightly narrows in the depth direction from the inlet, and the inner diameter of the narrow portion is slightly smaller than the outer diameter of the straight pipe inserted therein.
For this reason, when a straight pipe is inserted into the joint and connected, it is necessary to push in strongly so as to expand the joint inner diameter. At that time, the polyvinyl chloride pipe does not crack because of its elasticity, but the brittle outer pipe (mortar) may crack.
Further, in order to push the straight pipe strongly, for example, when connecting the straight pipe to the branch pipe portion of the joint, an impact such as hitting the opposite side of the branch pipe portion of the joint may be applied. Mortar) may crack.

従来は、亀裂を防止するために、通常、ポリ塩化ビニル管の外周に、紙、発泡スチロール等の緩衝材層を設け、その上をモルタルで被覆したり、あるいはまた、ポリ塩化ビニル管の外面とモルタルの間に隙間を設けたりする等の手段が採られている。
しかしながら、これらの方法は、熱膨張による亀裂や継手の内径と直管の外径の差による亀裂防止には効果があるとしても、上記のような衝撃による亀裂に対しては効果が得られない。
このため、内管と外管の間に間隙を設けるべく、種々の提案がなされている。
Conventionally, in order to prevent cracks, a buffer material layer such as paper or styrene foam is usually provided on the outer periphery of the polyvinyl chloride tube and covered with mortar, or alternatively, the outer surface of the polyvinyl chloride tube Means such as providing a gap between the mortars is employed.
However, although these methods are effective in preventing cracks due to thermal expansion and cracks due to the difference between the inner diameter of the joint and the outer diameter of the straight pipe, they are not effective for cracks due to impact as described above. .
For this reason, various proposals have been made to provide a gap between the inner tube and the outer tube.

ポリ塩化ビニル管は、モルタルに比べて熱膨張係数がほぼ1桁大きい。したがって、モルタルを硬化させる際、加熱養生により、モルタルが未硬化の間に、ポリ塩化ビニル管が熱膨張するのに伴ってモルタルが膨れるが、養生後の冷却時にはポリ塩化ビニル管は収縮してもモルタルは収縮せず、外管のモルタルと内管の間に空隙を形成する、あるいはまた、内管の外表面を、その端部を内管に接着したシートを予め被覆しておくことにより、内管とシートの間に空隙を生じさせるとの提案がある(特許文献1参照)。   Polyvinyl chloride tubes have a thermal expansion coefficient that is almost an order of magnitude higher than that of mortar. Therefore, when curing the mortar, the mortar expands as the polyvinyl chloride tube thermally expands while the mortar is uncured by heat curing, but the polyvinyl chloride tube contracts during cooling after curing. However, the mortar does not shrink, and a gap is formed between the mortar of the outer tube and the inner tube, or alternatively, the outer surface of the inner tube is coated with a sheet whose end is bonded to the inner tube in advance. There is a proposal to create a gap between the inner tube and the sheet (see Patent Document 1).

特公昭60−23010号公報Japanese Patent Publication No. 60-23010

しかしながら、上記特許文献1に記載されているような方法は、内管と外管の間に間隙を設けることができたとしても、その製造には、シートの接着や紙をセロファンテープで接着する等の手数のかかる手段を使用するものであった。しかも、これらの手段は、外管のモルタルの補強には何ら寄与しておらず、直管を叩き込む等の衝撃を加える場合には、モルタルの破損、脱落の危険は避けられなかった。   However, even if the method as described in the above-mentioned patent document 1 can provide a gap between the inner tube and the outer tube, the sheet is bonded or the paper is bonded with cellophane tape for the manufacture. Such a troublesome means as described above is used. Moreover, these means do not contribute at all to the reinforcement of the mortar of the outer pipe, and the risk of breakage or dropout of the mortar is inevitable when an impact such as striking the straight pipe is applied.

本発明は、上記技術的課題を解決するためになされたものであり、耐火二層管継手の受け口部の内管の外周とモルタルとの間の隙間の形成、および、耐火二層管の製造時および配管施工の際の直管の圧入または叩き込み等の衝撃により、前記内管が膨出変形した場合においても、外管のモルタルの破損等によるモルタル破片の剥離、脱落の防止の改善、さらに、人手によるシートや紙の固定等の煩雑な製造工程の改善が図られた耐火二層管継手およびその製造方法を提供することを目的とするものである。   The present invention has been made in order to solve the above technical problem, and forms a gap between the outer periphery of the inner tube of the receiving portion of the fireproof two-layer pipe joint and the mortar, and manufacture of the fireproof two-layer tube. Even when the inner pipe bulges and deforms due to impact such as press-fitting or hammering of the straight pipe at the time of pipe construction, improvement of the prevention of detachment of mortar fragments due to damage of the mortar of the outer pipe, prevention of dropping, and An object of the present invention is to provide a fireproof two-layer pipe joint and a method for manufacturing the same, in which complicated manufacturing processes such as manual sheet and paper fixing are improved.

本発明は、
[1]合成樹脂内管継手の外周を耐火水硬性材料で被覆した耐火二層管継手であって、前記合成樹脂内管継手の受け口部の外周と前記耐火水硬性材料の間に、不織布層が設けられていることを特徴とする耐火二層管継手、
[2]前記不織布層は、表面部分が前記耐火水硬性材料と一体化するように、前記耐火水硬性材料が接着していることを特徴とする上記[1]に記載の耐火二層管継手、
The present invention
[1] A fireproof two-layer pipe joint in which the outer periphery of a synthetic resin inner pipe joint is covered with a fireproof hydraulic material, and a nonwoven fabric layer is provided between the outer periphery of the receiving portion of the synthetic resin inner pipe joint and the fireproof hydraulic material. Refractory double-layer pipe fittings, characterized in that
[2] The fireproof two-layer pipe joint according to [1], wherein the nonwoven fabric layer is bonded to the fireproof hydraulic material so that a surface portion thereof is integrated with the fireproof hydraulic material. ,

[3]前記不織布が、熱可塑性材料を含むフェルトまたはスパンボンドであり、ヒートシール性またはヒートセット性を有していることを特徴とする上記[1]または[2]に記載の耐火二層管継手、
[4]前記不織布層が、前記合成樹脂内管継手の受け口部の外周、または、外周と段差部に設けられていることを特徴とする上記[1]〜[3]のいずれかに記載の耐火二層管継手、
[5]前記不織布層が、厚さ0.1〜5mmであることを特徴とする上記[1]〜[4]のいずれかに記載の耐火二層管継手、
[6]前記合成樹脂内管継手が、受け口部を2つ有する直線状であり、前記不織布層が、前記合成樹脂内管継手の受け口部の外周面にヒートシール、ヒートセットまたは複数の点溶着で接着固定されていることを特徴とする上記[1]〜[5]のいずれかに記載の耐火二層管継手、
[3] The fireproof bilayer according to [1] or [2], wherein the nonwoven fabric is felt or spunbond containing a thermoplastic material and has heat sealability or heatset property. Pipe fittings,
[4] The nonwoven fabric layer according to any one of [1] to [3], wherein the nonwoven fabric layer is provided on an outer periphery of the receiving portion of the synthetic resin inner pipe joint, or on an outer periphery and a stepped portion. Fireproof double layer pipe fittings,
[5] The fireproof two-layer pipe joint according to any one of [1] to [4], wherein the nonwoven fabric layer has a thickness of 0.1 to 5 mm,
[6] The synthetic resin inner pipe joint has a linear shape having two receptacles, and the nonwoven fabric layer is heat-sealed, heat-set, or a plurality of spot welds on the outer peripheral surface of the synthetic resin inner pipe joint The fire-resistant two-layer pipe joint according to any one of [1] to [5],

[7]合成樹脂内管継手の受け口部の外周を、熱可塑性材料を含む不織布で被覆した後、該合成樹脂内管継手を割型の金型内にセットし、前記金型注入口から未硬化の耐火水硬性材料を注入した後、脱型し、硬化させることを特徴とする耐火二層管継手の製造方法、
[8]前記不織布がヒートシール性を有するものであり、前記未硬化の耐火水硬性材料を注入する際、該耐火水硬性材料を前記不織布の表面に含浸させて、不織布層の表面と前記耐火水硬性材料を一体化させることを特徴とする上記[7]に記載の耐火二層管継手の製造方法、
[9]前記不織布を予め筒状とし、該不織布を前記合成樹脂内管継手の受け口部に被せることにより、該受け口部の外周を被覆することを特徴とする上記[7]または[8]に記載の耐火二層管継手の製造方法、
[10]前記不織布がテープ状またはシート状であり、該不織布を前記合成樹脂内管継手の受け口部の外周に巻き付けて、ヒートシール、ヒートセットまたは複数の点溶着することにより、該受け口部の外周を被覆することを特徴とする上記[7]〜[9]のいずれかに記載の耐火二層管継手の製造方法、および
[7] After covering the outer periphery of the receiving portion of the synthetic resin inner pipe joint with a nonwoven fabric containing a thermoplastic material, the synthetic resin inner pipe joint is set in a split mold, and is not inserted from the mold inlet. After injecting a cured fire-resistant hydraulic material, demolding and curing, a method for producing a fire-resistant two-layer pipe joint,
[8] The nonwoven fabric has heat sealability, and when the uncured fire resistant hydraulic material is injected, the nonwoven fabric surface is impregnated with the fire resistant hydraulic material so that the surface of the nonwoven fabric layer and the fire resistant material The method for producing a fire-resistant two-layer pipe joint according to [7], wherein the hydraulic material is integrated.
[9] The above [7] or [8], wherein the nonwoven fabric is formed into a cylindrical shape in advance, and the outer periphery of the receiving port portion is covered by covering the nonwoven fabric with the receiving port portion of the synthetic resin inner pipe joint. The manufacturing method of the fireproof two-layer pipe joint according to the description,
[10] The non-woven fabric is in the form of a tape or a sheet, and the non-woven fabric is wound around the outer periphery of the receiving port portion of the synthetic resin inner pipe joint, and heat-sealed, heat-set, or a plurality of spot welding is performed. The method for producing a fireproof two-layer pipe joint according to any one of the above [7] to [9], wherein the outer periphery is covered; and

[11]上記[1]〜[6]のいずれかに記載の耐火二層管継手を用いて施工されたことを特徴とする耐火性配管、を開発することにより、上記の課題を解決した。 [11] The above-mentioned problems have been solved by developing a fire-resistant piping that is constructed using the fire-resistant double-layer pipe joint according to any one of [1] to [6].

本発明によれば、合成樹脂内管継手の外周を耐火水硬性材料で被覆した耐火二層管継手において、内管と外管(モルタル)の間に、シートや紙層に代えて、熱可塑性材料を含むヒートシール性ある不織布層を設けることにより、該不織布層をヒートシール等で簡便に固定することが可能となり、製造がきわめて簡略化され、かつ、外管(モルタル)の破損、破片の剥離、脱落を防止することができる。
また、本発明に係る耐火二層管継手によれば、従来、耐火二層管の課題であった受け口部の外管(モルタル)の補強も可能となり、さらに、内管全体を不織布層で覆う場合には、合成樹脂内管の振動が外管へ伝達することを妨げ、防音効果にも寄与し得る。
According to the present invention, in a fireproof two-layer pipe joint in which the outer periphery of a synthetic resin inner pipe joint is coated with a fireproof hydraulic material, a thermoplastic resin is used instead of a sheet or paper layer between the inner pipe and the outer pipe (mortar). By providing the heat-sealable non-woven fabric layer containing the material, the non-woven fabric layer can be easily fixed by heat-sealing or the like, the production is greatly simplified, and the outer tube (mortar) is broken or broken. Peeling and dropping off can be prevented.
Further, according to the fireproof two-layer pipe joint according to the present invention, it is possible to reinforce the outer pipe (mortar) of the receiving port, which has been a problem of the fireproof two-layer pipe, and further, the entire inner pipe is covered with the nonwoven fabric layer. In this case, the vibration of the synthetic resin inner pipe is prevented from being transmitted to the outer pipe, which can contribute to the soundproofing effect.

以下、本発明について、より詳細に説明する。
本発明に係る耐火二層管継手は、合成樹脂内管継手の外周を耐火水硬性材料で被覆した耐火二層管継手であって、前記合成樹脂内管継手の受け口部の外周と耐火水硬性材料の間に、不織布層が設けられているものである。そして、前記不織布層は、好ましくは、表面部分が前記耐火水硬性材料と一体化し、また、熱可塑性材料を含み、ヒートシール性を有するものである。
また、本発明に係る耐火二層管継手の製造方法は、耐火二層管継手の生産性を大きく改善し、さらに、モルタルを不織布の表面に含浸させ、不織布層によりモルタルを補強することにより、モルタルが破損した場合にも、破片の剥離、脱落を防止することができる製造方法を提供するものである。
Hereinafter, the present invention will be described in more detail.
A fireproof two-layer pipe joint according to the present invention is a fireproof two-layer pipe joint in which the outer periphery of a synthetic resin inner pipe joint is covered with a fireproof hydraulic material, and the outer periphery of the receiving part of the synthetic resin inner pipe joint and the fireproof hydraulic A nonwoven fabric layer is provided between the materials. And as for the said nonwoven fabric layer, Preferably, the surface part is integrated with the said fire-resistant hydraulic material, and also contains a thermoplastic material and has heat-sealability.
In addition, the method for producing a fireproof two-layer pipe joint according to the present invention greatly improves the productivity of the fireproof two-layer pipe joint, and further impregnates the surface of the non-woven fabric and reinforces the mortar with the non-woven fabric layer. The present invention also provides a production method capable of preventing delamination and dropping even when the mortar is damaged.

本発明に係る耐火二層管継手は、従来から公知なものと同様に、耐火二層管を接続するためのものであり、耐火壁等を貫通して施工される排水管、通気管、その他の配管に使用可能なものである。
前記耐火二層管の内管には、主として、ポリ塩化ビニル管が用いられ、耐火性、耐熱性を付与するために、その表面は、耐火水硬性材料、例えば、モルタル等で形成される外管により被覆される。このとき、前記耐火二層管およびその継手は、通常、接続施工の際の加工のために、内管と外管の間にわずかの間隙を設けることが必要とされる。
The fire-resistant two-layer pipe joint according to the present invention is for connecting a fire-resistant two-layer pipe as well as conventionally known, and is a drain pipe, a vent pipe, and the like constructed through a fire-resistant wall. It can be used for other piping.
A polyvinyl chloride pipe is mainly used as the inner pipe of the fireproof two-layer pipe, and its surface is made of a fireproof hydraulic material such as a mortar to impart fire resistance and heat resistance. Covered by a tube. At this time, the refractory double-layer pipe and its joint are usually required to have a slight gap between the inner pipe and the outer pipe for processing during connection construction.

合成樹脂内管継手は、従来から公知であり、主として、ポリ塩化ビニル製であり、形状としては、DSソケット(直線状)、L字等の接続口部(受け口部)が2つある2方管継手、Y字、T字等接続口部が3つある3方管継手、十字、X字等、接続口部が4つある4方管継手等がある。
本発明は、各受け口部径が、同径であっても、異径であっても、適用可能である。
Synthetic resin inner pipe joints have been heretofore known and are mainly made of polyvinyl chloride, and have two connection ports (receiving ports) such as DS sockets (straight) and L-shapes. There are three-way pipe joints with three connection ports, such as pipe joints, Y-shaped and T-shaped, four-way pipe joints with four connection ports, such as crosses and X-shaped.
The present invention is applicable regardless of whether the diameters of the receiving portions are the same or different.

本発明における耐火水硬性材料としては、耐火性があり、難燃性または不燃性の高温においても強度を失わない水硬性の物質、例えば、セメント類、石膏、粘土、珪藻土等が使用される。好ましくは、通常、耐火二層管に使用されているセメントを主体とするモルタル、また、これに短繊維を混入した繊維モルタル等が、実用性に優れているため使用される。
前記耐火水硬性材料で形成される外管の厚さは、内管径によって異なり、必要な強度、耐火性を有するように適宜設定される。
As the fire-resistant hydraulic material in the present invention, a hydraulic material that is fire-resistant and does not lose its strength even at high temperatures that are flame-retardant or non-flammable, such as cement, gypsum, clay, diatomaceous earth, and the like is used. Preferably, a mortar mainly composed of cement, which is used for a fireproof double-layer pipe, or a fiber mortar mixed with a short fiber is used because of its excellent practicality.
The thickness of the outer tube formed of the fire resistant hydraulic material varies depending on the inner tube diameter, and is appropriately set so as to have necessary strength and fire resistance.

本発明において使用される不織布は、耐火二層管継手の製造時のモルタル注入後、脱型の際に圧力が解放されるため、スプリングバックのないものが好ましい。このためには、不織布の厚さが5mm以下であることが好ましい。
前記不織布の厚さは、内管の外周とモルタルとの間の十分な隙間の形成等の本発明の効果を得る観点から、0.1〜5mmであることが好ましく、より好ましくは、0.2〜3mmである。
The nonwoven fabric used in the present invention preferably has no springback because the pressure is released upon demolding after mortar injection during the production of the fireproof two-layer pipe joint. For this purpose, the thickness of the nonwoven fabric is preferably 5 mm or less.
The thickness of the nonwoven fabric is preferably from 0.1 to 5 mm, more preferably from the viewpoint of obtaining the effects of the present invention such as the formation of a sufficient gap between the outer periphery of the inner tube and the mortar. 2 to 3 mm.

前記不織布の原材料には、熱可塑性材料が含まれていることが好ましい。非熱可塑性材とのブレンドであってもよいが、ヒートセット、ヒートシールまたは点溶着(超音波接着、高周波接着等の加熱以外の手段による接着も含む)を可能とするため、例えば、熱可塑性材料を含むフェルト、スパンボンド等が好ましい。
このように、前記不織布が、熱可塑性材料を含み、ヒートシール性またはヒートセット性を有していれば、ポリ塩化ビニル管等の合成樹脂内管に、コテや高周波等を用いて、直接、ヒートセット、ヒートシールまたは点溶着することができる。
The raw material of the nonwoven fabric preferably contains a thermoplastic material. A blend with a non-thermoplastic material may be used, but in order to enable heat setting, heat sealing or spot welding (including adhesion by means other than heating such as ultrasonic bonding and high frequency bonding), for example, thermoplasticity Felt, spunbond and the like including the material are preferable.
Thus, if the nonwoven fabric contains a thermoplastic material and has heat sealability or heat setting properties, the inner tube of a synthetic resin such as a polyvinyl chloride tube is directly used using a trowel or a high frequency wave, It can be heat set, heat sealed or spot welded.

前記不織布は、表面に細かい繊維が起毛しており、また、起伏があるため、これがモルタルとの一体化を図る上で有効であり、ポリ塩化ビニル程度の耐熱性を有していることがより好ましい。
前記不織布に含まれる熱可塑性材料としては、ポリエステル、ポリアミド、ポリエチレンやポリプロピレン等のポリオレフィン系、ポリ塩化ビニル等の繊維が好適に使用される。
The non-woven fabric has raised fibers on the surface and has undulations, which is effective for integration with the mortar, and has heat resistance equivalent to that of polyvinyl chloride. preferable.
As the thermoplastic material contained in the nonwoven fabric, polyester, polyamide, polyolefins such as polyethylene and polypropylene, and fibers such as polyvinyl chloride are preferably used.

前記不織布の形状は、テープ状またはシート状、あるいはまた、筒状に成形したものが好適に用いられる。
テープ状またはシート状であれば、合成樹脂内管継手に巻き付けるか、または、包む等により被覆した後、不織布同士をヒートセットするか、または、前記合成樹脂内管継手にヒートシールまたは点溶接することにより、固定化することができる。
前記固定化は、具体的には、溶着ローラーシール機、ヒートシール機、高周波溶接機等を用いて、点溶着、ライン溶着等をすることにより行う。
As the shape of the nonwoven fabric, a tape shape, a sheet shape, or a cylindrical shape is preferably used.
If it is tape-like or sheet-like, it is wrapped around a synthetic resin inner pipe joint or covered by wrapping, etc., and then heat-set the non-woven fabrics or heat seal or spot weld the synthetic resin inner pipe joint Can be fixed.
Specifically, the immobilization is performed by spot welding, line welding, or the like using a welding roller sealing machine, a heat sealing machine, a high frequency welding machine, or the like.

また、不織布をヒートシール等により予め筒状に成形し、内管継手に被せるように嵌め込み、固定化させてもよい。固定化の際は、ヒートシール等によって行ってもよく、また、不織布がヒートシュリンク性の熱可塑性材料を含む場合、筒状の不織布をシュリンクさせて固定化することもできる。
なお、ヒートシール、ヒートセット、点溶接およびシュリンクによる固定化は、後のモルタルの圧入の際に、不織布がめくれないようにするため、内管継手の奥の方(開口部の反対側)の適切な箇所を選択して行うことが好ましい。
Further, the nonwoven fabric may be formed into a tubular shape in advance by heat sealing or the like, and fitted into the inner pipe joint so as to be fixed. The immobilization may be performed by heat sealing or the like, and when the non-woven fabric includes a heat-shrinkable thermoplastic material, the cylindrical non-woven fabric can be shrunk and fixed.
In addition, heat sealing, heat setting, spot welding, and fixing by shrinking, in order to prevent the nonwoven fabric from turning over when the mortar is pressed in later, the inner part of the inner pipe joint (opposite the opening) It is preferable to select an appropriate location.

本発明における不織布層は、合成樹脂内管継手の受け口部の外周、または、それに加えて段差部にも形成することが好ましい。場合によっては、内管の外周全体を被覆するように形成してもよい。また、受け口部または受け口部とその段差部全体を被覆するようにしてもよい。特に、受け口部とその段差部の双方を被覆する方が、モルタル注入時に不織布のめくれを防止することができるため好ましい。   The nonwoven fabric layer in the present invention is preferably formed on the outer periphery of the receiving portion of the synthetic resin inner pipe joint, or on the step portion in addition thereto. In some cases, it may be formed so as to cover the entire outer periphery of the inner tube. Moreover, you may make it coat | cover the receptacle part or a receptacle part, and the whole step part. In particular, it is preferable to cover both the receiving port portion and the stepped portion because the nonwoven fabric can be prevented from being turned over at the time of mortar injection.

本発明に係る製造方法においては、上記のようにして合成樹脂内管継手の外周を不織布で被覆した後、これを金型内にセットし、不織布と金型の間に中央部の方からモルタルを圧入する。
これにより、不織布の表面の起毛または凹凸部にモルタルが入り込み、不織布とモルタルとが一体化する。
このとき、モルタルは不織布の表面に含浸させるが、不織布の密度および厚さ、モルタル圧入の圧力を調整することにより、前記内管継手の外周表面にまでは浸透しないようにすることが好ましい。
In the production method according to the present invention, after covering the outer periphery of the synthetic resin inner pipe joint with a nonwoven fabric as described above, this is set in a mold, and the mortar is placed between the nonwoven fabric and the mold from the center. Press fit.
Thereby, a mortar enters into the raising | fluff or uneven | corrugated | grooved part of the surface of a nonwoven fabric, and a nonwoven fabric and a mortar are integrated.
At this time, although the mortar is impregnated on the surface of the nonwoven fabric, it is preferable not to penetrate the outer peripheral surface of the inner pipe joint by adjusting the density and thickness of the nonwoven fabric and the pressure of the mortar press-fitting.

そして、合成樹脂内管継手の外周にモルタルが接着した不織布層を形成した後、これを金型から取り出し、加熱養生して、未硬化のモルタルを硬化させる。
加熱養生の温度が高いときは、短時間で硬化が終了するが、合成樹脂内管継手がポリ塩化ビニル製である場合、可使温度の上限である60℃程度を加熱養生の最高温度とすると、モルタル(セメントモルタル)の硬化は、約3時間で終了する。
この加熱養生において、合成樹脂内管継手とモルタルの熱膨張係数の差により、内管と外管のモルタル(実際には、モルタルが接着した不織布層の内面)の間に間隙が形成される。
And after forming the nonwoven fabric layer which the mortar adhere | attached on the outer periphery of the synthetic resin inner pipe joint, this is taken out from a metal mold | die, heat-cured, and hardens uncured mortar.
When the temperature of heat curing is high, the curing is completed in a short time. However, when the synthetic resin inner pipe joint is made of polyvinyl chloride, the maximum temperature of heat curing is about 60 ° C. which is the upper limit of the usable temperature. Curing of the mortar (cement mortar) is completed in about 3 hours.
In this heat curing, a gap is formed between the mortar of the inner tube and the outer tube (actually, the inner surface of the nonwoven fabric layer to which the mortar is bonded) due to the difference in thermal expansion coefficient between the synthetic resin inner tube joint and the mortar.

上記のようにして得られた耐火二層管継手において、不織布層の表面部分に接着して一体化したモルタル(外管)は、モルタルを含浸させて形成された不織布層によって、効率よく補強されている。
このため、不織布層を介在させずに外管をモルタル単独で形成した場合に比べて、耐衝撃性が著しく改善されており、万一、破損しても、ひびが入るのみで、破片の剥離、脱落が生じることはない。
これに対して、紙層を介在させた場合には、紙自体にヒートシール性、ヒートセット性がないため、固定化等における施工がより煩雑となり、しかも、紙の表面は不織布に比べて平滑であるため、モルタルとの一体化が十分に図られず、また、紙自体の強度も低いため、モルタルの補強効果に劣る。
In the fireproof two-layer pipe joint obtained as described above, the mortar (outer pipe) bonded and integrated with the surface portion of the nonwoven fabric layer is efficiently reinforced by the nonwoven fabric layer formed by impregnating the mortar. ing.
For this reason, the impact resistance has been remarkably improved compared to the case where the outer tube is formed of mortar alone without the non-woven fabric layer interposed. No dropout will occur.
On the other hand, when a paper layer is interposed, the paper itself does not have heat sealability and heat setability, so that the construction for fixing and the like becomes more complicated, and the paper surface is smoother than the nonwoven fabric. Therefore, the integration with the mortar is not sufficiently achieved, and the strength of the paper itself is low, so that the reinforcing effect of the mortar is inferior.

直管の耐火二層管を接続する場合、DSソケットが用いられるが、直管は長さ調整のために予め切断される。この切断は、内管を、接続する継手に挿入する長さの2倍の長さ分だけ、片方へスライドさせ(内管を外管より引き出し)、スライドさせた反対側の外管を切断した後、内管をスライドさせて元に戻すことにより行われる。このため、外管と内管は、相対的に移動可能であることが必要であり、固定されていない。
そして、前記直管をDSソケットの継手に挿入する際は、直管の外管を保持して内管を挿入する。
When connecting a straight fireproof double-layer pipe, a DS socket is used, but the straight pipe is cut in advance for length adjustment. In this cutting, the inner tube was slid to one side by the length twice as long as the length to be inserted into the joint to be connected (the inner tube was pulled out from the outer tube), and the slid outer tube was cut. Thereafter, the inner tube is slid and returned to its original state. For this reason, the outer tube and the inner tube need to be relatively movable and are not fixed.
When inserting the straight pipe into the DS socket joint, the inner pipe is inserted while holding the outer pipe of the straight pipe.

このため、DSソケットの外管と内管は、固定されている必要があるが、従来は、別途製造したDSソケット専用の外管を適当な長さに切断して、DSソケットを挿入した後、接着剤挿入用のチューブを両者の間に入れて接着剤を注入して固定する等の煩雑な工程で製造されていた。
これに対して、本発明においては、DSソケットの長さに適合する不織布の筒状体に内管継手を挿入し、必要な強度に応じて、ヒートシール等によりDSソケットに固定するか、または、内管継手をその長さの幅のシートで被覆してヒートシールし、その中央部もしくは接続の妨げとならない箇所で、ヒートシール等により固定した後、その表面部に必要な厚さのモルタルを塗布すればよいため、製造工程が極めて容易になる。
For this reason, the outer tube and inner tube of the DS socket need to be fixed. Conventionally, after the DS socket is inserted after cutting a separately manufactured outer tube for the DS socket to an appropriate length. However, it has been manufactured by complicated processes such as inserting an adhesive insertion tube between the two and injecting the adhesive to fix it.
On the other hand, in the present invention, the inner pipe joint is inserted into a non-woven tubular body suitable for the length of the DS socket and fixed to the DS socket by heat sealing or the like, depending on the required strength, or The inner pipe joint is covered with a sheet of the width of the length and heat-sealed. After fixing by heat-sealing or the like at the center or a place where the connection is not hindered, the mortar of the necessary thickness on the surface part Therefore, the manufacturing process becomes extremely easy.

以下、図面を参照して、本発明を具体的に説明する。なお、図面は、本発明の技術的思想を説明するためのものであり、その思想を失わない範囲で変更可能である。
図1は、耐火二層管継手1および耐火二層管直管の挿入部2の断面図であり、接続前の状態を示すものである。
また、図2は、図1の耐火二層管継手1および耐火二層管直管2を接続した状態を示す断面図である。
耐火二層管継手1は、受け口部が二層管直管2の内管を挿入できるように、他の部分より拡径している。継手1の受け口部は、表面から順に、モルタル外管11、不織布層12、隙間13、合成樹脂内管14の4層からなる。
なお、図1においては、継手1の受け口部(拡径部)と段差部にも、不織布層12が形成されている。内管14外周のその他の部分には、不織布層12が形成されていないが、形成されていても、形成されていなくても、本発明の効果が得られる。
一方、耐火二層管直管2には、不織布層が形成されていないが、本発明は、耐火二層管継手1に関するものであるため、これにより、本発明の効果が左右されるものではない。
Hereinafter, the present invention will be specifically described with reference to the drawings. The drawings are for explaining the technical idea of the present invention, and can be changed without losing the idea.
FIG. 1 is a cross-sectional view of a fireproof double-layer pipe joint 1 and an insertion part 2 of a fireproof double-layer pipe straight pipe, and shows a state before connection.
FIG. 2 is a cross-sectional view showing a state in which the fireproof two-layer pipe joint 1 and the fireproof two-layer pipe straight pipe 2 of FIG. 1 are connected.
The fireproof two-layer pipe joint 1 has a diameter larger than that of the other part so that the receiving part can insert the inner pipe of the two-layer pipe straight pipe 2. The receiving portion of the joint 1 is composed of four layers of a mortar outer tube 11, a nonwoven fabric layer 12, a gap 13, and a synthetic resin inner tube 14 in order from the surface.
In addition, in FIG. 1, the nonwoven fabric layer 12 is also formed in the receptacle part (expanded diameter part) and level | step-difference part of the coupling 1. FIG. The nonwoven fabric layer 12 is not formed on the other part of the outer periphery of the inner tube 14, but the effect of the present invention can be obtained regardless of whether it is formed or not.
On the other hand, although the nonwoven fabric layer is not formed in the fireproof two-layer pipe straight pipe 2, since the present invention relates to the fireproof two-layer pipe joint 1, this does not affect the effect of the present invention. Absent.

図3は、耐火二層管DSソケット3の断面図であり、不織布層12が合成樹脂内管14にヒートシールされた状態を示している。DSソケット3は、通常の継手と同様に、外管11、不織布層12、隙間13、内管14の4層からなり、外管11および不織布層12の両端面には、柔軟性のある耐火目地リング16を嵌めておくことが好ましい。
なお、DSソケット3は、外管11を保持し、内管14に圧力を加えても、外管11と内管14の位置関係が変化しないように、不織布層12と内管14を固定しておくことが好ましい。
FIG. 3 is a cross-sectional view of the refractory double-layer pipe DS socket 3 and shows a state in which the nonwoven fabric layer 12 is heat-sealed to the synthetic resin inner pipe 14. The DS socket 3 is composed of four layers of an outer tube 11, a nonwoven fabric layer 12, a gap 13, and an inner tube 14 in the same manner as a normal joint, and flexible fire resistance is provided on both end surfaces of the outer tube 11 and the nonwoven fabric layer 12. It is preferable to fit the joint ring 16.
The DS socket 3 holds the outer tube 11 and fixes the nonwoven fabric layer 12 and the inner tube 14 so that the positional relationship between the outer tube 11 and the inner tube 14 does not change even when pressure is applied to the inner tube 14. It is preferable to keep it.

図4は、Y字3方継手の断面図であり、全体形状は異なるが、受け口部の構成は、図1〜3と同様である。この場合は、外管11と内管14は、それぞれ凹凸があるため、固定してもよいが、不織布層12と内管14を固定する必要はない。   FIG. 4 is a cross-sectional view of a Y-shaped three-way joint, and the overall shape is different, but the configuration of the receiving portion is the same as in FIGS. In this case, since the outer tube 11 and the inner tube 14 have irregularities, they may be fixed, but it is not necessary to fix the nonwoven fabric layer 12 and the inner tube 14.

以下、本発明を実施例に基づきさらに具体的に説明するが、本発明は下記の実施例により制限されるものではない。
[実施例1]
呼び径100mmのDSソケット(管内径:99.8mm、管外径:113.6mm、D1=140mm)に、内径115mm、幅95mm、筒状のスパンボンド(スパンボンド不織布「エルタス(登録商標)」エステルE01050;旭化成せんい(株)製)を被せて、220℃のローラーシール機により、縦方向90°毎、横方向3本の割合で均一にDSソケットに溶着した。
これを金型にセットし、モルタルをスラリー圧力50kg/cm2で注入成型し、60℃で3時間スチーム養生した後、50℃で2時間乾燥養生し、耐火二層管DSソケット(ソケットの外管外径:150mm)を製造した。
そして、1週間経過後、10点について、下記の評価および試験を行った。これらの結果を表1に示す。
(1)拡径隙間:0.35mm以上が良好
(2)両側にポリ塩化ビニル管接続、挿入圧力45〜46kg(モルタルの破損評価)
(3)両側にポリ塩化ビニル管接続後40℃、2時間保持(モルタルの破損評価)
(4)両側にポリ塩化ビニル管接続後60℃、2時間保持(モルタルの破損評価)
(5)50cm高さから3回の落下試験(モルタル破片の剥離評価)
EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example, this invention is not restrict | limited by the following Example.
[Example 1]
Nominal diameter 100 mm DS socket (tube inner diameter: 99.8 mm, tube outer diameter: 113.6 mm, D 1 = 140 mm), inner diameter 115 mm, width 95 mm, cylindrical spunbond (spunbond nonwoven fabric “ELTAS”) "Ester E01050; manufactured by Asahi Kasei Fibers Co., Ltd.) was applied and welded to the DS socket uniformly at a rate of 3 in the horizontal direction every 90 ° in the vertical direction using a roller sealer at 220 ° C.
This is set in a mold, mortar is injected and molded at a slurry pressure of 50 kg / cm 2 , steam-cured at 60 ° C. for 3 hours, dried at 50 ° C. for 2 hours, and fire-resistant double-layer tube DS socket (outside the socket) (Tube outer diameter: 150 mm).
Then, after the elapse of one week, the following evaluations and tests were performed on 10 points. These results are shown in Table 1.
(1) Diameter expansion gap: 0.35 mm or more is good (2) Polyvinyl chloride pipe connection on both sides, insertion pressure of 45 to 46 kg (mortar damage evaluation)
(3) After connecting polyvinyl chloride pipes on both sides, hold at 40 ° C for 2 hours (mortal damage evaluation)
(4) After connecting polyvinyl chloride pipes on both sides, hold for 2 hours at 60 ° C
(5) Three drop tests from 50cm height (exfoliation evaluation of mortar fragments)

[比較例1]
呼び径100mmのDSソケットに、被覆をせずに、直接、モルタルをスラリー圧力50kg/cm2で注入成型し、それ以外については、実施例1と同様にして耐火二層管ソケットを製造した。
この耐火二層管ソケットについて、実施例1と同様にして評価およびテストを行った。これらの結果を表1に併せて示す。
[Comparative Example 1]
A refractory double-layer tube socket was manufactured in the same manner as in Example 1 except that a mortar was directly injected and molded at a slurry pressure of 50 kg / cm 2 into a DS socket having a nominal diameter of 100 mm without coating.
The fireproof double-layer tube socket was evaluated and tested in the same manner as in Example 1. These results are also shown in Table 1.

[比較例2]
実施例1において、スパンボンドに代えてボール紙(0.5mm厚、幅45mm)を、DSソケット中央部に巻き付けた以外は、実施例と同様にして、耐火二層管ソケットを製造した。
この耐火二層管ソケットについて、実施例1と同様にして評価および試験を行った。これらの結果を表1に併せて示す。
[Comparative Example 2]
In Example 1, a fireproof double-layer tube socket was manufactured in the same manner as in Example 1 except that cardboard (0.5 mm thickness, width 45 mm) was wound around the center of the DS socket instead of the spunbond.
The fireproof double-layer tube socket was evaluated and tested in the same manner as in Example 1. These results are also shown in Table 1.

Figure 2010065768
Figure 2010065768

[実施例2]
実施例1と同様にして、DSソケットを製造し、養生後1週間経過後、直径113.6mmの空孔を有する鉄製の台上にスパンボンド−モルタル被覆部分のみを載せ、DSソケット部分のみに押しコマを乗せて、ポリ塩化ビニル管のみを押し下げ、コマがズレ始める時点での押圧を測定し、溶着強度を評価した。測定は5回行った。この測定結果を表2に示す。
[Example 2]
In the same manner as in Example 1, a DS socket was manufactured, and after one week after curing, only the spunbond-mortar coating part was placed on an iron table having a hole with a diameter of 113.6 mm, and only the DS socket part was placed. The pushing piece was put on, and only the polyvinyl chloride pipe was pushed down, and the pressure at the time when the piece started to shift was measured to evaluate the welding strength. The measurement was performed 5 times. The measurement results are shown in Table 2.

[比較例3]
実施例1と同じDSソケットに、幅95mmのスパンボンドを巻き付け、セロファンテープで止めた以外は、実施例1と同様にして、モルタル注入成型、養生を行い、耐火二層管DSソケットを製造した。その後1週間経過後、実施例2と同様にして、溶着強度の評価を行った。この結果を表2に併せて示す。
[Comparative Example 3]
A refractory double-layer tube DS socket was manufactured by performing mortar injection molding and curing in the same manner as in Example 1 except that a span bond having a width of 95 mm was wrapped around the same DS socket as in Example 1 and stopped with cellophane tape. . Thereafter, after one week, the welding strength was evaluated in the same manner as in Example 2. The results are also shown in Table 2.

Figure 2010065768
Figure 2010065768

本発明は、合成樹脂内管継手の外周を耐火水硬性材料で被覆した耐火二層管継手において、内管と外管(モルタル)の間にシートや紙を設けることに代えて、熱可塑性材料を含むヒートシール性を有する不織布層を設けたものである。
このため、不織布の固定をヒートシールやヒートセット等で行うことができるため、製造工程が極めて簡略化される。さらに、製造された耐火二層管継手は、配管施工の際の直管の圧入またはその際の叩き込み等の衝撃により内管が膨出変形した場合であっても、外管(モルタル)の破損等によるモルタル破片の剥離、脱落防止の点で改善される。
したがって、防火区画を貫通する耐火二層管用の継手として有用である。
The present invention relates to a fireproof two-layer pipe joint in which the outer periphery of a synthetic resin inner pipe joint is covered with a fireproof hydraulic material, instead of providing a sheet or paper between the inner pipe and the outer pipe (mortar), a thermoplastic material Is provided with a non-woven fabric layer having heat sealability.
For this reason, since a nonwoven fabric can be fixed by heat sealing, heat setting, or the like, the manufacturing process is greatly simplified. Furthermore, the manufactured refractory double-layer pipe joint is capable of damaging the outer pipe (mortar) even when the inner pipe bulges and deforms due to impacts such as straight pipe press-in or hammering during pipe construction. It is improved in terms of preventing mortar debris from peeling off and falling off.
Therefore, it is useful as a joint for a fireproof double-layer pipe that penetrates the fireproof compartment.

本発明の耐火二層管継手および耐火二層管直管の接続前の状態を示す断面図である。It is sectional drawing which shows the state before the connection of the fireproof two-layer pipe joint and fireproof two-layer pipe straight pipe of this invention. 図1の耐火二層管継手および耐火二層管直管を接続した状態を示す断面図である。It is sectional drawing which shows the state which connected the fireproof two-layer pipe joint and fireproof two-layer pipe straight pipe of FIG. 耐火二層管DSソケットの不織布層が合成樹脂内管にヒートシールされた状態を示す断面図である。It is sectional drawing which shows the state by which the nonwoven fabric layer of the fireproof two-layer pipe DS socket was heat-sealed by the synthetic resin inner pipe. Y字型耐火二層管継手の断面図の一例である。It is an example of sectional drawing of a Y-shaped fireproof two-layer pipe joint.

符号の説明Explanation of symbols

1 耐火二層管継手
2 耐火二層管直管
3 DSソケット
11 モルタル外管
12 不織布層
13 隙間
14 合成樹脂内管
15 段差部
16 耐火目地リング
DESCRIPTION OF SYMBOLS 1 Fireproof two-layer pipe joint 2 Fireproof two-layer pipe straight pipe 3 DS socket 11 Mortar outer pipe 12 Nonwoven fabric layer 13 Crevice 14 Synthetic resin inner pipe 15 Step part 16 Fireproof joint ring

Claims (11)

合成樹脂内管継手の外周を耐火水硬性材料で被覆した耐火二層管継手であって、前記合成樹脂内管継手の受け口部の外周と前記耐火水硬性材料の間に、不織布層が設けられていることを特徴とする耐火二層管継手。   A fireproof two-layer pipe joint in which the outer periphery of a synthetic resin inner pipe joint is coated with a fireproof hydraulic material, and a non-woven fabric layer is provided between the outer periphery of the receiving portion of the synthetic resin inner pipe joint and the fireproof hydraulic material. A fireproof two-layer pipe joint characterized by having 前記不織布層は、表面部分が前記耐火水硬性材料と一体化するように、前記耐火水硬性材料が接着していることを特徴とする請求項1記載の耐火二層管継手。   The fireproof two-layer pipe joint according to claim 1, wherein the nonwoven fabric layer is bonded to the fireproof hydraulic material so that a surface portion thereof is integrated with the fireproof hydraulic material. 前記不織布が、熱可塑性材料を含むフェルトまたはスパンボンドであり、ヒートシール性またはヒートセット性を有していることを特徴とする請求項1または2記載の耐火二層管継手。   The fireproof two-layer pipe joint according to claim 1 or 2, wherein the nonwoven fabric is felt or spunbond containing a thermoplastic material and has heat sealability or heatset property. 前記不織布層が、前記合成樹脂内管継手の受け口部の外周、または、外周と段差部に設けられていることを特徴とする請求項1〜3のいずれかに記載の耐火二層管継手。   The fireproof two-layer pipe joint according to any one of claims 1 to 3, wherein the nonwoven fabric layer is provided on an outer periphery of the receiving portion of the synthetic resin inner pipe joint or on an outer periphery and a stepped portion. 前記不織布層が、厚さ0.1〜5mmであることを特徴とする請求項1〜4のいずれかに記載の耐火二層管継手。   The fireproof two-layer pipe joint according to any one of claims 1 to 4, wherein the nonwoven fabric layer has a thickness of 0.1 to 5 mm. 前記合成樹脂内管継手が、受け口部を2つ有する直線状であり、前記不織布層が、前記合成樹脂内管継手の受け口部の外周面にヒートシール、ヒートセットまたは複数の点溶着で接着固定されていることを特徴とする請求項1〜5のいずれかに記載の耐火二層管継手。   The synthetic resin inner pipe joint has a linear shape having two receiving portions, and the nonwoven fabric layer is bonded and fixed to the outer peripheral surface of the synthetic resin inner pipe fitting receiving portion by heat sealing, heat setting or a plurality of spot weldings. The fireproof two-layer pipe joint according to any one of claims 1 to 5, wherein the fireproof two-layer pipe joint is provided. 合成樹脂内管継手の受け口部の外周を、熱可塑性材料を含む不織布で被覆した後、該合成樹脂内管継手を割型の金型内にセットし、前記金型注入口から未硬化の耐火水硬性材料を注入した後、脱型し、硬化させることを特徴とする耐火二層管継手の製造方法。   After coating the outer periphery of the synthetic resin inner pipe joint with a non-woven fabric containing a thermoplastic material, the synthetic resin inner pipe joint is set in a split mold, and uncured fireproof from the mold inlet. A method for producing a fire-resistant two-layer pipe joint, wherein a hydraulic material is injected, then demolded and cured. 前記不織布がヒートシール性を有するものであり、前記未硬化の耐火水硬性材料を注入する際、該耐火水硬性材料を前記不織布の表面に含浸させて、不織布層の表面と前記耐火水硬性材料を一体化させることを特徴とする請求項7記載の耐火二層管継手の製造方法。   The nonwoven fabric has heat sealability, and when the uncured fire-resistant hydraulic material is injected, the surface of the nonwoven fabric is impregnated with the fire-resistant hydraulic material, and the surface of the nonwoven fabric layer and the fire-resistant hydraulic material The method for manufacturing a fireproof two-layer pipe joint according to claim 7, wherein: 前記不織布を予め筒状とし、該不織布を前記合成樹脂内管継手の受け口部に被せることにより、該受け口部の外周を被覆することを特徴とする請求項7または8記載の耐火二層管継手の製造方法。   The fireproof two-layer pipe joint according to claim 7 or 8, wherein the non-woven fabric is formed into a cylindrical shape in advance, and the outer periphery of the receiving port portion is covered by covering the non-woven fabric with the receiving port portion of the synthetic resin inner pipe joint. Manufacturing method. 前記不織布が、テープ状またはシート状であり、該不織布を前記合成樹脂内管継手の受け口部の外周に巻き付けて、ヒートシール、ヒートセットまたは複数の点溶着することにより、該受け口部の外周を被覆することを特徴とする請求項7〜9のいずれかに記載の耐火二層管継手の製造方法。   The non-woven fabric is in the form of a tape or a sheet, and the non-woven fabric is wrapped around the outer periphery of the receiving port portion of the synthetic resin inner pipe joint, and the outer periphery of the receiving port portion is formed by heat sealing, heat setting, or plural spot welding. It coat | covers, The manufacturing method of the fireproof two-layer pipe joint in any one of Claims 7-9 characterized by the above-mentioned. 請求項1〜6のいずれかに記載の耐火二層管継手を用いて施工されたことを特徴とする耐火性配管。   A fireproof pipe constructed using the fireproof two-layer pipe joint according to any one of claims 1 to 6.
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