JP2010063982A - Method of coating building board with paint - Google Patents

Method of coating building board with paint Download PDF

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JP2010063982A
JP2010063982A JP2008231536A JP2008231536A JP2010063982A JP 2010063982 A JP2010063982 A JP 2010063982A JP 2008231536 A JP2008231536 A JP 2008231536A JP 2008231536 A JP2008231536 A JP 2008231536A JP 2010063982 A JP2010063982 A JP 2010063982A
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paint
building board
coating
solid part
storage tank
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JP5133822B2 (en
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Kentaro Matsushita
賢太郎 松下
Yoshinori Hibino
芳則 日比野
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Nichiha Corp
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Nichiha Corp
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<P>PROBLEM TO BE SOLVED: To provide a method of coating a building board with paint while transferring a building board having an uneven surface and a pair of side faces one equipped with an upper tongue and the other with a lower tongue keeping its surface to face upward, capable of thoroughly coating the surface of the building board, the surface and the side face of the lower tongue, the side face of the building board disposed above the lower tongue, the side face and the reverse side of the upper tongue, and the side face of the building board disposed underneath the upper tongue with paint, leaving none of the faces left uncoated. <P>SOLUTION: The coating method comprising a process of feeding paint into a storage tank to store the same therein, a process of allowing the paint disposed in the storage tank to fall by its own weight from a discharge port like water falling in a waterfall to coat the surface of the building board therewith, a process of allowing the paint applied onto the surface of the building board to overflow in the vertical direction relative to the traveling direction to coat the side face and the reverse side of the upper tongue of the building board, and the side face of the building board disposed underneath the upper tongue with the paint, is characterized in that the amount of the paint present on the surface of the building board immediately after allowing the paint to overflow therefrom is made to be in a range of 1,000-2,000 g/m<SP>2</SP>. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、表面に凹凸を有し、かつ、側面に上実部と下実部を有する建築板の塗装方法に関するものである。より詳しくは、表面に凹凸を有し、かつ、側面に上実部と下実部とを有する建築板を搬送しながら、建築板の表面と、下実部の表面と側面と、該下実部より上方の該建築板の側面と、上実部の側面と裏面と、該上実部より下方の該建築板の側面とに塗料を塗り残しなく十分に塗布する塗装方法に関するものである。   The present invention relates to a method for coating a building board having irregularities on its surface and having an upper solid part and a lower solid part on its side surface. More specifically, the surface of the building board, the surface and the side of the lower solid part, and the lower solid are conveyed while conveying the building board having irregularities on the surface and having the upper solid part and the lower solid part on the side surface. The present invention relates to a coating method in which a paint is sufficiently applied to a side surface of the building board above the part, a side surface and a back surface of the upper solid part, and a side surface of the building board below the upper solid part without leaving any paint.

一般に、建築板には、外観を向上させるために、表面に凹凸による模様が施され、意匠性を持たせることが多い。そして、上記表面に凹凸による模様が施された板には、水の吸収による寸法などの物性の変化を抑えるためや、外観を更に向上させるために、表面や側面に塗料を施すことが通常である。
また、建築板を、上下、及び/又は左右に配される別の建築板と接合させるために、該建築板の側面は上実部と下実部を有する。図7に建築板の一例を示す。図7に示された建築板Aは、表面に突出したブロック状の凸部A7を多数形成しており、それにより表面に凹凸を有する。また、側面は、側面A5と、側面A6と、上実部A1と側面A2とを有する側面と、下実部A3と側面A4とを有する側面とからなる。上実部A1は、建築板Aの側面を裏面側から一部切り欠くことにより形成されており、該切り欠きは一側面の全面にわたっているので、上実部A1は一側面の全面にわたって形成されている。また、下実部A3は、建築板Aの上実部A1とは別の側面を表面側から一部切り欠いて形成されており、該切り欠きは一側面の全面にわたっているので、下実部A3も一側面の全面にわたって形成されている。なお、上実部A1を有する側面の切り欠きは、下実部A3よりも大きく形成されている。そのため、建築板Aを建物の外壁に施工する際には、上実部A1を別の建築板の下実部A3と嵌合し、下実部A3を別の建築板の上実部A1と嵌合させることにより、複数の建築板Aが一体化し、建物の外壁を構成することができる。
In general, in order to improve the appearance of a building board, the surface is often provided with a pattern by unevenness to give a design property. In order to suppress changes in physical properties such as dimensions due to water absorption and to further improve the appearance, it is usual to apply a paint to the surface and side surfaces of the above-mentioned plate with irregularities on the surface. is there.
Moreover, in order to join a building board with another building board distribute | arranged up and down and / or right and left, the side surface of this building board has an upper solid part and a lower real part. FIG. 7 shows an example of a building board. The building board A shown in FIG. 7 has a large number of block-like protrusions A7 protruding on the surface, thereby having irregularities on the surface. The side surface includes a side surface A5, a side surface A6, a side surface having an upper solid portion A1 and a side surface A2, and a side surface having a lower solid portion A3 and a side surface A4. The upper solid part A1 is formed by partially cutting the side surface of the building board A from the back surface side, and since the cutout extends over the entire surface of one side, the upper solid part A1 is formed over the entire surface of one side. ing. Further, the lower solid part A3 is formed by partially cutting a side surface different from the upper solid part A1 of the building board A from the surface side, and the cutout extends over the entire surface of one side surface. A3 is also formed over the entire surface of one side. In addition, the notch of the side surface having the upper solid part A1 is formed larger than the lower solid part A3. Therefore, when constructing the building board A on the outer wall of the building, the upper solid part A1 is fitted with the lower solid part A3 of another building board, and the lower solid part A3 is fitted with the upper solid part A1 of another building board. By making it fit, the some building board A can integrate and can comprise the outer wall of a building.

上記建築板に塗料を施す方法としては、塗料を付着させた刷毛で撫でて塗装する刷毛塗り方法、回転しているロールコーターの表面の一部を塗料溜の中に漬けてロール表面に塗料を付着させ、ロールを介して塗料を移動させるロールコーター方法、スプレーの先端のノズルから塗料を吹き出させて塗装するスプレー方法、塗料溜の側壁から塗料を膜状に溢れさせて、該膜状の塗料の中を通過させて塗装するフローコーター方法などがある。   As a method of applying the paint to the building board, a brush coating method in which the paint is applied with a brush, a part of the surface of the rotating roll coater is immersed in the paint reservoir, and the paint is applied to the roll surface. A roll coater method in which the coating material is adhered and moved through the roll, a spraying method in which the coating material is blown out from the nozzle at the tip of the spray, and the coating material is overflowed in a film form from the side wall of the paint reservoir. There is a flow coater method in which the paint is passed through.

上記刷毛塗り方法は、刷毛を塗料溜に入れて刷毛に塗料を付着させ、該刷毛で塗装を施す建築板の表面と実部を有する側面とを撫でて塗装する方法であり、該刷毛で該建築板の表面と実部を有する側面とを均一に撫でること、及び、該建築板を搬送しながら行うことは難しい。また、サイズの大きい建築板や、表面に凹凸による模様が施された建築板では更に難しく、塗装が不十分な箇所が発生し、建築板の物性や外観に影響を及ぼす懸念がある。更に、刷毛を建築板に直接当てると摩耗が激しいので変形しやすく、直ぐに交換が必要である。   The brush coating method is a method in which a brush is placed in a paint reservoir, the paint is attached to the brush, and the surface of the building board to be painted with the brush and the side surface having the real part are stroked and painted. It is difficult to uniformly boil the surface of the building board and the side surface having the real part and to carry the building board while conveying it. In addition, there is a concern that a building board having a large size or a building board having a pattern with unevenness on the surface is more difficult, and there are places where coating is insufficient, which affects the physical properties and appearance of the building board. Further, when the brush is directly applied to the building board, it is easily worn and deformed and needs to be replaced immediately.

ロールコーター方法は、ロールに付着した塗料を、建築板のロールに接した部分に移動させるので、塗装を施す建築板を搬送しながら行うことは可能である。また、表面が平滑な建築板の場合には塗料が移動し、十分な塗装が得られる。しかし、表面に凹凸による模様が施された建築板では、凹部がロールに接することができないので、凹部に塗料を移動させることができず、塗装が施されない箇所が発生し、該建築板の物性や外観に影響を及ぼす懸念がある。また、実部を有する側面も凹凸形状であるので、全体にロールを接することができないので、塗装が施されない箇所が発生し、該建築板の物性や外観に影響を及ぼす懸念がある。更に、建築板の表面と実部を有する側面とを同時に塗装することはできないし、塗料を循環させて使用した場合、塗料に建築板基材の破片などが混入することが多く、その場合には、該破片がロールに付着し、塗装が施されない箇所が発生する懸念もある。また、使用する塗料の粘性により塗料の塗着状態が影響を受けるので、塗料の粘性を管理しなければならない。   In the roll coater method, the paint adhering to the roll is moved to the portion of the building board that is in contact with the roll, so that it can be carried out while conveying the building board to be coated. Further, in the case of a building board having a smooth surface, the paint moves and sufficient coating is obtained. However, in a building board having a pattern with unevenness on the surface, since the concave part cannot contact the roll, the paint cannot be moved to the concave part, and there are places where the coating is not applied, and the physical properties of the building board There are concerns that affect the appearance. Further, since the side surface having the real part is also uneven, the roll cannot be contacted as a whole, and there is a possibility that a portion where the coating is not applied occurs, which affects the physical properties and appearance of the building board. Furthermore, the surface of the building board and the side surface having the real part cannot be painted at the same time, and when the paint is circulated, fragments of the building board base material are often mixed in the paint. There is also a concern that the debris adheres to the roll and a portion where the coating is not applied may occur. In addition, since the application state of the paint is affected by the viscosity of the paint used, the viscosity of the paint must be managed.

スプレー方法は、塗料を建築板の表面に吹き付けるので、塗装を施す建築板を搬送しながら行うことは可能であり、表面に凹凸による模様が施された建築板でも塗装ができる。しかし、凹部と凸部では塗料の塗布量が異なり、凹凸の斜面には塗料が十分に塗布されない、凹部に塗料が溜まるなどの問題が発生し、建築板の物性や外観に影響を及ぼす懸念がある。また、建築板の実部を有する側面を塗装するには、建築板の斜め下方から実部に向かって塗料を吹き付ける方法があるが、塗料を下方から吹き付けるので塗料の塗着が悪い、スプレーが詰まりやすいなどの懸念がある。別の方法として、建築板を上下逆にして該実部に塗料を吹き付ける方法もあるが、建築板を上下逆にする工程が必要になり効率が悪い、実部の形状によっては実部の奥まで塗料が届かず、塗装が施されない箇所が発生するなどの懸念がある。更に、塗料を循環させて使用した場合、塗料に建築板基材の破片などが混入することが多く、その場合には、該破片がスプレーの先端のノズル詰まりを起こし、塗装が施されない箇所が発生する懸念もある。特許文献1には、スプレーのノズルに供給される塗料の流量をコリオリ流量計により測定し、管理する方法が開示されている。しかし、該方法はスプレーのノズル詰まり等の不具合を素早く検知するだけであり、ノズル詰まりを防止できない。また、スプレー方法は加圧して吹き付けるので、塗料に泡が発生しやすく、消泡剤が大量に必要になり、その副作用として、塗膜の成形性に悪影響を及ぼす懸念や、次工程で別の塗料を塗装する際に、該塗料をはじき、該塗料の密着性が悪くなる懸念や、更に、使用する塗料の粘性により塗料の塗着状態が影響を受けるので、塗料の粘性を管理しなければならないなどの懸念もある。
特開2003−1155号公報
Since the spray method sprays paint on the surface of the building board, it can be carried out while conveying the building board to be painted, and even a building board having a pattern with unevenness on the surface can be painted. However, the amount of paint applied differs between the concave and convex parts, and there are concerns that the paint will not be applied sufficiently on the slopes of uneven surfaces and that paint will accumulate in the concave parts, which may affect the physical properties and appearance of the building board. is there. Also, in order to paint the side of the building board with the real part, there is a method of spraying the paint from the diagonally lower part of the building board toward the real part. There are concerns such as easy clogging. Another method is to turn the building board upside down and spray the paint on the real part, but it requires a step to turn the building board upside down and is inefficient. Depending on the shape of the real part, There is a concern that the paint will not reach the area and there are places where the paint is not applied. Furthermore, when the paint is circulated and used, fragments of the building board base material are often mixed in the paint, and in that case, the fragments cause nozzle clogging at the tip of the spray, and there are places where the paint is not applied. There are also concerns that arise. Patent Document 1 discloses a method of measuring and managing the flow rate of paint supplied to a spray nozzle by a Coriolis flow meter. However, this method only detects defects such as nozzle clogging in the spray quickly and cannot prevent nozzle clogging. In addition, since the spray method is pressurized and sprayed, foam tends to be generated in the paint, and a large amount of antifoaming agent is required. As a side effect, there is a concern that it may adversely affect the moldability of the coating film, When applying the paint, the paint will be repelled, the adhesiveness of the paint will deteriorate, and the paint application will be affected by the viscosity of the paint used. There are also concerns such as not becoming.
JP 2003-1155 A

フローコーター方法は、表面が平滑な建築板の場合には塗料を均一に塗布できる。しかし、建築板を搬送しながらフローコーター方法を行うと、表面に凹凸による模様が施された板では、搬送の進行方向側に設けられた凹凸の斜面には塗料が塗布されるが、搬送の進行方法とは逆側に設けられた凹凸の斜面には塗料が塗布されず、塗装が施されない箇所が発生し、建築板の物性や外観に影響を及ぼす懸念がある。また、建築板の実部を有する側面を塗装するには、建築板を上下逆にして膜状の塗料の中を通過させるのだが、建築板を上下逆にする工程が必要になり効率が悪い、実部の形状によっては実部の奥まで塗料が届かず、塗装が施されない箇所が発生するなどの懸念がある。更に、塗料を循環させて使用した場合、塗料に泡が発生し、膜状の塗料が途切れ、塗装が施されない箇所が発生する懸念もある。更に、塗料に基材の破片などが混入することが多く、その場合には、該破片が塗料溜の側壁を詰まらせ、塗装が施されない箇所が発生する懸念もある。   The flow coater method can uniformly apply a paint in the case of a building board having a smooth surface. However, when the flow coater method is performed while transporting the building board, the coating is applied to the uneven slope provided on the traveling direction side of the plate with the uneven pattern on the surface. The uneven slope provided on the opposite side to the traveling method is not coated with paint, and there are places where the paint is not applied, which may affect the physical properties and appearance of the building board. Also, in order to paint the side with the real part of the building board, the building board is turned upside down and passed through the film-like paint, but the process of turning the building board upside down is required and the efficiency is poor. Depending on the shape of the real part, there is a concern that the paint does not reach the back of the real part, and there are places where painting is not performed. Furthermore, when the coating material is circulated, bubbles are generated in the coating material, and the film-like coating material is interrupted, and there is a concern that a portion where the coating is not performed may occur. In addition, there are many cases where base material fragments and the like are mixed into the paint, and in this case, there is a concern that the debris clogs the side wall of the paint reservoir and a portion where the coating is not applied may occur.

本発明は、かかる現状に鑑みてなされたものであり、表面に凹凸を有し、かつ、側面に上実部と下実部とを有する建築板を、表面を上側にして搬送しながら、建築板の表面と、下実部の表面と側面と、該下実部より上方の該建築板の側面と、上実部の側面と裏面と、該上実部より下方の該建築板の側面とに塗料を塗り残しなく十分に塗布する塗装方法を提供することを目的としている。   The present invention has been made in view of such a situation, and is constructed while conveying a building board having an uneven surface and an upper solid portion and a lower solid portion on a side surface with the surface facing upward. The surface of the board, the surface and side of the lower solid part, the side of the building board above the lower solid part, the side and back of the upper solid part, and the side of the building board below the upper solid part It is an object of the present invention to provide a coating method in which a paint is sufficiently applied without leaving any paint.

上記目的を達成するために、本請求項1に記載の発明は、建築板の表面を上側にして搬送する搬送ラインと、該搬送ラインの上方に設けられた貯留タンクと、該貯留タンクの下面に設けられた排出口とを備えた装置を用いて、表面に凹凸を有し、かつ、側面に上実部と下実部を有する建築板を、表面を上側にして搬送しながら、該建築板の表面と側面とに塗装を施す塗装方法であり、上記貯留タンクに塗料を供給し貯留する工程と、上記貯留タンクの塗料を上記排出口から滝状に流れ落ちるように自重落下させる工程と、上記建築板を、表面を上側にした状態で、上記貯留タンクの下方を通過させて、該建築板の表面に塗料を塗布する工程と、上記建築板の表面に塗布させた塗料を、進行方向に対して垂直方向にオーバーフローさせて、該建築板の上実部の側面と、該上実部の裏面と、該上実部より下方の該建築板の側面とに該塗料を塗布する工程とを有し、上記排出口から自重落下させた塗料を塗布し、該塗料を進行方向に対して垂直方向にオーバーフローさせた直後の建築板の表面における該塗料の量を1000〜2000g/mとすることを特徴とする塗装方法である。
本発明では、建築板を、表面を上側にして搬送しながら、該建築板の表面と側面とに塗装を施すので、生産効率が良い。
また、本発明では、貯留タンクの排出口から塗布される塗料の量は、建築板の表面に塗布された後、進行方向に対して垂直方向にオーバーフローするほどで、オーバーフローさせた直後の建築板の表面における該塗料の量が1000〜2000g/mとなるほど大量なので、表面に凹凸を有する建築板でも表面全体に塗り残しなく塗料を塗布することができるとともに、該建築板の表面全体に該塗料が十分に浸透し、塗装後の建築板は水を吸いにくくなる。建築板の表面の凹凸形状が複雑な場合にも、細部にまで塗料を塗布することができ、該塗料は十分に浸透することができる。オーバーフローさせた直後の建築板の表面における該塗料の量が1000g/mより少ないと、該建築板の表面に形成された凹凸に塗り残しが発生する恐れがある。また、オーバーフローさせた直後の建築板の表面における該塗料の量が2000g/mより多くても、2000g/mの場合と比較して著しく効果が上がるわけではなく、膨大な塗料が必要になる、設備費が高くなるなどのデメリットが発生する。
更に、本発明では、建築板を搬送しながら、該建築板の表面に塗布された塗料を進行方向に対して垂直方向にオーバーフローさせるので、該建築板の上実部の側面と、該上実部の裏面と、該上実部より下方の該建築板の側面とにオーバーフローした塗料が巻き込まれ、該建築板を反転させることなく、該建築板の上実部の側面と、該上実部の裏面と、該上実部より下方の該建築板の側面とを十分に塗装することもできる。また、下実部を有する側面側へオーバーフローした塗料により、該建築板の下実部の表面と、該下実部の側面と、該下実部より上方の建築板の側面とを十分に塗装することもできる。なお、上実部の表面が建築板の表面の一部でない場合は、オーバーフローした塗料により上実部の表面も十分に塗装することができる。
よって、本発明によれば、建築板の側面と、上実部の側面と裏面と、該上実部より下方の該建築板の側面とに、塗料を塗り残しなく十分に塗布することができる。また、塗料を循環させて使用した場合でも、塗料の塗布量が多いので発生する泡の影響を受けにくく、塗布される塗料が途切れるという問題は発生しない。更に、塗料を滝状に流れ落ちるように自重落下させるので、塗料に基材の破片などが混入しても影響を受けにくいと共に、使用する塗料の粘性の影響も受けにくく、使用できる塗料の自由度が高まるという効果や、エネルギーコストを安く抑えられるという効果も奏する。
In order to achieve the above object, the present invention described in claim 1 includes a transport line that transports a building board with the surface facing upward, a storage tank provided above the transport line, and a lower surface of the storage tank. Using a device provided with a discharge port provided on the surface, the building board having irregularities on the surface and having an upper solid part and a lower solid part on the side surface is conveyed while the surface is directed upward. It is a coating method for coating the surface and side surfaces of the plate, supplying and storing paint to the storage tank, and dropping the paint in the storage tank by its own weight so as to flow down like a waterfall from the discharge port, In the state where the surface of the building board is faced upward, a process of applying a paint to the surface of the building board by passing below the storage tank and a direction of applying the paint applied to the surface of the building board Overflow in the direction perpendicular to the A step of applying the paint to the side surface of the upper solid portion of the board, the back surface of the upper solid portion, and the side surface of the building board below the upper solid portion, and dropping the dead weight from the discharge port. The coating method is characterized in that the amount of the paint on the surface of the building board immediately after applying the paint and overflowing the paint in the direction perpendicular to the traveling direction is 1000 to 2000 g / m 2 .
In the present invention, since the building board is conveyed with the surface facing upward, the surface and side surfaces of the building board are coated, so that the production efficiency is good.
Further, in the present invention, the amount of paint applied from the discharge port of the storage tank is such that it overflows in the direction perpendicular to the traveling direction after being applied to the surface of the building board, and immediately after overflowing the building board. Since the amount of the paint on the surface of the surface is 1000 to 2000 g / m 2 , the paint can be applied to the entire surface of the building board without being left unpainted even on a building board having unevenness on the surface. The paint penetrates sufficiently and the building board after painting becomes difficult to absorb water. Even when the uneven shape of the surface of the building board is complicated, the paint can be applied to the details, and the paint can penetrate sufficiently. If the amount of the paint on the surface of the building board immediately after overflowing is less than 1000 g / m 2 , there is a possibility that unpainted portions may be generated on the unevenness formed on the surface of the building board. Moreover, at most the amount of the paint is from 2000 g / m 2 on the surface of the building board immediately after overflow, not significantly effect compared with the case of 2000 g / m 2 increases, enormous paint needs Disadvantages such as increased equipment costs.
Further, in the present invention, the paint applied to the surface of the building board is overflowed in the direction perpendicular to the traveling direction while the building board is being conveyed. The overflowed paint is caught in the rear surface of the building part and the side surface of the building board below the upper solid part, and the side of the upper solid part of the building board and the upper solid part without reversing the building board And the side of the building board below the upper solid part can be sufficiently painted. In addition, the surface of the lower part of the building board, the side of the lower part, and the side of the building board above the lower part are sufficiently painted by the paint overflowing to the side having the lower part. You can also In addition, when the surface of the upper solid part is not a part of the surface of the building board, the surface of the upper solid part can be sufficiently coated with the overflowed paint.
Therefore, according to the present invention, the paint can be sufficiently applied to the side face of the building board, the side face and the back face of the upper solid part, and the side face of the building board below the upper solid part without leaving any paint. . Even when the paint is circulated and used, the amount of paint applied is large, so that it is not easily affected by bubbles generated, and the problem that the applied paint is interrupted does not occur. Furthermore, since the paint is dropped by its own weight so as to flow down like a waterfall, it is hardly affected even if debris of the base material is mixed into the paint, and is not easily affected by the viscosity of the paint used. There is also an effect that the energy cost is increased and an energy cost can be kept low.

本発明の塗装方法によれば、表面に凹凸を有し、かつ、側面に上実部と下実部とを有する建築板を、表面を上側にして搬送しながら、建築板の表面と、下実部の表面と側面と、該下実部より上方の該建築板の側面と、上実部の側面と裏面と、該上実部より下方の該建築板の側面とに塗料を塗り残しなく十分に塗布することができる。また、塗料を循環させて使用した場合でも、発生する泡の影響を受けにくく、塗布される塗料が途切れるといった問題は発生しない。更に、塗料に基材の破片などが混入しても影響を受けにくいと共に、使用する塗料の粘性の影響も受けにくく、使用できる塗料の自由度が高まるという効果や、エネルギーコストを安く抑えられるという効果も奏する。更に、建築板の表面全体に塗料が十分に浸透し、水を吸いにくい建築板を得られるという効果も奏する。   According to the coating method of the present invention, while conveying a building board having irregularities on the surface and having an upper solid part and a lower solid part on the side surface with the surface facing upward, Without leaving paint on the surface and side of the real part, the side of the building board above the lower real part, the side and back of the upper real part, and the side of the building board below the upper real part It can be applied sufficiently. In addition, even when the paint is used in a circulating manner, it is not easily affected by the generated bubbles, and the problem that the applied paint is interrupted does not occur. In addition, it is difficult to be affected even if base material debris is mixed in the paint, and it is also less susceptible to the viscosity of the paint used. There is also an effect. Furthermore, the paint can sufficiently penetrate the entire surface of the building board, and there is an effect that a building board that hardly absorbs water can be obtained.

以下、本発明の実施形態について、初めに本発明を実施する設備の一例を説明し、次に該設備を用いた本発明の塗装方法を説明する。   Hereinafter, with respect to the embodiments of the present invention, an example of equipment for carrying out the present invention will be described first, and then the coating method of the present invention using the equipment will be described.

図1は本発明の塗装方法を実施する設備の一例を示した側方断面図であり、図2は図1に示した設備の1−1’線の断面を進行方向側から見た正面図である。
図1と図2に示された設備では、図7に示された、表面に凸部A7からなる凹凸模様を有し、かつ、端部に上実部A1と下実部A3とを有する建築板Aが、表面を上側にして搬送ライン上に置かれ、搬送ローラーHを矢印X方向に回転させることにより、建築板Aは搬送ライン上を矢印Y方向に搬送される。なお、建築板Aは、縦3030mm、横463mmの大きさであり、進行方向に対して垂直側の幅が463mmとなるように搬送される。
搬送ラインの上方には、塗布する塗料Bを貯留する貯留タンクCが設けられており、貯留タンクCには塗布する塗料Bが随時供給される。なお、貯留タンクCの内部には貯留量管理部Jが設置されている。貯留量管理部Jは、電気信号発信部を有する球体であり、通常は鎖で貯留タンクCの天井につながれており、貯留された塗料Bに浮いた状態であるが、貯留量管理部Jが天井から吊らされた状態、すなわち、塗料Bに浮いていない状態になると、電気信号部より電気信号が発信され、ラインが停止されるよう設定されている。この貯留量管理部Jにより建築板Aに塗料Bが塗布されないことを防ぐ。
貯留タンクCの下面には、排出口Fが設けられている。排出口Fの進行方向に対して垂直側の幅は520mmであり、建築板Aの進行方向に対して垂直側の幅463mmよりも大きい。また、排出口Fは排出口調整材Eにより進行方向に対して平行側の幅が調整される構造である。詳しくは、排出口調整材Eは進行方向に動くことが可能であり、排出口調整材Eの位置を調整することにより、排出口Fの進行方向に対して平行側の幅が調整される。本設備では、排出口Fから搬送される建築板Aの表面に向かって滝状に流れ落ちるように自重落下させる塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1500g/mとなるよう、排出口Fの進行方向に対して平行側の幅を調整した。
搬送ラインの下方には、排出口Fから排出されたが、建築板Aに塗布されなかった余分な塗料Bを回収する回収タンクIが設けてあり、回収タンクIに回収された塗料Bはポンプで汲み上げて貯留タンクCに戻し、再利用する。
なお、貯留タンクCの内部には、貯留量調整口Dが設けられている。貯留量調整口Dは、塗料Bが供給される口と排出口Fの間に設けられており、回収タンクIに連結している。すなわち、貯留量調整口Dは、貯留タンクC内の塗料Bを直接回収タンクIに排出するものであり、貯留量調整口Dからの塗料Bの排出能力(時間当たりの塗料Bの排出量)は時間当たりの塗料Bの供給量よりも多い。この貯留量調整口Dにより、貯留タンクCの内部には一定量以上の塗料Bが貯留されない。
FIG. 1 is a side sectional view showing an example of equipment for carrying out the coating method of the present invention, and FIG. 2 is a front view of a section taken along line 1-1 ′ of the equipment shown in FIG. It is.
In the facilities shown in FIG. 1 and FIG. 2, the building shown in FIG. 7 having a concavo-convex pattern consisting of convex portions A7 on the surface, and having an upper real part A1 and a lower real part A3 at the ends. The board A is placed on the conveyance line with the surface facing upward, and the building roller A is conveyed in the arrow Y direction on the conveyance line by rotating the conveyance roller H in the arrow X direction. The building board A is 3030 mm long and 463 mm wide, and is transported so that the width on the vertical side with respect to the traveling direction is 463 mm.
A storage tank C for storing the coating material B to be applied is provided above the transport line, and the coating material B to be applied is supplied to the storage tank C as needed. A storage amount management unit J is installed inside the storage tank C. The storage amount management unit J is a sphere having an electrical signal transmission unit, and is usually connected to the ceiling of the storage tank C with a chain and floats on the stored paint B. When suspended from the ceiling, that is, when not floating on the paint B, an electrical signal is transmitted from the electrical signal section, and the line is set to be stopped. This storage amount management unit J prevents the paint B from being applied to the building board A.
A discharge port F is provided on the lower surface of the storage tank C. The width on the vertical side with respect to the traveling direction of the discharge port F is 520 mm, which is larger than the width 463 mm on the vertical side with respect to the traveling direction of the building board A. Further, the discharge port F has a structure in which the width on the side parallel to the traveling direction is adjusted by the discharge port adjusting material E. Specifically, the discharge port adjusting material E can move in the traveling direction, and the width on the parallel side to the traveling direction of the discharge port F is adjusted by adjusting the position of the discharge port adjusting material E. In this equipment, the amount of the paint B that falls by its own weight so as to flow down in a waterfall shape toward the surface of the building board A conveyed from the discharge port F is the paint B on the surface of the building board A immediately after the paint B overflows. The width on the parallel side with respect to the traveling direction of the discharge port F was adjusted so that the amount of γ was 1500 g / m 2 .
Below the transport line, there is provided a recovery tank I for recovering excess paint B that has been discharged from the discharge port F but has not been applied to the building board A. The paint B recovered in the recovery tank I is a pump. The water is pumped up and returned to the storage tank C for reuse.
A storage amount adjustment port D is provided inside the storage tank C. The storage amount adjusting port D is provided between the port through which the paint B is supplied and the discharge port F, and is connected to the collection tank I. That is, the storage amount adjustment port D is for discharging the paint B in the storage tank C directly to the recovery tank I, and the discharge capacity of the paint B from the storage amount adjustment port D (discharge amount of the paint B per hour). Is greater than the amount of paint B supplied per hour. Due to the storage amount adjusting port D, a certain amount or more of the paint B is not stored in the storage tank C.

次に、図1と図2に示した設備を用いた、本発明の塗装方法を説明する。
まず、搬送ローラーHを矢印X方向に回転させることにより、建築板Aを、表面を上側にして搬送ライン上を矢印Y方向に搬送する。
一方、搬送ラインの上方に設けた貯留タンクCに塗料Bを供給して貯留する。
続いて、貯留タンクCの下面に設けた排出口Fから、貯留タンクCに貯留された塗料Bを滝状に流れ落ちるように自重落下させる。なお、排出口Fから搬送される建築板Aの表面に向かって滝状に流れ落ちるように自重落下させる塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1500g/mとなるよう調整した。
続いて、建築板Aを、表面を上側にして排出口Fの下方を通過させ、建築板Aの表面に排出口Fから自重落下している塗料Bを供給することにより、建築板Aの表面に塗料Bを塗布する。なお、排出口Fの進行方向に対して垂直側の幅は520mmであり、建築板Aの進行方向に対して垂直側の幅463mmよりも大きく、かつ、排出口Fから自重落下している塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1500g/mとなるほど大量なので、排出口Fから滝状に流れ落ちるように自重落下させた塗料Bは、建築板Aの凸部A7を含む表面全体と、下実部A3の表面と側面と、下実部A3より上方にある建築板Aの側面A4を十分に塗装するとともに、進行方向に対して垂直方向にオーバーフローし、建築板Aの上実部A1の側面と、上実部A1の裏面と、上実部A1より下方にある側面A2と、下実部A3より上方にある側面A4と、下実部A3の表面と、下実部A3の側面をも十分に塗装することができる。すなわち、建築板Aの表面全体と、下実部A3の表面と側面と、下実部A3より上方の側面A4と、上実部A1の側面と裏面と、上実部A1より下方の側面A2とに塗料Bを塗り残しなく十分に塗布することができる。
更に、回収タンクIに回収された余分な塗料Bをポンプで汲み上げて貯留タンクCに戻し、再利用する。
Next, the coating method of the present invention using the equipment shown in FIGS. 1 and 2 will be described.
First, by rotating the transport roller H in the arrow X direction, the building board A is transported on the transport line in the arrow Y direction with the surface facing upward.
On the other hand, the coating material B is supplied and stored in a storage tank C provided above the transport line.
Subsequently, the paint B stored in the storage tank C is dropped by its own weight so as to flow down like a waterfall from the discharge port F provided on the lower surface of the storage tank C. Note that the amount of paint B that falls by its own weight so as to flow down like a waterfall toward the surface of the building board A conveyed from the discharge port F is the amount of the paint B on the surface of the building board A immediately after the paint B overflows. Was adjusted to 1500 g / m 2 .
Subsequently, the surface of the building board A is passed by passing the building board A below the discharge port F with the surface facing up, and supplying the paint B falling by its own weight from the discharge port F to the surface of the building board A. Paint B is applied to In addition, the width | variety on the perpendicular | vertical side with respect to the advancing direction of the discharge port F is 520 mm, and is larger than the width | variety 463 mm on the perpendicular | vertical side with respect to the advancing direction of the building board A. The amount of B is so large that the amount of paint B on the surface of building board A immediately after overflowing paint B is 1500 g / m 2. The entire surface including the convex part A7 of the building board A, the surface and the side surface of the lower solid part A3, and the side surface A4 of the building board A above the lower solid part A3 are sufficiently coated and in the traveling direction. Overflow in the vertical direction, the side of the upper solid part A1 of the building board A, the back of the upper real part A1, the side A2 below the upper real part A1, and the side A4 above the lower real part A3, The surface of lower solid part A3 and the side of lower solid part A3 It can be painted to the minute. That is, the entire surface of the building board A, the surface and side surface of the lower solid part A3, the side surface A4 above the lower solid part A3, the side surface and the back surface of the upper solid part A1, and the side surface A2 below the upper solid part A1. In addition, the coating material B can be sufficiently applied without being left behind.
Further, excess paint B collected in the collection tank I is pumped up and returned to the storage tank C for reuse.

更に、本発明の塗装方法を実施する設備の別の一例を示す。
図3は本発明の塗装方法を実施する設備の別の一例を示した側方断面図であり、図4は図3に示した設備の1−1’線の断面を進行方向側から見た正面図である。
図3と図4に示された設備は、図1と図2に示された設備と異なり、排出口Fの両側に排出口調整材Eが一対に設けられており、排出口Fの幅は両側から調整することができる。他は図1と図2に示された設備と同じであり、本設備でも、排出口Fから搬送される建築板Aの表面に向かって滝状に流れ落ちるように自重落下させる塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1500g/mとなるよう、排出口Fの進行方向に対して平行側の幅を調整した。
Furthermore, another example of the equipment which implements the coating method of this invention is shown.
FIG. 3 is a side sectional view showing another example of equipment for carrying out the coating method of the present invention, and FIG. 4 is a sectional view taken along line 1-1 ′ of the equipment shown in FIG. It is a front view.
3 and 4 differs from the equipment shown in FIGS. 1 and 2 in that a pair of outlet adjustment materials E are provided on both sides of the outlet F, and the width of the outlet F is Can be adjusted from both sides. Others are the same as the equipment shown in FIG. 1 and FIG. 2, and also in this equipment, the amount of the paint B that falls by its own weight so as to flow down in a waterfall shape toward the surface of the building board A conveyed from the discharge port F is The width on the side parallel to the traveling direction of the outlet F was adjusted so that the amount of the paint B on the surface of the building board A immediately after overflowing the paint B was 1500 g / m 2 .

次に、図3と図4に示した設備を用いた、本発明の塗装方法を説明する。
図3と図4に示した設備を用いた塗装方法においても、図1と図2に示した設備を用いた塗装方法と同様に、搬送ローラーHを矢印X方向に回転させて、建築板Aを表面を上側にして搬送ライン上を矢印Y方向に搬送し、搬送ラインの上方に設けた貯留タンクCに塗料Bを供給して貯留し、そして、排出口Fから貯留タンクCに貯留された塗料Bを滝状に流れ落ちるように自重落下させながら、建築板Aを、表面を上側にして排出口Fの下方を通過させ、建築板Aの表面に排出口Fから自重落下している塗料Bを供給することにより、建築板Aの表面に塗料Bを塗布するとともに、進行方向に対して垂直方向にオーバーフローさせ、建築板Aの上実部A1の側面と、上実部A1の裏面と、上実部A1より下方にある側面A2と、下実部A3より上方にある側面A4と、下実部A3のの表面と、下実部A3の側面をも十分に塗装する。なお、排出口Fから自重落下させる塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1500g/mとなるほど大量とする。また、図3と図4に示した設備を用いた塗装方法においても、回収タンクIに回収された塗料Bをポンプで汲み上げて貯留タンクCに戻し、再利用する。
図3と図4に示した設備を用いた塗装方法においても、図1と図2に示した設備を用いた塗装方法と同様に、建築板Aの表面全体と、下実部A3の表面と側面と、下実部A3より上方の側面A4と、上実部A1の側面と裏面と、上実部A1より下方の側面A2とに塗料Bを塗り残しなく十分に塗布することができる。
Next, the coating method of the present invention using the equipment shown in FIGS. 3 and 4 will be described.
In the coating method using the equipment shown in FIGS. 3 and 4, as in the coating method using the equipment shown in FIGS. Was transported in the direction of the arrow Y with the surface facing up, the paint B was supplied to and stored in the storage tank C provided above the transfer line, and stored in the storage tank C from the discharge port F While the paint B is dropped by its own weight so as to flow down like a waterfall, the building board A is passed through the lower side of the discharge port F with the surface facing up, and the paint B is falling by its own weight from the discharge port F on the surface of the building board A The coating B is applied to the surface of the building board A and overflowed in the direction perpendicular to the traveling direction, and the side surface of the upper solid part A1 of the building board A and the back surface of the upper solid part A1 Side A2 below the upper real part A1 and lower real part A3 And side surfaces A4 on the upper, and the surface of the Shitami section A3, to fully paint even the sides of Shitami portion A3. Note that the amount of paint B that is dropped by its own weight from the discharge port F is so large that the amount of paint B on the surface of the building board A immediately after overflowing the paint B is 1500 g / m 2 . In the painting method using the equipment shown in FIGS. 3 and 4, the paint B collected in the collection tank I is pumped up and returned to the storage tank C for reuse.
In the coating method using the equipment shown in FIGS. 3 and 4 as well as the coating method using the equipment shown in FIGS. 1 and 2, the entire surface of the building board A, the surface of the lower solid part A3, The paint B can be sufficiently applied to the side surface, the side surface A4 above the lower solid portion A3, the side surface and the back surface of the upper solid portion A1, and the side surface A2 below the upper solid portion A1 without leaving any paint.

更に、本発明の塗装方法を実施する設備の更に別の一例を示す。
図5は本発明の塗装方法を実施する設備の更に別の一例を示した側方断面図であり、図6は図5に示した設備の1−1’線の断面を進行方向側から見た正面図である。
図5と図6に示された設備は、図1と図2に示された設備の排出口Fの進行方向に対して垂直側の幅を、建築板Aの進行方向に対して垂直側の幅と同じ大きさに変更し、更に、排出口Fから搬送される建築板Aの表面に向かって滝状に流れ落ちるように自重落下させる塗料Bの量は、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1800g/mとなるよう、排出口Fの進行方向に対して平行側の幅を調整した。他は図1と図2に示された設備と同じである。
Furthermore, another example of the equipment which implements the coating method of this invention is shown.
FIG. 5 is a side sectional view showing still another example of equipment for carrying out the coating method of the present invention, and FIG. 6 is a sectional view taken along line 1-1 ′ of the equipment shown in FIG. FIG.
The equipment shown in FIGS. 5 and 6 has a width on the vertical side with respect to the traveling direction of the discharge port F of the equipment shown in FIGS. The amount of the paint B that is changed to the same size as the width and is dropped by its own weight so as to flow down like a waterfall toward the surface of the building board A conveyed from the discharge port F is the building immediately after the paint B is overflowed. The width on the parallel side with respect to the traveling direction of the outlet F was adjusted so that the amount of the coating B on the surface of the plate A was 1800 g / m 2 . The rest is the same as the equipment shown in FIGS.

次に、図5と図6に示した設備を用いた、本発明の塗装方法を説明する。
図5と図6に示した設備を用いた塗装方法においても、図1と図2に示した設備を用いた塗装方法と同様に、搬送ローラーHを矢印X方向に回転させて、建築板Aを表面を上側にして搬送ライン上を矢印Y方向に搬送し、搬送ラインの上方に設けた貯留タンクCに塗料Bを供給して貯留し、そして、排出口Fから貯留タンクCに貯留された塗料Bを滝状に流れ落ちるように自重落下させ、建築板Aを、表面を上側にして排出口Fの下方を通過させ、建築板Aの表面に排出口Fから自重落下している塗料Bを供給することにより、建築板Aの表面に塗料Bを塗布するとともに、進行方向に対して垂直方向にオーバーフローさせる。本塗装方法では、排出口Fの進行方向に対して垂直側の幅を、建築板Aの進行方向に対して垂直側の幅と同じ大きさとしており、図1と図2に示した設備を用いた塗装方法の排出口Fの進行方向に対して垂直側の幅よりも小さいが、排出口Fから搬送される建築板Aの表面に向かって滝状に流れ落ちるように自重落下させる塗料Bの量を、塗料Bをオーバーフローさせた直後の建築板Aの表面における塗料Bの量が1800g/mとなるよう大量としているので、進行方向に対して垂直方向にオーバーフローする塗料Bの量は十分である。そして、進行方向に対して垂直方向にオーバーフローした塗料Bにより、建築板Aの上実部A1の側面と、上実部A1の裏面と、上実部A1より下方にある側面A2と、下実部A3より上方にある側面A4と、下実部A3の表面と、下実部A3の側面をも十分に塗装する。なお、図5と図6に示した設備を用いた塗装方法においても、回収タンクIに回収された塗料Bをポンプで汲み上げて貯留タンクCに戻し、再利用する。
図5と図6に示した設備を用いた塗装方法においても、図1と図2に示した設備を用いた塗装方法と同様に、建築板Aの表面全体と、下実部A3の表面と側面と、下実部A3より上方の側面A4と、上実部A1の側面と裏面と、上実部A1より下方の側面A2とに塗料Bを塗り残しなく十分に塗布することができる。
Next, the coating method of the present invention using the equipment shown in FIGS. 5 and 6 will be described.
Also in the coating method using the equipment shown in FIGS. 5 and 6, as in the coating method using the equipment shown in FIGS. 1 and 2, the transport roller H is rotated in the direction of the arrow X, and the building board A Was transported in the direction of the arrow Y with the surface facing up, the paint B was supplied to and stored in the storage tank C provided above the transfer line, and stored in the storage tank C from the discharge port F The paint B is dropped by its own weight so as to flow down like a waterfall, the building board A is passed through the lower side of the discharge port F with the surface facing up, and the paint B that is falling by its own weight from the discharge port F on the surface of the building board A By supplying, the coating material B is applied to the surface of the building board A and overflows in the direction perpendicular to the traveling direction. In this coating method, the width on the vertical side with respect to the traveling direction of the discharge port F is set to the same size as the width on the vertical side with respect to the traveling direction of the building board A, and the equipment shown in FIGS. Although the width of the coating method used is smaller than the width on the vertical side with respect to the traveling direction of the discharge port F, the coating material B is dropped by its own weight so as to flow down like a waterfall toward the surface of the building board A conveyed from the discharge port F. Since the amount of paint B on the surface of building board A immediately after overflowing paint B is 1800 g / m 2 , the amount of paint B overflowing in the direction perpendicular to the traveling direction is sufficient. It is. And, by the paint B overflowed in the direction perpendicular to the traveling direction, the side surface of the upper solid part A1 of the building board A, the back surface of the upper real part A1, the side surface A2 below the upper real part A1, and the lower real The side surface A4 above the portion A3, the surface of the lower solid portion A3, and the side surface of the lower solid portion A3 are also sufficiently painted. In the painting method using the equipment shown in FIGS. 5 and 6, the paint B collected in the collection tank I is pumped up and returned to the storage tank C for reuse.
In the coating method using the equipment shown in FIGS. 5 and 6, as in the coating method using the equipment shown in FIGS. 1 and 2, the entire surface of the building board A and the surface of the lower part A3 The paint B can be sufficiently applied to the side surface, the side surface A4 above the lower solid portion A3, the side surface and the back surface of the upper solid portion A1, and the side surface A2 below the upper solid portion A1 without leaving any paint.

次に、表面にレンガ柄模様をもち、端部に上実部と下実部を有する窯業系サイディング板を用いて、本発明の塗装方法と、従来からあるスプレー方法とフローコーター方法の比較を行った。まずは、アクリルエマルジョン樹脂からなる塗料を用いて各塗装方法を行ったシーラー塗装板を各々用意した。すなわち、窯業系サイディング板に、図1と図2に示した装置を用いて本発明の塗装方法を行い、本発明の塗装方法により塗装されたシーラー塗装板を用意するとともに、別の窯業系サイディング板にスプレー方法を用いて、スプレー方法により塗装されたシーラー塗装板を用意し、更に別の窯業系サイディング板にフローコーター方法を用いて、フローコーター方法により塗装されたシーラー塗装板を用意した。そして、各シーラー塗装板の表面と側面の塗装状態を確認した。
更に、各シーラー塗装板の表面に別のアクリルエマルジョン樹脂からなる塗料を同じ設定で塗布し、乾燥させ、各塗装板を用意した。そして、各塗装板について表面吸水量を測定し、比較を行った。なお、表面吸水量は、枠置き法による測定であり、塗装板の表面に0.2×0.2mの枠を設け、該枠内に水を一定量入れた状態で24時間放置し、測定前後の塗装板の重量変化を数1により算出した値である。
Next, using a ceramic siding board that has a brick pattern on the surface and has an upper solid part and a lower real part at the end, the coating method of the present invention is compared with the conventional spray method and the flow coater method. went. First, each of the sealer-coated plates subjected to each coating method using a paint made of an acrylic emulsion resin was prepared. That is, the ceramic method siding plate is subjected to the coating method of the present invention using the apparatus shown in FIGS. 1 and 2, and a sealer coating plate coated by the coating method of the present invention is prepared. A sealer-coated plate coated by a spray method was prepared using a spray method on the plate, and a sealer-coated plate painted by a flow coater method was prepared using a flow coater method on another ceramic siding plate. And the coating state of the surface and side surface of each sealer coating board was confirmed.
Furthermore, the coating material which consists of another acrylic emulsion resin was apply | coated to the surface of each sealer coating board by the same setting, it was made to dry, and each coating board was prepared. And the surface water absorption was measured about each coating board, and the comparison was performed. The surface water absorption is measured by a frame placing method, and a 0.2 × 0.2 m frame is provided on the surface of the coated plate, and the sample is allowed to stand for 24 hours with a certain amount of water in the frame. This is a value obtained by calculating the weight change of the front and rear coated plates according to Equation 1.

Figure 2010063982
Figure 2010063982

本発明の塗装方法を行ったシーラー塗装板は、本発明の塗装方法を行った直後でも、該シーラー塗装板の表面と側面に塗料が塗り残しなく塗布されていた。すなわち、該シーラー塗装板の表面、及び下実部の表面と側面と、該下実部より上方の側面と、上実部の側面と裏面と、該上実部より下方の側面に塗料は塗り残しなく塗布されていた。
また、塗装方法を行った塗装板の表面吸水量は110g/mであった。
The sealer-coated plate subjected to the coating method of the present invention was applied without any unpainted paint on the surface and side surfaces of the sealer-coated plate even immediately after performing the coating method of the present invention. That is, paint is applied to the surface of the sealer coating plate, the surface and side surfaces of the lower solid portion, the side surfaces above the lower solid portion, the side surfaces and the back surface of the upper solid portion, and the side surfaces below the upper solid portion. It was applied without leaving.
Moreover, the surface water absorption of the coating board which performed the coating method was 110 g / m < 2 >.

従来からあるスプレー方法を行ったシーラー塗装板は、スプレー方法を行った直後でも該シーラー塗装板表面に塗料が塗り残しなく塗布されていたが、上実部の裏面と、該上実部より下方の側面に塗料の塗り残しが見られた。
また、スプレー方法を行った塗装板の表面吸水量は240g/mであり、本発明の塗装方法を行った塗装板に比べて水を吸いやすい結果であった。
The sealer-coated board that has been subjected to a conventional spraying method has been applied without any paint remaining on the surface of the sealer-coated board even immediately after the spraying method has been applied. The paint was left behind on the side.
Moreover, the surface water absorption of the coating board which performed the spray method was 240 g / m < 2 >, and was a result which is easy to absorb water compared with the coating board which performed the coating method of this invention.

従来からあるフローコーター方法を行ったシーラー塗装板では、フローコーター方法を行った直後では該シーラー塗装板の表面に塗料の塗り残しがあり、また、上実部の裏面と、該上実部より下方の側面にも塗料の塗り残しが見られた。
また、フローコーター方法を行った塗装板の表面吸水量は530g/mであり、本発明の塗装方法を行った塗装板に比べてかなり水を吸いやすい結果であった。
In the sealer-coated plate that has been subjected to the conventional flow coater method, immediately after the flow coater method is performed, there is an unpainted surface on the surface of the sealer-coated plate. There was unpainted paint on the lower side.
Moreover, the surface water absorption of the coated board which performed the flow coater method was 530 g / m < 2 >, and it was a result that water was able to be sucked considerably compared with the coated board which performed the coating method of this invention.

以上に本発明の一実施形態について説明したが、本発明はこれに限定されず、特許請求の範囲に記載の発明の範囲内において種々の変形態を取り得る。例えば、図8に、表面に溝部A’8を形成しており、それにより表面に凹凸を有する別の建築板A’を示したが、本発明の塗装方法は建築板A’にも適用でき、表面に凹凸を有する建築板の意匠は限定されない。
加えて、図8に示された建築板A’は、上実部A’1、該上実部A’1よりも下方にある側面A’2、下実部A’3の形状が、図7に示した建築板Aの上実部A1、側面A2、下実部A3の形状と異なり、かつ、上実部A’1とその下方にある側面A’2との間に別の切り欠きA’9が形成されているが、本発明の塗装方法は建築板A’の上実部A’1、側面A’2、下実部A’3、側面A’4、切り欠きA’9を塗り残しなく塗装することができ、幅方向の側面に形成される上実部や下実部を含む幅方向の側面の形状は限定されない。
Although one embodiment of the present invention has been described above, the present invention is not limited thereto, and various modifications can be made within the scope of the invention described in the claims. For example, FIG. 8 shows another building board A ′ having a groove A′8 formed on the surface and thereby having irregularities on the surface, but the coating method of the present invention can also be applied to the building board A ′. The design of the building board having irregularities on the surface is not limited.
In addition, the building board A ′ shown in FIG. 8 has the shape of the upper solid part A′1, the side surface A′2 below the upper solid part A′1, and the lower solid part A′3. 7 different from the shape of the upper solid part A1, side face A2, and lower solid part A3 of the building board A shown in FIG. 7, and another cutout between the upper solid part A'1 and the side face A'2 below it. Although A′9 is formed, the painting method of the present invention is the upper solid part A′1, the side face A′2, the lower solid part A′3, the side face A′4, and the cutout A′9 of the building board A ′. The shape of the side surface in the width direction including the upper solid portion and the lower solid portion formed on the side surface in the width direction is not limited.

以上説明したように、本発明の塗装方法によれば、表面に凹凸を有し、かつ、側面に上実部と下実部とを有する建築板を、表面を上側にして搬送しながら、建築板の表面と、下実部の表面と側面と、該下実部より上方の該建築板の側面と、上実部の側面と裏面と、該上実部より下方の該建築板の側面とに塗料を塗り残しなく十分に塗布することができる。また、塗料を循環させて使用した場合でも、発生する泡の影響を受けにくく、塗布される塗料が途切れるといった問題は発生しない。更に、塗料に基材の破片などが混入しても影響を受けにくいと共に、使用する塗料の粘性の影響も受けにくく、使用できる塗料の自由度が高まるという効果や、エネルギーコストを安く抑えられるという効果も奏する。更に、建築板の表面全体に塗料が十分に浸透し、水を吸いにくい建築板を得られるという効果も奏する。   As described above, according to the coating method of the present invention, a building board having irregularities on the surface and having upper and lower solid parts on the side surface is transported with the surface facing upward. The surface of the board, the surface and side of the lower solid part, the side of the building board above the lower solid part, the side and back of the upper solid part, and the side of the building board below the upper solid part It can be applied sufficiently without leaving any paint on. In addition, even when the paint is used in a circulating manner, it is not easily affected by the generated bubbles, and the problem that the applied paint is interrupted does not occur. In addition, it is difficult to be affected even if base material debris is mixed in the paint, and it is also less susceptible to the viscosity of the paint used. There is also an effect. Furthermore, the paint can sufficiently penetrate the entire surface of the building board, and there is an effect that a building board that hardly absorbs water can be obtained.

本発明の塗装方法を実施する設備の一例を示した側方断面図である。It is side sectional drawing which showed an example of the equipment which enforces the coating method of this invention. 図1に示した設備の1−1’線の断面を進行方向側から見た正面図である。It is the front view which looked at the cross section of the 1-1 'line | wire of the installation shown in FIG. 1 from the advancing direction side. 本発明の塗装方法を実施する設備の別の一例を示した側方断面図である。It is side sectional drawing which showed another example of the equipment which enforces the coating method of this invention. 図3に示した設備の1−1’線の断面を進行方向側から見た正面図である。It is the front view which looked at the cross section of the 1-1 'line of the installation shown in FIG. 3 from the advancing direction side. 本発明の塗装方法を実施する設備の更に別の一例を示した側方断面図である。It is the sectional side view which showed another example of the equipment which enforces the coating method of this invention. 図5に示した設備の1−1’線の断面を進行方向側から見た正面図である。It is the front view which looked at the cross section of the 1-1 'line | wire of the installation shown in FIG. 5 from the advancing direction side. 建築板の一例を示した図である。It is the figure which showed an example of the building board. 建築板の別の一例を示した図である。It is the figure which showed another example of the building board.

符号の説明Explanation of symbols

A 表面に凹凸を有する建築板
A1 上実部
A2 側面
A3 下実部
A4 側面
A5 側面
A6 側面
A7 凸部
B 塗料
C 貯留タンク
D 貯留量調整口
E 排出口調整材
F 排出口
H 搬送ローラー
I 回収タンク
J 貯留量管理部
A Building board with irregularities on the surface A1 Upper solid part A2 Side face A3 Lower solid part A4 Side face A5 Side face A6 Side face A7 Convex part B Paint C Storage tank D Storage amount adjustment port E Discharge port adjustment material F Discharge port H Conveyance roller I Recovery Tank J Storage Management Department

Claims (1)

建築板の表面を上側にして搬送する搬送ラインと、該搬送ラインの上方に設けられた貯留タンクと、該貯留タンクの下面に設けられた排出口とを備えた装置を用いて、表面に凹凸を有し、かつ、側面に上実部と下実部を有する建築板を、表面を上側にして搬送しながら、該建築板の表面と側面とに塗装を施す塗装方法であり、
上記貯留タンクに塗料を供給し貯留する工程と、
上記貯留タンクの塗料を上記排出口から滝状に流れ落ちるように自重落下させる工程と、
上記建築板を、表面を上側にした状態で、上記貯留タンクの下方を通過させて、該建築板の表面に塗料を塗布する工程と、
上記建築板の表面に塗布させた塗料を、進行方向に対して垂直方向にオーバーフローさせて、該建築板の上実部の側面と、該上実部の裏面と、該上実部より下方の該建築板の側面とに該塗料を塗布する工程とを有し、
上記排出口から自重落下させた塗料を塗布し、該塗料を進行方向に対して垂直方向にオーバーフローさせた直後の建築板の表面における該塗料の量を1000〜2000g/mとすること
を特徴とする塗装方法。
Using a device having a transport line for transporting the building board with the surface facing upward, a storage tank provided above the transport line, and a discharge port provided on the lower surface of the storage tank, the surface is uneven. And a building board having an upper solid part and a lower solid part on the side surface, while conveying the surface upward, while coating the surface and side surface of the building board,
Supplying and storing paint in the storage tank;
A process of dropping the paint of the storage tank by its own weight so as to flow down like a waterfall from the discharge port;
A step of passing the lower side of the storage tank with the surface facing up, and applying a paint to the surface of the building board;
The paint applied to the surface of the building board is overflowed in a direction perpendicular to the traveling direction, and the side surface of the upper solid part of the building board, the back surface of the upper solid part, and the lower part of the upper solid part Applying the paint to the side surface of the building board,
The coating material dropped by its own weight from the discharge port is applied, and the amount of the coating material on the surface of the building board immediately after overflowing the coating material in the direction perpendicular to the traveling direction is 1000 to 2000 g / m 2. The painting method.
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* Cited by examiner, † Cited by third party
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