JP2010059015A - Foaming agent for cement composition - Google Patents
Foaming agent for cement composition Download PDFInfo
- Publication number
- JP2010059015A JP2010059015A JP2008227261A JP2008227261A JP2010059015A JP 2010059015 A JP2010059015 A JP 2010059015A JP 2008227261 A JP2008227261 A JP 2008227261A JP 2008227261 A JP2008227261 A JP 2008227261A JP 2010059015 A JP2010059015 A JP 2010059015A
- Authority
- JP
- Japan
- Prior art keywords
- compound
- cement
- foaming agent
- formula
- represented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004568 cement Substances 0.000 title claims abstract description 67
- 239000004088 foaming agent Substances 0.000 title claims abstract description 45
- 239000000203 mixture Substances 0.000 title claims abstract description 32
- 150000001875 compounds Chemical class 0.000 claims abstract description 42
- 229940126062 Compound A Drugs 0.000 claims abstract description 38
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims abstract description 38
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 claims abstract description 28
- 239000010881 fly ash Substances 0.000 claims abstract description 22
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims abstract description 7
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- 125000005037 alkyl phenyl group Chemical group 0.000 claims abstract description 7
- 125000004429 atom Chemical group 0.000 claims abstract description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 6
- 239000001257 hydrogen Substances 0.000 claims abstract description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 6
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 5
- 239000004570 mortar (masonry) Substances 0.000 abstract description 33
- 235000014113 dietary fatty acids Nutrition 0.000 abstract description 11
- 239000000194 fatty acid Substances 0.000 abstract description 11
- 229930195729 fatty acid Natural products 0.000 abstract description 11
- 239000004567 concrete Substances 0.000 abstract description 10
- 235000013336 milk Nutrition 0.000 abstract description 10
- 239000008267 milk Substances 0.000 abstract description 10
- 210000004080 milk Anatomy 0.000 abstract description 10
- 239000006260 foam Substances 0.000 abstract description 7
- -1 tetradecyl (myristyl) Chemical group 0.000 description 39
- 150000003839 salts Chemical class 0.000 description 27
- 238000005187 foaming Methods 0.000 description 22
- 230000005484 gravity Effects 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 14
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 14
- 150000004665 fatty acids Chemical class 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 9
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 8
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 8
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 7
- 229960003237 betaine Drugs 0.000 description 7
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 6
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 6
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 6
- 239000002280 amphoteric surfactant Substances 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 4
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 4
- 239000005639 Lauric acid Substances 0.000 description 4
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 4
- 235000021314 Palmitic acid Nutrition 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 4
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 4
- 239000013535 sea water Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 3
- HHAPGMVKBLELOE-UHFFFAOYSA-N 2-(2-methylpropoxy)ethanol Chemical compound CC(C)COCCO HHAPGMVKBLELOE-UHFFFAOYSA-N 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 3
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000005215 alkyl ethers Chemical class 0.000 description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 3
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000003240 coconut oil Substances 0.000 description 3
- 235000019864 coconut oil Nutrition 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 229960004488 linolenic acid Drugs 0.000 description 3
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 3
- 229960002446 octanoic acid Drugs 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 3
- 229920003169 water-soluble polymer Polymers 0.000 description 3
- YWWVWXASSLXJHU-AATRIKPKSA-N (9E)-tetradecenoic acid Chemical compound CCCC\C=C\CCCCCCCC(O)=O YWWVWXASSLXJHU-AATRIKPKSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 description 2
- GLPGFAIXCNOAFB-UHFFFAOYSA-N 4-oxo-4-phenoxy-3-sulfobutanoic acid Chemical class OC(=O)CC(S(O)(=O)=O)C(=O)OC1=CC=CC=C1 GLPGFAIXCNOAFB-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- RAXXELZNTBOGNW-UHFFFAOYSA-O Imidazolium Chemical compound C1=C[NH+]=CN1 RAXXELZNTBOGNW-UHFFFAOYSA-O 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 235000010654 Melissa officinalis Nutrition 0.000 description 2
- 244000062730 Melissa officinalis Species 0.000 description 2
- 235000021360 Myristic acid Nutrition 0.000 description 2
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001342 alkaline earth metals Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229960000541 cetyl alcohol Drugs 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
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- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229940043348 myristyl alcohol Drugs 0.000 description 2
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 229910052700 potassium Inorganic materials 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
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- ZUAURMBNZUCEAF-UHFFFAOYSA-N 2-(2-phenoxyethoxy)ethanol Chemical compound OCCOCCOC1=CC=CC=C1 ZUAURMBNZUCEAF-UHFFFAOYSA-N 0.000 description 1
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- UXFQFBNBSPQBJW-UHFFFAOYSA-N 2-amino-2-methylpropane-1,3-diol Chemical compound OCC(N)(C)CO UXFQFBNBSPQBJW-UHFFFAOYSA-N 0.000 description 1
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 description 1
- YWWVWXASSLXJHU-UHFFFAOYSA-N 9E-tetradecenoic acid Natural products CCCCC=CCCCCCCCC(O)=O YWWVWXASSLXJHU-UHFFFAOYSA-N 0.000 description 1
- ZMSJALLTNMDZOA-UHFFFAOYSA-N CCC(C(C)C)C(C)C1=CCCC1C Chemical compound CCC(C(C)C)C(C)C1=CCCC1C ZMSJALLTNMDZOA-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920001479 Hydroxyethyl methyl cellulose Polymers 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- 235000021319 Palmitoleic acid Nutrition 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 241000718541 Tetragastris balsamifera Species 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- LHIJANUOQQMGNT-UHFFFAOYSA-N aminoethylethanolamine Chemical compound NCCNCCO LHIJANUOQQMGNT-UHFFFAOYSA-N 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- IPCSVZSSVZVIGE-UHFFFAOYSA-M hexadecanoate Chemical compound CCCCCCCCCCCCCCCC([O-])=O IPCSVZSSVZVIGE-UHFFFAOYSA-M 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229940070765 laurate Drugs 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 125000005644 linolenyl group Chemical group 0.000 description 1
- 125000005645 linoleyl group Chemical group 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 229940105132 myristate Drugs 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001196 nonadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
本発明は、コンクリートやモルタル、セメントミルク等のセメント配合物中に微細で安定な気泡を導入することのできるセメント組成物用起泡剤に関するものである。 The present invention relates to a foaming agent for a cement composition capable of introducing fine and stable bubbles into a cement composition such as concrete, mortar, cement milk and the like.
従来、セメントミルク、モルタル、コンクリート等のセメント配合物に気泡を導入するための起泡剤として、硫酸エステル系のアニオン性界面活性剤が広く使用されている(特許文献1)。 Conventionally, sulfate anionic surfactants have been widely used as foaming agents for introducing bubbles into cement blends such as cement milk, mortar and concrete (Patent Document 1).
しかし、上記の起泡剤は、気泡をセメント配合物と混合した際の長時間にわたる気泡の持続性という面では必ずしも満足のいくものではなかった。また、高い発泡倍率を必要とする際に、所要の発泡倍率まで達しないという問題点もあった。 However, the above foaming agents are not always satisfactory in terms of the long-lasting air bubbles when they are mixed with the cement formulation. In addition, when a high expansion ratio is required, there is a problem that the required expansion ratio is not reached.
また、近年、火力発電所で石炭の燃焼時に発生する石炭灰であるフライアッシュの有効利用が盛んに行われている。その一つとして、セメントにフライアッシュを配合し、そこに気泡を導入した気泡フライアッシュモルタルが挙げられる。しかし、上記起泡剤を気泡フライアッシュモルタルに用いた場合、激しく消泡して、要求される性能が得られない。 In recent years, fly ash, which is coal ash generated when coal is burned in a thermal power plant, has been actively used. One of them is bubble fly ash mortar in which fly ash is blended into cement and bubbles are introduced therein. However, when the above-mentioned foaming agent is used in a bubble fly ash mortar, the required performance is not obtained due to severe defoaming.
そこで、セメントミルク、モルタル、コンクリートはもとより、フライアッシュモルタルにも安定した性能を発揮する起泡剤が求められている。
本発明は上記に鑑みてなされたものであり、高い起泡性を有し、セメントミルク、モルタル、コンクリートはもとより、フライアッシュモルタルにおいても優れた気泡安定性を発揮するセメント組成物用起泡剤を提供することを目的とする。 The present invention has been made in view of the above, and has a high foaming property. The foaming agent for cement composition exhibits excellent cell stability not only in cement milk, mortar and concrete but also in fly ash mortar. The purpose is to provide.
本発明者らは、上記課題を解決するために研究を重ねた結果、下記一般式(1)で表される化合物Aと、一般式(2)で表される化合物Bと、一般式(3)で表される化合物Cとを含有する起泡剤を用いると、所期の目的が達成されることを見出し、本発明に到達した。 As a result of repeated researches to solve the above problems, the present inventors have found that the compound A represented by the following general formula (1), the compound B represented by the general formula (2), and the general formula (3) When the foaming agent containing the compound C represented by) was used, the intended purpose was achieved and the present invention was achieved.
すなわち、本発明のセメント組成物用起泡剤は、下記一般式(1)で表される化合物A、一般式(2)で表される化合物B、及び一般式(3)で表される化合物Cを含有してなるものとする。 That is, the foaming agent for a cement composition of the present invention includes a compound A represented by the following general formula (1), a compound B represented by the general formula (2), and a compound represented by the general formula (3). It shall contain C.
R1:炭素数8〜30のアルキル基、アルケニル基またはアルキルフェニル基
Y:水素またはメチル基
X,X´:水素原子、金属原子、またはアンモニウム
m:0〜5の整数
R 1 : alkyl group having 8 to 30 carbon atoms, alkenyl group or alkylphenyl group Y: hydrogen or methyl group X, X ′: hydrogen atom, metal atom, or ammonium m: integer of 0 to 5
R3:炭素数8〜20の炭化水素基
Y:水素またはメチル基
n:0〜5の整数
R 3 : hydrocarbon group having 8 to 20 carbon atoms Y: hydrogen or methyl group n: integer of 0 to 5
上記において、化合物Aと化合物Bとの混合割合は、純分重量比で、化合物A/化合物B=90/10〜10/90であり、かつ化合物A及び化合物Bに対する化合物Cの混合割合が純分重量比で(化合物A+化合物B)/化合物C=95/5〜30/70の範囲であることが好ましい。 In the above, the mixing ratio of Compound A and Compound B is a pure weight ratio, Compound A / Compound B = 90/10 to 10/90, and the mixing ratio of Compound C to Compound A and Compound B is pure. It is preferable that the weight ratio is (compound A + compound B) / compound C = 95 / 5-30 / 70.
本発明のセメント組成物用起泡剤は、フライアッシュを配合したセメント組成物に使用することができる。 The foaming agent for a cement composition of the present invention can be used for a cement composition containing fly ash.
本発明のセメント組成物用起泡剤は、高い起泡性を有し、セメントミルク、モルタル、コンクリートはもとより、フライアッシュモルタルにおいても優れた気泡安定性を発揮するものとなる。 The foaming agent for a cement composition of the present invention has a high foaming property, and exhibits excellent cell stability not only in cement milk, mortar and concrete but also in fly ash mortar.
特に、上記化合物A、化合物Bおよび化合物Cの混合割合を、純分重量比で、特定の割合に設定することにより、充分な起泡性が得られるとともに、より一層優れた気泡安定性が得られるようになる。 In particular, by setting the mixing ratio of the compound A, the compound B and the compound C to a specific ratio in a pure weight ratio, sufficient foaming properties can be obtained, and even more excellent bubble stability can be obtained. Be able to.
つぎに、本発明の実施の形態について詳しく説明する。以下、説明において、特に限定しない限り、「部」は重量部を表す。 Next, embodiments of the present invention will be described in detail. Hereinafter, unless otherwise specified, “parts” represents parts by weight.
本発明のセメント組成物用起泡剤は、上記一般式(1)で表される化合物A、一般式(2)で表される化合物Bおよび一般式(3)で表される化合物Cを必須成分とするものである。 The foaming agent for a cement composition of the present invention essentially comprises the compound A represented by the general formula (1), the compound B represented by the general formula (2), and the compound C represented by the general formula (3). Ingredients.
化合物Aは次の一般式(1)で表される;
式(1)におけるR1は、炭素数8〜30の、直鎖または分岐のアルキル基、アルケニル基、アルキルフェニル基である。 R 1 in Formula (1) is a linear or branched alkyl group, alkenyl group, or alkylphenyl group having 8 to 30 carbon atoms.
R1がアルキル基またはアルケニル基である場合、炭素数は8〜20であることが好ましい。例えば、オクチル、ノニル、デシル、ウンデシル、ラウリル(ドデシル)、トリデシル、ミリスチル(テトラデシル)、ペンタデシル、セチル(ヘキサデシル)、ヘプタデシル、ステアリル(オクタデシル)、ノナデシル、エイコシル、オレイル、リノレイル及びリノレニルが等が挙げられる。これらは単独で用いてもよく、2種類以上混合して用いてもよい。 When R 1 is an alkyl group or an alkenyl group, the carbon number is preferably 8-20. Examples include octyl, nonyl, decyl, undecyl, lauryl (dodecyl), tridecyl, myristyl (tetradecyl), pentadecyl, cetyl (hexadecyl), heptadecyl, stearyl (octadecyl), nonadecyl, eicosyl, oleyl, linoleyl, and linolenyl. . These may be used alone or in combination of two or more.
これらのうち、起泡力の観点から分岐よりも直鎖が好ましく、デシル、ウンデシル、ドデシル(ラウリル)、トリデシル、テトラデシル(ミリスチル)がより好ましい。 Of these, straight chain is preferable to branching from the viewpoint of foaming power, and decyl, undecyl, dodecyl (lauryl), tridecyl, and tetradecyl (myristyl) are more preferable.
また、R1がアルキルフェニル基である場合、アルキルフェニル基中のアルキル基は炭素数4〜12であることが好ましい。これらのうち、起泡力の観点から分岐よりも直鎖が好ましく、炭素数6〜10のアルキル基を有するアルキルフェニル基がより好ましい。 When R 1 is an alkylphenyl group, the alkyl group in the alkylphenyl group preferably has 4 to 12 carbon atoms. Among these, a straight chain is preferable to a branch from the viewpoint of foaming power, and an alkylphenyl group having an alkyl group having 6 to 10 carbon atoms is more preferable.
上記一般式(1)で表される化合物としては、具体的には、(ポリオキシエチレン)オクチルスルホコハク酸塩、(ポリオキシプロピレン)オクチルスルホコハク酸塩、(ポリオキシエチレン)デシルスルホコハク酸塩、(ポリオキシプロピレン)デシルスルホコハク酸塩、(ポリオキシエチレン)ラウリルスルホコハク酸塩、(ポリオキシプロピレン)ラウリルスルホコハク酸塩、(ポリオキシエチレン)ミリスチルスルホコハク酸塩、(ポリオキシプロピレン)ミリスチルスルホコハク酸塩、(ポリオキシエチレン)ステアリルスルホコハク酸塩、(ポリオキシプロピレン)ステアリルスルホコハク酸塩、(ポリオキシエチレン)オレイルスルホコハク酸塩、(ポリオキシプロピレン)オレイルスルホコハク酸塩等や、(ポリオキシエチレン)オクチルフェニルスルホコハク酸塩、(ポリオキシプロピレン)オクチルフェニルスルホコハク酸塩、(ポリオキシエチレン)ノニルフェニルスルホコハク酸塩、(ポリオキシプロピレン)ノニルフェニルスルホコハク酸塩、(ポリオキシエチレン)ドデシルフェニルスルホコハク酸塩、(ポリオキシプロピレン)ドデシルフェニルスルホコハク酸塩、(ポリオキシエチレン)スチレン化フェニルスルホコハク酸塩、(ポリオキシプロピレン)スチレン化フェニルスルホコハク酸塩等が挙げられる。これらは単独で用いてもよく、2種類以上混合して用いてもよい。 Specific examples of the compound represented by the general formula (1) include (polyoxyethylene) octylsulfosuccinate, (polyoxypropylene) octylsulfosuccinate, (polyoxyethylene) decylsulfosuccinate, (Polyoxypropylene) decyl sulfosuccinate, (polyoxyethylene) lauryl sulfosuccinate, (polyoxypropylene) lauryl sulfosuccinate, (polyoxyethylene) myristyl sulfosuccinate, (polyoxypropylene) myristyl sulfosuccinate, ( (Polyoxyethylene) stearyl sulfosuccinate, (polyoxypropylene) stearyl sulfosuccinate, (polyoxyethylene) oleyl sulfosuccinate, (polyoxypropylene) oleyl sulfosuccinate, (polyoxyethylene) N) octylphenylsulfosuccinate, (polyoxypropylene) octylphenylsulfosuccinate, (polyoxyethylene) nonylphenylsulfosuccinate, (polyoxypropylene) nonylphenylsulfosuccinate, (polyoxyethylene) dodecylphenylsulfosuccinate Salt, (polyoxypropylene) dodecylphenyl sulfosuccinate, (polyoxyethylene) styrenated phenyl sulfosuccinate, (polyoxypropylene) styrenated phenyl sulfosuccinate, and the like. These may be used alone or in combination of two or more.
次式で表される繰り返し単位はオキシエチレンまたはオキシプロピレンを表し、いずれか一種類でも、混合物でも良い。mは0〜5である。mが5を超えると、起泡力が低下するためである。
さらに、上記化合物Aにおいて、X及びX´は、水素原子、金属原子、またはアンモニウムを表す。金属原子としては、例えば、リチウム、ナトリウム、カリウム等のアルカリ金属原子、マグネシウム、カルシウム等のアルカリ土類金属原子(但し、アルカリ土類金属原子は通常2価であるから、1/2)等が挙げられ、アンモニウムとしては、例えば、アンモニア、メチルアミン、ジメチルアミン、エチルアミン、ジエチルアミン、(イソ)プロピルアミン、ジ(イソ)プロピルアミン、モノエタノールアミン、N−メチルモノエタノールアミン、N−エチルモノエタノールアミン、ジエタノールアミン、トリエタノールアミン、モノプロパノールアミン、ジプロパノールアミン、トリプロパノールアミン、2−アミノ−2−メチル−1,3−プロパンジオール、アミノエチルエタノールアミン、N,N,N’,N’−テトラキス(2−ヒドロキシプロピル)エチレンジアミン等のアンモニウムが挙げられる。また、X及びX´は同一でも異なるものでも良く、上記記載のものを2種類以上混合して用いることができる。 Furthermore, in the compound A, X and X ′ represent a hydrogen atom, a metal atom, or ammonium. Examples of the metal atom include alkali metal atoms such as lithium, sodium and potassium, alkaline earth metal atoms such as magnesium and calcium (however, since alkaline earth metal atoms are usually divalent, 1/2), etc. Examples of ammonium include ammonia, methylamine, dimethylamine, ethylamine, diethylamine, (iso) propylamine, di (iso) propylamine, monoethanolamine, N-methylmonoethanolamine, and N-ethylmonoethanol. Amine, diethanolamine, triethanolamine, monopropanolamine, dipropanolamine, tripropanolamine, 2-amino-2-methyl-1,3-propanediol, aminoethylethanolamine, N, N, N ′, N′— Tetrakis (2-Hi Rokishipuropiru) ammonium, such as ethylenediamine. X and X ′ may be the same or different, and two or more of the above-described ones can be mixed and used.
これら一般式(1)で表される化合物Aの中でも特に好ましいものとして、(ポリオキシエチレン)ラウリルスルホコハク酸塩が挙げられる。この場合、ポリオキシエチレンの鎖長は、繰り返し単位数が平均0〜3であるのが好ましい。 Among these compounds A represented by the general formula (1), (polyoxyethylene) lauryl sulfosuccinate is particularly preferable. In this case, the chain length of polyoxyethylene is preferably such that the average number of repeating units is 0-3.
次に、化合物Bは次の一般式(2)で表される;
式(2)において、R2は炭素数6〜20の脂肪酸からカルボキシル基を除いた残基である。 In the formula (2), R 2 is a residue obtained by removing a carboxyl group from a fatty acid having 6 to 20 carbon atoms.
脂肪酸の例としては、カプロン酸、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレイン酸等が挙げられる。また、ヤシ油、バーム油、バーム核油、ひまし油、大豆油、ナタネ油、牛脂、豚脂等の天然油脂から得られる混合脂肪酸であってもよい。 Examples of fatty acids include caproic acid, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, and the like. Moreover, the mixed fatty acid obtained from natural fats and oils, such as coconut oil, balm oil, balm kernel oil, castor oil, soybean oil, rapeseed oil, beef tallow, and lard, may be sufficient.
これらのうち、起泡力の観点から、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ヤシ油脂肪酸がより好ましい。 Of these, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, and coconut oil fatty acid are more preferable from the viewpoint of foaming ability.
上記一般式(2)で表される化合物としては、具体的には、カプリル酸アミドプロピル、カプリン酸アミドプロピルベタイン、ラウリン酸アミドプロピルベタイン、ミリスチン酸アミドプロピルベタイン、パルミチン酸アミドプロピルベタイン、ステアリン酸アミドプロピルベタイン、オレイン酸アミドプロピルベタイン、ヤシ油脂肪酸アミドプロピルベタイン等が挙げられる。また、これらは単独で用いてもよく、2種類以上混合して用いることもできる。 Specific examples of the compound represented by the general formula (2) include amidopropyl caprylate, amidopropyl caprylate, amidopropyl betaine laurate, amidopropyl myristate, amidopropyl palmitate, stearic acid Examples include amidopropyl betaine, oleic acid amidopropyl betaine, and coconut oil fatty acid amidopropyl betaine. Moreover, these may be used independently and can also be used in mixture of 2 or more types.
さらに、化合物Cは次の一般式(3)で表される;
上記化合物A、Bと共に用いられる化合物Cは、特定の高級アルコールおよびその高級アルコールのアルキレンオキシド付加物である。そして、上記特定の高級アルコールは、直鎖状あるいは分岐状の天然アルコールまたは合成アルコールである。また、上記特定の高級アルコールのアルキレンオキシド付加物は、これら高級アルコールにアルキレンオキシドを付加したものである。 The compound C used together with the compounds A and B is a specific higher alcohol and an alkylene oxide adduct of the higher alcohol. The specific higher alcohol is a linear or branched natural alcohol or synthetic alcohol. Moreover, the alkylene oxide adduct of the specific higher alcohol is obtained by adding an alkylene oxide to these higher alcohols.
上記一般式(3)において、R3は炭素数8〜20の炭化水素基であり、好ましくは炭素数10〜18の炭化水素基である。すなわち、R3で表される炭化水素基の炭素数が8未満のように小さいと、気泡の安定性が悪くなり、逆に炭素数が20を超えて大きくなると水への溶解性が不足して製品分離が起こり易くなる。 In the general formula (3), R 3 is a hydrocarbon group having 8 to 20 carbon atoms, preferably a hydrocarbon group having 10 to 18 carbon atoms. That is, if the carbon number of the hydrocarbon group represented by R 3 is as small as less than 8, the stability of the bubbles deteriorates. Conversely, if the carbon number exceeds 20 and the solubility in water is insufficient. Product separation is likely to occur.
上記特定の高級アルコールとしては、具体的には、オクチルアルコール、デシルアルコール、ラウリルアルコール(ドデシルアルコール)、ミリスチルアルコール(テトラデシルアルコール)、セチルアルコール(ヘキサデシルアルコール)、ステアリルアルコール(オクタデシルアルコール)、オレイルアルコール等、ならびに合成アルコールが挙げられる。これらは単独で用いてもよく、2種類以上混合して用いてもよい。 Specific examples of the specific higher alcohol include octyl alcohol, decyl alcohol, lauryl alcohol (dodecyl alcohol), myristyl alcohol (tetradecyl alcohol), cetyl alcohol (hexadecyl alcohol), stearyl alcohol (octadecyl alcohol), and oleyl. Alcohols and the like as well as synthetic alcohols can be mentioned. These may be used alone or in combination of two or more.
上記特定の高級アルコールに付加するアルキレンオキシドとしては、エチレンオキシド、プロピレンオキシド等があげられ、またその付加モル数は、アルキレンオキシドを付加しないもの(上記高級アルコール)を含めて平均0〜5モルが好ましく、より好ましくは平均0〜3モルである。アルキレンオキシドの付加モル数が平均5モルを超えると気泡の安定性が低下する。 Examples of the alkylene oxide added to the specific higher alcohol include ethylene oxide and propylene oxide, and the number of moles added is preferably 0 to 5 mol on average including those not added with alkylene oxide (the higher alcohol). More preferably, the average is 0 to 3 mol. When the added mole number of alkylene oxide exceeds 5 moles on average, the stability of the bubbles is lowered.
上記化合物Cにおいては、特に気泡の安定性という観点から、中でもラウリルアルコール、ミリスチルアルコール、セチルアルコール、ステアリルアルコール、およびこれらのアルキレンオキシド付加物(付加モル数が平均0〜3モル)を用いることが好ましい。 In the compound C, particularly from the viewpoint of stability of bubbles, lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, and adducts thereof with an alkylene oxide (average number of added moles of 0 to 3 mol) are used. preferable.
このように、本発明のセメント組成物用起泡剤は、起泡成分である化合物Aおよび化合物Bと、化合物Cを必須成分とするものであり、化合物Aと化合物Bとの混合割合は、純分重量比で、化合物A/化合物B=90/10〜10/90の範囲に設定することが好ましく、より好ましくは化合物A/化合物B=70/30〜30/70の範囲とする。 Thus, the foaming agent for a cement composition according to the present invention comprises compound A and compound B, which are foaming components, and compound C as essential components, and the mixing ratio of compound A and compound B is as follows: The pure weight ratio is preferably set in the range of Compound A / Compound B = 90/10 to 10/90, more preferably in the range of Compound A / Compound B = 70/30 to 30/70.
また、化合物A及び化合物B(両者の合計量)に対する化合物Cの混合割合は、純分重量比で、(化合物A+化合物B)/化合物C=95/5〜30/70の範囲に設定することが好ましく、より好ましくは(化合物A+化合物B)/化合物C=80/20〜50/50の範囲とする。 The mixing ratio of compound C to compound A and compound B (total amount of both) is a pure weight ratio, and is set in the range of (compound A + compound B) / compound C = 95/5 to 30/70. Is preferable, and (Compound A + Compound B) / Compound C = 80/20 to 50/50 is more preferable.
すなわち、化合物Aと化合物Bの混合割合において、化合物Aの割合が90を越えた場合、泡とセメントを混合した状態でのスラリーの流動性が低くなり、一方、化合物Aが10未満の場合、気泡安定性が低下する。 That is, in the mixing ratio of compound A and compound B, when the ratio of compound A exceeds 90, the fluidity of the slurry in a state where foam and cement are mixed is lowered, while when compound A is less than 10, Bubble stability is reduced.
また、化合物A+化合物Bと化合物Cの混合割合において、化合物Cの割合が70を越える場合、起泡性が低下し、一方、化合物Cの割合が5未満の場合、気泡安定性が低下する。 Moreover, in the mixing ratio of compound A + compound B and compound C, when the ratio of compound C exceeds 70, foaming properties are lowered, whereas when the ratio of compound C is less than 5, bubble stability is lowered.
本発明のセメント組成物用起泡剤には、必要に応じて、化合物A、化合物B、化合物C以外の界面活性剤、水溶性有機溶剤、脂肪酸(塩)、水溶性高分子、減水剤、分散剤を用いても良い。 In the foaming agent for a cement composition of the present invention, if necessary, a surfactant other than Compound A, Compound B, and Compound C, a water-soluble organic solvent, a fatty acid (salt), a water-soluble polymer, a water reducing agent, A dispersant may be used.
化合物A、化合物B以外の併用界面活性剤としては、例えば、アニオン界面活性剤として、アルキル硫酸エステル塩、ポリオキシアルキレンアルキルエーテル硫酸塩、アルカンスルホン酸塩、α−オレフィンスルホン酸塩等が挙げられる。またノニオン界面活性剤として、ポリオキシアルキレンアルキルエーテル、脂肪酸アルカノールアミド等が挙げられる。両性界面活性剤として、イミダゾリウムベタイン型両性界面活性剤、アミノジプロピルベタイン型両性界面活性剤、アミンオキシド型両性界面活性剤等が挙げられる。これらは単独で用いることも、2種類以上混合して用いることもできる。 Examples of combined surfactants other than Compound A and Compound B include, as anionic surfactants, alkyl sulfate esters, polyoxyalkylene alkyl ether sulfates, alkane sulfonates, α-olefin sulfonates, and the like. . Examples of nonionic surfactants include polyoxyalkylene alkyl ethers and fatty acid alkanolamides. Examples of amphoteric surfactants include imidazolium betaine type amphoteric surfactants, aminodipropyl betaine type amphoteric surfactants, and amine oxide type amphoteric surfactants. These may be used alone or in combination of two or more.
なかでも、アルキル硫酸エステル塩、ポリオキシアルキレンアルキルエーテル硫酸塩、アルカンスルホン酸塩、α−オレフィンスルホン酸塩、イミダゾリウムベタイン型両性界面活性剤を用いることが好ましく、その場合、起泡性、気泡安定性をより一層向上させることができる。 Of these, alkyl sulfate ester salts, polyoxyalkylene alkyl ether sulfates, alkane sulfonates, α-olefin sulfonates, and imidazolium betaine type amphoteric surfactants are preferably used. Stability can be further improved.
これら界面活性剤の配合量としては、化合物A、化合物B、化合物Cの合計100部に対して、0〜100部が好ましく、特に好ましくは0.1〜50部とする。 As a compounding quantity of these surfactant, 0-100 parts are preferable with respect to a total of 100 parts of the compound A, the compound B, and the compound C, Most preferably, you may be 0.1-50 parts.
また、水溶性有機溶剤としては、セロソルブ系溶剤、カルビトール系溶剤、エチレンオキシドの付加モル数が3〜10のポリオキシエチレン低級アルキルエーテル、ジオール類を用いることができる。 As the water-soluble organic solvent, cellosolve solvents, carbitol solvents, polyoxyethylene lower alkyl ethers having 3 to 10 added moles of ethylene oxide, and diols can be used.
水溶性有機溶剤の例としては、セロソルブ系溶剤として、メチルセロソルブ、エチルセロソルブ、n−プロピルセロソルブ、n−ブチルセロソルブ、イソブチルセロソルブ、フェニルセロソルブ等、カルビトール系溶剤として、エチルカルビトール、ブチルカルビトール等、ポリオキシエチレン低級アルキルエーテルとして、ポリオキシエチレン(3モル)メチルエーテル、ジオール類として、エチレングリコール、プロピレングリコール、ジエチレングリコール、ポリエチレングリコール等が挙げられる。これらは単独で用いてもよく、2種以上混合して用いてもよい。 Examples of water-soluble organic solvents include cellosolve solvents such as methyl cellosolve, ethyl cellosolve, n-propyl cellosolve, n-butyl cellosolve, isobutyl cellosolve, and phenyl cellosolve, and carbitol solvents such as ethyl carbitol and butyl carbitol. Examples of the polyoxyethylene lower alkyl ether include polyoxyethylene (3 mol) methyl ether, and examples of the diol include ethylene glycol, propylene glycol, diethylene glycol, and polyethylene glycol. These may be used alone or in combination of two or more.
なかでも、ブチルセロソルブ、イソブチルセロソルブ、ブチルカルビトール、ポリオキシエチレン(3モル)メチルエーテルが好ましく、化合物Cの水への溶解性を良好にすることができ、起泡性、製品の安定性向上に有効である。 Of these, butyl cellosolve, isobutyl cellosolve, butyl carbitol, and polyoxyethylene (3 mol) methyl ether are preferable, which can improve the solubility of compound C in water, and improve foaming properties and product stability. It is valid.
配合量としては、化合物A、化合物B、及び化合物Cの合計100部に対して0〜600部が好ましく、特に好ましくは10〜400部である。 As a compounding quantity, 0-600 parts are preferable with respect to a total of 100 parts of compound A, compound B, and compound C, Most preferably, it is 10-400 parts.
脂肪酸(塩)としては、炭素数8〜18の、直鎖状あるいは分岐状、飽和または不飽和、天然または合成の脂肪酸(塩)を用いることができる。 As the fatty acid (salt), a linear or branched, saturated or unsaturated, natural or synthetic fatty acid (salt) having 8 to 18 carbon atoms can be used.
脂肪酸(塩)の例としては、カプリル酸(塩)、カプリン酸(塩)、ラウリン酸(塩)、ミリスチン酸(塩)、パルミチン酸(塩)、ステアリン酸(塩)、オレイン酸(塩)、リノール酸(塩)、リノレン酸(塩)、パルミトレイン酸(塩)、ミリストレイン酸(塩)、リノレン酸(塩)等が挙げられる。 Examples of fatty acids (salts) include caprylic acid (salt), capric acid (salt), lauric acid (salt), myristic acid (salt), palmitic acid (salt), stearic acid (salt), oleic acid (salt) Linoleic acid (salt), linolenic acid (salt), palmitoleic acid (salt), myristoleic acid (salt), linolenic acid (salt), and the like.
上記における(塩)としては、アルカリ金属塩(リチウム、ナトリウム、カリウム等)、アンモニウム(アンモニア、メチルアミン、ジメチルアミン、エチルアミン、ジエチルアミン、モノエタノールアミン、N−メチルモノエタノールアミン、ジエタノールアミン、トリエタノールアミン等のアンモニウム)が挙げられる。これらは単独で用いてもよく、もしくは2種以上混合して用いてもよい。 As the (salt) in the above, alkali metal salts (lithium, sodium, potassium, etc.), ammonium (ammonia, methylamine, dimethylamine, ethylamine, diethylamine, monoethanolamine, N-methylmonoethanolamine, diethanolamine, triethanolamine) And the like). These may be used alone or in combination of two or more.
なかでも、カプリン酸(塩)、ラウリン酸(塩)、ミリスチン酸(塩)、パルミチン酸(塩)、ステアリン酸(塩)が好ましく、気泡の安定性向上に有効である。 Among these, capric acid (salt), lauric acid (salt), myristic acid (salt), palmitic acid (salt), and stearic acid (salt) are preferable, and are effective for improving the stability of bubbles.
配合量としては、化合物A、化合物B、及び化合物Cの合計量100部に対して、0〜50部が好ましく、特に好ましくは0.1〜30部である。 As a compounding quantity, 0-50 parts are preferable with respect to 100 parts of total amounts of the compound A, the compound B, and the compound C, Most preferably, it is 0.1-30 parts.
水溶性高分子としては、セルロース誘導体(メチルセルロース、ヒドロキシエチルセルロース等)、ポリビニルアルコール、ポリビニルピロリドン、アルギン酸ナトリウム、キサンタンガム等が挙げられる。 Examples of the water-soluble polymer include cellulose derivatives (such as methyl cellulose and hydroxyethyl cellulose), polyvinyl alcohol, polyvinyl pyrrolidone, sodium alginate, and xanthan gum.
水溶性高分子の配合量としては、化合物A、化合物B、及び化合物Cの合計100部に対して、0〜40部が好ましく、特に好ましくは0.1〜20部である。 As a compounding quantity of water-soluble polymer, 0-40 parts are preferable with respect to a total of 100 parts of compound A, compound B, and compound C, Most preferably, it is 0.1-20 parts.
減水剤としては、リグニンスルホン酸塩、ナフタレンスルホン酸ホルマリン縮合物塩、メラミンホルマリン酸ホルマリン縮合物塩、ポリカルボン酸塩、アミノスルホン酸ホルマリン縮合物塩、ポリオキシアルキレン基含有ポリカルボン酸塩等が挙げられる。 Examples of water reducing agents include lignin sulfonate, naphthalene sulfonic acid formalin condensate salt, melamine formalin formalin condensate salt, polycarboxylic acid salt, amino sulfonic acid formalin condensate salt, polyoxyalkylene group-containing polycarboxylic acid salt, etc. Can be mentioned.
減水剤の配合量としては、化合物A、化合物B、及び化合物Cの合計100部に対して、0〜80部が好ましく、特に好ましくは1〜40部である。 As a compounding quantity of a water reducing agent, 0-80 parts are preferable with respect to a total of 100 parts of the compound A, the compound B, and the compound C, Most preferably, it is 1-40 parts.
本発明のセメント組成物用起泡剤は、セメントミルク、モルタル、コンクリート等のセメント配合物に配合して用いられるものであって、使用対象となるセメント配合物は、通常、コンクリートやモルタルは、セメント、骨材、水等を用いて形成され、セメントミルクは、セメント、水等で形成される。 The foaming agent for a cement composition of the present invention is used by blending in a cement blend such as cement milk, mortar, concrete, etc., and the cement blend to be used is usually concrete or mortar, Cement milk is formed using cement, water, and the like, and cement milk is formed using cement, water, and the like.
上記セメントとしては、従来公知の各種のセメントが用いられ、特に限定されるものではないが、例えば、普通ポルトランドセメント、中庸熱ポルトランドセメント、早強ポルトランドセメント、アルミナセメント、高炉スラグセメント、フライアッシュセメント等が挙げられる。 Conventionally known various cements are used as the cement, and are not particularly limited. For example, ordinary portland cement, moderately heated portland cement, early strong portland cement, alumina cement, blast furnace slag cement, fly ash cement Etc.
上記骨材も、特に限定されるものではなく、従来公知の各種の骨材が用いられ、例えば、マサ土、砂、砂利、軽量骨材等が挙げられる。 The aggregate is not particularly limited, and various conventionally known aggregates are used. Examples thereof include masa soil, sand, gravel, and lightweight aggregate.
フライアッシュモルタルに用いられるフライアッシュは、特に限定するものではないが、例えば、コンクリート用フライアッシュとして、JIS A6201−1999にあるフライアッシュI〜IV種等が挙げられる。 The fly ash used in the fly ash mortar is not particularly limited, and examples thereof include fly ash types I to IV in JIS A6201-1999 as concrete fly ash.
上記水としては、通常の水道水や、カルシウムおよびマグネシウムを多量に含有する硬水、海水等が用いられる。 As the water, normal tap water, hard water containing a large amount of calcium and magnesium, seawater and the like are used.
さらに、セメント配合物には、上記各成分以外に、必要に応じて、石灰、シリカフューム、石膏、高炉スラグ等の粉体や、通常用いられる混和剤が適宜に配合される。例えば、セメント分散剤、硬化時間調整剤、防水剤、防錆剤、収縮低減剤等が用いられる。 Furthermore, in addition to the above-mentioned components, powders such as lime, silica fume, gypsum and blast furnace slag, and commonly used admixtures are appropriately blended with the cement blend as necessary. For example, a cement dispersant, a setting time adjusting agent, a waterproofing agent, a rust preventive agent, a shrinkage reducing agent and the like are used.
本発明のセメント組成物用起泡剤を用いて気泡の入ったセメント配合物を製造する場合、その方法に関して特に限定されるものではないが、例えば、次のような方式が挙げられる。すなわち、予め、起泡剤を溶解した水溶液を用い発泡装置を通して気泡をつくり、これにセメント配合物を混合して製造するプレフォーム方式や、起泡剤と他の材料を同時にミキサーに投入して泡立てながら混合するミックスフォーム方式が通常用いられる。 When producing a cement composition containing bubbles using the foaming agent for a cement composition of the present invention, the method is not particularly limited, and examples thereof include the following methods. In other words, a preform method in which an aqueous solution in which a foaming agent is dissolved is used to produce air bubbles through a foaming apparatus and a cement compound is mixed with the foam, and a foaming agent and other materials are simultaneously introduced into a mixer. A mixed foam method of mixing while foaming is usually used.
本発明のセメント組成物用起泡剤の添加量は、目的や環境に応じて適宜に設定されるが、通常は、水に対して純分で0.01〜10部の範囲に設定される。 The amount of the foaming agent for a cement composition of the present invention is appropriately set according to the purpose and environment, but is usually set in a range of 0.01 to 10 parts pure with respect to water. .
以下、実施例により本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited to a following example.
[セメント組成物用起泡剤の調製]
次表1〜4に示す各化合物A〜Dを表5及び6に示す割合で配合し、混合して、セメント組成物用起泡剤を調製した。なお、有機溶剤(表5及び6における※3)としては、起泡剤(実施例)a〜f及び起泡剤(比較例)q,rはブチルカルビトール、起泡剤(実施例)g〜l及び起泡剤(比較例)s,tはブチルセロソルブ、起泡剤(実施例)m〜pはイソブチルセロソルブをそれぞれ使用した。
[Preparation of foaming agent for cement composition]
Each compound AD shown to the following Tables 1-4 was mix | blended in the ratio shown to Table 5 and 6, and it mixed, and prepared the foaming agent for cement compositions. As organic solvents (* 3 in Tables 5 and 6), foaming agents (Examples) a to f and foaming agents (Comparative Examples) q and r are butyl carbitol, foaming agents (Example) g ˜l and foaming agent (comparative example) s and t were butyl cellosolve, and foaming agents (examples) m to p were isobutyl cellosolve.
[実施例1〜20、比較例1〜6]
〈起泡性試験〉
上記の各種起泡剤の起泡性試験を行った。すなわち起泡剤100部を水2400部に溶解させて起泡剤水溶液を調製した。発泡装置に5kg/cm2の圧力で空気を導入すると共に起泡剤水溶液を送り、発泡させて、その発泡倍率を測定した。発泡倍率は1Lの容器に泡を取り、その重量を測定して求めた。結果を下記表7に示す。
[Examples 1 to 20, Comparative Examples 1 to 6]
<Foamability test>
The above-mentioned various foaming agents were tested for foamability. That is, 100 parts of the foaming agent was dissolved in 2400 parts of water to prepare a foaming agent aqueous solution. Air was introduced into the foaming apparatus at a pressure of 5 kg / cm 2 and an aqueous foaming agent solution was sent to cause foaming, and the foaming ratio was measured. The expansion ratio was obtained by taking bubbles in a 1 L container and measuring the weight. The results are shown in Table 7 below.
〈セメント配合試験1〉
上記各種起泡剤を用い、プレフォーム方式にて気泡モルタルを作製し、起泡剤性能評価試験を行った。水2400部に対し起泡剤100部の配合量にて所定の濃度の水溶液を作製し、発泡装置にて気泡(25倍発泡)を作った。一方、セメント100部、砂200部および水82部の配合にてモルタルミキサーで低速攪拌にて2分間攪拌し、モルタルを作製した。ついで、このモルタルに予め作製した気泡を投入して、同じくモルタルミキサーで30秒間攪拌することにより気泡モルタルを作製した。
<Cement blending test 1>
Using the above various foaming agents, foam mortar was prepared by a preform method, and a foaming agent performance evaluation test was performed. An aqueous solution having a predetermined concentration was prepared at a blending amount of 100 parts of the foaming agent with respect to 2400 parts of water, and bubbles (25 times foaming) were formed using a foaming apparatus. On the other hand, 100 parts of cement, 200 parts of sand and 82 parts of water were mixed with a mortar mixer at low speed for 2 minutes to prepare a mortar. Next, bubbles prepared in advance were put into the mortar, and the mixture was stirred with the mortar mixer for 30 seconds to prepare a bubble mortar.
なお、水として、実施例1〜16、および比較例1〜4、7〜10は水道水を使用し、実施例17〜20および比較例5、6は海水を使用した。また、上記モルタルと気泡との配合割合は、体積比で約1/1に設定した(空気量50%、理論比重※4=0.98、※4:セメント、砂、水の比重、及び空気量から算出。)。 As water, Examples 1-16 and Comparative Examples 1-4, 7-10 used tap water, and Examples 17-20 and Comparative Examples 5, 6 used seawater. In addition, the blending ratio of the mortar and bubbles was set to about 1/1 by volume ratio (50% air, theoretical specific gravity * 4 = 0.98, * 4: specific gravity of cement, sand, water, and air Calculated from the amount.)
このようにして得られた気泡モルタルの比重を、作製直後、30分後、60分後について各々測定した。その結果を下記表7に示す。 The specific gravity of the foam mortar thus obtained was measured immediately after production, 30 minutes later, and 60 minutes later. The results are shown in Table 7 below.
[実施例21〜39、比較例7〜12]
〈セメント配合試験2〉
上記各種起泡剤を用い、プレフォーム方式にて気泡フライアッシュモルタルを作製し、起泡剤性能評価試験を行った。すなわち、水2400部に対し起泡剤100部の配合量にて所定の濃度の水溶液を作製し、発泡装置にて気泡(25倍発泡)を作った。一方、セメント150部、フライアッシュ150部および水350部の配合にてモルタルミキサーで低速攪拌にて2分間攪拌し、モルタルを作製した。ついで、このモルタルに予め作製した気泡を投入して、同じくモルタルミキサーで30秒間攪拌することにより気泡フライアッシュモルタルを作製した。
[Examples 21 to 39, Comparative Examples 7 to 12]
<Cement blending test 2>
Using the above various foaming agents, bubble fly ash mortar was prepared by a preform method, and a foaming agent performance evaluation test was performed. That is, an aqueous solution having a predetermined concentration was prepared with a blending amount of 100 parts of the foaming agent with respect to 2400 parts of water, and bubbles (25-fold foaming) were formed using a foaming apparatus. On the other hand, 150 parts of cement, 150 parts of fly ash and 350 parts of water were mixed with a mortar mixer at low speed for 2 minutes to prepare mortar. Next, bubbles prepared in advance were put into the mortar, and stirred for 30 seconds with a mortar mixer to prepare bubble fly ash mortar.
なお、水として、実施例21〜35および比較例7〜10は水道水を使用し、実施例36〜39および比較例11、12は海水を使用した。また、上記モルタルと気泡との配合割合は体積比で約1/1に設定した(空気量50%、理論比重※5=0.69、※5:セメント、フライアッシュ、水の比重、及び空気量から算出。)。 As water, Examples 21 to 35 and Comparative Examples 7 to 10 used tap water, and Examples 36 to 39 and Comparative Examples 11 and 12 used seawater. The blending ratio of the mortar and bubbles was set to about 1/1 by volume ratio (50% air, theoretical specific gravity * 5 = 0.69, * 5: cement, fly ash, specific gravity of water, and air Calculated from the amount.)
このようにして得られた気泡フライアッシュモルタルの比重を、作製直後、30分後、60分後について各々測定した。その結果を下記表8に示す。 The specific gravity of the bubble fly ash mortar thus obtained was measured immediately after production, after 30 minutes, and after 60 minutes. The results are shown in Table 8 below.
上記表7の発泡試験結果から、実施例1〜16の起泡剤は比較例3(ラウリル硫酸ナトリウム使用)、比較例4((ポリオキシエチレン)アルキル硫酸エステル塩使用)の起泡剤に比べ、高い発泡性が得られることがわかる。また、セメント配合試験1において、セメントスラリーの作製直後の比重が全て理論比重とほぼ同じであり、1時間経過後も比重の変化がほとんどないことから、セメントスラリー中でも安定な気泡を保持していることがわかる。 From the foaming test results in Table 7 above, the foaming agents of Examples 1 to 16 were compared with the foaming agents of Comparative Example 3 (using sodium lauryl sulfate) and Comparative Example 4 (using (polyoxyethylene) alkyl sulfate ester salt). It can be seen that high foamability can be obtained. Further, in the cement blending test 1, the specific gravity immediately after the production of the cement slurry is almost the same as the theoretical specific gravity, and there is almost no change in the specific gravity even after one hour has passed, so that stable bubbles are maintained even in the cement slurry. I understand that.
一方、比較例1、2は、化合物Aを除いた化合物BとCを起泡剤に用いて試験を行ったものであり、その結果、セメントスラリー作製直後の比重が理論比重よりも大きく、1時間経過後の比重は、さらに大きくなっていることから、セメントスラリー中で泡が消えていることがわかる。このことから、化合物Aを除いた化合物BとCだけでは、所要の性能が得られないことがわかる。 On the other hand, Comparative Examples 1 and 2 were tested using compounds B and C excluding Compound A as foaming agents. As a result, the specific gravity immediately after the cement slurry was prepared was larger than the theoretical specific gravity. Since the specific gravity after the passage of time is further increased, it can be seen that the bubbles disappeared in the cement slurry. From this, it can be seen that the required performance cannot be obtained with only the compounds B and C excluding the compound A.
上記表8のセメント配合試験2(フライアッシュセメント配合試験)においても、実施例21〜35セメントスラリーの作製直後の比重が全て理論比重とほぼ同じであり、1時間経過後も比重の変化がほとんどないことから、セメントスラリー中においても安定な気泡を保持していることがわかる。 Also in cement blending test 2 (fly ash cement blending test) in Table 8 above, specific gravity immediately after production of Examples 21 to 35 cement slurries was almost the same as the theoretical specific gravity, and the change in specific gravity was almost unchanged even after 1 hour. From this, it can be seen that stable bubbles are retained in the cement slurry.
一方、比較例7〜12では、セメントスラリー作製直後の比重が理論比重よりも大きく、1時間経過後の比重は、さらに大きくなっていることから、セメントスラリー中で泡が消えていることがわかる。 On the other hand, in Comparative Examples 7 to 12, the specific gravity immediately after the preparation of the cement slurry is larger than the theoretical specific gravity, and the specific gravity after 1 hour has further increased, so it can be seen that the bubbles disappeared in the cement slurry. .
また、実施例17〜20、36〜39、比較例5、6、11、12においては、海水を用いた試験を行っているが、実施例は比較例に比べ、水道水を用いた場合と同様に、高い発泡性、セメントスラリー中での優れた泡安定性を発揮していることがわかる。 Moreover, in Examples 17-20, 36-39, and Comparative Examples 5, 6, 11, and 12, tests using seawater are performed. However, Examples are compared with Comparative Examples when using tap water. Similarly, it can be seen that it exhibits high foamability and excellent foam stability in cement slurry.
以上のように、本発明のコンクリート用起泡剤は、上記一般式(1)で表される化合物A、上記一般式(2)で表される化合物B、および上記一般式(3)で表される化合物Cの3成分を必須成分として含有することにより、高い起泡性を有し、気泡セメントミルク、気泡モルタル、気泡コンクリートはもちろんのこと、気泡フライアッシュモルタルにおいても優れた性能を発揮することができるものとなる。 As described above, the foaming agent for concrete of the present invention is represented by the compound A represented by the general formula (1), the compound B represented by the general formula (2), and the general formula (3). By containing the three components of Compound C as essential components, it has high foaming properties and exhibits excellent performance in foamed fly ash mortar as well as foamed cement milk, foamed mortar, and foamed concrete. Will be able to.
特に、上記化合物A、化合物Bおよび化合物Cの混合割合を、純分重量比で、特定の割合に設定することにより、充分な起泡性が得られるとともに、より一層優れた気泡安定性が得られるようになる。 In particular, by setting the mixing ratio of the compound A, the compound B and the compound C to a specific ratio in a pure weight ratio, sufficient foaming properties can be obtained, and even more excellent bubble stability can be obtained. Be able to.
Claims (3)
R1:炭素数8〜30のアルキル基、アルケニル基またはアルキルフェニル基
Y:水素またはメチル基
X,X´:水素原子、金属原子、またはアンモニウム
m:0〜5の整数
R3:炭素数8〜20の炭化水素基
Y:水素またはメチル基
n:0〜5の整数 A foaming agent for a cement composition comprising a compound A represented by the following general formula (1), a compound B represented by the general formula (2), and a compound C represented by the general formula (3).
R 1 : alkyl group having 8 to 30 carbon atoms, alkenyl group or alkylphenyl group Y: hydrogen or methyl group X, X ′: hydrogen atom, metal atom, or ammonium m: integer of 0 to 5
R 3 : hydrocarbon group having 8 to 20 carbon atoms Y: hydrogen or methyl group n: integer of 0 to 5
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